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Development of Medium-Density Fiberboard Using Saccharum Spontaneum
Development of Medium-Density Fiberboard Using Saccharum Spontaneum
PARTITION
A Project Design
Presented to
In Partial Fulfillment
Lyza L. Marticio
October 2019
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APPROVAL SHEET
fulfillment of the requirements for the degree of Bachelor of Science in Civil Engineering has
ABSTRACT
Wall Partition
This project design is about the development of medium density fiberboard using
a raw material in making fiberboard as wall partition and gypsum powder as the binding
agent. This study also highlights the use of talahib (saccharum spontaneum) not only in
The procedure used to make this study possible is discussed so as the materials,
ACKNOWLEDGEMENT
Boundless appreciation and deepest gratitude for the help and support are
extended to the following people who in one way or another have contributed in making
engineer, for her support, advice, guidance, valuable comments, suggestions, and
provisions that benefited us greatly in the completion and success of this study. Sharing
her knowledge and help in the analysis of data and its interpretations. Lastly, by giving
To the panelists, Engr. Amelia Manalang, Engr. Leo Abaquita, Engr. Rizal
Mosquerra, Sir Paolo Antazo and Engr. Philip Ermita, for their assistance, words of
encouragement, advice, and for their time and effort in checking this manuscript.
Products Research and Development Institute, UP Los Baños, for giving us the necessary
information and sharing much needed knowledge and other related data from
experiments of his past students that is related to our project design about fiberboard.
To our present and former engineering professors, Engr. Roselle Alviar, Engr.
Leo Abaquita, Engr. Caesar Albaño Jr., Engr. Amelia Manalang and Engr. Rizal
To our classmates, CE-5 (2019-2020), for the stimulating discussions, for the
sleepless nights while working together before deadlines, and for all the fun we have
Paraiso and Hanna Enrique who were with us when we were creating our prototype,
To our families, and parents, Mr. And Mrs. Marticio, Mr. And Mrs.
Miranda, Mr. And Mrs. Naling and Mr. and Mrs. Salido for their love, care,
patience, understanding, and trust in allowing us to have our sleepovers just to finish this
study. Likewise to our brothers and sisters who have been supporting our financial
And above all, to our Almighty God, our constant source of strength, wisdom,
love, guidance, and inspiration, and for giving us immeasurable blessings; for without
The Researchers
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DEDICATION
partition wall.
We also dedicate this study to our families and friends whose untiring support
And most of all, to our great Creator, our Almighty God, the author of
knowledge and wisdom, who through His Divine guidance made this Project Feasibility
Study possible.
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TABLE OF CONTENTS
Description Page
Title ………………………………………………………………. i
1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . .. . . . .. .. . . . . . . . . . . 1
PHILIPPINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4.2 Scissor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 34
3.4.4 Basin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.4.6 Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4.7 Nails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
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3.4.8 Plywood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.4.9 Beaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
STALKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
REMOVED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SHREDDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
CHAPTER 4: CONCLUSION
4.1 SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
CHAPTER 5: RECOMMENDATIONS
5.1 RECOMMENDATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
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LIST OF TABLES
LIST OF FIGURES
LIST OF APPENDICES
D Molding ……………………………………....………………….. 77
CHAPTER 1
1.1 INTRODUCTION
With the constant increase of population in the developing countries, the need for
cheap and affordable housing materials also increases. Wood and cement are mostly used
in construction industry. The demand for cement-based materials and bio-composites are
rising, while the availability of supply is decreasing. However, there are environmental
concerns with the production of cement and wood-based materials. Cement industry is
one of the producers of carbon dioxide, a potent greenhouse gas. On the other hand, the
excessive cutting of trees to produce wood can cause deforestation and global warming.
Much effort should be put into finding alternatives that can replace or reduce the quantity
of materials such as wood and cement used for walling and concrete works. One of the
and softwood) or nonwood fibers (examples: wheat kenaf, hemp, jute, sisal, and flax)
held together with some type of bonding material such as adhesive. Bio-composites may
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Fiberboard (or fibreboard) is a type of engineered wood product that is made out of
wood fibers. It is often used as roofing material for low-slope roof. Types of fiberboard
(in order of increasing density) include particle board or low-density fiberboard (LDF),
sometimes used as a synonym for particle board, but particle board usually refers to low
plywood. Plywood is not a type of fiberboard as it is made of thin sheets of wood, not
wood fibers. This study focuses on improving fiberboards by minimizing the use of
wood and finding alternatives that will surely helps our economy and our environment.
wild species of grass that grows in a variety of habitats at different temperature regions
(Wikipedia). Talahib is a coarse, erect, perennial grass with stout underground rootstock
growing to a height of 1 meter (m) to 3.5 m. Leaves are harsh and linear, 0.5 m to 1 m
long, 6 millimeters (mm) to 15 mm wide. Panicles are white and erect, measuring 15
Medicinal Plants).
baskets, walls and even furniture (Bartolome, T. 2013). Talahib is known locally for its
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purgative, tonic and aphrodisiac properties. Recent studies are related to its medicinal
uses, from its roots to its leaves. Commonly used non-wood plants used in making
fiberboards are bamboo, sugarcane, pineapple and coconut husk. Another non-wood
plant will highlight the study, which is talahib, Saccharum Spontaneum, as a raw
fibers stick together. Fiberboards can be cement based or adhesive based. For adhesive
based fiberboards, the most commonly used adhesive in making fiberboard is urea-
source of nitrogen fertilizer and used for foam insulation dates to the 1930s
(Wikipedia.org).
causing agent. It is used for decades to embalm dead bodies for open casket burials.
When exposed to air, formaldehyde can cause health problems such as water burning
eyes, nose and throat, asthmatic attacks, skin irritation, headaches and nausea. That is
concrete reinforced with cellulose fiber. Fiber cement board truly enhances the
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the other hand, cement is one of the primary producers of carbon dioxide which is a
potent greenhouse gas. The researchers decided to look for an alternative adhesive other
building materials such as drywall. It is also useful in agriculture as soil fertilizer and
commonly available. It is free of odor. It can give comfortable and aesthetic ambiance as
a construction material. The advancement of gypsum is its ability to reduce time and cost
of construction. With time, gypsum products gain increasing properties like increased
fire resistance, acoustic properties for noise insulation, non-combustible and its thermal
properties. (theconstructor.org)
The researchers want to improve building materials using natural products such
as talahib fibers and gypsum powder. The aim of this research is to develop a medium
density fiberboard out of talahib fibers and to know its physical and mechanical
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Composite forest products, or engineered wood, refer to materials made of wood that
are glued together. The more popular composites materials include plywood, block
board, fiberboard, and particle board and laminated veneer lumber (Gale Research Inc.
1996). Fiberboard, increasingly popular for furniture manufacture today is not wood. It is
organic materials.
There are three major types of fiberboard with varied densities – particle board,
which has the lowest density, medium density fiberboard (MDF) and high density
Particle board is composed of wood flakes mixed together using a resin solution such
as melamine-based resin. It has a density of 160 – 450 kg/m^3 and is used in various
coverings. Particle board is the weakest and lightest among fiberboards and is prone to
of hardwood and softwood combined by applying a resin binder and was with density
1995)
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High Density Fiberboard, also called as hardboard, is made of high compressed wood
fibers that are much denser, harder and stronger with a density of 600-1450 kg/m^3
(Rivera, K. 1995).
Out of the three types of fiberboard that the researchers decided to improve is the
medium density fiberboard with the use of talahib fibers. New types of medium density
fiberboard are made from recycled paper, wood scraps, sawmill off-cuts, carbon fibers
fiberboard made with durian rind was formed through heat press, entitled “A Study on
Mechanical Properties of Fiberboard Made of Durian Rind through Latex with Phenolic
Resin as Binding Agent”. It is a study that test the probability about the production of
fiberboard made by durian rind through latex with phenolic resin as binding agent. The
durian rind went to boiling process with NaOH and then the fiber from durian rind was
formed into fiberboard through heat press. This study tests its mechanical properties such
fiberboard made of durian rind through latex with phenolic resin at the density of 800
Kg/m3 at ratio of 1:1, the moisture was measured to be 5.05% with specific gravity of
0.81, density of 0.88 g/m3, tensile strength, hardness, flexibility or elongation at break
One of the promising types of fiberboard is Bamboo fiber cement board. It was
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The research studies the strength of bamboo fiber cement board used as building
partitions and compares the results with those of the conventional partition board. The
bamboo chips were mixed with Portland cement, water, and silica sand. Bamboo-fiber
cement boards, with bamboo by volume of 0%, 10%, 20%, 30%, and 40% were
subjected to strength tests and the results compared with those obtained from carrying
out similar tests on samples of gypsum board. The tests conducted include flexural
strength, impact-endurance, bulk density and compressive strength test. The results
indicated that all mix ratios of bamboo-fiber cement boards performed better than the
gypsum board in flexural except the 40% sample (which gave a 32.14 N/mm 2 reading);
however, even this drop in flexural strength was not appreciable (as gypsum board gave
A study entitled “Fiberboards Based on Sugarcane Bagasse Lignin and Fibers” from
Brazil by William Hoareau et al in 2006 about fiberboards was made from sugarcane
bagasse fibers and phenolic type resins (phenol-formaldehyde). Lignin extracted through
phenolic resins from 40 to 100 wt. substitution. Impact strength and water absorption
were measured showing the importance of the curing pressure to obtain good
percentage difference between the initial weight of the sample and that after 4 hours
drying at 105ºC. Ash content was measured considering the percent difference between
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the initial weight of the dried fiber of the sample and that after calcination for 4 hours at
800ºC.
A study from Ghana by Asumadu Tabiri Kwayie et al at 2016 about the Physical
and Mechanical Properties of Composite Fiberboards for Wall Surface Finishing made
from coconut fibers. It was compared with rubber fiberboard. This study tests its
mechanical property such as dropping (impact) and flexural bending. With its physical
properties, density, water absorption, scrubbing, fire resistance and retaining of moisture
were evaluated. The boards made from the coconut fibers were denser than those made
from the rubber fibers due to variations. They also absorb and retain more water as
compared to the rubber fibers. With respect to the mechanical properties of the boards,
the flexural bending strength indicated that the rubber fiber boards can perform better in
tensile conditions even through the boards are not designed for load bearing applications.
This research study will test and analyze the physical and mechanical properties of
Brgy. Canlubang.Talahib stalks will be cut into smaller pieces with a size of 17 cm. The
talahib stalks will be decorticated to produce fibers. The talahib fibers will be soaked in
distilled water for 1 hour and dry it for 24 hours. The dried fibers then be collected and
ready to be mixed to gypsum powder. Mixing the amount of fiber, gypsum powder and
water in blending machine and mat forming using wooden form box. It will be pressed to
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the desired thickness of ½ inch. The board is 8 ft long by 4 ft wide fiberboard made of
This research study aims to use talahib fibers as medium-density fiberboard that
following questions:
gypsum board?
product?
3. What are the materials and standard methods to be conducted during the
study?
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a raw material in making medium-density fiberboard for partition wall and to determine
board.
product?
3. Find out the materials and methods to be conducted during the study.
The study focuses on the development of medium density fiberboard made form
talahib (Saccharum Spontaneum) for wall partition and to analyze its physical and
mechanical properties. The scope of this study is the usage of talahib fibers as raw
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partition wall that is applicable for interior of low-cost housing. It also determines the
physical and mechanical properties of the resulting fiberboard. Physical properties such
as appearance, texture, color and odor. Mechanical properties such as flexural strength,
This research study intends to prove and determine the physical and mechanical
guide on how to lessen wood usage and how to use other natural fibers in making boards.
To the Students
This research study will enhance the knowledge of Civil Engineering students about
fiberboards and other partition wall other than plywood. It also highlights the uses and
purpose of talahib not just through medical but also in the field of construction. The
result of the study will help the students to try other kinds of natural fibers that are
In the Philippines, fiberboard is not one of the options as partition wall for exterior
and interior of houses. Most of the construction companies focus on the usage of
plywood and other blocks that is pure wood without taking replacement of the trees that
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has been used. It will help the construction industry to explore more about natural fibers
To the Society
Philippines is a third world country and in need of housing materials, it will truly
help the Filipinos in finding alternative material for low cost housing specifically
To the Environment
This research study will help and improve the environments biodiversity as it lessens
the use of wood for fiberboards as partition wall. By this study, more trees will be
To Future Researchers
This study will surely enlighten the researchers mind and look for other natural fibers
to lessen the usage of wood. Trees takes years to be collected as wood, on the other hand,
natural fibers can be anywhere and sometimes unnoticed. Future researchers can make
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Cellulose fiber are fibers made with ethers or esters of cellulose, which can be obtained
from the bark, wood or leaves of plants, or from other plant-based materials.
Engineered wood are manufactured by binding or fixing the strands, particles, fibers, or
veneers or boards of wood, together with adhesives or other methods of fixation to form
composite.
Fiberboard is a building material made of wood or plant fibers compressed into boards.
Flexural Strength is also known as modules of rupture or bend strength. Defined as the
Hemicellulose is any class of substances which occurs as constituents of the cell walls of
Laboratory Oven is an oven for high forced volume thermal convection applications.
Laminated veneer lumber is an engineered wood product that uses layers of thin wood
Lignin is a complex organic polymer deposited in the cell walls of many plants making
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hardwood and softwood combines. Has a density ranging from 600-800 kg/m^3. Often
substitute to plywood.
sawmill shavings, or even sawdust and a synthetic resin or other suitable binder, which is
Resin is a sticky flammable organic substance, insoluble in water, exuded by some trees
Saccharum Spontaneum (talahib) is locally abundant wild species of grass that grows
Universal Testing Machine is used to test tensile strength and compressive strength of a
material.
Wood fibers are cellulosic elements that are extracted from trees and used to make
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CHAPTER 2
STUDIES
methodologies, and others. Included in this chapter are the relevant information about the
non-wood fibers glued together. It is made by crushing, steeping and grinding waste
materials such as slab edgings, sawmill scraps and barks into wood pulp, then processing
it through procedures as hot molding and drying process. Since they are intended for wall
partition, the fiber was introduced to improve the mechanical properties of fiberboard. The
focused of this study was to develop a medium density fiberboard using talahib
wood fibers that are mixed with resin and wax and presses into flat panels under high
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temperature and pressure. It is used much like plywood as building material in residential
Unlike particleboard, with which it is sometimes confused, MDF cuts well and has
a smooth surface that is ideal for painting. Particleboard, by contrast makes used of
ordinary sawdust rather than fibrous wood, and as a result, is less water-resistant and offers
MDF is a very dense product and, therefore, is considerably heavier than plywood
or dimension lumber. MDF accepts paint so well, it is often used in visible applications
fibers from post-consumer wastepaper and recycled water to form a homogenous mass,
which is then formed into a dense sheet material and after curing, cut to board size.
PHILIPPINES
(Philippines), in the Philippines, plywood is still the most common type of bio-composite
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cubic meter per year. Locally produced fiberboards, also called “lawanit”, are high density
fiberboard (HDF). In construction, they are used as ceilings and interior walls. The
Philippines does not produce medium density fiberboards (MDF). Demand for MDF and
REINFORCED POLYMER
A study from the University of the Philippines, Diliman, Quezon City, entitled
polymer (NFRP) using xylanase as coupling agent” is about the production of locally
available natural fiber reinforced polymer or NFRP with the use of Saccharum
determining its length, diameter and surface morphology are done using Scanning
Electron Microscope or SEM. The physical properties of NFRP are evaluated by the
Universal Testing Machine with tensile test. It is found out that the increase in fiber
loading and the addition of 100% concentration of xylanase causes a substantial increase
in the maximum average stress and the Young’s Modulus of NFRP. However, 50% and
75% concentration of xylanase in the NFRP decreases the maximum average stress and
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the Young’s Modulus of the NFRP. The outcome of the testing shows that the Young’s
The boards were made of durian rind, latex with 60% concentration and low
ammonia from the Center of Latex at Kasetsart University, phenolic resin from Siam
Chemical Company Limited and azadirachtin or neem tree chemical.
The durian rind was split, exposed to light, underwent the boiling process with
NaOH and then steamed to gain durian fiber. The fiber from durian rind was mixed with
latex, phenolic resin and neem tree chemical. After mixing, it is formed into fiberboard
through heat press.
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This research would study the probability about the production of fiberboard
made of durian rind through latex with phenolic resin as binding agent. With the density
of 800 kg/m3, the mechanical properties that were tests are tensile strength, elongation or
flexibility and hardness. It was divided to four ratios: 1:1, 2:1, 3:1 and 4:1 to test the
mechanical properties.
Tensile Strength - The resulting tensile strength for each ratios are 2.75 MPA, 1.74
MPA, 1.78 MPA and 2.06 MPA.
Hardness - For the result of the hardness, the values are 90.93, 92.71, 92.52 and 89.95.
According to the results, the suitable condition for the formation of durian fiberboard
was the ratio of 4:1.
The material needed were bamboo fibers that were cut into 40 mm length,
Portland cement, distilled water and silica sand that passes through BS sieve size of
0.075 mm. The mixing ratio of ordinary Portland cement to silica sand was 1:1 by
volume, while the water to cement ratio was 0.6 by mass. Materials were provided for 6
samples for flexural test
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will reduce the amount of sand and cement for construction. Two different boards were
made from the combination of cement, sand, saw dust and coconut fibers (C1 & C2),
while on the other hand, combination of cement, sand, saw dust and rubber fibers (R1 &
R2). It was to compare the mechanical and physical properties of coconut fibreboard to
rubber fibreboard.
The boards were made with a material ratio of 25% cement, 25% fine sand, 40%
sawdust and 10% coconut fiber / rubber fiber by volume. The fiber was introduced to
improve the tensile properties of concrete. The coconut husks were obtained from
coconut sellers who treat them as waste. The husks were then beaten into fibers with
hammer or mallet. Coconut fibers contain an organic fluid which is made up of chemical
that have the tendency of reducing the effect of cement during hydration and bonding
process. These chemicals were removed from the fibers by soaking them in water for at
least 24 hours. After which the fibers were dried to make them ready for the mixing
process.
Sand Sieving – The sand to be used was sieved in order to remove unwanted materials
and particles. Fine sand is preferable, sand that was retained in sieve numbered 50 after
vibration process was used in making boards.
Mixing Process – The mixture was done with the help of a trowel on a wooden
platform. Water is added to the mixture to help it become plastic and workable.
Moulding Process – After the mixing process, the mixed mixture was transferred into a
rectangular metal case of sizes 40 mm x 300 mm x 15 mm. For an easy removal of
boards from the platform, it was lubricated with grease before the mixture was poured.
Curing – During curing, the boards were left under shade and water was poured on them
twice daily (in the morning and evening for 8 days). This was done to enhance the
hydration process between the cement and the water during bonding. The boards were
then left dried for 21 days for the cement to attain its maximum strength.
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Density Test – The boards were then weighed under water after they were immersed for
48 hours. They were dried to a constant weight in an oven 90 ± 2⁰ in order to obtain dry
mass. The boards made from the coconut fibers had a higher density of 2.58 g/cm 3 than
those from the rubber fibers which had an average density of 2.497 g/cm 3.
Flexural Bending Strength – The samples were supported over a span of 280 mm and
loading is done at rates to obtain failure. The average bending strength of the boards
made from rubber fibers was 6.54 psi while those made from the coconut fibers was 5.54
psi. These results meet the ASTM requirements as specified that the average load should
be ≤ 7.0 KN. This shows that the rubber fibers offer the best tensile conditions even
though the boards are not for loading bearing conditions.
Water Absorption Test – It is a process to assess the amount of water each type of
boards can absorb. The boards were dried for 21 days and then soaked for 48 hours. The
wet weight of the boards was then measured and percentage water absorption was
calculated. The coconut fibreboard as usual had the highest capacity when it comes to
water absorption, it was able to absorb 20.15 % water inside it while the rubber
fibreboard held 18.53 % water.
Moisture Content Tests – After drying the boards for 21 days, they were weighed to
determine their initial weight. The boards were then placed in an electric oven where the
termperatures were raised to between 110⁰C to 120⁰C. These temperature conditions
were maintained for 12 hours after which the boards were weighed again to determine
the oven dry weight. The boards from coconut fiber showed a higher amount of moisture
retained in them after the drying period; it had retained a moisture content of 63.85 %
while rubber fiber board held 57.4 %.
Scrubbing Test – This test was done in order to check the resistance of the boards to
abrasion. The initial weight of boards was measured, after that, the surface pf the boards
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were scratched 120 times with a wire brush. The scratched boards were then measuring
again to determine the final weight. After scrubbing 120 times, the average percentage
weight loss in the boards made from rubber fiber was 0.14% while hat from coconut
fiber was 0.12%. This means that the rubber boards are more susceptible to wearing than
coconut fibreboard.
Drop Down Test – It is to evaluate the extent to which a material will undergo failure if
dropped from a particular distance. Each board was dropped from two different positions
using the human body as a reference point; that is the shoulder level (4.86 ft) and waist
level (3 ft).
a) When the coconut fiber board was dropped from the waist level, the cracks
from one end of the board to the other advanced through the board but was still held
together by the fibers. The boards were then dropped from the shoulder level, more
cracks were introduced and this time the pieces of the board were completely separated.
b) When the rubber fibreboard were also dropped from the waist level, the board
failed with less cracks initiated in it that of the coconut fibreboard. These cracks had just
been initiated but had not yet propagated through the entire board. The rubber
fiberboards on the other hand showed a little bit of resistance when it was dropped from
the shoulder level, unlike the boards from the coconut fibers, no piece from the board
was removed but this time around they were held together by the rubber fibers.
Fire Resistance Test – The samples were exposed to open flames for time intervals of
20 minutes and 60 minutes within which the extent of damage was evaluated at each
time interval.
a) After 20 mins of heating, rings of fire appeared on the board made of coconut
fibers. When the heating was continued for 60 minutes, cracks were formed from ash
lines within the material.
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b) The board from the rubber fibers however showed multiple points of attack by
the fire at 20 minutes. More fire sections and boundaries continued to advance
throughout the entire material as the boards where been heated for 60 minutes.
Drilling Properties of the boards – The test was done to verify how easily the
installation of these boards using screws will be. The inspections would be based on the
presence of cracks made around the drilled holes and the ease of drill. The specimens
showed good drilling properties when they were drilled using concrete drill. The
specimen showed soft and smooth drilling process and no cracks were developed around
the holes as well. This indicates that they can be screwed into position during
installations.
manufactured from fibrous materials like coconut coir, fronds, spathes and shredded
wood that are mixed with Portland cement at a predetermined ratio of 70% cement to
30% fiber by weight. CFB is made by forming the cement-fiber mixture into mats and
pressing them to the desired thickness ranging from 8 mm to 25 mm. The board is 244
cm long by 61 cm wide.
housing program. CFB can replace traditional construction materials such as tiles, bricks,
plywood, asbestos and cement hollow blocks. It can be used for internal and exterior
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Flexural Strength test – increase in mean flexural strength, from BO through to B20.
Slight reduction was noted for B30 and B40. The flexural strength of BO is 33.19 N/mm 2,
B10 had a flexural strength of 33.89 N/mm2, B20 34.63 N/mm2. B30 had 34.24 N/mm2
and B40 had 34.24 N/mm2. The flexural strength of gypsum board is 32.88 N/mm2.
percentage of bamboo fibre increased. BO had value of 285.8 J/m 2, B10 had a value of
1,452 J/m2, B20 had 1,669.2 J/m2, B30 had 2,109.4 J/m2 and B40 had a value of 2,178
days. Samples B0 and B10 had a very close average compressive strength value of 14.84
N/mm2 and 14.37 N/mm2. B20 and B30 also had a very close value of 8.44 N/mm 2 and
7.68 N/mm2. B40 with a least density also had a very low compressive strength value of
2.55 N/mm2.
Bulk Density –it showed a progressive reduction as the percentage of bamboo fibre
increased. BO ( 0% bamboo fibre ) had the highest density with 2,108 kg/m 3, B10 ( 10%
bamboo fibre ) had 2,017 kg/m3, B20 ( 20% bamboo fibre ) having 1,821 kg/m3, B30 ( 30
% bamboo fibre ) having 1,629 kg/m3 and B40 ( 40 % bamboo fibre ) having 1,468 kg/m3.
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Gypsum Powder
Gathering of Materials
I
Talahib
(saccharum
spontaneum)
N
fibers
P
U
Water
T
Collecting
of Fibers
Fiberboard
Molding
PROCESS
Curing and
Drying (28
days)
OUTPUT
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Number of Samples
28 days
Compressive Flexural Moisture Water
Content Absorption
50% talahib 6 3 6 4
(Saccahrum
Spontaneum)
6 3 6 4
TOTAL
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CHAPTER 3
TECHNICAL STUDIES
This chapter present research design, materials and equipment, procedures and
The researchers used an experimental method of study in gathering data and its
accurate interpretation was demonstrated on the result of the tests and procedures. The
experimental method provides logical reasoning and systematic way to know the
possibilities of talahib fiberboard as wall partition. This study aims to observe and
evaluate the physical (appearance, texture, color and odor) and mechanical (flexural
strength, compressive strength, moisture content and water absorption) properties of the
resulting fiberboard.
Calamba City, Laguna. Brgy Canlubang was abundant with talahib before
industrialization took place up until now. Talahib (Saccharum Spontaneum) stalks were
then beaten into fibers. Talahib (Saccharum Spontaneum) fibers from the recent studies
flavonoids. These chemicals were removed from the fibers by soaking then in water for
24 hours. After which the fibers were dried for 48 hours, it was ready fot the mizing
process. The mixing ratio of water and gypsum powder is 600 mL by 1 kg. It has a
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proportion of 50% of talahib fibers by volume and 50% of gypsum powder by volume.
The researchers prepared all the equipment and the materials needed. Manual mixing
was used to combine the components properly and to ensure that the talahib fibers were
dispersed completely in the mixture. For easy removal of the boards from the molds, the
wooden molds were lubricated with grease before pouring the mixture to prevent
sticking of board to the wooden molds. After mixing the gypsum powder, water and
talahib fibers, it was put in 19 rectangular molds with different sizes depending on the
test used. For flexural test, there were 3 molds with size of 400 mm x 300 mm x 15 mm.
For compressive test, there were 6 molds of size 150 mm x 150 mm x 15 mm. For water
absorption test, there were 4 molds of size 250 mm x 350 mm x 15 mm. As for moisture
content test, there were 6 molds of size 150 mm x 150 mm x 15 mm. The mixture was
well distributed to the molds and flattened. After 3 hours, specimen was ready to be
removed in the mold. The products were then sun dried for 28 days, splashing water
every morning and evening for the first 8 days. The samples were tested through the used
of Universal Testing Machine (UTM) to determine its compressive and flexural strength.
An oven and digital scale were used to test the moisture content of the product.
Hydraulic curing tank and digital scale were used to test the water absorption.
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The study that was conducted to develop fiberboard for wall partition out of
talahib fibers and gypsum powder as an adhesive, and to determine its physical and
mechanical properties. The mixing and molding was performed at Brgy. Canlubang,
Calamba City, Laguna. Testing activities were performed at the University of Perpetual
Help System Dalta – Calamba Campus at Brgy. Paciano Rizal, Calamba City, Laguna.
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As shown in figure 3.1, USG Boral is a brand that produces products used in
plastering and board making. Premium Jointing is one of their products and considered
as the most commonly used gypsum powder in general because of its quick setting,
Water
3.3.2 Water
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because it dissolves more substances than other liquid. Water is transparent, odorless,
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grass that grows three meters in height. The researchers used talahib fibers as the main
component of fiberboard.
LIGNIN 6.71%
HEMICELLULOSE 28.06%
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3.4.1 Metal Cutter – It is used to cut the stalks of talahib (Saccharum Spontaneum) .
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3.4.3 Peeler – It is used to peel talahib (Saccharum Spontaneum) stalks into small
particles.
3.4.4 Basin – A wide open container used for holding liquid, solid and mixture
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3.4.5 Hammer – A tool with a heavy metal head mounted at right angles at the end of a
handle, used for jobs such as breaking things and driving nails.
3.4.6 Saw – A hand tool for cutting wood or other hard materials.
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3.4.7 Nails – A small metal spike with a broadened flat head, driven into wood to join
3.4.8 Plywood – A type of strong thin wooden board consisting of two or more layers
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3.4.9 Beaker – a lipped cylindrical glass container for laboratory use. It is used to
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3.4.11 Wooden Spatula – An implement with a broad, flat, blunt blade, used for mixing
3.4.12 Universal Testing Machine – it is used to test the tensile strength and
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3.4.13 Laboratory Oven – are ovens for high forced volume thermal convection
applications,
Calamba City
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HRS.
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2. Measure the water and put it in the basin. Slowly pour the gypsum powder.
4. Use the wooden spatula to spread the mixture and to flatten the surface.
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2. Prepare a clean area. Make sure that it is directed to the sun’s light.
4. Splash water every morning and evening for the first 8 days.
1. Remove the specimen from the molds, sun dry for 28 days, splash water every
3. Place the specimen at the middle of the machine, make sure that the loads will
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Based on the Flexural Strength per ASTM C1396, the following steps were
applied as shown.
1. Place the specimen in the support bearing blocks and make sure that it is at the
center.
2. Put 100 lbs. (31.4 N) preload at the top of the specimen. Ensure that the sample is
in direct contact with the load and the support bearing blocks.
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3. Operate the machine. If load is applied with a hand pump, load the beam by
applying the load at a rate of one full pump stroke per second. When the applied
load is 4,000 lbs (124 N) reduce the full pump stroke to about a 12-pump stroke
and maintain the one second stroke rate. Rate the load application for screw
power machines, with the moving head operating at 0.05 in (1.3mm) per minute
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2. Put the specimen inside the hot air oven and set the temperature at 200ºC.
4. Turn of the hot air oven and get the sample. Let it cool for 15 minutes then
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The proportion of water and gypsum powder is 600 ml x 1 kg and 50% of talahib
(Saccharum Spontaneum) fibers by volume. The researchers made three (3) samples with
size of 400mm x 300mm x 15mm for flexural strength test. Six (6) samples with size of
150mm x 150mm x 15mm for compressive strength. Six (6) samples with size of 150mm
x 150mm x 15mm for moisture content test and four (4) samples with size of 250mm x
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The researchers computed the volume of the sampled depending to its size. The
samples for flexural strength have volume of 1800000 mm 3. For compressive strength
samples, the volume is 337500 mm3. For moisture content samples, the volume is
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Compressive strength test is one of the most important properties. It is the bulk
unit charge against the breakage under axial compressive strength. Compressive strength
The prepared design proportion of specimen was molded into size of 150mm x
150mm x 15 mm. Based on the result, the researchers tested 6 specimens that resulted to
5.13 MPa, 4.97 MPa, 4.97 MPa, 4.90 MPa, 4.93 MPa, and 4.83 MPa. The average
is 4.96 MPa compared to plywood and gypsum board that has compressive strength of
The specimen that was subjected to compressive strength test was compacted
until it reach its maximum strength. There were no cracks found at the surface of every
specimen. The only noticeable effect of the test was the change in thickness of the
specimen.
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5 4.93
6 4.83
Average 4.96
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Composite Materials of Zhiyong Cia and Robert J. Ross, the compressive strength
of Gypsum Association (USA, 2019), samples were made from 2” x 2” (50 x 50 mm) or
4” x 4” (100 x 100 mm) samples cut from across the full board width. Sample were
conditioned for a minimum of 24 hours and testes in compressive strength machine and
arrived at the result of 2.75 MPA compressive strength at the thickness of 5/8 inch
(15.9mm).
The medium density fiberboard made from talahib (saccharum spontaneum) has a
greater value compared to commercial gypsum board. On the other hand, the product is
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Compressive Strength
6
0
Talahib (saccharum Plywood Gypsum board
spontaneum) fiberboard
It represents the highest stress experienced within the material and its moment of yield.
The prepared design proportion of specimen was molded into size of 400mm x
300mm x 15 mm. Based on the result, the researchers tested 3 specimens that resulted to
1.48 MPa, 1.51 MPa, and 1.51 MPa. The average flexural strength of the fiberboard
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made of talahib (Saccharum Spontaneum) fibers is 1.50 MPa compared to plywood and
gypsum board that has flexural strength of 4.6 MPa and 1.5 MPA, respectively.
The specimen that was subjected to flexural strength test cracked but did not tear
1 1.48
3 1.51
Average 1.50
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of Gypsum Association (USA, 2019), the flexural strength of 5/8 inch (15.9 mm) thick
Based from the table, the resulting medium density fiberboard made from talahib
(saccharum spontaneum) fibers has an average flexural strength of 1.50 MPa that is
equal to gypsum board. On the other hand, plywood performed better and can resist
Even though the boards are not load bearing conditions, this result offers insight
into the possibility of increasing the tensile strength of the boards if the area of
Flexural Strength
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
Talahib (saccharum Plywood Gypsum board
spontaneum) fiberboard
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Moisture Content is the amount of moisture present in the given sample. After
drying the boards for 28 days, the researchers weighed the specimen to determine its
initial weight (W1). The boards were then placed in a hot air oven for 2 hours where the
temperature was raised to 200ºC. After 2 hours, the boards were weighed again to
determine the oven dry weight (W2). The amount of moisture content in percentage was
The prepared design proportion of specimen was molded into size of 150mm x
150mm x 15 mm. Based on the result, the researchers tested 6 specimens that resulted to
15.55%, 15.33%, 14.98%, 15.59%, and 15.13%. The average moisture content of the
plywood and gypsum board that has moisture content of 5% to 15% and 16%,
respectively.
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calcination occurs the mass of the board is reduced. The researchers found out that there
were 16% in mass at 200ºC. This observation is consistent with complete calcination and
As per the Indian standards specification IS:303 (governed by BIS) the ideal
Based on the table, the resulting medium density fiberboard made form talahib
plywood. On the other hand, gypsum board has 16% greater than the resulting product
and plywood.
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Moisture Content
16.2
16
15.8
15.6
15.4
15.2
15
14.8
14.6
14.4
Talahib (saccharum Plywood Gypsum board
spontaneum) fiberboard
specified conditions.
The prepared design proportion of specimen was molded into size of 250mm x
350mm x 15 mm. Based on the result, the researchers tested 4 specimens that resulted to
39.25%, 38.9%, 4.55%, and 38.8%. The average water absorption of the fiberboard made
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gypsum board that has water absorption of 45.7% to 57.5% and 10%, respectively.
plywood manufactured using veneers from oil palm stem by Hasmawi Khalid,
Zakiah Ahmad, et al (Malaysia, 2015), the plywood was cut into size 50mm x 50mm
for water absorption. Water absorption values ranged from 45.7% to 57.5%.
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Water Absorption
50
45
40
35
30
25
20
15
10
5
0
Talahib (saccharum Plywood Gypsum board
spontaneum) fiberboard
of Gypsum Association (USA, 2019), ASTM C473 Standard Test Method for Physical
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Testing of Gypsum Panel Products – following 2 hours immersion, the water absorption
composition of matter. Physical properties are used to observe and describe matter. The
researchers include physical properties such as appearance, texture, color and odor.
There was no specific test on how to classify the physical properties of the
fiberboard. The researchers used their senses to have results. For the appearance, the
medium density fiberboard has similarities with other bio-composite materials like
Texture is the perceived surface quality of a work. The texture of the medium
density fiberboard made from talahib (Saccharum spontaneum) fibers was smooth. The
resulting color of the product is white because of the dominating material which is the
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CHAPTER 4
CONCLUSION
4.1 SUMMARY
talahib (saccharum spontaneum) fibers for wall partition and to determine its physical
and mechanical properties. Using Universal Testing Machine (UTM), the researchers
were able to determine the compressive (with size of 150mm x 150mm x 15 mm) and
flexural strength (with size of 400mm x 300mm x 15 mm) of the specimen. With the
moisture content test, hot air oven was used with a size of 150mm x 150mm x 15 mm.
Water absorption test was conducted with the used of hydraulic curing tank with size of
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Based on the recorded data, the compressive strength test result was containing
50% talahib (saccharum spontaneum) fibers and 50% gypsum powder attains an average
result of 4.96 MPa compressive strength. As for flexural strength test, the average
maximum strength was 1.50 MPa. For moisture content the average result was 15.13%
and for the Water Absorption test the average result is 39.375%.
As for its physical properties, there were no test conducted to classify the
appearance, texture, color and odor. For the appearance, the medium density fiberboard
has similarities with other bio-composite materials like plywood and particle board, the
Texture is the perceived surface quality of a work. The texture of the medium
density fiberboard made from talahib (Saccharum spontaneum) fibers was smooth. The
resulting color of the product is white because of the dominating material which is the
Based from the result, the medium density fiberboard made of talahib (saccharum
spontaneum) fibers exceeds the compressive strength of gypsum board and plywood.
The result for the flexural strength of the product is equal to gypsum board but less than
plywood. Even though the boards are not load bearing conditions, this result offers
insight into the possibility of increasing the tensile strength of the boards if the area of
application requires it. The moisture content of the three products was comparable to
each other because of the resulting values. Water absorption differs from each other, the
medium density fiberboard made of talahib (saccharum spontaneum) fibers has higher
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value than the gypsum board but less than plywood. It only implies that the development
comparable to other bio-composite products such as plywood and gypsum board when it
The gypsum powder performs an important role in making the medium density
existing bio-composite board that uses gypsum powder, which is gypsum board resulting
properties, the gypsum powder helps the mainstream type of bio-composite when it
comes to appearance, texture, color and odor. Gypsum powder affects the mechanical
The materials used were gypsum powder, talahib (saccharum spontaneum) fibers
and water. The methods used were collecting of fibers, mixing of the materials, pouring,
4.2 CONCLUSION
• Based from the study, the researchers determined that medium density fiberboard
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• Based from the study, the researchers determined that medium density fiberboard
strength for 28 days of drying which has an average flexural strength of 1.50
MPA.
• Based from the study, the researchers determined that medium density fiberboard
made of talahib (saccharum spontaneum) fibers attained the moisture content for
• Based from the study, the researchers determined that medium density fiberboard
made of talahib (saccharum spontaneum) fibers attained the water absorption for
• There was no specific test on how to classify the physical properties of the
fiberboard. The researchers used their senses to have results. For the appearance,
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materials like plywood and particle board, the only difference is its color.
• Texture is the perceived surface quality of a work. The texture of the medium
smooth. The resulting color of the product is white because of the dominating
material which is the gypsum powder. The resulting medium density fiberboard
has no odor.
CHAPTER V
RECOMMENDATIONS
PARTITION.
5.1 RECOMMENDATIONS
With the shown data results, computation and observations, the researchers prove
Spontaneum: An alternative Material for wall partition and order to enhance or surpass it
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for future study, We researchers recommend to execute the following to produce better
results:
2. In making the samples, make sure to use wooden spatula to have a desired
thickness.
3. For future researchers, use other kind of potential fiber for the development of
4. It is also recommended to use other test like fire resistance test, sound proofing
test, etc.
BIBLIOGRAPHY
A. JOURNALS
Alain Castellan
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4. Physical and Mechanical Properties of Composite Fiber Boards for wall Surface
– Appiah
Association Member
and R. H. White.
B. ELECTRONIC SOURCES
1. https://www.sciencedirect.com/topics/chemical-engineering/phenolic-resins
2. https://polymerdatabase.com/Adhesives/Phenolic%20Adhesive.html
3. https://www.termpaperwarehouse.com/essay-on/The-Effectiveness-Of-
Saccharum-Spontaneum-Kans/443527
4. https://www.scribd.com/document/294961884/The-Improvement-of-Composite-
Strength-Using-Talahib-2-1-docx
5. https://www.sciencedirect.com/topics/chemical-engineering/gypsum
6. https://geology.com/minerals/gypsum.shtml
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7. https://sciencestruck.com/properties-uses-of-gypsum
8. https://theconstructor.org/building/gypsum-products-properties-building-
construction/14949/
9. http://w-gypsum.net/gypsum-powder.html
10. http://www.panelworldmag.com/global-mdf-market-tops-38-billion/
11. https://www.indexbox.io/blog/which-country-produce-the-most-plywood/
12. https://www.globaltrademag.com/global-plywood-market-2019-the-industry-
desperately-needs-new-growth-drivers/
13. https://www.prnewswire.com/news-releases/gypsum-board-industry-
drywallplasterboard-market-2016-2019-forecasts-284195181.html
14. tps://www.thespruce.com/what-is-mdf-1398198
15. http://www.itto.int/files/itto_project_db_input/2248/Technical/Technical%20Re
port%20Bio-composites%20final%20FPRDI-Philippines.pdf
16. http://www.stuartxchange.org/Talahib.html
17. https://www.fpl.fs.fed.us/documnts/pdf2003/crame03a.pdf
18. http://edge.rit.edu/edge/P14418/public/4-
Subsystems%20Design/Plywood%20Materials.pdf
19. https://www.fpl.fs.fed.us/documnts/fplgtr/fplgtr190/chapter_12.pdf
20. https://www.americangypsum.com/sites/default/files/documents/GA-
235%20Gypsum%20Board%20Typical%20Mechanical%20and%20Physical%2
0Properties.pdf
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APPENDICES
APPENDIX A
PREPARATION OF MATERIALS
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APPENDIX B
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MOLD MAKING
APPENDIX C
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APPENDIX D
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MOLDING
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APPENDIX E
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TESTING OF SPECIMEN
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CURRICULA VITAE
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Lyza L. Marticio
BS Civil Engineering
PERSONAL INFORMATION
Age: 23 years old
Gender: Female
Birth Date: January 19, 1997
Citizenship: Filipino
Civil Status: Single
Height: 5’5 ft
Weight: 121 lbs
Religion: Roman Catholic
Language/Dialect: English, Tagalog
PROJECT
DESIGN/THESIS:
Development of Medium- EDUCATION
Density Fiberboard using Tertiary:
Saccharum Spontaneum: An UNIVERSITY OF PERPETUAL HELP SYSTEM
Alternative material for wall DALTA – CALAMBA CAMPUS (UPHSD)
partition ⚫ 2016 - Present
⚫ Brgy. Paciano Rizal, Calamba City Laguna 4027
BE 9002 Cecilia
Araneta Yulo Secondary:
Avenue Brgy. Camp Vicente Lim National High School
Canlubang ⚫ 2011-2015
Calamba City, ⚫ Camp Vicente Lim Mayapa Calamba, Laguna
Laguna ⚫ With Honors
Elementary:
⚫ Post Elementary School
09069135295
⚫ June 2005 to March 2011
⚫ Mayapa Calamba, Laguna
⚫ With Honors
Marticiolyzaaa19 SKILLS
@gmail.com ⚫ Knowledgeable in Microsoft Word, Excel and
Powerpoint
⚫ Proficient in Communication Skills
⚫ Knowledgeable in AutoCAD and Sketch up
⚫ Has multi-tasking ability, able to cope under
pressure and committed to professional standards.
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PERSONAL INFORMATION
Age: 21 years old
Gender: Male
Birth Date: June 22, 1998
Citizenship: Filipino
Civil Status: Single
Height: 5’9 ft
Weight: 176 lbs
Religion: Roman Catholic
Language/Dialect: English, Tagalog
PROJECT EDUCATION
DESIGN/THESIS:
Tertiary:
Development of Medium-
UNIVERSITY OF PERPETUAL HELP SYSTEM
Density Fiberboard using
DALTA – CALAMBA CAMPUS (UPHSD)
Saccharum Spontaneum: An
⚫ 2015 - Present
Alternative material for wall
⚫ Brgy. Paciano Rizal, Calamba City Laguna 4027
partition
Secondary:
St. John Colleges
⚫ 2011-2015
⚫ Brgy. Tres Chipeco Avenue Calamba City, Laguna
SKILLS
09957555799 ⚫ Knowledgeable in Microsoft Word, Excel and
Powerpoint
⚫ Proficient in Communication Skills
26jm22@gmail. ⚫ Knowledgeable in AutoCAD and Sketch up
com
85
UNIVERSITY OF PERPETUAL HELP
SYSTEM DALTA – CALAMBA CAMPUS
Civil Engineering Department
Mabie Cyrill R.
Naling
BS Civil Engineering
PERSONAL INFORMATION
Age: 21 years old
Gender: Female
Birth Date: February 11, 1999
Citizenship: Filipino
Civil Status: Single
Height: 5’0 ft
PROJECT Weight: 95 lbs
DESIGN/THESIS: Religion: Roman Catholic
Development of Medium- Language/Dialect: English, Tagalog
Density Fiberboard using
Saccharum Spontaneum: An EDUCATION
Alternative material for wall Tertiary:
partition UNIVERSITY OF PERPETUAL HELP SYSTEM
DALTA – CALAMBA CAMPUS (UPHSD)
⚫ 2015 - Present
⚫ Brgy. Paciano Rizal, Calamba City Laguna 4027
⚫ Academic Excellence Awardee
Secondary:
Birmingham Buenavista National High School
Village, Brgy. ⚫ 2011-2015
Pulo, Cabuyao ⚫ Buenavista, Marinduque
City, Laguna ⚫ 2nd honorable mention
Elementary:
09292568882 Libas Elementary School
⚫ 2005-2011
⚫ Libas, Buenavista, Marinduque
⚫ Valedictorian
macynaling@gm
ail.com SKILLS
⚫ Knowledgeable in Microsoft Word, Excel and
Powerpoint
⚫ Proficient in Communication Skills
⚫ Knowledgeable in AutoCAD and Sketch up
⚫ Has multi-tasking ability, able to cope under
pressure and committed to professional standards.
⚫ Leadership skills
86
UNIVERSITY OF PERPETUAL HELP
SYSTEM DALTA – CALAMBA CAMPUS
Civil Engineering Department
PERSONAL INFORMATION
Age: 21 years old
Gender: Female
Birth Date: September 29, 1998
Citizenship: Filipino
Civil Status: Single
Height: 5’2 ft
Weight: 110 lbs
Religion: Roman Catholic
PROJECT Language/Dialect: English, Tagalog
DESIGN/THESIS:
Development of Medium- EDUCATION
Density Fiberboard using Tertiary:
Saccharum Spontaneum: An UNIVERSITY OF PERPETUAL HELP SYSTEM
Alternative material for wall DALTA – CALAMBA CAMPUS (UPHSD)
partition ⚫ 2015 - Present
⚫ Brgy. Paciano Rizal, Calamba City Laguna 4027
Secondary:
Doctoras Camp Vicente Lim National High School
Compound ⚫ 2011-2015
Kanluran st. ⚫ Camp Vicente Lim Mayapa Calamba, Laguna
Mayapa ⚫ With Honors
Calamba,
Laguna Elementary:
Mayapa Elementary School
09169952286 ⚫ June 2005 to March 2011
TM ⚫ Mayapa Calamba, Laguna
09239292403 ⚫ With Honors
SUN
SKILLS
⚫ Knowledgeable in Microsoft Word, Excel and
trenajeanss@gm
Powerpoint
ail.com
⚫ Proficient in Communication Skills
⚫ Knowledgeable in AutoCAD and Sketch up
⚫ Has multi-tasking ability, able to cope under
pressure and committed to professional standards.
87