SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.

00 30-Jun-17

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Coating Application on Concrete Surfaces SATIP-H- 003- 01 30-Oct-17 COATING

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR
NORTH GAS COMPRESSION PLANTS PIPELINE PROJECT 10-02029-0003 CPP
INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY SAUDI REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD CNTRCTR
ARAMCO
1.0 DOCUMENT REVIEW

Review of Procedure for Liquid Coatings SAIC-H-

1.1
on Industrial Services
SAIC-H-2023
2023 RH RH

SAIC-H-
1.2 Coating Equipment Inspection SAIC-H-2026
2026 RH RH

CPP-NGCP-H-29051
Review of Coating Personnel SAIC-H-
1.3
Qualification and Certification
SAIC-H-2010
2010 RH RH

RECEIVING
2.0
INSPECTION

Concrete Coating and Repair Materials

SAIC-H-
2.1 Receiving, Storage and Preservation SAIC-H-1002
1002 I W
Inspection

3.0 INSTALLATION
Concrete Coatings and Pre-Installation SAIC-H-
3.1
Inspection
SAIC-H-1003
1003 H H SATR-H-1003

SAIC-H-
3.2 Coating and Final Installation Inspection SAIC-H-1004
1004 I W
4.0 PRE-COMMISSIONING

EPM-
4.1 Not Applicable
GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1 levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization
3 representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.
4
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection/Test
SAUDI ARAMCO ID/PIEU-30-Oct-2017- REV. 2017.06.00 (Standards Cutoff -June 30, 2017) Rev. 2017.06.00 30-Jun-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER

DATE
APPROVED
QR NUMBER

CPP-NGCP-H-29051
Concrete Coatings Pre-Installation Inspection SAIC-H-1003 30-Oct-17
EPM-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

NORTH GAS COMPRESSION PLANTS PIPELINE PROJET 10-02029-0003 CPP

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
HWYH-OPTF-1092 SP INSPECTION OF FOUNADTION N/A N/A H-92
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
VARIOUS N/A N/A
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
25-FEB-2023 @ 10:00 AM 25-FEB-2023 @ 10:00 AM SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SATIP-H-003-01 3.1
SAUDI ARAMCO INSPECTION LEVEL
H
CONTRACTOR INSPECTION LEVEL
H
YES
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Surface preparation, moisture testing and environmental condition

A
inspection

The coating shall be applied after the full curing time of concrete in SAES-H-003
A1
accordance to SAES-Q-001. Sec. 8.1.4

New concrete must have a moisture content of 4% or less before the

coating applications commence.
SAES-H-003
A2
Note: Test report SATR-H-1003 " Concrete Moisture Field Test Sec. 8.1.4
(For Coating Purposes)" shall be available for review/verification of
concrete moisture condition.

Surface temperature, humidity and dew point readings shall be recorded.

The work shall not proceed if the substrate temperature shall be less than SAES-H-003
A3
3°C (5°F) above the dew point, or any ther deviations from the coating Sec. 9.3.1
manufacturers' data sheet.

Remove any protrusions and sharp edges with an abrasive carborundum SAES-H-003
A4
brick, power grinding, or power brushing prior to coating concrete. Sec. 7.2.1.1

Surfaces shall be sound such that a metal object run over the concrete SAES-H-003
A5
shall not loosen any particles. Sec. 7.2.1.1

Surface contaminants such as laitance and form oils must be

removed. Form oils, grease, etc. shall be removed by steam SAES-H-003
A6
cleaning with a water emulsifying detergent added. Laitance Sec. 7.2.1.2
shall be removed by wire brushing.

Materials that cannot be removed by steam cleaning or abrasion can be

removed by Hydochloric acid etching; The adequacy of the water flushing SAES-H-003
A7
shall be checked by placing litmus paper on the wet surface to ensure that Sec. 7.2.1.3
it is fully neutralized.

New concrete shall be roughened to the texture of medium grit sandpaper SAES-H-003
A8
by grit blasting when it has a troweled or "formed" smooth surface. Sec. 7.2.1.4

The tensile strength of heavy duty surface concrete by ASTM D4541 shall
SAES-H-003
A9 meet or exceed 175psi for immersion service and 260 psi for industrial
Sec. 7.2.2
floors.

Remove all loose concrete, surface contaminations, sealants, and old

coatings by abrasive blasting (or other mechanical means) and/or hot SAES-H-003
A10
water high pressure washing as appropriate, prior to making concrete Sec. 7.3.1
repairs and coating application.

Saudi Aramco: Company General Use

 Neutralize acidic surfaces with an alkaline cleaner such as soda ash SAES-H-003
A11
(sodium carbonate) followed by a high pressure fresh water rinse. Sec. 7.3.2b

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-30-Oct-2017- REV. 2017.06.00 (Standards Cutoff -June 30, 2017) Rev. 2017.06.00 30-Jun-17

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE

APPROVED
QR NUMBER

CPP-NGCP-H-29051
Concrete Coatings Pre-Installation Inspection SAIC-H-1003 30-Oct-17
EPM-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
NORTH GAS COMPRESSION PLANTS PIPELINE PROJET 10-02029-0003 CPP
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Concrete surfaces (such as acid waste neutralizing tanks) that have been
SAES-H-003
A12 in prolonged contact with acids require a minimum soak of 24 hours at a
Sec. 7.3.2b
pH of 7-8, agitating the solution during soaking.

After rinsing, force air dry surfaces for at least 24 hours prior to making SAES-H-003
A13
any repairs to the concrete. Sec. 7.3.2b
Neutralize alkaline surfaces by steam cleaning. ASTM D4262 ---
SAES-H-003
A14 "Standard Test Method for Determining pH of Chemically Cleaned or
Sec. 7.3.2c
Etched Concrete Surfaces" shall be performed.

A strip of pH Test Paper is dipped in the rinse water remaining on the

surface. The pH reading obtained should not be more than 1.0 pH units SAES-H-003
A15
lower or 2.0 pH units higher than readings taken on the fresh water rinse Sec. 7.3.2c
before being applied to the concrete surface.

B Primer/sealer application inspection

Cracks less than 10 mm wide and holes not exceeding 10 mm in diameter

SAES-H-003
B1 shall be filled using a qualified epoxy filler or grout before applying
Sec. 7.4.1
primer/sealer to the surface.
Expansion and construction joints shall be cleaned and masked off prior to SAES-H-003
B2
coating. Sec. 7.4.3

All voids shall be prepared, primed and filled using suitable and
SAES-H-003
B3 compatible epoxy filler prior to coating. The epoxy filler materials shall be
Sec. 7.4.4
approved by the Civil and/ or the Coating engineers of the CSD.

Surfaces with sharp corners and subject to immersion conditions shall be

SAES-H-003
B4 rounded by forming a fillet with approximately 25 mm radius using an
Sec. 7.4.5
epoxy grout.

Sealer/primer shall be use in accordance with the manufacturer's data

SAES-H-003
B5 sheet and shall be spray applied in a thin coat except for touch-up repairs
Sec. 8.1.3
of small areas [less than 0.1 m²].

SAES-H-001
B6 Paints shall not be used from a container showing a sign of leakage.
Sec. 6.2.4

Coatings or their components which have exceeded the Manufacturer's

recommended shelf life shall be set aside and must not be used unless SAES-H-001
B7
written authorization is given by Saudi Aramco Consulting Services Sec. 6.2.5
Department.

REMARKS: surface prepration inspection prior to application of ( APCS - 1B ) has been done and found
acceptable on foundations type Guard rail-01nos, Ps02A-01nos, Ps02-01nos, Ps06A-01nos
Ps06-01nos , Ps01-01nos, Ps05-01nos , Ps04-01nos , Ps03-01nos , Skid foundation-06nos
Stair foundation-02nos, H2S-01nos @ HWYH-OPTF-1092

REFERENCE DOCUMENTS:
1- SAES-H-003 -- Coating Requirements for Concrete Surfaces, 25 September 2012
2- SAES-H-001 - Coating Selection and Application Requirements for Industrial Plants and Equipment, 5 April 2016
3- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 07 January 2016

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
MR. ADIL MR. THEMBA
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

Name, Initials and Date: Name, Initials and Date:

MR. JAGDISH MR. EDGARDO GUZMAN
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
MR. GHULAM
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
SAUDI ARAMCO ID/PIEU-30-Oct-2017- REV. 2017.06.00 (Standards Cutoff -June 30, 2017) Rev. 2017.06.00 30-Jun-17

SAUDI ARAMCO TEST REPORT SATR NUMBER

DATE
APPROVED
QR NUMBER

CPP-NGCP-H-29051
Concrete Moisture Field Test (For Coating Purposes) SATR-H-1003 30-Oct-17
EPM-
Note : SATR-H-1003 forms part of SAIC-H-1003 (Concrete Coatings Pre-Installation Inspection)& other related coating
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

NORTH GAS COMPRESSION PLANTS PIPELINE PROJET 10-02029-0003 CPP

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
HWYH-OPTF-1092 CONCRETE MOISTURE FIELD TEST N/A N/A H-92
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
VARIOUS N/A N/A
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
25-FEB-2023 @ 10:00 AM 25-FEB-2023 @ 10:00 AM SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SATIP-H-003-01 3.1
SAUDI ARAMCO INSPECTION LEVEL
H
CONTRACTOR INSPECTION LEVEL
H
YES
ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Test Procedures shall be in accordance with (SAES-H-003 Sec. 9.6.9/ ASTM D4263) OR

1- Tape a 4 mil thick (0.1mm), 18"x 18" (450mm x 450mm) of clear plastic sheet to the surface to be coated; tape all around with duct tape.
2- Sheet shall remain in place for a minimum of 16 hours. Indicate number of hours sheet has been in place:_____ hrs.

3- Remove and visually check the underside for moisture.

4- After 16 hours if no moisture is present on the underside of the plastic, the concrete is ready for coating.
5- If droplets of moisture are present, the concrete shall be given more curing time. Pass ¨ Fail ¨ N/A ¨
Alternate Test Procedures shall be in accordance with ( SAES-H-003 Sec. 8.1.4)
1- Drill 2 holes 6mm Diameter, 25mm deep and 150mm apart (holes to be repaired after test)
2- Surface contaminants such as laitance and form oils shall be removed.
3- Insert the Elcometer probes into each hole and seal in place with silicone putty.
4- Wait 24 hours for the effects of the drilling to stabilize.
5- Moisture Content Reading: ____________%
6- Begin coating only if the moisture content reading is less than 4%. Pass ¨ Fail ¨ N/A¨

Repairs During Tests:

Result: Moisture Test Failed ¨ Moisture Test Passed ¨
CONCLUSIONS
ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Test results are acceptable and in accordance with Saudi Aramco

D1 N/A
Engineering Standards and contractural requirements.

REMARKS: Field moisture test was done as per ASTM-D 4263 and Found acceptable on foundation type
Guard rail-01nos, Ps02A-01nos, Ps02-01nos, Ps06A-01nos , Ps06-01nos , Ps01-01nos, Ps05-01nos , Ps04-01nos ,
Ps03-01nos , Skid foundation-06nos , Stair foundation-02nos, H2S-01nos @ HWYH-OPTF-1092

REFERENCE DOCUMENTS:
1- SAES-H-003 -- Protective Coatings for Industrial Concrete Structures, 25 September 2012
2- SAES-H-001 - Coating Selection and Application Requirements for Industrial Plants and Equipment, 5 April 2016
3- SAES-Q-001 -- Criteria for Design and Construction of Concrete Structures, 07 January 2016

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
MR. ADIL MR. THEMBA
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

Name, Initials and Date: Name, Initials and Date:

MR. JAGDISH MR. EDGARDO GUZMAN
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
MR. GHULAM
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED