a

INSULATING FIREBRICK

LBK series

JlSBandCseries
HIGH ALUMINA IFB

lS0-C0R, BAL series

CALCIUM SILICATE BOARD

IJ
, SUPER, SILICA BOARD
@ i$tirflil ffi $iiiffi i ilil ifr'ri i'iicib G 0.,1Tu.
About ISOLITE
The diatomaceous earth is natural insulation material and buried in Noto peninsula,
located in central Japan. The material was used for very limited usage such as a
cooking stove and fire place in the 17th century, "shogun period" in Japan.
ln the early 20th Century Dr. Tosaku Yoshioka, Kyoto University recognized the
impoftance of the diatomaceous earth for industrial use.
Mr. Gen-nosuke Mori, a businessman in Osaka was sympathetic to the idea of Dr.
Yoshioka and established the company named ISOLITE in 1927.
It was facing The Great Depression, 1929. -)
ISOLITE tried to improve the quality of products, and in 1951 succeeded to develop

high quality cray-type lnsulating Firebrick and obtained as the first certified factory
of Japan lndustrial Standard, JIS of lnsulating Firebrick.
ISOLITE is the standard of lnsulating Firebrick and thermal insulating materials
including Refractory Ceramic Fibers, Alkaline Earth Silicate Wool and Polycrystalline
Wool in the past and for the future.

Brick firing process at ISOLITE INSULATTNG FtREBR|CK SDN.BHD.

-)

ISOLITE and LBK are trademarks owned by ISOLITE INSULATING PRODUCTS CO., LTD.
Unauthorized reproduction prohibited.
o 2017, lsollrE INSULATING PRODUCTS co., LTD. Ail Rights Reserved.
 Gontents
Page

lnsulating Firebrick, IFB LBK series, LHB and LAP-165 3,4

JISBr:dCseries 5,6

High Alumina IFB !SO-COR, BAL-99, 99M and LS 7

Calcium Silicate Board SUPER BOARD, SILICA BOARD 8

Equilibrium Diagram Choice of IFB in the H, atmosphere I

Others

Sizes of bricks and pallets Standard sizes of lFBs and packing

il: i ;: rtr
**
ijI

tj; '*, :'utu

is*L j?fr
i;t L

i.1il f', t ,.,.

.- 1..',{,I:l,
i- iri ii_;rr.;

n'
-1oUi
t:& I
lTi:
"r.rt_LS
fs*{-,yi
,,.;i_;li:
ii,t::,i,. C;
:-.,i-lri:r,
|..:..

'$fit"rrfrr.
uI
I$BLITI *i?1l[
teL-5Sir
..,."..1....."''

#'
.$;

The data given herein are typical values of tests conducted under standard procedures and subject to variation. Results
should not be used for specification purposes. They are supplied as a technical service and are subject to change without
notice. Check with your ISOLITE office to obtain current information.
The data, information, recommendations and opinions set forth herein are offered solely for your consideration, inquiry and
verification, and are not in part or in total to be construed as constituting a warranty.
rl)
(o
I
(L
J
!
c
(U

LBK seriesr LHB and LAP-165

rn
IJ
.ri
o
o
o
}.
(n
J lntroduction:
The Classilication Temperature is defined as the temperature which the reheat shrinkage is not more than S% at
LBK ASTM series and not more than 0.5% at LBK series, LHB and LAP-i65. The mean temperature for
safety use at the hot face expose brick is 100-150t less than the Classification Temperature, and at the
back-up brick is a slightly lower than the Classification Temperature.
LBK ASTM series is ASTM C 155 standard grade insutating firebrick.

I Typlcal Applicatlons
Hot face expose and back-up lining of Annealing Furnace, Carburizing Furnace, Galvanizing Furnace, Forge
Furnace, Carbon Baking Furnace, Heat Treating Furnace, Hot Stove, Coke Oven, Oil Heater, Cracking Furnace,
Reformer, lncinerator, Ceramic Firing Kiln, zinc Distillation Furnace, Atmosphere Furnace, Glass Furnace etc.

I Design
The followings are standard product llnes. ISOLITE can develop order-made specification products according to
J
your requirement and applications. ISOLITE is the specialist of lnsulating Materials such as lnsulating Firebrick,
Alkaline Earth Wool, Pre-Crystalline Wool and Refractory Ceramic Fiber, therelore ISOLITE can advice suitable
and insulation plan.

LBK-20 tBK-20 ASTIV LBK-23 tBK-23 ASTM LBK-26 LBK-26 ASTM

ASII/ C 155-97 classification Group20 Group23 Group26

Classification Temperature,'C 200 095
1 1 1 300 126C 1 40C 1 43C
Classification Temperature,'F 2000 2300 260C
Cold Crushing Strength, MPa (ilS R 2615) 1,4 1,4 2,0 2,0 2,9 2,9
Vodulus of Rupture, MPa QIS R 261 9) 1,0 1,0 1,2 1,2 1,4 1,4
Thermal Conductivity, W(m K) at 350"C (JlS R 2616) 0,16 016 0,17 0,17 0,23 0,23
Thermal Conductivity, W(m K) (ASIIV C182-88)

at 400'C 018
0,1 7 0,1 7 018 0,24 0,24
at 600'C 020 0,20 0,22 0,22 029 0,29
at 800'C 0,25 0,25 0,21 0,27 0,35 0,35
at 1 000'C
0,40 0,40
Bulk Density, g/cm' 0,48 048 0,52 0,52 0,59 059
Reheat Shrinkage at ()'CxBhrs, 7o (JlS R 2613:1985) 200) 0 03 (1300) o
(1 1s (1400) 0 14
Re he at C ha nge at ( )'Cx2 4hrs, 7o (ASTIi/ C 21 0) (1 065) 0 0 (1230) 0 C (1 400) -1
Chemical Composition, 7o (JlS R 2216)

A[0. 42 42 42 42 55 55

SiO, 52 52 52 52 42 42

FerO. 1,3 1,3 LJ 1,3 O,B O,B

Vanufa cturin g Lo cation Malaysia

Standard Packing of Standard Bric( pcs per package 10(65mm thickness) B(76mm thic (ness)

I Special thapes
ISOLITE can supply not only the standard size of brick but also special shapes of lnsulation Firebrick according
to your drawings and needs. Please ask our sales staffs or our representative office for detail.
 rIT
x
U'
o
=.
o
I
r
-
(E
0)
J
o-
r
ll I

O)
(Jl

;, i:...
i[*iitr
i .l: i"
'r'' 't
t. -{,
F. '. t",i*

v
rq fl1"i * t:
-..did

Lr'rq"*:#

LBK-28 LBK-28 ASTM LBK-30 LBK-30 ASTIV LBK-3000 LHB LAP-165

Group2B Group30 ASTIV C 155-97 classilication

1 500 1 540 1 55C 1 65t 1 60t 1 450 1 65t Classilication Temperature,'C

2800 300t Classilication Temperalure,'F

4,0 40 50 5,0 6, 1 1,0 4,C Cold Crushing Strength, MPa (JlS R 2615)

1,7 Lt 19 10 1B 2,0 Vlodulus of Ruplure, MPa (JlS R 2619)

025 0,21 0,28 0,2t 03 0,55 0,35 Thermal Conductivity, W(m K) al350'C (JlS R 2616)

Thermal Conductivity, W(m K) (ASII/ C182-88)

026 u, lb 0,30 030 0,35 0,56 037 at 400'C

y
0,29 029 0,34 0,34 039 060 0,42 at 600'C

033 033 0,39 0,39 045 065 0,48 at 800'C

038 038 0,44 0,44 0 51 0 71 0,53 al 1 000'C

070 070 0,75 0,75 080 1,20 0, B0 Bulk Density, g/cm'

(1500) 0 10 (1 550) 0 33 (1 600) 0 2r (1450) 0 34 (1 650) 0 20 Reheat Shrinkage at fl'Cx8hrs, 7o (JlS R 261 3 1 985)

(1 51 0) -1,1 (1620) -1,1 Reheat Change al 0'Cx24hrs, % (ASlTil C21 0)

Chemical Composition, % (JlS R 2216)

1r
12 lt 69 69 1t 6 IJ

tb 2e 30 3C 2E 3 25 si0,
06 0,t 05 0,5 0,4 05 05 Fer0,
Malaysia \/anulacturin g Location

10(6Smm thic kness) B(T6mmthickness) Standard Packing ol Standard Bric( pcs per package

The data given herein are typical values of tests conducted under standard procedures and subject to variation. Results should not
be used lor specification purposes, They ar6 supplied as a technical service and are subject to change without notice. Please check
with your ISOLITE offico or representative to obtain current information.
The data, information, rscommendations and opinions set forth herein are olfered solely for your consideration, inquiry and
verification, and are not in part or in total to be construed as constituting a warranty.
 I lntroduction:
JIS B and C series is Japanese lndustrial Standard, JIS R 2611 standard grade insulating Iirebrick. The
classificatlon Temperature is defined the temperature which the permanent linear change is not more than +2 .
The mean temperature for safety use at the hol face expose brick is 2OO-3OO'C less than the Classification
Temperature, and at the back-up brick is l oot lower than the classification Temperature.

I Typical Applications
Jls B series is fit for hot face expose and back-up rining of various industrial furnaces.
Jls c series is high compressive strength bricks fit for a portion requiring high strength such as a skew
brick of arch.
lB-5 is low iron content brick fits for carburizing Furnace.

I Design
The followings are standard product lines. ISOLITE can develop order-made specification products according to
your requirement and applications. ISOLITE is the specialist of lnsulating Materials such as lnsulating Firebrick,
Alkaline Earth Wool, Pre-Crystalline Wool and Refractory ceramic Fiber, therefore lsoLlTE can advice suitable
and complete insulation plan.

B4 B5 B6 B7
JIS R2611 classification 1200-0.80- 1300-0.80- 1400-0.90- 1500-1.00-
0.37 039 0.42 0.50
Classification Temperature,'C 1200 1 300 1 400 1 500
Cold Crushing Strength, MPa (JlS R 2615) 1.5 1"7 2.4 4.0
Thermal Conductivity, W(m K) at 600'C (JlS R 2616) 033 0.33 0.37 0.41
Thermal Conductivity, W(m K) at gS0"C (JtS R 2616)
Thermal Conductivity, W(m K) (ASTM C1B2-88)
ffi 0.25 0.25 0.28 0.31
at 600'C 0.28 0.28 0.31 0.34
at 800'C 030 0.31 0.35 0.38
at 1 000'C 0.39 0.43
Bulk Density, g/cm' 0.78 0.78 0.86 0.7 5
Permanent Linear Change at ( )"Cx1 2hrs, o/o (JlS R 261 3:1 gggJ (1200) -0.3 (1300) -0.25 (1400) -1 .0 (1500) -0.e
Reheat Shrinkage at ( )'Cx8hrs, o/o (JlS R 261 3:1995)
Chemical Composition, 7o (JlS R 2216)
Al,O" 42 42 46 70
SiO" 54 54 50 28
FerO" 1.2 1.4 1.0 0.6
Manufacturing Location Malaysia
Standard Packing of Standard Brick, pcs per package 10(65mm thickness 8(76mm thickness)

I Special Shapes
ISOLITE can supply.not only the standard size of brick but also special shapes of lnsulation Firebrick according
to your drawings and needs. Please ask our sales staffs or our representative office for detail.
 :y:..,. t$ *L tTr
. Lti i*Y.
l5#LlT[ *:
'a i. il :.,,
fr-
I s*5 t. I
{-

v *l "."i-il
, r'il i*
l:i#l*' {:i" .r
.ai.lF
x*
J r{, ?"1 x i r-
I J.1 W f;r'" '
{* ng, i$#t$Tf;
r ffiU
sr

C1 c2 tB-5
1 300-1.1 0- 1400-1 .20-
JIS R 2611 classification
0.50 0.60
1 300 1 400 1 300 Classification Temperature,'C
4.4 5.7 1.7 Cold Crushing Strength, MPa (JlS R 2615)
0.44 0.52 Thermal Conductivity, W(m.K) at 600'C (JlS R 2616)
0.24 Thermal Conductivity, W(m.K) at 350'C (JlS R 2616)
Thermal Conductivity, W(m K) (ASTM C182-88)
0.34 0.40 at 400'C
0.37 0.43 at 600.C
0.40 0.48 ,t 8OOrc
._v
0.53 ,t 10O0.C
1 .06 1 .14 0.78 Bulk Density, g/cm'
(1 300) -0.7 (1400) -0.8 Permanent Linear Change at ( )'Cx1 2hrs, o/o (JlS R 261 3:1 998)
(1 300) -0.8 Reheat Shrinkage at ( )'Cx8hrs, %o (JlS R 261 3:1985)

Chemical Composition, 7o (JlS R2216)

42 50 41 Al,O,
54 46 55 SO,
1.3 1.1 1.2 Fe,O,
Malaysia Manufacturing Location
'1
0(65mm th kness) 8(76mm thickness) Standard Packing of Standard Brick, pcs per package

The data given herein are typical values of tests conducted under standard procedures and subject to variation. Rssults should not
be used for specification purposes. They are supplied as a tschnical service and are subjoct to change without notice. Please check
with your ISOLITE office o/representative to obtain current inrormation.
The data, information, recommendations and opinions set forth herein are offered solely for your consideration, inquiry and
verifiqation, and are not in part or in total to b6 construed as constituting a warranty.
 lso-coR, BAL-gg, BAL.99M ANd BAL.LS
I lntroduction:
ISO-COR is fit for high temperature application and suitable for superior resistance to reductive gases.
BAL-99 has high alumina content, excellent strength and super stability at high temperature.
BAL-ggM is increased strength and BAL-LS is low soda type of brick.

I Typical Apptlcations
ISO-COR: High temperature Ceramic Firing Kiln, Powdered Metallurgy Sintering Furnace, Brazing Furnace,
Beverberating Furnace for aluminum electrolysis, Hydrogenous Atmosphere Furnace
BAL-99 aeries : Bright Annealing Furnace (for stainless steel, non-ferrous alloy metal), Metal Ceramic Sintering
Furnace, Brazing Furnace, Semiconductor Firing Furnace, Hydrogen Atmosphere Furnace

I Design
The followings are standard product lines. ISOLITE can develop order-made specification products according to your
requirement and applications. ISOLITE is the specialist of lnsulating Materials such as lnsulating Firebrjck, Alkaline
Earth
wool, Pre-Crystalline Wool and Refractory ceramic Fiber, therefore lsoLlTE can advice suitable and complete insulation plan.

ISO-COR BAL-99 BAL-99M BAL-LS

Max, Service Temperature, oC
1 800 1 800 1 800 1 800
Cold Crushing Strength, MPa (JlS R 2615) 1,0 5,9
1 1 20,4 12,0
Modulus of Rupture, MPa (JlS R 2619) 3,8 5,5 9,6 4.4
Thermal conductivity, w/(m .K) at 350.c (Jls R 261 6) 0,67 1,45 1,45 1,45
Thermal Conductivity, W/(m.K) (ASTM C 182-BB)
at 400"c 0,70 1.41 1,41 1,41
at 600'C 0,71 1,24 1,24 1,24
at 800'C 0,7 4 1,18 1,18 1,1B
at 1 000'C 0,76 1,12 1,12 1.12
at 1200'C 0,77 1.12 1,12 1,12
Bulk Density, g/cm" ,35 1,64
1 1 ,63 1.62
Reheat Shrinkage at '1700'Cx8hrs, Zo (JlS R 2619) -0,1 5 0,30 0,20 0,03
Chemical Composition, o/o (JlS R 2216) Al,O" 7B 99,2 99,3 99,3
sio, 20 0,4 0.4 0,4
FerO" 0,5 0,1 0,1 0,1
Manufacturing Location Ja an j

Standard Packing of Standard Brick, pcs per package

!
5

l$$'f,01{
}Y}SL ffirl;;fr

I Special Shapes
ISOLITE can supply not only the standard size of brick but also special shapes ol lnsulation Firebrick according
to your drawings and needs. Please ask our sales staffs or our representative office for detail.

The data given heroin are typical values of tests conducted under standard procedures and subject to variation.
Results should not be used for specification purposes. They are supplied as a technical service and are subject
to change without notice. check with your rsoLlrE office to obtain current information.
The data, information, recommendations and opinions set iorth herein are offered solely for your consideration,
inquiry and verification, and are not in part or in total to be construed as constituting a warranty.
 SUPER BOARD, SILICA BOARD
I lntroduction:
Made by a unique production method with calcium silicate as its main ingredient, SILICA BOARD and
SUPER BOARD 6eriea are lightweight and thermally very eflicient. Compared to regular insulating tirebricks,
the advantage of the size substantially improves its installation efficiency.
Particularly, SUPER BOARD L is made from "activated slurry" through the process of so-called hydrothermal
synthesis method to make it super lightweight with its bulk density under 0.155 g/cms.
SILICA Board and SUPER BOARD series with water.repellent finish (surface only or entire body) are available
depending on your applications.

I Typical Applications
Back up lining of insulating firebrick, firebrick and/or ISOWOOL lining of various industrial lurnaces such as Hot
Stove, Reheating Furnace, Soaking Furnace, Electric Furnace, Atmosphere Furnace, Oil Heater, Ceramic Firing
:. Kiln, lncinerator, Boiler and Duct.

SILICA SUPER SUPER SUPER

BOARD BOARD BOARD L BOARD H
Max, Service Temperature, oC 650 1 000 1 000 1 000
Bulk Density, g/cm" (JlS A 9510) 0,15 0,17 0,13 0,30
Modulus of Rupture, MPa (JlS A 9510) 0.52 0,67 0,49 2,5
Linear Change at ( )'Cx3hrs, 7o (JlS A 9510) (650) 0,4 (1000) 1,3 (1 000) 1,5 (1000) 0,8
Thermal conductivity, w/(m.K) (Jls A 9510)
at 100'C 0,052 0,053 0,05 1

,t 200rC 0,058 0,059 0,058

(at 30t3"C)
at 300"c 0,069 0,068 0,070
0,053
at 400"C 0,086 0,08 1 0,086
at 500'C 0,1 01 0,097 0,1 07
Manufacturin g Location Ja an

I;

The data given herein are typical values of tests conducted under standard procedures and subject to variation.
Results should not be used for specification purposes. They are supplied as a technical service and are subject
to change without notice. Check with your ISOLITE office to obtain current information.
The data, information, recommendations and opinions set forth herein are offered solely for your consideration,
inquiry and verification, and are not in part or in total to be construed as constituting a warranty.
 Choice of IFB in the H. atmosphere I Mortars
I Choice of lnsulatlng Firebrlcks in the H, gas atmoaphero
The following equilibrium diagram shows the bases of selection for ISOLITE'S insulating firebricks in the
hydrogen gas atmosphere having from -95.5r to 40r in the dew point, the temperature is up to 'l76ot.
The oxides should be reduced under or right oI the curve on the equilibrium diagram

40
o
o
r/
(I)
t-
(l) 20
<,1
/
c
fr .CP
(\L

C
o-
U)
/ 3* (.\5
o"
I
o , ,Y
E ,/,
CU / v Y
o
t_
E
C
(l)
O)
-20
,
t
,
,
I
I
v XBases of selection
,
/ /,"4 ""i( c\b rSP
'3.
-\\"
- t
,
I
,r/r,
'r'r:4 LBK-20.
.S -40 t ,/ ('\zv 23

C
'o
o_ /tr,
7 ,/
{
LBK-26.
28, 30.

=)
G
-(J
(I)
-60
// , ,/ {{ t 3000

F- -80 ,* -"4 )\ .x\

<r\
.s i./
p )$ BALg9

-95.5
0 200 400 600 800 1,000
.l,200 .l,400 .l,600 ,l,760
Temperature ('C)

I ilortars and Coatlng naterials

ISOLITE is supplying various kinds of i/ortars and Coating materials just to suit your needs with differences in
material, and degree of density, and rate ol porosity.
Please ask ISOLITE's sales staffs or representatives for detail.
 Standard sizes of IFBs and packing
lSizes of Standard bricks (in mml
Length width Thickness
230 114 65
Standard bricks
230 114 76

I Sizes of Standard and Semi-Standard bricks lin mml

Side Arch End Arch Header
(Arch) (weds6) (Key)
YO Y1 Y2 Y3 TO T1 T2 T3 BO B1 B2 B3

Length 230 230 230 230 230 230 230 230 230 230 230 230

Wrdth 114 114 114 114 114 114 114 114

alttq 114 114 114
b 108 105 85 65

Thickness
al65 65 65 65 alos 65 oc 65
65 65 65 65
bl61 59 50 JI bl60 55 45

Rough
drawings

I Outer sizes of pallet packing and net contents of Standard brick per pallet
Outer dimension of pallet
Brick sizes Net contens per pallet
(mm) Pallet
(mm) (pcs)
L H

e LBK series, LBK ASTM series,

JIS B and C series, LHB, LAP-165

ISO-COR
230x114x65
230 x
230x114x65
114 x76
480

390
384
1020 960 1 040 Wooden pallet

1 100 1 100 1 100

Plastic pallet
BAL series 230x114x65 360 1 100 1
'100 860

,i ',
: