Advanced-Concrete-Technology - PDF 29

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1/12 Cements

a high C3A content, and this can be disadvantageous in certain cement applications, for
example where it is desired to minimize the concrete temperature rise. Fortunately, the
AR ratio is relatively easy to control by means of a small addition of iron oxide to
the mix.
As a result of market requirements for cements from different sources to have similar
properties and also to optimize clinker production there has been a trend to converge on
a ‘standard’ clinker chemistry of
LSF 95–97%
SR 2.4–2.6
AR 1.5–1.8
At most plants the achievement of this ideal chemistry will require the use of corrective
materials such as sand and iron oxide.

1.3.5 Calculation of clinker compound composition


The levels of the four clinker minerals can be estimated using a method of calculation
first proposed by Bogue in 1929 (see Bogue, 1955). The method involves the following
assumptions:
• all the Fe2O3 is combined as C4AF
• the remaining Al2O3 (i.e. after deducting that combined in C4AF) is combined as C3A
The CaO combined in the calculated levels of C3A and C4AF and any free lime are
deducted from the total CaO and the level of SiO2 determines the proportions of C3S and
C2S. The procedure can be expressed mathematically (in mass%) as follows:
C3S = 4.071(total CaO – free lime) – 7.600SiO2 – 6.718Al2O3 – 1.430Fe2O3
C2S = 2.867SiO2 – 0.7544C3S
C3A = 2.65Al2O3 – 1.692Fe2O3
C4AF = 3.043Fe2O3
The calculated figures may not agree exactly with the proportions of the clinker minerals
determined by quantitative X-ray diffraction or by microscopic point counting. However,
they give a good guide to cement properties in terms of strength development, heat of
hydration and sulfate resistance.
When calculating the compound composition of cements (rather than clinkers) the
normal convention is to assume that all the SO3 present is combined with Ca (i.e. is
present as calcium sulfate). The total CaO is thus reduced by the free lime level and
by 0.7 × SO3. Examples of the calculation for cements are given in Table 1.7 later in
this chapter.

1.3.6 Influence of minor constituents


As illustrated in Figure 1.2, approximately 95% of clinker consists of the oxides of CaO,
SiO2, Al2O3 and Fe2O3 (but present in combined form as the clinker minerals) and the

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