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Paperonhydratesacicon 2018
Paperonhydratesacicon 2018
(ACICon2018)
Faculty of Engineering, Bayero University, Kano.
Abstract: Formation of gas hydrates is a serious concern in oil and gas production systems in
both offshore and onshore field environments. The formation and possible deposition of
hydrates usually occur in suitable conditions, specifically as the gas-phases of reservoir fluid
interact with water molecules. Usually, hydrates problems are found during normal multiphase
flow of oil/water/gas, however, often the problem is more vulnerable in transient operations.
Many researchers have extensively studied this area, yet, the extent at which the properties of
reservoir fluids interact is still on-going, especially at low temperature and high pressures. The
basic technological features of hydrate formation and decomposition or dissociation processes
have been poorly understood. This paper described the phenomenon in which the formation of
hydrates occurs, discussed the mechanisms, and analyzed the influencing factors that
contributed to the formation of hydrates. The new remediation and prevention techniques for
hydrates formation and blockages have been reviewed. The technical issues, level of
protection, associated risks, and cost impacts were included in the evaluation of the
techniques. From the general assessment, necessary recommendations were proposed for a
more robust strategy to prevent and control hydrate problem for the optimum management of
revenue loss during production, transportation and storage of oil and gas.
Keywords: Flow assurance, hydrate, deposition, agglomeration and plugging
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<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
plugging is the most critical tasks that continuously molecules are typically in form of pentagonal,
challenges the oil and gas field, especially as oil and gas hexagonal and square faces (Sum, 2013) depending on
operations are moving into deep-water reserves. At this the crystal structure which is discussed in the
point, it is necessary to study the gas hydrate formation subsequence section. In the process, examining the size
mechanism in order to identify the effective approaches of guest molecules ratio to the cages they occupied can
for prevention, remediation and control of the aid the understanding of hydrates (Sloan, 2003).
phenomena. With this knowledge, oil and gas operators
The appearance of crystalline compounds of gas
can ensure adequate hydrate management strategy are
(clathrate) hydrates resembled a snow or an ice with
in-place during restart operations, particularly, after an
densities smaller than that of ice (Rao et al., 2013). In
extended shut-down where the most favorable
some cases, the compound appears as a solid deposit on
conditions for gas hydrate formation developed.
the cold pipeline surface similar to wax deposition
during production and transportation process (Aspenes
2. FORMATION OF GAS HYDRATES IN THE
et al., 2010; Rao et al., 2013). However, compared to
PROCESS FACILITIES
other flow assurance issue such as sand hydrates are
In general, gas hydrates are polycrystalline, non- quite less dense and are accumulative when formed,
stoichiometric, and clathrate-structured solid compounds while sand will either remain dispersed in the fluid or
formed by cages of hydrogen-bonded water molecules settle on the pipe wall dependent on the flow rate. At a
(which serves as a host) with low boiling gas (as a point and condition where sand forms a small deposit in
guest). Typically formed under low temperature (40OF) the pipeline, hydrates formation can accumulate as
and high pressure (>1000 psi) (Sloan and Koh, 2007; highly as possible (Singh et al., 2000). Pressure-
Gao 2008; Dorstewitz and Mewes 1995; Theyab 2017; temperature diagram (Figure 1) have been used to
Shi et al., 2018). The guest components are usually the forecast the possible occurrence of some of flow
light hydrocarbons such as methane, ethane, propane, assurance issues (Sloan, 2003) such as hydrates, paraffin
butane (C1-C4) and other inorganic molecules such as wax, and asphaltene. For instance, as clearly shown in
H2S, CO2, and N2 (Gao, 2008 and Turner, 2005). In the the Figure, on the right side of the hydrates equilibrium
process, water molecules due to their hydrogen bonding curve, this represents the regions with no formation of
properties are able to form cavities, thereby hydrates crystals, while to the left of the curves are the
accommodate low molecular weight materials. It is also regions with hydrate formation respectively.
revealed that the cavities of this hydrogen-bonded water
Figure 1: Pressure versus temperature diagram from the characterization of reservoir fluids during oil and gas production of the Gulf of Mexico
(Sloan, 2003).
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<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
(sII, cubic) (Zerpa 2013; von Stackelberg and Müller mixture of water and hydrocarbons lower than propane
1954), with the third newly developed hexagonal and other inorganic gases. The sI structure has a unit cell
structure known as structure H (sH, cubic) (Ripmeester with 12 Å cube and 46 water molecules and consists of
et al. 1987). Accordingly, studies on gas hydrate 2 small cages each formed by 12 pentagonal faces (512)
indicate that these structures have different chemical and and 6 large cages each formed by twelve pentagonal and
physical properties formed from hydrogen-bonded water 2 hexagonal faces (51262). Generally, small
molecules as follows (Bai and Bai 2005; Sloan and Koh, hydrocarbon molecules could easily stabilise this
2008; Ripmeester et al. 1987; Sloan 2011); structure, such as methane and ethane (Bai and Bai,
2005).
The structure I (sI): This structure is formed from a
Figure 2: Three structural type of hydrates (Sloan 2011; Ripmeester et al., 1987).
Structure II (sII): This structure forms from has been suggested to exist in the Gulf of Mexico. The
molecules larger than ethane but less than pentane. They unit cell of this structure has 34 water molecules
are typical gas hydrate structure encountered in oil and forming a hexagonal lattice with parameters a = 12.26 Å
gas pipelines because of the presence of larger and c = 10.17 Å. Also, consists of 3 small 512 cages, 2
hydrocarbon molecules such as propane and iso-butane small cages, each formed by three square, six
that fit in the large cage of sII, but will not fit in the pentagonal and three hexagonal faces (435663) and 1
large cage of sI (Sloan and Koh, 2008a). The sII large cage formed by twelve pentagonal and eight
structure is been described with a unit cell with 17.3 Å hexagonal faces (51268) (Ripmeester et al. 1987).
cube and 136 water molecules. Their molecules consist
The stability of a specific hydrate structure depends on
of 16 small 512 cages and 8 large cages, each formed by
how easily the guest molecule (gas) would fit inside the
12 pentagonal and 4 hexagonal faces (51264).
host cage (water). Hence, Sloan (1998), provides a
Structure H (sH): The size of structure H (sH) type of summary of the hydrate structure for the three-unit
hydrates allows larger molecules (8–9Å) such as n- crystal sI, sII, and sH as shown in Table 1.
butane, it is however uncommon to the oil industry but
Table 1. The geometry of Cages in Three Hydrate Crystal Structures I, II, and H (Sloan, 1998)
sI sII sH
Cavity
Small Large Small Large Small Medium Large
12 12 2 12 12 4 12 3 6 3
Description 5 5 6 5 5 6 5 456 51268
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<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
following as the key conditions that influence the are regarded as the catalyst for hydrates formation as
formation of gas hydrates in a system. i. Presence of highlighted by John, (2017).
free water: The presence of free water is necessary for
the formation of hydrates. It is generally believed that 5. GAS HYDRATES FORMATION
no hydrate formation can be formed without the INTERFACES
existence of free water. Therefore, in order to avoid this
Gas hydrates are considered as a multiphase flow
problem, it is always significant to remove water vapour
problem involving gas, liquid hydrocarbon, water, and
from natural gas in order to avoid the formation of
hydrates as solids. Therefore, a study by Turner et al.,
hydrates.
(2015) highlighted five different interfaces where gas
ii. Low temperatures: Temperatures of about 39 hydrates may form and aggregate during oil and gas
°F or higher are critical in any system that desires to production as follows; gas/liquid, liquid/liquid,
avoid hydrates formation. Their study has shown that gas/solid, liquid/solid, and solid/solid. Therefore, the gas
hydrates form when the temperature is below or at the here is referred to as hydrocarbon gas, while the liquid is
hydrate formation temperature for a given pressure and oil, water or condensate, and solid is referred to gas
gas composition. hydrate or pipe wall surface. Consequently, the three-
driving force in the process was highlighted by Sloan
iii. High operating pressures. Gas hydrates require
and Koh, (2007) and Turner et al., (2005) as water
pressure greater than 166 psig. It is also reported that in
entrainment, cooling and pressure elevation. Besides
some cases the formation of hydrates does occur at a
this, the formation process has two major stages namely;
higher temperature > 70 °F if the pressure is high
nucleation (nanoscopic) and growth (macroscopic),
enough, around 2900 psig or above.
which occurs in the following way:
iv. Flow pattern: Studies have shown that
hydrodynamic slug flow increases the rate of the Water Entrainment → Hydrate Nucleation→ Hydrate
formation of hydrates at the head of the slug. This is Growth→ Agglomeration→ Plugging
because of the greater gas-water interfacial area existing Figures 3 and 4 shown below, illustrated the various
at this location. stages and a conceptual view on how hydrates may form
v. Presence of H2S and CO2: These acid gases and agglomerate to block the flow line containing gas,
accelerate hydrate formation. Studies have shown that oil and water. The model is originally adapted by Sum
these are more soluble in water than other hydrocarbons. (2013) from Turner (2005). Turner (2005) developed
this model with the input from J. Abrahamson
Other factors such as high velocities or agitation, (University of Canterbury, Christchurch, NZ).
and/or pressure pulsations, in other words, turbulence
Water Agglomeration
Entrainment and Plugging
As pointed out by Turner (2005) and Sum (2013), this stage. Comparably, in the former stage water and/or
Figure 4 clearly revealed that at the beginning of gas must diffuse to the interface, and in the latter stage,
production three-phases (involving oil, water and gas) heat must be removed as the hydrate formation is an
are emulsified, which creates gas bubbles entrained in exothermic process (Sloan et al., 2008). It is paramount
the oil and water, oil emulsified in water, and water to mention that hydrate slurry in the system changes the
emulsified in oil, which consequently developed a rheology behaviour of the flowing fluid at a point when
surface area for hydrate formation. Hydrates formation sufficient amount of hydrates formed (Camargo and
begins as soon as the temperature and pressure in the Palermo, 2002).
system reach to a point within the hydrates stability
Once hydrate particles interact and agglomerate into
region. This occurs at the interface between the water
larger aggregates, the particles continually grow and
and hydrocarbon fluid (oil or gas), forming a shell
may be formed larger hydrate masses and deposition,
structure around the water/oil droplets (emulsified in
leading to an increase in the slurry viscosity, which
oil/water). Sum (2013) reported that pipe walls is
causes an unacceptably large pressure drop in the line,
another possible location for hydrates to initially form in
prohibiting flow and eventually can form a plug. Sum
the form of deposits, as these will be wet and exposed to
(2013) and Turner (2005) revealed that if the hydrate
the gas. As a typical mass transfer and/or heat transfer
particles are dispersed in a water-continuous phase, the
limited process, the growth of hydrates continues after
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<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
binding force between the hydrate particles is minimal, possible that the particles will bind to form large
and they will remain dispersed. On the other hand, if the aggregates due to the water capillary bridging formed
particles are dispersed in an oil-continuous phase, it is between the particles.
Figure 4: Typical conceptual hydrates formation model in a multiphase flow system (Turner 2005; Sum 2013)
The last stage of the conceptual model is the jamming of hydrate formation is a necessary step in order to provide
hydrate particles and continual deposit on the pipe wall. adequate flow assurance (Sloan, 2005). Authors such as
These are said to be responsible for the flowline Turner et al. (2015), Zerpa et al. (2012), and Volk et al.
blockages (as shown in Figure 6) under steady-state (2007) have provided the basis to explore alternative
operation, as these particles can slowly and continuously solutions that reduce the risk of hydrate plugging in
build-up over time (Nicholas, 2008; Rao et al., 2013) flowlines, without the explicit requirement that hydrates
similar to wax/asphaltene deposition (Singh et al., need to be avoided entirely.
2000). Understanding how these particles jam is very
A risk-management technique as pointed out by Shi et
vital to the oil and gas field to develop a strategy which
al. (2018) is by utilizing cold flow and hydrate slurry,
can prevent, manage and remediate the system.
which was proposed by Gudmundsson (2002), Turner
and Talley (2008) and Sum et al. (2012), wherein
6. HYDRATE PREVENTION, REMEDIATION
hydrates are allowed to form and made to flow with the
AND CONTROL
help of anti-agglomerants (AAs) (Turner et al. (2015).
As an important flow assurance problem, the As reported by Shi et al. (2018) significant efforts have
formation of gas hydrate and possible blockages in been used by several researchers to promote the
petroleum transportation systems have attracted application of this technology, including studies on the
significant attentions from both academic and industrial mechanisms of hydrate formation, deposition, blockage,
communities (Shi et al., 2018; Sloan, 2003). The dissociation, and remediation (Kakati et al., 2017; Song
common remedies for hydrate flow assurance include et al., 2017). Others include the studies of the
the traditional control methods of injecting rheological properties of hydrate slurry (Raman et al.,
thermodynamic inhibitors/antiagglomerant or applying 2016) and the flow characteristics of hydrate slurry
thermal insulation that assure the operational conditions (Pandey et al., 2017; Ding et al., 2016).
outside of the hydrate formation region (Shi et al., 2018;
6.1 PREVENTION METHOD
Chua, and Kelland, 2018). On the other hand, the
conventional strategy to manage hydrates during restart The most favorable and desired option for the oil and
operations is aimed at preventing the formation of gas industry is to avoid operating within the hydrate
hydrates entirely using a combination of chemical formation region (Forsdyke 1997; Sloan, 2003).
inhibition and thermal control. However, Creek (2012) However, this is an inevitable requirement due to an
has pointed out that the cost and technical limitations of unplanned shutdown or abnormal operating conditions
these traditional methods are increased with increasing originating from equipment malfunction (Sum, 2013).
depth for deep-water offshore petroleum exploitations. Therefore, over many years, several industries have
employed different approaches to preventes gas hydrates
Currently, a paradigm shift is underway that is formation in flowlines. Studies have indicated the
challenging the notion that complete avoidance of following as the most promising method.
i. Injecting hydrates inhibitors: Front-End Engineering and Design (FEED). Bai and Bai
outline the following criteria involved in the selection of
The chemical inhibitors commonly used are
inhibitors for prevention and remediation strategy:
thermodynamic hydrate inhibitors (THIs) and low-
dosage hydrate inhibitors (LDHIs) (Shi et al., 2018; • Capital costs of topsides process equipment
Kakati et al., 2017; Song et al., 2017; Bai and Bai,
(especially for regeneration)
2005). Following research study by Bai and Bai (2005),
the selection of the hydrate inhibitor is an important • Capital costs of subsea equipment
decision in the oil and gas field, especially at the early
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<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
Figure 5: Subsea flowline operation conditions curve for hydrates formation with and without methanol as THI (Sloan and Koh 2008).
Figure 5 shows a hydrates equilibrium boundaries hydrate equilibrium conditions with MEG
curves with and without THI (methanol) in the free concentrations higher than 30.0 wt%.
water phase. As shown in the figure, the thermodynamic
If Health, Safety, and Environmental (HSE) issues are
hydrates inhibitors (THI) shift the hydrate equilibrium
to be considered, the use of MEG over methanol is
curve to safe conditions, allowing the flowline to
favored mostly by the oil and gas industry (Cha et al.,
operate outside the hydrate stability region. This is
2013) as shown in table 2. Based on a study by Cochran
observed by adding 10 to 30% MeOH concentration.
and Gudimetla, (2004), Bai and Bai (2005) technically
From this Figure, it is clearly shown that a methanol
summarized the advantages and disadvantages of
concentration >20% is required to completely inhibit
methanol and MEG inhibitors as shown in the table
hydrate formation in this system. According to Cha et al.
below.
(2013), there have been little works that measured the
Table 2: Comparison of Methanol (MeOH) and MEG (Cochran and Gudimetla, 2004)
i. Easy to recover with recovery of 99% i. High viscosity, impacts umbilical and pump requirements
Monoethylene ii. Low gas & condensate solubility ii. Less applicable for restarts, stays with aqueous phase at bottom of pipe;
glycol (MEG)
iii. Approximate Gulf of Mexico cost of iii. More likely to cause salt precipitation.
2.5$/gal
of hydrates than thermodynamic inhibitors (less than 1
Low-dosage hydrates inhibitors (LDHIs): In recent
% by weight) (Kelland 2006; Bai and Bai 2005). These
times, the industrial standard shifts from time
inhibitors interfere either with the formation of hydrate
independent method of hydrate prevention towards time
crystals or the agglomeration of crystals into blockages.
dependent hydrate management; these include Low
According to different studies (Kelland 2006; Forsdyke
Dosage Hydrate Inhibitors (LDHIs) that offered
1997), LDHIs fall into two categories; Kinetic hydrates
significantly lower concentration to prevent formation
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<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
Inhibitors (KHI) and anti-agglomerants inhibitors economical and as yet do not have an acceptable record
(AAs). KHI was reported to be water-soluble polymers of accomplishment (Forsdyke, 1997).
used to suppress nucleation. These include homo- and
co- polymers of the N-vinyl pyrrolidone and N-vinyl
caprolactam (Kelland, 2006; Chua et al., 2012). iii. Low-pressure operation
However, the main drawback of KHI is that they only
If hydrates formation is desirable to be prevented, the
suppress nucleation without prevention. However, after
operating pressure of the system must be kept lower
having a successful field trial in the Southern North Sea,
than the pressure corresponding to the ambient
the Kinetic inhibitors are now used commercially in the
temperature (around 4OC for deep-water operation) in
wet gas system (Argo et al., 1997; Corrigan et al., 1995).
which the pressure required to be ≤300 psia.
Bai and Bai (2005) described anti-agglomerants as
iv. Water removal
surfactants, which cause the water phase to be
suspended as small droplets. He also states that anti- Water is the main component for hydrates formation,
agglomerants can provide protection at higher without water in the system formation. According to
subcooling than kinetic hydrate inhibitors, but the studies by Bai and Bai (2005), the common method used
drawback is that they are more expensive than KHI and is called dehydration, at the subsea production system;
are not recoverable at low dosage. This type of inhibitor water can be reduced from the separation system in a
(AAs) inhibits hydrate plugging rather than hydrate flowline. This method can also increase recovery of
formation which is sufficient for deep-water reserves and decrease the topsides water handling,
applications and has completed successful field trials in treatment and disposal. On the other hand, the technique
deep-water Gulf of Mexico production system as is mostly applied for long distance tiebacks (Cochran,
reported by Bai and Bai (2005). 2003),
6.2 REMEDIATION METHOD
However, the effectiveness of this inhibitor can be
affected by the type of oil, the salinity of the water, and While industrial design intended to prevent hydrate
the water cut. Cochran (2003) summarized the following formation and plug the pipeline, the design also
drawback of AA’s which includes; considers provisions for remediation of the blocked
(Figure 6) pipeline which may occur as previously
• High cost per unit volume mentioned due to unplanned shutdown or abnormal
operating conditions originating from an equipment
• Toxicity concerns malfunction. Hydrate blockage remediation plan should
• Less effective at high water cuts be developed where hydrate formation is predicted
and/or consider to be an issue of concern. The
• May need to break the water-in-oil emulsion remediation methods are similar to the prevention
• Materials and chemical compatibility methods, which include (Bai and Bai 2005; Turner,
2005):
• Testing with representative fluid sample
recommended i. Depressurization of pipeline
• Potential impacts on downstream facilities The simplest method according to Reyna and Stewart
(2011) is to reduce pressure below the hydrate formation
ii. Heat Retention: pressure at an ambient temperature sufficiently enough
This involved heating the gas stream and maintaining to reverse the equilibrium reaction. Although Bai and
flow lines and equipment at a temperature above the Bai suggested that rapid depressurization should be
hydrate region. However, according to Forsdyke (1997), avoided, it can worsen the hydrate problem and form
these can be very effective for short subsea flowlines, ice. It is, therefore, recommended to depressurize from
likely to be inadequate for flowlines with significant both sides of the blockage.
length. One major example is a 30km pipe-in-pipe ii. Thermodynamic inhibitors
system currently installed in the North Sea. No matter
the kind of insulation considered, another If chemical inhibitors are designed for the purpose of
complimentary form of technique will always be remediation, essentially, they act by melting the
required. In another development; heat is added through blockages solid hydrates with direct contact. Studies
(Cochran, 2003) (1) Electrical heating: – This technique have shown that methanol can be pumped down the tube
can be applied for continuous operation, shutdown, and to the target blockage point with coiled tubing that
restarts. (2) Hot fluid circulation: – This method is reached as far as 14800ft (Bai and Bai, 2005).
usually applied in a bundle plan, which contains iii. Active heating
production lines and heating lines together. Similarly,
the method can be used for continuous operation, Similarly, active heating is also reported as another
shutdown, and restarts. (3) Hot oil circulation: – Hot remediation method. This method is carried out by
dead oil is circulated to warm flow lines and risers prior increasing the temperature of the system above the
to restarting wells or during a shutdown until the system hydrate dissociation temperature. Therefore, adequate
is restarted. All these possible technologies are able to amount of heat is required to quickly dissociate the
prevent and remediate (as described in a subsequent formed solid hydrate to prevent build-up pressure and
section) hydrates formation but all are somewhat not possibly flowline rupture. Similar to prevention method;
7
<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
electrical heating EH, and/or hot fluid circulation in pipe blockage system with hydrates, they can cause more
bundle to the system can be used as remedial action harm. Previous studies show that drilling, pigging or
following a shutdown. scraping has been attempted without fruitful result.
Therefore, these methods are generally not
iv. Mechanical methods
recommended. However, a coiled tube is recommended,
Unlike wax deposition remediation techniques, a which was installed and tested with the support of a
pigging method is not recommended for removing lubricator (Turner, 2005 Bai and Bai, 2005).
Figure 6: Gas hydrate blockages formed in a subsea hydrocarbon pipeline (Heriot-Watt University, 2014).
8
<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
Table 3: presents examples of survey results that came from the open literature
9
<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
Norsk Hydro Troll Oil • Thermal insulation to avoid continuous • Oil development Fadnes F. H. et al.,
North Sea methanol injection during normal production • Water depth 310 m (1994)
and to provide minimum 8-hour cool down
time following the shutdown
• Depressurization of flowlines during
unplanned and planned shutdowns.
• Displacement and circulation with hot
stabilized oil through the gathering lines for
all clusters to warm up the lines and reduce
methanol consumption during restart.
• Removal of hydrate plugs by
depressurization from both sides, combined
with methanol if possible.
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<< Pipeline Gas Hydrate Formation and Treatment: A Review>>
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