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Proceedings
of the
Combustion
Institute
Proceedings of the Combustion Institute 33 (2011) 2863–2885
www.elsevier.com/locate/proci

Aviation gas turbine alternative fuels: A review


Simon Blakey, Lucas Rye, Christopher Willam Wilson ⇑
Department of Mechanical Engineering, University of Sheffield, UK

Abstract

The development of kerosene-like drop-in alternative aircraft fuels is currently receiving increased atten-
tion. Using a range payload approach the need for drop in fuels is justified. The alternative fuels available
can be categorised into two groups; depending on whether the product increases supply security of supply
or provides a reduced environmental footprint. This paper uncovers this relationship through a review of
commercially available process technologies (Transesterfication, Fischer–Tropsch (FT) and hydroprocess-
ing (HRJ)) to produce alternative fuels. The lifecycle assessments available are reviewed to identify what
are actually clean fuels or have the potential to be one. A summary of the recent alternative fuel flight test
campaigns is given and there results evaluated along with ground based results.
A review of combustion characteristics available for the alternative fuels including ignition characteris-
tics are presented to demonstrate the effect the distillation curve has on combustion and how too narrow a
distribution of components in the fuel could generate problems with high altitude relight. The effect alter-
native fuels have on gaseous emissions regulated by the International Civil Aviation Organisation (ICAO)
Committee on Aviation Environmental Protection (CAEP) is discussed and shown to be engine hardware
dependant.
Experimental data, from an Auxiliary Power Unit (APU) engine, are provided showing how, although
the Gas to Liquid (GtL) and Coal to Liquid (CtL) FT fuels may not reduce GHG emissions, even with
Carbon Capture and Sequestration (CCS), the local air quality around airports will benefit through
reduced particulate emissions.
Finally the prospects for future fuel development are discussed.
Ó 2010 The Combustion Institute. Published by Elsevier Inc. All rights reserved.

Keywords: Gas turbine; Alternative fuels; LCA; Combustion; Emissions

1. Introduction from fossil fuels, contributing around 2–3% of


global carbon emissions.
Commercial aviation is a global business of The relative rate of growth of the sector cou-
around 15,750 aircraft currently operating on a pled with concerns around the environmental
single fuel product which is presently sourced impact and the future security of supply of fuels
has caused the sector to rapidly investigate the
potential use of alternative fuels in aviation gas
⇑ Corresponding author. Address: Sir Frederick Map- turbines. This review presents supporting data
pin Building, Mappin Street, Sheffield, South Yorkshire, from the research community to show the current
England S1 3JD, UK. Fax: +44 0114 222 7890. state of this investigation into alternative sources.
E-mail address: c.w.wilson@sheffield.ac.uk (C.W. Unlike the use of alternative fuels in other sec-
Wilson). tors, aviation presents far greater restriction on

1540-7489/$ - see front matter Ó 2010 The Combustion Institute. Published by Elsevier Inc. All rights reserved.
doi:10.1016/j.proci.2010.09.011
2864 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

Nomenclature

EIspecies emissions indices = gpollutant


kgfuel CO2e CO2 equivalent
F00 static thrust CtL Coal to Liquid
Iw Wobbe index FAE fatty acid ester
LCV lower calorific value FAME fatty acid methyl ester
SG specific gravity FID flame ionisation detector
W mass of fuel FT Fischer–Tropsch
GC gas chromatograph
Subscripts GtL Gas to liquid
e empty HRJ hydrogenated renewable jet
Fuel, f fuel HVO hydrogenated vegetable oil
o operating LTO landing and take off
p Payload LOSU level of scientific understanding
PM particulate matter
Glossary of terms SPK synthetic paraffinic kerosene
APU Auxiliary Power Unit WTT Well to Tank
BtL Biomass to Liquid XtL Anything to Liquid
CCS carbon capture sequestration/storage

any candidate fuel due to several factors. First, the tion of aviation kerosene has developed over the
extreme conditions under which combustion must years and has changed in line with safety and
reliably and safely take place demand a limited security of supply criteria [2]. The composition
range of potential liquid fuels. Second, any product of kerosene obtained from a 2D GC can be seen
proposed must be fully interchangeable with the in Fig. 1 [3]. The composition is typically made
current jet fuel product to avoid the logistic prob- up from groups of paraffins, naphthenes or cyclo-
lems of airports handling multiple fuels of varying paraffins and aromatics, with olefins being present
qualities and the commercial limitations this would in small amounts.
impose. Finally, the long life of a commercial jet Seventy to 85% of the fuel is made up of paraf-
means any candidate fuel needs to be “backwards fins, with normal straight chain, branched chain
compatible” and suitable for use in existing engine isoparaffins and cycloparaffins or naphthenes
technology. For these reasons, the main research being present. The exact split between normal, iso
drive has been around the development of “drop- and cyclic is variable and depends on the raw crude
in” fuels which can be used in the existing fleet. used in the refinement process. The high hydrogen
Focusing on the energy consumed in the pro- to carbon ratio for n- and iso-paraffins gives a high
duction of fuels, a trade-off is apparent between heat to weight ratio and a clean burn. The cyclopar-
the energy cost and the production potential of affins reduce the hydrogen to carbon ratio and
various routes to a jet product. Across all sectors, reduce the heat release per unit weight; their advan-
various processes for the production of alternative tage is in that they help reduce the fuel freeze point
fuels have been proposed. Their applicability to a vital parameter for high altitude flight.
aviation and an assessment of their strengths The aromatics are present at less than 25% and
and weaknesses is the subject of this review. Spe- are unsaturated cyclic hydrocarbons containing
cifically discussed are: one or more six carbon ring structures. Since they
are deficient in hydrogen they have high heat con-
1. why we need the alternative fuels, tent per unit volume but lower heat content per
2. what fuels are suitable for aviation, unit mass compared to paraffins with the same
3. how they are produced, carbon number. Jet fuel also contains trace
4. what are their life cycle emissions, amounts of sulphur, nitrogen and oxygen contain-
5. where have they found uses in today’s growing ing hydrocarbon compounds, which arise from
market, the raw crude oil, known as hetero atoms. These
6. combustion related performance, are found in parts per million and have an impact
7. and what research is still required. on the fuel’s anti-oxidation properties and lubric-
ity. Finally all known crudes contain sulphur in
1.1. Current aviation kerosene varying amounts. The sulphur in jet fuel is present
as mercaptans, sulphides, disulphides, thiophenes
Aviation kerosene is a multi component fuel and other sulphur containing compounds. The
with a carbon chain length of C8–C16 [1] which total sulphur content is currently limited to
has been developed from lamp oil. The specifica- 3000 ppm by the specification.
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2865

Fig. 1. 2D GC analysis results of a typical UK Jet fuel [3].

This wide variation in compounds found in jet RF attributed to aviation apportioned to each
fuel causes the combustion engineer difficulties individual engine emissions [7,8]. RF is a measure
when trying to model any combustion process. of the change of energy balance of the earth’s
Model fuels are adopted as described by Dagaut atmosphere system in watts per square meter.
[4], but it is difficult to distinguish between jet pro- Positive values quantify the net warming effect
duced by different crudes. Models are also being while negative values show a cooling effect. The
developed for alternative fuels and are necessary net numbers from aviation still remain low when
for our scientific understanding of the subject. compared to the incident radiation from the sun
of 342 W/m2 [9].
1.2. Why alternative fuels for aviation? Since the first civil jet airliner, the De Havil-
land Comet, the aerospace industry has tried to
The IPCC undertook the first sector based reduce the fuel consumption from jet powered air-
assessment and published “Aviation and the global craft through improvements in technology, as
atmosphere” in 1999 [5]. This publication identi- shown in Fig. 3 [10]. The engine fuel burn has
fied that aviation was responsible for 2–3% of reduced by 49% with the aircraft fuel burn per
anthropogenic CO2 emissions. The concern about seat reducing by 82%, relative to the Comet.
aviation green house gas (GHG) emissions does Although we can demonstrate that there is a
not lie in today’s absolute level but from the fact reduction in emissions with time, as new technol-
that aviation is set to continue to grow, albeit that ogy is employed, the speed at which we can realise
we are in a recession, by around 4.7% year on year. these benefits is compromised as the airline indus-
This means that today’s fleet of around 15,750 air- try keeps its assets in use for around 40 years [11],
craft will grow to almost 32,000 by 2028 [6]. due to the high investment cost. Hence new tech-
However, the impact of aviation on the envi- nology has to wait for the fleet to be totally
ronment is much wider than just the CO2. The replaced before its full benefit is realised.
IPCC assessment tried to quantify the effect of Two technologies which can have an instant
emissions of NOx, H2O, sulphate and particulate improvement across the sector are air traffic
matter (PM), the latter through cloud nucleation, management and alternative fuels. Air traffic
from aviation as radiative forcing (RF). The level management has the potential for around a 15%
of scientific understanding on how these emissions improvement while the correct fuel can help avia-
influence the environmental impact varies. Fig- tion achieve a carbon neutral position.
ure 2 contains a column that estimates the level
of scientific understanding (LOSU). Over the sub- 1.3. Fuel specifications
sequent years several other studies have reported
and updated the original estimates of the effects The first fuel specifications appeared in 1943
and is shown in Fig. 2, which shows the estimated in the UK and 1944 in the US [12]. The fuels
2866 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

Fig. 2. RF components associated with aviation. Bars show the best estimate available and include an estimate as to the
confidence level in the data [5,7,8].

100 to Sasol as the work done to clear a synthetic and


Improvement relative to Comet

conventional Jet fuel blend and subsequently a


80
fully synthetic Jet fuel has led to the formation
60
of a procedure for the approval of alternative avi-
ation fuels [15].
40 Boeing
One of the biggest concerns of alternative fuels
Airbus has come from their low aromatic content.
20 Other Concern has been raised that the ageing seals in
Aircraft fuel burn per seat
Engine Fuel Consumption
the aircraft and engine would leak if the aromatic
0 content was too low, as the seals would shrink.
1950 1960 1970 1980 1990 2000 2010
For this reason the aromatic content of synthetic
Entry into Sevice
fuel blends is currently fixed at a minimum of
Fig. 3. Technology efficiency gains. 8%. There is currently no scientific reason for this
value; no problem has historically existed when
conventional kerosene, which does not drop
specifications have undergone many changes, below this value, is used.
mainly related to safety or security of supply until
today where we have JP-5 and JP-8 for military 1.4. Fuel requirements
use and Jet A and Jet A-1 for commercial use.
Jet A is used in the United States while Jet A-1 Several authors have suggested general
is adopted in the rest of the world, the only differ- requirements for a fuel for aviation use as follows,
ence being the freeze point which is 40 °C for Jet in no order of significance [16–18].
A and 47 °C for Jet A-1. The fuel specifications
are detailed in ASTM 1655 [13] and Def Stan 91- 1. High heat content for maximum range or
91 [14]. The first alternative fuel to be considered payload. This can mean a high specific
for aviation use was a coal derived fuel from energy or High energy density.
Sasol. When the specification bodies were 2. Good atomisation.
approached to clear this fuel the first thing that 3. Rapid evaporation.
they did was to change the fuel specification to 4. Good burning characteristics, including re-
stop it being used. However, we owe a lot is owed light capability at altitude.
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2867

5. Low explosion risk. Alternative fuels are less well understood,


6. High specific heat capacity. although they follow similar trends to the hydro-
7. Free from contaminants. carbons. The larger chemical structures in the
8. Minimum carbon formation. fuels tends to result in lower hydrogen contents
9. Low viscosity and high lubricity – good for hydrocarbon fuels of a similar density, this
storage and pumping characteristics, clearly results in lower energy densities although
including low freezing point to facilitate the specific energy content rises steeply with
altitude operation. molecular size. Large molecules are likely to result
10. Good thermal stability/chemical stability. in increased clouding and waxing of the fuel at
11. Wide availability and acceptable cost. low temperatures, which makes such fuels less
12. Products of combustion acceptable suitable for flight purposes.
environmentally.
13. Good ground storage and handling 1.6. Suitable fuels for aviation
characteristics.
Figure 4 shows the relationship between a
In addition to the list above, fuel used for mil- fuel’s lower calorific value (LCV) and the density
itary purposes would be restricted by several addi- of a fuel for a range of fuels [20–22]. Also on the
tional logistical requirements [19]. graph is a horizontal line which represents a con-
Clearly some of these requirements (such as stant LCV of 42.8 MJ kg1. The aviation fuel
numbers 3 and 5) are contradictory, this reflects specifications currently use this value as a mini-
the complexity of the situation. Since this review mum limit for aviation fuel. Two vertical lines
is looking at the effects of utilising alternative are present which serve to show the current spec-
fuels we will initially focus on how the character- ification limits for jet fuel density of 775–
istics of alternative fuel differ from aviation Jet 840 kg m3. The figure also shows where families
fuel. of fuels reside.
The characteristics of hydrocarbon fuels are In industrial gas turbines, fuelled by gaseous
well understood: those denser than jet fuel tend fuels, the idea of the Wobbe index has been used
to be more viscous, have lower thermal stability, to identify how far away from the design fuel an
increasing aromatic contents and atomise and alternative can be [23]. This takes into account
evaporate less well. Those less dense behave for the mass flow of the fuel, along with the amount
the most part in the opposite fashion. In addition, of energy, that will be delivered through a given
lower adiabatic flame temperatures associated fuel delivery system to ensure fuel placement is
with higher carbon, or lower hydrogen, content correct. The Wobbe index, Iw, is defined in Eq.
fuels will result in less NOx production; although (1). Lines of constant Wobbe index, ±0.05 based
this should be balanced against the potential on jet fuel, are also shown in Fig. 4. The Wobbe
increased fuel bound nitrogen of such fuels. index needs to be modified for use with liquid

120
H2(l)

100

775 < ρ > 840


80
LCV (MJ/kg)

0.95 < Wo/Wo JetA-1 avg. < 1.05

60 CH4 (l)
LCV ≤ 42.8
40
FAE / Bio diesels
20

0
0 200 400 600 800 1000 1200 1400
Density (kg/m3)
Conventional HCs Alternatives-SPKs Alternatives-Alchohols Alternatives-FAEs

Fig. 4. Relationship between LCV and density for range of liquid fuels showing limits of Jet A specification [20–22].
2868 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

fuels as obviously the situation is more complex combination of the payload expected and the fuel
with the liquid fuel properties such as surface ten- required for the flight range. The operating empty
sion, viscosity etc. having a substantial impact on weight of the aircraft We, including crew, is the
fuel atomisation. only other component making up W0 as defined
LCV by Eq. (2), and is assumed constant here.
I w ¼ pffiffiffiffiffiffi ð1Þ
SG W e þ W p þ W f ¼ W 0 6 W max ð2Þ
A high LCV and high density would be most Clearly if the maximum structural load of the air-
desirable for flight, offering the maximum energy craft is exceeded the aircraft will have difficulty in
release per unit volume and per unit mass. A line take off, and in the worst case will not be safe to
has been added to the hydrocarbon group in land.
Fig. 4 showing the clear trade-off between high en- If the maximum structural load of the aircraft
ergy densities (having the units MJ m3) and low is not met by W0 the use of that particular aircraft
“mass” densities and showing the upper limit to for that particular flight should be justified by
the desirability of high LCV and high density some other operational criteria, as the airframe
using hydrocarbons. Higher energy content fuels and power plant are oversized for the flight and
are in existence, notably pentaborane, however will result in a greater consumption of energy than
the toxicity of such chemicals mean that they are should be necessary.
only considered as emergency fuels [22] and fall There are further limitations to Eq. (2) how-
outside the scope of this review. In general, heavy ever, as for aircraft, the volume available for the
fuels have high energy densities and light fuels payload and fuel are restricted by the airframe.
have high specific energy. Whereas the former is not usually significant, as
Currently, several pathways are being explored the payload weight limit is met before the payload
for the production of synthetic paraffinic kerose- volume limit, the fuel volume restriction on range
nes (SPKs) such as Fischer–Tropsch (FT) and can become significant as the desired operating
the hydrotreating of oils, allowing the production range increases.
of jet fuels from feedstocks other than crude oil, As such the ranges achievable for a set of pay-
tar sands and oil shale. These processes produce loads, spanning from no payload to that matching
a fuel of mainly n- and iso-paraffins and do not the maximum structural load of a particular
have the spread of hydrocarbons seen in conven- aircraft can be plotted in a range versus payload
tional fuels [24]. As such without the addition of diagram [25]. This indicates the limitations of that
heavier compounds, SPKs fall on the lower den- particular design of aircraft, and identifies the
sity limit of the aviation fuel specification as can trade-off between payload and fuel carried.
be seen in Fig. 4. SPKs also have other advantages The traditional range versus payload diagram
such as an absence of sulphur or other trace is shown for the Boeing 747 in Fig. 5, using Boe-
compounds. ing data [26], for a range of hydrocarbon fuels,
Many alternative fuels fall away from the some real, and some chosen to show the trend
hydrocarbon line, such as alcohols and fatty acid of the curve in Fig. 4. For comparison purposes,
ester (FAE) fuels. The calorific value of the Alco- the average properties of Jet fuel used in the UK
hol group rises steeply with increasing molecular as recorded by QinetiQ’s annual survey [27] are
size. Unlike the other fuel groups it is not possible also modelled.
to create a line plot through the FAE data. This is For low density/high calorific value fuels, the
mainly due to the properties of the fuel being range limit for all possible payloads is entirely lim-
dependent on the feedstock and triglyceride ited by the volume of the fuel tanks. As mentioned
groups from which it is created. above, situations where the maximum structural
load is not met by the weight of the various ele-
1.7. Range payload ments in Eq. (1) lead to inefficiencies and clearly
would not be the recommended flight cycle. The
To help understand how alternative fuels can optimisation of aircraft design based on fuel type
be used for aviation we need to investigate the is further illustrated by the fact that, based on the
effects of fuel characteristics on the operability above calculations, none of the aircraft modelled
of an aircraft. One way to do this is to look would ever be able to fly on liquid hydrogen or
at the payload range diagram for a specific air- liquid methane, as the volume limitations preclude
craft design. This can be used to evaluate small the aircraft having enough fuel for takeoff,
changes in the “cut” of the petroleum fuel and landing and meeting FAA requirements for
can be used to compare some candidate alterna- redirecting to alternative airfields, with existing
tive fuels. fuel tanks.
The operating weight of an aircraft W0 at the As the density of the hydrocarbon fuel
start of the flight cycle is usually as close to the increases, the range can be extended to a certain
maximum structural load of the aircraft as possi- degree by balancing the payload and fuel weights
ble. How that weight is made up is dependent on a to reach the maximum structural load of the
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2869

90000
ρ LCV
(kg/m3) (MJ/kg)
80000
512 46.1
650 43.9
70000
720 43.1
Avg. jet [20]
798 42.4
Payload mass (kg).
60000
920 41.5
1200 40.1
50000

40000

30000 747 data


(kerosene)
20000

10000

0
0 2000 4000 6000 8000 10000 12000 14000 16000 18000
Range (km)

Fig. 5. Changes to the range performance of Boeing 747-200B due to alterations to the hydrocarbon fuel used for flight
(747 data from [26]).

aircraft. As can be seen from the average UK jet paraffinic hydrocarbons. As the SPK product is
fuel case, the 747 is fuel volume limited at a pay- blended either with other synthetic hydrocarbons
load 70% of its maximum payload. or with conventional kerosene to produce a fuel
At higher densities >920 kg m3 the fuel is which meets the specification, the actual perfor-
dense enough for the range not to be limited by mance of an approved SPK fuel is likely to fall
the volume of the fuel tank. However, as the cal- between the SPK limit data and the average jet fuel
orific value of the fuel is dropping, the range pos- data.
sible also decreases. This analysis only considers neat fuels and,
By comparing conventional hydrocarbon fuels, although they are clearly not suitable on their
it can be seen that some fuels would outperform own, they can be blended with conventional
the range possible from kerosene at maximum hydrocarbons to provide a suitable range of spe-
payload, particularly fuels in the range 560 < cific energies and energy densities.
q < 775 kg m3. These fuels offer a small increase
in range at the maximum payload, although the 2. Alternative fuels
limitations of the tank volume result in a reduced
range in the range/payload pay-off region. 2.1. Production pathways
The beneficial increases in range for small
changes in the hydrocarbon fuel are correspond- 2.1.1. Fatty acid ester (FAE)
ingly small however, with the greatest increase FAEs which are commonly referred to as bio-
seen of around an additional 1.2% range at max- diesels are most likely to be long chain fatty acid
imum payload. ester groups derived from the transesterification
Unlike the hydrocarbon fuel density and LCV of the triglyceride fat groups in the base oil, as
used for, data available in the literature for alter- shown in Fig. 7. The exact composition of the
native fuels tends to be quoted at discrete values biodiesel is dependent upon the makeup of the
rather than a curve of possible fuels. This makes original oil and the way in which the transesteri-
the creation of a set of curves for alternative fuels fication process is carried out, using methanol or
more difficult. ethanol will produce methyl (FAME) or ethyl
Some discrete points have been used to create esters (FAEE), respectively. Transesterification
Fig. 6, showing the range payload diagram for is potentially a comparatively cheap way of
several possible fuels. The fuels were chosen to transforming the large, branched molecular struc-
represent the classes of alternatives suggested in ture of the bio-oils into smaller, straight-chain
the literature and used in the recent test flights, molecules of the type required in regular diesel
primarily Alcohols, FAMEs and SPKs [28]. combustion engines. Some common composi-
As mentioned previously, SPKs consist of a tions of oils are shown in Table 1 [29]. After
narrower band of straight chain hydrocarbons transesterification, methyl or ethyl ester groups
than conventional kerosene and the SPK range of the fats would be expected to be present in
payload data presented represents the limit of similar proportions.
2870 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

90000
ρ LCV
(kg/m3) (MJ/kg)
80000 Methanol: CH3OH(l)
792 19.9
UDMH: (CH3)2N2H2
790 30.1
70000 1-Butanol: C4H9OH
810 33.1
FAME 869 37.0
UK Jet [20]
60000 798 43.3
SPK limit
Payload mass (kg).

770 44.3

50000

40000

30000

20000

10000

0
0 2000 4000 6000 8000 10000 12000 14000 16000 18000

Range (km)

Fig. 6. Changes to the range performance of a Boeing 747-200B due to the use of alternative fuels [28].

Fig. 7. Transesterification process for creating FAME.

Fig. 8. Distribution of hydrocarbons from a range of FT processes. Sasol ipk is a CtL. S-8 syntrolyums GtL, Shell GtL
and two Sasol GtL’s from Sasols Oryx plant [36].
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2871

Table 1
Compositions of various different fats and oils (%Wt), where the top row refers to the length of the carbon–hydrogen
chain and number of double bonds in the fatty acid molecule (e.g. 18:1 has 18 C–H atoms and one double bond) [29].
Oil or fat 14:0 16:0 18:0 18:1 18:2 18:3 20:0 22:1
Soybean 6–10 2–5 20–30 50–60 5–11
Corn 1–2 8–12 2–5 19–49 34–62 Trace
Peanut 8–9 2–3 50–65 20–30
Olive 9–10 2–3 73–84 10–12 Trace
Cottonseed 0–2 20–25 1–2 23–35 40–50 Trace
Hi linoleic safflower 5.9 1.5 8.8 83.8
Hi oleic safflower 4.8 1.4 74.1 19.7
Hi oleic rapeseed 4.3 1.3 59.9 21.1 13.2
Hi erucic rapeseed 3.0 0.8 13.1 14.1 9.7 7.4 50.7
Butter 7–10 24–26 10–13 28–31 1–2.5 .2–.5
Lard 1–2 28–30 12–18 40–50 7–13 0–1
Tallow 3–6 24–32 20–25 37–43 2–3
Linseed oil 4–7 2–4 25–40 35–40 25–60
Tung oil 3–4 0–1 4–15 75–90
Yellow grease 1.27 17.44 12.38 54.67 7.96 0.69 0.25 0.52

Table 2 gas or biomass. Gasification technology is used to


Typical metal concentrations found in petro and produce syngas from coal or biomass via the
biodiesel. partial oxidation of the solid fuel [33]. Depending
Units Biodiesel Petro diesel on the type of feedstock, the creation of syngas is
either a net consumer (coal) or producer (natural
Chlorine %wt/wt dry 0.4 <0.0001 [%(m/m)] gas) of water. A review of different syngas produc-
Arsenic mg/kg dry 5 <0.05
Cadmium mg/kg dry 3 <0.01
tion technology has been carried out by Keshav
Chromium mg/kg dry 30 <0.01 and Basu [34].
Copper mg/kg dry 50 0.03 The Fischer–Tropsch (FT) process principally
Lead mg/kg dry 20 <0.05 involves carbon chain building [33], requiring a
Mercury mg/kg dry 0.3 0.05 synthesis gas (syngas) feedstock. Depending on
Nickel mg/kg dry 30 0.02 product requirements, the catalyst is usually
Vanadium mg/kg dry 20 0.01 selected to favour the production of long chains
Zinc mg/kg dry 150 0.02 paraffins (alkanes) as shown in Eq. (3) [33] below,
m
nCO þ ðn þ ÞH2 ! Cn Hm þ nH2 O ð3Þ
The ester properties depend on the starting 2
material and there is a carry through of any con- The synthetic crude yield is then upgraded (hydro-
tamination, such as metals, from the raw material processing – cracking and separation) to produce
into the FAE, see the compositional link in Fig. 7. commercial product, thereby allowing the refiner
This can have an adverse effect on the hot end to effectively design a fuel based upon the desired
materials in the engine [30], especially if metals chain lengths. Depending on the operating tem-
such as vanadium are present. Table 2 shows typ- perature, pressure and syngas composition of the
ical amounts of metals present in petro diesel and FT process it is possible to control the output car-
biodiesel [31]. The aviation fuel specifications cur- bon numbers of the process and develop synthetic
rently exclude metals. kerosene suitable for aviation [35]. Typical GC
analysis results of various FT fuels are shown in
2.1.2. Fischer–Tropsch Fig. 8 [36]. The process is outlined in Fig. 9 [37].
Direct conversion of feedstock into product Experience gained through the refinement of
(also known as liquefaction) is considered to be fossil feedstock using the Fischer–Tropsch process
the most energy efficient route, however, at pres- (CtL and GtL) provides a stepping stone towards
ent commercial technology is based upon indirect the cleaner BtL technology. The identification or
conversion [32]. This route requires the produc- development of sufficient biomass feedstock and
tion of syngas from suitable feedstock, which is the lower technological readiness of the process
then fed into a liquid conversion process. Depend- however present significant hurdles to overcome.
ing on the feedstock used, the process is entitled
‘anything to liquid’ (XtL), where ‘X’ is ‘C’ (coal), 2.1.3. Hydrotreated oils
‘G’ (gas) or ‘B’ (biomass). A technology at a lower readiness level,
Syngas, namely a gaseous mixture of hydrogen recently used to produce fuel for a series of test
and carbon monoxide, may be derived from coal, flights, is based on the hydroprocessing of
2872 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

Synthesis Gas Fischer-Tropsch Hydrocracking Synthetic


Generation Synthesis Product

Fig. 9. Synthetic product production process [37].

vegetable oils – which are broadly a triglyceride same process. An alternative fuel produced
mixture. Hydroprocessing is employed in the con- through the hydroprocessing of biomass oils is
ventional refinery process to firstly deoxygenate entitled ‘HRJ’ or ‘Hydroprocessed Renewable
and remove undesirable materials including nitro- Jet’ Fuel [40].
gen, sulphur and residual metals (hydrotreatment)
and break down carbon chain lengths (hydro- 2.2. Life cycle analysis
cracking) [38]. The process is illustrated in
Fig. 10 [38,39]. To evaluate the environmental credentials of
The biomass oil based synthetic jet fuel pro- any fuel it is necessary to undertake a life cycle
duction process involves removing oxygen mole- analysis which evaluates the total carbon budget
cules and other undesirable material (i.e. heavy during the production, transportation and refine-
metals) from the triglyceride [24] through hydro- ment of any fuel. The lifecycle results taken from
treatment. Subsequent selectively hydrocracking the PARTNER program [40], Omega [41], IATA
and rearrangement of the atomic structure (isom- [42] and Boeing [43] are illustrated in Fig. 12.
erisation) yields lighter hydrocarbons suited for Conventional (crude derived) and unconven-
aviation (Jet A-1: C8–C16 [24]). One such hydro- tional (tar sands and shale derived) refinement
processing process has been produced by UOP. of oil into product is labelled as ‘Jet Fuel’ in
Typical carbon number and iso/n-paraffin distri- Fig. 12. Further processing during crude refine-
butions from the UOP process, used in flight ment produces an ultra low sulphur fuel identified
and engine demonstrations are shown in Fig. 11. above as ‘ULS Jet Fuel’. ‘F–T fuel’ refers to syn-
The resulting fuel looks very similar irrespective thetic kerosene produced via the Fischer–Tropsch
of the feedstock as the fuels have undergone the process using coal, gas or biomass as feedstock.

Hydrocracking
& Synthetic
Triglyceride Hydrotreatment
Isomerisation Product

Fig. 10. Hydroprocessing of vegetable oil [38,39].

25

Camelina SPK
Jatropha SPK
20 Jatropha - Algae SPK
Camelina - Jatropha - Algae SPK

15
%Wt

10

0
i-9 n-9 i-10 n-10 i-11 n-11 i-12 n-12 i-13 n-13 i-14 n-14 i-15 n-15 i-16 n-16
Carbon Distribution

Fig. 11. Carbon distribution showing n and iso paraffins for spk’s produced by the UOP process [43]. Fuels shown are
the neat fuels used to blend the fuel for the Continental flight on alternative fuels.
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2873

Palm Oil to HRJ Worst case land use


Soy to HRJ Worst case land use
CtL
Oil shale to jet
Oil sands to jet - in situ
GtL
Oil sands to jet - surface Biomass Credit
Rapeseed Oil to HRJ Worst case land use Recovery
CtL + CCS Processing
Crude to Ultra Low Sulphur jet
Transportation
Crude to Conventional Jet
Combustion
Rapeseed Oil to HRJ
Algea Oil to HRJ WTT N2O
Camilina Oil To HRJ - modified WTT CH4
Jatropha Oil to HRJ Land use
Soy to HRJ
Palm Oil to HRJ
Camilina Oil To HRJ
BtL

-200 0 200 400 600 800 1000


g CO2e /MJ

Fig. 12. CO2 equivalent lifecycle data for a range of conventional and alternative fuels. [40–43,46].

For simplicity, it is assumed that combustion CO2 that the released CO2 will be higher than if a tra-
is comparable across fuel types as compositionally ditional fossil fuel was combusted.
all fuels are comprised of similar hydrocarbons The work of Wong [44] and that of the
(i.e. drop-in fuels), although this is discussed later. PARTNER Program [40,46] demonstrated that
The tank to wake CO2 released during biofuel land use change through the cultivation of bio-
combustion is assumed to be similar to that mass has the potential to release significant
absorbed during plant growth thus resulting in greenhouse gas (GHG) emissions [47]. The
approximately zero net atmospheric change GHG emissions resulting from biomass cultiva-
[44,40]. Note that carbon capture and storage tion is largely dependent on previous land usage
techniques (CCS) involve sequestration and stor- as illustrated via numerous scenarios considered
ing the CO2 produced during the FT synthesis in the PARTNER program. The land use change
process. investigated was the conversion of Peat land rain-
The results clearly demonstrate that refinement forest to palm plantations. The land use change
of feedstock, readily available in sufficient quality results in an increase of GHG emissions of a fac-
to provide secure supply such as unconventional tor of 7.5. In Fig. 12 the land use scenario for
oils and other fossil fuels, produces similar or rapeseed is that set aside land is converted to
slightly higher lifecycle emissions to that of con- rapeseed cultivation while the land use change
ventional crude oil refinement. for Soy is the conversion of tropical rainforest
Fuel sourced from biomass feedstock has until to a soybean field.
recently been thought to provide substantial emis- The emissions of camelina are included in
sion savings, when compared to petroleum Fig. 12 but are from a different source [42,43]so
derived products. The simple reasoning behind the data has to be considered carefully. The data
this is that emissions released during biofuel com- is inconsistent with that of Wong [44] as it has
bustion are absorbed from the atmosphere no CO2 equivalent emissions from N2O or CH4
throughout plant growth, thus resulting in a zero included. The transportation and processing also
net field to wake emissions footprint. It is impor- appear to be low. To obtain a better comparison
tant however, to consider the whole process an attempt to arrive at a more consistent value
involved in producing the biomass feedstock. has been undertaken. Since the process of produc-
For example, increasing feedstock prices (palm ing HRJ from the camelina, algae and Jatropha
oil has doubled in the last three years), provides oils would be similar it makes sense that the pro-
economic incentive to acquire additional land to cess related CO2 would be similar. The camelina is
site plantations. Clearing land to keep up with a distant relative of rapeseed which can grow on
demand releases previously trapped CO2 back marginal land. With this in mind and taking into
into the atmosphere thus disturbing the carbon consideration the soil fertility needs of camelina
balance [45]. Considering that biofuel crops typi- are likely similar to those of other crucifers with
cally have poor CO2 absorption rates compared the same yield potential the values for non CO2
with the original growth, it is quite likely that emissions have been modified to arrive at a CO2e
there will be a net increase in atmospheric CO2. number in line with that obtained in the OMEGA
Depending on the original growth it is probable programme [41].
2874 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

The literature demonstrates that although shipping sector. If however environmental penal-
‘tank to wake’ emissions may be reduced through ties were imposed it is expected that the shipping
the introduction of an alternative product, care sector would begin looking for cleaner sources
must be taken to uncover the entire ‘well to wake’ of fuel, namely kerosene, thereby creating
profile before assessing the products true environ- increased demand for the limited available crude
mental impact. Unless sustainable biomass feed- oil cut (i.e. Peak Cut).
stock can be sourced and grown on marginal Refinement of biomass product as an alterna-
land without significant clearing, the current state tive feedstock has been demonstrated to a large
of the art is likely to produce similar emissions to extent in the automotive industry. Biofuels have
that produced via conventional crude refinement the potential to provide emission savings and
and combustion. unlike fossil feedstocks, are a renewable resource
and thus are theoretically not subject to peak sup-
2.3. Availability and economics ply concerns. Cultivation of sufficient energy crop
to support the sector however, has raised numer-
Unlike the automotive industry, where individ- ous issues regarding land use allocation, including
ual countries can focus on providing independent food crop displacement and land use reallocation
fuelling options (i.e. Brazil – ethanol), the global (i.e. the clearing of forests to site cropland) [45].
nature of the aviation industry requires a global Creating sufficient alternative product volume
secure supply of fuel which is indistinguishable to wean aviation off conventionally derived kero-
to the many airframe and engine configurations. sene through supply diversification is not an easy
To date the sector has achieved this by relying task considering an average of 6.8 million barrels
almost entirely on crude oil, with the only excep- of product was consumed per day in 2007. Fore-
tion being in Johannesburg, South Africa. casts predicted this value will increase to nearly
The supply of conventional crude is however 7.2 million barrels per day in 2012 [50], although
limited, and may be examined using Hubbert the current recession is expected to delay con-
Peak oil theory [48]. Hubbert proposed that on sumption forecasts by a few years. The forecasts
discovery of a new oil field, supply from that field however, highlight perhaps the most important
would continue to increase with infrastructure requirement to consider when evaluating the
installation until a maximum output is reached. potential of a candidate fuel: that the feedstock
Extraction would continue at this rate until the must be available in sufficient quantities to allow
field pressure decreased resulting in a reduced for refinement of product in adequate quantities
extraction rate. Superimposing current reserves to support the aviation sector. A second impor-
with predicted findings yields a normal distribu- tant fact to consider is that commercialisation is
tion. The point at which maximum production is steering the majority of feedstock and hence prod-
reached is entitled ‘peak oil’, however the date at uct to the automotive or petrochemical market;
which this occurs is difficult to quantify. On one thus the aviation industry will need to compete
hand the oil industry claims that sufficient reserves to secure these hydrocarbons.
(discovered, undiscovered and unconventional) To date increasing supply has involved refine-
exist to meet global demand for decades, while ment of other fossil fuels at similar environmental
others claim that production has or is about to expense (best case). Environmentally focused fuel
peak. A recent paper estimates that “remaining programs have been based on the refinement of
resources appear to be sufficient to meet demand limited biomass feedstocks thus creating supply
up to 2030” [49]. It is certain however, that once issues. This has demonstrated an incompatibility
peak production is reached, demand will exceed between diversifying supply and environmental
supply leading to price rise, product security con- credentials. The analysis of an alternative fuel’s
cerns and increased resource diversification. environmental credentials – which is expected to
Besides the pressures of Peak Oil on crude become a key requirement of an alternative fuel
derived product, it should be recognised that ker- largely due to political pressures and environmen-
osene represents only 10–15% of the overall cut of tal legislation – is achieved through an assessment
a crude oil barrel. Kerosene fits between the hea- of emissions from well to wake.
vier cut of diesel and the lighter cut of gasoline,
therefore the future availability of jet fuel has a
strong interdependency on the developments in 3. Flight demonstrations and test programmes
the automotive sector.
Environmental pressures through the introduc- A summary of all the flight and engine demon-
tion of trading schemes and taxes also have the strations discussed is given in Table 3.
potential to create supply security issues as eco-
nomics begin to push other sectors towards clea- 3.1. AAFEX
ner fuel sources. For example, diesel oil which
inherently has poor environmental credentials The Aircraft Alternative Fuel Emissions
provides a cheap source of fuel for the commercial eXperiment (AAFEX) campaign in Palm Dale
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2875

Table 3
Summary table of alternative fuel tests.
Test programme Fuel tested Vehicle Data measured Reference
AAFEX JP-8, GtL, CtL, CFM56-2C1 PM, Gaseous Emissions [51]
blends
Engine environment S-8(GtL) T63 Turboshaft, PM [88]
research facility Research Combustor
Engine environment S-8(GtL) + aromatic T63 PM, gaseous emissions [89]
research facility solvents
Hunter army airfield S-8 T700, T701C PM BC/EC [71]
B52 S-8 TF33 P-103, B-52 PM [52]
Fully synthetic CTL, Jet A1 JT9D, pressure atomiser, Engine endurance, PM, [85,72,90]
Sasol approval 4 burner sector, fully annular spray characteristics,
trent combustor, gaseous emissions,
annular turboshaft combustor ignition performance,
lean blowout
Airbus/Rolls Jet A-1, GTL A380, Trent 900 Engine performance [3]
Royce/Shell
RR corporation JP-8, S-8 Full annular AE3007 PM, gaseous emissions, [91]
combustor combustor wall
temperature,
Lean blowout, 22Ignition,
Pattern factor
Virgin Atlantic Jet A-1/FAME 747-400, CF6-80C Engine operation [92]
Air New Zealand Jet A-1/SPK from 747-400, RB211524G2-T Engine relight and overall [42,43]
Jatropha performance
Continental Airlines Jet A-1/SPK from 737-800, CFM56-7B Engine emissions, engine [42,43]
Jatropha performance
and Algae
Japan Airlines Jet A-1/SPK from 747-300, JT9D Engine performance [42,43]
Jatropha, Camelina
and Algae
P&W Canada Jet A-1, 50% and PW615 Engine performance and [43]
100% HVO emissions in support of
(diesel range), by JAL flight
volume
KLM/Air France Jet A-1/SPK from 747-400, CF6-80C2 Engine performance,
Camelina with passengers
Evaluation of semi S-8, IPK, GtL(x3) – Non combustion [36]
synthetic fuels performance, materials
compatibility

California (19th Jan–7th Feb, 2009) focused on 3.2. US air force


measuring the effect of fossil derived FT fuel on
engine and APU emissions. Measurements of The first aircraft to be approved for opera-
gaseous emissions and particulate emissions were tional readiness by the USAF was the B-52 in
undertaken for a range of fuels including conven- August 2007. Tests were initially carried out
tional kerosene (JP-8), GtL, CtL and a 50/50 using Syntroleum’s synthetic fuel (S-8) based on
blend by volume of the FT fuels with JP-8. The a GtL process [36]. Before approval for use on
experimental platform utilised two of four the B52 a series of 50 h engine testing was carried
CFM56-2C1 engines fitted to a NASA DC-8 out, both on wing and in test beds at Tinker Air
research aircraft. The campaign involved mea- Force Base (AFB), before flight tests were
surement both close to the exhaust plane and at performed. JP-8 along with a 50/50 blend of
two downstream locations, thus providing data synthetic fuel and Jet fuel (JP-8) were evaluated.
for the evolution of particulate matter (PM) and Gaseous and PM emissions were performed and
gaseous emissions [51]. only beneficial impacts on the TF33 engine
The emissions, measured at 1 m downstream of emissions were observed with the use of the FT
the engine, showed the FT fuels had an effect on blend [52].
emissions. At low power the CO and HC emis- The B52 has since been followed by several
sions were reduced with the FT fuels, while at high other transport and fighter platforms evaluated
power the GtL produced the lowest NOx results by the USAF [53]. These were tested using a blend
[51]. of Shell (Bintulu GtL) and JP-8. The extent of
2876 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

testing was reduced as the Shell GtL was consid- with FAME contamination of jet fuel [56]. Clear-
ered to be very similar to the S-8/JP-8 blend. ance has been given at 30 ppm FAME in Jet and
the industry is working towards clearing 100 ppm
3.3. Airbus/Rolls Royce/Shell A380 demonstration FAME in jet. However, the prospect of airport
flight closures due to FAME contamination remains a
possibility until more data is gained on its use
The technological readiness of gas derived and the ability to process out contaminants.
alternative fuel was demonstrated in February
2008 by the Shell, Rolls Royce and Airbus cumu- 3.5. Air New Zealand
lative research effort which involved flying an
Airbus A380, powered by Rolls Royce Trent 900 Armed with the knowledge of the importance
engines from Filton (UK) to Toulouse (France) of sustainable fuel selection, Air New Zealand
on 37.4% synthetic product by volume [3]. The defined three feedstock selection criteria. The cri-
synthetic component, which was similar to that teria required biomass and hence the refined prod-
used in the USAF tests, was limited to ensure uct not only to satisfy economical and technical
the blend met the minimum density requirements. factors but also social responsibility [61]. The lat-
The test flight generated valuable data, including ter factor was demonstrated through the selection
engine accelerations, decelerations as well as alti- of suitable feedstock which did not compete with
tude windmill starts. This helped in the generic food consumption. Social responsibility feeds
approval of the GtL process for use in 50/50 back into the environmental footprint of the alter-
blends as part of the successful approval ASTM native product, as demonstrated by the presented
4054 procedure [54]. lifecycle results [44,40]. Unsustainable farming
practices (i.e. clearing forest to plant crops) have
3.4. Virgin Atlantic a high probability of increased lifecycle CO2e
emissions compared to conventionally refined
Richard Branson’s airline, Virgin Atlantic was crude product.
the first commercial carrier to successfully demon- In the case of Air New Zealand, Jatropha – a
strate that flight on an alternative biomass derived plant which when grown under favourable condi-
jet fuel was possible [55]. The non-revenue flight tions produces high oil content inedible seeds
between London and Amsterdam on the 23rd [62,63] – was identified as a feedstock which
February 2008 was operated with one of the four matched the key selection criteria. Hydro process-
Boeing 747–400 engines (General Electric CF6- ing techniques, as shown in Fig. 10, were
80C) fuelled with a blend of Jet A-1 and 20% employed to convert the seed oil into a drop-in
coconut and babassu palm oil [56]. A FAME jet fuel which was then blended with 50% Jet
derived from coconut oil has carbon numbers A-1. The use of a HRJ ensured that no metals
from C8 to C18 [56] and is at the light end of what were present. The test flight, which took place
is normally associated with FAME and very close on the 20th December 2008 between Auckland
to that found in Jet fuel. Although no emissions and Wellington (New Zealand), involved one of
data was available for this flight fundamental the airline’s Boeing 747-400 aircraft. The non-rev-
work looking at 20% blends of FAME in Jet have enue flight was fuelled so that one of the four Rolls
shown that little difference in emissions should be Royce engines operated on the 50/50 fuel blend.
expected [57]. Engine parameter analysis from the test flight
Virgin stated that that feedstock was chosen has shown potential fuel burn saving of 1.2%
carefully so that it did not complete with food [64], however limited flight data exists to extrapo-
production. However, the airline received consid- late this conclusion (i.e. single test flight). The
erable backlash over the sustainability of their test result however is supported by data from UOP,
flight [58–60]. Boeing has in fact provided a dis- which shows that the energy content of a Jatropha
claimer stating that the FAME fuel used in the based hydro processed fuel is 44.3 MJ kg1 com-
Virgin flight was the only suitable fuel available pared to 42.8 MJ kg1 (specification minimum)
at the time and that it did not consider FAME a for Jet A-1 [65] Regardless the Air New Zealand
viable option for aviation. The test flight however, flight successfully demonstrated that extracted
did prove a key objective in successfully demon- oil, in this case from Jatropha feedstock, could
strating alternative fuel operation and perhaps be converted into a drop-in jet fuel through hydro
paved the way for more recent developments. processing.
The engine was taken out of service and over-
hauled following this 45-min flight, no informa- 3.6. Continental airlines
tion regarding the condition of the engine has
been made available. The technology readiness of hydro processing
Subsequent to this flight and following the technology was further demonstrated through
introduction of biodiesel as a blend with petro die- the Continental airlines flight program, which
sel in road transport fuels a problem has arisen operated a twin engine aircraft (Boeing 737-800)
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2877

out of Houston on the 7th January 2009. One of through the Shell – Qatar Petroleum Pearl Project
the two engines was powered using a 50/50 blend which is expected to come online during 2010 [69].
of conventional jet fuel and a mixture of Jatropha
(47.5%) and Algae (2.5%).
The airline became the first flight to demon- 4. Combustion performance
strate operation of an Algae feedstock, which
has been cited in the literature as having the 4.1. Ignition and relight
potential to provide higher yield than land based
crops [66]. Potential algae yields are however Gas turbine ignition consists of a number of
masked by much uncertainty [67]. phases. First the formation of a flame kernel
which contains sufficient reactants to become self
3.7. Japan airlines sustaining is formed. Second this kernel is trans-
ferred to a region within the combustor where
Japan airlines has also demonstrated the feed- the conditions are favourable for a flame to
stock independence of hydro processed jet fuel develop, and finally the flame spreads throughout
through incident free operating of one of its Boeing the combustor.
747-300 aircraft out of Tokyo. The roundtrip test To initiate the kernel sufficient gas phase fuel
flight, which departed on the 30th January 2009, must be present in the vicinity of the igniter. This
operated one of four engines on a 50/50 blend of depends on the fuel vapour pressure which is a
conventional jet fuel and hydro processed biomass function of the individual hydrocarbons present.
feedstock, consisting of Camelina (42%), Jatropha Figure 13 [31] shows the atmospheric ignition
(8%) and Algae (<0.5%). performance of a gas turbine can type combustor
The success of the recent test campaigns has not operating with a range of alternative fuels. The
only highlighted gas turbine biomass product com- ignition performance shows that biodiesel has
patibility but also demonstrates the technological the worst performance with kerosene having the
readiness (expected 2010 approval) and feedstock best and petro diesel in between. At low combus-
independence of the hydro treatment process. tor air mass flows, 0.2 kg s1, the kerosene will
light at a FAR 1=4 of that required for the FAME.
3.8. Qatar airways The reason for this is apparent if the GC–FID is
examined for each fuel, Figs. 14–16. If the vapour
Following fuel certification, Qatar Airways pressures of alkanes present in the fuels is looked
operated a commercial flight using GtL product at then the lower the carbon number the higher
on October 13th 2009, citing fuel diversity, the the vapour pressure is for a given temperature.
production of a premium product and its environ- The kerosene, as expected, has lighter fractions
mental impact as key drivers [68]. The Airline is present than the petro diesel suggesting a more
expected to operate regular commercial flights volatile fuel with a higher vapour pressure. The
once the supply of GtL kerosene has be secured FAME has a very limited spread of compounds

Fig. 13. Ignition of kerosene, petro diesel and FAME [31].


2878 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

Fig. 14. GC–FID of aviation kerosene Jet-A1.

Fig. 15. GC-FID of petroleum diesel.

Fig. 16. GC–FID of Bio-diesel.

as would be expected since it is made up of acids jet small changes can be seen, associated with
derived from the triglycerides and these are at the distillation curve, which were identified as
the heavy end of the carbon spectra. This results the reason why the synthetic fuel had a lower blow
in a reduced fuel vapour available for ignition off limit.
(Fig. 15).
Cold day ignition and relight testing was 4.2. Particle emissions
undertaken as part of the initial SASOL approval
process [70]. Here high altitude ignition testing to The performance of alternative fuels in respect
simulate ignition following a flame out at altitude of particulate emissions has received considerable
was evaluated. The ignition performance was attention [36,43,47,51,71,52,72,73]. Most work
identical to conventional Jet fuel, within experi- which has evaluated XtL or HRJ has indicated a
mental accuracy, except for points close to the reduction in particle matter emissions. This is pri-
blow off limit of the combustor. If the GC–FID marily due to the reduction in aromatic content of
are examined for both the Jet fuel and synthetic the fuel.
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2879

50

40 Idle
Full Power

SAE Smoke No.


30

20

10

0
JetA-1 CTL GTL Blend BioDiesel Diesel

Fig. 17. Measurements of soot from an APU using the filter paper method [76].

An Auxiliary Power Unit (APU) has been run are currently being evaluated by the E-31 commit-
to evaluate alternative fuels. The APU has been tee of the SAE. However, there are currently no
described elsewhere [74,75]. Figure 17 [76] shows approved PM number density or size distribution
SAE smoke number measurements from an techniques for use in aviation. The E-31 committee
APU operating at idle and full power fuelled by has published an Aerospace Information Report
a range of fuels. The filter paper measurement is [79] describing several methods for the measure-
based on passing a known amount of exhaust ment of non volatile particulates.
gas sample through a filter paper and looking at Figures 18 and 19 show the volatile and non
the stain caused by the gas flow. The measure- volatile particle emissions from the APU, respec-
ments were carried out in accordance with ARP tively, measured using a DMS. The non volatile
1179 [77]. The figure shows smoke measurements PM emission demonstrates that more particulate
for Jet A-1, Sasol CtL, Shell GtL, a GtL/Jet A-1
blend, Biodiesel (FAME) and a petro diesel. This
GtL/Jet A-1 blend is similar to the fuel used on
the first commercial alternative fuel flight by
Qatar Airways. The results show that the smoke
number increases with engine power setting and
is very dependent on the fuel composition. The
highest smoke number is, as expected, from the
petro diesel, followed by the Jet A-1. The CtL fuel
has the next highest smoke number associated
with the aromatic content of the fuel. The neat
GtL fuel has a very low level of smoke emissions,
with the measured value being lower than the
technique measurement accuracy of 3 SN. The
Gtl/Jet A-1 blend is cleaner than would have been Fig. 18. Measurement of volatile particulate emissions
expected if the SN was linear with aromatic con- from Jet A1 and biodiesel in an APU at idle and full
tent and is consistent with the effects found in power [80].
the AAFEX testing [51]. The biodiesel smoke
measurement is exceptionally low. The measure-
ment would expect the exhaust to be very clean.
However, observations of the exhaust plume,
and particulate size and number measurements,
would suggest that the smoke number was consid-
erably higher than that measured. Close observa-
tion of the filter paper showed that the filter paper
had deposit but the colour was not as dark as that
from Jet A-1 or Petro Diesel. This particulate col-
our change has also been seen when looking at
compression ignition engines [78] and shows the
care needed in the measurement techniques when
looking at alternative fuels. Fig. 19. Measurement of non volatile particulate emis-
The use of the filter paper technique is known to sions from Jet A1 and biodiesel in an APU at idle and
be inadequate for use in aviation and alternatives full power [80].
2880 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

is present than would be expected based on the incomplete combustion. Jet A-1 would have vola-
filter paper technique alone, causing concern when tile particulate present due to the fuel sulphur
using filter paper techniques for particulate level [82–84]. However, the synthetic fuels burn
measurement. clean, due to their heavy dominance by paraffin,
The biodiesel has 300% more volatile particu- and the lack of sulphur in the fuel should result
late at idle, Fig. 18 [80], than the Jet A-1. This vol- in low volatile particulate. This is confirmed on
atile particulate emission comes from a lower tests of a T700 engine [71] where there are little
combustion efficiency resulting in increased HC volatile emissions from neat FT fuels.
emission which condenses onto the particulate as
can be seen in Figs. 20 and 21 [75], where data 4.3. Gaseous emissions
from a high resolution time of flight aerosol mass
spectrometer HR-ToF-AMS, as described in [81], In this section we look at the gaseous emissions
are shown. The Jet A-1 particulate can be seen to from the various test programmes summarised in
contain a limited amount of HC while the biodie- Table 3. Figures 22 and 23 also show the gaseous
sel has orders of magnitude more products of emissions for an APU running on a range of fuels
and how the emissions change relative to Jet A-1.
In general the absolute values are not reported in
the literature rather the percentage change of the
alternative fuel is given relative to Jet A/Jet A-1
or JP-8, [43,85].
When an engine is certified it is to standards
recommended by the International Civil Aviation
Organisation (ICAO) Committee on Aviation
Environmental Protection (CAEP). The parame-
ter used to certify an engine is based on the emis-
sions from a reference Landing and Take-Off
(LTO) cycle [86]. This cycle comprises of four
operating modes and the time at mode, as shown
in Table 4. The representative emission parameter
is the sum of the pollutants emitted during each
mode and divided by the take off thrust of the
engine and is given by:-
P
ðEIspecies wfuel tmode Þ
EPAP ¼ ð4Þ
F 00
The emissions of HC and CO are highest at the
Fig. 20. HR-ToF-AMS measurements of JET A1 par- low power idle condition when the air into the
ticulate at idle [75].
combustor is at the lowest temperature and pres-
sure, while the emission of NOx increases with
power setting peaking at take off where the air
temperature and pressure into the combustor is
at its highest.

4.4. NOx emissions

NOx is a high power emission normally only


important at climb and cruise conditions of the
LTO cycle, or when the combustion temperature
is high. The NOx is dominated by thermal NOx.
Jet A-1 and the alternative fuels discussed have
practically zero fuel bound Nitrogen so fuel
NOx is negligible.
Comparing the results from the tests summa-
rised in Table 3 for NOx is difficult as it needs
to be corrected to ambient humidity and tempera-
ture to evaluate the differences between fuels, this
has not always been done [43].
Generally, running on neat synthetic jet from
the FT or Hydrogenated processes reduces the
Fig. 21. HR-ToF-AMS measurements of Biodiesel par- emitted NOx by up to 12%. Burning FAME in
ticulate at idle [75]. the engine also reduces the NOx emitted. Calcula-
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2881

GtL
50/50 GtL/Jet A-1
1.5 CtL

Relative to Jet A-1


Diesel
RME
1.0

0.5

0.0
UHC NOx CO

Fig. 22. APU idle gaseous emissions for GtL, 50/50 GtL/Jet A-1 blend, CtL, Diesel and RME biodiesel [76].

1.8
GtL
1.6
50/50 GtL/Jet A-1
1.4 CtL
Relative to Jet A-1

1.2 Diesel
1.0 RME

0.8
0.6
0.4
0.2
0.0
UHC NOx CO

Fig. 23. APU Full power gaseous emissions for GtL, 50/50 GtL/Jet A-1 blend, CtL, Diesel and RME biodiesel [76].

Table 4 sition which result in the combustion occurring


LTO cycle power settings and times in mode.
earlier will also affect NOx emissions.
Mode Power (%) Time in mode (min)
Idle/taxi 7 26 4.5. CO emissions
Approach 30 4
Climb 85 2.2 CO emissions, as described earlier, are highest
Take off 100 0.7
at the low power conditions. They are also more
susceptible to effects caused by the fuel injectors
and when CO is measured on engine runs by the
tions based on alternative fuels used in industrial hysteresis effects on the fuel temperature caused
gas turbines have shown that, with the continuous by engine running.
combustion found in gas turbines, the NOx emis- The CO emissions for alternative fuels are
sions follow the adiabatic flame temperature of very different ranging from a 20% reduction over
the air fuel mixture [87]. The change in flame tem- the LTO cycle for a P&W 4 burner sector rig
perature comes from the change in hydrogen to burning a fully synthetic FT fuel, to an 8%
Carbon ratio in the fuel; Fig. 24 shows how the increase from a CFM56-7B engine test burning
h/c ratio changes between a HRJ, Jet A and their blends of HRJ.
blends. The reduced temperature in the combustor It has been demonstrated on a T63 engine that
is backed up in engine tests and observed reduced the CO emission is significantly dependent on fuel
exhaust gas temperatures [43] although this also aromatic content. The engine was tested on JP-8,
depends on the engine control system. When the S-8 and S-8 with a range of aromatic solvents
control system drives the engine to a constant tur- added. Moving between JP-8 and S-8 saw a
bine inlet temperature as for the T63 engine [88] reduction of CO emissions by 22% at idle while
no NOx reduction was seen. The NOx however addition of three different aromatic compounds,
is not just a function of temperature but also the at 20% concentration, saw an increase of CO of
time at temperature so changes to the fuel compo- between 9% and 32% with the heavier aromatics
2882 S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885

Fig. 24. H/C ratio change for HRJ synthetic Kerosene measured by UOP, GE and AFRL [43].

having the largest effect on CO [89]. Increasing APU. As can be seen the higher calorific value
aromatics and molecular weight of the fuel of the synthetic fuels results in a lower emission
reduces the combustion efficiency hence the CO of CO2. This reduction in CO2 emissions while
increase. running on synthetic fuels has been shown in the
engine demonstration flights.
4.6. HC emissions The Air New Zealand demonstration flight
reported a reduction in fuel burn of 1.5% relative
The effect of burning alternative fuels on the to what would have been expected from Jet A-1,
HC emissions is very similar to what happens with for the engine fuelled with synthetic fuel. Statisti-
the CO emissions. There is conflicting evidence cal analysis showed that this difference was signif-
with some tests showing a reduction of up to icant [43].
44% [89] while some showing an increase of a sim- Support testing for the Continental airlines
ilar magnitude [43]. flight on a synthetic fuel blend investigated Jet
The effect of adding aromatic content to a neat A, 25/75 bio-SPK/Jet A and a 50/50 blend. These
FT fuel is again shown on the T63 engine [89], blends resulted in a fuel flow improvement of
with the effect being larger than for CO. With 0.7% and 1.2%, respectively, which corresponded
the addition of the 20% aromatics the HC emis- well to the 0.6 and 1.1 changes in energy content
sions increased by between 13% and 58%, depend- of the fuels [43].
ing on which aromatic is added. Again the higher The reduction in CO2 will come with a corre-
molecular weight aromatic resulted in the largest sponding increase in H20. Since the aviation
increase in HC. impact on the environment includes the effects of
The percentage increase/decrease may seem water vapour, contrails and contrail induced cir-
alarming but we are dealing with low values. For rus cloud this will also need to be addressed and
the P&W 4 burner sector tests the HC reduced from quantified resulting in the need for Fig. 2 to be
16 ppm on JET A to 11.8 ppm for a fully synthetic reassessed with the alternative fuels added. Work
Jet fuel at idle, which is the highest HC level condi- on this is currently being addressed by the EU
tion [72]. funded network of excellence ECATs.
One of the major issues we have in assessing
the emissions is that although we have detailed
information on the synthetic fuels we do not 5. What is still required?
always get the same compositional information
on the JP-8, Jet A or Jet A-1. Survey of the fuels One of the main observations in looking at the
used worldwide show how variable the standard results of alternative fuels is that the data for stan-
jet fuel can be [27]. dard jet fuel is not always given. We need to spend
as much time characterising the standard fuel,
4.7. CO2 emissions which we blend, as we do the alternative fuel.
Fuels database show us that the current specifica-
CO2 emissions for aviation are normally con- tion for jet fuel results in differing cuts of fuel
sidered as directly related to fuel burn. Figure 25 being available. We need to understand this so
shows measured CO2 reduction from Jet A-1 we can fully understand the effect of alternative
emissions of the alternative fuels run in the fuel on combustor performance.
S. Blakey et al. / Proceedings of the Combustion Institute 33 (2011) 2863–2885 2883

Bio-SPKs are proving to be a sustainable alter-


native to conventional crude based Jet fuel. As a
50/50 blend these have been evaluated in a num-
ber of ground and flight demonstrators and show
benefits in terms of fuel burn and particulate
matter.
More work is still required before 100%
Bio-SPKs can be used in aviation. The exact blend
of components needed is still to be optimised.
The current situation may open the way for
“Designer Fuels” for aviation.
Alternative fuels fall into two groups of secu-
rity of supply or sustainability. However, the secu-
Fig. 25. Percentage change in measured CO2 emissions
from an APU at constant power setting showing CO2 rity of supply group also has significant
reduction as a function of Fuel Energy content for Petro environmental benefits due to reduced CO2 emis-
diesel, GtL, CtL, Jet A-1 and a Jet A-1/GtL blend. sions and reduced particulate emissions.

We need to adopt models that enable combus- Acknowledgements


tor performance to be determined from the chem-
ical makeup of the fuel. In particular we need to I thank the combustion institute for inviting
better understand how the ratio of iso, normal me to undertake this review. I also acknowledge
and cyclic paraffins in a fuel affect the combustion the funding for the alternative fuels work carried
performance, engine operation and material com- out at Sheffield which has been from a range of
patibility. This needs extending to include the sources including; Rolls Royce plc, Shell Avia-
effects of aromatics, and the molecular weight of tion, Shell Global Solutions, Omega along with
the aromatics, on the performance. EU programs; SWAFEA, AlfaBird and Ecats.
We need a better understanding on the LCA of
alternative fuels. Too many numbers are banded
around media sites that have not been through
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