Balachaur DNIT Volume II-1

NAME OF PROJECT
Detailed Project Report for the work of Water supply and

providing Sewerage lines and STP and MPS at Balachaur
Town Distt. S.B.S.Nagar (Under BUCI Punjab Phase-I & II)
DNIT for “Construction of 4 MLD STP Balachaur Town

Distt. S.B.S.Nagar based on any suitable, sustainable and
proven technology including other appurtenant works on
turnkey basis as per DNIT. Including Operation &
Maintenance for a period 60 Months after stabilization
period of 3 month or more” (Under BUCIP)
VOLUME-II
SPECIFICATION
Punjab Water Supply and Sewerage Board Division ,Hoshiarpur .

Phone- 01882-255668
Email- eeh.pwssb@punjab.gov.in
INDEX
Sr.No. DESCRIPTION Page No.
1 SCOPE OF WORK 3-26
2 DESIGN PARAMETERS, DESIGN & DRAWINGS 27-31
3 DESIGN DIMENSTION OF VARIOUS UNITS FOR EACH STP 32
4 DETAILS OF INTERCONNECTING PIPES & CHANNELS 33
5 CALCULATION OF POWER LOAD 34
6 FUTURE CAPACITY OF STP FOR THE YEAR 2044 35
7 CIVIL STRUCTURAL WORKS REQUIREMENTS 36-43
8 EARTHWORK, PCC, RCC, BRICK MASONRY & PLASTERING 44
9 PIPING 45-54
10 JOINTS 55
11 FLOOR FINISHES AND ALLIED WORKS 56-58
12 PAINTING, WHITEWASHING AND ALLIED WORKS 59-63
13 DOORS, WINDOWS, GRILLS & ROLLING SHUTTERS 64-66
14 STRUCTURAL STEEL FABRICATION WORK 67-72
15 WATER PROOFING AND DAMP PROOFING 73
16 GATES 74-75
17 ELECTRICAL REQUIREMENTS 76-79
18 INTERNAL WATER SUPPLY & SANITARY SYSTEM 80
19 ROADS AND PAVEMENTS 81-82
20 ACTIVITY SCHEDULE 83
21 GENERAL REQUIREMENTS FOR E&M WORKS 84-89
22 TECHNICAL SPECIFICATIONS FOR E&M WORKS 90-123
23 TECHNICAL SPECIFICATIONS FOR OLTC TRANSFORMER 124-131
24 SILENT GENERATOR SET 132-133
25 LIST OF MAKES & SPECIFICATIONS 134-140
26 SPECIFICATIONS FOR OPERATION & MAINTENANCE 141-145
27 CONDITIONS: LIQUIDATED DAMAGES FOR DEFICIENCIES IN 146-147
OPERATION & MAINTENANCE
28 SPECIFICATION FOR CHLORINE SYSTEM. 148-150
29 MINIMUM LAB. EQUIPMENT FURNITURE AND ADMINISTRATIVE 151-154
BUILDING FURNITURE AT STPOF 3.00 MLD CAPACITYBALACHAUR
AT SHAHEED BHAGAT SINGH NAGAR.
30 TECHNICAL SPECIFICATION FOR SUPPLY & INSTALLATION OF 155-161
REAL TIME CONTINUOUS SEWAGE, W/S MONITORING STATION.
31 TECH.DATA SHEET ON LED BASE LIGHTING (ANNEXURE-A,A1&A2) 162-167
32 DETAIL OF BOUNDARY WALL (PLAN) 168
Executive Engineer Witness Contractors 2

Technical Note
Subject: - Detailed Project Report for the work of Water supply and providing Sewerage
lines and STP and MPS at Balachaur Town Distt. S.B.S.Nagar (Under BUCI
Punjab Phase-I & II)
DNIT for “Construction of 4 MLD STP Balachaur Town Distt. S.B.S.Nagar
based on any suitable, sustainable and proven technology including other
appurtenant works on turnkey basis as per DNIT. Including Operation &
Maintenance for a period 60 Months after stabilization period of 3 month or
more” (Under BUCIP)
App Cost Rs. Lump Sum
Technical Note added by Engineer-In-Chief-Cum-Technical Advisor
1. Availability of funds be ensured by Chief Engineer (West), PWSSB, Amritsar before

taking up the work in hand.
2. All the level taken in the DNIT as given by the field office has been accepted, if at the time
of allotment or execution of work at site there is change in levels or any hindrance all the
responsibility shall be concerned EE/SE.
3. All quantities/Units considered in this DNIT are tentative.
4. Cost justification along with analysis and recommendation in respect of lowest bidder w.r.t
similar other works allotted in PWSSB shall be furnished, while sending tender case to
Head office for approval to allot.

1. SCOPE OF WORK
Scope of work has been given in Volume-I
Construction of Sewage Treatment Plant (STP)
Construction of Sewage Treatment Plant of 4.00 MLD capacity at BALACHAUR
Distt. SHAHEED BHAGAT SINGH NAGAR based on any suitable sustainable and
proven technology along with campus Development works which includes:
· Survey, Investigation, Design, detailed engineering including soil investigation,
Process design, hydraulic design, structural design, mechanical, electrical,
instrumentation and automation design and drawing including preparation of
working drawing.
· Construction of civil engineering works for the entire unit and all the ancillary
structures including site clearance, Cutting of trees & bushes & shrubs etc
development & making working environment for construction up to formation
level. Contractors are advised to inspect the site before tendering and should have
well acquainted about soil condition.
· Laying of interlocking pavers, along with kerb channel both side of road , storm
water drainage system, sewer line, water supply system and rain water harvesting
system in campus, as per CGWB norms. CCTV as per specifications attached.
· Supply, erection, testing & commissioning of all the mechanical equipments.
· Supply, erection, testing & commissioning of all the electrical & instrumentation
equipments.
· Supply, erection, testing & commissioning of all the piping, valves and specials
etc.
· Hydraulic testing of all the water retaining structures.
· Status of land is given article 2.3.5 site information (Plan attached).
· Along with above following works are also in the scope of STP
1.1.2 Sewage Treatment Plants of 4.00 MLD capacity
Construction of Sewage Treatment Plant of 4.00 MLD capacity on any suitable
sustainable and proven technology which includes:
· Construction of inlet chamber, screen channel
· Construction of Screen chamber (One No. Mechanical working and one no.
manual as stand by).
· Construction of treatment units including internal piping & all appurtenant works.
· Construction of sludge handling arrangements
· Construction of disinfection/chlorination system
· Treated Effluent System to discharge treated water up to the final disposal point
including construction of outfall structure and protection of drain.
· Any other unit/structure proposed by the bidder to achieve the desired effluent
standard.
· Power generation unit by using biogas with complete appurtenant works, if
proposed by the bidder.
· Minimum interconnected & independent units of system from inlet chamber to
disinfection/chlorination system.
· Boundary wall with M.S. gates of length 490 m. (approx.)
· Small Bore Tubewell for portable water supply
· Transformer of suitable capacity
· Silent Gen. Set of suitable capacity.
· Guard room with toilet.

· Installing Camera DVR (CPPLSXU series) and other peripherals As per
specification attached complete in all respect with working Wifi network for on
line monitoring with 18” monitor.
· Staff Quarter Complete in all respect.
· Solar light arrangement.
· Dewatering and earth filling ( if any) required at site.
· Treated water online monitoring system.
1.1.3 Important note for construction of STP
STP works will have following major components
1. Inlet chamber,
2. Mechanical Screen channels fitted with 6mm thick opening of Stainless Steel with 100%
standby arrangement as manual screen of Stainless Steel & one mechanical screen
working.
3. 3 No. Flow measuring device including construction of civil structures and installation of
flow meter with totalizer at the outlet, inlet and bye pass arrangement of STP
4. Treatment reactor and other component for treatment, sludge pumping arrangements etc.
including all appurtenant works.
5. Disinfection/ chlorination system complete.
6. Effluent discharge arrangement – Effluent channel/pipe upto receiving body with end
protection.
Following works are also required to be done in STP
Sr. Components 4.00 MLDBALACHAUR
No
1 2 3
A Common Inlet chamber for 30 second detention period at Peak 1 No
flow
B No of stream/ average capacity of each stream As per design
C Primary Treatment
i Screen channel per stream one mechanical screen working & One 1 (W) + 1 (S)
manual as standby
ii Grit removable arrangement per stream 1 Manual detritor of 100% 1Mechanical(w)+1Manual(s)
capacity as standby & 1 No. Mechanical detritor of 100%
capacity.
iii Flow measuring device with necessary civil structures e.g. Parshall Yes (3 No.)
flume/ submerged weir/ suppressed weir etc. electromagnetic flow
meter
iv Other relevant works Yes
D Biological treatment as per technology for each stream (Bidder Yes
will give details)
1
2
3
4
5
6

E Sludge handling arrangement including Sludge drying bed / yes
mechanical dewatering arrangement
F Chlorination arrangement C.C.T. of 30 minutes detention 1 No
period at peak flow.
G Common treated effluent chamber 1 No
H Bye pass arrangement (by pipe or channel) from intake 1 Job
chamber to upto receiving body effluent chamber
I Pipe line of D.I.K-9 for safe & optimum disposal of treated 1 Job
effluent upto Drain including end protection.
1.1.4 Miscellaneous Works for STP
Following works are also in the scope of work
Detail description 4.00
MLDBALACHAUR
1. Campus road/Approach road (also external approach road from
campus gate to outside nearby pucca road) 300 mtr. (minimum)
a) Bitumen road 4.2 m wide (minimum)
200 mtr. (minimum)
b) Cement Concrete Pavements 2.4 m wide (minimum)
2. Office cum Operation building, fully furnished 1 Job
3. Boundary wall with MS gate as per department standard design 490 mtr.(Approximate)
approved by S.E. Jalandhar.
4. Storm water drain pipe system (Proper design) within campus
along the road including Kerb channel and Rain Water Harvesting 1 Job
Well (as per BIS code) with latest amendments and layout plan of
storm sewer/S system approved by S.E.Jalandhar
5. Fire fighting Extinguishers (as per BIS code ) with latest 10 Nos.
amendments
6. Guard room with toilet 1 No. Minimum 10 sq
mtr.
7. Display sign board 2 Nos.
8. The blower should be fixed in open and covered with shed/canopy.
The blower will be fixed on a plate form covered from top and all Yes
four side with sheets to prevent damage from rains etc. However,
proper ventilation should be provided in the enclosure/housing,
repair/ maintenance of blowers equipped with manual Hoist along
with Tripod/Girder arrangement and suitable capacity, The height
of the blower room (shed) shall not be less than 3.66 meter.
9. Small bore T/well for portable water 1 No.
10. Bye pass arrangement before inlet chamber near to drain but upto Yes
outlet of treated water D.I.Pipe K-9 as shown in Plan
Note:- The above quantity is tentative, it may be change as per availability of land.

1.1.5 Miscellaneous
· Operation & Maintenance of assets during trial run/ Start-up stabilization upto complete
stabilization of the plants indicating satisfactory performance of the plant.
· During the stabilization period of 3 months only (trial run) and operation & maintenance
period, electricity charges within guaranteed power consumption will be borne by the
department. Contractor will be responsible for providing operating & maintenance staff,
other consumable materials, such as chemicals, chlorine etc and necessary repair /
replacement of machinery/ equipments.
· Supply of equipment drawings & Technical specification, Catalogue etc.
· Supply of approved drawings and as built drawings after completion.( 5 hard copies &
2soft copies)
· Supply of Operation & Maintenance manual including manufacturer’s manual of the

equipment supplied.
· After complete stabilization period of three months or more up to complete stabilization,
Contractor shall operate & maintain the STP for a period of 5 years with guaranteed
results. During this period electricity charges within guaranteed Power consumption will
be borne by the department and the Bidder will provide all other consumable materials,
repair/replacement of equipments & machineries and required staff for Operation &
Maintenance.
· Diesel for Silent Generating Set shall be reimbursed by Department on actual basis during
stabilization period of Three Month only & O&M period of STP.
1.1.6 The bidder is required to operate & maintain Sewage Treatment Plant created under this contract
bond for a period of 5 years including one year defect liability period at the price agreed upon
between the Department and the contractor as mentioned in the price bid of the tender. Security
deposit/ performance guarantee deposited with the work agreement shall be released as per
Volume-I clause-1 and in case of failure of the contractor to do so the security deposit/
performance guarantee deposited with the work agreement shall be forfeited.
1.1.7 Excavated earth or surplus earth will be the property of the Department and it will not be saleable.
Surplus earth will be levelled in STP premises including its proper compaction & dressing and/ or
disposal of surplus earth from STP site to other sites as per direction of the Engineer-in-Charge.
1.1.8 Minimum free board of all hydraulic structures shall be 500 mm except channels.
1.1.9 Maximum allowable bearing capacity for design shall be 8.6 tonne/ m2 . If it comes actually less
than 8.6 T/ m2 than actual value shall be considered.
1.1.10 Minimum 900 mm apron shall be provided around all civil structures/ buildings.
1.1.11 Anticorrosive/ Epoxy Paint shall be used for painting the inside of the structure in contact with the
sewage.

1.1.12 All the structure/building open to sky shall be painted from inside & outside with interior, exterior
emulsion of good quality as per approved colour scheme.
1.1.13 Chequered tiles shall be provided on all walkways (RCC) open to sky.
1.1.14 Small bore Tubewell consist a bore of 125mm i/d having suitable depth for Potable water, PVC
casing pipe & filter of 100mm i/d having a pump set of suitable capacity complete in all respect for
pumping out water The bidder shall have to get tested the water which should be potable.
1.1.15 The shape of the reactor shall be circular .However the contractor /agency will be permitted to
construct rectangular reactor, if he so desires.
Note: - Contractor will have to do all works needed for completion of project whether it is
mentioned in the scope of works or not.
1.2 SCOPE OF WORK FOR OPERATION AND MAINTENANCE WITH ONE YEAR
DEFECT LIABILITY PERIOD.
· All consumables, chemicals are to be arranged by the contractor himself.
· Waste water flow to operate and maintain the plant will be provided by the department free of cost
whereas the contractor will have to make his own arrangement with regard to safe and potable
water for the labourers working at site.
· The power charges will be borne by the department However, power charges beyond average
guaranteed power consumption shall be borne by the bidder.
· The operation of Sewage Treatment Plant shall be done under guidance of the department after
adopting the operation schedule which will be jointly signed by the representative of the contractor
and department. The similar procedure is to be adopted for its routine maintenance.
· In addition to above for operation of other equipments a detailed operation schedule is to be

prepared in advance and is to be signed by contractor duly countersigned by the department.
· A routine maintenance / shut down maintenance schedule are to be prepared for whole plant and
equipment which will clearly indicate the extent of work to be attended on each equipment /
system. After carrying out the above maintenance the chart is to be filled up jointly and signed by
contractor and department.
· If at any moment it is noticed that due to violation of any of above procedure and negligence of
contractor any of the equipment is damaged the action against contractor shall be initiated
immediately terminating the contractor / recovery of the cost of equipment / loss due to negligence
of the contractor from its security deposit its pending / movable and immovable assets of the
contractor will be made as per contract agreement. Therefore, the contactor is advised to be
cautious and vigilant for its successful and smooth operation.
· Contractor is advised to maintain the spare parts as per pre planned schedule.

The tenderer will ensure that Sewage Treatment Plant is operated as per the norms mentioned by
the department. He will also ensure the working of Plant round the clock depending upon the
availability of the raw sewage. In case of any failure on the part of tenderer for successful running
and operation of the plant or unit the same will be attended by the department and will be operated
at the risk and cost of the tenderer and necessary deduction will be made from the bills/security
money of the tenderer available with the department as decided by the department, whose decision
will be final.
· The tenderer will provide supervisory services for the operation and maintenance of STP. The
tenderer’s supervisor’s duties at site will include the following:
- To analyze the daily record of operating parameter recorded.

- To advise any change in operating conditions, if necessary to obtain optimum result from
STP.
- Maintenance of Sewage Treatment Plants as per maintenance manual of equipments
- Setting up of preventive maintenance programme.
- Setting up of greasing, oiling chart (daily, weekly, monthly).
- Inspection schedule of various items.
- Designing of maintenance log works.
- Regulation inspection visit.
- Submission of monthly report to department.
- Assistance of maintenance staff.
- Any other works assigned by the Engineer-in-charge for smooth operation and running of
the plant.
· The work also include the use of oil, grease, lubricants required for routine operation and
maintenance of the Plant which will be arranged by the contractor himself.
· The bidder shall hand over the charge of all machinery & plant including equipment on expiry of
the contract in original and good running condition. He will be responsible for safety of
equipment. In case of any theft/missing of equipments/parts the successful tenderer will be liable
to pay the cost including damages to the department.
· In case of handing over of the plant to local body or any other reason whatsoever the department
may terminate the contract bond at any moment after giving one month prior notice to the
contractor & without any compensation thereof.
· Epoxy painting of all mild steel structures shall be carried out by the tenderer in every 2nd year of
its maintenance period. Painting of electrical / mechanical equipments will be carried out by the
tenderer in every IInd year of its maintenance period. Bitumen paint to all RCC water retaining
structures shall be done by the bidder in every 2nd year of its maintenance period.

1.2.1 SCOPE OF WORK FOR OPERATION AND MAINTENANCE OF 4.00 MLD SEWAGE
TREATMENT PLANT FOR 5 YEARS INCLUDING ONE YEAR DEFECT LIABILITY
PERIOD.
The contractor shall operate and maintain Sewage Treatment Plant, and all other allied works under
this contract, for a period of 5 years. Salient features of works are:
1) To Operate and maintain the sewage treatment plant, all instruments and
mechanical, electrical equipments in accordance with the aim and purpose of
treatment. The plant & equipments covered under the above contract will be
totally attended to, by the contractor including any “Troubleshooting” to ensure
smooth and trouble free operation.
2) The contractor will monitor the performance of sewage treatment plant; conduct
the analysis of the inlet sewage and water quality after treatment. Contractor shall
initiate and take adequate actions to ensure smooth and satisfactory performance /
running of the Plant on a 24 hours /round the clock basis.
3) The contractor shall prepare and implement an effective plant maintenance

programme in consultation with the Department for STP. It is an absolutely
contractor’s responsibility to look after all sorts of maintenance whether
preventive, Minor, Major, or break-down
4) The contractor will determine operating parameters, select settling (Chemical

doses etc.) and generally optimize the process, and working of the treatment plant.
Excessive chemical dozing i.e. dose more than normal should be avoided
otherwise penalty shall be levied and recovered from the contractor.
5) The contractor should plan & procure all spares, Polyelectrolyte and all
consumables including chemicals, grease, lubricating oil, cleaning agents,
laboratory reagents etc. Further the contractor will plan about the requirement well
in advance (At least 4 months) and procure the material from the market.
6) The contractor will be responsible for keeping up-to-date record of documents

including History Card for equipments and maintaining every day log book
relating to various analysis performed.
7) The contractor shall maintain and update logbook, in which details of operational
parameters are recorded in every shift and at regular interval say hourly or as
decided mutually.
8) The contractor will prepare and submit a daily report of plant performance and
will assist the Department in preparing the necessary documents for their purpose
and records.
9) The contractor will be responsible to carry out day to day periodic maintenance, necessary to ensure
to smooth and efficient performance / running of all equipments / instruments comprising the sewage
treatment plant and maintaining the record of the same.
10) The contractor shall have to issue identity cards with photographs to all the staff employed for
Operation and Maintenance. The list of the same shall be submitted to the Department mentioning
qualification & experience as well as display on board.

11) The contractor will also be responsible to carry out day to day Maintenance of the rising main laid by
him.
12) The contractor will employ the staff for operation and maintenance of the Plant as per the list
mentioned in the detailed scope of work.
13) The above staff shall be distributed in three shifts as per mutual agreement between Contractor and
Department As per agreement the number of staff in each shift should always remain present otherwise
penalty towards absence of any staff shall be recovered from the Contractor as per liquidated damages for
deficiencies. The contractor shall make the arrangement of reliever for weekly off/holiday etc. Absence on
any ground like weekly off or holiday shall not be considered. The presence of staff in each shift should be
marked in muster to be maintained at office of shift in charge at Sewage Treatment Plant that shall be
considered as final. The Contractor’s staff must mark their presence in this muster. The Contractor may
maintain a separate register for his own purpose.
14) The staff of contractor will always remain in contact with the Junior Engineer, Sub Divisional
Engineer-in-charge of the Plant deployed by the Department and contractor shall follow their instructions.
15) Unsatisfactory and inefficient running of the plant and unnecessary and excessive usage of spare,
consumable, etc. supported by the reasons which are under control of contractor will be highly objected. In
such cases Engineer-in-charge’s decision will be final and binding to the contractor.
16) It is required that at least once in every month a technical expert other than the Monthly Staff of the
contractor will visit plant and will suggest if required, to improve the efficiency and working of the plant
etc. No separate payment will be made for such visits. The visit must be recorded and outcome of the
visit/minutes of the meeting should be got signed by Department authorities without which the visit shall
not be considered.
17) Contractor will comply with all safety rules and regulations and all inter disciplinary as followed by
the Department.
18) The Department will not be responsible for any accident /injury to the staff of the contractor. Further
the Department will not provide any insurance or medical facility to the staff of contractor. The
responsibility lies with the contractor.
19) All Central/State Government/Semi-Government/Local Body’s Rules and Regulations pertaining to

this contract shall be followed and observed by the contractor without any extra cost to the Department.
20) No accommodation/guesthouse/transportation facility will be provided by the Department to the
contractor. Operation & maintenance staff will not be allowed any accommodation facility inside the plant
premises.
21) The duration of the O&M shall be 5 years from the date of successful commissioning of the STP.
The same can be extended for the further period if the Department so desires.
22) The contractor should employ all the staff within two days of successful commissioning.
23) The contractor will provide the necessary tools and tackles required for day-to-day maintenance.
24) The scope of work also includes cleaning of complete plant area including floor, toilet block, railing,
door, windows, light fixtures and ceiling etc. The entire premises of the plant area shall also be cleaned and
maintained by the contractor regularly.
25) This work is inclusive of but not limited to operation, maintenance, housekeeping, cleaning,
removing sludge by its own carrier arrangement & dispose it off as per Department’s instructions.

Preparing data recording, correspondence work to Department and Government Departments, etc. All this
work should be done as per standard practices and by following labour, factory, electrical, PPCB, and all
other old and new law and order, Indian standards etc. as applied of Local, State and Central Government
of India.
26) The contractor will employ no offence guilty person or indiscipline man.
27) Right is reserved by Department for suspension, dismissal, termination of any officer / staff
employed by contractor. He shall take prior permission to employ or to terminate his personnel.
28) No watch and ward, safety insurance, security, storage, housing accommodation etc. will be provided
by Department. This will be responsibility of contractor.
29) Consumable items like rubber bush, graphite packing, rubber sheet, nut-bolts, material require for
cleaning and housekeeping etc. are to be brought by the contractor.
30) The contractor should provide all other consumables like chlorine, polyelectrolyte, oil & grease etc.
All formalities required from all Government authorities i.e. Forest, PSPCL, PPCB etc. for having NOC,
water consent, Hazard waste concern, approval etc. shall be got got by the contractor.
31) Monitoring should be done as per guideline given by Engineer-in-charge. Contractor has to maintain
all the parameter of effluent within stipulated limit or he will be penalized for not maintaining the
parameters given by PPCB and Department. All expenditure incurred for the same like, suite fee, court fee,
case fee, or the penalty as decided by Engineer of Department and penalty charged by PPCB will be
charged to contractor and deducted from his bills, etc.
32) No equipment shall remain ideal or un-attended or damaged for the period of 3 days. If any
equipment is not repaired, rectified and or replaced within 3 days, the contractor will be penalized with no
limit at the rate of Rs. 2000/- per day delay per each individual equipment of the plant.
33) The payment of O&M charges will be made as per the tender conditions. The other terms and
condition described in these complete tender documents, wherever applicable shall remain unchanged. In
case of any discrepancy the decision of Engineer-In-Charge will remain final & binding on the contractor.
34) During Operation & Maintenance period, contractor has to supply all the spares, at his cost during
preventive, major-minor breakdown, replacement and maintenance work. No extra payment will be made
for such maintenance on any ground. The payment for the same will be made strictly as per tender
document irrespective of the number of break down / minor, major repairs replacements. Contractor will
have to enter annual maintenance agreement with Manufacturers of all major Mechanical Equipments like,
Screens, Sludge Pumps, Chlorination System etc for the period of O&M i.e. 60 months.
35) Contractor will have to maintain required Power Factor as per PSPC Ltd. rules and regulations. In
case penalty is levied by PSPC Ltd. for not maintaining the Power Factor the same will be recovered from
the contractor.
36) Maintenance of Garden, Lawns, Plant, Bushes, Plantation of new Plant, Lawns complete
maintenance of STP is in the scope of the contract. No separate payment will be made for the same.
37) The Contractor during his O&M period will have to follow all the guidelines set by PPCB for
Operation & Maintenance of STP. In case of any action due to non-compliance of parameter of treated
sewage the agency will be legally responsible.
38) Operation and maintenance of all General facilities and utility services including all other
components of work done under this contract.
39) Operation and maintenance PLC based automation system and all instruments installed in the STP.
All repairs, replacements towards the entire instrumentation works during the O & M period shall be in the
scope of contractor.
40) Any other services required for smooth running of the scheme is also in the scope of work.

41) The contractor shall also dispose off the sludge, screenings, grit and any other material, as per
specifications and to the satisfaction of the Engineer-in-Charge. It is to be noted that all costs during the
O&M period, excluding the cost of power within the guaranteed power consumption to be borne by the
contractor, within his quoted cost. The contractor is to ensure that the following guarantees are maintained
during the operation & maintenance period:
· for quality of treated effluent

· for consumption of chemicals including chlorine gas
· for automation
42) At the end of every 2 ½ year of operation & maintenance period, an assessment of the condition of
the plant has to be done by the contractor through third party inspection at his own cost and based on that
assessment the contractor shall, at no extra cost to the DEPARTMENT, repair and re-condition all the
mechanical equipments to a condition so that they are in running condition with regular preventive and
recommended maintenance as per manufacturer's recommendations or as per CPHEEO manual.
1.2.2 Output & Over all Guarantee
The contractor is fully responsible for treating all the Sewage reaching at the STP. The
performance of the contractor shall be treated as unsatisfactory, if he fails to treat the complete
sewage or does not maintain the guarantees listed in this clause or fails to fulfill other conditions of
the contract.
1.2.3 A Raw Sewage Quality (Reaching at Inlet)
The following characteristic of raw sewage be considered for the design. The tenderer may collect
additional data and get the sewage tested as required by him at his own cost. The sewage
characteristics may vary to certain extent.
RAW SEWAGE QUALITY CHARACTERISTCS
Sr. Parameter Value Unit

No Balachaur
1 Temperature 15 to 40o o
C
2 pH 6-8.5
3 BOD5 180-225 mg/l
4 COD 400-550 mg/l
5 Total Suspended Solids 400-500 mg/l
6 Sulphate 100 mg/l
7 Fecal Coliform Count 1.1x107 MPN/ 100 ML
8 Total Kjeldahl Nitrogen (as N) 45 mg/l
9 Ammonical Nitrogen (as N) 10 mg/l
10 Total Phosphorous 5 mg/l

TREATED SEWAGE QUALITY CHARACTERISTCS
1.2.3 B Treated Sewage Quality
The treated sewage quality to be guaranteed by the contractor is as below:
Sr. Parameter Value Unit

No
1 Temperature Shall not exceed 50c o
C
above the receiving
water temperature
2 pH 5.50 -9.00
3 Biochemical Oxygen Demand < 10 mg/l
(as BOD5) at
4 COD < 50 mg/l
5 Total Suspended Solids < 20 mg/l
6 Fecal Coliform Count as per < 100 MPN/ 100 ML
NGT court order
7 N-Total < 10 mg/l
8 Ammonical Nitrogen (as N) <5 mg/l
9 PO4-P <1 mg/l
Note: Treated sewage quality shall be checked for composite samples with at least 95% compliance in
a month.
1.2.5 Treated Sludge Disposal

The contractor shall operate the Sewage Treatment Plants such that the sludge produced is of
a spade-able consistency and the volume of sludge produced after necessary process, is
minimum. The sludge generated from the STP shall be the property of contractor and
necessary credit be considered in his bid.
1.2.6 Chemical Requirements

All chemicals including chlorine gas consumed to operate the Sewage Treatment Plant and
other facilities under this contract will be borne by the contractor.
1.3 Tests and Sampling Schedule During O&M Period
The sampling and testing schedule shall be carried out as detailed in the following table. The
Contractor’s schedule for tests and sampling shall also be maintained during the O&M period.

SAMPLING PROTOCOL FOR STP PROCESS
Sr.No. Parameter Frequency of Type of

Sampling Sample
1 Influent & Effluent Temperature Daily Grab
2 Influent & Effluent pH Daily Grab
3 Influent and Final Effluent BOD5 Daily Composite
4 Influent and Final Effluent COD Daily Composite
5 Influent and Final Effluent TSS Daily Composite
6 Influent and Effluent Ammonical Nitrogen 3x/week Composite
7 Influent and Effluent Total Residual Chlorine Daily Grab (or
Continuous)
8 Influent and Effluent Fecal Coliforms Daily Grab
9 Influent and Effluent Total Phosphorous Monthly Composite
10 Influent and Effluent Total Nitrogen 3x/week Grab
11 Aeration Tank, D.O. MLSS and SVI Daily Grab
12 Primary Sludge VSS, TSS and Specific Gravity 3x/week Grab
13 Secondary Sludge VSS, TSS and Specific Gravity 3x/week Grab
14 Dewatered Sludge after Centrifuge % Solids 3x/week Grab
* 2 x/year = Once in each summer & winter/year.

Note: 1.Treated sewage quality shall be checked for composite samples with at least 95%
compliance in a month.
2. The composite sample, where ever rectified mean a sample prepared by taking every
two hours & mixing then in propotion of the mix.
3. Timing for grab samples are to be decided by Engineer-In-Charge.
1.4 REPORT FORMAT FOR DAILY TESTING SCHEDULE FOR VARIOUS

PARAMETERS, TIME: (10:00 & 16:00 HOURS)
Test/ Inlet To Receiving Inlet To Secondary Outlet

Parameter chamber Treatment unit from STP.
1.5 Laboratory Chemicals & Punjab Pollution Control Board Testing Charges:
Contractor should evaluate the results & different parameters stated above from accredited
laboratory.
He should get analyze the treated & untreated sewage samples for Fecal Coliform Count as per
schedule give in this DNIT.

Testing of effluent sample other than conducted by PPCB shall be done from any NABL
accredited laboratory once in a month of the parameters prescribed by PPCB. charges for the
same shall be reimbursed to the Agency.
1.6 Punjab Pollution Control Board Testing Charges:

The PPCB Vigilance testing charges for all samples directly collected by PPCB are also to be
borne by the Contractor. However in case of random testing by other agency (Other than PPCB)
will be borne by PWSSB.
1.7 MINIMUM STAFF FOR O & M:-
Following Man power for (O&M) shall be as under:-

Sr. No. Staff No.
1 Plant manager Cum chemist. 1 No.
2 Pump operator 3 no.(one No. per shift)+rest
reliever
3 Sewer man-cum-Mali-cum-Chowkidar. 1 no.
The minimum one technical personnel (Pump Operator/Lab attendant) and one non technical
worker (Mali/Chowkidar/Sewerman) should be available in each shift. However the agency will be
responsible for the upkeep of the plant and shall arrange additional staff whenever required at his
own cost in case of any crisis.
Non-employment of the personnel during O&M as per the Bid will lead to imposition of penalty as
mentioned in Volume-I. However the Contractor shall mention the personnel required for O&M in
his bid.
The work shall be carried out on a 24 hr basis, without intermission and the staff deployed by the
contractor shall be in accordance with this contract.
The contractor shall give or provide all necessary superintendence during the O&M and as long
thereafter as the Engineer-in-charge may consider necessary. Such superintendence shall be given
by a competent person having adequate knowledge of the Operation and Maintenance to be carried
out (including the methods and techniques required), the hazards likely to be encountered and
methods of preventing accident as may be required for the satisfactory working of the entire plant.
No labour below the age to 18 years shall be employed on the work.
List of names of staff is to be given by the agency to the Engineer-in-charge and advance
intimation to be given before deputing/removing any staff from site during the period of contract.
Not more than one of the contractor's key staff shall be absent from the project site at any given
time. In case it is necessary for more than one of the key personnel to be absent at a given time, the
contractor shall provide replacement of equivalent or better qualifications within 24 hours
maximum.
Engineer-in-charge shall be authorized to direct the contracting agency to remove any or all staff
employed on O&M of the plant if in his opinion continued presence of such staff is detrimental to
safety or proper O&M of the plant. The contractor shall comply with such directions & post
suitable substitute(s) thereof immediately within 24 hours. Whenever the Engineer-in-charge has to
inform the contractor in writing that any person on the work is in his opinion unsatisfactory
or/incompetent or unfaithful or dishonest, untruthful or disorderly or to be otherwise
unsuitable/such person shall be discharged by the contractor from the work and shall not be
employed again on it.

1.8 SAFETY /SECURITY
The contractor shall take all safety precautions under various Acts/Rules under central/State Govt.
from time to time and he shall be responsible for safety of its staff and the consequences thereof.
The contractor shall deploy round the clock security personnel at entrance of plant’s premises and
in the compound for the safety of the plant and premises, equipment and personnel during this
period.
1.9 Responsibility for damages
The care of the whole of the permanent works shall remain with the contractor who shall be
responsible for all accidents or damages from whatever cause arising and chargeable for anything
that may be stolen, removed destroyed or damaged to whomsoever belonging and also for making
good all defects and damages to the said works or to any property adjoining or any cause whatever,
whether such damage or defects were occasioned by the negligence of the contractor or not or may
be or might have been recovered during the progress to be known after the completion whereof or
whether payment may wholly or partially have been made or the works approved as supposed to
have been properly done and no certificate of approval of any works by any officers or members of
the Board shall affect or prejudice the right of the PPCB against the contractor or to be considered
or held as at all conclusive as to the sufficiency of any work materials.
Adequate safety precautions against fire, flooding, lightening, electrical shocks, accident due to
moving/non-moving heavy/light equipments shall be strictly observed by the contractor at his own
cost. Suitable safety measures like gumboots, gloves, safety belts, ladders, safety lamps, gas masks,
Oxygen apparatus, insulated tools, alarms etc. shall be provided by the contractor. Necessary
medical first aid kit shall be made available all the time. In absence of observance of above safety
precautions, the contractor shall be responsible for any unforeseen loss of the equipments or
persons dealing with it. Special care shall be taken by the contractor while carrying out the work in
sewage gas zone. Any incidence of human life or accident will be totally contractor's
responsibility.
The contractor shall ensure that the staff employed takes all necessary precautions while carrying
out the work either in shift duties or any general shift as per Indian Electricity Rules/Factory
Act/CPHEEO Manual, or manufacturer's special instructions for safety / gas handling. The staff
should use Gas masks, Oxygen apparatus, Gum Boots, Safety Belts and Safety Lamps, etc. while
carrying out the work in Bar Screens, sumps, etc.
The contractor will make arrangement for all necessary safety equipments for persons working at
STP as per Factory Act/Safety Rules. In the event of any accident on or off site, in which the
contractor or his personnel are involved, in which an injury occurs to any person whether directly
concerned with the project or a third party, the contractor shall inform Department within 24 hrs.
of the occurrence of the event. The plant will be open to local/state/central agencies for verification
of safety/emission/acts compliance.
During night hours, the main gate should be locked. However, shift duty staff should be alert and
open the gate during surprise checking of Department staff or any other Government Authorities or
his nominee without any wait. Only bona-fide persons be allowed in the plant premises being a
prohibited area. Smoking and drinking are prohibited in the plant. The staff engaged shall wear
common uniform with name plate indicating name and designation during duty hours.
1.10 REPORTING

The Contractor will prepare daily and monthly reports (in Department format) of
pumping/treatment and project performance and submit to the Engineer-in-Charge and will assist
the department in preparing the necessary documents for their purpose and record as per Performa
given from time to time. The reports shall contain, inter-alia, the following:
· Raw sewage quality and affluent quality as per the online monitoring programme and
other tests specified in point 1.2.3 of this section and print outs of the online monitoring
shall be submitted to Engineer -in-charge.
· A description of the maintenance work carried out in the reporting period.

· A report on major failures, if any, their causes and remedial actions taken.
· Sludge quality and quantity (daily basis) in the reporting period.
· Power and chemicals consumed in the reporting period.
· An inventory of the chemicals and spare parts available at the end of the reporting period.
· O&M staff deployed by the contractor during the reporting period.
· Any major repair works, if any.
Contractor is required to maintain separate register/computerized records at all sites with following
information:
· Pumping register
· Quantity of sewage treatment and performance register
· Working hours register
· Electric break down register
· Maintenance register
· Staff attendance register
· Equipment breakdown, repair record and extent of repair
· Chlorination equipment and chlorine toner operating and using register
1.11 Site Order Book
Site order Book shall be kept by the representative of Engineer-in-charge at the plant site. Orders
entered in this Book by the Engineer-in-Charge or his authorised representative shall be held to
have been formally communicated to the contractor. The Engineer-in-Charge or his authorised
representative shall give instructions/ order on the site order book and will get noted from
contractor or his agent, who shall sign the original in acknowledgment of having received the
order and its compliance shall be ensured at site.
1.12 Record Keeping

Running Records are required to be kept for various operating equipments such as Mechanical
Screens, Mechanical Grit Removers, Pumps, Motors, Scrapers, Air Blowers, Chlorine
consumption etc. as maintained by the operators and kept at Control Room or duty room of the
operators that is closer to the location of the machines.
The records of effluent quality and other laboratory tests are kept in the record as per daily sample
collection and testing schedules.
The record with respect to flow shall be maintained by operators as per Table below. The operator
passes the daily log sheet to the representative of bidder on the subsequent day duly signed in the
first shift. All operators shall be responsible to fill up their part of observations and calculations.
The representative of bidder shall verify the daily record as well as the calculations and shall be
responsible to generate further data using there.
It is pertinent to mention that there shall be a requirement of drawing site-specific procedures and
formats/forms for keeping records. This shall be the responsibility of the bidder.
1.13 Hourly record of Flow as measured / recorded through the Notch / Weir / Flow meter:

Date/ Head Over The Notch Rate Of Average Rate Of Flow
Time Flow Flow In Past Hour Quantity
// / Weir/Meter
Mtrs. M3 /hour M3 /hour tityyy
M3
0800
0900
1000
1100
1200
i. OPERATION
In case, the motor or any other equipment is burnt or damaged due to any reason what so ever it
shall be the sole responsibility of the Contractor to rewind/ replace/ repair it as per standards of the
equipment free of cost. In case of any fault in operation and performance of the plant, contractor
or his staff at duty will immediately report to the Engineer-in-charge about it.
The Contractor shall run the plant unit after ensuring proper voltage. He shall also record all the
power failures and voltage in daily log sheet. He will bring into the notice of power supply agency
as well as control room and Departmental Engineer about the break down/power failure. He will
also get the electricity restored simultaneously.
Any dispute with the workmen shall be contractor’s responsibility as per Labour Laws / Govt.
Rules and Regulations. In no way the department shall be responsible for the disputes between
them.
The contractor shall follow the rules and regulations as per Factory Act as it is applicable.
The contractor shall arrange all necessary required tools, tackles and instruments in advance for
proper operation and maintenance of the entire plant.
The contractor shall operate and maintain all (E&M) equipment as per the recommendations of the
respective equipment manufacturer. He shall further maintain and operate the plant, as per
CPHEEO manual to obtain the treated effluent results as per approved norms specified in this
document elsewhere along with the Technical Bid. The contractor shall be free to follow
manufactures manual in this regard. However in case of any doubt, the Department shall refer to
best of the above standards and the contractor shall be bound to carry out the works accordingly.
The floating material/scum should be collected in bins and dispose off the same in open pits away
from the plant, machinery which should be dried and disposed off regularly at a location outside
the plant and approved by statutory authority. During rainy season, this should be buried after
using lime.
The treated effluent after the chlorination unit, should be disposed off to the adjacent stream or to
be recycled for using for any purpose within the plant. The conveyance of treated and chlorinated
sewage should be by means of closed conduit made of RCC or any RCC box channel.
The screened material, grit and the dried sludge cake from the centrifuge/ sludge drying beds
should be collected in trailers, trucks or tractor and the same should be disposed off at Municipal
Compost yard, Or as directed by Engineer -in-charge.the away from the plant at his own cost
within 5 km.
The Tender shall know all Central/State Government/Semi-Government/Local Bodies rules

regulations to this contract without any excuse. Gas coming out of sewage is hazardous containing
Methane, CO, CO2 and H2 s etc. Therefore, necessary precaution and measures are to be taken in
regard to human life and installations.
1.14 MAINTENANCE
Every part of the works and all the materials to be used therein shall be subjected to such tests from
time to time during the execution of the work as the Engineer-in-charge may direct and the whole
of such tests shall in all cases be made at the contractor’s sole expense.
The work shall be carried on and completed under the exclusive control direction and supervision
and to the satisfaction of the Engineer-in-charge. The Engineer-in-charge shall likewise have full
power to reject or condemn any work or material that he may deem unsuitable. In case of any work

or material being rejected by the Engineer in-charge, the contractor shall immediately remove from
STP site and replace the same to the satisfaction of the Engineer-in-charge or the Engineer- in-
charge shall have full powers to get the same removed and replaced and deduct the expenditure
incurred in the process from any amount due or that may become due to the contractor.
The contractor shall use only the original and genuine spares of the original equipment as per
recommendations given in the maintenance booklet of the manufactures/as per directions of the
Engineer-in-charge. Adequate stock of such spares is to be maintained by the contractor. Test
certificate of manufacturer is required for bearings along with supplies. Test certificate of all major
equipment will be submitted from the manufacturer.
If any material brought upon the site of works or to the places where any Operations have been or
are being carried out in connection with or for the purpose of the works, be in the judgment of the
Engineer, of an inferior or improper description or improper be used in the works, the said
materials or workmanship shall where required by the said officer be removed or amended by the
contractor forthwith or within such period for every breach by the contractor in this clause, the
Engineer is hereby authorized to remove or cause to be removed the materials and workmanship so
objected to or any part thereof and replace the same with such other materials and workmanship as
shall be satisfactory to him and there upon the contractor shall on demand repay to the Board the
expenses incurred there by or to which the Board may be put or be liable in connection therewith,
the amount thereof to be certified by the Engineer-in-charge whose certificate shall be final.
He shall be responsible for civil maintenance of buildings and roads, changing of broken glasses,
white washing and painting every two years and watering along with application of manure of
lawns / Plant within the plant premises.
The contractor shall also be responsible to maintain cleanliness in all around the plant including
machineries, disposal of floating removed from the Bar Screens/reactors, etc. Grit and other
unwanted material.
All the steel structures and machines installed in open areas should be painted after painting every
monsoon period after cleaning the surface as per the instructions of the Engineer- in-charge.
Entire plant including all civil structures, mechanical equipments, HT panel and Transformers etc.
shall be repainted after every two half years as per original painting specifications. Surface drains
shall be cleaned every year before start of Monsoon.
All the valves/gates which are not used regularly should be operated at least once a week and make
sure that they are properly lubricated /greased.
All safety valves should be checked daily and ensure that they are working properly. In case of any
fault the same should be attended immediately without any wait. The maintenance of the plant shall
be as per maintenance manuals of the manufacturer for all equipments. Contractor shall keep all the
safety devices in working order.
The contractor should make sure that no unwanted material should float/grow in and around
different units. In case it is found the same shall be removed /cleaned immediately. He shall also be
responsible for cleaning/sweeping the plant buildings inside and outside, roads, foot path etc.
Launders/Weirs etc. of reactors etc to be maintained clean round the clock. During preventive/
breakdown maintenance, the contractor has to visit the unit/units as and when needed. The
pumping units or other machineries required if any shall have to be arranged by the contractor at
his own costs for completing the work. In case of battery operated auto system panels and also
system alarm etc., batteries are required to be maintained and replaced as and when needed by the
contractor.
The contractor has to make sure that proper fire extinguishers are used to cover any kind of fire
during any miss-happening within the total boundary area including plant machineries. The expiry
period of refills of various fire extinguishers should be watched and maintained in top working
conditions during the period of contract.

The contractor has to maintain all the toilets for proper use of the staff etc. In no case, in-sanitation
conditions are developed. The contractor has to maintain all repair in civil structures, including
replacement of sanitary items, glass pans etc. as and when needed.
The Contractor shall maintain the PLC system in working condition for the 5 years of O&M
period.
The contractor shall not remove/shift any equipments/machinery even temporarily without written
permission of the Engineer-in-charge or authorized representative.
Though the contractor has to operate and maintain all the equipments/machineries, lighting (plant
area, boundary walls, gate lightening etc.) but the machine of the equipment under warranty should
not be dismantled without prior permission of the Engineer-in-charge. The list of such equipments
(Under warranty), if any, will be given by the contractor.
POL (petrol/ Diesel Oil & Lubricants) has to be arranged by the contractor as and when needed as
per manufactures recommendations for periodical maintenance of entire plant. The Department
will not provide such items. Only diesel for DG Set will be reimbursed to the agency upto the
extend of average guaranteed Power consumption.
The contractor shall have to carry out periodical testing of the installations/equipments as per
CPHEEO manual as amended up to date and shall have to maintain complete record in the
maintenance register. The contractor has to provide necessary protection systems wherever
necessary including alarms and fire extinguishers.
The Department will be at liberty to post its staff for surveillance/ inspection at the plant along with
access to all units, control room and records, log books, MIS (Management Information system),
data etc. round the clock as required. The logbooks and attested by the staff from authorized
Department Officials and this record shall be open for further inspection/checking by Department
and all other Government Agencies CPCB/PPCB etc. for further
action/improvements/rectifications. The staff in each shift shall mark their attendance on the log
sheet individually. The plant and equipments covered under the above contract shall be totally
attended by the contractor including any 'Trouble Shooting' to ensure smooth and trouble free
operation.
In case of major repair due to normal wear and tear/break down, the contractor should bring the
same to the notice of the Engineer-in-charge immediately and necessary measures for its repair
should be taken simultaneously. Breakdown, all repairs of any kind are to be attended by the
contractor. Any unit/equipment being irreparable in the opinion of the Engineer-in-charge will be
replaced by the contractor at no cost to Department. During 5 years O&M period, the
machinery/media to be replaced from time to time as per manufacturer's recommendations/
CPHEEO manual.
All relays and HT equipments shall be calibrated and tested atleast once a year and the report shall
be submitted to the Engineer-in-Charge.
The contractor shall give his telephone no., contact addresses, etc. to the Department to contact him
during emergency/odd hours etc.
The contractor will be responsible to carry day to day as well as periodic maintenance, necessary to
ensure smooth and efficient performance/running of all equipments instruments installed at the
Sewage Treatment Plant.
He shall be responsible for maintenance/replacement of street light poles and light etc. also. All the
plant, building land, Sewage treated / untreated, etc. shall remain the property of Department.
Silent DG set and Transformer of suitable capacity for STP is in the scope of this contract.
1.15 Oil & Grease Schedule

Routine & preventive maintenance of electrical /Mechanical/ hydraulic/ machines & equipments is
to be carried out as per the operation & maintenance manual. Minimum oil & grease requirement
for Operation & maintenance of the Plant to be procured by the Contractor well in advance.

1.16 Routine, Preventive, Minor & Major maintenance of all Civil, Electrical, Mechanical,
hydraulic machines & equipments of the plant
The contractor should prepare schedule of daily maintenance & preventive maintenance of all the
equipments & machineries operated & run by him in the premises of the Plant. The schedule
should be as per the guidelines mentioned in the tender & as per the O& M manual.
The scope covers Routine, Preventive, Minor & Major maintenance of all major minor equipments
and machines in the Plant like Submersible pumps, Coarse & Fine screens Grit Removal
Mechanism, Channel gates, Decanters, Sludge pumps, Centrifuge feed pumps, Centrifuges, All
dosing systems including Chlorine Dosing equipment, etc.
The scope also covers Routine, Preventive, Minor & Major maintenance of all the instrumentation
system installed like PLC, Actuators, Flow meters level indicators etc.
The Contractor should also carry out Routine, Preventive, Minor & Major maintenance of all major
minor electrical equipments like Electrical Panels, Switch Gears, Power Cables, Control cables,
Changeover switches DG set, transformer, etc. so as to ensure uninterrupted round the clock
operation of the Plant.
The Contractor should maintain all civil structures including Administrative building, Store room,
Storm Drains, fencing boundary Wall, Roads & Parameters etc in a neat manner. He should
maintain all civil structures of the plant sturdy to complete the natural/ designed lifetime.
The contractor should carry out the safety audit of the plant & obtain necessary certificate from the
competent authorities.
This item includes all types of Routine, Preventive, Minor & Major maintenance of all Civil,
Electrical, Mechanical, hydraulic machines & equipments of the plant covering supply erection test
&trial run of the part/machine to be repaired/replaced with material & labour expenses, necessary
hardware’s, sundry materials, lubricant oils, power oils, grease other materials plus machining
charges, etc.
The contractor should procure all the spares required for all types of maintenances in advance. The
part/ equipment/machine to be repaired /replaced should be as per the DEPARTMENT approved
list & as per the O& M manual or as per the existing manufacturer’s brand.
1.17 RELEASE OF HAZARDOUS SUBSTANCES OR HAZARDOUS WASTE
The Contractor, after first notifying the PPCB shall be responsible for fulfilling all requirements
associated with any release of any substance into the environment (from the facility or the site) as
required by Applicable law or by any Legal Entitlement including but not limited to the notification
or reporting of releases / Hazardous substances or Hazardous Waste. The Contractor shall prepare a
memorandum evidence such notification or reporting and provide copies thereof to the Board,
along with any documents provided to the relevant regulatory agency regarding such release.
The contractor shall process and obtain the clearance of all such agencies however necessary
support and help should be provided by PWSSB/M.C. as required for the purpose, including all
clearances during 5 years O&M period. He shall be fully responsible to comply with all
requirements of Laws including hazardous substances, emission standards for air, discharge
standards for effluent oil, sub-soil pollution.
The contracting agency shall not release any hazardous/toxic materials inside the premises.
1.18 Technical Audit
The Department has the right to conduct a technical audit of the Facility and to perform any analysis
or inspection if deems necessary. The Contractor shall at his cost provide all assistance the
Department required to complete these inspections. Such audits may cover all or any of the
obligations of the Contractor, including without limitation,
· Verification of the system capacity and save for normal wear and tear during the O&M
Period

· Verification of the performance standards and useful life of the individual assets of the
Facility, save for normal wear and tear during the O&M Period
· Verification of the capacity of the Facility to meet Output Standards during the residual
life of the Facility and save for normal deterioration expected during such residual life
· Sampling, testing and verification of the Output Standards for treated sewage, sewage
losses
1.19 FACILITY VISITS
· At any time or at the end of each twelve month period, or at the initiative of the PPCB, a
visit shall be organized so that both parties can check the condition of the installations at
the facility.
· A report shall be drawn up to record the opinions of the both parties. The PPCB reserves
the right to call the equipment manufacturers or specialized technicians for these visits. All
expenses are to be borne by the contractor for the purpose.
1.20 OPERATION AND MAINTENANCE MANUAL
a) The contractor shall prepare a detailed program (referred to as O&M Manual) covering the
operation and maintenance of the treatment Plant as a whole. This program shall include the work
and activities described in this Chapter, as relevant to the specific items and technology. Not
withstanding the program submitted and approved, the Contractor is deemed to have tendered for
and covered in his price, the responsibility for operating and maintaining the treatment plant for
the full period of the contract, thereafter handing it over as specified.
b) The contractor shall provide 6 copies of draft O&M Manual of STP to the DEPARTMENT, at the
time of the commissioning of the project and on approval of draft, 10 copies of operation &
maintenance manual (along with soft copy in triplicate) shall be supplied by the contractor.
c) The O&M Manual for STP shall include the daily, weekly, monthly, quarterly, half yearly and
annual checks and remedies if necessary to be performed for effective operation of the plant,
elaborate detail, all operating and maintenance procedures and policies which are required,
advisable and / or necessary for the Facility to achieve full compliance with the operational
guarantees and to achieve maintenance and repair standard for the Facility which will ensure
compliance with the maintenance specifications. The O&M manual shall include interalia full
explanation of plant procedures and processes.
d) Without limiting the generality of the foregoing the O&M Manual shall include descriptions,
procedures and shall comply with the requirements, set forth in the provisions of the Bid
Documents.
e) The draft of the O&M Manual shall be subject to the review and approval of Department, which
shall have the right to make any changes and revisions to the O&M Manual as it may deem
appropriate. The Contractor shall revise such draft O&M Manual prior to the commencement of
the O&M period.
f) At the end of the construction period, the contractor shall revise the draft O&M Manual to reflect
any updates, changes or revisions it deems appropriate, inter-alia based on its experience and as
necessary to reflect any modifications or adjustments to the plant. Without limiting the above, the
contractor shall annually review, revise, update and modify the draft O&M Manual as may be
necessary or appropriate. Any revision to the draft O&M Manual shall be subject to the review and
approval of Department.

g) Department shall have the right to revise the draft O&M Manual as it may deem appropriate. The
contractor shall prepare and submit to Department, for its review and approval, 30 days prior to the
proposed date of commencement of O&M, a revised draft O&M Manual which reflects all
changes, revisions and modifications. The contractor shall prepare the O&M Manual, as approved
by the Department, prior to the start of O&M.
h). During the term of this Agreement, the contractor shall promptly notify Department of any
revisions, additions or modifications which he, in his professional opinion, believes should be
made to the O&M Manual, whether as a result of additional experience in operating and
maintaining the Facility, changes in influent quality or volume, changes or modifications to any
equipment, part, component or structure incorporated in the Facility. Such notification shall set
forth the reason for the proposed revision. Any proposed revision shall be subject to the approval
of the Department. In addition, during the term of this Agreement, Department shall have the right
to have relevant changes, revisions, or additions to the O&M Manual as it, shall deem appropriate
to ensure full compliance with the O&M Standards.
i). The contractor shall submit 10 copies of the final O & M manual along with a soft copy in Microsoft
Word Format for STP.
1.21 TAKING OVER
The plant will be taken over by Department on satisfactory completion of the Operation &
Maintenance period of the plant provided that
· The plant /equipment are in good, smooth running condition.

· The result of the treated wastewater quality (for last three months of operation) of the plant
is within the limits specified.
· In case of major repairs /replacement of equipment, the performance guarantee for such
unit/equipment is extended by six months from the date of putting back in to satisfactory
operation of such unit/equipment .In case such putting back is at the end of completion of
operation & maintenance period.
· All records of operation & maintenance are handed over to Department in proper
condition.
· The Third Party Inspection of the plant viz: Civil units, Mechanical units/equipments,
Electrical units/equipments, instruments, &all other Major & minor units/machines has to
be carried out & the defects unsatisfactory working performances of the equipments/
machines are to be corrected by the contractor at his own cost. The necessary Third Party
inspection Charges are also to be borne by the contractor.
· The Contractor should repaint the plant including all civil structures, mechanical, electrical
equipments/ units /structures as per the tender specifications.
· In case taking over is delayed on account of contractor's failure, the operation &
maintenance period will be extended further till it meets the requirement without any extra
cost to Department. The contractor will also be penalized for such delays.
1.22 Financial Terms and Conditions
If the actual energy consumption on account of reduced average actual treated effluent
during the energy consumption bill cycle period is more than average guaranteed power
consumption as per allotment on proportionate basis, then the excess energy consumption shall be
recovered from the agency as prescribed below.

During stabilization and operation & maintenance period electricity charges for electric energy
supplied through PSPCL grid and gen set shall be borne by the department to the extent of average
guaranteed energy consumption, the charges for the excess energy consumption shall be borne by
the agency. Electric energy consumption from PSPCL grid shall be charged as per bill raised by
PSPCL, however, electric energy consumption from genset (as per energy meter to be installed by
agency) shall be charged as per rate fixed by Engineer - in- charge (as per actual consumption of
diesel). All other consumable material and required staff for operation & maintenance will be
provided by bidder.
Daily consumption may not be based on proportional discharge but will be considered in steps as
under:-
Discharge: Energy consumption

40% (des. Disc.) : 60%
50% (des. Disc.) : 70%
60% (des. Disc.) : 80%
70% (des. Disc.) : 90%
>70% (des. Disc.) : 100%
This clause shall not be applicable during the stabilization period of three month. However, the
agency shall bear the cost of electricity along with diesel expenses etc, If the stabilization period
goes beyond three months. Along with this agency will maintain the power factor as per PSPCL
norms at all times.
The Sludge available from Sewage Treatment Plants shall be property of the contractor and
suitable credit for the same shall be considered by the contractor while offering his price bid. The
wastewater will not be sold by the Contractor. However, department is at liberty to do so, and
retain the proceedings, if any.
All sorts of Tool & Plant, required for proper operation & Maintenance of the plant shall
be arranged by the contractor at his own cost.

CONTRACT LIMITS
i) Pipe upto Inlet chamber from existing MPS shall be provided by the bidder and vertical
pipe of required puddle collar, vertical CI/ DI Pipe of required size, CI duck foot bend
horizontal length from proposed inlet chamber upto existing MPS and electromagnetic
waste water flow meter shall also be installed by the bidder.
ii) Treated waste water out let upto Drain/Receiving Body is in the scope of work. However
outlet for irrigation purpose shall be provided on this pipe by the agency as per
requirement of site.
iii) Handling of sludge is in this scope of work. Sludge sale/disposal is the responsibility of
the bidder. It shall also be the responsibility of contractor to remove the sludge from STP
area in case accumulation more than the capacity of sludge storage capacity platform. It
shall be the responsibility of the contractor to dispose off excess sludge in a manner and
place which shall not cause any nuisance or obstruction to general public.
iv) If the actual energy consumption on account of reduced average actual treated effluent
during the energy consumption bill cycle period is more than average guaranteed power
consumption as per allotment on proportionate basis, then the excess energy consumption
shall be recovered from the agency as prescribed below.
“During Stabilization for three months only, Operation and maintenance period electricity
charges for electric energy supplied through PSPCL grid and gen set shall be borne by the
department to the extent of average guaranteed energy consumption quoted by the agency.
If the actual energy consumption exceeds average guaranteed energy consumption, the
charges for excess energy consumption shall be borne by the agency. Electric energy
consumption for PSPCL grid shall be charged as per bill raised by PSPCL, however
electric energy consumption for genset (as per energy meter to be installed by the agency)
shall be charged as per fixed by Engineer-In-Charge (as per actual consumption of diesel)
in writing. All other consumable material and required staff for operation and maintenance
will be provided by the bidder. Daily consumption may not be based on proportional
discharge but will be considered in steps as under:-
Discharge: Energy consumption
40% (des. Disc.) : 60%
50% (des. Disc.) : 70%
60% (des. Disc.) : 80%
70% (des. Disc.) : 90%
>70% (des. Disc.) : 100%
“This clause shall not be applicable during the stabilization period of three months.
However, the agency shall bear the cost of Electricity along with Diesel expenses etc.if the
stabilization period goes beyond three months. However, the clause will be applicable for
O & M Period. Along with this, Agency will maintain the Power Factor as per PSPCL
norms at all times.”
v) Water supply pipe line for STP for drinking and with general use i.e. Toilet/ Chlorination
and washing should be laid by the from the proposed small bore T/Well in STP complex.
Providing and installing small bores T/Well in also in scope of the work complete in all
respect as under

1 Size of bore = 125 mm i/d
2 PVC casing Pipe/Filter = 110 mm i/d
3 Pump = Submersible pump set (Suitable capacity)
4 Pump out water = Portable drinking water after testing from accredited
laboratory
vi.) Collection & transportation of screening, Grit within 5 Km from STP site.
vii) Disposal of scour flow from various units & waste water from toilet upto proposed main
pump station.
viii) Contractor scope starts from outgoing of HT/LT energy meter.VCB & MCCB are not
interchangeable as they are used at different voltage level namely HT &LT respectively.
Assembly of 11 KV lightening arrestor, isolation and DO fuse shall be accepted in case of
HT panel upto 250 KVA load.
ix.) The Type of starter for motor shall be as under:-
(a) Up to 10 HP DOL starter
(b) Above 10 HP & upto 50 HP – star- Delta Starter
(c) Above 50 HP auto transformer starter
(d) Above 75HP starter-rotor
x) Height of boundary wall shall be 1.75 m. above formation level of site to be decided by
Engineer – in - charge, keeping in view the site conditions. DPC level of boundary wall
shall be at road level outside adjoining .The X- section drawing of boundary wall shall be
subject to approval of Superintending Engineer PWSSC, Jalandhar prior to start of
construction.
xi) All the Filtrate from the centrifuge, sludge drying Beds, sludge plate-form, toilet primary
treatment unit shall be transferred to proposed main pumping station by Gravity.
(xii) Power factor shall be as per norms of PSPCL.
(xiii) Power required during construction work shall be arranged by the bidder itself.
(xiv) Internal Roads shall be of interlocking with defect liability period of 5 year.
(xv) O&M period shall be 60 Months including 1 year defect liability period.
(xvi) Testing of effluent sample other than conducted by PPCB shall be done from any NABL
accredited laboratory once in a month of the parameters prescribed by PPCB. Charges for
the same shall be reimbursed to the Agency.
(xvii) Minimum manpower for O&M shall be as under:-
-Plant manager cum chemist – 1 no.
-Pump operator-3 no. (One no. per shift) + rest reliever
-Sewerman-cum-Chowkidar-1No.

2.00 DESIGN PARAMETERS, DESIGN & DRAWINGS
2.1 Brief Description of the Work:
The projects have been formulated as a part of the Water Supply & Sewerage at Balachaur
distt.Shaheed Bhagat Singh Nagar under PIDB. Punjab Water Supply & Sewerage Board
Chandigarh is the implementing agency for the project. The objective of this project is to
enhance the Sewerage Facility & Water Supply in the Balachaur for improvement
environmental & hygienic conditions. The finance for execution of the works will be made
available by the Govt. of Punjab through PIDB/BUCIP.
Punjab Water Supply & Sewerage Board being implementing agency for this project, invites
tenders for the proposed works to implement this project on turnkey.
This tender document has been prepared for Survey Soil Testing, design, supply and
construction, installation, commissioning of one No.4 MLD Sewage Treatment Plants
capacity based on any suitable, sustainable and proven technology along with campus
development works including other appurtenant works ”on turnkey basis. Including
Commissioning & trail run & Stabilization for three months or more & 60 months Operation
& Maintenance.
2.2 Design & Drawings
The detailed design/working drawings shall be submitted in four copies by the successful
contractor within 15 days from issue of Letter of Intent (LOI) to Punjab Water Supply &
Sewerage Board which will be approved by Engineer-in-Charge before the start of execution
of work. Contractor is liable to provide 6 (Six) sets of approved design and drawings to
Engineer-In-Charge along with soft copies and tracings of STP.
If changes in the submitted design/drawings are required, Engineer-In-Charge may
either himself do so prior to approval or may request the contractor to submit the design /
drawings after making the required amendments.
(i) On submission these designs and drawing will be reviewed by the Department/
Engineer-In-Charge or his representative and he may suggest modification, alteration,
if any, which shall be promptly complied with by the contractor.
(ii) After satisfying himself the Engineer-In-Charge will accord approval to the designs,
detailed drawings and detailed specifications. The contractor shall then submit three
CD sets of final designs, calculations, detailed drawings and specification for all the
works duly bound for incorporation in the contract which will be incorporated and
form a part of the contract. Such approval shall however not relieve the contractor of
his responsibilities of the correctness of the designs, drawings and specifications and
he shall be fully responsible for that.
(iii) On completion of the contract he shall provide the Engineer-In-Charge with fully
dimensioned drawing of the whole installation and construction (5 quintuplicate sets)
along with 2 no of soft copy of STP embodying and alterations and amendments that

may have been agreed upon and executed. The contractor shall withdraw any worker
or supervisor etc, only after the consent of the Engineer-In-Charge.
2.3 DESIGN PARAMETERS:

All the design shall be carried out as per guide lines laid down in the Sewerage Manual
–latest edition published by the Ministry of Urban Development Government of India and as per
provisions laid down in the relevant I.S. codes published by the Bureau of Indian Standards.
Specifications of some important parameters are as under:
2.3.1 Gravity Mains & Pressure Mains
Gravity pipe: Manning’s equation V= 1/n R 2/3 S 1/2 ,

Roughness factor n= 0.011 new pipe
n= 0.017 old brick sewer
Minimum velocity 0.60 m/s initial flow
0.80 m/s ultimate flow
Maximum velocity 3.00 m/s
Maximum depth d/D= 0.8 at ultimate peak flow
Pressure pipe: Hazen Williams V= 0.85 C R 0.63 S 0.54

Roughness factor C= 100 new cast iron pipe
C= 80 old cast iron pipe
C= 110 PSC pipes
Minimum velocity 0.8 m/s
Maximum velocity 3.0 m/s
2.3.2 Screens & Screen Channel As per specification 22.1
2.3.3 Electrical Load capacity

Main Transformer, Pumping Plant, starters and other electrical equipments are designed
for peak flow electrical load requirement. Transformers are provided with 100% standby
arrangement with pumping plant have been provided with 50% standby arrangement for
the peak flow channels. Adequate provisions for spaces have also been made. Genset for
STP having 100% capacity of working load for peak flow demand.
2.3.4 Civil construction

· Provisions laid down in IS-456 (2000) latest edition with upto date amendments
has been followed for structural designs.
2.3.5 Site Information

Tentative layout plan of land is being made available along with tender document.
Contractors are advised to inspect the site before tendering. Tenderer should consider
worst spring level/ sub soil water condition for structural design of structures.
The maximum safe Bearing capacity of soil strata shall be taken considering available
and worst water level at site. Net safe allowable bearing capacity will be taken
maximum 8.6T / m2 for design purpose. If bearing capacity is found less than 8.6T/ m2,
the same will be considered in the design. The success full bidder shall get the bearing
capacity tested. Any financial claim on account of difference of bearing capacity shall
not be entertained.

· Land Requirements:- The acquisition of 2.00 acre land for construction of STP has been
acquired but Contractor should note that if site is changed due to any reason no extra
payment shall be made by the department.
b. The site information in respect of different levels is given in the table below:-
(All levels are in meters)
Sr. Name of Site Av. G.L. Formation Worst PSL F.S.L of B.L. of HFL
No. Level spring drain drain
level
1. Balachaur 97.50 98.10 88.50 76.50 97.40 95.90 97.11
C. Contractor should note that treated water have to be discharged into nearby receiving body
through D.I. K-9 pipe / RCC already laid by PWSSB. So sufficient margin in rates be
kept for this. The distance from STP site to receiving body is minimum 100 mtr.
Approximately.
2.4 Design flow for Construction of STP is 4.00 MLD is as under.

Flow Measurement
2.4.1 Construction of 4.00 MLD capacity STP.
Kartarpur
Flow 2032 2047
MLD LPS MLD LPS
Average 4.00 46.29 6.00 69.44
Peak (2.50) 10 115.74 15.00 173.60
2.4.2 Degree of Treatment Required
Effluents from the plant may be disposed off into the Beas Pind, Rehampur Drain, when not used
for land irrigation. The degree of treatment required stipulates the minimum quality of treated effluent
after biological treatment to be either equal or better than:
Sr.No Parameters Effluent Characteristics

1. Temperature Shall not exceed 5 0c above the
receiving water temperature
2. pH 5.5-9.00
3. Biochemical Oxygen Demand (as BOD5) at 200c <10 mg/l
4. COD(Chemical Oxygen Demand) <50 mg/l
5. Total Suspended Solids < 20 mg/l
6. Fecal Coliforms as per NGT court order < 100 MPN/100 ml
7. N-Total <10 mg/l
8. Ammonical Nitrogen – (NH4-N) <5 mg/l
9. (Po4P) <1 mg/l

Note: Treated sewage quality shall be checked for composite samples with at least 95% compliance
in a month.
2.4.2.1 Functional Units of Sewage Treatment Plants
The Treatment Plant shall be constructed based on any suitable, sustainable and proven
technology so the functional unit shall be decided after approval of technology of STP.
2.4.2.2 Soil Investigation

Actual detailed soil investigation shall be carried out by the contractor at his own cost and
structural design of units shall be based on the test report but in no case the structures shall be
designed considering bearing capacity of soil more than 8.6 MT/m2.
MINIMUM DIMENSIONAL REQUIREMENT FOR BUILDING
Sr.No. Buildings Min carpet area Minimum clear height above plinth
required, Sqm level with beam slab, mix
(4.00 MLD)
1 Operations Building
a. MEP Room Adm. Block PLC & 44 3.66 mtr (Shutter upto ceiling be
MCC Room provided the MCC room to
facilitate movement & shifting of
various machinery and equipments)
b. Operations Office (toilets + store) 3.66 m
2 Workshop/Store Room 15 3.66 m.

3 Chlorine room/ Toner Room 25 3.66 m.
4 Sludge Pump House As per Design 3.66 m.
approved by Engineer
in Charge as per
requirement
5 Sludge Sump As per Design 3.66 m.
approved by Engineer
in charge as per
requirement
6 Blower Room (Shed) Blower will be fixed on a platform covered from top and all
four sides with sheets to prevent damage from rains etc.
However, proper ventilation should be provided in the
enclosure/ housing.
7 Staff Quarter (as per 30 3.66 m
requirement)
8 Meter Room 8.00 3.66 m

However it may be ensured that the sizes of the units of operations building (MEP, PLC and MCC Room
operations office (Toilet + Store workshop/store room is meeting all the requirement & provision as per
approved DNIT.
Note: Any other building if required as per technology of the STP shall be constructed as per
requirement.
2.4.4 List of major chlorination equipment
Sr. Particulars 4.00 MLD

No. capacity
1 Chorine Tonner (working+ standby+ transit+ storage) 2 (1w+1s)
2 Tonner roller 2
3 Auto changeover system (from working to standby unit) 1
4 Floor mounted vacuum feed chlorinator of required capacity consisting 2 (1w+1s)

gas filter, vacuum & gas regulating valve, pressure vacuum relief valve
with safety vent, automatic proportionate gas feed rate valve, flow meter,
chlorine gas pressure indicator, vacuum indicator etc.
5 Water Supply pumps of required capacity & head 2 (1w+1s)
6 Diffuser assembly at the inlet of chlorine contact tank suitable to fit in 1
RCC channel
7 Provision for manual Hoist along with Tripod/ Girder arrangement for 1
STP.
8 Ammonia torches 4
9 Emergency repair kit for tonners 2
10 Electronic Chlorine leak detector 3
11 Residual chlorine detector 1
12 Relay based annunciator plant control panel 1
13 Water shower arrangement 1 Job
Above given equipment list is indicative only.
Contractor will design the chlorinator system considering the scope of work & applicable safety
norms and will supply the complete chlorination system. Any safety approval from the regulatory
body, if required will be provided by the contractor on approval of Engineer-in-charge.

3.00 DESIGN DIMENSIONS OF VARIOUS UNITS
Note: - Filling this performs is mandatory
3.1. 4.00 MLD capacity
Sr. Unit No. Length, Width, Liquid Free board, Remarks

m m depth, m m if any
Sewage Treatment Plant
based on any suitable
sustainable and proven
technology.
1 As per tenderer proposal
10
11
12
13
Note: Contractor should fill the above unit dimension sheets including standby arrangement as per his
process design.
_________________________________
(Signature & stamp of bidder/contractor)

4. DETAILS OF INTERCONNECTING PIPES & CHANNELS
Note: - Filling this performs is mandatory
4.1 4.00 MLD capacity
Sr. From Unit To Unit Pipe diameter/ Type/MOC/Class Remarks if any

channel dimensions
Note: Contractor should fill the above interconnecting pipe/channel details sheets as per his process
design.
________________________________
(Signature & stamp of bidder/contractor)

5. CALCULATION OF POWER LOAD
Note:- Filling this performs is mandatory
6.1 Calculation of power load for
For 4.00 MLD

SN Description Qty. Load
Capacity
A Equipments of STP as per design & technology
(give details)
1 Mech. screen
(Rotary Drum Type)
2 Conveyer system
3 Detritor
4 Grit removal mechanism
5
6
7
8
9
10
11
B Luminaries
Along boundary
In premises
Pump house, DG room, Control room
Administrative building & Laboratory
Total A+B =_______________ KW

6. FUTURE CAPACITY OF STP FOR YEAR 2047
Annexure 1
Sr. No. Description Future capacity of

STP in 2047
1 Balachaur 6.00 MLD

7. CIVIL STRUCTURAL WORKS REQUIREMENTS
7.1.1 Design Submissions

Complete detailed design calculations & drawings of foundations and superstructure together with
general arrangement drawings and explanatory sketches shall be submitted to the Engineer-In-
Charge. Separate calculations for foundations or superstructures submitted independent of each
other shall be deemed to be incomplete and will not be accepted by the Engineer-In-Charge.
The design considerations described herewith establish the minimum basic requirements of plain
and reinforcement concrete structures, masonry structures and structural steel works. However,
any particular structure shall be designed for the satisfactory performance of the functions for
which the same is being constructed. The Contractor shall also take care to check the stability.
7.1.2 Design Standards
All designs shall be based on the latest International or Indian Standard (IS) Specifications or
Codes of Practice and PWD book of specifications. The design standards adopted shall follow the
best modern engineering practice in the field based on any other international standard or
specialist literature subject to such standard reference or extract of such literature in the English
language being supplied to and approved by the Engineer-in-charge’s. In case of any variation or
contradiction between the provision of the IS Standards or Code and the specifications given with
the submitted tender document, the provision given in the Specification shall be followed.
7.1.3 Design Loadings
All building and structures shall be designed to resist the worst combination of the following
loads/stresses under test and working conditions these include dead load, live load, wind load,
seismic load, stresses due to temperature changes, shrinkage and creep in materials, dynamic
loads and uplift pressure.
7.1.3.1 Dead Load
This shall comprise all permanent construction including walls, floors, roofs, partitions, stairways,
fixed service equipment and other items of machinery. In estimating the loads of process
equipment all fixtures and attached piping shall be included, but excluding contents shall be
considered.
The minimum loads shall be considered in design of structures as per ISI code with latest
amendments.
7.1.3.2 Live Load

Live load shall be in general as per IS 875. However, the following minimum loads shall be
considered in the design of structures
Sr.No. Location Live Loads
1 Floor supporting pumping machinery 1000 kg/sqm
2 Storage, Maintenance Bay, Air Blower 750 kg/sqm
3 Platform, Staircase, Corridors, Walkways 500 kg/sqm
4 Toilet 200 kg/sqm
5 Roof Slab 150kg/sqm
In the absence of any suitable provisions for live loads in IS Codes or as given above for any particular
type of floor or structure, assumptions made must receive the approval of the Engineer-In-Charge prior to
starting the design work. Apart from the specified live loads or any other loads due to material stored any
other equipment load or possible overloading during maintenance or erection/construction shall be
considered and shall be partial or full whichever causes the most critical condition.
7.1.3.3 Wind Load

Wind loads shall be as per IS: 875- latest edition with update amendments..
7.1.3.4 Dynamic Load

Dynamic loads due to working of plant items such as pumps, blowers, compressors, switch gears, traveling
cranes, etc shall be considered in the design of structures.
7.1.3.5 Other Loads

In addition to earth pressure and water pressure etc., the surcharge of 1 Ton/sq.m shall be taken into
account in the design for channels, tanks, pit etc.
7.1.3.6 Earthquake Load
This shall be computed as per IS: 1893 (with latest amendments)
7.1.4 Joints
Movement joints such as expansion joints, complete contraction joints, partial contraction joints
and sliding joints shall be designed to suit the structure as per relevant IS code provisions.
Expansion joints of suitable gap at intervals not more than 30 m shall be provided in walls, floors-
and roof slabs of water retaining structures.
Construction joints shall be provided at right angles to the general direction of the member. The
locations of construction joints shall be decided on convenience of construction. To avoid
segregation of concrete in walls, horizontal construction joints are normally to be provided at
every 2 m height, PVC water stops of suitable type and minimum 230 mm width, 6 mm thick
shall be used for walls and base slabs.
7.1.5 DESIGN CONDITIONS FOR UNDERGROUND OR PARTLY UNDERGROUND LIQUID

RETAINING STRUCTURES

All underground or partly underground liquid containing structures shall be designed for the
following conditions:
Ø Liquid depth up to full height of wall: no relief due to soil pressure from outside to be considered.
Ø Structure empty (i.e. empty of liquid, any material, etc) full earth pressure including saturated
condition and surcharge pressure wherever applicable to be considered.
Ø Partition wall between dry sump and wet sump to be designed for full liquid depth up to full height
of wall
Ø Partition wall between two compartments to be designed as one compartment empty and other full
Ø Structures shall be designed for uplift in empty conditions with the water table indicated in the
geotechnical report or high flood level, whichever is maximum. No reduction factor for the uplift
force shall be considered.
Ø The dead weight of the empty structures should provide a safety factor of not less than 1.5 against
uplift pressures during construction and in service.
Ø Wall shall be designed under operating conditions to resist earthquake forces from earth pressure
mobilization and dynamic water loads;
Ø Underground or partially underground structures shall be checked against stresses developed due
to any combination of full and empty compartments with appropriate ground/uplift pressures from
below to base slab
Ø The walls and base slabs shall be designed for saturated earth/water pressure corresponding to high
flood level or finished plot level whichever is higher
7.1.6 FOUNDATION
Ø The minimum depth of foundations for all structures, equipment's buildings and frame foundations
and load bearing walls shall be as per IS: 1094 latest edition with upto date amendments.
Ø The earth fill above virgin ground level till formation level shall be taken as a surcharge load and
shall be added in the loads coming on foundations appropriately
Ø Care shall be taken to avoid the foundations of adjacent buildings or structure foundations, either
existing or not within the scope of this Contract Suitable adjustments in depth location and sizes
may have to be made depending on site conditions. No extra claims for such adjustments shall be
accepted by the Department.
Ø Special attention is drawn to danger of uplift being caused by the ground water table
Ø Plinth level of all structures/top of tanks shall be atleast (500) mm above than the formation level.
7.1.7 DESIGN REQUIREMENTS
The following are the design requirements for all reinforced or plain concrete structures:
Ø Plain cement concrete for building including water retaining structures shall be as per IS: 456 &
IS: 3370 with latest amendments.
Ø All structural reinforced concrete shall be with a maximum 40 mm aggregate size for footings and
base slabs and with a maximum 20 mm aggregate size for all the Water Retaining Structures &
other structural members.
Ø All liquid retaining structures shall be designed as per IS: 3370. The minimum grade of concrete
shall be M30.
Ø All Buildings, Pipe Pedestals, Thrust Block, Pump Foundation & other structures shall be designed
as per IS-456. The minimum grade of concrete shall be M25.

Ø The maximum free water cement ratio shall be as per IS 3370 latest edition with upto date
amendments for all liquid retaining structures.
Ø The amount of reinforcement in each of the two directions at right angles within each surface zone
should not be less than the minimum specified as IS: 3370 or IS: 456 whichever is applicable for
the type of structure.
Ø Use of pressure relief valves to reduce uplift pressure due to ground water table shall not be
allowed.
Ø All buildings shall have a minimum 0.90 m wide, 100mm thick plinth protection paving in M15
grade concrete or stone slabs/tiles. All plinth protection shall be supported on well-compacted
strata.
Ø The minimum cover, bar diameter, bar spacing, width & depth of beam and minimum thickness of
wall for liquid retaining structure including base slab of liquid retaining structure should be as per
IS:456 and IS:3370 with latest amendments..
7.1.11 MATERIALS IN GENERAL
The term" materials" shall mean all materials, goods and articles of every kind whether raw, processed or
manufactured and equipment and plant of every kind to be supplied by the Contractor for incorporation in
the Works.
Expect as may be otherwise specified for particular parts of the works the provision of clauses in
"Materials and Workmanship" shall apply to materials and workmanship for any part of the works. All
materials shall be new and of the kinds and qualities described in the Contract and shall be at least equal to
approved samples.
As soon as practicable after receiving the order to commence the works, the Contractor shall inform the
Engineer-In-Charge’s of the names of the suppliers from whom he proposes to obtain any materials but he
shall not place any order without the approval of the Engineer-In-Charge’s which may be withheld until
samples have been submitted and satisfactorily tested. The Contractor shall thereafter keep the Engineer-
In-Charge’s informed of orders for and delivery dates of all materials. Materials shall be transported
handled and stored in such a manner as to prevent deterioration damage or contamination failing which
such damaged materials will be rejected and shall not be used on any part of the Works under this contract.
7.1.11.1 Cement
v ISI Marked, Ordinary Portland cement shall be of Grade 43 as per IS:8112 or Portland pozzolona
cement (fly ash based ) as per IS 1489 (Part-1), in Bags of 50 Kg each (net)
v Each Bag should bear ISI certification mark.
v The bidder shall submit attested photocopies of license granted by BIS authority for marking the
cement with ISI certification mark. The license should clearly indicate the validity & class covered
in it.
v Cement manufactured in mini cement plants shall not be accepted.
v Ready mixed concrete (R.M.c)/ Automatic concrete batching plant to be used with the approval of
Enguineer-in-Charge.

7.1.11.2 Steel Bars for Concrete Reinforcement
v ISI marked, high strength deformed steel bars (CTD bars) or TMT plant rolled bars grade FE-500 as
per IS: 1786.
v The bidder shall procure steel reinforcement bars conforming to relevant IS codes from main producers.
The contractor shall have to obtain, and furnish test certificates to the Engineer in Charge in respect of
all supplies of steel brought by him to the site of work. Samples shall also be taken and got tested by the
Engineer in Charge as per the provisions in this regard in the relevant IS codes. In case the test results
indicate that the steel arranged by the contractor does not conform to IS codes, the same shall stand
rejected and shall be removed from the site of work by the contractor at his cost within a week time
from written orders from the Engineer in Charge to do so.
i) The steel reinforcement shall be brought to the site in bulk supply of 10 tonnes or more or as
decided by the Engineer-in-charge.
ii) The steel reinforcement shall be stored by the contractor at site of work in such a way as to
prevent distortion and corrosion and nothing extra shall be paid on this account. Bars of different
sizes and lengths shall be stored separately to facilitate easy counting and checking.
iii) For checking nominal mass, tensile strength, bend test, re-bend test etc specimen of sufficient
length shall be cut from each size of the bar at random at frequency not less than that specified
below:
The bidder shall submit attested photocopy of license granted by BIS authority to the manufacturer for marking the
steel with ISI certification mark. The license should clearly indicate the validity & class covered in it. The steel
procured only from primary steel producers (who produce steel using iron ore as basic raw material) and have
integrated plant such as SAIL, RINL, IISCO, TISCO, JINDAL,STEEL POWER ltd etc. shall be used.
7.1.12 SAMPLES AND TESTS OF MATERIALS
The Contractor shall submit samples of such materials as may be required by the
Engineer-In-Charge and shall carry out the specified tests directed by the Engineer-In-Charge at the site or
at the supplier's premises or at the laboratory approved by the Engineer-In-Charge. Approved laboratory
for material testing are any public funded institution of National reputation or any other laboratory
approved by Punjab Water Supply & Sewerage Board.
Samples shall be submitted and tests carried out sufficiently early to enable further samples to be
submitted and tested if required by the Engineer-In-Charge’s.
The Contractor shall give the Engineer-In-Charge’s seven days' notice in writing of the date on
which any of the materials will be ready for testing or inspection at the supplier's premises or at a
Laboratory approved by the Engineer-In-Charge’s. The Engineer-In-Charge’s shall attend the test at the
appointed place within seven days of the said date on which the materials are expected to be ready for
testing or inspection according to the Contractor, failing which the test may proceed in his absence unless
instructed by the Engineer-In-Charge’s to carry out such a test on a mutually agreed date in his presence.
The Contractor shall in any case submit to Engineer-In-Charge’s within seven days of every test such
number of certified copies (not exceeding six) of the test results as the Engineer-In-Charge’s may require.
Approval by the Engineer-In-Charge’s as to the placing of orders for materials or as to samples or tests
shall not prejudice any of the Engineer-In-Charge’s Powers under the Contract. The provisions of this
clause shall also apply to materials supplied under any nominated sub-contract.

7.1.13 ORIENTATION
The works shall be carried out in order to be compatible with the existing infrastructural facilities, inlet and
outlet pipe work/channels and nearby water bodies. Underground services requiring to be relocated in
order to accommodate the proposed site layout shall be relocated by the Contractor to alignments approved
by the Engineer-in-charge’s.
7.1.14 CABLES AND PIPEWORK TRENCHES
Cables and pipe work trenches shall generally be constructed in reinforced concrete. However, 500mm x
500mm size or small trenches, not on fill may be constructed in 350mm thick brick masonry (1:5). The
trenches will be plastered internally and externally in cement mortar (1:4).
Trenches within the buildings or Plant areas shall be covered with MS chequered plates, suitably painted
and that outside the buildings shall be covered with M20 pre-cast RCC covers. The trenches shall be
suitably sloped to drain rainwater. Layout of trenches outside the buildings shall allow space for
construction of future trenches where necessary with due consideration for planning for future
developments. This aspect shall be brought to the notice of the Engineer-in-charge’s while planning the
works.
7.1.15 PIPES AND DUCTS
RCC ducts for drainage shall have adequate cover while laid under roads. Access shafts, where required
shall not be of size less than not less than 600 mm x 1000 mm. All drains (except storm water drains
adjacent to roads and effluent channels) shall be covered and designed structurally for appropriate loads.
7.1.16 BUILDINGS AND OTHER STRUCTURES

All the building and structure works shall generally comply with the following Department’s Requirements
unless otherwise specified elsewhere:
· All building works shall be reinforced concrete framework with concrete floors and roofs. (Except
staff quarters which are as per PWD book of specifications.)
· All internal partition walls except for toilet shall be in 230mm thick brick masonry built in cement
mortar 1:5. Toilet partition walls shall be in 115mm thick brick masonry built in cement mortar
1:5.
· Toilet floor slab other than ground floor toilets shall be filled with brickbat coba (broken bricks in
lime) and provided with waterproofing as per the specifications of an approved specialist
waterproofing company. In all the toilets the height of glazed tiles shall be provided upto 7’-0” on
walls.
· The finished floor level in toilet areas shall be 25 mm below general finished floor level elsewhere
in the building.
· All staircase shall have 25 mm thick chequered mosaic tiles for treads and 25 mm thick plain
mosaic tiles of approved shade for risers set in cement mortar or lime mortar to give an overall
thickness of 50 mm.
· All floor cut-outs and cable ducts, etc. shall be covered with precast concrete covers in outdoors
areas and mild steel chequered plates of adequate thickness in indoor areas. All uncovered
openings shall be protected with galvanised MS hand railing.
· The railing should be of MS pipe suitable painted with epoxy paint having a life of approximately 6
years.
· For the entire finished roof surface shall have adequate slope to drain quickly the rainwater to
rainwater down take inlet points.

· For roofing drainage, CI rainwater down takes with CI bell mouth and MS grating at top shall be
provided. For roof areas up to 40 sqm minimum two nos. 100 mm diameter down take pipes shall
be provided. For every additional area of 40 sqm or part thereof, at least one no. 100 mm diameter
down take pipe shall be provided.
· Top surfaces of chajjas and canopies shall be made waterproof by providing a screed layer of
adequate slope or application of an approved roof membrane and sloped to drain the rainwater.
· All doors, windows, rolling shutters shall have lintels above. Chajjas protection to “lintels on
external walls shall be such as to prevent the rainwater splashing into the building. The minimum
width of chajjas for doors, windows, and rolling shutter shall be 750 mm, 600 mm, and 900 mm
respectively.
· All concrete channels and ducts use for conveying liquid shall have inside width not be less than
500 mm. All open channels shall be provided with hand railings. Also all such channels, which
.are more than 1000 mm above finished plot level, shall be provided with walkways for access.
· Kerbs to be provided below the hand railing on the catwalks/pathways should be as per relevant
sections of Factory Act.
Wherever equipment and machinery are to be moved for inspection, servicing, replacement etc.,
Suitable movable three way E.O.T. Gantry of minimum required capacity of as required
shall be provided with monorail and all other operating equipment taken as under:-
i) For upto 5MLD STP:- It is mentioned that wherever equipment and machinery are to be
moved for inspection, servicing, replacement etc., provision for manual Hoist along with Tripod/
Girder arrangement instead of EOTs shall be provided.
ii) For above 5MLD STP:- It is mentioned that wherever equipment and machinery are to be moved for
inspection, servicing, replacement etc., suitable movable three way E.O.T. Gantry of minimum capacity of
three way E.O.T. Gantry should be 5 tonnes, or more as required shall be provided with monorail and all
other operating equipment.
· The capacity of the crane shall be determined by the contractor by verifying the load of equipment to be
lifted and approved by Engineer- in – charge.-+
· The design of buildings shall reflect the climatic conditions existing on site.
· Process buildings shall be as far as is possible permit the entry of natural light.
· Emergency exit doorways shall be provided for all buildings in order to comply with local and
international regulations. Stairways and paved areas shall be provided at the exit points.
· The side walls of buildings shall, except those used for storage and handling of Chlorine gas
comprise at least 15% ventilation areas. Ventilated brickwork or louvres shall not be used where
the ingress of driven rain could affect plant or stored materials.
· All walkways, staircase, platforms of buildings shall be minimum 1200 mm wide and will be
provided with hand railing on one or both sides as required.
· The floor shall generally be made of 150 mm thick concrete slab on grade with 230 mm thick
rubble soling and polyethylene sheet. The grade slab shall be provided with TOR 8 mm
reinforcement Bars at 200 mm c/c both ways.
· All hardware fittings and fixtures for doors, windows and louvers (e.g. Hinges, bolts, locks, latches,
stay doorstops, door closers, floor springs) shall be heavy type matching to the size and weight of
the door/window/ventilator shutters. These shall operate easily without hindrance secure properly
without jamming, require nominal maintenance durable under prevailing site/weather conditions.
· Suitable steps and/or ramp with overhead RCC Canopy shall ‘be provided as per requirement, at
the entrances of the buildings.
· Plaster- External Plaster - 12.5 mm thick in C.M. 1:4

Internal Plaster - 20 mm thick in C.M. 1:4
Ceiling Plaster - 6 mm thick in C.M. 1:3
· Painting - Internal Painting - 3 Coats of Oil Bound Distemper
External Painting - 3 Coats of Cement based Snowcem
Ceiling Painting - 2 Coats of oil bound distemper
· P.C.C. plinth protection aprons of width not less than 900mm should be provided all around of all
Civil Structures.
· Colour scheme for RCC structure and pipes shall be as per letter No. PWSSB-2015Q.C/6296-99
dated 24.04.2015.
· Annexure “CC” Note:- Filling of this form is mandatory for the contractors
8.00 Earthwork, Plain Cement Concrete, Reinforced Cement

Concrete, Brick Masonry and Plastering
General
All the works pertaining to Earthwork, Plain Cement Concrete, Reinforced Cement
Concrete , Brick Masonry & Plastering shall be carried out strictly as per Punjab PWD
Specifications, latest relevant ISI Codes, Manual of Sewerage & Sewage Treatment &
Manual of Water Supply & Treatment Published by Central Public Health & Environmental
Engineering Organization (CPHEEO), all of latest editions and specifications contained in

the tender document & also those based on good engineering practices. In case of any doubt /
clarification, the decision of Engineer – in – Charge shall be final.
8.1 All surplus soil/earth shall be transported and disposed off as directed by the Engineer-in-charge
within 5 kms. In case the excavated material falls short of requirement, the backfill soil/earth
shall be taken from the other site/ borrow pits approved by the Engineer in charge. The rates
quoted by the contractor shall be deemed to be inclusive of all such works
8.2 A permanent baseline, cross lines & bench marks shall be established to serve as reference.
8.3 All excavated materials obtained from excavation shall be Departments property.
WHEREVER, REFERENCE TO VARIOUS ISI CODES HAS BEEN MADE IN THE TECHNICAL
SPECIFICATIONS, IT SHALL MEAN THE LATEST EDITION OF THE RELEVANT CODE.

9.00 Piping
9.1 General
The specifications given under this clause shall cover guide lines for providing all types of pipes for water
supply, sewerage, rising mains, plumbing, interconnecting pipes in water, wastewater treatment units etc.
The diameters and types of pipes shall be as described in the approved drawings. The pipes shall include
all types of pipes. All the materials shall be as per relevant Indian Standards. The specials and fittings like
SV, FH etc. shall be installed in locations as per approved drawings or as directed by Engineer-in-charge.
The work includes supply of all types of pipes at the site of work, road cutting and remaking, excavation of
trenches in all types of soil, lowering of pipes into the trenches, concrete bedding where specified, aligning
to line and grade, jointing, testing, back filling of trenches to meet the requirements of Indian Standards
codes of practices in a best workmanlike manner.
The Punjab PWD Specifications/IS Codes should be followed for work of pipe laying.
9.2 Puddle Collars
D.I double flange Puddle Collars shall be provided wherever C.I/D.I pipe has to pass through RCC work.
Puddle Collars shall be provided of sufficient length and puddle height.
The quality and thickness of puddle collar shall be asper relevant I.S. code with latest amendments.
9.3 HDPE pipes
Jointing
The HDPE pipes shall be jointed properly with HDPE socketted specials to get smooth inner side surface
without any extrusion to avoid any obstruction to flow of wastewater. If in any particular case butt welding
has to be done, smooth inner surface of pipe without intrusion inside shall be ensured.

SPECIFICATIONS OF MATERIAL
9.4 (A) SPECIFICATIONS OF MATERIAL
NOTE: - All IS codes referred here are of latest edition with upto date amendments.
1. GLAZED STONE WARE PIPES AND FITTINGS
v Glazed stoneware pipes ISI marked as per IS: 651, SP-1 in standard length of
600mm.
v The pipes shall be ISI marked.
v The bidder shall submit attested photocopy of license granted by BIS authority for
marking the pipes with ISI certification mark. The license should clearly indicate the
validity & class covered in it.
2. PRECAST CONCRETE PIPES (WITH AND WITHOUT REINFORCEMENT)

WITH HDPE LINING
v ISI marked as per IS 458 spigot and socketed type reinforced cement concrete pipes
with rubber ring joints as per Indian Standard. Rubber ring chord shall confirm to type-
2 as per IS 5382. The Pipe shall be lined with 3mm thick HDPE lining.
v The bidder shall submit attested photocopy of license granted by BIS authority to the
manufacture for marking the pipes with ISI certification mark. The license should
clearly indicate the validity & class covered in it.
3. PRE CAST CONCRETE MANHOLE COVER AND FRAME

v Circular RCC Manhole Cover & Frames shall be ISI Marked as per IS: 12592. The
material should satisfy the load requirement of relevant IS code.
v Fibers should be added as per relevant IS code.
v All Circular RCC Manhole Cover & Frames shall be ISI Marked only.
v The material should be inscribed with PWSSB in casting as approved by Engineer–In-
Charge.
v The bidder shall submit attested photocopy of license granted by BIS authority for
marking the RCC Manhole Covers & Frames with ISI certification mark. The license
should clearly indicate the validity & class covered in it.
v 16 mm dia bars may be used in hooks for EHD–35 and HD-20 manhole covers with
minimum embedment of 20 cm on both sides of the hook duly welded with main
reinforcement of the cover.
4. RCC VENT SHAFTS

v RCC vent shafts with CI Cowl should be as per drawing of PWSSB attached with this
NIT.
v CI Cowl to be fitted on top of this shaft must be of a type which will exclude rain
water from entering the vent shaft.
v The thickness of walls shall not to be less than 30mm.
v The RCC vent shaft shall have 6-16 mm longitudinal tor steel bars and 95mm
circumferential 6mm f plain steel rings.

v The hole for making connection to man hole at the lower end shall as per drawing
attached with this NIT.
5. PLASTIC MANHOLE STEP
v Manhole step shall be of co-polymer polypropylene coated over a 12mm dia, Tor Steel
Bar and having dimensions as mentioned in CSR-2010 item No. 29.37 (b).
v The step shall be tested at a load of 225 Kg as per IS: 5455.
6. SPUN JUTE YARN

v Spun JUTE Yarn shall conform to IS:1887
7. CENTRIFUGALLY CAST (SPUN) DUCTILE IRON PRESSURE PIPES FOR

WATER
v ISI marked centrifugally cast (spun) ductile iron pressure pipes with socket & spigot
ends confirming to IS: 8329. in standard working length of 4.00, 5.00, 5.50 and 6.00m
for class K-7/ K- 9 suitable for push on joint (Rubber Gasket Jointing) with inside
cement mortar lining.
v ISI marked SBR quality Tyton Rubber Gaskets (Push on joint type) as per IS: 5382 &
IS 12820, suitable for jointing of DI spun Tyton pipes.
v The bidder shall supply attested photocopies of license granted by BIS authority to
the manufacturer for marking the pipes & rubber rings with ISI certification mark
before inspection of material.
v At the time of supply, the bidder shall supply a certificate of manufacturer at the time
of inspection of material that each and every pipe has been tested for “WORKS
HYDRAULIC PRESSURE TIGHTNESS TEST” as per IS code.
8. G.I. PIPES
G.I. pipes shall be duly ISI marked as per IS:1239.
9. CI DOUBLE FLANGED SLUICE VALVES FOR WATER
v Sluice Valves for water supply shall be ISI marked as per IS 14846. CI Flanged type
of nominal sizes 50 to 600mm and pressure P N 1.6.
v The components/parts of Sluice Valves shall be manufactured from preferred material
mentioned in table-1 of IS: 14846 except for body seat ring, Wedge facing ring and
bushes which shall be made of stainless steel. The Body Length over Flanges shall be
as given under Column 3 i.e. PD in table 3 of IS: 14846.
v Each valve shall be hydrostatically tested as per clause 10 of IS: 14846 for closed end
Test as well as open End Test. The Valves shall be suitable for application in
horizontal, position as well as for use in pipeline in unsupported and terminal position
rigidly held at one end only.
v The CI double flanged sluice valves shall be supplied either with Cap or With Hand
wheel.
the manufacturers for marking the CI Double Flanged Sluice Valves with ISI
certification mark before inspection of material.
11. CI SURFACE BOXES FOR SLUICE VALVES
v ISI marked, CI surface Box for sluice valve conforming to IS: 3950.

v The bidder shall supply attested photocopies of license granted by BIS authority to the
manufacturer for moving C.I. surface box with ISI certification mark before inspection
of material.
12. CI/DI FITTINGS FOR CI/DI PRESSURE PIPES FOR WATER
The CI fittings shall conform to IS 1538. The metal used for manufacturing shall be of a
quality not less than that specified for grade-FG150 of IS: 210.
DI fittings conforming to IS 9523 shall be used for DI pipes.
13. UNDERGROUND FIRE HYDRANT, SLUICE VALVE TYPE (WITH ROAD
SURFACE BOX)
v Under ground Fire Hydrant Sluice valves shall conform to IS: 909.
v The hydrants shall consist of the following components as detailed in IS: 909.
a) One double flanged 80mm i/d ISI marked sluice valve with one road surface Box. The
spindle of sluice valve shall be of stainless steel as per IS:6603
b) Duck foot bend.
c) Flange riser.
d) An externally threaded out let and outlet cap placed on the outlet by means of chain.
14. INDICATING PLATE FOR FIRE HYDRANT AND SLUICE VALVES
v Enameled indicating plates made of 16 gauge Mild Steel sheet with ground colour
Prussian blue and letters in white enamel. The indicating plates should have 4 No holes
of 4mm dia for screws, on the corners. The size of the plate shall be 150x150 mm with
back side also black enameled to protect if from rust. (As per drawing attached).
v The height and thickness of letters on the indicating plates shall be as per drawing
attached in this NIT.
v The margins of lettering, holes on four corners etc shall also be as per drawing
attached in this NIT.
15. CI SPUN PRESSURE PIPES FOR WATER
v ISI marked, socket and spigot centrifugally cast iron spun pressure pipes for water
shall conform to IS: 1536 suitable for Rubber Gasket Jointing (push on).
v The nominal lengths of pipes shall be 3.66 , 4.00 , 4.50 , 5.00 , 5.50 & 6.00m.
v At the time of supply, the bidder shall supply a certificate of manufacturer at the time
of inspection of material that each and every pipe has been tested for “WORKS
HYDRAULIC PRESSURE TIGHTNESS TEST” as per IS code.
v ISI marked SBR quality Tyton Rubber Gaskets (Push on joint type) as per IS: 5382 &
IS 12820 , suitable for jointing of CI spun Tyton pipes.
the manufacturer for marking the pipes & rubber rings with ISI certification mark
before inspection of material.
16. HORIZONTAL CAST IRON PRESSURE PIPES
v ISI marked, Double Flanged Horizontally cast iron pressure pipes as per IS: 7181,
Class B.
v The standard length of pipes shall be 2.75 m.
v At the time of supply, the bidder shall issue a certificate that each and every pipe has
been tested for “WORKS HYDRAULIC PRESSURE TIGHTNESS TEST” as per IS
Code .

v The bidder shall submit attested photocopies of license granted by BIS authority to
the manufacturer for marking the pipes & rubber rings with ISI certification mark. The
license should clearly indicate the validity & class covered in it.
17. VERTICALLY CAST IRON PRESSURE PIPES FOR WATER
v ISI marked, Double Flanged Horizontally cast iron pressure pipes as per IS: 1537,
Class B.
v The standard length of pipes shall be 2.75 m (As per IS Code 366, 4, 4.88, 5 &
5.5.m).
v At the time of supply, the bidder shall issue a certificate that each and every pipe has
been tested for “WORKS HYDRAULIC PRESSURE TIGHTNESS TEST” as per IS
Code .The bidder shall submit attested photocopies of license granted by BIS
authority to the manufacturer for marking the pipes & rubber rings with ISI
certification mark. The license should clearly indicate the validity & class covered in
it.
18. CEMENT
v ISI marked, Ordinary Portland Cement shall be of grade 43 as per IS: 8112 or
Portland Pozzolona cement (fly ash based)as per IS 1489 (Part-I), in bags of 50 Kg
each (net).
v Each bag should bear ISI certification mark.
v The bidder shall submit attested photocopies of license granted by BIS authority for
marking the cement with ISI certification mark. The license should clearly indicate the
validity & class covered in it.
v Cement manufactured in mini cement plants shall not be accepted.
19. STEEL BARS FOR CONCRETE REINFORCEMENT
v ISI marked, high strength deformed steel bars (CTD bars) or TMT plant rolled bars
grade FE-500 as per IS: 1786.
v The bidder shall procure steel reinforcement bars conforming to relevant IS codes
from main producers. The contractor shall have to obtain, and furnish test certificates
to the Engineer in Charge in respect of all supplies of steel brought by him to the site
of work. Samples shall also be taken and got tested by the Engineer in Charge as per
the provisions in this regard in the relevant IS codes. In case the test results indicate
that the steel arranged by the contractor does not conform to IS codes, the same shall
stand rejected and shall be removed from the site of work by the contractor at his cost
within a week time from written orders from the Engineer in Charge to do so.
iv) The steel reinforcement shall be brought to the site in bulk supply of 10 tonnes or
more or as decided by the Engineer-in-charge.
v) The steel reinforcement shall be stored by the contractor at site of work in such a
way as to prevent distortion and corrosion and nothing extra shall be paid on this
account. Bars of different sizes and lengths shall be stored separately to facilitate
easy counting and checking.
vi) For checking nominal mass, tensile strength, bend test, re-bend test etc specimen of
sufficient length shall be cut from each size of the bar at random at frequency not
less than that specified below:
The bidder shall submit attested photocopy of license granted by BIS authority to the
manufacturer for marking the steel with ISI certification mark. The license should
clearly indicate the validity & class covered in it. The steel procured only from

primary steel producers (who produce steel using iron ore as basic raw material) and
have integrated plant such as SAIL, RINL, IISCO, TISCO, JINDAL etc. shall be used.
20. SPUN HEMP YARN
v Spun Hemp Yarn shall conform to IS: 6587. It shall be of variety No 3, (un-tarred) as
specified in table-1 of IS: 6587.
21. PIG LEAD
v Pig lead shall be of purity 99.99% ISI marked as per IS: 27.
v The pig lead shall be arranged through Minerals & Metals Trading Corporation of
India Limited.
22. INTERLOCKING PAVERS
The pavers shall be duly ISI marked and shall conform to IS: 15658.
INSPECTION OF MATERIAL
v Inspection of material to be arranged by the contractor, for bonafide use on this work,
will be conducted manufacturer’s premises except cement which shall be inspected at
site.
v The inspection of the material shall be carried out by an officer duly authorized by the
Superintending Engineer, Punjab Water Supply and Sewerage Circle Jalandhar.
FACILITIES FOR TESTS AND INSPECTION

The bidder shall at his own expenses afford to the Inspecting Officer, all reasonable
facilities and such accommodation as may be necessary for such test and inspection. The
Inspecting Officer shall have full and free access at any time, during the execution of the contract
to the manufacturer’s works from whom the supply of material is arranged for the aforesaid
purpose and bidder is required to make arrangement for inspection of the material or any part
thereof at manufacturer’s premises or at any other place specified by the Inspecting Officer.
COST OF TESTS AND INSPECTION
The bidder shall provide without any extra charge, all material, tools, labour and
assistance of every kind that the Inspecting Officer may require for any test and inspection. The
Inspecting Officer shall in his sole judgment be entitled to remove for test and inspection any of
the material to any premises other than manufacturer’s premises.
LIABILITY FOR COSTS OF LABORATORY TEST
In the event of rejection of material or any part thereof by the Inspecting Officer which is
removed to the laboratory or other place of test, the contractor, on demand shall pay to the
Engineer-in-charge all costs incurred in such removal.
METHOD OF TESTING
The Inspecting Officer shall have the right to put all the material or part thereof to such
tests as he may think fit and proper. The bidder shall not be entitled to object on any ground what
so ever to the method of testing by the Inspecting Officer.
REMOVAL OF REJECTED MATERIAL
If any material is rejected by the Engineer-in-charge after tests and inspection, the material
so rejected shall be removed from the premises of Engineer-in-charge by the bidder at his own
cost. Such rejected material shall under all circumstance lie at the risk of the bidder from the
moment of such rejection and if such material is not removed by the bidder within a period of 3
days, the Engineer-in-charge may dispose off such material in any way at the risk and cost of the
bidder. The Engineer-in-charge shall also be entitled to recover handling and storage charges if
incurred during the period the rejected material is not removed.

ENGINEER-IN-CHARGE/AUTHORISED REPRESENTATIVE RIGHT OF REJECTION
Not with standing any approval which the Engineer-in-charge may have given in respect
of the material it shall be lawful for the Engineer-in-charge to reject the material or any part
thereof, if the material or any part or portion thereof is not in conformity with the terms and
conditions of the NIT.
9.4 (b) Knife Gate Valves
Knife gate valves shall be suitable for use at suction and delivery side of pumps in a sewage
pumping station. The valve should be provided with gate made of stainless steel and the gate
should have bevelled knife edge at the bottom to cut through and easily enter in the solids settled
in the bottom and ensure positive shut-off / closure in sewage environment. The valve should be
bonnet-less and suitable for face to face flange connections in between pipelines. It should be
suitable for uni-directional application.
The valve body should be of Cast Iron Gr. FG 260. The body shall be designed to withstand 6 bar
pressure.
The valve shall be provided with replaceable type flexible sealing seals to offer drop tight shut off. The
seals should be made of EPDM rubber and should be held in place by an easily removable type seal
retainer ring. The seal retainer ring should be designed in a manner so that the flow of the fluid should be
away from the sealing perimeter and towards the centre of the valve.
The valve housing should have integral as cast tapered lugs provided for pushing the gate towards the
flexible rubber seal only at the verge of closure with a view to avoid seal wear and achieve drop tight shut
off. The surface of the gate coming in contact with the seal should be polished & buffed.
The valve shall be provided with sufficient ply of stuffing seals in the in built stuffing box to seal the rear
opening. The stuffing box should have internal tappers for pushing the seals on to the gate. The seals
should be of non-asbestos PTFE to reduce the friction and offer higher life. Provision shall be made to
enable tighten the stuffing seals by means of a pusher arrangement to minimize the leakage through the
back of the valve. Replacement of stuffing seals should be done in installed condition of the valve.
The spindle should be double start threaded and non-rising type for compact & safe operation. The gate
movement area should be covered by protection shields. Gate opening indicating arrangement should be
provided to find out the extent of gate opening /closing.
Acceptable Makes.
Flange drilling suitable to mount between flanges as per IS 1538 -1993.
Body: Cast Iron FG 260 as per IS 210
Knife gate: AISI:304 Gr. ASTM A240
Retainer ring: SS:304 ASTM A351 Gr. CF:8
Inlet Seal: EPDM
Spindle: AISI:410 Gr. ASTM A276
Spindle Nut: Cast Iron Gr. FG 200 as per IS 210
Stuffing plate: Cast Steel ASTM A216 Gr. WCB
Stuffing seal: Synthetic yarn with PTFE
Factory Tests:
Body test: The valves shall be hydrostatically pressure tested at specified pressure without any visible leakage.
Seat test: The valve shall be hydrostatically pressure tested for seat leakage at 2.8 bar for no visible leakage.
9.5 (c) Reflux Valves
Reflux valve shall possess high speed closing characteristics and be designed for minimum slam conditions
while closing. External counterweights are not acceptable. Dual plate check valves shall conform to API
594 and API 598. They shall have metal to metal sealing. The spring action shall optimize the equal
closing rates of each plate, especially when the friction coefficients are uneven due to one plate resting
upon another. The plates shall not drag on the seat while opening. The plates shall not vibrate under full or
partial flow condition. The pressure drop in the valve at design flow shall be limited to 0.4 mWC.
Material of construction
Body CI conforming IS 210 Gr FG 220
Plate SS AISI 316
Spring SS AISI 316
Seal SS AISI 304
Parameters
Type Dual Plate.

Nominal pressure Twice the pressure in pipeline
Nature of operation Automatic
Closure characteristic Non slamming
Applicable code IS 5312
Tests Acceptance tests as per IS 5312
9.6 Reference Codes
The pipes and specials shall conform to the Indian Standard Specifications (latest issue/revision).
Commonly used IS codes are listed below :
I.S. 458 Concrete pipes with or without reinforcement
I.S. 651 Salt glazed stone ware pipes and fittings
I.S. 780 Sluice valves (50 to 300 mm size)
I.S. 784 Pre stressed concrete pipes
I.S. 1239 Mild steel tubes, tubular and other wrought steel fittings (parts I and II)
I.S. 1536 Centrifugally cast (spun) iron pressure pipes for gas, water and sewage
I.S. 1537 Vertically cast iron pressure pipes for water gas and sewage
I.S. 7181 Horizontally cast Double Flange Pipes
I.S. 1538 Cast iron fittings for pressure pipes for water, gas and sewage
I.S. 1592 Asbestos cement pressure pipes
I.S. 2906 Sluice valves for water works purposes (350 to 1200 mm size)
I.S. 3006 Chemical resistant salt glazed stone ware pipes and fittings
I.S. 3076 Low density polyethylene pipes for potable water supply
I.S. 4984 High density polyethylene pipes for potable water supply
I.S. 4985 Unplasticised PVC pipes for potable water supplies
I.S. 8329 Centrifugally cast (spun) Ductile Iron Pressure pipes for water, gas and sewerage – specifications
I.S. 9523 Ductile Iron fittings for pressure pipes for water, gas and sewerage – specifications
I.S. 14333 High Density Polyethylene pipes for Sewerage – specifications
I.S. 13592 Specification for UPVC pipes for soil and waste discharge systems inside buildings including
ventilation and rainwater system
I.S. 14735 Unplasticised Polyvinyl Chloride (UPVC) Injection Moulded Fittings for Soil and Waste
Discharge System for Inside and Outside Buildings Including Ventilation and Rain Water
System Specification
9.7 Construction
9.7.1 Transportation of pipes
The transportation of pipes to the site of works has to be done in such a way that pipes are not
damaged while handling.
Light pipes and pipes of smaller diameter shall be handled manually. Heavy pipes shall be loaded and
unloaded using lifting tackles like chain pulley blocks and shear legs. The pipes shall be protected against
impact, shocks etc. Pipes shall not be allowed to fall freely on to the ground and hard surfaces so as to
cause cracks in pipes.
Transportation of pipes and stacking by the side of the trenches shall also be done in such a way that it
causes minimum inconvenience to the traffic.
Lowering of the pipes into the trenches shall be done equally carefully so that the pipes are not damaged
and also the trenches and bedding for pipes are not disturbed and damaged. Smaller and lighter pipes can
be lowered using rope slings and shall not be dropped on to the trench bottom.
9.7.2 Transfer of levels to trench bottom
Permanent bench marks shall be established at convenient and frequent intervals all along the pipe
alignment for carrying the levels to the place of laying of the pipes. The levels shall be transferred by using

boning rods and sight rails. The lowering of pipes shall not be commenced until the Engineer has checked
levels and permits the lowering of pipes.
Heavy pipes shall be lowered into the trenches by means of shear legs, chain pulley blocks and tackle. Care
shall be taken while lowering the pipe into the trench. Each pipe which is laid in the trench is examined for
damage. Cracked, broken or damaged pipes shall not be allowed to be used in the works.
9.7.3 Cleaning of pipes
The pipes shall be checked for absence of cracks and damaged parts of pipe ends. The pipes shall also be
cleaned to remove all dirt and soil and other foreign materials before lowering into the trenches. After
jointing it shall be ensured that the extra jointing materials are removed. It shall also be ensured that no
foreign material enters the pipes after they are laid by covering the pipe ends suitably.
The specified jointing materials shall be used and methods of jointing the pipes of different materials shall
be followed as per relevant IS specifications/directions of the Engineer-in-charge. For flanged joints
necessary gaskets/packing material, bolts and nuts shall be provided without any extra cost. The
gaskets/packing materials shall be of full diameter and of approved quality.
The bedding of the pipes where specified shall be as detailed in the approved drawings/ direction of the
Engineer-in-charge. The locations of the bedding, the thickness of the bedding, the width of the bedding,
material specifications and proportion of mix shall all be as indicated in the approved drawings/ direction
of the Engineer-in-charge.
For laying and jointing of pipes the following codes of practices (latest edition) shall be followed unless
otherwise stated.
I.S. 783 Code of practice for laying concrete pipes
I.S 2685 Code of practice for selection, installation
and maintenance of sluice valves
I.S. 3114 Code of practice for laying cast of iron pipes
I.S. 4111 Code of practice for ancillary structures in
sewerage system-manholes etc (part I to IV)
I.S. 4127 Code of practice for laying of glazed stone
ware pipes
I.S. 5822 Code of practice for laying of welded steel
pipes for water supplies
I.S. 6530 Code of practice for laying asbestos cement
pressure pipes
I.S. 7634 Code of practice for plastic pipe work for
potable water supplies(part I to III)
I.S. 12288 Code of practice for use and laying of Ductile Iron Pipes
9.7.4 Manholes Chambers

The manholes Chambers on the gravity sewers shall be provided at appropriate locations. Normally they
are located at the junctions of sewers, where the diameters of pipes, direction of pipes, grades of pipes
change and also on straight lengths at specified intervals to facilitate cleaning operations. The sizes of the
manholes depend upon the diameters of pipes, depths of pipes, number of junctions etc. A drawing
showing all the above details shall be approved by the Engineer-in-charge before execution of the work
The material specifications viz., brick masonry or concrete, the proportion of the concrete, mortar
for masonry and plastering shall be as indicated in the approved drawings of manholes. The dimensions

and thicknesses of masonry, concrete, plaster etc., shall be as specified in the drawings to be got approved
by bidder for manhole chambers as well as access shafts in case of deep man holes.
RCC manhole covers of specified weight and thicknesses and type as specified in the approved
drawing for manholes, shall be provided and fixed as directed by the Engineer-in-charge and as per
relevant Indian Standards.
9.7.5 Thrust blocks

In case of rising mains/pressure pipes, at changes of directions of pipes thrust blocks to resist unbalanced
forces shall be provided. The dimensions, material specifications shall be as approved by Engineer-in-
charge / I.S specifications.
9.7.6 Valve chambers

Chambers/masonry pits to protect the valves or other special fittings on the pipe lines shall be constructed
as per site requirements. The dimensions and material specifications, covers shall be as approved by
Engineer-in-chief.
9.8.7 Back Filling

Back filling of the trenches shall not be commenced till the pipes are tested for I.S. specified hydraulic
pressure and till approval for filling of the trenches is given by the Engineer. Back filling of the trenches
shall be done with approved back fill material free from boulders, sharp objects, rubbish. The filling shall
be carried out in layers not more than 150 mm thick. The filled up material shall be well watered and
consolidated, taking proper care to see that the pipes are not disturbed.
9.8.8 Hydraulic Testing of Pipes

Each section of the pipe shall be tested for water tightness of the pipe line as per I.S. Specification. Any
sewer or part thereof that does not meet the above requirements shall be emptied and repaired, or re-laid as
required and tested again.
9.8.9 Air Testing/Smoke Testing

The contractor shall be bound to follow the instructions of the Engineer regarding the test procedure, test
pressures, lengths of sections for testing etc.. The tests shall be carried out only in the presence of the
Engineer.

10.00 Joints
Movement joints such as expansion joints, complete contraction joints, partial contraction joints and
sliding joints shall be designed to suit the structure. However, contraction joints shall be provided at
specified locations spaced not more than 7.5 m in both right angle directions for walls and rafts. Expansion
joints of suitable gap at intervals not more than 30 m shall be provided in walls, floors and roof slabs of
water retaining structures. Construction joints shall be provided at right angles to the general direction of
the member. The locations of construction joints shall be decided on convenience of construction. To avoid
segregation of concrete in walls, horizontal construction joints are normally to be provided at every 2 m
height. PVC water stops of suitable type and 230 mm width, shall be used for walls and base slabs.
Joints are to be provided in the structures as per approved drawing / I.S specification. The item of
providing expansion joints and construction joints in concrete includes all the labour, tools and Plant
necessary for completing the item in best workman like manner. Either RCC key joints or PVC water bar
joints shall be provided as per directions of Engineer-in-charge.
The material for the PVC water stops shall be a plastic compound with the basic resin of polyvinyl chloride
and additional resins, plasticizers, inhibitors, which satisfies the performance characteristics specified
below as per IS:12200.
Construction joints will be as shown on the drawing or as approved by the Employer. Concrete shall be
placed without interruption until completion of work between construction joints. If stopping of concreting
becomes unavoidable anywhere, a properly formed construction joint shall be made with the approval of
the Employer.
Dowels for concrete work, not likely to be taken up in the near future, shall be coated with cement slurry
and encased in lean concrete as indicated on the drawings or as approved by the Employer.
As soon as the exposed concrete has sufficiently hardened, the surface of the joint shall be water jetted or
brushed with a stiff brush to expose the larger aggregate without being disturbed. Alternatively, if the
preparation is not satisfactory, or proper joint preparation is not possible due to inclement weather, the
Contractor shall thoroughly remove the laitance of hardened concrete by mechanical chipping after seven
days of concrete work at his own cost. Before placing fresh concrete against a construction joint all loose
material shall be removed and the surface sluiced with water until it is perfectly clean, thereafter all ponded
water should be removed. When concreting is to be resumed on a surface which has not fully hardened, all
laitance shall be removed by wire brushing, the surface wetted, free water removed and a coat of cement
slurry applied. On this, a layer of concrete not exceeding 150 mm thickness shall be placed and well
rammed against the old work. Thereafter work shall proceed in the normal way.

11. Floor Finishes and Allied Works
General
This specification covers furnishing, installation, finishing, curing, testing, protection, maintenance till
handing over, various types of floor finishes and allied items of work.
11.1 Base
The base to receive the finish is covered under other relevant specifications.
11.2 Installation
11.2.1 Special Materials
In general, all materials shall be as per Punjab, PWD specification or relevant IS Codes. In all cases these
materials shall be of the best quality available indigenously unless specified otherwise.
The materials for finishing items must be procured from well-reputed specialised manufacturers and on the
basis of approval of samples by Engineer-in-charge. The materials shall be as per the following:
White cement shall be white Portland cement in accordance with IS:8042 (Latest edition).
Sand shall be coarse screened, washed sand, free of organic materials, in accordance with
IS: 2116 (latest edition).
Colour pigments, as selected shall be pure mineral pigments, lime proof and non-fading.
11.3 Preparation of the Base Surface
The surface to be treated shall be thoroughly examined by the Contractor. Any rectification necessary shall
be brought to the notice of the Engineer-in-charge and his approval shall be taken regarding method and
extent of such rectification work.
For all type of flooring, skirting, dado and similar location, the base to receive the finish shall be
adequately roughened by chipping, raking out joints and cleaning thoroughly all dirts, grease etc with
water and hard brush and detergent if required, unless otherwise directed by the manufacturer of any
special finishing materials, or specifically indicated in this Specification under individual items.
To prevent absorption of water from the finishing treatment the base shall be thoroughly soaked with water
and all excess water mopped up.
The surface shall be done dry where adhesives are used for fixing the finishes.
Prior to commencement of actual finishing work the approval of the Engineer-in-charge shall be taken as
to the acceptability of the surface.
11.4 Ceramic Tile Finish
This finish shall be composed of glazed earthen coarse tiles with an under bed laid over a concrete or
masonry base.
11.4.1 Tile : Ceramic
The tiles shall be of earthenware, covered with glaze, white or coloured, plain or with designs, or sizes as
indicated on approved drawings and directed by Engineer-in-Charge and 5 mm thick unless otherwise
specified. The tolerance shall be + or -1.5 mm for length and breadth and + or -0.5 mm for thickness.

Specials like internal and external angles, beads, covers, cornices, corner pieces etc. shall match. The top
surface of the tiles shall be glazed with a gloss or matt unfading stable finish as desired by the Engineer-in-
Charge. The tiles shall be strong, fine grained in texture, dense and homogeneous and free from faults such
as cracks, chips, crazing, specks, crawling etc. and other imperfections. The edges and the undersides of
the tiles shall be completely free from glaze and the undersides shall have ribs or indentations for better
anchorage with the fixing mortar. The coloured tiles, when supplied shall preferably come from one batch
to avoid difference in colour.
11.4.2 Mix : Under-bed

The mix for the under-bed shall consist of 1 part cement and 3 parts coarse sand by weight mixed with
sufficient water or any other mix, if specified.
11.4.3 Laying
The under-bed mortar shall be evenly spread and brought to proper grade and consolidated to a smooth
surface. The surface shall be roughened for better bond. Before the underbed has time to set and while it is
still fairly moist but firm, cement shall be hand dusted over it or a cement slurry applied and the tiles shall
immediately be placed upon and firmly pressed by wooden mallet on to the under-bed until it achieve the
desired level. The tiles shall be kept soaked for about 10 minutes just before laying. The joints in tiles shall
be as closed as possible and not more than 1.5 mm wide.
Special care shall be taken to check the level of the surface and the lines of the joints frequently so that
they are perfect. When tiles are required to be cut to match the dimensions these shall be sawn and edges
rubbed smooth.
At the junction of horizontal surface with vertical surface the tiles or the former shall enter at least 12 mm
under the latter. After fixing, the floor shall be kept moist and allowed to mature undisturbed for 7 days.
Heavy traffic shall not be allowed for a further period of 14 days.
11.4.4 Finishing
The joints shall be cleaned and flush pointed with white cement or cement mixed with pigment for
coloured tiles and cured for 7 days by keeping in wet. The surface shall be cleaned with soap or suitable
detergent, washed fully and wiped with soft cloth to prevent scratching before handing over.
11.5 Stone Slab Finish: Marble Flooring.

This shall include natural stone slabs of regular shape and dimensions and capable of taking a good polish
and under-bed over a concrete or masonry surface.
11.5.1 Thickness
The total thickness of the floor shall be as given in the approved drawing including the under bed.

11.5.2 Stone Slab
The stone slab shall be hard, sound, homogeneous, dense and white in texture and free from flaws. Angles
and edges shall be true, squatter, free from chipping and surface shall be plane. The slabs shall be machine
cut to the required dimensions. Tolerance of + or -5 mm in dimensions and + or -2 mm in thickness will be
allowed. Unless otherwise specified the slabs shall not be smaller than 450mmx450mm.
Stone slabs will come from specific regions and in specified quality with top surface fine chisel dressed.
All sides shall also be fine chisel dressed to the full depth to allow for the finest possible joints.
Stone slabs shall be delivered to the site well protected against damage and stored in a dry place under
cover.
11.5.3 Mix : Under-bed
The mix for the under-bed shall consist of 1 part cement and 3 parts coarse sand by weight mixed with
sufficient water or any other mixed as specified.
11.5.4 Laying
The sides and top surface of the slabs shall be machine polished and washed clean before laying.
The under bed mortar shall be evenly spread and brought to proper grade and consolidated to a smooth
surface. The surface shall be roughened for better bond. Before the under-bed has time to set and while it is
still fairly moist but firm, cement shall be hand dusted over it or a cement slurry applied and the slab shall
immediately be placed upon and firmly pressed by wooden mallet on to the under bed until it achieve the
desired level. The slab shall be kept soaked for about 10 minutes just before laying. The joints in slab shall
be as closed as possible and not more than 1.5 mm wide.
Special care shall be taken to check the level of the surface and the lines of the joints frequently so that
they are perfect. When slab are required to be cut to match the dimensions these shall be sawn and edges
rubbed smooth.
After fixing the floor shall be kept moist and allowed to mature undisturbed for 7 days. Heavy traffic shall
not be allowed for a further period of 14 days.
11.5.5 Ironite Flooring (IPS Flooring) :

12 mm IPS (metallic hardener) over 50 mm PCC M-20 concrete shall be provided. The sub base shall
consist of 100 mm thick brick ballast.
st 1:6:12 (1 cement, 6 sand, 12 brick ballast) laid over 100 mm well compacted sand layer. The floor
should be casted in panels not more than 900 mm x 900 mm. Aluminium strips should be provided at the
junction of two panels.

12. Painting, Whitewashing and Allied Works
General
This specification covers painting, white washing, distempering, wall finishing etc. of both interior
surfaces of masonry, concrete, plaster, structural and other miscellaneous steel items, floor and roof drains,
waste and service water pipes, and other ferrous and non-ferrous metal items as shown on approved
drawings or as directed by the Engineer-in-Charge.
If surface to be finished cannot be put in suitable condition for painting by customary preparatory methods,
the contractor shall notify the Engineer-in-Charge in writing or assume responsibility for and rectify any
unsatisfactory finishing that results.
12.1 Materials
12.1.1 Materials shall be highest grade products of well known approved manufacturer and shall be
delivered to the site in original sealed containers, bearing brand name, manufacturer’s name, and colour
shade, with labels intact and seal unbroken. All materials shall be subject to inspection & approval by the
Engineer-in-Charge. It is desired that the materials of one manufacturer only shall be used as far as
possible and paint of particular shade be obtained from the single batch. All paints shall be subjected to
analysis from random samples taken at site from painter’s bucket, if so desired by the Engineer-in-Charge.
All prime coats shall be compatible to the material of the surface to be finished as well as to the finishing
coats to be applied.
All unspecified materials such as shellac, turpentine or linseed oil shall be of the highest quality available
and shall conform to the latest I.E. Standards. All such materials shall be made by reputable recognised
manufacturers and shall be approved by the Engineer-in-Charge.
All colours shall be as per painting/finish schedule and tinting and matching shall be done to the
satisfaction of the Engineer-in-Charge. In such cases, where samples are required, they shall be executed in
advance with the specified materials for the approval of the Engineer-in-Charge.
12.2 Storage
The contractor shall arrange for safe and proper storage of all materials and tools. Paints shall be kept
covered at all times and mixing shall be done in suitable containers. All necessary precautions shall be
taken by the Contractor against fire hazards.
12.3 Preparation of Surface

Before starting the work the Contractor shall obtain the approval of the Engineer-in-Charge regarding the
soundness of the surface to be painted on.
12.3.1 Masonry, Concrete and Plastered Surface

Surface shall be free from all oil, grease, efflorescence, mildew, loose paint or other foreign and loose
materials. Masonry cracks shall be cleared out and patch filled with mortar similar to the original surface
and uniformly textured. Where this type of resurfacing may lead to the finishing paint being different in
shade from the original surfaces, the resurfaced area shall be treated with minimum one coat of cement
primer which shall be continued to the surrounding area for a distance of minimum 100 mm.
Surface with mildew and efflorescence shall be treated as below:
i. Mildew
All mildewed surfaces shall be treated with an approved fungicide such as ammonia wash consisting of 7g.
of copper carbonate dissolved in 80 ml liquid ammonia and diluted to 1 litre with water, or 2.5 per cent
magnesium silico fluoride solution and allowed to dry thoroughly before paint is applied.
ii. Efflorescence
All efflorescence shall be removed from affected surfaces with a solution of muric acid in water (1:6 to
1:8), washed fully with clear water and allowed to dry thoroughly.
12.3.2 Metal
All metal surfaces shall be absolutely clean, dry and free from wax, grease and soap films. All steel and
iron surfaces in addition shall be free from rust. All galvanised iron surfaces shall be pre-treated with a
compatible primer according to the manufacturer’s direction. Any abrasion in shop coat shall be touched
up with the same quality of paint as the original coat.
12.4 Application
General
The method of application shall be as recommended by the manufacturer. In case of selection of special
shades and colour ( not available in standard shades) the contractor shall mix different shades and prepare
test panels of minimum size 1 meter square as per instruction of the Engineer-in-Charge and obtain his
approval prior to application of finishing paints.
Proper tools and implements shall be used. Scaffoldings if used shall be independent of the surface to be
painted to avoid shade differences of the freshly repaired anchor holes.
Painting shall be done by skilled labours in a workmanlike manner. All materials shall be evenly applied,
so as to be free of sags, runs, crawls or there defects. All coats shall be of proper consistency.
In case of application by brush, no brush marks shall be visible. The brushes shall be clean and in good
condition before application of paints. All priming undercoats for painting shall be applied by brush only,
and rollers, spray equipments etc. shall not be used.
No work shall be done under conditions that are unsuitable for production of good results. No painting
shall be done when plastering is in progress or is drying. Application of paint which seals the surface to
moisture shall only be done after the moisture on and below the surface has dried out.
All coats shall be thoroughly dry before being sand papered or before the succeeding coat is applied. Coats
of painting as specified are intended to cover surfaces perfectly. In case the surface is not covered properly

by applying the specified number of coats, further coats shall be applied by the Contractor when so
directed by the Engineer-in-Charge.
All primer and undercoats shall be tinted to approximate the colour of the finishing coats. Finishing coats
shall be of exact colour and shade as per approved samples and all finish shall be uniform in colour and
texture. All parts of mouldings and ornaments shall be left clean and true to finish.
12.5 Synthetic Enamel Paint
Shall be applied on properly primed surface. Subsequent coat shall not be applied till the previous coat is
dry. The previous coat shall be lightly sand papered for better adhesion of subsequent coats.
12.6 Epoxy Paint
Two coats of epoxy paint of approved make having a life of approximately six years shall be used for
painting inside the structures in contract with sewage instead of bitumen paint.
and grade with 0.5 litre per sqm spread shall be provided on all internal surfaces of all water retaining
structures including channels.
12.6.1 Application
All corners and junctions shall be properly rounded off to present a uniform and smooth finish. After
complete curing of the plaster, it will be allowed to dry up. The surface should be well cleaned with
smooth brush to make it dust free. The coating shall be allowed to dry and kept in dry condition till final
setting takes place. The work should be done according to the entire satisfaction of the Engineer in Charge.
12.7 Painting of Structural Steel/ Miscellaneous Steel

Scope
The specification covers painting of the structural/ miscellaneous steel supplied and erected either by other
agencies or by the Contractor for work under the scope of this contract. One shop coat of red oxide zinc
chromate primer including necessary touching up has already been completed by the concerned agency.
One coat of red oxide zinc chromate primer followed by a coat of undercoating and two or more finishing
coats of synthetic enamel paint as described hereunder are only required to be provided under the item for
painting structural /miscellaneous steel.
12.7.1 Type of Structures to be Painted

Painting shall be done on all exposed surfaces (including undersides wherever exposed of various
structural steel members like columns, trusses, beams, roof girders, oil tanks, trestles, bracings, crane
girders, chequered plates, gratings, brackets, base plates, CI / DI pipes, specials and equipments etc. in the
plant as directed by the Engineer-in-Charge. It shall be clearly noted that all structures are already
erected/placed in position or are under erection, hence the quoted rate by Contractor shall account for all
aspects involved in painting keeping in view the heights, available access to members etc.
12.7.2 Painting
1. In general, painting work shall be in accordance with IS:1477 (Part I & II)

2. Surface of steel work to be painted shall be thoroughly cleaned of all grease, oil, dirt, rust, foreign
matter like cement splashings, etc. by suitable solvent and mild rubbing with abrasive paper/hand
scrapping to the full satisfaction of the Engineer-in-Charge. Cleaning with solvents/scraping shall be
limited to the affected areas only.
3. In cases where the existing primer is removed while cleaning the surface, damaged portions shall be
provided with a coat of wash or etching primer on suitable chemical pre-treatment solutions and
another coat of red oxide Zinc chromate primer.
4. After the surface is prepared in a manner described above, the primer coat shall be dry cut without
scratching or in any way damaging the primer coats and clean the surfaces from dust.
5. Over this dry surface apply an optimum coat of undercoating (Synthetic enamel Paint) by brush or
spray with minimum brush marks.
6. Finishing coats shall consist of two coats of synthetic enamel paint of approved colour and brand. The
secondary coat, if so directed by Engineer-in-Charge, shall be applied only after the first coat is hard
dry, it’s gloss is gently removed over the entire surface and dusted off.
7. The total dry film thickness of each coat shall be not less than 23 microns.
8. The paint shall be applied by brushing/spraying, Spraying shall be adopted with prior approval of
Engineer-in-Charge generally on large surface areas. Paints shall be stirred frequently to keep the
pigment in suspension. Paint shall be ready mixed in original sealed containers as packed by the paint
manufacturers and no thinners shall be permitted.
12.8 Protection
Furniture and other movable objects, equipments, fittings and accessories shall be moved, protected and
replaced upon completion of the painting work. All stationary items of equipments shall be well covered so
that no paint can fall on them. Work finished by other agencies shall be well protected. All protection shall
be as per instruction of the Engineer-in-Charge.
12.9 Cleaning Up
The Contractor shall upon completion of painting etc. remove all marks and make good surfaces, where
paint has spilled, splashed or splattered, including all equipments, fixtures, glass furniture, fittings, etc. to
the satisfaction of the Engineer-in-Charge.
12.10 Acceptance Criteria

1. All painted surfaces shall be uniform and pleasing in appearance.
2. The colour, texture, etc. shall match exactly with approved samples.
3. All stains, splashes and splatters of paint shall be removed from surrounding surfaces.
12.11 Codes of Practice

The following Indian standards are applicable and shall be followed unless otherwise specified:

IS:104 Ready mixed paint, brushing, zinc chrome, priming
IS:124 (parts I, Ready mixed paint, brushing, finishing II,III) semigloss, for general purposes.
IS:157 Ready mixed paint, brushing, acid and alkali resistant, lead free for
general purposes.
IS:158 Ready mixed paint, brushing, bituminous, black, lead free, acid alkali,
water and heat resistant for general purposes.
IS:159 Ready mixed paint, brushing, acid resisting for protection against acid
fumes, colour as required.
IS:168 Ready mixed paint, air drying, semi-glossy/matt, for general purposes.
IS:430 Paint remover, solvent type non-inflammable.
IS:431 Paint remover, solvent type flammable I.S. 104 1979

Ready mixed paint, brushing, zinc chrome, priming.
IS:5411 Plastic emulsion paint.

(part I and II)
IS:5660 Ready mixed paint, brushing, aluminium red oxide primer.

13. Doors, Windows, Grills & Rolling Shutters
General
The items under this clause cover doors, windows, grills, rolling shutters etc. normally required to be
provided in a building used whether for residential, office, laboratory or industrial purpose.
Doors and windows Shutter shall be of Aluminium as approved or as directed by the Engineer-in-Charge.
The sizes of the above items and locations of the same shall be as approved by Engineer-in-charge. The
material used shall be of approved make and as per Indian standard.
The frames of Doors and Windows shall be of Aluminium section as approved by Engineer-in-charge.
They shall be provided with all necessary fittings like hold fasts, hinges, locking arrangements, stoppers,
eyes and hooks, tower bolts, handles, fixing lugs etc., of sizes and quality grade as approved by the
Engineer-in-charge.
They shall be provided in complete form including painting, glazing, fixing in position true to level and
plumb.
Steel rolling shutters shall be of approved make and shall conform to IS:6248.
The builders hardware shall all be as per relevant Indian Standards.
13.1 Door & Window Shutters

13.1.1 Doors:
The Contractor shall provide and fix anodized aluminium doors with partly glazing. The frame / chowkhat
of the door shall be of 45.0 mm x 100.0 mm x 3 mm thick Aluminium section. Openable leaf frame
section, top rail shall be of 48mm x 48 mm x 2.5 mm, lock rail shall be of 84 mm x 45 mm x 2.5 mm,
bottom rail shall be of 115 mm x 45 mm x 2.5 mm shall be provided. Snap beading for holding glass shall
be of 0.18 kg/m with natural anodizing handle lock and tower bolt. Corner shall be fixed with heavy duty
extended aluminium cleats. Inclusion of neoprene gaskets etc complete in all respects shall be provided.
The Contractor shall provide and fix 5 mm thick plain float glass for glazing.
The Contractor shall provide and fix both side prelaminated particleboard 12 mm thick of approved make
and colour, in the blind section of the door.
The Contractor shall provide and fix floor spring, of required size ISI Marked.
13.1.2 Windows
The Contractor shall provide and fix anodized aluminium hollow ‘Z’ windows partly fixed and partly
openable with extended aluminium section equivalent to 44 series of approved make. The Snap beading for
holding the glass shall be of Wt. 0.18 kg/m
The corners shall meet at 45 degrees and fixed by heavy duty extended aluminium sheets inclusive of 4 bar
Stainless Steel friction hinges, The Contractor shall provide window locking handle and hardware to match
with framing glazing gaskets and polysulphide sealant between building members and framing etc.
complete and fully finished in all respects.
The Contractor shall provide and fix 5 mm thick plain glass for glazing

The design of the Doors and Windows shall be made as approved by the Engineer in Charge.
13.2 Fittings
They shall be provided with all necessary fittings like hold fasts, hinges, locking arrangements stoppers,
eyes and hooks, tower bolts, handles, fixing lugs etc., of sizes and quality grade as approved by Engineer-
in-charge.
All doors shall be provided with handles on both sides and all windows with handles on the inner side. One
of the doors of each room shall be provided with outside locking arrangement. Smooth finished handles,
tower bolts, sliding bolts (for locking) of approved sizes and makes shall be provided.
They shall be provided in complete form including painting, glazing, fixing in position true to level and
plumb.
13.3 Rolling Steel Shutters / Grills
Scope
The specification covers the design, supply of materials, fabrication, delivery and erection of Rolling
Shutters/grills crank & gear operated (manually operated) including all accessories as hereinafter specified.
All Electrical work shall be in strict accordance with the latest Indian Electricity Rules. This shall conform
to IS:6248.
13.3.1 Components
Ø Slates for rolling shutters shall be made from tested bright cold rolled, annealed M.S. strips, not
less than 0.9 mm thick for shutters upto 3.5m width and above, machine rolled at 75 mm rolling
centres, interlocking with each other. The profile will be such as to prevent excessive deflection
under specified wind load.
Ø End lock shall be heavy type MC/CI and shall be provided at each end of alternate slates.
Ø Guides shall be of such depth as to retain the shutter under a wind pressure of 150 Kg/sqm. The
minimum thickness of guide to be of 12 G.
Ø Shafts shall be of steel pipe of sufficient size to carry the torsional load with a maximum deflection
of 1/360 of span. Grease packed ball bearings or bushings shall be provided for smooth trouble
free operation.
Ø Bottom bars shall be finished with two angles not less than 6 mm thick external shutters when
shown on drawings. A flexible weather strip shall be applied to make tight contact with the floor.
Ø Hoods shall be formed of not less than 20 gauge steel, suitably reinforced to prevent sag.
Ø Locks shall be slide bolt and hasp or cylinder lock operatable from one or both sides. Provision to
securing hand chain with pad-lock, provision for immovable handle for hand cranks etc. shall be
made as desired by the Engineer-in-Charge.
13.3.2 Manually Operated Shutters/Grills
Manually operated shutters shall be easily operatable by one person. Shutter shall be crank & gear
operated. The crank handle shall be removable. All shutters shall be lockable from one or both sides as
desired by the Engineer-in-Charge.

13.3.3 Shop Coat
Shutters shall be painted with one coat of red oxide or zinc chromate primer. Shutters shall be painted with
one coat of zinc chromate for adhesion of field coat. At site one more coat Red oxide Zinc chromate primer
shall be applied. These shall be followed by two coats of Synthetic Enamel paint of approved quality and
conforming to IS: 2932, unless specified otherwise.
13.3.4 Inspection
After installing the shutters, the Contractor shall test the performance of the shutter in the presence of the
Engineer-in-Charge. The doors shall be smoothly operable under all ambient conditions. All control and
locking devices shall give fault free performance.
13.3.5 Guarantee
The contractor shall give one year guarantee for the successful operation and manufacturing defect of the
shutters including aluminium doors, windows and their accessories.
13.4 IS Codes
All relevant IS codes with latest amendments shall be referred to.
IS:6248 Metal rolling shutters and rolling grills
IS:1038 Specifications for steel doors, windows and ventilators
IS:1081 Code of practice for fixing glazing of metal (steel and aluminium) doors, windows
and ventilators.
IS:1361 Specifications for steel windows for industrial buildings
IS:1948 Specifications for aluminium doors, windows and ventilators

14. Structural Steel Fabrication Work
General
Structural steel fabrication work shall include all types of steel structural work required for installation of
platforms for operation and installation of equipment where rolled steel sections are joined together either
by bolting or welding as specified on the approved drawings/directed by the Engineer-in-Charge. It shall
also include fabrication and installation of Electric Hoisting System, MS Stairs etc. Covers for electrical
cable trenches along with their seating arrangements are also classified under this heading.
14.1 MATERIALS
Structural steel rolled sections and plates shall conform to specified grade ‘A’ of IS:2062. However, rolled
sections and plates upto 20mm, conforming to IS:226 may be used in place of grade-A of IS:2062. Pipes
used in Hand rails, embedment etc. shall conform to IS:1161. Chequered plate shall conform to IS:3502.
All other materials shall be as per the list of standard codes given above or mentioned elsewhere in the
relevant sections.
All steel sections and plates shall be straight, sound, free from twists, cracks, flaws, laminations, rough,
jagged and imperfect edges and other defects.
In case any defect like laminations is noticed in the steel sections and plates during fabrication and
erection, the same shall be brought to the notice of the Engineer-in-Charge. These sections and plates shall
be rejected unless specifically approved for acceptance by the Engineer-in-Charge.
Structural steel that is used for fabrication shall be conforming to any of the following grades of steel as
specified to each of the works:
IS:226 Structural steel (standard quality)
IS:1977 Structural steel (ordinary quality)
IS:2062 Weldable Structural steel (fusion quality)
Whenever steel is supplied by the contractor, he shall on demand produce the test certificates from the
manufacturer.
The welding rods used for fabrication shall conform to IS:814 (parts I and II).
The fasteners like bolts, nuts shall conform to IS:1367.
Rivets shall conform to IS:1148
Plain washers shall conform to IS:2016
Spring washers shall conform to IS:3063
Note: All structural steel shall be ISI marked.
14.2 FABRICATION
All the specified shop drawings shall be prepared by the contractor and got approved from Engineer-in-
charge. The drawings shall be submitted in triplicate. Approval of the shop drawings however shall not
relieve the contractor of his responsibility of correct conformation to the designs and fabrications of the
structure to meet the requirements of the contract.

Fabrication work shall be carried out as laid down in IS: 800, code of practice for general construction in
steel.
In the shop drawings to be submitted by the contractor for approval, standard symbols as described in the
IS: 813 shall be followed, as well as the stipulations contained in these specifications.
Welding shall be carried out in accordance with the following specifications as applicable:
IS: 803 Code of practice for design fabrication and erection of vertical mild steel
cylindrical welded oil storage tanks.
IS: 816 Code of practice for use of metal arc welding for general construction in mild
steel.
IS: 822 Code of practice for manual arc welding of mild steel.
IS: 9595- Recommendations for metal arc welding of carbon Radiographic tests are required
to be carried out as directed by the Engineer-in-Charge in case of pressure vessels.
IS: 818 Code of practice for safety and health requirements in electric and gas welding and
cutting operations.
IS: 3016 Code of practice for fire precautions in welding and cutting operations.
IS: 7205 Safety code for erection of structural steel work.
The stanchions shall be fixed absolutely vertical or to the specified angle as shown on the approved
drawings/as desired/directed by the Engineer-in-Charge.
All connections like angle brackets, cleats, gusset plates, anchor bolts, bearing plates shall be fixed as
shown on the approved drawings or as directed by the Engineer-in-Charge.
The item of work shall include supply of materials, fabrication and erection in position on site as shown
on the approved drawings. This shall also include all labour costs, materials and equipment required for all
fabrication, hoisting, erection, and satisfactory completion of the item of work.
The supply of materials includes all structural members like rolled sections, plates, brackets, rivets, bolts
and nuts and welds.
The steelwork shall be painted as specified in the approved drawings, or as directed by the Engineer-in-
Charge. Unless otherwise provided for the rate quoted for the item is inclusive of all costs for painting like
cost of paint, cost of labour, scaffolding etc. Welding work shall be done generally using electric arc
welding.
Gas welding shall not be allowed to be resorted to for welding. Under special circumstances if in the
opinion of the Engineer-in-Charge it cannot be avoided, gas welding can be done with the prior permission
of the Engineer-in-Charge. However gas welding shall not be used where structural strength is the criteria
for consideration.
All arrangements shall be made by the contractor for access for inspection by the Engineer-in-Charge or
his representative to the workshop where the welding work is being carried out and necessary equipment
like gauges, measuring instruments etc., shall be made available to the inspecting personnel.
Painting work shall not be started without the approval of the Engineer-in-Charge and the painting shall be
started only after his inspection and approval of the works after carrying out surface preparations.

All holes shall be carefully marked and drilled. Holes shall have their axis perpendicular to the surfaces
bored through. Holes through two or more members shall be truly concentric. Holes shall not be formed by
gas cutting process.
All the temporary connections of parts during assembly shall be done in the following ways: For welded
structures: Tack welding fastening devices, fixtures.
For riveted and bolted structures: Jointing shall be done by adequate number of bolts. If tack welding is
permitted by the Engineer-in-Charge the same shall be adopted but they shall be removed after the work is
completed.
For the riveted structures in which holes are to be drilled after assembly, jointing shall be done by
appropriate fixtures.
Welded joints shall be free from defects that would impair the service performance of the construction.
All the welds shall be free from incomplete penetration, incomplete fusion, slag inclusion, burns, un-
welded craters undercuts and cracks in the welded metal, porosity etc. All the defects shall be rectified as
directed by the Engineer-in-Charge. Defective portions shall be removed to the sound metal and re-welded.
Rectification of the welds by caulking shall not be permitted.
All welds shall be cleaned of slag and other deposits after completion.
14.3 Straightening
All steel materials shall be straight and free from bends or twists. If the sections are distorted or twisted
during transit, storage etc. they shall be straightened and/or flattened by straightening machine at ambient
temperature, though minor kinks or bends may be corrected by limited heating under careful supervision.
Normally all steel issued by the department shall be reasonably straight although it may have minor kinks
and bends.
14.4 Bending
The bending of plates and sections to specially required shapes shall be done either on appropriate machine
or by angle smithy and black smithy processes.
14.5 Cutting
Cutting may be affected by shearing, cropping, sawing or by gas cutting by mechanically controlled torch.
Gas cutting by hand may only be used when specifically authorised in writing by the Engineer-in-Charge.
The edges of all plates shall be perfectly straight and uniform throughout. Shearing, cropping and gas
cutting shall be clean, square and free from distortion and burrs, and shall the Engineer-in-Charge find it
necessary the edges shall be ground afterwards by the Contractor.
14.6 Grinding
All the edges cut by flame shall be ground before they are welded. Ends of all bearing stiffeners shall be
ground to fit tightly at both top and bottom. The maximum permissible gap between the bearing stiffeners
and the flanges shall not be more than 0.2 mm locally.
In case of gantry girders the bottom of the knife-edge support shall be accurately ground to provide
effective bearing on the column bracket with a clearance not exceeding 0.2 mm locally at any place. The

top surface of the column bracket shall also be ground similarly. The column splices and butt joints of
struts and compression members shall be accurately ground and closely butted over the whole section with
tolerance not exceeding 0.2mm locally at any place. Not withstanding the above, full load shall be
transferred through welds.
The ends of shafts together with attached gussets, angles, channels, etc. after welding together shall be
accurately ground so that the parts connected, butt over the entire surface of contact. Care shall be taken to
see that these connecting angles or channels are fixed with such accuracy that they are not reduced in
thickness by grinding by more than 1 mm.
The slab bases shall be similarly ground over the bearing surface and shall have effective contact with the
end of the shaft. The bearing face which is to be grouted direct to a foundation need not be ground if such
face is true and parallel to the upper face. To facilitate grouting and escape of air, holes shall be provided
wherever necessary in column bases.
14.7 Clearances
The erection clearance for cleated ends of members connecting steel to steel shall not be greater than 2 mm
at each end unless specifically approved by the Engineer-in-Charge.
14.8 Holes
Holes through more than one thickness of materials for members, such as compound stanchion and girders,
flanges, shall where possible, be drilled after the members are assembled and tightly clamped or bolted
together. Sub-punching may be permitted before assembly, provided at the holes are punched 3 mm less in
diameter than the required size and reamed after assembly to the full size. Punching shall not be adopted
where the thickness of metal exceeds 16 mm.
When holes are being drilled in one operation through two or more separable parts, those parts, when so
specified by the Engineer-in-Charge, shall be separated after drilling and burrs removed.
Holes in connecting angles and plates, other than splices, also in roof members and light framing, may be
punched full size through material not over 12 mm thick, except where required for close tolerance.
Matching holes for rivets and black bolts shall register with each other so that a gauge of 1.5 mm or 2.0
mm (as the case may be, depending on whether the diameter of the bolts is less than or more than 25 mm)
less in diameter than the diameter of the hole will pass freely through the assembled members in a
direction at right angles to such members. Finished holes shall not be more than 1.5 or 2.0 mm (as the case
may be) larger in diameter than the diameter of the black bolts passing through them unless otherwise
specified by the Engineer-in-Charge.
Holes for bolts shall not be formed by a gas cutting process, except in special cases with specific
permission of the Engineer-in-Charge. Wherever a horizontal member is likely to collect water, suitable
holes for drainage shall be provided.
[ 14.9 Notches

The ends of all joints, beams and girders shall be cut truly square unless required otherwise and joist
flanges shall be neatly cut away or notches where necessary, the notches being kept as small as possible.
14.10 Assembly
The component parts shall be assembled in such a manner that they are neither twisted not otherwise
damaged and shall be so prepared that the specified camber, if any is provided. In order to minimise
distortion in a member the component parts shall be positioned by using clamps, clips, dogs, jigs and other
suitable means and fastener (bolts and welds) shall be placed in a balanced pattern. If the individual
components are to be bolted, parallel and tapered drifts shall be used to align the parts so that the bolts can
be accurately positioned.
For columns which are fabricated in two or more parts, controlled assembly shall be carried out before
dispatch to the erection site.
14.11 Bolting
Every bolt shall be provided with a washer under the nut so that no part of the threaded portion of the bolt
is within the thickness of the parts bolted together.
Flat washers shall be circular of a diameter 2.5 times that of bolt and of suitable thickness. Where bolt
heads/nuts bear upon the bevelled surfaces they shall be provided with the square tapered washers of
suitable thickness to afford a seating square with the axis of the bolt.
All bolts and nuts shall be of specified steel, with well-formed hexagonal heads unless specified otherwise,
forged from the solid and shall be dipped in hot boiled linseed oil as soon as they are made. The nuts shall
be good fit on the bolts and clear threads shall show through the nut when it has been finally tight end up.
Not withstanding anything to the contrary contained in IS:1363, IS:1364 and IS:1367, the unthreaded
length of the bolt shall be equal to total thickness of metal being bolted together plus 2 mm. The threaded
length shall be equal to at least the diameter of bolt plus 6 mm.
[
14.12 Chequered Plate

Chequered plates shall be fixed to supporting members by welding as shown/specified in relevant
approved drawings or as directed by the Engineer-in-Charge. The edges shall be made smooth and no burrs
or jagged ends shall be left. While splicing care shall be taken so that there is continuity in pattern between
the two portions. Care shall also be taken to avoid distortion of the plate while welding of stiffening
angles/vertical-stiffening ribs. Surface shall be provided with primer paint.
14.13 Welding
The works shall be done as per approved fabrication drawing or as directed by the Engineer-in-Charge
which would clearly indicate various details of joints to be welded, type of weld, length and size of weld,
whether shop or site weld. Symbols for welding on approved fabrication drawings shall be according to
IS:813. Efforts shall be made to reduce site welding so as to avoid improper welding due to constructional
difficulties.
14.14 Welding of Structural Steel Work

Welding of structural steel shall be done by an electric arc process. The procedure to be followed,
materials, plant and equipment to be used, testing and inspection procedures to be applied shall be subject
to the approval of the Engineer-in-Charge and shall conform generally to relevant acceptable standards viz.
IS:816, IS:9595, IS:814, IS:4354 and Indian Standard Hand Book for metal arc welding, and other
standard codes of practice internationally accepted.
Necessary jigs & fixtures and rotation of structures shall be so arranged that vertically down-hand position
of welding becomes possible.
Open-Arc welding process employing coated electrodes shall be employed for fabrication of welded
connections and field welding. The cost of electricity for arc welding shall not be charged extra. The lump
sump rate quoted for the item shall be inclusive of cost of electricity.
Wherever welding is done for assembling the components of structures, the job shall be so positioned that
down hand welding is possible. In cases where down hand positioning of job is not possible other manual
welding positions could be resorted to.
Any structural joint shall be welded only by those welders who are qualified for all welding procedures
and positions required in such joint that is welded.
14.15 Girders for Movement of Hoisting System

All civil items related to Hoisting System shall be provided in Sludge sump, Filtrate sump etc. complete in
all respect.
14.16 MS Stair
The Contractor shall provide MS staircase where ever required. The MS staircase shall be 1000 mm wide
and the tread shall be 200 mm made of MS chequred plates. Rise of steps will be 150 mm. The main
supporting beams shall be made of ISLC 200. The hand rail of the staircase shall be of MS 75 mm x 10
mm with PVC cover on it.

15.00 Water Proofing and Damp Proofing
This specification covers furnishing, installation, finishing, curing, testing, protection, and maintenance till
handed over of water proofing and allied works.
15.1 General requirements
The contractor shall furnish all skilled and unskilled labour, plant, equipment, scaffolding materials etc.
required for complete execution of the work in accordance with the drawings and as described herein and
or as directed by the Engineer-in-Charge.
15.2 Damp Proofing
Damp proof coarse shall consist of cement, coarse sand and stone aggregate of 1:2:4 proportion with
standard water proofing compound (1 kg per bag of cement). The DPC shall be applied at the plinth level
in the horizontal layer of 40 mm thickness. The DPC shall be properly cured as per specifications. Two
coats of bitumen of 20/30 penetration at 1.65 kg/cm2 spread shall be applied uniformly on the surface when
the concrete is dry. 20mm thick cement plaster damp proof course 1:3 with two coats of bitumen at 1.65
kg. per sqm. Laid hot and sanded shall be applied as vertical DPC on all the external walls of the buildings.
15.3 Tile Terracing for roof water Proofing
Terracing consisting of tiles 22.86 cm x 11.43 cm x 3.83 cm laid over 25 mm mud plaster, 75mm
mud filling on another layer of 25mm mud plaster including two coats of bitumen laid hot @ 1.65 kg. per
sqm. On top of R.C.C. slab including grouting with cement sand mortar 1:4 and top surface to be left clean
after wire brushing etc. Flush Cement pointing in 1:2 will be done over the grouted joints. Cement
Concrete 1:2:4 gola 10 cm x 10 cm quadrant along junction of roof with parapet wall finished smooth,
where specially specified.

16.00 Gates
16.1 Aluminium Control Gates
The construction of Aluminium open channel gate shall be in accordance with the
specifications mentioned hereunder. The open channel gate shall be capable of performing the
duties set out in this specification without undue wear or deterioration, They shall be constructed,
so that maintenance is kept to a minimum. The open channel gate shall be rising spindle type.
Specifications of Aluminium Open Channel Gate.
Shape of water way : Square / Rectangular.
Mounting : Suitable for mounting in between two parallel walls of an open
channel.
Type : Self contained type gate with headstock mounted on the yoke of the
gate frame.
Type of head : Seating as well as Unseating.
Distance between channel : as per drawing approved by Engineer-in-charge.

bed/invert of gate opening
to top of operating
platform
Method of operation : Manually operated suitable for opening with maximum18 kgs effort
by a single person with maximum diameter of Hand wheel/crank
being 750mm.
Specific Construction : Gate frame shall be manufactured of non-corrosion 6061-T6 high
Requirement for gate strength extruded aluminium section weighing minimum of 5 Kg/m.
Frame guides shall be made of UHMWPE (Ultra High Molecular
Weight Polyethylene) to prevent metal to metal rubbing between
frame and shutter.
The shutter shall be made of same composition as the frame and
sufficiently reinforced to restrict deflection to less than 1/360 of span
under the design head. All parts of shutter shall have minimum
thickness of 6mm.
The complete gate assembly shall be given a coating of suitable
epoxy lacquer.
Stem : Rising type unless otherwise specified.
Type of closure : Flush Bottom closure.

Sealing : Only at two vertical and bottom sides of gate aperture due to open
channel installation.
Seal seat clearance : With the slide in the closed position shall not exceed 0.10mm.
Fluid flowing : Raw unscreened sewage.

Pipe hood cover to cover the threaded portion of spindle and with additional mechanical stop nut on
threaded stem.
Indicate number of hand wheel revolutions required to fully open the gate.
MATERIAL OF CONSTRUCTION :
PART MATERIAL
Gate frame, shutter/Door : Aluminium Alloy 6061-T6
Side Guides : Ultra High Molecular weight polyethylene
Seating faces : Aluminium
Rubber Seals : EPDM Rubber
Rubber seal retainer bar : Stainless Steel AISI-304
Drive Nut : Leaded Tin Bronze to Is : 318 LTB-2
Assembly bolts, nuts and : Stainless Steel AISI-304
fasteners
Stem & connecting pin : Stainless Steel AISI-304
Yoke : Mild Steel to IS : 2062
Headstock : Cast Iron
Pipe hood : Transparent Polycarbonate
PAINTING :
Paint for gate assembly : Epoxy primer and finish paint.
Paint for yoke and : Epoxy primer and finish paint. Minimum coating thickness to be 250
headstock microns.
SHOP TESTING : : Following shop tests at manufacturer site will be conducted as per
procedure mentioned hereunder.
Movement Test : Movement test should be conducted in assembled condition using
stems & headstock. The gate should be operated once from full close
to full open and back to full close condition with a max. force of 135
Newton-meter on the crank or hand wheel.
: Important Dimensions shall be checked with reference to approved
drawing.
: With the gate in closed condition 0.1 mm thick feeler gauge should
Dimensional Check
not pass through the sealing faces.
: Material test certificates for important components such as Frame,
Seat clearance check Side guides, Shutter, Rubber seals & Fasteners to be furnished at the
time of inspection.
Material Test Certificates

17.00 Electrical Requirements
17.1 Electrical Requirements
General
The bidder shall execute all works related to electrical lighting requirements of operations building. The
bidder shall provide all indoor/outdoor lighting fixtures complete with lamps, ceiling fans complete with
speed controlling device, receptacles, fuses, lighting panels for each unit, earthing and all other
miscellaneous works required to fulfil the lighting requirements.
17.1.1 Internal Lighting of Buildings
Internal Lighting of Buildings include the following work:
a) Furnishing and installation of lighting fixtures (complete with Lamps).
b) Executing works related to cabling, internal wiring, lighting fixtures components and support material.
c) Earthing
17.1.2 Conditions
The decision of the Engineer-in-charge regarding the acceptability of any fixture shall be final.
17.1.3 General Lighting Requirements
a) Provide a lighting fixture for each lighting outlet as per the Lighting Schedule
b) Provide complete fixtures including glassware, diffusers, lenses, canopies, sockets, reflectors, ballast,
wiring, hangers and any other auxiliaries necessary to complete such fixture installation.
c) Verify ceiling materials employed and co-ordinate fixtures to mount to the ceiling system used.
d) All lighting fixtures and fittings shall be ISI marked.
e) Provide support materials of all types necessary to secure lighting fixtures to the building structure.
Such support shall include all material required to support lighting fixtures to the basic building
structural members. Method of support shall comply with local codes and ordinances effecting each
type of installation.
f) Submit an initial sample of each fixture and obtain an approval from Engineer-in-charge before
manufacturing total quantities required.
g) The actual location of fixtures shall be as per the site condition and shall be finalised with the
Engineer-in-charge before starting the work.
h) All products shall be as per Indian Standards
17.1.4 Lighting for Buildings & Plant
All the building & Plant shall have adequate number of single forty watts tubes, decorative florescent
fitting, ceiling fan & exhaust fans as per site requirement as decided by Engineer-in-charge.
17.1.5 Lighting Panels for Different Units of Building
The lighting distribution panel shall be of sheet with Bakelite top. The switches shall be 5 A, single pole,
rocker type and shall conform to IS: 3854. Each light fixture, fans and plug point shall have an individual
switch.
Each lighting panel shall have fuse on incoming side and shall have one 5 ampere multi-pin (3+2 pins)
plug socket with switch.

A. Point Wiring
Unless otherwise specified, the point wiring shall be with heavy duty I.S. marked PVC conduit as
approved by Engineer-in-charge.
B. Fixture Finish
a) Cold-rolled sheet steel shall be degreased, washed and have a corrosion resisting, paint bonding
surface applied, using a non-metallic phosphate or equivalent coating.
b) Cast-iron or steel shall be degreased and washed with a primer containing a phosphoric or equivalent
thinner.
c) Aluminium shall be degreased, washed and etched as required to provide proper paint bonding, unless
anodised Aluminium finishes are specified.
d) Aluminium alloys and similar alloy metals shall be degreased and washed with a primer containing
phosphoric or equivalent thinner.
e) Reflectors in fluorescent fixtures shall be finished with white enamel baked as per specifications and
shall have a reflection of not less than 82 percent. Porcelain enamel shall be used where specified.
f) Fixture parts not finished by anodising shall be given a baked enamel finish. Finish shall be white
unless otherwise specified. Enamels shall be baked as per specifications and where a white finish is
used the reflection efficiency shall not be less than 82 percent.
g) Where fixtures are noted to have standard finish, the normal colour scheme used by the manufacturer
will be acceptable. Exterior Aluminium shall be anodised. Where finish colour is not evident obtain
correct finish information from the Engineer-in-charge prior to ordering lighting fixtures.
C. Fixture Location
Prior to installing fixture outlets, approval from Engineer-in-charge is necessary.
a) Locate fixtures to suit site condition and as directed by the Engineer-in-charge.
b) Locate fixtures symmetrical with patterns and room dimensions.
c) Fixture outlets shall be accessible and fixtures shall hang clear of ducts and piping. Verify exposed
duct and piping locations prior to final location of electrical outlets. Adjust outlet locations to co-
ordinate with ducts and piping.
d) Follow standard mounting heights.
17.1.6 Fixture Support and Installation Conditions
A. General
a) Lighting installation shall be carried out strictly in accordance with relevant Indian Electricity Rules,
I.S. codes of practice, Fire Insurance and other applicable codes and regulation.
b) Lighting fixtures, receptacles and junction boxes shall be properly earthed by 14G GI wire run along
with the Lighting Wires/Cables.
c) All junction boxes shall be fabricated from galvanised iron sheet steel as per I.S. 2667.
d) Lighting wiring from lighting panel to junction box shall be carried out with 2.5/4 mm2 PVC
insulated solid copper conductor and from junction box to lighting fixture with 2.5 mm2 PVC
insulated flexible copper conductor.

e) A separate neutral shall be provided for each circuit.
B. Fluorescent Fixture
a) Provide material required for complying with code requirement. Install in perfect vertical and
horizontal alignment.
b) Support surface fixtures with a minimum of 2 fastenings per fixture, located near each end of fixture.
c) Locate fastening for all surface-mounted fixtures to provide maximum fixture support and optimum
fixture alignment.
d) Individually mounted, suspended fluorescent fixtures shall have a minimum of two supports per
fixture.
e) Fastening for suspended fixture supports attached to concrete slab shall consist of a minimum of
10mm screws fastened to concrete inserts for each individual fixture support.
f) Provide canopies on stems fitting to and concerning outlet boxes and support devices.
g) Cable entries shall be sealed with cable compound.
17.1.7 Expansion Shield Anchors
Expansion shields may be used for supporting lighting fixtures instead of concrete inserts under the
a) Fastening and expansion shield anchors shall be one trade size larger than specification requirements
for fastening used with concrete inserts.
b) Holes for expansion shield anchors, clinch anchors, etc. shall be self-drilled with carbide tipped rotary
type concrete drills.
c) Drill holes for expansion shields carefully in a workmanlike manner. Drill to the depth of the
expansion shield anchor and in a manner that will develop the full strength of the fastening.
17.1.8 Fixture Schedule
a) A1- Decorative fluorescent fitting with 2 x 40 W (or 2 x 36 W) fluorescent tube pendent support of
500 mm. Fitting comprises of basic channel fully wired and provided with attachments like plates opal
acrylic diffuser. It will comprise ballast, capacitor, starters and holder for starters etc. Ballast are
copper wire wound encapsulated in a CRCA can with polyester resin, conforming to IS 1534.
F1- High Breeze 48" (120 cm) ceiling fan shall comply with IS 374. They shall be suited for 220/240
volts, single phase, 50 C/S and shall have three Aluminium blades hanging shackles cover and top
cover. The fan shall have two ball bearings one at upper end and the other at lower end. The fan
regulator shall be of electronic type and shall be mounted on the distribution board where its control
switch is provided. The fan regulator switch shall not cause humming at all it’s positions of regulation.
17.1.9 Receptacles
The Contractor/ bidder shall provide suitable number of indoor receptacles as per requirement of site
conditions.
General
a) Protective metallic plug and deeply recessed contacts in the sockets shall be provided such that it
gives very high degree of safety for operating personnel against risk of accidental exposure of live
contacts.

b) Earthing connection of plug while inserting and removing shall be made first and broken after the
main circuit connections.
c) Plug shall be provided with compression gland to grip the cable firmly.
d) Casting of plug, sockets and conduit boxes shall be of non-corroding Die-cast Aluminium alloy.
e) Guide pin shall ensure the non-reversibility.
C. Receptacle Type Z-2

Receptacle Z-2 shall be 15 or 20-Ampere single phase metal clad totally enclosed wall-mounting type,
interlocked switch, socket and plug unit shall conform to the relevant Indian Standards. Switch shall be
interlocked with plug such that plug cannot be inserted or removed while the switch is in `ON' position.
Plug and sockets shall be Crompton make ASSP 20 type.
D. Office Receptacles Type Z1

Receptacle shall be single phase 15 Ampere multi-pin, plus ground plastic moulded with switch, fuse and
plug mounted in common enclosure. Receptacle shall conform to IS 1293 and switch shall conform to
IS 3854.
17.1.10 Exhaust Fans

Sufficient Nos. of Exhaust fans (Industrial type) of approved make shall be provided in the
operations building 450 mm dia heavy duty, noise free, wall cowl acoustic lining shall be
provided and fixed as per direction of Engineer-in-charge

18.00 Internal Water Supply & Sanitary System
Water Supply system consists of providing water pipe lines, connections, taps etc. complete with
all the fittings to Operations Building. The water pipe lines include excavation, laying, refilling,
jointing etc. Fittings such as stop cock, bib cock, valves, taps, etc. of various capacities are to be
provided as complete work. The service connections and internal pipe line shall be of GI (Class-
B) having diameter of 15 & 20 mm. Peet Valves, Bib cock, stop cock etc. shall be of Chromium
plated brass as per relevant IS Code. Sufficient no. of taps, stop cock, bib cocks etc. should be
provided in MCC/PLC building. The schedule/plan and make of all fixtures of building will be
got approved from Engineer-in-charge before execution of works. One number water tank of 1000
Litres capacity on the roof shall be provided (As per PWSSB approved make).
Sanitary works consist of water closet, wash basin / sink, footrest, flushing cistern, mirror,
flushing pipe, tower rail, etc. Gulley traps, floor traps and inspection chambers shall be provided
wherever required. In the toilet, one water closet (European Type), along with ablution jet one
wash basin, three urinals, one towel rail, flush cistern, footrest shall be provided. Additional tap
for bathing shall also be provided. The scope of work also includes provision of floor traps, gully
traps, manhole chamber, vent pipe and interconnections required thereof. Carriage & disposal
system beyond manhole chamber is included in this contract. The sanitary wares shall be first
quality of Hindustan / Hind ware/Johnson / Parry ware make I.S.I marked and other fittings shall
confirm to relevant IS code. White glazed tiles shall be provided in bath room, kitchen and
laboratory as approved by Engineer- in- Charge before execution of work.

19.00 Roads and Pavements
General
This shall include the internal roads shall be of interlocking paver with defect liability periods of 5 years.
An adequate longitudinal and cross gradients shall be provided in the kerb channel and the roads for proper
drainage of storm water.
These interlocking paver shall be 4.2m width of 800mm thick factory made cement concrete interlocking
paver block of M-40 grade rubber molded smooth finish with strong vibratory process and of approved
size and design/Shape laid in Dark fast colour and pattern over and including 50mm thick compacted bed
of coarse sand, filling the joint with fine sand etc. and 2.2m wide of 60m thick factory made cement
concrete interlocking paver block of M-35 grade rubber moulded smooth finish with strong vibratory
process and of approval size and design/Shape laid in Dark fast colour and pattern over and including 40m
thick compacted bed of course sand , filling the joints with fine sand etc. all complete as per the Punjab
PWD specification with latest edition, Punjab commission schedule of rates with amendments and as
directed by the Engineer-In-Charge.
Kerb
The Contractor shall provide Plain cement Concrete M-20 grade precast kerb 250mm high with
bottom width 165mm and top width 115mm fixed in position on earth base including carriage to
site of work complete as per technical clause 408 of MORT&H specification.
Channel:
The Contractor shall provide Plain cement concrete M-20 grade precast Channel 300mm wide and
75mm thick fixed in position on earth base including carriage to site of work complete as per
technical clause 408 of MORT&H specification.
Dowel
Dowel shall be provided on both side of the road earth filling in proper slope and compaction as
shown in the Drawings. Dowel
Note: All the road work will be executed as per the PWD specification, as per technical clause
408 of MORT&H specification and approval of Engineer in charge. The section of road shall
be as per the drawing given & approved by Engineer in Charge before execution.

20. 4.00 MLD STPBALACHAUR
ACTIVITY SCHEDULE
Period in months
S. Activity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 ____ 72
No. Description
1 Construction of
STP
2. Stabilization
period
3. Operation &
Maintenance 60 months
Period 60 months
4. Equipment
Guarantee
5. Validity of
Performance
Bank Guarantee
6. Security Refund
(60%)
7. Security Refund
(Balance 40%)
8. Validity of Bank
Guarantee for
O&M
Executive Engineer Witness Contractor 83

21.00 General Requirements for E & M Works
This section covers mainly the job requirements before and after the supply of Electrical & Mechanical
equipment at site and before / after start of work. This section also covers the liabilities of the contractor
and the quality standards that the contractor has to maintain for the work to be carried out by him.
21.1 Prerequisites before the supply of equipment
21.1.1 Submission of Drawings/design sheets/Data sheets
21.1.1.1 The Contractor shall submit the following detailed drawings for review and approval of the
Engineer- in -Charge.
(i) Detailed Design Calculation sheets for electrical and mechanical works / equipment.
(ii) General arrangement drawings for all electrical works/equipments to be supplied.
(iii) Technical Specification sheets showing rating, make and quantity of various components used in
a specific mechanical/electrical item.
21.1.1.2 Approval of Drawings \ Documents \Technical Data Sheets

Drawings will either be approved by Engineer-in-charge or he will convey comments that contractor
shall incorporate by modifying the drawings accordingly.
The review of design calculations and drawings shall be carried out only in respect of orientation and
sizes of important members, general design principles and approach, adherence to requirements of the
relevant IS or other statutory codes, compliance with the technical specifications given in the tender
document, general or specific notes and with the requirements of good engineering practice. Check for
any interference and taking remedial action is the responsibility of the contractor.
Approval by the Engineer-in –charge of the contractor’s design or drawings shall not relieve the
contractor of any of the contractual obligations or liabilities under the contract or his responsibilities for
correctness of dimensions, material of construction, weights, quantities, design details, assembly fits,
performance particulars and conformity of the supplies with the Indian statutory laws as may be
applicable.
Should it be found at any time after approval has been given by the Engineer-in-charge that any drawings
or documents submitted by contractor are not consistent with any technical data, drawings or documents
submitted or approved previously or substantially deviate from any major aspect of the contract, then
such alterations or additions as may be deemed necessary by the Engineer-in-charge shall be made
therein by the contractor and the works carried out accordingly without any extra cost.
The contractor shall make no revision after a design; drawing or document is “approved” by the
Engineer-in charge. In case the contractor desires to incorporate any amendments in any amendments in
an “approved” drawing, he shall re-submit the same for formal approval giving reasons for the change
required.

21.1.2 Tests and Inspection before supply of equipment
Prior to the supply of any equipment, the contractor shall submit a schedule to Engineer-in-charge for
inspection of shop tests to be carried out at the manufacturer's factory from where the equipment is
supposed to be brought / supplied. The contractor shall inform Engineer-in-charge at least 15 days prior
to the commencement of the shop tests for the equipment he wishes to supply as per the schedule of
supply of equipment. Engineer-in-charge shall either witness the tests or a representative authorized by
him shall witness the tests.
21.1.2.1 Shop Tests
For tests carried out at the manufacturer's factory, relevant test certificates shall accompany the supply of
equipment however two copies of test certificates shall be provided by the contractor immediately to
Engineer-in-charge at the time of completion of the shop test. Some of the equipment may have to be
tested for certain parameters only when installed in position at site. The Engineer-in-charge or his
representative reserves the right to visit manufacturer's workshop or at site on their own without
informing the contractor. Where certificates are required by the specification or relevant reference
standard, the original and one copy of each such certificate shall be provided by the contractor.
21.2 Prerequisite along with supply of equipment
21.2.1 Submission of Document related to installation, operation and maintenance
The contractor shall submit instructions / operation & maintenance manual to the Engineer- in -Charge at
the time of delivery of items at site.
Information supplied by the sub-contractor and Manufacturers employed by the contractor shall
be coordinated into the comprehensive manual. The instruction manual shall describe the installation as a
whole and shall give a step by step procedure for any operation likely to be carried out during the life of
each item of the plant including the erection, commissioning, testing, operation, maintenance,
dismantling and repair.
Where applicable, fault location charts shall be included to facilitate tracing the cause of
manufacture or breakdown.
A section dealing with procedures for ordering spares shall also be included in the instruction
manual.
Technical Specifications of equipment.
Schedule of preventive, maintenance, calibration and repair instructions.
Parts list and spare parts recommendations.
Safety precautions to be furnished while handling different units and First aid instructions.
Do’s and don’ts in equipment operation. Operators attention shall be drawn to all operations
considered to be dangerous to operate or likely to cause damage to the plant.
A complete list of recommended lubricants, oils and their charts.
21.3 Prerequisites after completion of supply of equipment
Contractor shall make arrangements for proper storage of the equipment supplied by him at site before
being installed at their respective positions.

All equipment shall be installed in accordance with the equipment manufacturer’s
recommendations and good practice. Sufficient notice shall be given to the Engineer-in-charge
prior to equipment installation in order that the Engineer-in-charge or his representative may be
present during installation.
Some of the equipment may have to be tested for certain parameters only when installed in
position at site.
Contractor shall also submit a proper commissioning schedule for commissioning of the STP as
agreed by the Engineer-in-charge. The commissioning of machinery shall be run in order to
ensure the normal functioning of the plant to the satisfaction of Engineer-in-charge. The problems
faced shall be trouble-shooted immediately.
Final test certificates carried out during the construction or on completion of the whole works/at
the successful commissioning of the equipment shall be submitted within seven days of the
completion of the test.
21.3.1 Tests on Items of Plant during Erection
Devices and equipment shall be checked for correct functional performance in accordance with apparatus
rating, operating sequence and code requirements. All motors shall be checked and adjusted for correct
direction of rotation. Loading of circuits and feeders in panel boards shall be checked and balanced.
Interior installation and distribution systems, 600 volts and less, shall be tested for insulation resistance
after all wiring is completed and fixtures and equipment are connected being ready for use. Tests shall be
made with an instrument capable of measuring accurately the resistance involved and having a voltage
rating as specified by IS Reading shall be taken after the high voltage test of insulation resistance
between conductors and also between each conductor and ground.
The contractor shall carry out all tests on plant witnessed by the Engineer-in-charge or his authorized
representative. All tests shall be to the satisfaction of the Engineer-in-charge / authorized representative
appointed by him who may require tests to be repeated prolonged or modified as may be necessary to
ensure that any or all items of plant confirm with the contract.
If during or after testing any item of plant fails to achieve its intended duty or otherwise proves defective,
it shall be modified or altered as necessary and re-tested and re-inspected as required by the Engineer-in-
charge and the contractor shall bear all costs for such rectification/modification / replacement work.
The Engineer-In-Charge or his representative will have the power to omit, add, modify or adjust during
stages of erection of any item of work as may be necessary or expedient for the work. No claim for
compensation or damage will be entertained on the account of such changes.
21.3.2. Commissioning and testing
Commissioning shall commence after installation of all equipments and their installation checks carried
out successfully and inspected/approved by the Engineer-in-charge's or his authorized representative.

Ground Tests
Ground readings shall not exceed 5 ohms and tested as per I.S. 3043.
After installation and before placing in service, the system shall be given a high potential test by applying
alternating or direct current between each conductor of the system as one terminal consisting of the
ground. Prior to making the tests, the wires and cables shall be disconnected from the equipment. The
method, voltage, length of time shall be in accordance with the cable manufacturers and I.S.I Standards.
21.3.3 Special tools and accessories
All special tools, equipment, or accessories required for the installation and maintenance for plant
equipment as well as five sets of copies each of instruction manuals necessary for the proper use of such
tools, equipment or accessories shall be provided by the equipment manufacturer.
21.4 Quality Assurance from contractor side
The contractor shall provide all the required labour, permanent equipment and materials, tools, safety
equipment, transportation and test equipment for supplying, installing, adjusting and fully testing all the
mechanical work shown on the approved drawings or included in the tender document or ordered by the
Engineer-in-charge.
21.4.1 Standards
All mechanical equipment and the materials used shall comply with the relevant Indian Standards unless
a more rigorous requirement is specifically stipulated. If no applicable Indian Standard is available for
any item of equipment or materials, the specifications will be decided by Engineer in charge. In every
situation the latest specifications, standards etc. shall apply unless otherwise stated.
All main items of electrical equipment such as switchgear and motor controllers, motor control
centres, panels, starters etc. shall have an etched metal or laminated Bakelite name plate identifying these
pieces of equipment and securely mounted on the equipment by screws.
21.4.2 Packing and Transport
The equipment shall be transported to site packed in wooden crates. They shall be wrapped with
polythene sheets to prevent damage to the finish.
21.4.3 Materials and Workmanship
All equipment furnished under this or allied sections shall be new and guaranteed free from defects in
materials, design and workmanship. If inadequate information is provided in the specifications, it shall be
the contractor's responsibility to ascertain the conditions and service under which the equipment is
required to operate and to warrant accordingly that operation under such conditions shall be successful.
All parts of the equipment shall be adequately proportioned to safely withstand all stresses that may
occur or be induced in them during fabrication, erection and intermittent or continuous operation.
All equipment shall be designed, fabricated and assembled in accordance with the latest standards and
workshop practice. Individual parts shall be manufactured to standard sizes and gauges so those spares,
furnished at any time, can be installed in the field. Corresponding parts of duplicate units shall be fully
interchangeable. Equipment shall not have been in service at any time prior to delivery, except as
required for tests.
All materials used shall be appropriate for the service conditions. Iron castings shall be tough, close-
grained grey iron free from blowholes, flaws or excessive shrinkage and shall comply with the
requirements of IS 210. Except where otherwise specified structural and miscellaneous fabricated steel
used in items of equipment shall conform to the relevant Indian Standards. All structural members shall
be considered as subject to shock or vibratory loads.
Contractor shall assign a competent representative who shall supervise the electrical construction work
from beginning to completion and final acceptance.
21.4.4 Cutting, Drilling and Welding
1. The Contractor shall provide the required cutting, drilling and welding etc. that will be required for the
mechanical/electrical construction work.
2. Cutting and drilling of structural members shall not be permitted, except when approved by the
Engineer-in-charge. A core drill shall be used wherever it is necessary to drill through concrete or
masonry.
3. The Contractor shall provide the required welding for equipment supports as desired by Engineer in
Charge.
4. Junction Pull Boxes and Hand holes shall have covers stencilled with box number when shown on the
drawings. Data shall be lettered in a conspicuous manner with a colour contrasting to finish.
5. Switch plates in designed areas shall be suitably engraved with a legend showing function or areas
when required by Codes or shown on the drawings.
21.4.5 Drives:
To ensure vibration free operation all rotating components of each pumping unit shall be statically and
dynamically balanced. The mass of the unit and its distribution shall be such that resonance at normal
operating speeds is avoided. In any case, the amplitude of vibration as measured at any point on the
pumping unit shall not exceed the limits set forth in the latest edition of the Indian Standards.
Upon completion of the electrical work, the Contractor shall remove all surplus materials, rubbish, and
debris that accumulated during the construction work. The entire area shall be left neat and acceptable to
the Engineer-in-charge.
21.4.6 Lubrication
Contractor shall ensure constant presence of lubricant on all wearing surfaces. Lubricant filling and
draining openings shall be readily accessible. Easy means for checking the lubricant level shall be
provided. Prior to testing and/or operation, the equipment shall receive the prescribed amount and type of
lubricant as required by the equipment manufacturer.
21.4.7 Painting
Shop painting should conform to the standard requirements. Electric motors, gears, starters and other
similar self-contained or enclosed components shall be shop primed and finished with high-grade, oil-
resistant acrylic enamel or other coating. Surfaces that will be in accessible after assembly shall be
painted or otherwise protected before assembly by a method that provides effective protection throughout
the expected economic life of the equipment.
Unless otherwise required in the detailed equipment specification, surfaces to be painted at the plant site
shall be shop-painted with one or more coats of a primer which will adequately protect the equipment
until finishing coats are supplied at site.
Machined and polished metallic surfaces that are not to be painted shall be coated with an approved rust-
preventive compound.
Before applying paint, the surfaces to be painted shall be cleaned and shall be free from rust, dust, oil etc.
The painting shall be with two coats of zinc rich /chrome primer and two coats of finish paint. Each coat
shall not be less than 50 micron.
Electrical equipment, which shall be installed outdoors shall be provided with a proper cover and the
protection provided shall conform to the latest IS codes for outdoor installations.
Contractor shall provide the required painting for all unfinished surfaces of electrical materials, including
supports.
All scratched or marred surfaces shall be refinished with touch-up paint to match the original finish.
21.5 Equipment Guarantee
This requirement shall conform to the conditions given in volume 1 of the tender document. Unless
specified otherwise elsewhere, the Contractor shall furnish and replace at no cost to the Department any
component of the equipment that is defective or shows undue wear within guaranteed period of twelve
months from the date of stabilisation of STP. In addition to performance guarantees, processes or systems
shall comply with the requirements stipulated in the relevant sections of the specifications.
21.6 Liability of the contractor
The contractor shall obtain and pay for the required bonds, insurance's, licenses, permits and inspections
and pay all taxes, fees and utility charges that shall be required for the mechanical/electrical works.
If during the period of erection, Contractor or his workmen damage willingly or accidentally any part of
the building structure or materials without written permission of Engineer-in-charge, the contractor shall
be completely responsible for the damages and he will have to make rectification /replacement at his own
cost.
Incidental items not included in the tender drawing and specifications, that can legitimately and
reasonably be inferred to belong to the electrical work shall be provided by the Contractor at no
additional cost to the Department. The decision of the Engineer-in-charge in this matter shall be final.
All equipment and materials shall be of latest design, and standard products of established manufacturers.
The equipment approval at the factory only allows the manufacturer to ship the equipment to the project
site. The contractor shall be responsible for the proper installation and satisfactory start-up operation of
the equipment in accordance with the manufacturer's requirement and to the satisfaction of the Engineer-
in-charge.
Inspection of the equipment at the factory by the Engineer-in-charge will be made after the manufacturer
has performed satisfactory checks, adjustment tests and operations.
Contractor shall make arrangement of all power required during the construction period and tests
performed during erection of equipment.
The contractor shall be absolutely and solely responsible for damages due to accidents, injuries or losses,
occurring to any person and property by his sub- contractors, agents or employees involved on his behalf
in the execution of the work.

22.00 Technical Specifications for E & M Works
22.1 Manual & Mechanically Operated Fine Bar Screens
22.1.1 Manual Bar screen

The manual bar screen will be of opening not more than 10 mm for FINE screen and inclination about
60° with respect to horizontal. Specifications for Manually raked screen shall be as under.
The trash screen shall be rectangular in shape. The screen shall be fabricated out of stainless steel SS 304
of not less than 8 mm thick and 50 mm wide in section. The assembly (bars and frames by using ISLC,
75 mm x 40 mm x 6 mm) shall be installed in such a way that it can be installed and removed as and
when required.
22.1.2 Belt Conveyor
The conveyor shall be common to the mechanical and manual screens. The conveyor system shall be a
combination of a horizontal conveyor and upward inclined conveyor (if required) and shall have a
capacity to transfer the maximum screenings anticipated at the peak flow. The conveyor provided for
discharge of screenings shall be inter-locked with all the screenings discharging on to the conveyor so
that it operates when the screenings are discharged on to it and stops automatically after a time lag when
the screen stops discharging the screenings on top the conveyor.
Conveyor type Horizontal
Capacity To handle screenings of peak flow
Speed 15 m / minute (maximum)
Type Troughed
Belt 3 ply Z duck, 3 mm top, 1.5 mm
bottom, rubber cover CR M –24
22.1.3 Mechanical Bar Screens
GENERAL :
Mechanically operated step Screen completely made of Stainless Steel having 6 mm clear spacing
between the bars shall be provided in inlet screen channel for screening out floating materials such as
plastic pouches, bags, rags, floating debris, weeds, paper wastes and other floating materials from the raw
sewage coming from the pumping station/gravity mains.
The screen shall include discharge chute as required to discharge the screenings on the belt/screw
conveyor without employing any external mechanism / rake mechanism.
The screen shall be factory assembled & movement tested at plant before dispatch to site & shall only be
installed at the site in factory assembled condition thereby avoiding chances of misalignments.
SCOPE:
Design, Supply, Installation, Testing & Commissioning of screening equipment consisting of following:
Mechanized step screen having 6mm spacing between bars and suitable for installation at an inclination
of 40 degrees in channel.

Level sensing instrument connected to control panel for automatic operation of screen mechanism and
allied accessories.
Local control panel installed near screen.
Belt/screw conveyor to discharge the screened material of the screen to the waste bin.
SPECIFICATION :
Material of construction:
The fixed as well as movable bars of 3mm. thickness, mechanism, support frame, fixings discharge chute
shall be manufactured from stainless steel for long life in the aggressive sewage environment. No
component of the screen assembly shall be made of carbon steel or any other material, which can get
corroded in sewage environment.
Screen Construction
The step screen shall be a complete unit comprising of main frame with an integral mechanism
containing movable bars located in between fixed bars with out engagement of external mechanism/rake
mechanism for pulling out the screened material ensuring minimum movement of the mechanism.
The mechanism comprising of movable bars located between fixed bars shall gradually move the
screened material upward in the form of a mat and deliver on the up to the discharge chute.
The fixed as well as movable bars shall contain a series of steps to prevent the screenings from falling
back into the main flow.
The mechanism shall be mechanically operated by Electro-motor or hydraulic system and shall be
suitable for automatic operation controlled by a level sensor.
The screen shall operate automatically when the upstream water level of the screen increases beyond a
pre-set limit and it shall stop when the upstream level decreases to a preset low level due to upward travel
of screened material.
The fine bar screen shall be capable of being tilted out of the sewage flow up to horizontal position for
the purpose of cleaning & maintenance.
The base of the screen shall be fitted with a specially profiled stainless steel plate to direct any grit that
may be present towards the screen and taken out along with other screened material thus reducing the
possibility of building up of grit in front of the screen.
Level Controller
The level controller shall be upstream type Ultrasonic level switch.
Electrical Motor
The motor shall be TEFC type with IP 55 protection and shall be suitable for operation on 415V + 10%
and frequency of 50Hz + 5%.

Control Panel
The Control Panel shall have IP 55 protection, painted with Epoxy paint and shall be comprising of
Mushroom Head Emergency stop Overload relays for motor protection MCB’s, HRC Fuses and Glass
Fuses Circuitry to operate the screen with level sensors.
Selector Switch to operate the screen on JOG mode
TESTING
The Fine bar screen shall be Factory assembled and subjected to following tests at the manufacturer’s
premises.
Dimensional Check: The overall dimensions of the screen shall be conforming to the approved drawings.
Operational Test: The complete screen including its mechanism, Electro-motor/hydraulic operating
mechanism level probing system and control panel shall be integrated and mechanically operated to
verify free movement and satisfactory working.
22.2 Mechanical Detritor
22.2.1 Working Principle

A compact grit plant consists of a Square Grit Settlement Chamber with scrapers, reciprocating type
mechanical classifier, and organic return screw pump. The grit chamber is designed on the principle of
differential sedimentation.
By producing suitable conditions of flow and retention time, the grit particle contents in a sewage flow
can be separated from the putrescible organic matter and settled out of the flow by virtue of its higher
settling velocities leaving bulk of organic matter in suspension. The bottom scour velocity of scraper is
so adjusted that the organic particles, if settled any, are re-suspended back in the sewage and the grit is
pushed towards the opening of the classifier at the bottom level.
The Classifier, during its reciprocating action, washes the grit and pushes it towards the upper delivery
end of the classifier from where the washed grit is released on scrapers or trolleys for further disposal. In
the reciprocating classifier, there are no movable parts
under the sewage and thus there is very negligible wear of the components.
The Organic return pump (screw pumps) returns the washed organic material from the grit back to the
grit chamber and the same is kept in suspension and passed on further for treatment.
22.2.2 Units of Mechanical Grit Removal System (Detritor)

The Detroiter mechanism for grit removal comprises of Detroiter proper, classifier and organic return
screw pumps. Detroiter tank is fitted with reciprocating classifier on one side in an inclined position.
Detroiter mechanism will comprise of central drive located over RCC/MS bridge along with hand-rails
and central drive shaft will be guided at the lower end in the guide bearing. Scrapers will be connected to
the lower end of the shaft and MS epoxy painted squeezes will be provided on the scrapers in such a way
so as to push the grit towards circumference and subsequently to push through the opening to the bottom
end of the classifier. Detroiter drive shall be of suitable rating and overload protection by way of shearing
pin arrangement. Turning vanes for flow control in Detroiter shall be provided to obtain uniform velocity
gradient.
Classifier will have reciprocating rake mechanism driven through link mechanism for rendering
reciprocating action and link mechanism will be driven by suitable motor through geared drive. Classifier
will have raking stroke adjustment feature.
22.2.3 Organic return pump

Organic return pump will be located by the side of classifier so as to return organic back
to the Detroiter. The organic mixer will have specifically designed impellers to create washing action and
a suitable motor through worm gear drive will drive the mixer.
22.3 Return Activated Sludge Pumps & Surplus Activated Sludge Pumps
Return sludge pumps shall pump the return sludge from the Reactor (main) to Selector Zone. Surplus
Activated Sludge Pumps shall pump the sludge to sump. Pumps shall be submersible type of non –clog
design. They shall be suitable for pumping soft solids of size 80 mm. Only pumps with maximum 960
rpm shall be provided. In addition to this, the pumps shall be fitted with a special tearing system on the
suction side for tearing soft solid material. The impeller shall be of a non-clog design with smooth
passage and solid handling capability of 80-mm size. Maintenance-free antifriction bearing, deep
grooved permanently greased filled ball bearings shall be provided to take care of all the axial and radial
forces at any point of operation. The pump installation design shall be such as to facilitate automatic
installation and removal of the pumps without having to enter into the sewage pit. The motor shall be
squirrel cage type, suitable for three phase supply continuous duty with class ‘F’ insulation. Motor shall
have integral cable parts and the cable entries shall be sealed. The cables must be leak tight with respect
to liquids and firmly attached to the terminal block. The motor shall be designed for non-overloading
characteristics. There shall be thermal protection against overheating of the motor winding. The pump
design shall ensure that seal does not come directly in contact with the liquid being pumped as well as
cooling/lubrication by oil is provided. The moisture sensor of the tripping unit shall be located inside the
oil chamber.
The pump unit shall be supplied along with the special duck foot bend, flanged elbow, lifting chain with
shackles, enough guide wire/pipe, sufficient tough rubber sheeted water proof cable, as well as stainless
steel foundation bolts and nuts. Alternatively pump unit can be with SS wire rope guiding system and
pedestal cart integrated with the discharge head.
Reverse Rotation
The pump shall be designed to operate safely in the reverse direction of rotation, due to wastewater
returning through the pump.
PUMP CONSTRUCTION
(a) Pump Casing
The pump casings shall be of cast iron and conform to IS: 210 Gr FG 260. The internal surfaces shall be
free of rough spots. The casing shall have centre line discharge.
(b) Impellers
The material of impellers shall be as specified and they shall be of the single vane type. They shall be
dynamically balanced. The leading edge of the vanes shall be rounded and cut back to prevent rags,
stringy material etc. from impinging on the impeller vanes.
(c) Pump Shaft

The pump shaft shall be hard chrome plated alloy steel or stainless steel. The shaft shall be of one-piece
construction.
(d) Pump Bearings

Pump bearings shall be of the antifriction type. The bearings shall be able to take normal axial thrust
loads due to unbalanced hydraulic loads on the impellers plus the weight of all rotating parts of the
pumps. Pump bearings shall be designed with a minimum life of 40,000 hours. The bearings shall be
grease lubricated for life and shall be maintenance free
(e) Guide Arrangement

The assembly may have C.I. pedestal, bracket, delivery bend, SS 316, guide rail pipe, upper guide rail
holder, etc complete. The pedestal and bracket may provide automatic coupling between pump delivery
and discharge bend. Alternatively, the guiding system can be with S.S. wire rope and the pedestal cast
integrated with the discharge bend.
(f) Mechanical Seals:
A double mechanical seal of approved type shall be provided to prevent pumped liquid entering into the
motor winding. The seals shall be running in oil bath. The oil bath shall have moisture sensors to sense
water leakage. The sensors shall be used for tripping the pump and also for alarm.
(g) Pump Balance:
All rotating parts shall be accurately machined and shall be in rotational balance. Excessive vibration
shall be sufficient cause for rejection of the equipment. The mass of the unit and its distribution shall be
such that resonance at normal operating speeds is avoided. In any case the amplitude of vibration as
measured at any point on the pumping unit shall not exceed the limits set forth in the latest edition of
Indian Standards. At the operating speed, the ratio of relative speed to the critical speed of the unit or its
components shall be less than 0.8 or more than 1.3.
(h) Lifting chain
Each pump shall be provided with galvanized steel lifting chain of suitable capacity. One end of the chain
shall be attached to the pump and the other end fixed near the upper bracket for guide rail / wire rope
assembly, by means of GI D shackle. The chain shall have GI rings fixed at an interval of about 1 meter
for engaging the hook of the chain pulley block.
(i) Submersible Cable
Each pump shall be provided with submersible cables of equal length for power and control so that the
pump positions can be interchanged with each other. The cable shall be terminated in a common
weatherproof junction box.
(j) Moisture Sensor
The moisture sensor shall be provided in the oil chamber to detect the failure of the mechanical seal.
(k) Motor
The motor shall be integral part of the pump. The enclosure for motor shall be IP-68. Each phase of the
motors shall be provided with thermistor. The motor winding shall be suitable for star delta/soft starter.
The motor shall be designed for minimum 10 starts/stops per hour, irrespective of whether it is DOL start
or otherwise.
Materials of construction:
Pump casing : CI IS: 210 Gr FG 260
Discharge casing : CI IS: 210 Gr FG 260
Impeller : CI IS: 210 Gr FG 260
Shaft : SS AISI 431
Mechanical Seal : Silicon Carbide
Fasteners : SS AISI 304.
Protective Coating:
The pumps shall be epoxy painted.
22.4 Air blowers (Aeration Tank)
The blowers shall be provided for providing adequate oxygen into the reactor tank for aeration. The air
requirements shall be calculated for summer and winter as well as mixing power at 15 Ncum / minute per
1000 cum of tank volume and the higher duty installed. The summer sewage temperature shall be taken
as 38 degrees C and that in winter at 15 degrees C.
The blowers shall be capable of developing the required total pressure at the rated capacity for
continuous operation. The blowers shall be Twin lobe type. One number VFD drive shall be provided
with each set of blower. Directly coupled design shall be preferred. VFD motors shall be suitably derated.
The blowers shall be provided with suction air filter, silencer, dead weight pressure relief valve and
pressure gauge and the air delivered shall be clean, dry and oil free. The blower noise level and velocity
of vibration shall be within 90 dB (A) and less than 4.5mm/s at a distance of 1.86 m respectively. The
blower shall be driven by squirrel cage induction motor
The speed of the blowers shall be below 1000 rpm. The power rating of motor shall be at least 10%
above the maximum power requirement
by the blower. The kW of single blower shall not exceed 220 kW. The blowers shall be mounted at a
level necessary to avoid back flow or siphoning of sewage into the blower. The accessories shall be
complete with common base plate for blower and motor, suction and discharge connection, non return
valve, safety valve, pulley and V- belt guard, eye bolts etc.
Casing : C I conforming to IS: 210 Gr FG 260
Rotor : Alloy steel
Shaft : Carbon steel C40/EN 24/19
Timing gear : Cast alloy steel
Pulley and gear side plates and cover: CI conforming to IS 210 Gr FG 260
Parameter:
Type Twin lobe
Discharge pressure To suit process requirement
Power transmission direct drive preferred
Cooling Air cooled
Code BS 1571
Tests
Sr. Tests Specs
No
1 Hydrostatic tests Twice the maximum working pressure
2 Performance test As per BS : 1571
3 Strip test Clearances with tolerance limit
4 Mechanical balancing ISO 1940 Gr. 6.3 or better
5 Visual Inspection Before painting
22.5 Fine/Course Bubble Diffusers

This comprises piping to diffusers and the diffusers.
Type of diffuser system

A fine/course bubble diffused aeration system shall be applied to both the selector zone and aeration tank
for oxygenation. The number of diffuser elements can be varied by the bidder depending on the
manufacturer selected, subject to the condition that sufficient design calculations are attached along with
it and the manufacturer is a standard one having supplied the diffusers to various waste water treatment
Plant for at lest two years.
22.5.1 Diffuser Elements
The diffuser elements shall be membrane type and resistant to such ingredients as hydrocarbons, oil and
grease. This shall afford a high oxygen transfer rate coupled with a minimal pressure drop besides
permitting simple erection onto the horizontal air manifold. They shall have minimal coupling /
attachments to the air manifold and shall have self-cleaning properties while in action. Flat surfaces
facing upwards as membrane surfaces shall not be accepted. The diffuser unit shall be of corrosion
resistant material. The membrane diffusers shall permit connection to the air manifolds of circular or
square cross section and the entire lot of diffusers shall be capable of discharging designed flow of air at

an average flow (maximum of summer and winter requirement) with the nominal air flow per diffuser per
element shall not exceed 60 Nm3/h/m2 of diffuser surface area when installed in the said aeration tanks.
The headers into which the diffusers are fixed shall be of standard UPVC pipe sections of suitable inner
bore and shape with custom fixtures of the diffuser elements as directed by the membrane manufacturers.
The headers shall also be procured from the equipment manufacturers who are the suppliers of the
membrane diffusers. These headers shall have enough counterweight or alternative arrangement to
surmount any buoyancy lift from the floor during air charging. The connection between the headers and
the air piping from the compressor shall preferably permit a “quarter-turn” fitment and “quarter-turn”
dismantling. This segment shall be assembled and installed above the water level and in the horizontal
travel of the air piping. The coupling shall have a minimum of two neoprene washers to ensure against
chance leakage of air. Alternatively flanged fittings of SS 304 material shall also be permissible. Each
header shall travel downward from the air piping by aligning itself onto the sidewall of the aeration tank
and thereafter travel horizontally onto the tank floor. Suitable mechanical provision for lifting the headers
easily above the water level for maintenance without the need for draining the tank shall be provided for
each header. Isolating valves of polypropylene shall be provided upstream of the coupling to cut off the
flow through the specified header for purposes of attending to the diffuser header and also diffusers.
22.5.2 Air Supply Piping

The air piping from the blower to the basin header (above water) shall be of MS epoxy painted material
and pressure rated for the sewage depth plus frictional losses etc. These shall be fixed securely to the
concrete surfaces in the horizontal plane and vertical plane so that they are not clamped horizontally onto
vertical sides of the walls. The clamping shall be so designed as to permit. “in-situ” screw driven fittings.
Breaking open concrete surfaces shall not be permitted. The air vertical down comers shall be of SS304
and horizontal Letess of UPVC.
Two spare drop pipes with diffuser elements shall be supplied by the Contractor one for each
compartment. This will be used to replace the choked diffusers drop pipe or on preventive basis on
rotation. The choked one will be attended to and used as spare drop pipe.
22.6 Stainless Steel Decanters

The decanting mechanism shall of Stainless Steel (SS:304) and all the other accessories such as gear box
etc. shall be provided on the operating platform. The Hydraulic discharge capacity of the decanting
mechanism shall be proportional to the selected basin area:-
- There should be maximum 1 decanting mechanism per basin.
- Each Decanter mechanism shall be inclusive of local control boxes with manual operation
selection and function buttons communication to main PLC.
- Flexible rubber box kind of decanting mechanism is not acceptable.

22.7 Centrifuge Feed pumps
These pumps shall be used for pumping sludge to centrifuge. The pumps shall be designed to operate
satisfactorily without detrimental surges, vibration, noise, or dynamic imbalance. Over the required head
range, the head-capacity curve of the pump shall have a continuously rising head characteristic with
decreasing capacity over the whole range of total head. The pump shall have the maximum efficiency at
the specified duty point. The unit shall be designed to operate safely at the maximum speed attainable in
the reverse direction of rotation due to sewage returning thro the pump at times when power supply of the
motor is interrupted. The first critical speed of the pump set shall be at least 30% above the operating
speed.
The pumps shall run smooth without undue noise and vibration. The velocity of vibration shall be within
4.5 mm/sec. The noise level shall be limited to 85 dBA at a distance of 1.86m.
All rotating parts shall be statically and dynamically balanced as per ISO standards.
A stationary coupling guard shall be provided for the coupling conforming to all relevant safety codes
and regulations. Guards shall be designed for easy installation and removal. They shall be complete with
necessary support accessories and fastener.
The pumping unit shall be provided with a common base plate. The base plate shall be of sufficient size
and rigidity to maintain the pump and motor in proper alignment and position.
The pump design shall be as per IS 6595 and pump performance shall be as per IS 9137
The power rating of the pump motor shall be the larger of following
(i) 115 % of power required by the pump at the duty point
(ii) 110 % of maximum power required by the pump from zero discharge to the runoff point total
head
Material of Construction
Type Screw
Rotor Alloy Steel / SS 316
Casing CI
Stator Synthetic Rubber
Shaft SS 316
Base plate CI / MS Epoxy painted
Fastener SS AISI 304.
Parameters of Pump
Capacity As per bidder
Head To pump to Centrifuge
Efficiency Minimum 30 %
Pump speed 960 rpm (maximum)
Ball passing size 40 mm minimum
Applicable code
Design IS 6595
Performance IS 9137
Testing
Material test certificate Casing, Impeller, Shaft
Hydrostatic test 1.5 times shutoff head or twice the rated
discharge head whichever is greater
Performance test IS 5120 and IS 9137 at full speed
Mechanical balancing As per ISO 1940, Gr. 6.3 or better
Visual inspection Pump shall be offered for visual inspection before
shipment. The pump components shall not be
painted before inspection
Field Tests Field performance tests required for satisfactory operation
22.8 Air Blowers (Sludge Sump)

The blowers shall be provided for providing air mixing through Coarse bubble aeration in the Sludge
Sump. The blowers shall be capable of developing the required total pressure at the rated capacity for
continuous operation. The blowers shall be Twin lobe type.
The blowers shall be provided with suction air filter, silencer, dead weight pressure relief valve and
pressure gauge and the air delivered shall be clean, dry and oil free. The blower noise level and velocity
of vibration shall be within 90 dB (A) and less than 4.5mm/s at a distance of 1.86 m respectively. The
blower shall be driven by squirrel cage induction motor.
The speed of the blowers shall be below 1000 rpm. The power rating of motor shall be at least 10%
above the maximum power requirement by the blower. The blowers shall be mounted at a level necessary
to avoid back flow or siphoning of sewage into the blower. The accessories shall be complete with
common base plate for blower and motor, suction and discharge connection, non return valve, safety
valve, pulley and V- belt guard, eye bolts etc.
Casing : C I conforming to IS: 210 Gr FG 260
Rotor : Alloy steel
Shaft : Carbon steel C40/EN 24/19
Timing gear : Cast alloy steel
Pulley and gear side plates and cover : CI conforming to IS 210 Gr FG 260
Parameter:
Type Twin lobe
Discharge pressure To suit process requirement
Power transmission Direct drive preferred
Cooling Air cooled
Code BS 1571
Tests
Sr.No. Test Specs
1 Hydrostatic tests Twice the maximum working pressure
2 Performance test As per BS : 1571
3 Strip test Clearances with tolerance limit
4 Mechanical balancing ISO 1940 Gr. 6.3 or better
5 Visual Inspection Before painting

22.9 Centrifuge Unit
Centrifuge shall be capable of handling sludge consisting of minimum 1% solids by weight. The
dewatered cake shall be based on minimum consistency of 20% to 25% by weight dry solids. The
centrifuge shall be solid bowl centrifuge of co-current/counter current design, as decided by the bidder.
The centrifuge shall have sufficient clarifying length and differential RPM so that separation of solids is
effective. The centrifuge shall have central lubrication system. The centrifuge shall have adjustable weir
plate, so that its pond depth can be raised. The centrifuge and its accessories shall be mounted on a
common base frame so that entire assembly can be installed on an elevated structure.
Suitable drive with V- belt arrangement and turbo-coupling shall be provided along with overload
protection device. The wetted parts of Centrifuge shall be stainless steel, 304. The tungsten carbide lined
conveyor liner across surface, feed chamber and solid discharge outlet shall be provided. Differential
speed and bowl speed should be adjusted by changing the pulleys; differential speed may be adjustable
by use of epicyclic-gear. The bowl shall be protected with flexible connections so that vibrations are not
transmitted to other equipment. The base frame shall be in epoxy painted steel construction and provided
with anti-vibration pads. All steps necessary to prevent transmission of structure borne noise shall be
taken. The drive motor shall be of 1450 rpm. Interlocking with centrifuge feed pump, polyelectrolyte
dosing pump shall be provided. The noise level shall be 88 dB (A) measured at 1m distance under dry
run. The vibration level shall be below 50 micron measured at pillow blocks under dry run condition.
Adequate sound proof shall be carried out for the housing the centrifuges to ensure that the noise level at
5 m distance from the enclosure is less than 75 dB (A).
Parameters
Type Horizontal,
Capacity of each unit to suit 50% requirement of digested sludge
Number of working hours/day 16 hours (maximum)
Mixing arrangement of
Polyelectrolyte and sludge: online-mixing
22.10 Chain Pulley Block
Geared Chain Pulley Blocks shall be adopted. The monorail and trolley and the chain pulley block shall
be provided for lifting various equipments in the Pump House. The trolley and chain pulley block shall
be hand driven. The capacity of the trolley and the chain pulley block shall be for the maximum weight to
be lifted during erection and maintenance of the equipment but should not be less than 1 tonne.
The travelling trolley shall run on the lower flange of the rolled steel joist. The trolley shall have two
wheels on both sides of the joist web. The trolley wheels shall be single flanged with treads machined to
match the flange of the beam. The wheels shall be of carbon steel casting conforming to IS 1030. The
trolley shall have an arrangement for the fixing chain pulley block and sling. Pushing the load shall move
the trolley. Suitable arrangement shall be provided on the joist to prevent over travelling. The chain
pulley block shall have frame housing gears load sheave, brake unit, hand chain wheel and load chain

wheel shall have hooks on both sides, one fixed with travelling and other for the load. The frame shall be
of welded construction.
The gears shall be of spur type incorporating high grade hardened carbon steel pinion and heat treated
carbon steel wheels. The width of the gear shall be adequately sized for long life. The driving pinion shall
be integrated with the driving shaft. The load hook (bottom hook) shall rotate on the ball bearing. The
chain shall be electrically welded, accurately calibrated, pitched and polished. The length of the load
chain shall be sufficient for taking out the blower/pumps from their location. The hand chain wheel shall
be provided with roller type guarding to prevent slipping the chain. The hand chain wheel shall hang to
cleat of the hook. The braking shall be automatic, the screw and friction disc type and shall offer no
resistance. The load shall be sustained in any position of lift when effort for hoisting or lowering is
removed. Each chain pulley block shall be supplied with one set of 1 tonne sling with galvanized
D- shackles and clamps. The slings shall be about 3 m long. The monorail shall be ‘I’ section.
The exposed mild steel surfaces shall be enamel painted. The fasteners shall be GI or Cadmium plated.
The chain pulley block shall be tested for 150% overloads through a length of lift which will be ensure
that every part of the block mechanism and every teeth of gears come under load.
22.11 AUTO VALVES

Valve Actuators
General
All actuators shall be motorized type and local controls shall be protected by a lockable cover.
Each actuator shall be adequately sized to suit the application and be continuously rated to suit the modulating
control required. The gearbox shall be oil or grease filled, and. capable of installation in any position.
All operating spindles, gears and head stocks shall be provided with adequate points for lubrication.
The valve actuator shall be capable of producing not less than 1½ times the required valve torque considering
valve spindle jamming and shall be suitable for at least 5 continuous operation.
The actuator starters shall be integrally housed with the actuator in robustly constructed and totally enclosed
weatherproof housing. The motor starter shall be capable of starting the motor under the most severe
conditions. The entire electrical system shall be tropicalised.
The starter housing shall be fitted with contacts and terminals for power supply, remote control and remote
positional indication, and shall also be fitted with internal heaters so as to provide protection against damage
due to condensation. Heaters shall be suitable for single phase operation. The heaters shall be switched “ON”
when the starters are “OFF” and shall be switched “OFF” when the starters are “ON”.
Each actuator shall be equipped as follows:
(a) AC electric motor with engage/disengage clutch mechanism of the dry type.
(b) Reduction gear unit (with thrust bearing if required)
(c) Torque switch mechanism
(d) Limit switch mechanism
(e) Geared hand wheel for manual operation of valve.
(f) Valve position indicator – open/closed
(g) Auto-Manual lever with suitable locking arrangement
(h) Valve position transmitter
(i) Reversing contactor starter complete with overload relays of suitable range and adequately rated
control fuses
(j) Actuator with integral starter shall have selection between local/remote operation
(k) Local control switch/push buttons
(l) 415 V/110 V AC control transformer
(m) A white lamp for supervision of main supply to be provided locally.
(n) A potential free contact shall be provided to annunciate over-load trip/main supply failure on
remote panel
(o) Provision for local as well as remote operation
Special Features
(a) Two (2) nos. interposing relays for matching the control voltage of remote commands.
(b) The motor shall be specially designed for valve operation, combining low inertia with a high
torque and with linear characteristics.
(c) All motor actuators shall be provided with visible local valve position indicators mounted on the
actuator assembly itself.
(d) The torque switch shall function to stop the motor on closing or opening of the valve, on
actuation by the torque when the valve disc is restricted in its attempt to open or close. A minimum of
two (2) torque switches, one for closing direction and one for opening direction shall be provided.
(e) The non-adjustable limit switches shall stop the motor and give indication when the disc has
attained the fully open or close position. Provision shall be made for indication of stuck or jammed valve.
(f) All wiring connections from the various switches shall be brought out on to separate terminal box
mounted on the valve, having liberal space for wiring and making connection.
(g) The terminal box shall be suitable for outdoor use and shall be weather-proof and dust tight.

22.12 General Specifications
Material specifications are given below and bill of quantity for each equipment given in the description
against each item. It shall be the responsibility of the bidder to match the rating to the various
equipments. Under no circumstances will the rating of the Electrical Equipment be less than that
specified in bill of material for each equipment.
The Control Panels would be fabricated from 14SWG CRCA sheet, cubical type, floor mounting and free
standing, suitable for indoor installation with a separate base rolled channel of 40 x 75 x 9 mm section.
All gland plates shall be manufactured to 3.15 mm thickness. Adequate bus bar supports should be
provided for better fault withstanding.
The Panel will be made dust and vermin proof by providing good quality gaskets on doors, removable
covers, gland plate etc. It will have a compartmental design, where in the incoming and outgoing
feeders, bus bars etc will be mounted in separate compartments having its own front door. The Panel will
be made extensible type; the main switch of each feeder will be inter-locked with its front door so that the
door can not be opened in the closed position of the switch. All the live parts inside the panel would be
covered with perforated sheet from the rear and with fibreglass/acrylic from the front as per the degree of
protection specified.
The Panel will be completely wired internally with brought out terminal blocks for external wiring. Due
to heavy corrosive atmosphere in the surroundings, the sheet metal work of Panel will be Powder coated
of 60 Micron after going through 7-tank treatment with shade of RAL-7032 OF IS-5. The construction
method would conform to Indian Standards. The Panel height would not exceed 2450mm and operating
height will be limited to 2000 mm from finished floor to the top of the cabinet. Cabinet doors will be
equipped with concealed or detachable type hinges and with flush or semi-flush., spring catch type, flush
cylinder locks.
All joints and connections will be made by galvanized or cadmium plated high tensile strength bolts, nuts
and washers between feeder compartments between bus bar chamber and feeder compartments & vertical
partition between feeder compartments and cable alleys would be provided in order to prevent short
circuiting of Power and/or control terminals due to accidental dropping of maintenance tools.
Access from front and top only will be limited to buses and cables. All other equipment will be mounted
on the front side and will be accessible from the front through he hinged doors, Selector Switches,
Ammeters, Voltmeters, and indicating Lamps, Push Buttons etc will be mounted on doors. Opening of
Bus Bar Chamber will be permitted with special tools only. Compartments door will be interlocked
against opening when the Air Circuit Breaker is in ‘ON’ Position. However it will be possible to bypass
this interlock for inspection purpose. Opening for natural ventilation will be provided and will have
screen of perforated sheet. All unpainted steel pats will be cadmium plated to prevent rust corrosion. If
these parts are moving elements, then they will be greased. Suitable lifting lugs will be provided which
will not leave any openings when removed separate Air Vent Boxes at least 2 Nos. will be provided on
top of the panel for proper heat dissipation. Name Plates will be provided for each piece of equipments
such as lamps, push buttons, switches, ACB’s, measuring instruments etc. mounted on the panel. Special
warning plates will be provided on all removable covers or doors giving access to cable or brushes,
identification tag will be provided inside the panel for switches, fuses etc. Engraved nameplates will be
preferable of 3-ply (red-white-red or black-white-black) lamicoid sheets. Size of the ‘Letter’ will be
5 mm height. ‘Screws’ and not adhesives will fasten nameplates. Sizes of ‘Letter’ of the main
nameplates will not be less than 20mm in height.
The Manufacturer will furnish the test certificates of the components where ever applicable.
22.12.1 Moulded Case Circuit Breaker (MCCB)
The MCCB (Moulded Case Circuit Breaker) will conform to the latest IEC947-2 & IEC 947-3 1989.
The Service Short Circuit Breaking Capacity (Ics at 415V AC) would be as specified at the required
level.
The MCCB will be Current Limiting type and comprise Of Quick Make – Break switching mechanism,
preferably Quick Break Contact system, are extinguishing device and the Tripping unit, contained in a
compact, high strength, heat resistant, flame retardant, insulating moulded case with high withstand
capability against thermal & mechanical stresses. All MCCBs will be capable of defined overload
adjustment. All MCCB’s rated 200A and above will have required Magnetic short circuit pick up.
The Trip command will over ride all other commands. The MCCB will employ maintenance free double
break contact system to minimize the let thru’ energies and capable of achievements Discrimination up to
the full short circuit capacity of the downstream MCCB.
The manufacturer will provide all the technical information and I-t Characteristic curves. The MCCB
shall have distinct Line /Load connections.
The handle position will give positive indication of ‘ON’, ‘OFF’ or ‘Tripped’ thus qualifying to
Disconnection as per the IEC947-3 indicating the true position of all the contacts. In case of 4 Pole
MCCB, the neutral will be fully rated and capable of suffering protection. The MCCB will have
protection against Overload, Short Circuit & Earth Fault, minimum breaking capacity of MCCB will be
25 KA.
22.12.2Volt and Ampere Meter with Selector Switch
96mm square, Voltmeters (0-500V) and Ampere Meters of suitable range of high quality industrial ‘A’
grade conforming to latest relevant IS specifications. The Voltmeter and Ammeter should be of Panel
type. Selector Switch shall be rotary type.
22.12.3 Indicating Lamps
Two Indicating Lamps green and red coloured will be oil and dust proof, LED type bulb rating about
230V for showing ‘Pump Off’ and Pump Running’ respectively.
22.12.4 Starter
For motors upto 10HP Air Break Direct online starter would be provided. For motor above 10 HP upto
50HP star delta starter for motor 50HP upto 75HP,and for motor 75HP and onward starter rotar. Fully
automatic Auto Transformer Starter should be provided having tapping of 60%, 80% &100%.

22.12.5 Contactors
The contactors should comply with the latest IEC947-4 and the corresponding IS13947-4 standards. They
will have CPRI test Certificates. It would be manufactured by a company having got ISO9001 approval.
The contactor would be rated for AC3 duty at 415V and 50HZ. The Contactors would be fast closing and
fast opening type. The making and breaking capacity values of the contactors would be as follows (as per
IEC947-4) :-
For AC3 Duty
Making Capacity more than 10 Ie
Breaking Capacity more than 8 Ie
For AC4 Duty
Making Capacity more than 12 Ie
Breaking Capacity more than 10 Ie
The Contactors would be capable of frequent switching and should operate without derating at 55oC for
AC3 applications. They should be climate proof as standard. The coil of the Contactor would have class
H insulation to support frequent switching.
The rated voltage of the contactor will be equal or superior at 440V and rated insulation voltage will be
690-1000V. The rated impulse voltage of the contactor would be 8KV.
The contactor will have 2 NO+2 NC Auxiliary Contact Block. The Contactor would be modular in
design and would be suitable for the addition of auxiliary contacts and other electrical auxiliaries without
any compromise on the performance or the operations of the contactors. The Contactors from 4KW to
400KW will be designed to accept the respective auxiliary contact block range.
The contactor upto 80 A would have a mechanical life of more than 10 million operations.
Contactors from 95-550A would have mechanical durability of more than 10 million operations.
There will safety clearance distance on the front of the contactor. In case of screw or lug terminals, the
terminals will be delivered in closed position resulting in safety during installation time. All Contactors
will be having terminal marking as per standards.
The thermal over load relay if used will be direct/separate mounting over the contactor without any
specific connections.
For Capacitor use, the Contactor would be suitable for Capacitor Duty i.e AC-4 Category as per the
required current ratings as per the cap. Banks.
22.12.6 Over Load Relay
The overload relay would comply with the latest IEC947-4 and the corresponding IS13947- 4 standard.
They will be having CPRI certification. They will be manufactured in an organization in accordance
with the requirements of ISO9001 standard.
The Relay would be direct contactor mounting type and should have the provision to be mounted
separately also. The Over load Relay would be ambient compensated type and would be operable up to
55oC. It will be designed for utilization category AC3. The Relay will be tripping as per the specified
tripping curves given in the technical data. The overload Relay would have build in phase loss and phase
unbalance protection as per IEC947-4. The Over load Relay would be capable to withstand up rated
currents and inrush currents. The overload relay would have the possibility to select manual / auto reset at
site.

In case of screw clamp terminals or connectors they will be delivered in closed position resulting in
safety in wiring time. The rated operational voltage will be greater than or equal to 690V. The rated
impulse should be 6KV. All over load relays would have been subjected to variable ambient conditions.
The Selection of the overload relay would be such that up to 93 A thermal bimetal over load relay would
be used and beyond ratings of 90A only CT operated overload relay would be used.
The Relays will have to assure protection of the connected equipment in case of overload and partial
single phase as per the characteristics.
Correct operation of over load relay contacts will be checked by pressing the test button on the relay. A
trip indicator. Will indicate the relay status. Reset following tripping would be automatic or manual.
This is selected by the user by toggle switch on relay. For ratings greater than 45 KW reset will be
manual & auto both.
The Over Load Relay will have potential free contact for indication / alarm purpose.
In combination with a contactor and a short circuit protective device the resulting motor starter will be
Type 1 or Type 2 co-ordinated conforming to IEC 947-4-1. Co-ordination will be in accordance with
tables tested and certified by the manufacturer of the respective switchgear.
22.12.7 Air Circuit Breaker
The ACB will conform to IEC 947-2 1989. The Service Short Circuit Breaking Capacity will as
specified and equal to the Short circuit Withstand values. The ACB will be provided for controlling the
in coming supply feeder or as required and specified in schedule. Shall be available in 3 or 4 Pole with
left aligned mechanism, fixed or draw out, manually or electrically operated versions as specified. ACB
will be capable of providing short circuit, over load and earth fault protection (30-40-50%), Zone
Selective Interlocking, thermal memory thru microprocessor based control unit sensing the true RMS
values to ensure accurate protection as per standards.
The breaker would have at least 3 distinct positions from – Service/Test/ Isolated/ Maintenance within
cradle. It should be possible to withdraw the breaker for testing while fitted on cradle. Safety interlock
must be provided to prevent the ACB from Falling out in a fully withdrawn position. The ACB will be
provided with a Door interlock. The contact would be copper and silver plated alloy only with a feature
of replacing the arcing contacts for enhancing the life of main contacts. The ACB will have proper
insulation as per the standards. All 4 pole ACBs should have fully rated Neutral pole.
All electrical closing of breaker would be with Electrical motor wound stored energy spring closing
Mechanical indicator to provide. ON/OFF status of ACB.
For all ACB’s the Operating handle would be provided for charging the spring in continuous action. The
spring will be released with ON/OFF Push Button command in one operation at the correct speed
independent of operator speed. A direct Mechanical coupling would indicate the ACB in ON to OFF
position thus qualifying to disconnection as per the IS/IEC indicating the true position of all the contact.
One Set of NO/NC potential free contacts to be provided for operation on building Management System.

All accessories like shunt, under voltage releases shall be fitted to the ACB to ensure the interlocking
arrangements.
The manufacture will provide details of opening time and duration with temperature to ensure
discrimination and proper selection for feeders protection.
22.12.8 Safety Features
The safety shutter prevents inadvertent contact with isolating contacts when breaker is withdrawn from
the Cradle.
It should not be possible to interchange tow circuit breakers of tow different thermal ratings. There would
be a provision of positive earth connection between fixed and moving portion of the ACB either thru
connector plug or sliding solid earth mechanism. Earthing bolts must be provided on the cradle or body
of fixed ACB.
Arc Chute covers wherever necessary.
The incoming panel accommodating ACB will be provided with indicating lamps for ON-OFF positions,
voltmeter and ammeter of size not less than 96mm selector switches, fuses for potential circuit and
current transformers.
The cradle of the ACB shall be welded structure to ensure better mechanical strength to take care of
vibration & shocks at the time of fault in the circuit during abnormal conditions.
22.12.9 Protections
The Electro magnetic and thermal release or Microprocessor based unit with zone selective interlocking,
thermal memory would be provided on circuit breaker for short circuit, over current and earth fault
protection.
Specific indication should be provided for over current and earth fault operation.
Protection Release would be CT operated and direct acting on the trip bar.
Under Voltage relays would be provided.
Minimum 6 No and 6 Nc Auxiliary contacts will be provided on each breaker.
Rated insulation voltage is 1000Volt AC.
22.12.10 Danger Plate
A Danger Plate of suitable size would be fixed on the front side of the Pump Controller.
22.12.11 Bus-bar
The bus bar shall be of electrolytic grade (E91E) Aluminium as per IS specifications. The current
carrying capacity should not be less than 0.8 A/mm2. Neutral bus bar should be rated for 50% capacity.
the bus bar shall be duly insulated with heat shrinkable colour coded sleeves in case of links and
droppers. However the main bus should be powder coated with black paint after proper pre treatment of
the Aluminium. The Vendor should have a in-house conductivity test facility & primary current shall be
conducted for temp. rise test.
The bus bar should be duly supported on fibre glass based finger type / pyramid type supports with
minimum glass contents25mm.

22.12.12 Single Phase Preventor
S.P.P. should be current sensing suitable for checking the Negative Sequence current having built-in time
delay relay up to 40 Millisecond, so that this may not trip while starting at NO load , shall be provided.
Rating of CT’s, if required, may also be indicated.
22.12.13 Shop Tests required for Control Panel
The design of the Control Panels shall be type tested as per IS. 8623 and shall comprise the following:
- Verification of short time current with stand and peak current withstand of main and vertical bus-
bars.
- Through fault withstand on power draw-out contacts with HRC fused in series.
- Through faults withstand of control draw-out contract with HRC fuses in series.
- Temperature rise tests on main busbars, vertical risers, power and control contacts.
Routine tests shall be conducted on each panel as per ISA. 8623 and shall comprise the following:
- Inspection of panel including inspection of wiring and electrical operational tests where
necessary.
- Insulation resistance test.
- High voltage test of bus bars, power and control wiring.
- Any other tests and checks not mentioned above but relevant to the panel.
22.13 Automation and Control
Only PLC based automation system with application software based on Rockwell to control all
pumps, valves, blowers, VFD, decanting mechanism, limit switches and probes as per bidder’s
design including I/Os with 20 % spares, power supplies, UPS, etc. complete.
- HMI Panel to comprise of up-to-date standard PC with monitor, printer, mouse, internet
connection, RS-view, RS-links (gateway version), entire process and operator software with
dynamic flow charts, pictures, screens, alarms, historical trends, reports etc.
- SCADA based Automation system to monitor continuously in each tank the followings:
(a) Filling volume
(b) Discharge quantity
(c) DO-level
(d) Temperature
(e) Oxygen Uptake Rate
(f) Blower speeds
(g) Decanting mechanism
The components of Automation are
1 PLC-Cum-Control Panel
2 Online 2 KVA UPS with 1/2 Hours Battery Back-up
3 PC with SCADA, Printer & Desk

22.14 CABLING
22.15.1 Scope
This specification covers design, manufacture, testing and supply of Medium Voltage PVC
Cables and High Voltage XLPE Cables.
22.15.2 Standards
The cables shall conform to latest edition of the relevant Indian Standard Specifications with
amendment upto the date of issue of Enquiry, particularly the following Standards: -
IS 1554 : PVC insulated (heavy duty) electric cables for working voltages upto
and (Part 1) including 1100 Volts
IS 1554 : PVC insulated (heavy duty) electric cables for working voltages from
3.3kV (Part 2) upto & including 11kV
IS 7098 : Cross – linked polyethylene insulated PVC sheathed cables for working (Part
1) voltage upto and including 1100 V.
IS 7098 : Cross – linked polyethylene insulated PVC sheathed cables for working (Part
2) voltage from 3.3kV upto and including 33 kV
IS 7098 : Cross – linked polyethylene insulated thermoplastic sheathed cables for (Part
3) working voltages from 66 kV upto and including 220 kV
IS 8130 : Conductors for insulated electric cables and flexible cords
IS 5831 : PVC insulation and sheath of electric cables
IS3975 : Mild Steel wires, formed wires and tapes for armouring of cables
IS2633 : Methods for testing uniformity of coating of zinc coated articles
IS 3961 : Recommended current ratings for cables PVC insulated and PVC (Part 2)
sheathed heavy duty cables
IS 10418 : Drums for Electric Cables
A. General
1. This specification covers wires and cables for general construction.
2. Provide new wire and cable manufactured within one year prior to installation. The wires &
cables shall be ISI marked and fulfil the standards mentioned here .The manufacturers name,
conductor size, insulation type, volt rating shall be as per IS standards.
3. Where not otherwise specified or indicated, wire sizes are referenced to a capacity of 98 percent
conductivity copper conductors. Do not install wire and cable having conductors of other metal
unless approval for any such changes is obtained in writing.
B. Products
1. Provide stranded conductors for 16 mm2 and larger, and solid conductors for 10 mm2 and
smaller. Stranded conductors in wire size smaller than 16 mm2 may be used where subject to
vibration or frequent flexing, and shall be used for control systems wiring.

2. The conductors are made from annealed high conductivity copper. The conductor for control
cables shall be copper. Normally Copper conductors, upto size 10 sqm are solid, circular in cross
section, and sizes above 10 sq. mm. are stranded. In case of single core and twin core cables, they
are circular in cross section while for 3 core and 4 core cables conductors of cross section 50 sq.
mm and above are normally sector shaped.
3. Insulation
The conductors shall be insulated with the high quality PVC based compound.
as per I.S. specifications.
4. Inner Sheath
For all cables having two or more cores a common covering (inner sheath) is applied over the
laid up cores either by extruded sheath of non-vulcanised rubber compound or wrapping of
plastic tapes. Single core cables do not have inner sheath.
5. Armouring
Armouring is applied over the inner sheath. In case of cables where diameter over the inner
sheath does not exceed 13 mm the armour consists of galvanised round steel wires; above this
size, normally the armour is of galvanised flat steel wires (strips).
6. Outer Sheath
Over the armouring, or in case of un-armoured cables, over the inner sheath (for single core
cables over the insulation), a tough outer sheath of PVC is extruded. This is always black in
colour, for best resistance to outdoor exposure.
The manufacturer's name and trade mark alongwith the year/year code of manufacture are
embossed on the outer sheath; additionally in the case of HT cables the voltage grade is also
embossed, and the voltage grade along with the year/year code of manufacture. The embossing
script that repeats in such a way that every meter of the cable bears the same.
7. Type Designation
Type designations of cables is based on the following alphabet nomenclature:
C- Copper conductors - when first letter of type designation.

Y- When at first or second or last place in type designation, it stands for PVC
insulation.
R- Round steel wire armouring.
F- Flat steel wire (strip) armouring. Number of cores, Conductors cross section,
Voltage grade are written in the usual manner. Cable shall be IS marked
8. LT Cable
Cable shall comply with IS 1554 part I, cables shall be 650/1100 voltage grade. Power cable shall be
CYFY or CYRY type, while control cable shall be YRY type. Joint in the cables shall be permitted only
if the length of the cable is more than standard drum size.

Execution
1. Unless otherwise indicated or specified do not install Aluminium conductors of less than 4
Sqmm. For control conductors protected by 15 ampere or lower, 2.5 Sqmm copper conductors
shall be installed.
2. Colour code power wire and cable for feeder and branch circuits is as follows, unless otherwise
required by local codes or the electrical utility company.
Phase 440V/230V
A Red
B Yellow
C Blue
Neutral Black
Ground Green
Splices and Termination
A. Termination
Provide brass or copper indent type connectors or cables lugs crimping/solder type at both ends of the
cable. Aluminium or ferrous metal connectors are prohibited. Dowell's make conductivity grease to be
used while using crimping type cable lugs/sockets. All motors shall be connected using copper or brass
ring-torque terminals, brass bolts and nuts. The cable lugs/connectors shall fit the conductor to which it
shall be connected. The compression tool shall be equipped with a ratchet attachment, which shall assure
proper crimping pressure on the connectors.
Connections shall be made tight and insulated with PVC electrical tape of colour as per I.S. Provide a
compression type cable glands at each end to the cable. Glands shall be of nickel-plated brass, with PVC
shrouds over it. Before applying a PVC shroud, all bare metal shall be wrapped with pressure-sensitive
adhesive PVC tape.
Double compression H type nickel plated brass cable glands with PVC shroud over it shall be used for
termination of cable at flame proof junction boxes or flame proof P.B. station instead of single
compression type cable gland.
B. Saddle and Clips
Saddles and clips shall be PVC covered or of G.I. Fixing screws shall be round head brass. Where bolts
are used nuts shall be of brass, square pressed type.
C. Jointing Sleeves
Jointing sleeves shall be of brass with standard terminations. Solder type cable connectors/cable sleeves
shall be used to join the cable/conductors. Non corrosive flux only shall be used.
D. Joints in Cables
Joints in cables shall be kept to a minimum and conductors shall be joined using solder ferrules or
Siemens make jointing compound. Joints shall be enclosed within standard adaptable boxes. Siemens
make tropolin type or equivalent shall be used. For preference straight through joints shall be enclosed
within brass jointing sleeves where joints are enclosed in other than brass sleeves and are buried in the
ground, bitumen base filling compound shall be used to completely fill and seal the joint box after the
cover is secured. Where joints are enclosed in brass sleeves and are buried in the ground, the ends of the
sleeves shall be plugged with plastic filling compound before the glands are screwed into the sleeves.
Jointing shall be done by using Siemens make cable jointing kits taking due care as specified by Siemens.
E. Identification of Conductors
Colour of the sleeves complying with I.S. shall be used to identify all conductors at terminations and
joint boxes.
F. Test
Prior to shipment, cable manufacturer shall test and inspect each length of cable in accordance with I.S.
in presence of Engineer-in-charge or any other authorised personnel.
Openings, Chassis and Sleeves
A. Products
1. Sleeves for General Use
Use galvanised steel pipe
B. Execution
1. Provide openings, chases, cutting, patching, sleeves and other products, necessary to permit the
electrical raceways and cables to pass through the structure.
2. Establish locations for openings, chases and sleeves sufficiently in advance of construction to
avoid cutting and patching. Perform any required cutting and patching for electrical work and
obtain approval for cutting prior to work being done.
3. Repair damages to finished work and surfaces caused by cutting, to the satisfaction of the
Engineer-in-charge.
4. Install sleeves wherever raceways of any type pass through walls or floors.
Earthing
A. General
1. Unless otherwise indicated, ground each single or poly-phase system neutral conductor at source.
2. Unless otherwise indicated earth, ground exposed non-current carrying metal components
of electrical equipment, cable trays, raceway system, cable grounding conductors armour
or shielding and enclosures shall be earthed.
3. Maintain continuity of system and equipment grounds throughout the electrical installation.
Provide grounds, bushings and jumpers where normal metallic ground paths are interrupted.
4. Grounding shall comply with the Engineer-in-charge drawings and specifications, and with the
requirements of State and local Code enforcement bodies.
5. Alternate grounding methods in accordance with good accepted practice for this type of work
which cover conditions not indicated on the approved drawings or described in these
specifications and which meet with the approval of the Engineer-in-charge shall be used in order
to secure a good substantial and permanent grounding system. Under no conditions shall the
maximum ground resistance exceed five ohms when measured in accordance with recommended
standards.

B. Products
 Provide ground conductors and jumpers of copper/ GI wire size as required by relevant code.
 Provide GI pipe electrode 40 mm minimum diameter and 3400 mm minimum length.
 Earthing for motor above 40 HP- 40 x 6mm Copper strip, push button station / Auxiliary item 12
SWG Copper wire to be used.
 For motor 40 HP and below-25 x 3mm Copper strip, push button station/ Auxiliary item 12 SWG
Copper wire to be used.
 Number of Earth pits shall be selected to keep overall earthing resistance of 1 ohm.
C. Execution
1. Provide ground grids with prior approval of Engineer-in-charge.
2. Provide all interconnections, risers, cable, fittings and welding for grounding substations,
transformers and other equipment. Bonding jumpers shall be equal in cross section to the
corresponding ground connectors and attached by solderless lugs, compression connections, or
clamps providing bonding jumpers around all high voltage junction boxes.
3. Minimum size ground conductor shall be 10 SWG-GI conductor, the conductor shall be securely
bonded to the conduit at each end.
4. Ground the enclosures of electrical equipment with separate grounding conductor. Connect to the
nearest suitable ground point of the electrical ground system. Ground all metal non-current
carrying parts of electrical equipment, cable tray, raceways, and bus supports.
5. Ground all motors by running two separate equipment ground conductors and connected to grid.
At the motors connect the ground wire solidly to the frame with lugs.
6. Provide a ground conductor from 110 and 240 volt ground terminals to associated outlet boxes.
D. Grounding
1. Install ground conductors in the earth at least 450 mm. below grade.
2. The earth pits shall be provided as per I.S. 3043 with GI pipe of 40 mm dia and 3400 mm length
and top of the pit shall be covered with chequered plate.
3. Drill and tap equipment frames and attach ground connections with bronze cap screws.
4. Underground taps or splices shall be completed with cadweld connectors.
5. All conduits shall be rigid metallic galvanised. Where PVC or non- metallic conduit is
substituted underground, provide an additional equipment ground wire and increase conduit size
as required.
6. All equipment except lighting fixture and those rated above 230 V shall be grounded by two
separate connections as per I.S. 3043. For equipment rated 230 V below can be provided with
one ground connection.
7. A ring main grounding system shall be followed. The main ring shall be GI flat of 50 mm x 6
mm size covered with hessian tape and bitumen at the joints. The submain ground connections to
panel boards, M.C.C. etc. shall be 25 mm x 6 mm GI flat.

8. All joint to the ring main shall be welded and painted with bitumen. All connections at ground
bus and at equipment shall be bolted type.
9. Grounding conductor shall be run alongwith Power / Control / Lighting cable.
10. All equipment intended to be live shall have an effective ground connection in accordance with
Indian Electricity Rules and I.S. 3043.
11. Suitable bond shall be provided between cable tray section and also conduit to make them
electrically continuous and shall be connected to Earthing System at two points.
12. All 20 A receptacles, junction boxes, light fixtures shall be earthed suitably by 14 gauge copper
wire.
13. Size of earthing conductor to be used for earthing of various equipment shall be as per I.S. 3043.
22.16 Polyelectrolyte Agitator
The agitator equipment shall be provided along with independent supports. The drive motor shall not
exceed rpm of 1,500 and directly coupled with the gearbox. It shall be wired for 415 volts, 50 cycles, and
three-phase service and shall be totally enclosed, fan cooled, rated for severe chemical duty with a
minimum service factor of 1: 1.5.
The rotary speed of the impeller shall not exceed 100 rpm.
The drive motor output shaft and the impeller rotary shaft shall be connected by a direct coupling using
such couplings as “Lovejoy” type to avoid cumbersome erections and de-erections. The drive assembly
for each agitator shall consist of a suitable drive motor, directly coupled to a helical gearbox. The Gear
reducer shall be of heavy duty, high efficiency type with a rugged housing. It shall have a minimum
service factor of 2.0 and suitable for 24 hours continuous service. The gear reducer shall have oil bath
lubrication and dry well construction on the vertical out put shaft to prevent leakage of the lubricant. The
casing of the gear reducer shall be of CI. The gears shall be hardened and ground for precision.
The impellers of the each agitator will consist of a single, axial flow design. The inclined SS304 blades
shall be bolted to the centre hub. The impeller assembly will be securely keyed to the shaft. Each
impeller shaft shall be solid SS304 shaft of suitable diameter designed to resist the applied radial and
axial thrust loads. Reinforced flanges at both ends will be used to attach the impeller at the bottom and to
the rigid drive coupling at the top. All fasteners used in the assembly will be of SS304. The rotating shaft
is best designed as a tubular structure for better torque resistance.
All fasteners and anchor bolts shall be of such metallurgy that they are compatible with the stipulated
duty conditions shall be used.
22.17 Polyelectrolyte Dosing Pumps
The Polyelectrolyte solution from the preparation tanks shall be pumped by the use of Polyelectrolyte
solution dosing pump to the Centrifuge. The pipe and the pipe fittings shall be HDPE and valves shall be
Polypropylene.
These pumps shall be capable of pumping the upto 0.5 % Polyelectrolyte solution. There shall be two
pumps of which one shall be working and the other standby at any time.

Dosing pumps shall be of the duplex type diaphragm type hydraulically operated. These shall permit
manual override and variable flow control at both sides of the chosen median duty point for the duty
already stated herein. These shall be able to handle a flow variation of plus 25 % of the required flow.
The construction shall be totally enclosed and corrosion proof. The liquid end shall be in SS 316.
Parameters
Capacity of each pump to suit each centrifuge requirement
Material of construction of wetted parts AISI SS 304
22.18 Instrumentation
22.18.1 Flow Measuring System
Flow measuring system shall consist of flow sensor/ transducers, flow computer and flow
transmitter.
Flow transducers shall be rugged in construction and shall be suitable for continuous operation.
Flow transducers shall have waterproof construction and shall be suitable for installation in
underground/ above ground pipeline.
To avoid the effects of disturbances in the velocity profile, a straight and uninterrupted run, upstream as
well as downstream from the location of the flow sensor shall be provided in accordance with the
requirements of the flow meter manufacturer.
The flow transmitter shall be suitable for field or panel mounting and shall accept an input from the flow
sensor. It shall process the input signal and provide 4-20 mA dc output proportional to flow rate.
The flow range shall be adjustable.
A zero span adjustment facility shall be provided for flow transmitter and indicator.
Flow measurement shall not be affected by physical properties of sewage viz., temperature, pressure,
viscosity, density etc., within given limits. Contractor shall provide compensating electronic circuits if
required. The overall accuracy of flow measuring systems shall be at least ±1.0% of the measured
value unless otherwise stated.
22.18.1.1 Electromagnetic Flow meter
Full bore electromagnetic flow meter shall consist of flow sensors (i.e. flow tube), transmitter and remote
flow indicator cum integrator.
The flow meter shall have flanged connection and shall be inserted in the sludge line.
The flow computer/transmitter shall be microprocessor based and shall have diagnosis facility.
Remote flow indicator cum integrator shall be provided on the control panel.
To ensure full electromagnetic compatibility the flow tube flanges and transmitter housing shall be
connected earth.
22.18.1.2 Open Channel Flow Meter
Open channel flow measuring system shall consist of level transducer, flow computer and flow
transmitter. The level of the fluid in the flume shall be measured by the ultrasonic level transducer. The
level measured shall be used along with the physical characteristics of the flume to compute the
flow rate.

The level transducer shall be suitable for flange or bracket mounting as required and shall be
environmentally protected as per IP65. it shall have ambient temperature compensation and adjustable
datum setting facilities.
The design and application of ultrasonic level meter shall take into account the channel
construction, the material size, shape, environment, process fluid or material, the presence of foam
granules, size etc.
The installation shall avoid any degradation of performance from spurious reflections, absorption,
sound velocity variations, sensor detection area, temperature fluctuation, specific gravity changes and
condensation. For application where spurious reflections are unavoidable the control unit shall be
provided with facilities for spurious reflection rejection.
The structure required for supporting the level sensor, platform, railings etc. shall be in the Contractor’s
scope.
22.18.2 Level Measuring System
22.18.2.1 Ultrasonic Level Meters
Ultrasonic level measuring devices applied for liquid level measurement shall comprise a
transducer, control unit and remote indicator.
The transducer shall be suitable for flange or bracket mounting as required and shall be
environmentally protected to IP 65.
The design and application of ultrasonic level meters shall take into account the vessel or
channel construction, the material, size, shape, environment, process fluid or material, the
presence of foam granules, size etc.
The installation shall avoid any degradation of performance from spurious reflections, absorption,
sound velocity variations, sensor detection area, temperature fluctuations, specific gravity changes and
condensation. For applications where spurious reflections are unavoidable the control unit shall
be provided with facilities for spurious reflection rejection.
If turbulence exists, shielding, stilling tubes or other measures shall be provided to avoid effects
on the measurement.
22.18.2.2 Conductivity Level Switches
The electrodes used for conductivity level switches shall be stainless steel. Single electrode systems (one
electrode per holder) shall be used (except where their use is impractical) with insulated electrodes such
that only the tip of each electrode is exposed to the liquid at the operating level.
Relay or control units operating with level electrodes shall have adjustable sensitivity. Electrodes
for use in fluids of low or variable conductivity shall be fitted with conductivity discs.
Where relay or control units are not mounted in control panel, they shall be provided with
surface mounting enclosures with a degree of protection to IP-54 for indoor locations or IP 65 for
outdoor location.

22.18.2.3 Ultrasonic Differential Level Measuring System
The ultrasonic type differential level measuring system shall consist of ultrasonic type level sensors on
upstream and downstream of screens, differential level computer / transmitter and indicator.
The flow computer/transmitter shall be microprocessor based and shall have facility for
programming (i.e. adjustment of set points).
The ultrasonic transducer shall be suitable for flange or bracket mounting as required and shall be
environmentally protected as per IP-65. It shall have ambient temperature compensation and
adjustable datum setting facilities.
22.18.3 Pressure Gauges

Pressure gauges shall comply with BS 1780. Snubber shall be provided where the gauge is subjected to
pressure pulsations and / or vibrations. The internal parts of pressure guage shall be of stainless steel
material. In chlorine applications the diaphragm shall be silver or tantalum for other fluids an
appropriate diaphragm material shall be used. The pressure gauges shall be provided with diaphragm
seal arrangement.
The minimum diameter for round pressure gauges shall be 150mm unless specified otherwise or where
the gauge forms part of a standard item of equipment.
The accuracy of pressure gauges shall be ±1% over the operating range.
The zero and span of pressure gauges shall not change by more than ±0.1% of the span per °C changes in
ambient temperature.
22.18.4 Surge Protection Devices

Surge protection devices (SPDs) shall be suitable for with standing the surge arising out of high energy
static discharge/lighting strikes and protect the instrument to which it is connected against
damage. SPDs shall provide protection through the use of quick acting semi conductors like
Tranzorb, zener diodes, varistors and an automatic disconnect and reset circuit. SPDs shall be passive
and shall require negligible power for operation. During the occurrence of a surge it shall clamp on
the allowable voltage and pass the excess voltage to the ground. The SPD shall be self resetting to
minimize the down time of the measurement loop.
SPDs shall be provided to protect devices transmitting and receiving analogue and digital signals
derived from field devices located outdoors.
The surge protection device shall be rated for surge rating of 10kA.
22.18.5 Cabinets for Field Instruments

Wall mounted cabinets shall be provided for enclosing transducer unit and associated accessories
which are mounted outside the main control panel. The cabinet shall be of die-cast aluminium field
provided not less than IP-55 protection and shall be lockable. The cabinet shall have facilities for
earthing. A steel plate shall be provided inside the cabinet for mounting instrument and accessories.

22.18.6 Alarm System
Alarms shall be initiated by the opening or closing of volt-free contacts which shall remain unchanged
throughout the periods in which the alarm conditions exit. Alarm Circuits shall be cable of conversion
from open-healthy to open-alarm or vice versa by a simple modification after installation requiring no
additional parts or special equipment.
Each alarm shall initiate the operation of both visual and audible devices.
Audible devices in the same room or area shall have distinguishable sounds and adjustable sound
levels.
22.18.7 Matrix Type alarm Annunciators
The alarm annunciator shall be microprocessor based, modular, split type unit with alarm
windows mounted on the front door and electronic modules inside the panel. The weather
protection class for alarm annunciator shall be IP-54 of IS 13947, Part-I.
Each alarm shall initiate a visible and audible indication of the specified condition. Unless
otherwise specified, alarm indicators shall be grouped together in annunciator units each having at
least 20% spare ways. Alarm indicator lamps (Cluster LED type) and shall have transparent screens
engraved with appropriate legends. The legend area of each indication shall not exceed 40mm high and
75mm wide.
When any alarm condition occurs, a condition device common to an alarm annunciator system
shall sound and the appropriate indicator shall flash on an off. The flashing rate shall not be less than 2
Hz and shall not exceed 5 Hz. On pressing an accept pushbutton, the audible device shall be
silenced and the flashing light shall become steady. The alarm indicator shall remain illuminated
until the alarm condition ceases and a reset pushbutton has been operated.
The operation or acceptance of one alarm shall not inhibit the operation of the audible device or the
flashing of the appropriate alarm indicator if a further alarm condition occurs. At unmanned
locations alarms operated on two or more annunciators shall require acceptance at each annuciator.
Alarms shall be accepted automatically and the appropriate audible device silenced after an adjustable
period of 1 to 5 minutes.
An integral ‘test’ pushbutton shall be provided to illuminate each lamp in the appropriate group
and to operate the audible device but shall not cause a spurious alarm condition on any other annunciator.
Alarm circuitry shall be arranged so that spurious or transient alarm states persisting for less than 0.5
seconds do not initiate any action.
Alarm annunciator / indicator legends or labels shall be arranged with three lines of text as follows:
• Topline Location
• Middle Line Parameter
• Bottom Line Status
e.g. reservoir 1
level high & level low
22.18.8 Uninterruptible Power Supply (UPS)
The UPS shall be floor mounted, self contained and metal clad and shall be suitable for
operating on a non linear load.
It shall be front door accessible.
The UPS system shall be true ON-Line.
The ON LINE UPS shall be incorporating a six-pulse rectifier and pulse width modulation
inverter technology with 100% microprocessor control with built in static and manual bypass switch.
The UPS shall incorporate a DC under voltage trip circuit to electrically trip the UPS in order to protect
the battery.
The noise level of the unit shall not exceed 60dB (A) at 1m from the UPS cabinet.
The UPS shall provide a volt free contact output to indicate:
• Warning. i.e. low battery capacity

• Fault
• Static bypass in use.
The UPS shall have an overload capacity of 150% for 30 seconds and shall be protected in the event of a
short circuit of the output.
The batteries shall be housed, either within the UPS enclosure or within a separate matching battery
cubicle suitable for location adjacent to the UPS.
The batteries shall be maintenance free lead acid type sealed for life.
Terminals shall be shrouded to prevent accidental contact. The battery enclosure shall be corrosion
resistant and ventilated to prevent the build up of gases.
Warning notices shall be provided for wall mounting to warn of the presence of charge gases. The
battery supply of the UPS shall be via a fused load break switch dis-connecter circuit breaker.
The battery recharge time to 90% of full charge shall be approximately ten times the discharge
time at full load.
The UPS battery shall have a back up of 30 minutes at full load and supported with inverter of suitable
capacity.
22.18.10Air Conditioning / Air Handling / Cooling and Ventilation / Exhaust :
The bidder shall design and provide AC / Air cooling / Ventilation and exhaust system as per the norms,
regulations, statutory and process design requirement. The control room shall be provided with air
conditioning of required capacity. All plant rooms shall be provided with push pull ventilation with air
intake through a fan filter unit and exhaust with propeller fans. The design of supply air capacity should
be based on 20 air changes per hour or heat load with inside temperature limited to a maximum of 5 C
above ambient temperature. The equipment shall comprise of air intake louver, panel type filter,
centrifugal air supply fan, GI ducting, Grills, propeller fans and their gravity louvers.
22.18.10.1 Tests on cables :
Check details are in accordance with the specifications. Check for physical damage, Continuity Check,
meggar test for insulation Connections.
No dark visible marks of armouring onto external surface.
22.18.10.2. Tests on electrical installation
Check all closing, tripping, supervision and interlocking of control devices. Check operation of all alarm
circuits.
Check CT polarities, give primary & secondary injection. Carry out relay calibration
The output of the inverter shall be a sine wave having less than 5% THD for linear loads and less than
4% to 50% non linear load. It shall be suitable for load power factor 0.8 lag.
The unit shall have dynamic response such that a 100% step load causes an output voltage
transient of less than ±4% with a recovery time of less than 4 ms.
For three phase output units the output voltage shall not very by more than ±1% for an
unbalance for 10%.
The load crest factor shall not be less than 3:1.
The efficiency at full load and 0.8 power factor shall be greater than 88%.
Indicators to indicate
• UPS status
• UPS alarm conditions
The UPS shall provide a volt free contact output to indicate:
• Warning. i.e. low battery capacity
• Fault
• Static bypass in use.
The UPS shall have an overload capacity of 150% for 30 seconds and shall be protected in the event of a
short circuit of the output.
The batteries shall be housed, either within the UPS enclosure or within a separate matching battery
cubicle suitable for location adjacent to the UPS.
The batteries shall be maintenance free lead acid type sealed for life.
Terminals shall be shrouded to prevent accidental contact. The battery enclosure shall be corrosion
resistant and ventilated to prevent the build up of gases.
Warning notices shall be provided for wall mounting to warn of the presence of charge gases. The
battery supply of the UPS shall be via a fused load break switch dis-connecter circuit breaker.
The battery recharge time to 90% of full charge shall be approximately ten times the discharge
time at full load.
The UPS battery shall have a back up of 30 minutes at full load and supported with inverter of suitable
capacity.
22.18.10.3. Test on complete control system

On completion, the functioning of the complete system shall be tested to demonstrate its correct
operation in accordance with the Specification.

For control system testing, the contractor may provide temporary means to simulate operating conditions,
but the system will not be finally accepted until correct operation has been demonstrated to the
satisfaction of the Engineer when all the pumps are operating.
The system shall be shown to operate correctly whatever the selection of duty and standby
equipment may be.
Conditions to be tested shall include:
• Normal automatic operation.
• Normal manual operation
• Emergency manual operation
22.18.10.4 Commissioning Tests

Correct operation of controllers shall be verified by observing that the final control element moves in the
proper direction to correct the process variable as compared to the set point. All logic sequences shall be
verified to operate in accordance with the specifications.
All defects and malfunctions disclosed by test shall be corrected immediately. New parts and materials
shall be used as required and approved and tests shall be repeated.
A report certifying completion of validation of each instrument system indicating calibration values,
verification that the system performs as per requirements and any provisional settings made to devices
shall be provided. A format for commissioning checklist to be provided for approval before performing
the commissioning tests.
22.18.10.5 Final Operational Testing and Acceptance
Upon completion of instrument calibration and system validation, all systems shall be tested under
process conditions.
The testing shall include, but not limited to all specified operational modes, taking process
variables to their limits (simulated or process) to verify all alarms, failures, interlocks and
operational interlocks between systems and/ or mechanical equipment.
Any defects or malfunctions shall be immediately corrected using approved methods and materials
and the tests shall then be repeated.
Upon completion of final operational testing, a report shall be submitted, indicating that the total control
system provided meets all the functional requirements specified herein. This report shall be made in
the format approved by the Engineer. The Engineer shall certify this report and it shall constitute final
acceptance of the control system.
22.19 Fire Extinguishers
The Contractor shall provide 10 Kg CO2 fire extinguishers duly ISI marked of suitable capacity and
numbers at the treatment plant STP at different locations after consultation with the Employer’s
representative. These shall be provided as adhoc at the start itself and replaced fully up to date before
handing over of the work.

Fire Extinguisher = 10 Nos. On 4.00 MLD STP(Min)
Apart from above Minimum 6 No. M.S Buckets filled with sand and hanging over stand will also be
provided on STP.
22.20 First Aid kits

The first aid kit shall consists of all materials, medicines necessary for treatment of cuts, wounds, burns
etc., These shall be provided as adhoc at the start itself and replaced fully up to date before handing over
of the work.
Laboratory
Rest room
Security room
Plant in charge room
22.21 Emergency Lamps

The Contractor shall provide for lamps with autonomy of 5 hours continuous service. The units shall be
DC 6V and shall be rechargeable from any 5A plugs. They shall be continuously chargeable without
damage to the battery.
22.22 Exhaust fans

The fans shall be as per IS 2312 and the blades shall of mild steel dynamically balanced to avoid noise
and vibration. The blade and its carriers shall be securely fastened to avoid loosening in operation and
shall have a SS AISI guard as a grill inside and a 10 sq mm mesh screen to safeguard birds from getting
sucked in. The duty of the fans shall be calculated to ensure 3 to 10 air changes per hour in the command
area depending on requirement.
Materials of Construction
Casing M S as per IS 2062
Impeller Cast Aluminium
Test As per IS 2312
22.23 Street Light/ Flood Light Fixtures
SI- Integral type weather proof streetlight fitting with LED light having output greater than 4600 Lumen,
with snap starter have been provided. The lantern shall be one piece cast Aluminium body with lamp and
control gear compartments. Lamp compartment shall be fitted with a pair of anodized Aluminium-faceted
reflector. The fixture shall have adjustable cut-off and semi-cut off light distribution. The cover shall be
of clear acrylic and of one piece and shall be held to the canopy by means of stainless steel toggle hook
or latches. LED light having output grater than 3900 Lumen for roads and pathways.

1. Flood lighting tubular poles 9.5 m high for flood lights and 7.5 m high for street lights and
pathway have been provided with two coats of anti-rust paint and final two coats of
silver/Aluminium paint.
2. Support for the street light fixtures shall be fabricated from the MS seamless tubes as per
ISWP – 21
3. Street lighting wiring shall be carried out with 4 core 4 mm copper conductor 1100/650 V
grade PVC insulated armoured PVC overall sheathed cable.
4. Wiring from cable box to street light fixture shall be carried out with 2.5 mm PVC insulated
flexible copper conductor.
5. Street lighting poles shall be earthen with 2 numbers 8 SWG GI counter. Poises where plant
earth system is not available. Otherwise poles shall be earthen from plant earthing system.
6. Cables entries shall be sealed with cable compound
7. Street light shall be connected to alternate phases
8. Single piece IP65 street light fixture with pot optics reflector profile suitable for LED light
having output grater than 4600 Lumen. IP65 protection should be for both lamps as well as
gear box compartment.
9. The fixture should have a V-GROOVE on the housing for extend lamp life & better heat
dissipation. The fixture should have both vertical and horizontal mounting opting.
10. The poles can be made of MS pipe (ERW/Seamless tube). Overhang can be provided by
bending the top member or by tightening nuts and bolts. Other fixtures of flood light poles
should be as per relevant IS code with latest amendments.
11. To reduce electricity bill for STPs and security light, all smaller capacity STPs should be have solar
lighting arrangements.
12. Following is the minimum requirement of street light/flood light 4 MLD STP at
Balachaur distt.Shaheed Bhagat Singh Nagar.
Sr.No. Street light fixtures. Upto 10

MLD STP
1. LED light having out put 10
greater than 4600 luman
2. LED light having out put 10

greater than 3900 luman
22.24 Solar Lighting Arrangement
To reduce overall electricity bills for all smaller capacity STPs Solar Lighting arrangements must be
installed with auto cut system. In case of emergency for one or two days LED Light having output
greater than 4600 luminous and LED lighting output greater than 3900 luminous will be used.
Specifications for Solar System should be accordance to PEDA (Punjab Energy Development
Agency), Chandigarh and also approved by Engineer-In-Charge Solar System with minimum one
day backup should give equal illumination with respect to LED lights running on electricity also.

23.00 Technical Specifications for OLTC Transformer
The works are to be carried out with reference to the approved design and technical
specifications. The Contractor should prepare the technical bid and cost for works with reference
to the design values and technical specifications of various items given below.
23.1 Transformer & its Accessories
Transformer fully filled with transformer oil along with gang operated switches, Heat shrinkable
cable boxes, and H.T. cabling & other required accessories to commission the transformer is in
the scope of this DNIT.
23.2 Specifications
Suitable capacity (OLTC), 11000/433 volts. 3 phase 50 Hz., copper wound, oil immersed
naturally cooled (ONAN), delta/star connected, non-sealed type, no loss, core type, outdoor,
floor-mounting, step down, continuously rated, distribution transformer conforming to I.S-2026-
1977 with up to date amendments.
Transformer must be complete with oil conservator, drain valve, dehydrating breather, uni-
Directional rollers, explosion vent, bucholz relay, filter valve, tank, earthing terminals within
and diaphragm plates, thermometer pocket with 100 mm dial type thermometer with control
contacts, MRP & RSD completer with radiator fins, lifting lugs, air release and oil filling plug,
magnetic oil level gauge with min &max level marking marshalling box. Additional externally
brought out neutral bushing for earthing should be provided. +5 %, + 2 ½ %, -2 ½ %, -5%, -7 ½
%, -10%, -12.5%, -15% tapping on HT side with nine positions ON-load tap changing switch
with position indicator locking device with lock and keys must be included. The transformer
should be complete with first filling of transformer oil. The material of construction should
be such that it should give lower core losses, higher efficiency, better regulation and long years
of trouble free service. The impedance volts must be clearly specified. The temperature rise
shall not exceed 50 oC in oil considering ambient temperature of 450 C, considering ambient
temperature maximum at 50o C and minimum as –5o C as per IS-2026 (Part I)-1977.
The efficiency and losses of transformer at various loads must be specified.
1 no. HT Vacuum Circuit Breaker Panel shall be free standing, made out of 5 SWG thick sheets
steel, with IP55 protection.
11 kV, TP outdoor gang operated air break isolator vertically operated with DO fuses mounted
at sufficient height and completer with required insulators arrangement for both ON-OFF
positions with lock and key etc.
11 kV, XLPE aluminium conductor cable from H.T. Panel to transformer. Suitable cable boxes
shall be provided for Transformer and HT Metering Panel
Standard Rating & Electrical Characteristics
Continuous Capacity As proposed by the bidder
Rated HT Voltage 11 KV
Rated LT Voltage 433V
Frequency 50 HZ
No. Of Phases 3
Connection (HT) Delta
Connection (LT) Star
Vector group DYN-II
Type of cooling ONAN
Taps from - 15% to +5% in 16 steps

The tap changing shall be carried out with transformer ON load with RTCC and AVR in various
tap positions. Tap positions shall be numbered as per rating and terminal marking plates.
23.3 Winding Connections And Vectors

The winding wire shall be copper with double paper cover insulation representing class B
insulation as per IS 1180, No strip conductor wound on edge shall have a width exceeding 3
times its thickness. During winding HV & LV windings shall be provided with vertical ducts
and spacers for free circulation of oil so that a very low temp. gradient between copper and oil is
ensured and chances of excessive local heating are eliminated. The tow windings shall be so
placed that they remain electro magnetically balanced under all conditions of services.
The primary winding shall be connected DELTA and secondary winding as STAR (vector
symbol DYN-II), so as to produce a positive displacement of 30 0 from the primary to secondary
winding and brought out to separate insulated terminal.
23.4 Terminal Arrangement And Bushing

The high and low voltage terminals shall be outdoor porcelain bushing type for bare copper
connection. The bushing rod with at least 3 nuts and 2 washers shall be of brass. Each terminal
including the neutral shall be distinctly marked on both primary and secondary sides in
accordance with IS-1180 (Part-1) 1981 with up to date amendments.
The HV Bushing shall conform to IS-2099-1973 and IS-1180 with up to date amendments. The
LV bushing shall be as per IS-7421/74 with up to date amendments.
All porcelain used in the bushing shall be homogenous, free from other flaws affecting its
mechanical strength or dielectric quality. These should be well vitrified, tough and impervious to
moisture. A minimum phase-to-phase external clearance of live parts i.e. 75 mm for LV
bushings and 255 mm for HV bushings shall be obtained with the bushings mounted on the
transformers.
Core
The core shall be constructed from cold rolled grain oriented silicon steel laminations of grade
41, at least one side of each lamination shall be coated with hot oil proof insulating material
such as oxide silicate. A steel framework shall hold the lamination rigidly. The core shall be
provided with lifting lugs for lifting the complete core and coil assembly of transformer without
transmitting the stresses to the, laminations. The flux density should not be more than 1.6
tasle/m2. Laminations used should be free from burns and rust at the edges and finally assembled
core is free from distortion.
Tank And Mounting Arrangement
The main tank of the transformer shall be made of good quality tested rolled steel sheet and
painted outside with IP55 protection, inside of the tank should be painted with 2 coats of
Zincromated primer.
Lock Nuts
Bolts and nuts shall be provided with lock washers or lock nuts, split pins shall be used for the
purpose of lock nuts.

Vibration And Noise
The manufacturer will ensure that the noise level is not more than 5DB above the NIMA
standard publication
Transformer Oil
The transformer oil used in the transformer shall conform to IS-335 / latest edition with up to
date amendments.
Rating And Terminal Marking Plate: -These shall be non-detachable plates.

Limits of temperature rise
The temp. rise shall not exceed the limits of 50 0 C for transformer windings and 400C (measured
by thermometer) in top oil when tested in accordance with IS 2026 Part II-1977. Hot spot temp.
not to exceed 950C when calculated over an annual weighted temp. rise mentioned above will
have to be satisfied by the manufacturer by carrying out heat run test at the lowest tap by feeding
loses corresponding to rated current at this tap proportional to guaranteed max. loss at normal
tap
Losses and Impedance Values
The No Load Losses and No Load Current shall not exceed the values given in the following
table
kVA No load losses Load losses at No load
Rating (Fixed Loss) 750 C(Watts) current
Watts
As proposed by bidder AS PER IS CODE AS PER IS – CODE 1½% of rated current

.
The above losses are max. allowable without any tolerance on positive side.
Impedance: - the %age impedance at 750 C shall be 6.25% (without any +ve tolerance).
Over flux in the core shall be limited to 12.5%.
The current density on H.V. side should not be more than 3 A/mm2 and that on LV side 3.2
A/mm2. The current density in the tow windings should as for as possible be equal in order to
have min. copper loss.
Schedule of Technical Particulars should also be given along with bid Fitting should be provided
as per Appendix ‘B1 & Appendix B2’.

APPENDIX - B
FITTINGS
B-1. The fittings per transformer as given below shall be provided:
Sr.No. Item Transformer to which fitted

1 Inspection cover as per requirement
2 Rating plate one
3 Terminal – marking plate one set
4 Two earthling terminals as per requirement
5 Lifting lugs -do-
6 Drain cum sample valve with screw plug -do-
7 Skids - do-
8 ehydration breather with Silica Gel -do-
9 Oil – level indicator indicating 0%, 30% & 98% -do-
10. Thermometer pocket one
11. Oil – filling hole with cover one
12 Conservator with drain plug as per requirement
13. Air release device one
14. Jacking lugs one set
15. Filter valve with plug one set
B-2. The additional fittings per transformer as given below may be provided, along
with offer:
1. Rollers As per requirement.

2. Thermometer -do-
3. Additional thermometer pockets -do-
4. Winding temperature indicator -do-
5. Explosion vent -do-
6. Gas –and Oil – actuated relay -do-
7. Skids -do-

23.5 Spécifications of O.L.T.C. & A.V.R
23.5.1 On Load Tap Changer
On load Tap changer suitable for application at all locations of 11 kV, 3 phase, Star or Delta connected
transformers. It is a linear gear, requiring a potentiometric tapping arrangement with a Wander lead. The
Tap Changer has a max. of 9 positions so that it can be applied to a winding of 8 steps, to give 9 different
voltages. The functions of the tap selector and diverter Switch are combined in a selector switch. The
Selector Switch and its integrally mounted stored energy type Driving Mechanism are housed in a sheet
steel tank, with a Flange suitable for mounting on a port on the Transformer tank. Leads can be brought
out of the transformer through a Port Flange mounted, oil tight, Terminal Barrier Board, which is part of
the Tap changer supply. The Tap changer must be connected to a conservator, through an Oil Surge
Protective Relay. The Oil Surge Protective Relay forms part of Tap changer Supply. The Transformer
Manufacturer must fill the Tap changer with oil. The Tap changer must conform to Type tests and
Routine tests as per IS: 8468.
Technical Data:
Rated Voltage : 11KV

Maxm. System Voltage : 12 KV
No. of positions : 9
No. of Phases : 3
Maxm. Continuous current : 200 A
Maxm. Operating step voltage : 300 V
Maxm. Operating voltage over
Tapping range : 6000V
Maxm. Continuous voltage to ground : 12,000V
Maxm. Continuous voltage
Between phases : 12,000V
Peak emergency current : 450 A
Time per tap change : 4-6 Sec.
Weight of Tap changer without oil : 370 Kgs.
Weight of Tap changer with oil : 610 Kgs.
Oil content : 230 Lts.
Transition switching time 50 milli.secs.
Automatic Voltage Regulating Relay
Automatic Voltage Regulating Relay designed for maxm. Operational simplicity for regulating the
secondary voltage of power transformers with On Load Tap Changer. The dead band (band width)
can be set by setting the nominal8790 value adjustment (NVA) to the required value (110V+10%)
& then setting the L & R Limits around the NVA within 0.5v to 5v.
The desired time delay can be set up on the front panel and the control action will take place only if the
voltage continues to remain outside the dead band after the time delay has elapsed. For voltage

corrections requiring more than one tap change, time delay is initiated again before further tap change.
The relay is reset automatically after the voltage is brought within the selected dead band, the time delays
is effectively reduced to provide a voltage time integral response of the regulator.
Operation of the Raise Control Relay is automatically inhibited when the voltage falls below the
specified under voltage limit or it falls. One pair of normally open relay contacts are provided to affect
the tap changer during Raise and Lower operation and to trigger an alarm in case of under voltage/ P.T
fail conditions.
23.2.2 SPECIFICATIONS: -
Auxiliary supply : 110 V/ 230V AC + 15% 50Hz, 15 VA

PT Supply (Regulating Voltage) : 110V + 10%, 50Hz., 1.5VA
Sensitivity (Dead Band) : 1) Nominal value adjustable (NVA) between
And Nominal value Range +10% of 110V and readable on DPM.
: 2) L setting adjustable between 0.5v to 5v
above the NVA and readable on DPM.
: 3) R` Setting adjustable between 0.5v to 5v
below the NVA and readable on DPM.
: 4) Actual PT voltage also readable on DPM.
Time delay setting : Fixed (voltage independent) time delay
continuously adjustable from 10 to 120
seconds.
Time delay Resetting : Instantaneous resetting with voltage deviation occurring
in opposite direction.
Under voltage blocking : Internal blocking at 80% of NVA Restoration at 85% of
NVA (other values available on request)
Controls Relays : One pair of normally open potential free contacts of
rating 5A at 250V AC of 24V DC resistive load for each
lower, raise and under voltage control relays.
Control Operation : Single Pulse operation with 5 seconds (approx.) on time.
Operating Temperature : O – 500C.
Size : Panel cutout dimensions 330 x 135mm Depth 260mm
approx. Mounting Hole dimensions
360mm + 2mm x 100mm + 2mm (¼” Ø x 4).
23.3.3 VACUUM CIRCUIT BREAKERS: -

VCB Breaker panel, 630A, 350MVA, 11kV with IDMTL Relay ( O/C & E/F) and 2 Nos. Auxiliary
Relays. Panel with C.T., P.T. Ammeter & voltmeter. The VCB should conform to routine test as
per IEC 56 and IS 13118. The panel along with breakers should conform to routine test as per IS
3427 and IEC 298. Panel should have motorised as well as manual operation.
Technical Specification
Type : M – 500
Rated voltage : 12kV
Rated current : 630 Amps
Rated Symmetrical Breaking : 25 kA
Current (RMS) capacity
Short time current with stand : 26.2kA
(RMS) capacity.
Rated Making Current (Peak) : 65.5kA
Capacity.
Rated insulation Level : 28/75kV

Operating Sequence : 0-0.3 sec.
-CO-3min – CO
Auxiliary Switch Contacts : 8 NO + 8NC
Auxiliary Voltage : 24 VDC
23.3.4 P.S.P.C.L. Panel (H.T. Panel + L.T. Panel)
HT Metering Panel, shall be free standing, made out of 5 SWG thick sheet steel, with IP 55
protection.
The Design of the Control Panel would be optimized and synchronized with safety and
control features & change over facility as specified at sr. no.2 in table in chapter No.1. Material
specifications are given here below and bill of quantity as per table given above. It shall be the
responsibility of the bidder to match the rating of Electrical Equipment. Under no circumstances
will the rating of the Electrical Equipment be less than that specified in the table.
The Control Panels would be fabricated from 5SWG CRCA sheet, cubical type, floor
mounting and free standing, suitable for indoor installation with a separate base rolled channel
of 40 x 75 x 40 mm section. All gland plates shall be of 3.15 mm thick. Adequate bus bar
supports should be provided for better fault withstanding.
The Panel will be made dust and vermin proof by providing good quality gaskets on
doors, removable covers, gland plate etc. It will have a compartmental design, where in
the incoming and outgoing feeders, bus bars etc. will be mounted in separate
compartments having its own front door. The Panel will be made extensible type. All
the live parts inside the panel would be covered with perforated sheet from the rear and
with fibreglass / acrylic from the front as per the degree of protection specified.
The Panel will be completely wired internally with terminals brought out, terminal
blocks for external wiring. Due to heavy corrosive atmosphere in the surroundings, the
sheet metal work of Panel will be Powder coated of 60 Micron after going through 7-
tanks treatment with shade of RAL-7032 OF IS-5. The construction method would
conform to Indian Standards. Cabinet doors will be equipped with concealed or
detachable type hinges and with flush or semi-flush., spring catch type, flush cylinder
locks.

Access from front and top only will be limited to buses and cables. All other equipment
will be mounted on the front side and will be accessible from the front through the
hinged doors, Selector Switches, Ammeters, Voltmeters, and indicating Lamps, Push
Buttons etc will be mounted on doors. Opening of Bus Bar Chamber will be permitted
with special tools only. Compartments door will be interlocked against opening when
the VCB is in ‘ON’ Position. However it will be possible to bypass this interlock for
inspection purpose. Opening for natural ventilation will be provided and will have screen
of perforated sheet. All unpainted steel parts will be cadmium plated to prevent rust
corrosion. If these parts are moving elements, then they will be greased. Suitable lifting
lugs will be provided which will not leave any openings when removed. Separate Air
Vent Boxes at least 2 Nos. will be provided on top of the panel for proper heat
dissipation. Name Plates will be provided for each piece of equipments. Special warning
plates will be provided on all removable covers or doors giving access to cable,
identification tag will be provided inside the panel for switches, fuses etc. Engraved
nameplates will be preferably of 3-ply (red-white-red or black-white-black lamicoid
sheets. Size of the ‘Letter’ will be 5 mm height. Nameplates will be fastened by ‘Screws’
and not adhesives. Sizes of ‘Letter’ of the main nameplates will not be less than 20mm in
height. The Manufacturer will furnish the test certificates of the components wherever
applicable.

24. Silent Generator Set
24.1 ALTERATION:-
It should conform to IS 4722-1968. It should be capable of giving supply

of 3 phase, 50 cycle 415 volts, 0.8 power factor. It should have speed of 1500 RPM. It
should be capable of giving continuous duty as per IS 4722-1968. It should be capable of
sustaining ten percent over load for one hour in any twelve hours. The alternator should
be screened protected fitted with end shield. The type of insulation should be class ' B '
as per ISI 4722-1968. Efficiency of alternator at 0.8 power factor should be quoted. The
alternator shall be of approved make of PWSSB.
24.2 ENGINE:
The water cooled engine should conform to IS- 10002 -1981 at 1500
RPM and should be capable of running the above alternator under condition specified
therein. It should be supplied with the following accessories:-
a) Fly wheel to suit flexible coupling.

b) Battery suitable to start the engine with lead, plugs and terminals etc.
c) Instruments panel comprising lubricated oil pressure gauge starter switch and
ammeter for battery charging.
d) Hour meter with RPM Indicator.
e) Control Push Pull
f) Safety control against low lubricatory oil pressure.
g) Exhaust silencer.
h) Fuel tank with inlet outlet connection, air vent, fitting drain plug. It should have
complete mounting arrangement.
i) The engine should be of approved make of PWSSB.
24.3 BASE PLATE:-
Engine and alternator should be directly coupled through a set of flexible
couplings and mounted on a common fabricated base plate.
24.4 CONTROL PANELS:
The control panel should be completed with fabricated steel sheet L.T. Switch board
suitable for indoor and outdoor mounting installation and for controlling the above set. It should be
equipped with:-
a) It should be suitable sealed, flush mounted, C.T. type Ampere meter 96 mm
square ammeter selector switch.
b) It should be sealed flush mounted volmeter 96mm squar.

c) volmeter selector switch to permit measurement of all line phase voltages.
d) Frequency meter.
e) HRC fuses.
f) English Electric, Andrew Type, Triple pole manually operated circuit breaker
of suitable, rating with short circuit and over load protection.
g) Set of Indication lamp.
h) Instrument fuses.
i) L.E.D. indicator lamps for three phases.
Current transformer used in the control panel should be dye caster type to avoid any short circuiting and
should be of reputed make.

MAKES & SPECIFICATIONS
The makes & specifications as per approved tender document shall be adopted for
the items appearing in the proposed technology by the bidder. However, makes &
specifications for items other than mentioned in the approved tender document shall be
decided by Superintending Engineer, Punjab Water Supply & Sewerage Circle,
Jalandhar.

26.00 SPECIFICATIONS FOR OPERATION & MAINTENANCE
26.1 SCOPE OF WORK (WITH ONE YEAR DEFECT LIABILITY PERIOD)
The Contractor is to operate, maintain and monitor the performance of 4.00 MLD STP in
BALACHAUR based on any suitable, sustainable and proven technology including operation &
maintenance for 60 months.
The scope of work is given below but not limited to the following:-
This may include other incidental items of work connected with the regular operation of plant as
decided by ENGINEER-IN-CHARGE from time to time. Operation and maintenance period
includes stabilization period (3 months or upto complete stabilization of STP whichever is later).
Operation & Maintenance for 60 months.
26.1.1 The Contractor shall ensure proper running of the plant to give the desired effluent standards as
given in DNIT. The Contractor shall also be responsible for overall maintenance of the plant
i.e. civil, electrical, roads, landscaping, street lights and mechanical items fitted at STP. The
Contractor shall also be responsible for all repairs of equipment/machinery.
26.1.2 The Contractor shall monitor the quality of influent and effluent. The Contractor shall take
adequate action to ensure smooth and satisfactory performance/running of the Plant.
26.1.3 The Contractor shall prepare and implement an effective plant maintenance programme in
consultation with Engineer-in-Charge. It shall be absolutely Contractor’s responsibility to look
after all sorts of maintenance whether preventive or break down. The Contractor shall maintain
the operational activity record as prescribed hereunder.
26.1.4 The Contractor shall be responsible for keeping updated record of documents including History-
Card for equipment and maintaining every day logbook relating to running of machinery,
consumption of energy, fuel and other consumables etc. and various analysis performed. The
Contractor shall record and maintain the operation and maintenance data to be decided by
Engineer-in-charge, in consultation with the Contractor on the following Heads
· Daily status record of STP
· Daily flow record
· Daily sampling record
· Operation record of mechanical screens
· Operation record of all types of pumps
· Operation record of Decanters, as the case may be
· Operation record of Blowers
· Performance/evaluation sheet of the STP
· Sludge profile data
· Record of sludge discharge
· Operation record of Centrifuge

· Any other allied works required by Engineer-In-Charge during O&M.
· If the data is available on the PLC, then no separate register is required to maintain. Only in
cases the online data is not stored, log books are required to be maintained. However, hard
copy print of data available on PLC shall be taken every month and submitted to Engineer-in-
charge.
26.1.5 The Contractor shall be responsible to carry out day to day as well as periodic
maintenance necessary to ensure smooth and efficient performance/running of all
equipment/instruments installed at the Sewage Treatment Plant. The Contractor shall
hand over the machinery & site to the department after expiry of the Contract period in
good running condition.
26.1.6 He shall be responsible for proper maintenance of all the pumps, Bar Screens, Gates, Sludge
Pumps, Blowers, Centrifuge, Down take pipes, feed in let boxes, gutters, Surface aerators,
S.D.B’s, etc. and all other allied items for Sewage Treatment including electric works.
26.1.7 Round the Clock watch and ward of the concerned STP at including Plant/machinery etc. will
also be the responsibility of the Contractor.
26.1.8 Premises of STP & MPS will be kept neat and clean.
26.1.9 The records maintained by the contractors shall be produced periodically to the Engineer-in-
charge for proper monitoring as desired by him.
26.1.10 All necessary transports shall be arranged and made by the Contractor at his own costs
including transport vehicles required for safe disposal of screening material, grit within 5 km.
as directed by the Engineer-in-charge.
26.1.11 The contractor shall be responsible for proper upkeep of Admn block of the Sewage
Treatment Plant.
26.1.12 In addition to scope of work defined above, operation and maintenance of following units,
which are not included in the construction scope of this work is also to be done by the
contractor.
(a) Landscaping and Forestation done on the Sewage Treatment Plant & MPS site.
(b) Small bore Tubewell and water supply pipe line etc for STP & MPS.
26.2 GENERAL TERMS AND CONDITIONS
26.2.1 To get test from Board’s Laboratory nearby STP, all chemicals and reagents will be arranged by
the Bidder from his own sources. However the department will be at liberty to get random
sampling & testing done on Board’s Laboratory or from any other agency, to the entire
satisfaction of Engineer-in-charge. In case of testing from other agency, charges will be borne by
Punjab Water Supply & Sewerage Board.
26.2.2 Plant and equipment covered under this Contract shall be totally attended to by the Contractor
including any “Trouble Shooting” to ensure smooth and trouble free operation.

26.2.3 For effective maintenance of STP, the Contractor shall employ sufficient staff with proper
qualification. For his guidance, the pattern and number of minimum staff to be engaged is
described in this chapter.
26.2.4 The maintenance period shall be 60 months from the date of complete stabilization of sewage
treatment plant.
26.2.5 The Contractor shall abide by all central/state govt. /Semi govt. /Local Bodies rules regulations,
pertaining to this Contract, without any extra cost.
26.2.6 In the event of any damage/loss of life/theft of property, due to negligence on the part of
Contractor, the Contractor shall be solely responsible and liable for compensation and damages.
Regarding negligence and compensation the decision of Engineer-in-charge shall be final.
26.2.7 The site will be kept. open for inspection by the designated officers/official of the Punjab Water
Supply & Sewerage Board at all times during the Contract period.
26.2.8 The staff employed will be provided with all the required safety equipments. It shall be ensured
that full safety measures are taken by the staff on duty. Staff employed shall be experienced and
trained to handle the respective job/equipment.
26.2.9 The specification of material used for repair shall be the one used in original work. If not used
during execution specifications of material shall be got approved from the department prior to
commencement of O&M period and must be incorporated in the O & M Manual.
26.2.10 All spare parts used for the equipment in the maintenance of the system must be from the
manufacturer of the equipment or if the equipment itself has been made with parts of the other
manufacture then the parts must be of the same make as used in the equipment supplied and
installed. The Contractor shall maintain sufficient stock of spares depending upon the importance
factor of particular spare in operation of the plant, and time required for purchasing / arranging
the spare.
26.2.11 The O&M Manual must be updated periodically for incorporating procedure of maintenance of
repairs and breakdowns not incorporated in the earlier O & M Manual.
26.2.12 Frequency of spares used in maintenance of electrical, mechanical equipments must be recorded
for updating the contents of manual.
26.2.13 Record of troubleshooting points and details of events causing trouble must be maintained and
used for updating the contents of manual.
26.2.14 The preventive maintenance will be made according to the preventive maintenance schedule of
the plant. Short-term specialists of the Contractor for special maintenance tasks may reinforce the
regular staff. The operation maintenance and repairs shall be-made with the help of the
equipment and tools available at the plant, backed up and completed with the facilities of the
Contractor brought to the plant by him temporarily for a special maintenance.
26.2.15 The contractor shall take operational measures that there shall be no flooding of STP area.

26.3 FINANCIAL TERMS AND CONDITIONS
“If the actual energy consumption on account of reduced average actual treated effluent during
the energy consumption bill cycle period is more then average guaranteed power consumption as
per allotment on proportionate basis, then the excess energy consumption shall be recovered
from the agency as prescribed below:
‘ During Stabilization, Operation and maintenance period electricity charges for electric energy supplied through
PSPCL grid and gen set shall be borne by the department to the extent of average guaranteed energy consumption
quoted by the agency. If the actual energy consumption exceeds average guaranteed energy consumption, the
charges for excess energy consumption shall be borne by the agency. Electric energy consumption for PSPCL grid
shall be charged as per bill raised by PSPCL, however electric energy consumption for genset (as per energy meter
to be installed by the agency) shall be charged as per fixed by Engineer-In-Charge (as per actual consumption of
diesel) in writing. All other consumable material and required staff for operation and maintenance will be provided
by the bidder.
Daily consumption may not be based on proportional discharge but will be considered in steps as
under:-
Discharge : Energy consumption
40% (des. Disc.) : 60%
50% (des. Disc.) : 70%
60% (des. Disc.) : 80%
70% (des. Disc.) : 90%
>70% (des. Disc.) :100%
“This clause shall not be applicable during the stabilization period of three months. However, the agency
shall bear the cost of Electricity alongwith Diesel expenses etc, if the stabilization period goes beyond
three months. However, the clause will be applicable for O&M Period Along with this Agency will
maintain the Power. Factor as per PSPCL norms at all times.”
The operation & Maintenance cost approved by the Department shall be payable on monthly
basis on completion of every month on submission of bill by the Contractor. The Contractor
shall maintain the attendance record of the staff employed by him, which can be checked by the
department any time. The Contractor will also submit copy of all the data sheets every month for
evaluation.
26.3.1 The Sludge available from Sewage Treatment Plant and screenings from STP shall be property
of the Contractor and suitable credit for the same shall be considered by the Contractor while
offering his price Bid. The waste water will not be sold by the Contractor. However, deptt. is at
liberty to do so, and retain the proceedings, if any.
26.3.2 All sorts of Tool & Plant, required for proper operation & Maintenance of all Sewage Trématent
Plant shall be arranged by the Contractor at his own cost.
26.4 MINIMUM STAFF FOR O&M:-

Following Man power for (O&M) shall be as under:-
Sr. No. Staff No.
1 Plant manager Cum chemist. 1 No.
2 Pump operator 3 no.(one No. per shift)+rest
reliever
3 Sewer man-cum-Mali-cum-Chowkidar. 1 no.
However the agency will be responsible for upkeep of the Plant as per DNIT provisions and shall
arrange additional staff whenever required at his own cost in case of any crisis.
“Non-employment of the personnel during O&M as per the Bid will lead to imposition of penalty
as mentioned in Volume-I. However the Contractor shall mention the personnel required for
O&M in his bid.”
There will be no provision for establishing laboratory. For compliance requirements with central
pollution control Board & Punjab pollution control board, sampling & testing shall got be done
through Accredited laboratory & test result shall be monitored & maintained at the plant.
26.5 Operation and Maintenance Activities:
1. The concrete works/brick works/other civil works shall be checked regularly and repaired as and
when required.
2. All metal works e.g. railing, staircase, chequered plates, valves, rungs etc shall be painted as and
when required as directed by Engineer-In-Charge.
3. Overflowing of various units shall be checked regularly.
4. It shall be checked daily that all the units/ equipments are operational.
5. Disposal of screened waste, scum, grit removed and any other waste shall be done to the
earmarked dumping site.
6. It shall be checked regularly that all Sluice valve and gates are functioning properly.
7. All pipes and bends shall be checked regularly for chokage and cleaned if required.
8. Lubrication of all the moving parts of equipments/gates/valves regularly as per instructions of
manufacturer or earlier if required shall be done.
9. Greasing and glanding of equipment/ gates/valves regularly as per instructions of manufacture or
earlier if required shall be done.
10. All equipments/unit shall be cleaned and repaired regularly.
11. Weir plates shall be cleaned regularly and their levels shall be kept proper.
12. Electric connections to all the machinery/equipment shall be checked/repaired regularly.
13. Level switches shall be checked/repaired regularly for their proper functioning.
14. Power factor shall be maintained as per PSPC Ltd. rules. If any penalty is imposed by PSPC Ltd.
due to nun maintenance of power factor the same shall be recovered from the contractor.

27.00 CONDITION: LIQUIDATED DAMAGES FOR DEFICIENCIES
IN OPERATION & MAINTENANCE
Liquidated damages for deficiencies in Operation & Maintenance is listed below for STP:
S. No Description Nature of Deficiency Penalty
Deficiency in manpower
Plant Operator Not present on duty Double per day D.C rate
(Jalandhar).
Sewer man Not present on duty Double per day D.C rate
(Jalandhar).
Watchman cum Gardener Not present on duty Double per day D.C rate
(Jalandhar).
Deficiency in Service
Cleaning of site Not attended up to 1 day Rs.500 per day

beyond 1 day.
Non-compliance with safety measures (e.g. Any time on duty Rs.500 per occurrence
not wearing safety belt, helmets, etc.) and
first aid facilities
Non-observance of Preventive Maintenance Any time on duty Rs.500 per occurrence
Schedule
Delay in getting the equipments repaired All type of equipment Rs.2000 per day as per
within specified period DNIT page No.11 S.No.33
Any equipment not Penalized with no limit
repaired/rectified/replaced within 3 days. @ Rs.2000/day delay each
Individual equipment of
Plant.
Liquidated damage for power consumption:
Power Consumption Exceeding the guaranteed The Excess power cost will
power Consumption be recovered from the
calculated for the quantity of Contractor.(see contract
sewage treated for the month limits Sr. no.iv)
based on the power
consumption furnished by
the bidder.
Note:- @ Double per day note of DC jalandhar has means double of present D.C rate Jalandhar by
which salary is currently drawn by concerned O&M staff.

Liquidated damages for non compliance of treated effluent standards.
Event triggering the recovery of During the O & M Period

Liquidated Damages
Liquidated Damages Frequency
Non conformance with BOD Per MLD for every day of non
Standards [ conformance
Rs 200.00
Non conformance with TSS Per MLD for every day of non
Standards conformance
Rs 200.00
Non conformance with faecal Per MLD for every day of non
coliform conformance
Rs 200.00
Non conformance with other Rs. 200.00 Per MLD per parameter for every
parameter as per DNIT day of non conformance per MLD
per parameter.
(Signature of contractor / bidder) General Manager

28.00 Specification for Chlorination System
(E&M for 4.00 MLD STP atBALACHAUR)
Sr. Material Description Quantity
No.
A. Tonners/Turnious
i. Empty Chlorine Toners As per requirement.
ii. Turnious As per requirement.
B. Gas Piping
1. Auxiliary value with yoke As per requirement.
2. Copper tube As per requirement.
3. Manifold Valve As per requirement.
4. Gas Pressure Gauge As per requirement.
5. Isolating Valve for PG As per requirement.
6. Gas filter As per requirement.
7. Wall manifold with dripleg, heater, built-in-filter, header valve As per requirement.
8. Mild steel piping for Gas under pressure with pipe and specials As per requirement.
C. Chlorinator capacity (as per requirement)
1. Vacuum Regulator As per requirement.
2. Automatic Vacuum Switchover unit As per requirement.
3. Floor Cabinet chlorinators with gas flow meter gate valve As per requirement.
4. Ejector As per requirement.
5. PVC vacuum manifold with 2 PVC ball valve. As per requirement.
6. 5/8” Vacuum tube 3/8 inch vent tube As per requirement.
D. Water Booster Pump Set
Water booster pump complete with electric drive motor of suitable As per requirement.
capacity mounted on a common base plate with coupling.
Pump Capacity (as per requirement)
Motor rating (as per requirement)
E. Water Side Piping
1. Gate Valve As per requirement.
2. Non Return Valve As per requirement.
3. Y-Strainer As per requirement.

4. Water pressure gauge with isolation cock. As per requirement.
5. Water piping in G.I (C.I class) comprises with specials As per requirement.
F. Solution Side Piping
1. PP Ball valve As per requirement.
2. PP Non return valve As per requirement.
3. PVC diffuser As per requirement.
4. Rigid PVC pipe of suitable size with specials. As per requirement.
G. Chlorine Gas detector for one point (Toner shed)
1. Indicator Alarm Unit with digital readout As per requirement.
2. Gas Sensor As per requirement.
3. Audible Hotter As per requirement.
H. Safety Equipment
1. Self Contained air breathing apparatus c/w 30 minute duration air As per requirement.
cylinder with full face mask, demand valve pressure regulator,
carrying case.
2. Canister Gas Mask As per requirement.

3. Protective clothing comparison
PVC overall As per requirement.
Safety Goggle As per requirement.
Safety helmet As per requirement.
Pair of Gloves As per requirement.
4. Ammonia Torch As per requirement.
5. Emergency Repair kit for toners As per requirement.
6. Emergency Shower & eye wash fountain As per requirement.
I. Material Handling Equipment
1. 3T Capacity lifting bar for toners As per requirement.
2. 3T Capacity crane type weigh scale As per requirement.
J. Electric Panel/Cable
1. Electric Panel for chlorination system As per requirement.
2. Electric Cables As per requirement.

K. Mandatory Spare Parts
1. Maintenance kit for vacuum regulator, chlorinator, ejector As per requirement.
2. Copper tube As per requirement.
3. Impeller, shaft bush for pump As per requirement.
4. Electrolyte solution for gas sensor As per requirement.
5. Lead Washers As per requirement.
L. Chlorine Gas Leak absorption Equipment
FRP Half Hoods As per requirement.
Caustic Solution tank in PP-FRP complete with solution inlet, gas
As per requirement.
inlet, overflow, drain manhole and PP diffuser,
· Tank Capacity : 5 m3
Caustic Solution pump in Polypropylene c/w electric drive motor As per requirement
(415V/50 HZ/3 Ph/2900 RPM) mounted on a common base plate
with coupling.
Air blower having impeller and inside casing in MS with FRP lined As per requirement
directly mounted on a electric motor shaft
(415V) 50HZ/3Ph. 2900 RPM)
PP/PVC air duct piping between hood, chlorination room and As per requirement
blower inlet.
PP/PVC air duct piping between discharge and to caustic tank.
PP piping for caustic solution comprise of As per requirement
PP ball valve
PP NRV
PP V-strainer
Pressure gauge with PP ball valve for caustic solution 12M-PP
piping.
Gas Sensors As per requirement
The list of equipment as well as, the detail of components, is indicative only, the contract
shall be required to provide complete chlorination system along with safety devices as approved by
Engineer-in-Charge.

29.00 Minimum Lab Equipment Furniture and Administrative
Building Furniture at STP of 4.00 MLD
capacityBALACHAUR.
Sr. No. Items Quantity Unit

LAB EQUIPMENT AND ADMINISTRATIVE BUILDING
FURNITURE
GLASSWARE FOR LABORATORY
1. Breakers 1000ml 6 Nos.

4. FURNITURE 2 Nos.
Steel Almirah 6.5 ‘high
5. Store well for chemicals ( Size = 2’6”) 2 Nos.
6. Office Tables (Steel) 5’ x 2’ x 2.5’ 2 Nos.
With sunmica top & drawers both side.
7. Revolving stools with steel tops 6 Nos.
8. Office Tables (Steel) 3’ x 2.5’ x 2.5’ 2 Nos.
With sunmica top & drawers
9. Chair (steel) with Arms 6 Nos.
10. Wooden stools 2.5 ‘high 2 Nos.
11. Refrigerator with voltage stabilizer 286 ltr. Capacity 1 Nos.
12. Rectangular water bath 1 Nos.
13. Air Condition capacity 2 tonne (split type) 2 Nos.
14. MISCELLANEOUS ITEMS
15. Fire Extinguisher 4.5 kg Co2 9 Nos.
16. PVC/Rubber Mattings 1 Nos.
17. Wall Clock 3 Nos.
18. First Aid Box 2 Nos.
19. Complete Crimping Tool with dies 2 Nos.

20. Computer as per below specification.with latest 1 Nos
processer soft ware , dual power with H.P.laser
printer along with superior table and chair
NOTE: - The above items are indicative only. Bidder shall provide all other items, if
required as per site requirement.
· Computer With specifications:-

8th Generation Intel Core i5, 16GB RAM 2TB HARD DISC, WINDOW 10 PRO,
3 year warranty, 21.5 LED along.
· HP Laser Jet 1020 PLUS (CC418A) Laser Printer Specification.
Printing Type: Black and White.
Printing Technology: Laser
Print Resolution: 600x600 DPI
Print Speed Black: 14 PPM
Paper Size: A4, A5, A6, B5, C5, DL, Postcard
Network: LAN
Duty Cycle: 5000 Pages per Month
Paper Tray: 150 sheets
· With superior table and Chair.

ANNEXURE-I
RAIN WATER HARVESTING
Roof top rain water harvesting is to be done for all buildings. The system shall confirm to the details
and specifications in the relevant document published by Central Ground Water Board, Ministry of Water
Resources. The following technical criteria, to be taken into consideration while designing rain water
harvesting system.
Ø Hydrogeology of the area, nature and aerial extent of the aquifers
Ø Nature & type of soil cover
Ø Quantity and intensity of rainfall specially one hour peak rainfall
Ø Clogging potential i.e. silt content of source water
Ø Topography/applicable methods (infection or infiltration)
Ø All recharge structures shall be designed based on availability of space, run off, depth of water table
and lithology of the area.
General methods to be adopted are described below:
Rain water from roof of building should be collected at one or more places through rainwater drain pipes
extended upto the bottom of the building. Then collected water should be diverted into a sump called
filter chamber of required size and from sump to recharging pits or other components through RCC pipe
of required size and thickness/strength. The bottom half of the filter chamber has to be filled with broken
bricks/blue metal/ pebbles and followed by a layer of coarse sand. A nylon mesh has to be provided in
between the two layers. The top portion of filter chamber should be covered with RCC slab. The inlet
rain water drain pipe should be on the top of the filter chamber and outlet pipe connecting the filter
chamber to the recharging structure should be at the bottom. One filter chamber should not be connected
to more than 25 square meter area of roof of any building. The rain water then should be diverted towards
recharging structure which may be of following types:
A Recharging Pits
· In alluvial area where permeable rocks are exposed on the land surface or at very shallow depth,
roof top rain water harvesting can be done through recharge pits.
· This technique is suitable for buildings having a roof area of 100 square meters and is
constructed for recharging the shallow aquifers.
· Recharge pits may be of any shape and size and shall generally be constructed 1m to 2m wide
and 2m to 3m deep which shall be back filled with boulders (5-20 cm.) gravels (5-10mm) and
coarse sand (1.5-2mm) in graded from- Boulders at the bottom, gravels in between and coarse
sand at the top. For smaller roof area pit may be filled with broken bricks/cobbles.
· A mesh should be provided at the roof so that leaves or any other solid waste/ debris is prevented
from entering the filter chamber/pit.

B Recharge Trench
· Recharge trenches are suitable for buildings having roof area of 200-300 square meters and
where permeable strata are available at shallow depths.
· Trench may be 0.5 to 1 meter wide, 1 to 1.5 meter deep and 10 to 20 meter long depending
upon availability of water to be recharged and available land.
· These recharge trenches shall be back filled with boulders (5-20 cm.) gravels (5-10mm) and
coarse sand (1.5-2mm) in graded from- Boulders at the bottom, gravels in between and
coarse sand at the top.
· A mesh should be provided at the roof so that leaves or any other solid waste/ debris is
prevented from entering the filter chamber/trench.
C Trench with recharge well

· In areas where the surface soil is impervious and large quantities of roof water is available
within a very short period of heavy rainfall, the use of trench/pit is made to store the water in
a filter media and subsequently recharge to groundwater through specially constructed
recharge wells.
· This technique is ideally suited for area where permeable horizon is within 3m below ground
level.
· Recharge well of 100-300 diameter is constructed to a depth of at least 3m to 5m below the
water level. Based on the lithology of the area, well assembly should be designed with
slotted pipe against the shallow and deeper aquifer.
· A lateral trench of 1.5m to 3 m width and 10m to 30m length, depending upon the
availability of water is constructed with the recharge well in centre.
· The number of recharge wells in the trench can be decided on the basis of water availability
and local vertical permeability of the soil.
· The trench is backfilled with boulders, gravels and coarse sand to act as a filter media for the
recharge wells.
· If the aquifer is available at greater depth say more than 20m, a shallow shaft of 2 to 5m
diameter and 3-5 meters deep may be constructed depending upon availability of runoff.
Inside the shaft a recharge well of 100mm-300mm dia is constructed for recharging the
available water to the deeper aquifers. At the bottom of the shaft a filter media is provided to
avoid choking of recharge well.
Bye pass arrangement with provision of suitable valve shall be installed in the rain water drain
pipe just before every filter chamber to reject the first shower.

Approved vide PWSSB LETTER NO 6296-99 Dated 24.4.15 colour scheme
for various installations
i) no paint should be done on RCC exposed surfaces

ii) all down pipes 7 fitting above ground level except vertical pipes of OHSR should
match with background wall
iii) Sewage treatment plants(STP)
A) pista light color on major portion of structures
B) dark green color on projected elevated portion
C) bitumen paint on inner surfaces where sewerage touches the walls except on
inner side of the treated effluents channel haudies where sky blue ceramic tiles
should be provided
iv) water treatment plant (WTP)
A) LIGHT CREAM COLOR ON MAJOR PORTION OF STRUCTURE
B) DARK BROWN CLOR ON PROJECTED ELVATED PORTION
V) OVER HEAD SERVICE RESERVIOR (OHSR)
a) colors on vertical pipes – conventional as already in practise
vi) Pump chambers
a) light green color on major portion of structure
b) dark brown color on projected / elevated portion on pillars
vii) railing
a) black enamel paint on vertical posts
b) Epoxy paint on horizontal rails (Pista green colour)
viii) machinery & electric panels
a) light grey enamel paint

CCTV SYSTEM
1.1.1.1. General
Proposed CCTV system shall be an open standard based integrated system with IP network
centric functional and management architecture aimed at providing high-speed
manual/automatic operation for best performance.
System shall use video signals from various types of indoor/outdoor CCD colour cameras
installed at different locations, process them for viewing on work stations/monitors at Central
Control Room/local control rooms and simultaneously record all the cameras after compression
using MPEG 4 or better standard. Joystick or Mouse-Keyboard controllers shall be used for
Pan, Tilt, Zoom, and other functions of desired cameras.
System shall have combination of Digital CCD Colour video Cameras with individual IP
address, analog CCD Colour Video Cameras with Fixed or P/T/Z Lens, encoders/ decoders,
Network Video recorders (NVR/CAMERA SERVER), Network attached storage (NAS) / Raid
backup device for recording, Application software, Colour Video Monitors, Keyboards with
Joystick controllers / Mouse-Keyboard, software based Video Matrix Switcher, work station for
System Administration / Management / Maintenance etc.
The NVR / CAMERA SERVER can be embedded type or server based. However the NVR /
CAMERA SERVER software shall run on common off the shelf available servers (Camera
server & Database server). Each NVR / Camera Server shall be able to handle 12 or more
cameras.
Network Video Recorder shall offer both video stream management and video stream storage
management. Recording frame rate & resolution in respect of individual channel shall be
programmable.
System should ensure that once recorded, the video cannot be altered, ensuring the audit trail is
intact for evidential purposes. System shall provide sufficient storage of all the camera
recordings for a period of 30 days or more@ 25 FPS, at 4 CIF or better quality using necessary
compression techniques for all cameras (extended capacity of cameras i.e. present capacity +
25%).
System shall use a combination of IP enabled cameras & analog CCD cameras with external
encoder. The video shall be compressed using MPEG-4 or better standard and streamed over
the IP network.
Encoders shall digitize analog video, compress the digital video using various compression
algorithms for outdoor installations, shall be suitable to work from (-) 10o C to (+) 50o C with
RH up to 90% non-condensing.
1.1.1.2. System requirements

Camera with external encoder or IP Camera shall be used for image capture. Indoor cameras shall
be either with fixed focal length lens or with Pan/Tilt &Zoom lens as per site requirement. All
outdoor Cameras shall be Day/Night cameras.
Housing of cameras meant for indoor use shall be of IP 42 rating whereas outdoor camera housing
shall be of IP 66 or better rating. These must be integrated by the camera manufacturer. System
must provide built-in facility of water marking or Digital certificate to ensure tamper proof
recording so that these can be used as evidence at a later date, if so desired. The recording shall
support audit trail feature.

All camera recordings shall have Camera ID & location/area of recording as well as date/time
stamp. Camera ID, Location/Area of recording & date/time shall be programmable by the system
administrator with user ID & Password.
Facility of camera recording in real-time mode (25 FPS)/15/12.5/10 or lower FPS as well as in any
desired combination must be available in the system.Facilityof Camera recording in CIF, 2CIF, 4
CIF as well as in any combination i.e. any camera can be recorded in any quality. Selective or
Group of cameras must be available in the system.
System shall have facility of additional camera installation beyond the originally planned capacity.
In order to optimize the memory, while recording, video shall be compressed using MPEG-4 or
better standard and streamed over the IP network. Once on the network, video can be viewed on a
Control room work station or on analogue monitor using a hardware decoder (MPEG-4/compatible
standard receiver) and shall be recorded on NVR/CAMERA SERVER and shall be backed up on
NAS/RAID backup device.
System shall be triplex i.e. it should provide facility of viewing, recording & replay simultaneously.
The offered system shall have facility to export the desired portion of clipping (from a desired
date/time to another desired date/time) on CD or DVD. Viewing of this recording shall be possible
on standard PC using standard software like windows media player etc.
PTZ Cameras shall have 64 or more pre-defined positions, to be selected through suitable input
alarm. System shall have provision of WAN connectivity for remote monitoring.
1.1.1.3. System design

Each camera should be connected to a Hardware Encoder, through cable, which shall support
minimum dual streams. Alternatively, the camera shall be IP based, UTP ready. The encoders should
be capable of producing streams @ 25 fps for each camera for viewing on LAN and on monitors and
also recording into the NVR/CAMERA SERVER/Camera servers and NAS box/Raid backup device
@ 25 fps or lower frame rate, user selectable as per requirement, for each individual camera.
Encoders shall be Power Over Ethernet (POE) compliant and connected to Layer 2 or Layer 3 switch
as per system design using UTP CAT 6 Cable or fiber optic cable and the required connectors as per
standards. For monitoring purposes, Video monitors/Plasma monitors/Video wall shall be set up with
suitable mounting arrangements, as per user requirements. Facility for viewing and controlling all the
cameras at various other locations, as required, shall be provided.
Monitoring at Local control rooms may be restricted to operation of certain cameras only & system
administrator should be able to configure the system, accordingly. There shall be a Control System
with Video Control Software to manage all the video surveillance devices.
1.1.1.4. Video Surveillance Application Software

The software shall operate on open architecture for integration with perimeter safety, access control,
PA and fire / safety systems based on open standards. Digital video surveillance control software
should be capable to display and manage the entire surveillance system. It should be capable of
supporting variety of devices such as cameras, video encoders, video decoders, PTZ controller, NVR,
NAS boxes/Raid backup device etc.
The software should have inbuilt facility to store configuration of encoders / decoders and cameras.
The software should support flexible 1/2/4 Windows split screen display mode or scroll mode on the
PC monitor or on preview monitor as per site requirement. The software should be able to control all
cameras i.e. PTZ control, Iris control, auto / manual focus, and color balance of camera, selection of
presets, Video tour selection etc.
The software should have user access authority configurable on per device or per device group basis.
The user shall have the facility to request the access of any camera and can control the camera for a
reservation period. Control of camera is released after the reservation period.

The system shall provide User activity log (audit trail) with user ID, time stamp, and action
performed etc. The administrator should be able to add, edit & delete users with rights. It shall be
possible to view ability / rights of each user or the cameras which can be viewed & controlled as per
the permission assigned by the administrator.
It should have recording modes viz. continuous, manual, or programmed modes on date, time and
camera-wise. All modes should be disabled and enabled using scheduled configuration. It should also
be possible to search and replay the recorded images on date, time and camera-wise. It should
provide onscreen controls for remote operation of PTZ cameras. It should have the facility for
scheduled recording. Different recording speeds (fps) and resolution for each recording mode for
each camera should be possible.
1.1.1.5. Retrieval
The CCTV application should allow retrieval of data instantaneously or any date / time interval
chosen through search functionality of the application software. In case data is older than 30 days
and available, the retrieval should be possible. The system should also allow for backup of specific
data on any drives like CD/DVD/ Bluray Recorders or any other device in a format which can be
replayed through a standard PC based software. Log of any such activity should be maintained by
the system which can be audited at a later date.

DETAILED TECHNICAL SPECIFICATIONS
1.1.1.5.1. Colour video Dome Camera with PTZ
Image Device Inter line transfer 1/4"or better format CCD

sensor
Focal length 4mm to72 mm or better
Optical zoom (For Indoor Camera) 18X or better
Optical zoom(For Outdoor Camera) 26X or better
Number of Pixels 720X576
Scanning System PAL
Resolution 480 TVL or better
Illumination (For Indoor camera) 1.0 Lux (Color),0.1Lux(B/W) or better
Illumination (For Outdoor camera) 1.0 Lux(Color),0.05Lux(B/W) or better
Pan Travel 3600Continuous
Tilt Travel 0-900
Manual Tilt Speed 0.5°/SEC to 90°/SEC
Manual pan speed 0.5°/SECto90°/SEC
Preset Tilt speed 0.5°/SEC to90°/SEC
Preset Pan speed 0.5°/SEC to 300°/SEC
Preset positions Min.64
Iris Control Auto
Focus Auto
Back Light compensation Required with black masking or other suitable
technology
White balance Auto
Electronic shutter Auto
S/N ratio >=48 dB
Power supply As per OEM's design, however generally AC
230V@50Hz/12Vor 24 VAC Rectifier and
SMPS if DC supply
1.1.1.5.2. Bullet Camera

Signal System NTSC/PAL
Image Sensor 1/3" Sony Super HAD
Scanning System 2:1 Interlace
Horizontal Resolution 600 TV Lines
Synchronization Internal
Luminance S/N More than 50dB (AGC
Min. Illumination 0 Lux (IR LED On)
Gamma Adjustable / User
Video Output Level 1.0 Vp-p Composite
Day and night True Day and Night
IR LED 850nm, 20ea, Up to 30m
IR LED Operation On: 1Lux, Off: 3Lux

IP Rating IP66 (Water Repellent)
OSD Display Built-in
Sense-Up Auto Adjustable
3DDNR 0~100 Level Adjustable
D-WDR Off/Indoor/Outdoor
BLC Off/BLC/HSBLC
Image Freeze / Mirror /D-zoom / Sharpness /NEG
Image
Gain Control Off/Low/Middle/High
White Balance ATW/ PUSH/PUSH-
LOCK/MANUAL/INDOOR
Motion Zone 4ea (Mask On/
Privacy Masking Zone 8ea (Mask On/
Function Language Standard :English
Operating Temperature -10°C~50°C (14°F~122°F)
Storage Temperature -20°C~60°C (-4°F~140°F)
Power Supply Dual: DC12V±10% /AC 24V±10%
1.1.1.5.3. Fixed Colour Dome Camera Varifocal

Image Device 1/3”or ¼”CCD Sensor
Number of Pixels Minimum 720x576
Scanning System PAL
Resolution 480 TV Lines or better
Min Illumination 1 Lux at F1.2
S/NRatio >=48 dB
Electronic Shutter AUTO
Lens Built-in Varifocal lens. Auto Iris,
lens f=4–9mm. (approx.)
Back light compensation Required
Power supply As per OEM's design
1.1.1.5.4. MPEG4 Encoder (Hardware Based)

The encoder shall be built on embedded processor and real time operating system. The Encoder
should convert Analog Composite/S-Video input into good quality digital stream on real time basis
and shall be able to transmit as Unicast /Multicast IP packet with low latency (less than 200 msec.)
for live viewing as well as for recording.
The video resolution should be configurable at either of 4 CIF, 2 CIF, CIF@ 25 fps or at lower
frame rate per camera, user selectable.
The encoder should generate MPEG4 video stream Compliant with ISO/IEC 14496 standard. The
encoder should be interchangeable with any standard encoder of any other make, which generates
MPEG4 video stream Compliant with ISO/IEC 14496 standard.
Encoder should have the following specifications or should match with the requirement.
Format PAL color, B/W,composite,25fps,2:1interlaced
Resolution (HxV pixels) 4CIF704x576,2CIF,CIF,QCIF
Frame Rate 25fps(PAL)and lower

Encoding MPEG-4 Compliant with ISO/IEC 14496 Standard
Video Parameters Brightness, contrast, hue, sharpness and sizings
electable
Video Latency Less than200 msec.
Connectors BNC for Composite Video for input, suitable
connectors for Power, Alarm in, and Alarm out, RJ-
45 forEthernet10/100 Base-T output.
IP Address Static IP Address or as per System requirement.
MPEG4 standard Compliant with ISO/IEC 14496
IP Packets Unicast and Multicast
POE Compliant
Power supply As per OEM's design
1.1.1.5.5. Network Attached Storage

NAS box/RAID backup device shall be used to record video streams based on the configuration
assigned by administrator. Work stations & Servers within the LAN should be able to access the
recorded video streams. The NAS/RAID backup device should support simultaneous play back and
recording at full duplex operation.
It shall provide a high quality recording storageand play back of images. It should support
integration with LAN to provide Centralized Management and shall operate on Windows / Linux
OS. Support of user management for security level control and authentication required.
The minimum capacity of storage device shall not be less than 2TB.
1.1.1.5.6. Camera Housing & mount

The camera mount should be:
i. Of the same make as that of camera and suitable for the model number offered as specified by
the manufacturer and should be an integrated unit.
ii. Should be compact and indoor / outdoor type as required.
iii. Should support the weight of camera and accessories such as housing, pan &tilt head in any
vertical or horizontal position etc.
1.1.1.5.7. Speed dome controller/PTZ controller

Speed Dome Controller should have variable speed joystick, LCD display for Programming and it
should be able to control the speed dome for PAN / TILT / Zoom.
1.1.1.5.8. Cables
Sr.No. Connectivity CableType
1 Camera to Video Encoder CoaxialRG6/U/CAT6/Fibre Optic
2 Video Encoder to Switch in control room UTPCAT6/Fibre Optic
3 Switch to Video Wall Switches UTPCAT6/Fibre Optic
4 From switches to NAS Box Fibre Optic
5 Hardware Decoder to monitor Composite signal cable

LIGHTING SYSTEM
1.1.1.6. General
The contractor shall execute all works related to lighting system of all STP buildings, plant area
and roads. The contractor shall provide all indoor &outdoor LED lighting fixtures complete
with driver, high mast for plant area lighting, ceiling fans complete with speed controlling
device, exhaust fan, receptacles, MCB, main lighting panel, lighting panels for each building,
earthing, ACs for control room & office and all other miscellaneous works required to fulfil the
lighting system as per site requirement and as decided by Engineer-in-charge.
Illumination levels shall be maintained as per IS 3646 (Part-1)- 1992 and as below:
Sr. Description Intensity required
No. ( Lux)
1. Pump House/ Blower House/ MCC Room/ Guard 200 lux
Room/ Meter Room/ Bedroom/ Pantry & Kitchen
2. Workshop/ Store Room/ Centrifuge Building/ Chlorine 150 lux
Room/ Tonner Room/
3. Office/ PLC Room/ Laboratory 300 lux
4. All other indoor areas 150 lux
5. switch yard 50 lux
6. outdoor plant/Street lighting 20 lux
All indoor-outdoor lighting fixtures shall be LED type suitable for operation on a nominal
supply of 240 V, single phase, 50 Hz, AC with a voltage variation of +/- 10 %. Outdoor lighting
fixture shall be weather-proof and rain proof type. All lighting fixtures shall be designed for
continuous trouble free operation and supplied with driver and all necessary accessories for
their satisfactory operation. The fixtures shall be designed so as to facilitate easy maintenance
including cleaning, replacement of component.
1.1.1.7. Lighting System of Buildings

Lighting system of Buildings includes the following work:
(i) Cabling, conduiting, internal wiring, lighting fixtures (LED decorative type), receptacles,
ceiling & exhaust fan, lighting panels, other associated components and support material.
(ii) LED decorative light fixture shall be ceiling/ recess/ suspended mountedtype made from CRCA
sheet steel housing, high purity/ transmisivity diffuser for uniform light distribution. High
efficiency driver electronics having efficiency >85% and in compliance to IEC standards
(integral driver). Life time of 50000 burning hours with 70% initial lumens maintained. CCT
3000 K, 4000 K and 6000 K. Fixture shall be CE compliance.
(iii) Earthing.
1.1.1.8. Plant Area Lighting

Plant area lighting shall be done by 16/20 M high mast (in 2 section) lighting system. High
mast shall be hot dipped galvanized and consisting of lantern carriage for up to 12 nos.
luminaries, mast head assembly, 2 nos. aviation obstruction lights, double drum type self-
sustaining winch, integral power tool (winch motor with control circuit), lightening finial,
suitable ropes and CC foundation of M-15 grade complete with Panel, internal cables, high
power LED flood lights as required. The mast shall be constructed from mild steel plates (as per
BS-EN 10025) cut and folded to form a polygonal section, telescopic jointed and welding as

per BS 5135. Number of high mast andits luminaries shall be worked out considering 20 lux
levels throughout outdoor plant area.
LED flood light shall be IP-66 protected with extruded aluminum housing, toughened glass
diffuser with suitable lenses on LED to achieve various beam angles, 240 volts, 50 Hz of high
power LED lamps supplied with pre wired cable of 1 mtr. Integrated driver shall be high
efficiency (>85%) and in compliance to IEC standards. System life of 50000 burning hours
with 70% of initial lumen be maintained. Fixtures shall be CE compliance.
1.1.1.9. Street Lighting and Building Exterior Illumination

Street lighting LED luminaire shall be used for illumination of secondary roads, walkways,
peripheral lighting of the premises, building exterior.
Poles for street lighting shall of heavy gauge MS, stepped solid drawn seamless pipe in section
139.7 x 114.3 x 88.9mm dia (5mt + 2 mt + 2mt) with base plate 300 x 300 x 6mm. The total
length of pole shall be 9mts. The pole shall be fitted with bend arm of 40mm dia centrally
reverted angle of tilt 15 degrees and over hang 2000mm with weather proof junction box,
connector, MCB, cover and cable entry and leaving holes. Pole shall be erected truly vertical.
25mm dia light class GI pipe 1.5 mt long shall be provided for cable entry into water tight
terminal boxes. The junction box of CI/MS shall be adequate size so as to accommodate MCB,
connector etc. at suitable operating level.
Building exterior illumination shall be done by LED street light fixture on single arm bracket
mounted on building exterior wall.
Street light luminaries shall be IP-66 protected made from powder coated single piece pressure
die cast aluminium housing with heat dissipation fins on housing with high power LEDs.
Diffuser/glass cover for ensuring IP-65 protection for lamp and control gear compartment,
system lumen output of 100 lum/watt high power LED. Integrated driver shall be high
efficiency (>85%) and in compliance to IEC standards. System life of 50000 burning hours
with 70% of initial lumen be maintained. Fixtures shall be CE compliance.
Each lighting fixture shall be provided with an earthing terminal. All metal or metal enclosed
parts of the housing shall be bonded and connected to the earth terminal to ensure satisfactory
earthing continuity throughout the fixture.
1.1.1.10. General Lighting Requirements

(i) Provide a lighting fixture for each lighting outlet as per the Lighting Schedule
(ii) Provide complete fixtures including glassware, diffusers, lenses, canopies, sockets, reflectors,
ballast, wiring, hangers and any other auxiliaries necessary to complete such fixture
installation.
(iii) Verify ceiling materials employed and co-ordinate fixtures to mount to the ceiling system
used.
(iv) All lighting fixtures and fittings shall be ISI marked.
(v) Provide support materials of all types necessary to secure lighting fixtures to the building
structure. Such support shall include all material required to support lighting fixtures to the
basic building structural members. Method of support shall comply with local codes and
ordinances effecting each type of installation.
(vi) Submit an initial sample of each fixture and obtain an approval from ENGINEER-IN-
CHARGE before manufacturing total quantities required.
(vii) The actual location of fixtures shall be as per the site condition and shall be finalized with the
Engineer-in-charge before starting the work.
(viii) All products shall be as per Indian Standards

(ix) The decision of the Engineer-in-charge regarding the acceptability of any fixture shall be
final.
1.1.1.11. Lighting Panels for Different Units of Building

(i) Lighting/power panels shall be manufactured with 1.6 mm cold rolled sheet and shall be dust
and vermin proof. All accessible live connections/metals shall be shrouded and it shall be
possible to change individual MCBs from the front of the board panels without danger of
contact with live metal. Indoor type panel shall have IP42 degree of protection and shall be
suitable for surface or flush mounting on wall surface. Outdoor panel shall be IP55 weather
protected with integral canopy.
(ii) Lighting/power panels shall have TPN incoming feeder and single phase outgoing feeders.
Lighting circuit feeders shall be rated for 10A and power circuit feeder for 16A. AC unit power
circuit feeder shall be rated for 20A or more as per AC ratings. The incomer shall be with MCB
and ELCB unit.
(iii) Each circuit phase & neutral shall be given ferrule numbers. Complete wiring inside the panel
shall be neatly bunched with PVC tape and button. The panel shall have knock out holes or
removable gland plate for the entry of incoming and outgoing conduit or cables.
(iv) The Main Distribution Board (MDB) shall be made of 2 mm thick sheet steel panel, dust and
vermin proof similar in construction to lighting/power panel but with TPN MCCB and TPN
outgoing (MCB with ELCB) of required number. All MCB shall be of M9 category and
sensitivity of ELCBs shall be 100-300 mA.
1.1.1.12. Fixture Location

(i) Prior to installing fixture outlets, approval from ENGINEER-IN-CHARGE is necessary.
(ii) Locate fixtures to suit site condition and as directed by the Engineer-in-charge.
(iii) Locate fixtures symmetrical with patterns and room dimensions.
(iv) Fixture outlets shall be accessible and fixtures shall hang clear of ducts and piping.
(v) Verify exposed duct and piping locations prior to final location of electrical outlets.
(vi) Adjust outlet locations to co-ordinate with ducts and piping.
(vii) Follow standard mounting heights.
1.1.1.13. Fixture Support and Installation Conditions

General
(a) Lighting installation shall be carried out strictly in accordance with relevant Indian Electricity
Rules, I.S. codes of practice, Fire Insurance and other applicable codes and regulation.
(ii) Lighting fixtures, receptacles and junction boxes shall be properly earthed along with the
Lighting Wires/Cables.
(iii) All junction boxes shall be fabricated from galvanized iron sheet steel as per I.S. 2667.
(i) Lighting wiring from lighting panel to junction box shall be carried out with 2.5 mm2 PVC
insulated FRLS flexible copper conductor and from junction box to lighting fixture with 1.5
mm2 PVC insulated FRLS flexible copper conductor.
(ii) A separate neutral shall be provided for each circuit.
(iii) Red/Yellow/Blue wires for phases, black wire for neutral and green wire for earth shall be used
(size of earth wire shall be same as for phase and neutral size).
1.1.1.14. Fixture
(i) Provide material required for complying with code requirement. Install in perfect vertical and
horizontal alignment.
(ii) Support surface fixtures with a minimum of 2 fastenings per fixture, located near each end of
fixture.
(iii) Locate fastening for all surface-mounted fixtures to provide maximum fixture support and
optimum fixture alignment.
(iv) Individually mounted, suspended fixtures shall have a minimum of two supports per fixture.
(v) Fastening for suspended fixture supports attached to concrete slab shall consist of a minimum
of 10mm screws fastened to concrete inserts for each individual fixture support.
(vi) Provide canopies on stems fitting to and concerning outlet boxes and support devices.
(vii) Cable entries shall be sealed with cable compound.
1.1.1.15. Expansion Shield Anchors

Expansion shields may be used for supporting lighting fixtures instead of concrete inserts under the
(i) Fastening and expansion shield anchors shall be one trade size larger than specification
requirements for fastening used with concrete inserts.
(ii) Holes for expansion shield anchors, clinch anchors, etc. shall be self-drilled with carbide tipped
rotary type concrete drills.
(iii) Drill holes for expansion shields carefully in a workmanlike manner. Drill to the depth of the
expansion shield anchor and in a manner that will develop the full strength of the fastening.
1.1.1.16. Receptacles
The Contractor/ bidder shall provide suitable number of indoor receptacles as per requirement
of site conditions.
General
(i) Protective metallic plug and deeply recessed contacts in the sockets shall be provided such that
it gives very high degree of safety for operating personnel against risk of accidental exposure of
live contacts.
(ii) Earthing connection of plug while inserting and removing shall be made first and broken after
the main circuit connections.
(iii) Plug shall be provided with compression gland to grip the cable firmly.
(iv) Casting of plug, sockets and conduit boxes shall be of non-corroding Die-cast Aluminium alloy.
(v) Guide pin shall ensure the non-reversibility.
(vi) Receptacle Type Z-2
Receptacle Z-2 shall be 15 or 20-Ampere single phase metal clad totally enclosed wall-
mounting type, interlocked switch, socket and plug unit shall conform to the relevant Indian
Standards. Switch shall be interlocked with plug such that plug cannot be inserted or removed
while the switch is in `ON' position. Plug and sockets shall be Crompton make ASSP 20 type.
(vii) Office Receptacles Type Z1
Receptacle shall be single phase 15 Ampere multi-pin, plus ground plastic moulded with
switch, fuse and plug mounted in common enclosure. Receptacle shall conform to IS 1293 and
switch shall conform to IS 3854.
1.1.1.17. Exhaust Fans

Sufficient Nos. & required size of heavy duty Exhaust fans (Industrial type) of approved make
shall be provided in Blower house, MCC room, workshop/store room, sludge sump house,
chlorine room, laboratory, meter room etc. Suitable exhaust fan shall also be provided in toilets,
pantry, kitchen etc. Noise free, wall cowl acoustic lining shall be provided and fixed as per
direction of Engineer-In-Charge.

1.1.2.LT PANEL WITH CAPACITOR BANK
1.1.2.1. GENERAL
The offered Panel shall be brand new with state of the art technology and proven field track
record. Vendor shall ensure availability of spare parts and maintenance support services for the
offered equipment at least for 10 years from the date of supply.
The panel shall be free standing floor mounted with complete front access for operation and
maintenance. The panel shall be fixed type (draw out type for ACB feeder) in single front
execution, assembled in single line up, metal enclosed, fully compartmentalised, totally
segregated compartments for feeders, cables and bus bar, dust and vermin proof suitable for
indoor installation.
All hardware shall be corrosion resistant. All joints and connections of the panel members shall
be made of galvanised or zinc passivated cadmium plated high quality steel bolts, nuts and
washers secured against loosening. All openings, covers and doors shall be provided with
gaskets around the perimeter to make the switchboard dust and vermin proof. Suitable lifting
hooks shall be provided for each shipping section for ease of lifting of panel.
The panel shall comprise of incoming ACB and Bus-coupler ACB with required protection,
digital multi-function meter, surge protection device, indication lamps. Outgoing shall consist
of Soft Starters/ Automatic Star-delta Starters, DOL Starters, MCCBs, digital multi-function
meter, L/R selector switch, start-stop push button, indication lamps, suitable rated heavy duty
MD/APP bank of capacitors with MCCB, capacitor duty contactor, APFC relay etc. complete
with required protections. Panel shall also comprise control supply transformer, both power and
auxiliary/control bus bars, cable termination compartments etc. The incomer of the panel shall
be electrically & mechanically interlocked so that only one incomer (main or DG supply) is On
at a time.
All feeders shall be of modular design with height in multiples of standard unit size. All
auxiliary devices for control, indication, measurement and protection except the bimetallic
relays shall be mounted on the front side of the respective compartment. Components requiring
frequent inspection during operation shall be easily accessible. Panel shall be SCADA
compatible.
1.1.2.2. CONSTRUCTIONAL FEATURES

The Panel shall be sheet steel clad with the frame fabricated out of 2 mm CRCA sheet steel and
doors/cover out of at least 1.6 mm CRCA sheet steel.
All doors shall be supported by strong hinges of the disappearing or internal type and braced in
such a manner as to ensure freedom from sagging, bending and general distortion of panel or
hinged parts. All floor mounted panels shall be provided with a channel base frame. Total
height of all floor mounted panels shall not be greater than 2300 mm. Panel shall be dust and
vermin proof. Degree of protection of the enclosure shall be IP 42 for indoor installations and
IP 55 with rain canopy for outdoor installations.
Metal clad cubicles/modules shall be provided with hinged doors in the front, with facility for
padlocking door handles. More than one module may be arranged in the same vertical section.
Circuits shall be of the fixed type. The switchboard enclosure shall conform to “Form - 4” as
per IS-8623. It shall be possible to extend the switchboard on both sides.

The fixed type module shall have all the circuit components mounted in the compartment, with
bolted type power and control connections. It shall be possible to remove all circuit components
after removing the connections and the component fixing bolts. Instruments, relays and control
devices shall be mounted flush on hinged door of the cubicles. Switchboard shall be complete
with inter-panel wiring.
Panel shall also be fitted with a label indicating its title. Each cubicle shall be fitted with a label
on the front and rear of the cubicle. Each relay, instrument, switch, contactor and MCCB/MCB
shall be provided with a separate label. One metal sheet shall be provided between two adjacent
vertical sections running to the full height of the switchboard except for the horizontal bus bar
compartment. However, each shipping sections shall have metal sheets at both ends. After
isolation of the power and control connections of a circuit, it shall be possible to carry out
maintenance in a compartment safely, with the bus bars and adjacent circuits alive.

ON LINE SEWAGE WATER QUALITY MONITORING STATION
1.1.2.3. General Requirement

· The station will collect the following parameters;
pH, COD, BOD, TSS.
· Analyser should be in compliance with latest guidelines for Online Continuous Effluent
Monitoring Systems (OCEMS) issued by PPCB.
· Analyzer should be able to produce analytical valid results and flag sensor fault.
· Sensors should be robust and rugged and is capable of operating in variable and
extreme measurement condition, and still maintaining its calibrated status.
· The life of sensors should be at least 10 years & source lamp should not be replaced during
the period.
· The manufacturer’s guarantee of the whole system shall be at least 5 years at no extra cost.
· The entire monitoring station including the sensors and hardware should be tamper
proof.
· The analyser should record all operation information in log files.
· Should have non-volatile data logger for recording at least one year continuous data.
· Should have facility of plant level data viewing and retrieval with selection of Ethernet,
wireless, Modbus and USB.
· Records of calibration and validation should be automatically uploaded on web server to
PWSSB/ PPCB/CPCB/Dept. of Science & Tech.
· Online diagnostic features should be available.
· System should have expandable program to calculate parameter load daily, weekly or
monthly basis for future evaluation with flow rate signal input.
· BOD/COD measurement should be based on the Total organic Carbon (TOC)
measurement / UV Visible spectroscopy double beam complying to US EPA 415.1
/ 415.2 or equivalent standard for effluent/sewage/waste water.
· The seamless data to be transferred to PWSSB/ PPCB/CPCB/Dept. of Science & Tech.
server through 2G – GSM on continuous basis for seamless data transmission.
· The Server and software should be as per PPCB protocol C 12011/33/2015 Tech dated
11.06.2015.
· The equipment should be TUV, MCERT, USEPA certified.
· Certificate from Original Equipment Manufacturer (OEM) for authorization of data
management.
· Every system supplier will comply with testing/calibration protocol as per international
standards of the PPCB.
1.1.2.4. The major prerequisites of efficient online analyzers are:

· Should be capable of operating unattended over prolonged period of time.
· Should produce analytically valid results with precision and repeatability.
· The instrument/analyzer should be robust and rugged, for optimal operation under
extreme environmental conditions, while maintaining its calibrated status.
· The analyzer should have inbuilt features for automatic water matrix change adaption.
· The instrument / analyzer should have onboard library of calibration spectras for
different industrial matrices with provision of accumulating further calibration matrices.
· Should have provision for Multi-server data transmission from each station without
intermediate PC or plant server.
· Should have provision to send system alarm to central server in case any changes made in
configuration or calibration.
· Should have provision to record all operation information in log file.
· For each parameter there should be provision for independent analysis, validation,
calibration & data transmission.
· For TOC analyzer, the empirical relationship between TOC to COD or BOD must
be authenticated for all industrial applications and the correlation calculation (for factor)
provided.
· Record of calibration and validation should be available on real time basis on central
server from each location/parameter.
· Record of online diagnostic features including sensor status should be available in
database for user friendly maintenance.
· Must have low operation and maintenance requirements with low chemical
consumption and recurring cost of consumables and spares.
· Should have data validation facility with features to transmit raw and validated data to
central server.
· Should have remote system access from central server provisioning log file access.
· Must have provision of a system memory (non-volatile) to record data for at least one year
of continuous operation.
· The correlation/interpretation factor for estimating COD and BOD using UV-Visible
Absorption Technique shall be regularly authenticated/ validated and details should be
transmitted online.
1.1.2.5. Quantification:
· Instrument Calibration: The following frequency has to be used for calibration of
analyzer. This calibration can be done in the laboratory of the industry and data should be
submitted online to CPCB.
· pH – once every week or as specified by manufacturer whichever is earlier
· COD – once every week or as specified by manufacturer whichever is earlier
· BOD – once every week or as specified by manufacturer whichever is earlier
· TSS – once every week or as specified by manufacturer whichever is earlier
· Others – once every week or as specified by manufacturer whichever is earlier
The software must keep all calibration data points in memory for interpretation of matrix
change adaption.
1.1.2.6. System Validation:

Online instrument operation will be evaluated using the known buffers, traceable
standards and laboratory techniques. By validating sensors and probes with known
standards such as KHP (potassium hydrogen phthalate) for COD & TOC, Formazin
equivalent standard for TSS & pH buffers have to be used to calculate a running variance of
the measurements. When the variance is outside of the set points, this can be an
indication the monitor requires calibration. Frequency of the validation should be once in three
months or as specified by manufacturer, whichever is earlier.
1.1.2.7. Parameter validation:

Each parameter is validated with reference to standard laboratory analysis and known
standards.

1.1.2.8. Parameter Accuracy: Allowed Variability:
The relative difference between online and laboratory measurements has to be
between
· COD Accuracy ±10% or better.
· BOD Accuracy ±10% or better.
· pH Accuracy ±0.2 pH or better.
· TSS Accuracy +/-10 % or better.
· Others Accuracy +/-10 % or better.
1.1.2.9. Operation & maintenance:

· Daily Check – GPS Transmission, System Diagnostic alarms.
· Monthly Check – Sensors & system cleaning, data backup, Parameter Calibration as
specified in calibration schedule.
· Periodic Check – System validation with known standards, Laboratory &
Online parameters Comparative
1.1.2.10. Reporting:
The suppliers have to provide central server at cloud operational on 24x7 basis and to provide
online data connectivity with PPCB and PPCBs servers. Beside data connectivity they need to
provide login credential to respective PPCBs/PCCs and PPCB to view the data in graphical/
tabular format and also to compare the data features.
One minute data average must be transmitted /retrieved to servers every 30 minutes. In the
event of transmission loss the time stamped data in the data logger memory must be transmitted
to fill from the last transmission break with a stamp of time delay. The software should
have two way communication, so that data from the system can be seen whenever
desired and remote of controller/data logger can be taken to visualize the immediate status of
the system.The data along with diagnostics and calibration details should be transmitted to
CPCB and SPCBs servers.
1.1.2.11. Data Management:

Considering the heterogeneity of real time monitoring systems, it is required to submit
real time data through their respective instrument suppliers. This mechanism will help in
consolidating the data avoiding the complexity of different technologies and availability of
monitored data in different data formats and at the same time involving the instrument suppliers
in data transferring mechanism. The system enables two ways communication required to
manage such real time systems.
The basic functional capabilities of such software systems shall include:-
· The system should be capable of collecting data on real time basis without any human
intervention.
· The data generation, data pick up, data transmission; data integration at server end
should be automatic.
· The submitted data shall be available to the Boards, SPCBs and CPCB for
immediate corrective action.
· Raw data should be transmitted simultaneously to SPCBs and CPCB.
· Configurations of the systems once set up (through remote procedure) and verified,
should not be changed. In case any setting change is required it should be notified and
recorded through the authorized representatives only.

· The data submitted electronically shall be available to the data generator through
internet, so that corrective action if any required due to submission of erroneous data can be
initiated by the industry.
· The software should be capable to verify the data correctness which means at any given
point of time the regulatory authorities/data generator should be able to visualize the
current data of any location’s specific parameter.
· A system for data validation shall be incorporated in the software with two stage/three
stage validation and fixed responsibilities of stakeholders as below;
a. Data Generator
b. PPCBs
c. CPCB
· Change Request Management: window for requesting data changes due to actual field
conditions shall be provided in line to SPCB to consider the request or not.
· The site surrounding environmental conditions shall also be recorded along with other
environmental parameters, as these have the potential to affect the system adversely and
corrupt the data generated.
· System should have capability to depict data at the actual location of industry over the map.
CPCB and or PPCBs shall develop a map based system for data integration at a
single location.
The software should be capable of analyzing the data with statistical tools and shall have
the following capabilities:
a) Statistical data analysis (customizable) for average, minimum, maximum, diurnal
variation.
ii) Capability of comparison of data with respect to standards/threshold values.
iii) Auto report and auto mail generation etc.
iv)Providing calibration database for further validation/correction of data.
v) Providing data in export format on continuous basis through central/station computer
system to other system.
· Data Storage for next five years.
· System should be connected to a backup power source with adequate capacity (min. 2 hrs.)
to avoid any power disruption.
1.1.2.12. Technical Specification

Analyser Cabinet Type & Multi-parameter
Parameter to be BOD
measured COD
TSS
pH
Principle of COD/BOD UV-Vis Spectrophotometry (double beam with entire

measurement spectrum scanning) (200-750 mm)
TSS Light scattering/ reflection principle
pH Electrode/Potentiometric method

Measuring Range COD 0 to 1000 mg. /lit. Accuracy ± 5%, Accuracy with
resolution 1 mg/l or better reference to
BOD 0 to 500 mg. /lit. or higher laboratory
Accuracy ± 5%, resolution 1 mg/l analysis.
or better
TSS 0 to 1000 mg. /lit. Accuracy ±
10%
pH 0 to 14 Accuracy ± 0.2, resolution
0.01 of pH or better
Operating 4 kg/CM2
Pressure
Operating Sample temperature: 0 to 50 deg. C / Ambient temperature - 50 deg. C
Temperature
Operating 5 to 95 % non-condensing
Humidity
Material of SS 316, Optional Titanium
construction of
sensor
Enclosure IP65 or better
protection
Signal output Compatible with Data Acquisition System
Communication RS 232 required (Sub-D 9 ways female connector) with 2 meters cable
for PC
RS485 required for the connection of external probes
USB port required for USB key connection
Memory 5000 records (up to 16 measurement channels) with date and time
Display Colour TFT LCD/LED (alpha numeric display of parameter in
engineering unit)
Measuring 60 sec or better
time/Response
time
Measuring Cycle Continuous
Power 12 V DC Nominal
Cleaning method Automatic self-cleaning facility
Calibration Zero Calibration Facility should be there.
requirement Span adjustment either not required or should be adjustable.
Reagent if any Not required
Additional Analyser should be cabinet type for easy operation, maintenance &
Features troubleshooting.
USB port is required for recorded measurement download, screen copy
function (easy troubleshooting) & software update.
Wi-Fi & Ethernet module should be available for remote data transfer.
Reagent-free measurement.
Maintenance Free.
Operating cost should be low.
Data Transmission from Analyser to PC, CPCB & PPCB server.
Supplier to make available all the measurement data to PPCB server so
that on-line data is available at PPCB and CPCB server.
Auto calibration facility.
All the accessories required for mounting the sensor are to be provided.
Self-cleaning (automatic).
Compliance of statutory guidelines issued time to time and issued by PPCB/CPCB are applicable
for compliance up to the date of tendering. Signature Not Verified
Digitally signed by SANJEEV KUMAR
Executive Engineer Witness Contractors15:45:55 IST
Date: 2020.02.14 172
Location: Pubjab-PB

Balachaur DNIT Volume II-1

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NAME OF PROJECT

Detailed Project Report for the work of Water supply and

DNIT for “Construction of 4 MLD STP Balachaur Town

Punjab Water Supply and Sewerage Board Division ,Hoshiarpur .

Executive Engineer Witness Contractors 2

Technical Note added by Engineer-In-Chief-Cum-Technical Advisor

1. Availability of funds be ensured by Chief Engineer (West), PWSSB, Amritsar before

Executive Engineer Witness Contractors 3

Executive Engineer Witness Contractors 4

Executive Engineer Witness Contractors 5

2. Office cum Operation building, fully furnished 1 Job

Executive Engineer Witness Contractors 6

· Supply of equipment drawings & Technical specification, Catalogue etc.

· Supply of Operation & Maintenance manual including manufacturer’s manual of the

Executive Engineer Witness Contractors 7

· All consumables, chemicals are to be arranged by the contractor himself.

· In addition to above for operation of other equipments a detailed operation schedule is to be

Executive Engineer Witness Contractors 8

- To analyze the daily record of operating parameter recorded.

Executive Engineer Witness Contractors 9

3) The contractor shall prepare and implement an effective plant maintenance

4) The contractor will determine operating parameters, select settling (Chemical

6) The contractor will be responsible for keeping up-to-date record of documents

Executive Engineer Witness Contractors 10

19) All Central/State Government/Semi-Government/Local Body’s Rules and Regulations pertaining to

Executive Engineer Witness Contractors 11

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· for quality of treated effluent

1.2.2 Output & Over all Guarantee

Sr. Parameter Value Unit

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1.2.3 B Treated Sewage Quality

The treated sewage quality to be guaranteed by the contractor is as below:

Sr. Parameter Value Unit

1.2.5 Treated Sludge Disposal

1.2.6 Chemical Requirements

1.3 Tests and Sampling Schedule During O&M Period

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Sr.No. Parameter Frequency of Type of

* 2 x/year = Once in each summer & winter/year.

1.4 REPORT FORMAT FOR DAILY TESTING SCHEDULE FOR VARIOUS

Test/ Inlet To Receiving Inlet To Secondary Outlet

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1.6 Punjab Pollution Control Board Testing Charges:

1.7 MINIMUM STAFF FOR O & M:-

Following Man power for (O&M) shall be as under:-

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1.9 Responsibility for damages

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· A description of the maintenance work carried out in the reporting period.

1.12 Record Keeping

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The Tender shall know all Central/State Government/Semi-Government/Local Bodies rules

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1.15 Oil & Grease Schedule

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1.20 OPERATION AND MAINTENANCE MANUAL

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1.21 TAKING OVER

· The plant /equipment are in good, smooth running condition.

1.22 Financial Terms and Conditions