2023

Paneer Unit

REPORT BY
DR. ADHEESH RAJ BHALLA

GARIMA MILK & FOODS PRODUCTS LIMITED | Sy. No. 286, NH-3, Edalpur, Dholpur, Rajasthan - 328001
 PANEER UNIT

BRIEF ABOUT PANEER UNIT

Introduction
Paneer or Indian cottage cheese is a popular dairy product that is widely consumed
in India and other parts of the world. It is a rich source of protein, calcium, and other
essential nutrients and is used in preparing various dishes. The Paneer Industry in
India has witnessed significant growth in recent years, driven by factors such as
increasing demand, rising income levels, and changing food preferences.

Process to Make Paneer from Raw Milk: The following is a step-by-step process
of making paneer from raw milk in a milk-based food processing unit:

Step 1: Milk Collection and Testing The first step in the process is to collect raw milk
from dairy farmers and suppliers. The milk is then tested for quality, purity, and
other parameters to ensure that it meets the required standards. Any milk that
does not meet the required quality standards is rejected and not used for
production.

Step 2: Milk Pasteurization The raw milk is then pasteurized by heating it to a

specific temperature (typically 72°C to 75°C) for a specific time period (15 to 30
seconds). This process helps to destroy any harmful bacteria and microorganisms
that may be present in the milk.

Step 3: Acidification and Coagulation After pasteurization, the milk is cooled down
to room temperature and then an acidifying agent, typically vinegar, is added to
the milk. This helps to lower the pH of the milk, which causes it to coagulate and
form curd. The curd formation typically takes around 45 minutes to an hour.

Step 4: Draining and Pressing Once the curd has formed, it is drained and pressed
to remove excess moisture and obtain the final product. The curd is typically placed
in a muslin cloth and pressed under a heavy weight for several hours. This helps to
remove excess whey (the liquid part of the milk) and give the paneer its
characteristic texture.

Step 5: Cutting and Packaging The paneer is then cut into blocks or cubes of
desired size and shape and packaged for distribution and sale. The packaging is
typically done in vacuum-sealed pouches or containers to ensure freshness and
prevent spoilage.

Machinery Used in Manufacturing Paneer: The following are some of the key
machines and equipment used in the manufacturing of paneer in a milk-based
food processing unit:

1. Milk heating skid - for pasteurizing the raw milk

2. Acidifying tank - for adding the vinegar to the milk

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3. Coagulation tank - for allowing the milk to coagulate and form curd
4. Online reciprocator to provide seamless supply of cold water to give paneer a
cold dip bath
5. Cooling tanks with cooling pump and strainer to cool down the milk
6. Paneer press station - for pressing the mesh to remove excess whey
7. Cutting machine & table - for cutting the paneer into desired size and shape
8. Brine mixer - fe and freshness.
9. Brine liquid filler to fill brine solution into various packings while packing the
final product
10. Whey tank to collect whey with mesh
11. Vacuum packaging machine - for packaging the paneer in airtight pouches or
containers
12. Electrical panel to distribute and manage the electricity
13. Fittings & accessories electrical and substantial metal fittings of all machinery

LIST OF MACHINERY
The following are the machines and equipment to be used in the manufacturing
of paneer in this unit:

S.N Description Qty Rate Amount

Milk Heating Skid Double CKT 90 Deg 2KLPH
Balance Tank, Strainer, Valves, Pipe Line, PHE
1 1 14,92,700 14,92,700
Plates, Milk Pump Impeller in SS-316, rest of Skid
is in SS304
Paneer Coagulation Vat with VFD Agitator 1000
2 Ltr Inner Shell, Inner Bottom and Agitator (Non- 2 4,34,240 8,68,480
Planetary) in SS316, rest of vat is in SS304
3 SS 304 Platform for Vat 1 1,97,060 1,97,060
4 Whey Collection Tank with Mesh 150 Ltr SS 316 2 74,045 1,48,090
Paneer Hoops Approx. 10Kg 360x260x105mm SS
5 25 10,355 2,58,875
316
Paneer Press Station 5 Head suitable for 25
6 Hoops Drain Tray, Pipe in SS316 rest of station is 1 4,24,210 4,24,210
in SS304
SS 304 Cooling Tank 500Litrs Inner Shell, Inner
7 2 2,03,550 4,07,100
Bottom in SS316, rest of vat is in SS304
Cooling Tank PHE 500LPH Plates in SS316 with
8 1 1,14,106 1,14,106
skid
Cooling Tank Pump with Strainer 500LPH Milk
9 1 74,812 74,812
Pump Impeller and Strainer in SS316
Paneer Cutting Machine SS316 Cube size 20mm
10 1 6,16,550 6,16,550
x 20mm And 25mm x 25mm
11 Brine Mixer 500 LPH SS 304 1 5,01,500 5,01,500
Electrical Control Panel MS Powder Coated
12 1 1,40,302 1,40,302
Danfoss VFD with L&T Switchgear
13 Electrical Cables & cable Tray Polycab Cables 1 71,390 71,390
14 SS Pipe Lines Valves SS316 1 2,25,675 2,25,675
15 MS & GI Pipe lines & Fittings with Insulation 1 1,66,144 1,66,144

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16 Air Pipe Line & Fittings 1 11,800 11,800

17 Paneer Cutting & packing Table Top plate SS316 2 66,434 1,32,868
18 SS 304 Supporting Tubes & Fitting 1 58,823 58,823
19 Transport 1 1,41,600 1,41,600
Erection & commissioning with Consumable for
20 1 2,58,420 2,58,420
SS316
Total Amount (Inc. of GST) 63,10,505

REPORT ON PANEER INDUSTRY

Production of Paneer in India: India is one of the largest producers of paneer in

the world. According to the latest available data, the total production of paneer in
India was around 500,000 metric tons in 2020. The leading states in terms of
paneer production are Uttar Pradesh, Punjab, Rajasthan, and Haryana.

Demand for Paneer in India: The demand for paneer in India has been increasing
steadily over the past few years. This can be attributed to factors such as rising
population, changing food habits, and increasing awareness about the health
benefits of paneer. According to industry estimates, the demand for paneer in India
is expected to reach 600,000 metric tons by 2025.

Revenue and Market Size: The Paneer Industry in India is a significant contributor
to the country's dairy sector. According to a report by ResearchAndMarkets.com,
the Indian paneer market was valued at INR 150 billion in 2020 and is expected to
reach INR 340 billion by 2026, growing at a CAGR of around 12% during the forecast
period. The market size of the paneer industry in India is expected to increase due
to rising demand and increasing popularity of paneer-based dishes.

Competitive Landscape: The Paneer Industry in India is highly fragmented, with

numerous small and large players operating in the market. Some of the leading
players in the Indian paneer market include Amul, Mother Dairy, Britannia, Parag
Milk Foods, and Prabhat Dairy. These companies are involved in various activities,
such as production, distribution, marketing, and innovation, to stay ahead of the
competition.

Challenges and Opportunities: The Paneer Industry in India faces several

challenges, such as supply chain inefficiencies, lack of standardization, and high
competition. However, there are also several opportunities for growth in the sector,
such as increasing demand for paneer-based dishes, rising exports, and increasing
adoption of technology and innovation.

Conclusion: In conclusion, paneer or cottage cheese is a popular dairy product that

is widely consumed in India and other parts of the world. The production of paneer
involves a series of steps, starting from milk collection and testing to acidification
and coagulation, draining and pressing, and cutting and packaging. Milk-based
food processing units use a range of machines and equipment to manufacture

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paneer, including pasteurizers, acidifying tanks, coagulation tanks, paneer

pressing machines, cutting machines, and vacuum packaging machines. By
following the proper industrial process and using the right machinery and
equipment, milk-based food processing units can produce high-quality paneer
that meets the required standards for freshness, taste, and nutritional value. The
Paneer Industry in India is a significant contributor to the country's dairy sector and
is expected to witness significant growth in the coming years. With rising demand,
increasing revenue, and a highly competitive landscape, the industry presents
both challenges and opportunities for stakeholders. By leveraging technological
advancements, improving supply chain efficiencies, and focusing on innovation
and marketing, players in the Paneer Industry in India can stay ahead of the
competition and capitalize on the growing demand for this popular dairy product.

Management Portfolio

Garima Milk and Foods Products Limited is a leading player in the dairy industry in
India, known for its high-quality milk and dairy products. The company has a
diverse portfolio of products, including milk, butter, ghee, cheese, and paneer,
among others. The company has been successful in the industry due to its strong
leadership team, led by Mr. Makhan Lal Kushwah as CEO, Upendra Kumar as
Managing Director, and Ashok Kumar as CFO.

Makhan Lal Kushwah: As the CEO of Garima Milk and Foods Products Limited,
Makhan Lal Kushwah has been instrumental in driving the growth and success of
the company. With over 13 years of experience in the dairy industry, Mr. Makhan
has a deep understanding of the industry's dynamics and has been able to
leverage his expertise to drive the company's expansion plans. Under his
leadership, the company has been able to expand its distribution network, increase
its product portfolio, and improve its production efficiency, which has led to a
significant increase in revenue and profitability.

Upendra Kumar: As the Managing Director of Garima Milk and Foods Products
Limited, Upendra Kumar has played a critical role in the company's success. With
over 7 years of experience in the dairy industry, Mr. Upendra has been able to
provide strategic direction to the company and has been responsible for driving
the company's growth and expansion plans. He has been able to identify new
market opportunities, develop innovative products, and streamline the company's
operations, which has helped the company to remain competitive in the industry.

Mr. Ashok Kumar Choudhary: As the CFO of Garima Milk and Foods Products
Limited, Ashok Kumar has been responsible for managing the company's financial
resources and ensuring that the company's financial health is strong. With over 15
years of experience in finance, Mr. Ashok has been able to provide valuable insights
into the company's financial performance and has been able to identify areas
where the company can improve its efficiency and profitability. He has been able

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to develop effective financial strategies, manage the company's cash flow, and
ensure that the company is compliant with all financial regulations.

Key Persons

The company's key persons have been set up in a way that ensures maximum
efficiency in production and quality to esteemed customers. Our dynamic
production team is dedicated to striving towards their organizational goals and
meeting customer expectations. Our key persons are the backbone of our
organization and boasts of industrious and experienced personnel who work
dedicatedly and efficiently to achieve defined organizational goals.

Mr. Kanhaiya Lal Kushwah: Being a plant head Mr. Kanhaiya manages the most
critical functioning of the entire unit including procurement, supply agents,
technicians, engineers, quality inspectors, R&D staff, sales and marketing
personnel. He also takes care to obtain quality raw materials from authentic
vendors, apart from sourcing milk from our own dairy.

Mr. Anil Kumar: Being quality controller Mr. Anil used to work with the entire
formulation and food process of our gamut which is carried out by him with the
support of our skilled technicians and engineers in an appropriate manner. As
quality analyst he stringently checks the whole manufacturing process,
formulations and food ingredients to meet the ever-changing demands of clients.

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