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Caja Reductora
Caja Reductora
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Nº DIC: 2411-0007-001
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NAVSEA S9241-AB-MMO-O1O/FFG-7CL
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TABLE OF CONTENTS
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LIST OF TABLES x
9.9.9
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LIST OF ILLUSTRATIONS • • xiii
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SAFETY SUMMARY xiv
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TABLE OF CONTENTS (Continued)
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1-39 . THERMAL-GROWTH DATA 1-20
1-40 . MASS-ELASTIC DATA 1-21
1-41 . REFERENCE PUBLICATIONS
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1-21
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2 OPERATION 2-1
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TABLE OF CONTENTS (Continued)
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II OVERHAUL MAINTENANCE AND REPAIR STANDARDS 4-2
4-2
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4-4 . REPAIR STANDARDS
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III SHIPBOARD MAINTENANCE • • • • • • • 4-3
4-32 . MOST REMOTE BEARING PRESSURE TRANSDUCER AND PRESSURE SWITCH 4-7
4-34 . BRAKE INSPECTION AND OVERHAUL •••• 4-8
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5 TROUBLESHOOTING 5-1
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TABLE OF CONTENTS (Continued)
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6 CORRECTIVE MAINTENANCE 6-1
II REPAIR 6-39
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TABLE OF CONTENTS (Continued)
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6-53 . Inspection of CPP Hydraulic Pump Drive 6-86
6-54 . Repair and Replacement of Parts in CPP Hydraulic Pump Drive 6-86
6-55 . Reassembly of CPP Hydraulic Pump Drive 6-89
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6-56 . Installation of CPP Hydraulic Pump Drive 6-91
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6-57 . TACHOMETER GENERATOR, REVOLUTION COUNTER AND MAGNETIC SPEED
SENSOR DRIVE 6-93
6-58 . Disassembly 6-93
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6-59 . Removal of Housing 6-95
6-60 . Cleaning Parts of Tachometer Generator, Revolution Counter and
Magnetic Speed Sensor Drive 6-95
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6-76 .
Assembly 6-111
6-77 . Reassembly of Propeller Shaft Disc Brake Caliper 6-112
6-78 . Reassembly and Installation of Propeller Shaft Brake Assembly . . . 6-113
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6-93 . PIPING INSTALLATION • • • • • 6-121
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TABLE OF CONTENTS'(Continued)
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6-94 . General 6-121
6-95 . Cleaning Lubrication System 6-125
6-96 . Removal of Oil Sight Flow Indicator 6-125
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6-97 . Disassembly of Oil Sight Flow Indicator 6-125
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6-98 . Reassembly of Oil Sight Flow Indicator 6-125
6-99 . Installation of Oil Sight Flow Indicator 6-127
6-100 . Clutch Drain Screen Cleaning 6-127
6-101 . Removal and Installation of Inlet Header Pressure Gauge 6-127
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7-1
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7 PARTS LIST
INSTALLATION 8-1
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TABLE OF CONTENTS (Continued)
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8-1 . TOOLS AND MATERIALS REQUIRED FOR INSTALLATION 8-1
8-3 . PACKAGING 8-1
8-4 . General 8-1
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8-5 . Shipping 8-1
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8-6 . Storage 8-7
8-7 . Unpacking 8-7
8-8 . ASSEMBLY AFTER UNPACKING 8-11
8-11 . SSS Clutches 99696 8-11
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TABLE OF CONTENTS (Continued)
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8-50 . CPP Hydraulic Pump Drive Coupling to Pump 8-41
8-51 . Functional Check and Operating Tests 8-41
8-53 . Gearcase Security 8-42
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APPENDIX
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LIST OF TABLES
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1-1 Main Reduction Gear Horsepower and RPM 1-17
1-2 High Speed Pinion, High Speed Gear, Second Reduction Pinion and
Bull Gear Tooth Data 1-19
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1-3 Turning Gear Assembly Tooth Data 1-20
1-4 Tachometer Generator, Revolution Counter and Magnetic Speed Sensor
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Drive Tooth Data 1-21
1-5 CPP Hydraulic Pump Drive Tooth Data 1-22
1-6 Bearing Data 1-23
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Checkout 6-3
6-3 Coupling Sleeve Timing Table 6-38
6-4 Inspection of Turning Gear Assembly 6-71
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6-14 Inspection of Turbine Brake Panel 6-119
6-15 Inspection of Propeller Shaft Brake Panel 6-120
6-16 Bearing Index 6-213
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7-3 Piping Installation
7-4 Main Reduction Gear Assembly
7-5 Turning Gear Assembly
GT Title
8-3 Aligned Bull Gear Shaft Bearing Reaction in Pounds (With ship in
water)
8-4 Sleeve Bearing RTE Resistance vs Temperature
A -1 Troubleshooting Chart
A-2 Engine SSS Clutch Parts List
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7-8
7-18
7-35
7-40
7-44
7-46
7-47
7-48
7-49
7-52
7-55
7-57
7-58
7-60
7-62
8-1
8-4
8-36
8-43
A-15
A-2
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LIST OF ILLUSTRATIONS
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1-1 . Main Reduction Gear, Part No . 46296R1 1-0
1-2 . General Gear Arrangement Diagram 1-2
1-3 . Typical Turbine Brake Assembly 1-3
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1-4 . Turbine Brake Panel Assembly 1-4
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1-5 . Propeller Shaft Brake Assembly 1-5
1-6 . Propeller Shaft Brake Panel Assembly 1-6
1-7 . Hydraulic Pump Drive Assembly »,, 1-7
1-8 . Turning Gear Assembly
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1-9 . Tachometer Generator, Revolution Counter and Magnetic Speed
Sensor Drive 1-9
1-10 . Oil Distribution Diagram »,» 1-11
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LIST OF ILLUSTRATIONS (Continued)
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6-18 . Dimension Diagram for Magnetic Speed Sensor Installation 6-100
6-19 . Turbine Brake Assembly, Exploded View 6-103
6-20 . Propeller Shaft Brake Assembly, Exploded View . . • • . • . • • 6-108
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6-21 . Propeller Shaft Disc Brake, Exploded View 6-110
6-22 . Propeller Shaft Brake Filling Diagram 6-114
6-23 . Turbine Brake Panel, Exploded View 6-117
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6-24 . Propeller Shaft Brake Panel, Exploded View 6-123
6-25 . Oil Sight Flow Indicator, Exploded View
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6-126
6-26 . Propeller Shaft Brake Air Filter 6-128
6-27 . Sleeve Bearing Positioning Diagram 6-133
6-28 . RTE Connector Connection Diagram 6-136
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6-35 . First Reduction Gear and Second Reduction Pinion Lifting Diagram . . . 6-194
6-36 . Supporting First Reduction Gear and Second Reduction Pinion on
Padded Blocks 6-195
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Bearings 6-231
6-50 . Lower Starboard and Upper Port First Reduction Gear Aft Bearings . . . 6-233
6-51 . High Speed Pinion Aft Bearing 6-235
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