Date 15-01-2020 1

Version 17.1.12.0 File COR-695 450TPH_A.an2x

Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

General Material
Belt Width mm 762 Description Sales de Nitrato
Belt Speed m/sec 1,45 Density kg/m³ 1600
Load mtph 450 Surcharge Angle deg 23,0
Ambient Temp °C 10 Actual Area m² 0,054
Total Mass kg 14727 Percent Loaded % 83
Total HS Inertia kg-m² 1 Edge Distance mm 90
Calculation Method CEMA Universal (7th) Bed Depth mm 138
Friction Force kN 2,0 Lump Size mm 3
Lift Force kN 4,7 Chute Drop Height m 1,83
Misc Drag kN 10,7 Impact Energy N-m 0,0
Friction Factors
Equivalent DIN f 0.0261

Idlers Carry Return

Specification CEMA6 CEMA6
Description C6 C6
Estimated No of Idlers 55 19
Belt Width mm 762 762
No of Rolls 3 1
Angle deg 35,0 0,0
Roll Diameter mm 152 152 Profile
Type Fixed Fixed Horizontal Length m 60
Rotating Weight kg 17,2 14,7 Vertical Lift m 6
Bearing Type Ball Ball
Rating N 4003 1112
Max Actual Load N 1048 323
Max Calc Load N 1187 340
RPM 182 182
Min L10 Life hr 3169496 2890455
Ave L10 Life hr 3374040 2913809
Vert. Misalign mm 3,175 3,175 Belt
Angular Install Tolerance mm 12,700 12,700 Type Conti - ContiFlex - EP
Forward Tilt deg 0,0 0,0 Description 500/3
Mfg. Tolerance mm 2,540 2,540 Cover Gauge mm 7,0 x 2,0
Idler/Belt Friction 0,50 0,50 Rating kN /(N/mm) 30 / 39
Seal Drag -Kis Nm 0,37 0,37 Safety/DesignFactor 12,70
Speed Factor -Kiv N-m/rpm 0,0005 0,0005 Elastic Modulus N/mm 6574
Load Factor -Ciw mm-N/N 0,03683 0,03683 Weight kg/m 11,0
Drag Multiplier 1,00 1,00 Apparent Length m 126
Kt Multiplier 1,21 1,21 Max Run Ten kN / N/mm / % 23,9 / 31 / 80
Max Accel Ten kN / N/mm / % 28,2 / 37 / 94
Takeup Max Decel Ten kN / N/mm / % 14,3 / 19 / 48
Type Auto
Tension kN 7,3
No of Pulleys 1
Weight kg 1480
Selected Due To Run Sag
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 0,51
Total m 0,58

Comments:
 Date 15-01-2020 2
Version 17.1.12.0 File COR-695 450TPH_A.an2x
Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

Drives
1
Location 6
Number of Motors 1
Total Nameplate Power (kW) 30
Power Ratio 1,00
Efficiency 0,90
Wrap Angle (Deg) 180
Synchronous RPM 1750
HS Inertia (kg-m²) 0,37
Backstop Required? Yes
Min Backstop Rating 7017
Backstop Torque 741
Running
Running Power (kW) 28
Percent Nameplate (%) 93,6
Running Te (kN) 17,4
Friction Factor 0,50
Wrap Factor 0,26
Slip Ratio 4,81
Actual T1/T2 Ratio 3,23
Breakaway
Breakaway Friction Multiplier 2,00
Req Breakaway Torque (% Nmpl) 162
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 3
Ave Starting Torque (% Nmpl) 135
Starting Te (kN) 21,9
Friction Factor 0,55
Wrap Factor 0,22
Slip Ratio 5,63
Actual T1/T2 Ratio 3,90
Stopping
Est. Drift Time(sec) 1,2
Brake Stop Time(sec) 0,0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 0,00
Friction Factor 0,55
Wrap Factor 0,22
Slip Ratio 5,63
Actual T1/T2 Ratio 1,83

Comments:
 Date 15-01-2020 3
Version 17.1.12.0 File COR-695 450TPH_A.an2x
Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (N)
1 Carry 12,51 0,00 0,00 Carry 1,10 100 10,00 450 7802
2 Carry 19,50 0,00 0,00 Carry 1,10 100
3 Carry 16,93 3,34 11,15 Carry 1,10 100
4 Carry 3,00 0,59 11,15 Carry 1,10 100
5 Carry 8,51 1,68 11,15 Carry 1,10 100
6 Dr/Head 1
7 Return -8,51 -1,68 -11,15 Return 3,00 0
8 Return -3,00 -0,59 -11,15 Return 3,00 0
9 Bend
10 Takeup
11 Bend
12 Return -16,93 -3,34 -11,15 Return 3,00 0
13 Return -19,50 0,00 0,00 Return 3,00 0
14 Return -12,51 0,00 0,00 Return 3,00 0 1
15 Tail

Comments:
 Date 15-01-2020 4
Version 17.1.12.0 File COR-695 450TPH_A.an2x
Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry 0,00 0,00 7,9 8,5 6,4 6,6 10,14 7,33 8,08 6,11 8862 1411
2 Carry 12,51 0,00 17,1 18,5 14,0 6,6 10,14 7,33 8,08 5,19 2199
3 Carry 32,01 0,00 17,7 20,3 12,0 6,4 10,14 7,33 8,08 4,88 1946
4 Carry 48,94 3,34 21,4 25,0 13,3 6,4 10,14 7,33 8,08 4,59 345
5 Carry 51,94 3,93 22,1 25,8 13,6 6,4 10,14 7,33 8,08 4,44 978
6 Dr/Head 60,45 5,60 23,9 28,2 14,3 913 6231
7 Return 60,45 5,60 7,4 7,2 7,8 2,0 1,24 0,69 0,65 138
8 Return 51,94 3,93 7,3 7,1 7,5 2,0 1,24 0,69 0,65 49
9 Bend 48,94 3,34 7,2 7,1 7,4 55 161
10 Takeup 48,94 3,34 7,3 7,3 7,3 58 161
11 Bend 48,94 3,34 7,3 7,4 7,1 58 161
12 Return 48,94 3,34 7,4 7,5 7,0 2,0 1,24 0,69 0,65 274
13 Return 32,01 0,00 7,1 7,4 6,4 2,0 1,24 0,69 0,65 309
14 Return 12,51 0,00 7,1 7,6 6,0 2,0 1,24 0,69 0,65 667 198
15 Tail 0,00 0,00 7,8 8,4 6,5 63 167

Comments:
 Date 15-01-2020 5
Version 17.1.12.0 File COR-695 450TPH_A.an2x
Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

Pulley
Pulley No. 1 2 3 4 5 1) Dr/Head@6
Flight Description Dr/Head Bend Takeup Bend Tail
Label
Location 6 9 10 11 15
Same As (Pulley No.)
Tension (T1) (kN) 23,9 7,2 7,3 7,3 7,8
Tension (T2) (kN) 7,4 7,3 7,3 7,4 7,9
T1 Incoming Angle (degrees) -11,0 -11,0 90,0 90,0 180,0 2) Bend@9
Wrap Direction Clockwise Counterclockwise Clockwise Counterclockwise Clockwise
Wrap Angle (degrees) 180,0 79,0 180,0 101,0 180,0
T2 Outgoing Angle (degrees) 168,9 -90,0 -90,0 -11,1 0,0
Pulley Weight (kg) 274,20 160,86 160,86 160,86 167,42
Resultant Force (kN) 32,0 10,3 13,0 12,6 15,8
Resultant Force Angle (degrees) 254,26 136,54 360,00 215,10 95,98

Pulley Diameter (mm) 490 440 440 440 440 3) Takeup@10

Lagging Gauge (mm) 16,0 20,0 20,0 20,0 20,0
Lagging Type Ceramic Plain Plain Plain Plain
Face Width (mm) 810 810 810 810 810
Pulley RPM (RPM) 53,05 57,69 57,69 57,69 57,69

Bearing Centers B (mm) 1110 1110 1110 1110 1115

Shaft Length (mm) 1693 1324 1324 1324 1329
Shaft Material 4140 4140 4140 4140 4140 4) Bend@11
Key Type Profiled Profiled Profiled Profiled Profiled
Shaft Diameter (mm) 110 75 75 75 80

Turndown Radius (mm) 10,0 7,1 7,1 7,1 10,0

Hub Series All All All All All
Hub Identifier HE-50 HE-35 HE-35 HE-35 HE-35
Bearing Series All All All All All
Bearing Bore (mm) 89,99982 59,99988 59,99988 59,99988 59,99988 5) Tail@15
Bearing Identifier SNL 524-620 SNL 516-613 SNL 516-613 SNL 516-613 SNL 516-613
Seal Type basic basic basic basic basic

Overhung Load (N) 6000,0

Overhung Angle (degrees) 0,0
Overhung Dimension C (mm) 550

Shaft Deflection 0,0009 0,0012 0,0016 0,0015 0,0015

Shaft Safety Factor 3,44 3,02 2,39 2,47 2,34
Hub Safety Factor 2,76 3,23 2,55 2,63 2,08
Turndown Safety Factor 3,65 6,67 5,27 5,44 4,46
Bearing L10 Life (hrs) (hr) 16006764 99837264 45684228 50786628 24000040

Comments:
 Date 15-01-2020 6
Version 17.1.12.0 File COR-695 450TPH_A.an2x
Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification CEMA6 CEMA6
Idler Selection Database Database
Description C6 C6
Type Fixed Fixed
Estimated No of Idlers 55 19

For Belt Width (mm) 762 762

No of Rolls 3 1
Angle (degrees) 35 0

Bearing Type Ball Ball

Roll Diameter (mm) 152 152
Roll Material Steel Steel
Rotating Weight (kg) 17,2 14,7

Load Rating (N) 4003 1112

Max Actual Load (N) 1048 323
Max Calc. Idler Load - CIL (N) 1187 340
RPM 182 182
Min L10 Life (hr) 3169496 2890455
L10 Average (hr) 3374040 2913809
% Reliability for 50000 Hrs 99,98 99,97

Vertical Misalignment (mm) 3,175 3,175

Angular Install Tolerance (mm) 12,700 12,700
Angular Install Tolerance (deg) 0,73 0,73
Forward Tilt (degrees) 0,0 0,0
Manufacturing Tolerance (mm) 2,540 2,540
Idler to Belt Friction Factor 0,50 0,50

Seal Drag - Kis (Nm) 0,37 0,37

Speed Factor - Kiv (Nm/RPM) 0,0005 0,0005
Load Factor - Ciw (mm-N/N) 0,03683 0,03683

Drag Multiplier 1,00 1,00

Temperature Multiplier - Kt 1,21 1,21
Regen Multiplier

Comments:
 Date 15-01-2020 7
Version 17.1.12.0 File COR-695 450TPH_A.an2x
Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

Vertical Curves
Edge Center Load Per Rec. Max.
Radius Tension Tension Lift Radius Lift Off Local Edge Local Center
Location Type Radius Radius Idler Idler Sp.
(m) Case (kN) (m) (mm) Tension (N/mm) Tension (N/mm)
(m) (m) (N) (m)

Vertical Curve 3
3 Concave 200 Run 17,7 21 0,0 34 13 20,17 24,63
(also 13) Carry Side Accel 20,3 24 0,0 26 8 23,53 27,98
Drift 12,0 14 0,0 47 6 12,60 17,06

Vertical Curve 13
13 Concave 200 Run 7,1 73 0,0 0 0 9,25 9,25
(also 3) Return Side Accel 7,4 76 0,0 0 0 9,66 9,66
Drift 6,4 65 0,0 0 0 8,33 8,33

Comments:
 Date 15-01-2020 8
Version 17.1.12.0 File COR-695 450TPH_A.an2x
Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

Trajectory

Material Discharge Trajectory

Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 217 Pulley Center To Top Of Material
2 610 867 X Dimension mm -1617
3 914 1950 Y Dimension mm 0
4 1219 3466 Pulley Center To Bottom Of Material
5 1524 5416 X Dimension mm -1617
6 1829 7799 Y Dimension mm 0
7 2134 10615 Horizontal Bankboard
8 2438 13865 Pulley Center To Top Of Material
9 2743 17547 X Dimension mm 0
10 3048 21664 Y Dimension mm 1617
11 3353 26213 Pulley Center To Bottom Of Material
12 3658 31196 X Dimension mm 0
13 3962 36611 Y Dimension mm 1617
14 4267 42461
15 4572 48743

Comments:
 Date 15-01-2020 9
Version 17.1.12.0 File COR-695 450TPH_A.an2x
Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

Belt
Specification Conti - ContiFlex - EP
Carcass 500/3
Rating N/mm 39
Top Cover Gauge mm 7,0
Bottom Cover Gauge mm 2,0
Top Rubber Type Default
Bottom Rubber Type Default
Max Belt Width mm 1200
Min Belt Width mm 525
Weight kg/m 11,0
Modulus N/mm 6574
Accel/Decel Limit % 140

Run Accel Decel

Min Safety Factor 12,70
Actual Safety Factor 15,92 13,51 26,67
Local Tension Limits % 115
Min Local Safety Factor 11,04 7,89 7,89
Actual Local Safety Factor 11,54 10,22 16,30
Highest Local Tension Location Head Transition Head Transition Head Transition
Lowest Tension Allowable N/mm 5,25 2,63 2,63
Lowest Local Tension N/mm 6,05 6,92 4,07
Lowest Local Tension Location Tail Transition Tail Transition Tail Transition

Comments:
 Date 15-01-2020 10
Version 17.1.12.0 File COR-695 450TPH_A.an2x
Project SQM INDUSTRIAL Engineer Osvaldo Ruz
Location Company FLESAN
Description COR-695 Case Name Plugged Chute

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 6
Length (mm) 914
Trough Depth (%) 50
Pulley Height (mm) 64
Tension At Head (kN) 23,9 28,2 14,3
Highest Local Stress (N/mm) 43,3 48,9 30,6
Local (S.F.) 11,54 10,22 16,30
Splice (S.F.) 6,93 6,13 9,78
Low Tension (N/mm) 22,3 27,9 9,7

Tail Transition Point 1

Length (mm) 1829
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 7,9 8,5 6,4
Highest Local Stress (N/mm) 23,8 24,7 21,8
Local (S.F.) 20,98 20,24 22,88
Splice (S.F.) 12,59 12,14 13,73
Low Tension (N/mm) 6,0 6,9 4,1
Head Transition

Tail Transition

Comments: