STEAM SUPPLY MANIFOLDS , pp

10°
LTD
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100

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3

1 1 co ow
„011. 1r1°01'
1 0 (11P )
14.
1
LOW POINT MANIFOLD Liti
L SPA 01
P°8 0ti Y 19D
HIGH POINT MANIFOLD . 5UPPL
I/2
5
4 rt.-,
3 rt.' I 4
2 re • 3 IN,

1 rij
rt" : : 1
I

#4#

4.#

HIGH POINT MANIFOLD

NOTES :
1. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
2. RESERVE APPROX. 2076 OF TOTAL NUMBER OF TRACERS FOR FUTURE USE.
(MINIMUM 2 NOS. OR AS DEFINED IN DESIGN BASIS)

3. SIZE OF STEAM SUPPLY LEAD LINES SHALL BE 1/2" & SUPPLY SUB HEADERS SHALL BE 1-1/2".

4. STEAM SUPPLY MANIFOLDS ARE TO BE NUMBERED. FOR DETAILS REFER PAGE 3 OF 8 OF

THIS ANNEXURE.

5. FOR HORIZONTAL OFFTAKES, SUFFICIENT OPERATING SPACE SHALL BE GIVEN FOR OPERATION
OF VALVES
6. SCRAP PIPE TO BE PROVIDED FOR OFFSMES FOR LOCATIONS WITH NO DITCHES NEARBY &
AREAS WHICH ARE NOT PAVED. FOR UNITS & OTHER PAVED AREAS, PROVIDE DRAIN UNES
TO CRWS / AG HEADER COLLECTING FUNNEL LOCATED NEAREST TO MANIFOLD.
7. MAXIMUM 12 NOS. OF SUPPLY LEAD UNES(INCLUDING SPARES) ARE PERMITTED PER
SUPPLY MANIFOLD.
8. SITE FABRICATED MANIFOLD MAY BE SUBSTITUTED BY STANDARD BOUGHT OUT MANIFOLDS WITH GLANDLESS
PISTON VALVES. MANIFOLDS CAN BE LOCATED IN HORIZONTAL ORIENTATION ALSO.

9. REDUCER NOT REQUIRED IN CASE OF STANDARD 1-1/2" BOUGHT OUT MANIFOLD.

10. WHEN 1-1/2" STANDARD BOUGHT OUT MANIFOLD IS USED, SUBSTITUTE CAP AND HALF COUPUNG WITH
1 - 1/2" X 3/4' CONC. SWAGE AND 3/4' FULL COUPUNG.
11. MANIFOLD ISOLATION VALVE SHALL BE GLOBE VALVE. ALL OTHER VALVES SHALL BE GLANDLESS PISTON VALVES.
12. MISSING DIMENSONS TO BE FINALIZED DURING DETAILED ENGINEERING.
LOW POINT MANIFOLD
Avoi
4 12.06.18 REAFFIRMED & ISSUED AS STANDARD SPECIFICATION aSm, RKT
ANNEXURE-1
SPECIFICATION No.
#81111adak- MINERS 3 28.03.13 REVISED & ISSUED AS STANDARD SPECIFICATION UK SH RN ATD DM

digiu 18151egwNDIA LIMITED

laMMWMIVaqmos0 (A Govt. of India Undertaking)
Rev.
Date Purpose
Prepared
Checked
Stds. Committee
Convenor
Stds. Bureau
Chairman
STEAM TRACING
(TYPICAL DIAGRAMS)
6-44-0007-A1 Rev. 4

No. by Page 1 of 8
by Approved by
Format No. 8-00-0001-F5 Rev. 0 Copyright EIL - All rights reserved
 MANIFOLD WITH CONDENSATE RECOVERY MANIFOLD WITHOUT CONDENSATE RECOVERY NOTES :
1. ALL DIMENSIONS ARE IN mm UNLESS OTHERWISE NOTED.
6 CONDENSATE RECOVERY MANIFOLDS
5 e 2. RESERVE APPROX. 20R OF TOTAL NUMBER OF TRACERS FOR FUTURE USE
(MINIMUM 2 NOS. OR AS DEFINED IN DESIGN BASIS)
sT) 3. SIZE OF RETURN UNES SHALL BE 1/2" & CONDENSATE SUB HEADERS SHALL BE 13
ii t .1 4. CONDENSATE RETURN MANIFOLDS ARE TO BE NUMBERED. FOR DETAILS REFER
PAGE 3 OF 8 OF THIS ANNEXURE.
i-, I
i
zoo I SIZE 5. FOR HORIZONTAL OFFTAKES, SUFFICIENT OPERATING SPACE
SHALL BE GIVEN FOR OPERATION OF VALVES
6. SCRAP PIPE TO BE PROVIDED FOR OFFSITES FOR LOCATIONS WITH NO DITCHES
NEARBY & AREAS WHICH ARE NOT PAVED. FOR UNITS & OTHER PAVED AREAS,
3
PROVIDE DRAIN UNES TO CRWS COLLECTING FUNNEL LOCATED NEAREST TO MANIFOLD.
2 7. MAXIMUM 12 NOS. OF RETURN UNES(INCLUDING SPARES) ARE PERMITTED PER
CONDENSATE RETURN MANIFOLD.
8, SITE FABRICATED MANIFOLD MAY BE SUBSTITUTED BY STD. BOUGHT OUT MANIFOLDS
00 WITH GLANDLESS PISTON VALVES.
MANIFOLDS CAN BE LOCATED IN HORIZONTAL ORIENTATION ALSO.
00 9. WHEN 11/2" STD. BOUGHT OUT MANIFOLD IS USED, REDUCER SHALL NOT BE REQD.
10,WHEN STANDARD 1W MANIFOLD IS USED, SUBSTITUTE CAP AND
200 HALF COUPUNG WITH 1W' X 3/4" CONC. SWAGE.

14096R
rr 5.19

200

rie
00
200
.
offu
,

00

00
200

3 /4" 00
00

1'

of

iA Ir4
490
04)

3/4 "

4 12.06.18 REAFFIRMED & ISSUED AS STANDARD SPECIFICATION P .354r.SH KT SPECIFICATION No.

ANNEXURE-1
OfitudgigNaisEERS 3 28.03.13 REVISED & ISSUED AS STANDARD SPECIFICATION UK SH RN ATD DM
6-44-0007-A1 Rev. 4
dgar EiReuvirhicivk utssTED
mem emeawerammo (A Govt. of India Undertaking)
Rev.
Date Purpose
Prepared Checked Stds. Committee
Convenor
Stds. Bureau
Chairman
STEAM TRACING
(TYPICAL DIAGRAMS)
Page 2 of 8
No. by by Approved by
Copyright EIL - All rights reserved
Format No. 8-00-0001-F5 Rev. 0
 ELEMENTARY DETAILS 5P

TY
SIN
0
2:
.44.4.444
...
,r.:%I.:4.
. . ....., ••...••.. PER
..•
•...... `4„,..... ••.„,....

..02 1/2N,., N.•44 I

fro'.cdool
)

z401
.....
RElv
PN

SIJP

4%

so°

( 1)

4,44
CONDENSATE MANIFOLD NUMBERING SYSTEM
41116•. .44
.44 ( CR — 28 )
SYMBOL FOR CONDENSATE I SERIAL NO OF CONDENSATE
MANIFOLD OR DRAIN POINT MANIFOLD OR DRAIN POINT

SUPPLY MANIFOLD NUMBERING SYSTEM

CHART-1
TYP ( SS — 24
REPRESENTATION OF SUPPLY STATION IN LAYOUT
SYMBOL FOR STEAM I SERIAL NO. OF
NO SUPPLY TRACER TRACER FOR TO SUB— TRACER RECOVERED CONDENSATE SUPPLY MANIFOLD SUPPLY MANIFOLD
MANIFOLD NO LINE NO CONDENSATE HEADER SIZE
NOS MANIFOLD NO.
1-1/2" 1/2" SUPPLY LEAD LINE TO TRACERS NUMBERING SYSTEM
1-1/2" 1/2"
NON RECOVERED CONDENSATE
SS24-1/2"—FG-1017-1—A3A
REPRESENTATION OF CONDENSATE MANIFOLD IN LAYOUT RCIU NO. OF
SUPP. STATION I
TRACER
MAT. SPEC.
NO COND. TRACER TRACER FOR FROM SUB— TRACER SIZE OF LEAD UNE UNE NO OF TRACED UNE
MANIFOLD NO LINE NO SUPPLY HEADER SIZE
NOS MANIFOLD NO. TRACER NUMBERING SYSTEM
1-1/2" 1/2"
1-1/2" 1/2"

4 12.06.18 REAFFIRMED & ISSUED AS STANDARD SPECIFICATION SPECIFICATION No.

SH ANNEXURE-1
3 28.03.13 REVISED & ISSUED AS STANDARD SPECIFICATION UK RN ATD DM
Checked Stds. Committee Stds. Bureau STEAM TRACING 6-44-0007-A1 Rev. 4
Rev. Prepared
tritionmatin0 (A Govt. of India Undertaking) Date Purpose Convenor Chairman (TYPICAL DIAGRAMS)
No. by by Page 3 of 8
Approved by
Format No. 8-00-0001-F5 Rev. 0 Copyright EIL - All rights reserved
 1/2" NB STEAM SUPPLY LEADS
DETAILS OF TRACER ARRANGEMENTS 1/2"NB STEAM SUPPLY
LEADS

ALTERNATE STEAM
SUPPLY LEAD 1/2" NB STEAM
SUPPLY LEADS
TRACED PIPE+
TRACER DIA TRACED PIPE+ 1 2" NB STEAM
ALTERNATE STEAM TRACER DIA 1
SUPPLY LEADS
SUPPLY LEADS
III 1/2" NB TRACERS 1 2"NB TRACERS
. ,
I z
1/2" NB TRACERS
1i 7-
i ---- ----- ----, 1
1/2" NB TRACERS
z 1 ".

Ir

45
HEAT TRANSFER CEMENT (TYP.)
TO BE USED ONLY IN CASE OF
TRACING BY MP/HP STEAM
I TRACERS
4 45" (TYP)
HEAT TRANSFER CEMENT (TYP.) HEAT TRANSFER CEMENT (TYP. HEAT TRANSFER CEM.(TYP)
TO BE USED ONLY IN CASE OF TO BE USED ONLY IN CASE OF TO BE USED ONLY IN CASE OF
TRACING BY MP/HP STEAM TRACING BY MP/HP STEAM / TRACING BY MP/HP STEAM

TOP ENTRY SIDE ENTRY SIDE ENTRY TOP ENTRY

ARRANGEMENT OF DISTRIBUTION
INSTALLATION OF TWO TRACERS INSTALLATION OF THREE TRACERS

LOCATION OF TRACERS CLADDING

IN HOT CONDITIONS
TRACER
SUITABLE CLAMP FROM
M.S PLATE TRACED PIPE
(REFER STD.7-44-0641)
IN ,•

TRACERS "----4

OF BOLT

T_

PROCESS PIPE
•

TRACER TRACERS

t
...._U
1150(1 rP

200 75 100 150 100 75 200

500 (300 FOR SINGLE & 700 FOR 3 TRACERS)

ANCHOR FOR TRACERS
INSULATION SHALL NOT BE DONE
IN THIS LENGTH. ONLY CLADDING
WILL BE PROVIDED.

ARRANGEMENT AT FRE END

4 12.06.18 REAFFIRMED & ISSUED AS STANDARD SPECIFICATION SH MI _Rio SPECIFICATION No.
ANNEXURE-1
ENIGINEERS 3 28.03.13 REVISED & ISSUED AS STANDARD SPECIFICATION UK SH RN ATD DM
6-44-0007-A1 Rev. 4
INDIA UMITED
(A Govt. of India Undertaking)
Rev.
Date
Prepared Checked Stds. Committee
Convenor
Stds. Bureau
Chairman
STEAM TRACING
(TYPICAL DIAGRAMS)
IMICIMIWallIONO Purpose
No. by by Page 4 of 8
Approved by
Format No. 8-00-0001-F5 Rev. 0 Copyright EIL - All rights reserved
 SINGLE TRACER TWO TRACERS THREE TRACERS

HEAT TRANSFER CEMENT TYP HEAT TRANSFER CEMENT(TYP)

TO BE USED ONLY TO BE USED ONLY
IN CASE OF TRACING IN CASE OF TRACING
BY MP/HP STEAM BY MP/HP STEAM

VALVE TRACING WITH SEVERAL TRACERS

HORIZONTAL PIPING

SINGLE TRACER TWO TRACERS THREE TRACERS

VALVE TRACING WITH SINGLE TRACER

HEAT TRANSFER CEMENT TYP
TO BE USED ONLY
IN CASE OF TRACING HEAT TRANSFER CEMENT TYP
BY MP/HP STEAM HEAT TRANSFER CEMENT TYP
TO BE USED ONLY
TO BE USED ONLY
IN CASE OF TRACING
BY MP/HP STEAM IN CASE OF TRACING
BY MP/HP STEAM

VERTICAL PIPING
NOTE 2

PROCESS

NOTES :
, /
PIE NOTE 1
1. BREAK—UP FLANGE SHALL BE USED ONLY WHEN FREQUENT
STEAM TRACE R DISMANTLING OF VALVE IS ENVISAGED AS IN CASE OF
CONTROL VALVES AND PSVs.
POSITION OF TRACERS ALONG PIPES AND 2. WHEN TRACING AROUND FLANGES, TRACER SHALL
STEAM TRACING AROUND FLANGES REMAIN IN HORIZONTAL PLANE.
TRACER ARRANGEMENT AROUND VALVES AND FLANGES

4 12.06.18 REAFFIRMED & ISSUED AS STANDARD SPECIFICATION —\\"/ PK ,ASH MI 3-,/ SPECIFICATION No.
ANNEXURE-1
ENGINIEERS 3 28.03.13 REVISED & ISSUED AS STANDARD SPECIFICATION UK SH RN ATD DM
STEAM TRACING 6-44-0007-A1 Rev. 4
Pow enowerwo
INDIA LIMITED Rev.
Date
Prepared Checked Stds. Committee Stds. Bureau
Convenor Chairman (TYPICAL DIAGRAMS)
(A Govt. of India Undertaking) Purpose Page 5 of 8
No. by by Approved by
Format No. 8-00-0001-F5 Rev. 0 Copyright EIL - All rights reserved
 STEAM SUPPLY HEADER TRACED PIPES TRACING ARRANGEMENT IN OFFSITES - PLAN
1000
0
0
tr)
SUPPLY LEADS
100 EL. ♦
101300

100
1 I

•1
1!
:
100

100
61:,c 3 3
ii!i
..
!i! !I.
100 0470 I Iii ill
100
3
I III
APPROACH PATH WAY 100 it)41:1:0

CONDEN SATERETURNMANI FOLD

(PAVED AREA) 3
100
3
100
3
II II

qELEVATI ON1 00450

100 DITCH
3

I II
100

100
► •
A I I
100

SLEEPER
.,. EC MGM MG
MII•MMMI•M•IMIWMMPIO ■
1000 200 200 200 400 a,
II • PAVED AREA 1000 1
MIIN ■romisumiammirs
COEUEL•111NIM )1500
STEAM SUPPLY
EL ♦ 101100 CONDENSATE RETURN SUB HEADER
SUB HEADER
=1Wri -;-.-- 2
STREAM TRAP C)
STRAINER (TyP)

III MS I ► •
IgI

HEE
STEAM

11 110- • IH=H1

COND ENSATERETURNMAN I FOLD

III
I III
11-m-1
11.1
lal 11-c HI
I III APPROACH PATH WAY
1 Oil
I 1.1 (PAVED AREA)
II- HI
I P. • 11-i=1-11
a lu II):*-1H=H
100
100
300 300 200 200 200 100
500
1200

EL. OF UN ES 100 MM
BELOW SLEEPER ELEV

0
ALTERNATIVE ARRANGEMENT OF DRAINAGE FOR CONDENSATE 0
tn
RETURN SUB HEADER SCRAP PIPE WITH GRAVEL

4 12.06.18 REAFFIRMED & ISSUED AS STANDARD SPECIFICATION SH MI SPECIFICATION No.

ANNEXURE-1
OliikredithENGINEERS 3 28.03.13 REVISED & ISSUED AS STANDARD SPECIFICATION UK SH RN ATD DM
STEAM TRACING 6-44-0007-A1 Rev. 4
deadalreWIWINDIALIMITID Rev. Prepared Checked Stds. Committee Stds. Bureau
(A Govt. of India Undertaking) Date Purpose Convenor Chairman (TYPICAL DIAGRAMS)
Page 6 of 8
No. by by Approved by
Format No. 8-00-0001-F5 Rev. 0 Copyright EIL - All rights reserved
 200 400 TYPICAL TRACING ARRANGEMENT IN OFFSITES - ELEVATIONS
(TYP•)
INSULATION(TYP.)

j.
STEAM SUPPLY MANIFOLD
SEE NOTE-1
♦ 101650 me-
SUPPLY LEADS
.4F-Z-V—+N NOTES: -
TO TRACERS
N STEAM SUPPLY HEADER
TO MANIFOLD 1. IN CASE OF SEVERAL TRACERS RUNNING
TOGETHER BOX TYPE INSULATION IS PERMISSIBLE
0I
Oi SUPPLY LEADS LINES TRACERS
2. VALVES & STEAM TRAPS SHALL BE STAGGERED
WHENEVER TWO OR MORE TRACERS RUN
TOGETHER AT THE MANIFOLDS
J1
♦ 101300

HEAT TRANSFER CEMENT (TYP)

TO BE USED ONLY IN CASE OF
SUPPORT TRACING BY MP/HP STEAM

EL 100300
(MAX.)
SLEEPER
V100000 PAVED AREA SUPPORT
FINISHED GRAdE
•

•
/ 1000 1000
LIMIT FOR PAVINNG
GENERAL ARRANGEMENT FOR SUPPLY
INSULATION
UMIT
350 200 200 I 200

♦ EL.101100
I—I ST H 0
TRACERS
•
CONDENSATE
• 0
0
INSULATION RECOVER
MANIFOLD CONDENSATE RETURN
SEE NOTE-1 SUB HEADER

RETU RN
EL. 100450
• AR
SURFACE DRAIN
(SEE NOTE 6 ON
EL 100300 PAGE 3 OF 8 )
(MAX.)
SLEEPER EL 100200
SUPPORT

EL.100000 PAVED AREA

• •
•.
a
• : •

500 500
1000
LIMIT FOR PAVING
LIMIT FOR PAVING
GENERAL ARRANGEMENT FOR RECOVERY

4 12.06.18 REAFFIRMED & ISSUED AS STANDARD SPECIFICATION •"PK 2?cASH MI SPECIFICATION No.
ANNEXURE-1
#51RaddlikENIGINEERS 3 28.03.13 REVISED & ISSUED AS STANDARD SPECIFICATION UK SH RN ATD DM
blig7 WelreUlar LIMTE) Stds. Committee Stds. Bureau STEAM TRACING 6-44-0007-A1 Rev. 4
Rev. Prepared Checked
(A Govt. of India Undertaking) Date Purpose Convenor Chairman (TYPICAL DIAGRAMS)
Page 7 of 8
No. by by Approved by
Format No. 8-00-0001-F5 Rev. 0 Copyright EIL - All rights reserved
 TYPICAL TRACING ARRANGEMENTS IN UNITS
FEED FROM SUPPLY
LEADS

FEED FROM SUPPLY

LEADS

TO STEAM TRAP

INSTRUMENT TRACING

INSTRUMENT TRACING

NOTES :
1. BRANCHING OF SUPPLY LEAD UNE IS
PERMITTED PROVIDED THE TOTAL LENGTH
OF TRACED LINES DOES NOT EXCEED
THE USEFUL LENGTH OF TRACERS AS
SPECIFIED IN CLAUSE NO. 4.6.4.2 OF
SPECIFICATION 6-44-0007.
2. REFER CLAUSE NO. 4.6.4.3(d) OF
SPECIFICATION 6-44-0007.

TO STEAM TRAPS

4 12.06.18 REAFFIRMED & ISSUED AS STANDARD SPECIFICATION mi %).1-> SPECIFICATION No.

461fitadal- ENGINEERS 3 28.03.13 REVISED & ISSUED AS STANDARD SPECIFICATION UK SH RN ATD DM
ANNEXURE-1

4fgar fillaWNIF INDIA WIRD

WPM mow maw° (A Govt. of India Undertaking)
Rev.
Date Purpose
Prepared Checked Stds. Committee
Convenor
Stds. Bureau
Chairman
STEAM TRACING
(TYPICAL DIAGRAMS)
6-44-0007-A1 Rev. 4

No. by by Page 8 of 8
Approved by
Format No. 8-00-0001-F5 Rev. 0 Copyright EIL - All rights reserved