PROJECT: FCS – JSW SMS#4

Project Specification

Piping

HE 111 – Basic Piping Specification

The contents of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intented purpose is not permitted and
shall be prosecuted.

Title: HE111 – BASIC PIPING SPECIFICATION PTAT-Doc.No.:

Prepared by: BP PI-AT / Waldbauer Date: 2021-01-28 Page 1 of 33
Checked by: I&S EN-FL / Longin Date: 2021-01-28 Rev.: 03
 PROJECT: FCS – JSW SMS#4

REVISIONS:

00 for approval 2019-08-27

01 Comments acc. to PT IN (04.09.2019) incorporated 2019-09-23

02 Comments acc. to PT IN (27.09.2019) incorporated 2019-10-18

03 Piping Specification E300P, E600P: Elbows R=3D changed to R=1.5D 2021-01-28

The contents of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intented purpose is not permitted and
shall be prosecuted.

Title: HE111 – BASIC PIPING SPECIFICATION PTAT-Doc.No.:

Prepared by: BP PI-AT / Waldbauer Date: 2021-01-28 Page 2 of 33
Checked by: I&S EN-FL / Longin Date: 2021-01-28 Rev.: 03
 PROJECT: FCS – JSW SMS#4

Fluid Code Piping Spec. Revision Remark

Hydraulic Fluid L D16LA 0 / 2019-08

Hydraulic Fluid T
Hydraulic Fluid Y

Drinking Water PW D125E 1 / 2019-09

Cone Cooling CCO D150C 2 / 2019-10

Emergency Cooling Water ECW
Ladle Furnace Cooling Water (Quality “A”) FCW

LPG LPG D150F 1 / 2019-09

Chilled Water CHW D150J 2 / 2019-10

Indirect Cooling Water (Quality “B”) ICW
Industrial Water IW
Industrial Waste Water IWW
Dust Collecting Slurry Water DSL
Blow Down Water BDW
Lime Water LW
The contents of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intented purpose is not permitted and

Condensate Drain Lines CS

Compressed Air CA D150N 2 / 2019-10

Instrument Air IA
Nitrogen Low Pressure NIL
Ventilation Lines VEN
shall be prosecuted.

Hydraulic Fluid A D250LA 0 / 2019-08

Hydraulic Fluid B
Hydraulic Fluid P
Hydraulic Fluid X

Lance Cooling Water (Quality “A”) LCW D300C 1 / 2019-09

Argon AR D300N 1 / 2019-09

Nitrogen High Pressure NIH

Oxygen OX D300X 1 / 2019-09

Steam Super Heated ST E300P 1 / 2021-01

Feed Water FDW

Boiler Water BW E600P 1 / 2021-01

Boiler Feed Water BFW
Steam Super Heated ST
Saturated Steam SST

Coke Oven Gas COG ND6G 0 / 2019-09

Cooling Water (High Induction Zone) CWF T150TR 2 / 2019-10

Title: HE111 – BASIC PIPING SPECIFICATION PTAT-Doc.No.:

Prepared by: BP PI-AT / Waldbauer Date: 2021-01-28 Page 3 of 33
Checked by: I&S EN-FL / Longin Date: 2021-01-28 Rev.: 03
 PROJECT: FCS – JSW SMS#4

Fluid Code Piping Spec. Revision Remark

Demineralized Water DM U150C 1 / 2019-09

Instrument Air IA U150N 1 / 2019-09

Nitrogen Low Pressure NIL

Hydraulic Fluid T V16LA 0 / 2019-08

Hydraulic Fluid Y

Hydraulic Fluid X V250LA 0 / 2019-08

Lubrication GL D400HF 0 / 2019-08

Lubrication GL R400HF 1 / 2019-09

Hydraulic Fluid (High Induction Zone) A T315TV 1 / 2019-09

Argon AR D3SN 1 / 2019-09

Compressed Air CA
Nitrogen Low Pressure NIL
The contents of this sheet is our copyright property.
The unauthorized use of this documentation or use
contrary to its intented purpose is not permitted and

Argon AR D4N 1 / 2019-09

Nitrogen High Pressure NIH

Argon AR D4NF 1 / 2019-09

Nitrogen High Pressure NIH
shall be prosecuted.

Argon AR R3SN 1 / 2019-09

Compressed Air CA
Nitrogen Low Pressure NIL

Oxygen OX R4XV 0 / 2019-08

Title: HE111 – BASIC PIPING SPECIFICATION PTAT-Doc.No.:

Prepared by: BP PI-AT / Waldbauer Date: 2021-01-28 Page 4 of 33
Checked by: I&S EN-FL / Longin Date: 2021-01-28 Rev.: 03
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING

PIPING SPECIFICATION:

DESIGNED DATE / EDITION 0.5 mm ASME B16.5/RF Class 150 D16LA

Waldbauer 2019-08 / 0

TYPICAL SERVICE: Hydraulic Fluid

Service Limit Temp. °C -10 20 80

Press. bar g 16.0 16.0 16.0
Outside Diameter 6 8 10 12 16 20 25 30 38
Wall thickness 1.0 1.5 1.5 2.0 2.0 2.5 3.0 4.0 5.0
Outside Diameter 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1
Wall thickness 4.85 5.08 3.91 5.16 5.49 6.02 6.55 7.11 6.35
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm/inch mm/inch class/PN
TUBE / PIPE 6 38 Tube, seamless, DIN 2391, material St52/NBK, quality C, phosphated and oiled
1 ¼" 1 ½" Pipe, seamless, plain end, schedule 80, ASME B36.10, material ASTM A106 Gr.B
2" 8" Pipe, seamless, beveled end, schedule 40, ASME B36.10, material ASTM A106 Gr.B

WELDING 6 38 DIN 2353/3865, Series S, material steel/C15/NBR (Perbunan) for O-Ring

F NIPPLE FITTING
SOCKET WELD 1 ¼" 1 ½" ASME B16.11, class 3000, material ASTM A105
I FITTINGS
SOCKET- 10 38 Class 6000, for DIN-tubing, material C22.8/DIN 17248
T WELDING-
TUBE-FITTINGS
T ELBOW 6 38 Site manufacture from tube, DIN 2391, R = 5D, material St52/NBK, quality C,
phosphated and oiled
I 2" 8" Welded, long radius, ASME B16.9, material ASTM A234 Gr.WPB
REDUCER 2" 8" Sseamless, ASME B16.9, material ASTM A234 Gr.WPB
N
CAP 2" 8" ASME B16.9, material ASTM A234 Gr.WPB
G
BRANCH - - Pipe to pipe branch Application acc. to
S CONNECTION - - Tee seamless, ASME B16.9, material ASTM A234 Gr.WPB design
- - Reinforcement pad made from run-pipe-material ASTM A53 Gr.B requirements
FLANGE 1 ¼" 8" 150 Slip-on flange/RF, ASME B16.5, material ASTM A105

BOLTING 1 ¼" 8" Stud bolt with hexagon nut, UNC-thread, ASME B1.1/ASME B18.2.2,
material ASTM A193 Gr.B7/ASTM A194 Gr.2H
GASKET 1 ¼" 8" Flat ring, class 150/RF ASME B16.21, material asbestos free rubber compounds,
(e.g. Garlock Blue-Gard Series 3000 or equal)

V
A
L 1 ¼" 8" To be specified by detail engineering
V
E
S
HOSE ASSEMBLY 8 12 250 DIN 20066, type 2SN/DIN 20022/4, material rubber with 2 wire mesh inserts,
crimped fitting on both ends, Form P/DIN 20078, fitting material steel nickel
plated/NBR (Perbunan) for O-Ring
16 25 250 as above, however type 4SP/DIN 20023/1, mat. rubber with 4 wire spiral inserts
30 38 250 as above, however type 4SH/DIN 20023/2, mat. rubber with 4 wire spiral inserts
8 38 250 as above, however with fire proof wrapping (glassfibre)
REMARKS Inspection certificate acc. to EN 10204/3.1B for tubes and socket welding tube fittings, test report/2.2 for
welding nipple fittings and hose assemblies, certificate of compliance with the order/2.1 for gaskets.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
DESIGNED DATE / EDITION 0.63 mm ASME B16.5/FF Class 125
Waldbauer 2019-09 / 1 D125E
TYPICAL SERVICE: Drinking water

Service Limit Temp. °C -29 38 65 70

Press. bar g 13.8 13.8 13.8 13.6
Outside Diameter 17.1 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9
Wall thickness 3.2 3.73 3.91 4.55 4.85 5.08 3.91 5.16 5.49
NOMINAL BORE RATING
ITEM from to DESCRIPTION
DN DN class
PIPE 3/8“ 1 ½“ Threaded pipe, seamless, schedule 80, ASME B36.10,
material ASTM A53 Gr.B galvanized
2“ 3“ Threaded pipe, welded, schedule 40, ASME B36.10, material ASTM A53 Gr.B
galvanized

THREADED 3/8” 3” ASME B16.3, class 300, material malleable cast iron ASTM A197 galvanized
F FITTINGS
I ELBOW
T
T REDUCER
I
N CAP
G
S BRANCH Application acc. to
CONNECTION design requirements
FLANGE ½“ 3“ 150 Threaded flange/FF, ASME B16.5, material ASTM A105 galvanized

BOLTING ½“ 3“ Hexagon bolt with hexagon nut, IS 1364, material class 5.6 / 6 galvanized / IS1367

GASKET ½“ 3“ Full face flat gasket, class 150, ASME B16.21,

material asbestos free rubber compounds
(e.g. Garlock Blue-Gard Series 3000 or equal)

V BALL 3/8” 3” 200 Body and ball bronze, seat PTFE, full port, hand lever,
A screwed female ends / NPT-thread
L
V LIFT-CHECK ½“ 3“ 200 Body bronze, seat ASTM A182 Gr.F6, screwed female ends / NPT-thread
E
S
REMARKS
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
DESIGNED
Waldbauer
DATE / EDITION
2019-10/ 2
1.65 mm ASME B16.5/RF Class 150
D150C
TYPICAL SERVICE: Emergency Cooling Water, Ladle Furnace Cooling Water (Quality “A”), Cone Cooling

Service Limit Temp. °C -10 20 70

Press. bar g 16.0 16.0 16
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3
Wall thickness 3.73 3.91 4.55 4.85 5.08 3.91 5.16 5.49 6.02 6.55 7.11
Outside Diameter 219.1 273.0 323.9 355.6 406.4 457 508 610 711 813 914 1016
Wall thickness 9.5 9.5 9.5 9.5 12.0 12.0 12.0 12.0 12.0 16.0 16.0 16.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch class
PIPE ½“ 1 ½“ Seamless, plain end or beveled end, schedule 80, ASME B36.10, material ASTM A53 Gr.B
2“ 6“ Seamless, beveled end, schedule 40, ASME B36.10, material ASTM A53 Gr.B
8“ 14“ Welded, beveled end, IS 3589, thickness = 9.5 mm, material Gr.FE410
16“ 18 Welded, beveled end, IS 3589, thickness = 12.0 mm, material Gr.FE410
20“ 28“ Spirally welded (SWP), beveled end, IS 3589, thickness = 12.0 mm, material Gr.FE410
32“ 40“ Spirally welded (SWP), beveled end, IS 3589, thickness = 16.0 mm, material Gr.FE410

SOCKET- ½“ 1 ½“ ASME B16.11, class 3000, material ASTM A105

WELD
ELBOW ½“ 20" Seamless, long radius, ASME B16.9, schedule 40, material ASTM A234 Gr.WPB
F 24" 40“ Mitre bend, fabricated from pipe, IPSS: 1-06-020-03, material Gr.FE410
I REDUCER ¾“ 20" Seamless, ASME B16.9, schedule 40, material ASTM A234 Gr.WPB
T 24" 40“ Fabricated from pipe, IPSS: 1-06-020-03, material Gr.FE410
T CAP ½“ 40" ASME B16.9, material ASTM A234 Gr.WPB
I BRANCH - - Pipe to pipe branch Application acc.
N CONNECTION - - Tee seamless, schedule40, ASME B16.9, material ASTM A234 Gr.WPB to design
G - - Tee seamless, schedule30, ASME B16.9, material ASTM A234 Gr.WPB requirements
S - - Reinforcement pad made from run-pipe-material
- - Tee, fabricated from pipe, IPSS: 1-06-020-03, material Gr.FE410

FLANGE ½“ 24“ 150 Slip-on flange/RF, ASME B16.5, material ASTM A105
28“ 40“ 150 Welding neck flange/RF, ASME B16.47 series A, material ASTM A105

BOLTING ½“ 24“ Hexagon bolt with hexagon nut, ASME B18.2.1/ASME B18.2.2,
material ASTM A307 Gr.B/ASTM A563 Gr.B
28“ 40“ Stud bolt with hexagon nut, ASME B18.2.1/ASME B18.2.2,
material ASTM A193 Gr.B7/ASTM A194 Gr.2H

GASKET ½“ 40“ Flat ring, class 150/RF, ASME B16.21, material acryl/nitrile
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
DESIGNED
Waldbauer
DATE / EDITION
2019-10 / 2
1.65 mm ASME B16.5/RF Class 150
D150C
cont’d
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch class
GLOBE ½" 1 ½" 800 Body and disc ASTM A105, seat Cr13, trim CR13/SS, bolted bonnet, rising stem,
hand wheel, BS 5352, socket weld ends or screwed NPT female ends
2" 6" 150 Body and disc ASTM A216 Gr.WCB, seat Cr13, trim CR13/SS,
outside screw and yoke, rising stem, hand wheel, BS 1873, flanged
SOLID ½“ 1 ½“ 800 Body and wedge ASTM A105, seat Cr13, bolted bonnet, outside screw and yoke,
V WEDGE rising stem, hand wheel, API 602, socket weld ends or screwed NPT female ends
GATE 2" 8" 150 Body and wedge ASTM A216 Gr.WCB, seat Cr13, bolted bonnet,
outside screw and yoke, rising stem, hand wheel, API 600, flanged
A 10" 18" 150 as above, but gear operated or motorised as per process requirement
20" 40" 150 as above, but motorised as per process requirement
BUTTERFLY 2” 3” PN 16 Body ASTM A216 Gr.WCB, disc Gr.F304, seat EPDM, lever operated, BS EN593,
L CENTRIC wafer type
BUTTERFLY 2” 5” 150 Body ASTM A216 Gr.WCB, disc Gr.F304, seat PTFE, lever operated, BS EN593,
DOUBLE wafer type
V ECCENTRIC 6“ 16“ 150 Body ASTM A216 Gr.WCB, disc Gr.F304, seat PTFE, gear operated, BS EN593,
double flanged
18" 40" 150 as above, but motorised as per process requirement
E
BUTTERFLY 2” 5” 150 Body ASTM A216 Gr.WCB, disc Gr.F304, metal seated, lever operated, API 609,
TRIPLE wafer type
S ECCENTRIC 6” 18” 150 Body ASTM A216 Gr.WCB, disc Gr.F304, metal seated, gear operated, API 609,
double flanged
20” 20” 150 as above, but motorised as per process requirement
LIFT CHECK ½“ 1 ½“ 800 Body ASTM A105, disc stainless steel, seat Cr13, bolted bonnet, spring loaded,
BS 5352, socket weld ends or screwed NPT female ends
SWING 2“ 24“ 150 Body ASTM A216 Gr.WCB, disc ASTM A351 Gr.CF8M, seat Cr13, bolted bonnet,
CHECK lever and weight with damping, BS1868, flanged

REMARKS Triple eccentric butterfly valves will be provided only where it is indicated in approved P&I D.
All non return valves > NB 10” will be with anti slam/dash pot.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED
Waldbauer
DATE / EDITION
2019-09 / 1
2.0 mm ASME B16.5/RF Class 150
D150F
TYPICAL SERVICE: LPG
Service Limit Temp. °C -29 38 50
Press. bar g 10.0 10.0 10.0
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3
Wall thickness 3.73 3.91 4.55 4.85 5.08 3.91 5.16 5.49 6.02 6.55 7.11
Outside Diameter 219.1 273.0 323.9 355.6
Wall thickness 6.35 6.35 6.35 6.35
Outside Diameter 6 8 10 12 16 20 25 30 38
Wall thickness 1.0 1.5 1.5 2.0 2.0 2.5 3.0 4.0 5.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch class
TUBE / PIPE 6 38 Tube, seamless, DIN 2391, material St35/NBK, quality C
½" 1 ½" Pipe, seamless, plain end, schedule 80, ASME B36.10, material ASTM A106 Gr.B
2" 6" Pipe, seamless, beveled end, schedule 40, ASME B36.10, material ASTM A106 Gr.B
8“ 12“ Pipe, seamless, beveled end, schedule 20, ASME B36.10, material ASTM A106 Gr.B
14“ 14“ Pipe, seamless, beveled end, schedule 10, ASME B36.10, material ASTM A106 Gr.B
SOCKET- ½" 1 ½" ASME B16.11, class 3000, material ASTM A105
F WELD
I ELBOW 2" 14" Seamless, long radius, schedule 40, ASME B16.9, material ASTM A234 Gr.WPB
T
T REDUCER 2" 14“ Seamless, ASME B16.9, schedule 40, material ASTM A234 Gr.WPB
I
N CAP 2" 14" ASME B16.9, material ASTM A234 Gr.WPB
G BRANCH - - Pipe to pipe branch Application acc.
S CONNECTION - - Tee seamless, ASME B16.9, schedule 40, to design
material ASTM A234 Gr.WPB requirements
FLANGE ½" 14" 150 Slip-on flange/RF, ASME B16.5, material ASTM A105
BOLTING ½" 14" Stud bolt with hexagon nut, ASME B1.1/ASME B18.2.2,
material ASTM A193 Gr.B7/ASTM A194 Gr.2H
GASKET ½" 14" Flat ring, class 150/RF ASME B16.21,
material compressed asbestos fibre Gr.W/3,IS 2712
BALL ½" 1 ½" 800 Body ASTM A105, ball stainless steel, seat PTFE, full port, hand lever, BS 5351,
socket weld ends with 100 mm extended nipple or screwed NPT female ends
2" 6" 150 Body ASTM A216 Gr.WCB, ball stainless steel, seat PTFE, full port, hand lever,
BS 5351, flanged
V 8” 14” 150 Body ASTM A216 Gr.WCB, ball stainless steel, seat PTFE, full port, gear operated,
BS 5351, flanged
A SOLID ½” 1 ½” 800 Body and wedge ASTM A105, seat Cr13, bolted bonnet, outside screw and yoke,
WEDGE GATE rising stem, hand wheel, API 602, socket weld ends or screwed NPT female ends
L 2” 6” 150 Body and wedge ASTM A216 Gr.WCB, seat Cr13, bolted bonnet,
outside screw and yoke, rising stem, hand wheel, API 600, flanged
V 8” 14” 150 Same as above, but gear operated
GLOBE ½” 1 ½” 800 Body and disc ASTM A105, seat Cr13, bolted bonnet, outside screw and yoke,
E rising stem, hand wheel, BS 5352, socket weld ends or screwed NPT female ends
2” 8” 150 Body and wedge ASTM A216 Gr.WCB, seat Cr13, bolted bonnet,
S outside screw and yoke, rising stem, hand wheel, BS 1873, flanged
LIFT CHECK ½" 1 ½" 800 Body ASTM A105, seat Cr13, spring loaded, BS 5352
socket weld ends or screwed NPT female ends
SWING 2" 14" 150 Body and disc ASTM A216 Gr.WCB, seat Cr13, bolted bonnet, cotter pin inside,
CHECK BS 1868, flanged
REMARKS
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED DATE / EDITION 1.65 mm ASME B16.5/RF Class 150 D150J

Waldbauer 2019-10 / 2

TYPICAL SERVICE: Chilled Water, Indirect Cooling Water (Quality “B”), Industrial Water, Industrial Waste Water,
Dust Collecting Slurry Water, Blow Down Water, Lime Water, Condensate Drain Lines

Service Limit Temp. °C -10 20 50 65 80 100 120

Press. bar g 10.0 10.0 10.0 10.0 9.1 7.4 5.9
Outside Diameter 21.4 26.9 33.7 42.4 48.3 60.3 76.0 88.8 114.0 139.7 165.2
Wall thickness 3.2 3.2 4.0 4.0 4.0 4.5 4.5 4.8 5.4 5.4 5.4
Outside Diameter 219.1 273.0 323.9 355.6 406.4 457 508 610 - 711
Wall thickness 9.5 9.5 9.5 12.0 12.0 12.0 12.0 12.0 - 12.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch class
PIPE ½“ 1 ½“ Plain end, IS1239-1 schedule heavy, material IS1239-1
2“ 6“ Beveled end, IS1239-1 schedule heavy, material IS1239-1
8“ 12“ Welded, beveled end, IS 3589, thickness = 9.5 mm, material Gr.FE410
14“ 28" Welded, beveled end, IS 3589, thickness = 12.0 mm, material Gr.FE410

F SOCKET-WELD ½“ 1 ½“ ASME B16.11, class 3000, material ASTM A105

I ELBOW 2“ 6" Seamless, long radius, ASME B16.9, schedule 40, material ASTM A234 Gr.WPB
MITRE BEND 8" 28“ Fabricated from pipe, IPSS: 1-06-020-03, material Gr.FE410
T
REDUCER 2“ 6" Seamless, ASME B16.9, schedule 40, material ASTM A234 Gr.WPB
T 8" 28“ Fabricated from pipe, IPSS: 1-06-020-03, material Gr.FE410

I CAP 2“ 28" ASME B16.9, material ASTM A234 Gr.WPB

N BRANCH - - Pipe to pipe branch Application

CONNECTION - - Tee seamless, ASME B16.9, schedule 40, material ASTM A234 Gr.WPB acc. to design
G - - Tee seamless, ASME B16.9, schedule 30, material ASTM A234 Gr.WPB requirements
- - Reinforcement pad made from run-pipe-material
S - - Fabricated from pipe, IPSS: 1-06-020-03, material Gr.FE410

FLANGE ½“ 1 ½“ 150 Slip-on flange/RF, ASME B16.5, material ASTM A105

2“ 24“ 150 Slip-on flange/RF, ASME B16.5, material IS2062 Gr.B

BOLTING ½“ 24“ Hexagon bolt with hexagon nut, ASME B18.2.1/ASME B18.2.2,
material ASTM A307 Gr.B/ASTM A563 Gr.B

GASKET ½“ 24“ Flat ring, class 150/RF ASME B16.21, material rubber
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED DATE / EDITION 1.65 mm ASME B16.5/RF Class 150 D150J

Waldbauer 2019-10 / 2
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch class
GLOBE ½" 1 ½" 800 Body and disc ASTM A105, seat stainless steel, bolted bonnet,
rising stem, hand wheel, BS 5352, screwed NPT-female ends
2" 6" 150 Body and disc ASTM A216 Gr.WCB, seat Cr13, outside screw and yoke,
rising stem, hand wheel, BS 1873, flanged
GATE ½“ 1 ½“ 800 Body and wedge ASTM A105, seat stainless steel, bolted bonnet,
V outside screw and yoke, rising stem, hand wheel, API 602
screwed NPT-female ends
2" 8" 150 Body and wedge ASTM A216 Gr.WCB, seat Cr13, bolted bonnet, outside screw
A and yoke, rising stem, hand wheel, API 600, flanged
10" 18" 150 same as above, but gear operated
20" 24" 150 same as above, but motorised
L BUTTERFLY 2” 3” PN16 Body ASTM A216 Gr.WCB, disc Gr.F304, seat EPDM, lever operated, BS EN593,
CENTRIC wafer type
BUTTERFLY 2” 5” 150 Body ASTM A216 Gr.WCB, disc Gr.F304, seat PTFE, lever operated, BS EN593,
V DOUBLE wafer type
ECCENTRIC 6“ 18“ 150 Body ASTM A216 Gr.WCB, disc Gr.F304, seat PTFE, gear operated, BS EN593,
double flanged
E 20" 40" 150 as above, but motorised as per process requirement

BUTTERFLY 2” 5” 150 Body ASTM A216 Gr.WCB, disc Gr.F304, metal seated, lever operated, API 609,
S TRIPLE wafer type
ECCENTRIC 6” 18” 150 Body ASTM A216 Gr.WCB, disc Gr.F304, metal seated, gear operated, API 609,
double flanged
20" 20” 150 as above, but motorised as per process requirement
LIFT CHECK ½“ 1 ½“ 800 Body ASTM A105, disc stainless steel, seat stainless steel, bolted bonnet,
BS 5352, screwed NPT-female ends
DUAL PLATE 2" 24“ 150 Body and disc ASTM A216 Gr.WCB, cotter pin inside, spring loaded, integral seat,
SWING CHECK API 594, wafer type
REMARKS Triple eccentric butterfly valves will be provided only where it is indicated in approved P&I D.
All non return valves > NB 10” will be with anti slam/dash pot.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED DATE / EDITION 1.65 mm ASME B16.5/RF Class 150 D150N

Waldbauer 2019-10 / 2

TYPICAL SERVICE: Compressed Air, Instrument Air, Nitrogen Low Pressure, Ventilation Lines

Service Limit Temp. °C -29 38 50 80

Press. bar g 19.6 19.6 19.2 18.3
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1
Wall thickness 3.73 3.91 4.55 4.85 5.08 3.91 5.16 5.49 6.02 6.55 7.11 6.35
Outside Diameter 273.0
Wall thickness 6.35
Outside Diameter 10 12 16 20 25 30 38
Wall thickness 1.5 2.0 2.0 2.5 3.0 4.0 5.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
DN DN class
TUBE/PIPE 10 38 Tube, seamless, Din 2391, material St35/NBK, quality C
½“ 1 ½“ Pipe, seamless, plain end, schedule 80, ASME B36.10, material ASTM A53 Gr.B
2“ 6“ Pipe, seamless, beveled end, schedule 40, ASME B36.10, material ASTM A53 Gr.B
8“ 10“ Pipe, seamless, beveled end, schedule 20, ASME B36.10, material ASTM A53 Gr.B
SOCKET-WELD ½“ 1 ½“ ASME B16.11, class 3000, material ASTM A105
F
I ELBOW 2“ 6“ Seamless, long radius, ASME B16.9, material ASTM A234 Gr.WPB^
T 8“ 10“ Welded, long radius, ASME B16.9, material ASTM A234 Gr.WPB
T REDUCER 2“ 6“ Seamless, ASME B16.9, material ASTM A234 Gr.WPB
I 8“ 10“ Welded, ASME B16.9, material ASTM A234 Gr.WPB
N CAP 2“ 10“ ASME B16.9, material ASTM A234 Gr.WPB
G
S BRANCH - - Pipe to pipe branch Application acc. to
CONNECTION - - Tee seamless, ASME B16.9, material ASTM A234 Gr.WPB design
- - Reinforcement pad made from run-pipe-material requirements
FLANGE ½“ 1 ½“ 150 Socket-weld flange/RF, ASME B16.5, material ASTM A105
2“ 10“ 150 Slip-on flange/RF, ASME B16.5, material ASTM A105

BOLTING ½“ 10“ Hexagon bolt with hexagon nut, ASME B18.2.1/ASME B18.2.2,
material ASTM A307 Gr.B/ASTM A563 Gr.B

GASKET ½“ 10“ Flat ring, class 150/RF ASME B16.21, material asbestos free rubber compounds,
(e.g. Garlock Blue-Gard Series 3000 or equal)

BALL ½” 1 ½” 800 Body ASTM A105, ball stainless steel, seat PTFE, full port, hand lever,
BS 5351, socket-weld ends with 100 mm extended nipple
V 2” 6” 150 Body ASTM A216 Gr.WCB, ball stainless steel, seat PTFE, full port,
A hand lever, BS 5351, flanged
L SOLID-WEDGE 8” 10” 150 Body ASTM A216 Gr. WCB, seat Cr13, bolted bonnet, outside screw and
V GATE yoke, rising stem, non-rising handwheel, API 600, flanged
E LIFT CHECK ½” 1 ½” 800 Body ASTM A105, seat stainless steel, spring loaded, BS 5352
S socket-weld ends
SWING CHECK 2” 10” 150 Body and disc ASTM A216 Gr.WCB, seat Cr13, as per BS 1868
REMARKS
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING

PIPING SPECIFICATION:

DESIGNED DATE / EDITION 0.0 mm O-Ring Class 6000 D250LA

Waldbauer 2019-08 / 0

TYPICAL SERVICE: Hydraulic Fluid

Service Limit Temp. °C -10 20 80 static -10 20 80 dynamic

Press. bar g 250 250 250 load 200 200 200 load
Outside Diameter 6 8 10 12 16 20 25 30 38
Wall thickness 1.0 1.5 1.5 2.0 2.0 2.5 3.0 4.0 5.0
Outside Diameter 42.2 48.3 60.3 73.0 88.9 114.3
Wall thickness 6.35 7.14 8.74 9.53 11.13 13.49
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm/inch mm/inch Class/PN
TUBE / PIPE 6 38 Tube, seamless, DIN 2391, material St52/NBK, quality C, phosphated and oiled
1 ¼" 1 ½" Pipe, seamless, plain end, schedule 160, ASME B36.10, material ASTM A106 Gr.B
2" 4" Pipe, seamless, beveled end, schedule 160, ASME B36.10, material ASTM A106 Gr.B

WELDING 6 38 DIN 2353/3865, Series S, material steel/C15/NBR (Perbunan) for O-Ring

F NIPPLE FITTING
SOCKET WELD 1 ¼" 1 ½" ASME B16.11, class 3000, material ASTM A105
I FITTINGS
SOCKET- 10 38 Class 6000, for DIN-tubing, material C22.8/DIN 17248
T WELDING-
TUBE-FITTINGS
T ELBOW 6 38 Site manufacture from tube, DIN 2391, R = 5D, material St52/NBK, quality C,
phosphated and oiled
I 2" 4" seamless, long radius, ASME B16.9, schedule 160, material ASTM A234 Gr.WPB
REDUCER 2" 4" seamless, ASME B16.9, schedule 160, material ASTM A234 Gr.WPB
N
CAP 2" 4" ASME B16.9, material ASTM A234 Gr.WPB
G
BRANCH - - Pipe to pipe branch Application
S CONNECTION - - Tee seamless, ASME B16.9, schedule 160, acc. to design
material ASTM A234 Gr.WPB requirements
FLANGE 1 ¼" 2" 6000 SAE 4-bolt flange, SAE J518, material carbon steel/yield strength ³ 331 MPa

BOLTING 1 ¼" 2" Hexagonal- / hexagonal recess bolt with hexagon nut, UNC-thread, material SAE Gr.5

GASKET 1 ¼" 2" O-Ring for SAE 4-bolt flange, Class 6000, SAE J518,
material NBR, Shore hardness A: 90±5

V
A
L 1 ¼" 4" To be specified by detail engineering
V
E
S
HOSE ASSEMBLY 8 12 250 DIN 20066, type 2SN/DIN 20022/4, material rubber with 2 wire mesh inserts,
crimped fitting on both ends, Form P/DIN 20078, fitting material steel nickel
plated/NBR (Perbunan) for O-Ring
16 25 250 as above, however type 4SP/DIN 20023/1, mat. rubber with 4 wire spiral inserts
30 38 250 as above, however type 4SH/DIN 20023/2, mat. rubber with 4 wire spiral inserts
8 38 250 as above, however with fire proof wrapping (glassfibre)
REMARKS Inspection certificate acc. to EN 10204/3.1B for tubes and socket welding tube fittings, test report/2.2 for
welding nipple fittings and hose assemblies, certificate of compliance with the order/2.1 for gaskets.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
DESIGNED DATE / EDITION 1.65 mm ASME B16.5 / RF Class 300 D300C
Waldbauer 2019-09 / 1

TYPICAL SERVICE: Lance Cooling Water (Quality “A”)

Service Limit Temp. °C -10 20 50 65 80 90

Press. bar g 25.0 25.0 25.0 25.0 25.0 25.0
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1 273.0 323.9 355.6
Wall thickness 3.73 3.91 4.55 4.85 5.08 3.91 5.16 5.49 6.02 6.55 7.11 9.52 9.52 9.52 12.00
Outside Diameter 406.4 457 508 610
Wall thickness 12.00 12.00 12.00 12.00
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch class
PIPE ½“ 1 ½" Seamless, plain end, schedule 80, ASME B36.10, material ASTM A106 Gr.B
2“ 6“ Seamless, beveled end, schedule 40, ASME B36.10, material ASTM A106 Gr.B
8“ 12“ Welded, beveled end, IS 3589, thickness = 9.52 mm, material Gr.FE410
14" 18“ Welded, beveled end, IS 3589, thickness = 12.0 mm, material Gr.FE410
20“ 24" ERW, spirally welded, beveled end, IS 3589, thickness = 12.00 mm, material Gr.FE410
F SOCKET-WELD ½“ 1 ½“ ASME B16.11, class 3000, material ASTM A105
I ELBOW 2“ 6" Seamless, long radius, ASME B16.9, material ASTM A234 Gr.WPB
8" 24“ Welded, long radius, ASME B16.9, material ASTM A234 Gr.WPB
T
REDUCER 2 6" Seamless, ASME B16.9, material ASTM A234 Gr.WPB
T 8" 24“ Welded, ASME B16.9, material ASTM A234 Gr.WPB
I CAP 2“ 24" ASME B16.9, material ASTM A234 Gr.WPB
N BRANCH - - Pipe to pipe branch Application acc.
CONNECTION - - Tee seamless, ASME B16.9, material ASTM A234 Gr.WPB to design
G - - Tee welded, ASME B16.9, material ASTM A234 Gr.WPB requirements
- - Reinforcement pad made from run-pipe-material
S
FLANGE ½“ 1 ½“ 300 Slip-on flange/RF, ASME B16.5, material ASTM A105
2“ 24“ 300 Slip-on flange/RF, ASME B16.5, material IS2062 Gr.B
BOLTING ½“ 24“ Hexagon bolt with hexagon nut, ASME B18.2.1/ASME B18.2.2,
material ASTM A307 Gr.B/ASTM A563 Gr.B
GASKET ½“ 24“ Flat ring, class 300/RF ASME B16.21, material rubber
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
DESIGNED DATE / EDITION 1.65 mm ASME B16.5 / RF Class 300 D300C
Waldbauer 2019-09 / 1
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch class
GLOBE ½" 1 ½" 800 Body and disc ASTM A105, seat stainless steel, bolted bonnet,
rising stem, hand wheel, BS 5352, screwed NPT-female ends
2” 6" 300 Body and disc ASTM A216 Gr.WCB, seat Cr13, outside screw and yoke,
V rising stem, hand wheel, BS 1873, flanged
GATE ½“ 1 ½“ 800 Body and wedge ASTM A105, seat stainless steel, bolted bonnet,
outside screw and yoke, rising stem, hand wheel, API 602
A screwed female ends
2" 8" 300 Body and wedge ASTM A216 Gr.WCB, seat Cr13, bolted bonnet, outside screw
and yoke, rising stem, hand wheel, API 600, flanged
L 10" 18" 300 same as above, but gear operated
20" 24" 300 same as above, but motorised
BUTTERFLY 2“ 5“ 300 Body ASTM A216 Gr.WCB, disc stainless steel, seat PTFE,
V DOUBLE lever operated, API 609, wafer type
ECCENTRIC 6“ 16” 300 Body ASTM A216 Gr.WCB, disc stainless steel, seat PTFE,
gear operated, API 609, double flanged type
E
BUTTERFLY 2” 5” 300 Body ASTM A216 Gr.WCB, disc Gr.F304, metal seated, lever operated, API 609,
TRIPLE wafer type
S ECCENTRIC 6” 18” 300 Body ASTM A216 Gr.WCB, disc Gr.F304, metal seated, gear operated, API 609,
double flanged
20” 20” 300 as above, but motorised as per process requirement
LIFT CHECK ½“ 1 ½“ 800 Body ASTM A105, disc stainless steel, seat stainless steel, bolted bonnet, BS
5352, screwed NPT-female ends
DUAL PLATE 2" 24“ 300 Body ASTM A216 Gr.WCB, disc CF8M, double flanged
CHECK
REMARKS Triple eccentric butterfly valves will be provided only where it is indicated in approved P&I D.
All non return valves > NB 10” will be with anti slam/dash pot.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED
Waldbauer
DATE / EDITION
2019-09 / 1
1.65 mm ASME B16.5/RF Class 300
D300N
TYPICAL SERVICE: Argon, Nitrogen High Pressure

Service Limit Temp. °C -10 38 50 80

Press. bar g 51.1 51.1 50.1 48.0
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1
Wall thickness 3.73 3.91 4.55 4.85 5.08 3.91 5.16 5.49 6.02 6.55 7.11 7.04
Outside Diameter 273.0 323.8 355.6 406.4
Wall thickness 7.80 9.53 9.53 9.53
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch class
PIPE ½" 1 ½" Seamless, plain end, schedule 80, ASME B36.10, material ASTM A106 Gr.B
2" 6" Seamless, beveled end, schedule 40, ASME B36.10, material ASTM A106 Gr.B
8" 10" Seamless, beveled end, schedule 30, ASME B36.10, material ASTM A106 Gr.B
12" 16" Seamless, beveled end, schedule STD, ASME B36.10, material ASTM A106 Gr.B

SOCKET-WELD- ½" 1 ½" ASME B16.11, 3000 lb, material ASTM A105
FITTINGS
F ELBOW 2" 16" Seamless, long radius, ASME B16.9, material ASTM A234 Gr.WPB
I
T REDUCER 2" 16" Seamless, ASME B16.9, material ASTM A234 Gr.WPB
T
I
N CAP 2" 16" ASME B16.9, material ASTM A234 Gr.WPB
G
S BRANCH - - Pipe to pipe branch Application acc.
CONNECTION - - Tee, seamless, ASME B16.9, material ASTM A234 Gr.WPB to design
- - Rreinforcement pad made from run-pipe-material ASTM A106 Gr.B requirements

FLANGE ½" 1 ½" 300 Socket weld flange/RF, ASME B16.5, material ASTM A105
2" 16" 300 Slip-on flange/RF, ASME B16.5, material ASTM A105

BOLTING ½" 16" Stud bolt with hexagon nut, ASME B1.1/ASME B18.2.2,
material ASTM A193 Gr.B7/ASTM A194 Gr.2H

GASKET ½" 16" Spiral wound gasket with centering ring and internal ring, class 300, API 601,
material Gr.304 with graphite filler, centering ring carbon steel, internal ring Gr.304, 4.4
mm thickness

BALL ½" 1 ½" 800 Body ASTM A105, ball stainless steel, seat PTFE, full port, hand lever, BS
5351, socket-weld ends with 100 mm extended nipple
V 2" 8" 300 Body ASTM A216 Gr.WCB, ball stainless steel, seat PTFE,
A full port, hand lever, BS 5351, flanged
L GATE 8" 16" 300 Body ASTM A216 Gr.WCB, seat Cr13, bolted bonnet, outside screw and yoke,
V rising stem, gear operated, API 600, flanged
E LIFT-CHECK ½" 1 ½" 800 Body ASTM A105, seat stainless steel, spring loaded, BS 5352
S socket-weld ends
SWING-CHECK 2" 16" 300 Body and disc ASTM A216 Gr.WCB, seat & internals Cr13, as per BS 1868
REMARKS
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED
Waldbauer
DATE / EDITION
2019-09 / 1
2.0 mm ASME B16.5/RF Class 300
D300X
TYPICAL SERVICE: Oxygen

Service Limit Temp. °C -29 38 50 60

Press. bar g 49.6 49.6 47.8 46.4
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1
Wall thickness 3.73 3.91 4.55 4.85 5.08 3.91 5.16 5.49 6.02 6.55 7.11 8.18
Outside Diameter 273.0 323.8 355.6 406.4 457 508 610
Wall thickness 9.27 10.31 11.13 12.7 14.27 15.09 17.48
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch class
PIPE ½" 1 ½" Seamless, plain ends, schedule 80, ASME B36.10, material ASTM A106 Gr.B,
special finish
2" 24" Seamless, beveled ends, schedule 40, ASME B36.10, material ASTM A106 Gr.B,
special finish

SOCKET-WELD- ½" 1 ½" ASME B16.11, class 3000, material ASTM A105
FITTINGS
ELBOW 2" 24" Seamless, long radius R=5D, similar ASME B16.9, schedule 40,
F material ASTM A234 Gr.WPB, special finish
I
T
T REDUCER 2" 24" Seamless, ASME B16.9, schedule 40, material ASTM A234 Gr.WPB, special finish
I
N CAP 2" 24" ASME B16.9, material ASTM A234 Gr.WPB, special finish
G BRANCH - - Pipe to pipe branch, Y-type 45° Application acc. to
S CONNECTION - - Seamless, ASME B16.9, schedule 40, design requirements
material ASTM A234 Gr.WPB, special finish

FLANGE ½" 1 ½" 300 Socket-weld flange/RF, ASME B16.5, material ASTM A105
2" 24" 300 Welding neck flange/RF, ASME B16.5, material ASTM A105

BOLTING ½" 24" Stud bolt with hexagon nut, ASME B1.1/ASME B18.2.2,
material ASTM A193 Gr.B7/ASTM A194 Gr.2H

GASKET ½" 24" Flat ring, class 300/RF, ASME B16.21, material PTFE LOX Grade

V BALL ½" 1 ½" 800 Body and ball ASTM A182 Gr.F304/ASTM A351 Gr.CF8, seat PTFE, full port,
A hand lever, BS 5351, socket weld ends with 100 mm extended nipple
L 2" 8" 300 Body and ball ASTM A182 Gr.F304/ASTM A351 Gr.CF8,
V seat PTFE, full port, hand lever, BS 5351, flanged
E 10" 10" 300 as above, however gear operated
S 12" 24" 300 Special part
REMARKS All welding parts shall be inspection certified.
Cleaning, pickling, degreasing and passivation as per IGC/IPSS-Code.
Oil and other contaminants inside valves should be removed perfectly to prevent possible gas explosion.
Packing of oxygen valves should be low fugitive emission packing type.
All valves have to be fire-safe tested.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED EDITION / DATE 1.65 mm ASME B16.5/RF Class 300

Waldbauer 2021-01 / 1 Ra 125 E300P
TYPICAL SERVICE: Steam Super Heated, Feed Water

Service Limit Temp. °C -10 38 50 100 150 200 250 300 325 350
Press. bar g 51.1 51.1 50.1 46.6 45.1 43.8 41.9 39.8 38.7 37.6
Service Limit Temp. °C 375 400
Press. bar g 36.4 34.7
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1
Wall thickness 3.73 3.91 4.55 4.85 5.08 3.91 5.16 5.49 6.02 6.55 7.11 8.18
Outside Diameter 273.0 323.8 355.6 406.4 457 508 610
Wall thickness 9.27 10.31 11.13 12.7 14.27 15.09 17.48
NOMINAL BORE RATING
ITEM from to DESCRIPTION
DN DN class
PIPE ½“ 1 ½“ Seamless, beveled end, schedule 80, ASME B36.10, material ASTM A106 Gr.B
2“ 24“ Seamless, beveled end, schedule 40, ASME B36.10, material ASTM A106 Gr.B

F ELBOW ½“ 24“ Seamless, long radius, ASME B16.9, material ASTM A234 Gr.WPB
I
I REDUCER ½“ 24“ Seamless, ASME B16.9, material ASTM A234 Gr.WPB
T
T CAP ½“ 24“ ASME B16.9, material ASTM A234 Gr.WPB
I
N BRANCH - - Pipe to pipe branch
G CONNECTION - - Tee seamless, ASME B16.9, material ASTM A234 Gr.WPB Application acc. to
S - - Weldolet type standard, material ASTM A105 design requirements

FLANGE ½“ 24“ 300 Welding neck flange/RF, Ra 125, ASME B16.5, material ASTM A105

BOLTING ½“ 24“ Stud bolt with hexagon nut, ASME B1.1/ASME B18.2.2,
material ASTM A193 Gr.B7/ASTM A194 Gr.2H

GASKET ½“ 24“ Spiral wound gasket with centering ring and internal ring, class 300, API 601,
material spiral Gr.304 with graphite filler, centering ring carbon steel,
internal ring Gr.304, 4.4 mm thickness

V GLOBE ½” 1 ½” 300 Body and disc ASTM A105, seat stainless steel, bolted bonnet, rising stemm,
rising hand wheel, BS 1873, flanged
A SOLID WEDGE 2” 8” 300 Body ASTM A216 Gr.WCB, seat Cr13, bolted bonnet, outside screw and
GATE yoke, rising stem, hand wheel, API 600, flanged
L 10” 18” 300 Body ASTM A216 Gr.WCB, seat Cr13, bolted bonnet, outside screw and
yoke, rising stem, gear operated, API 600, flanged
V 20” 24” 300 Body ASTM A216 Gr.WCB, seat Cr13, bolted bonnet, outside screw and
yoke, rising stem, motorised, API 600, flanged
E LIFT CHECK ½“ 1 ½“ 300 Body ASTM A105, seat stainless steel, spring loaded, BS 5352, flanged
SWING CHECK 2“ 24“ 300 Body and disc ASTM A216 Gr.WCB, seat & internals Cr13, as per BS 1868,
S flanged

REMARKS Steam lines including fittings & valves shall be IBR certified.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED EDITION / DATE 1.65 mm ASME B16.5/RF Class 600

Waldbauer 2021-01 / 1 Ra 125 E600P
TYPICAL SERVICE: Boiler Water, Boiler Feed Water, Steam Super Heated, Saturated Steam

Service Limit Temp. °C -10 38 50 100 150 200 250 300 325 350
Press. bar g 102.1 102.1 100.2 93.2 90.2 87.6 83.9 79.5 75.1 75.1
Service Limit Temp. °C 375 400
Press. bar g 72.7 69.4
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3 219.1
Wall thickness 3.73 3.91 4.55 4.85 5.08 5.54 7.01 7.62 8.56 9.53 10.97 12.7
Outside Diameter 273.0 323.8 355.6 406.4 457 508 610
Wall thickness 15.09 17.48 19.05 21.44 23.83 26.19 30.96
NOMINAL BORE RATING
ITEM from to DESCRIPTION
DN DN class
PIPE ½“ 24“ Seamless, beveled end, schedule 80, ASME B36.10, material ASTM A106 Gr.B

F ELBOW ½“ 24“ Seamless, long radius, ASME B16.9, material ASTM A234 Gr.WPB
I
T REDUCER ½“ 24“ Seamless, ASME B16.9, material ASTM A234 Gr.WPB
T
I CAP ½“ 24“ ASME B16.9, material ASTM A234 Gr.WPB
N
G BRANCH - - Pipe to pipe branch
S CONNECTION - - Tee seamless, ASME B16.9, material ASTM A234 Gr.WPB Application acc. to
- - Weldolet type standard, material ASTM A105 design requirements
FLANGE ½“ 242 600 Welding neck flange/RF, Ra 125, ASME B16.5, material ASTM A105

BOLTING ½“ 24“ Stud bolt with hexagon nut, ASME B1.1/ASME B18.2.2,
material ASTM A193 Gr.B7/ASTM A194 Gr.2H

GASKET ½“ 24“ Spiral wound gasket with centering ring and internal ring, class 600, API 601,
material spiral Gr. 304 with graphite filler, centering ring carbon steel,
internal ring Gr.30; thickness 4.4 mm

GLOBE ½” 1 ½” 600 Body and disc ASTM A105, seat stainless steel, bolted bonnet,
V rising stem, rising hand wheel, BS 1873, flanged or butt welding ends
SOLID WEDGE 2” 8” 600 Body ASTM A216 Gr.WCB, seat Cr13, bolted bonnet, outside screw and
A GATE yoke, rising stem, non rising hand wheel, API 600,
flanged or butt welding ends
L 10” 18” 600 Body ASTM A216 Gr.WCB, seat Cr13, bolted bonnet, outside screw and
yoke, gear operated, API 600, flanged or butt welding ends
V 20” 24” 600 Special part
LIFT CHECK ½“ 1 ½“ 600 Body ASTM A105, seat stainless steel, spring loaded, BS 5352,
E SWING CHECK 2“ 24“ 600 flanged or buitt welding ends
Body and disc ASTM A216 Gr.WCB, seat & internals Cr13, as per BS 1868
S flanged or butt welding ends

REMARKS Steam lines including fittings & valves shall be IBR certified.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
DESIGNED DATE / EDITION 2.00 mm IS 6392 / RF 0.6 MPa ND6G
Waldbauer 2019-09 / 0

TYPICAL SERVICE: Coke Oven Gas

Service Limit Temp. °C -10 38 60
Press. bar g 1.0 1.0 1.0
Outside Diameter 21.4 26.9 33.7 42.4 48.3 60.3 76.0 88.8 114.0 139.7 165.2
Wall thickness 3.2 3.2 4.0 4.0 4.0 4.5 4.5 4.8 5.4 5.4 5.4
Outside Diameter 219.1 273.0 323.9 355.6 406.4 457 508 610 711 813 914 1016
Wall thickness 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00
NOMINAL BORE RATING
ITEM From to MPa DESCRIPTION
inch inch Class
PIPE ½“ 1 ½“
ERW, plain end, IS1239-1, schedule heavy, material IS 1239, black
2“ 6“
ERW, beveled end, IS1239-1, schedule heavy, material IS 1239, black
8“ 14“
ERW, beveled end, IS 3589, thickness = 6.00 mm, material Gr.FE330
16" 28"
ERW, beveled end, IS 3589, thickness = 8.00 mm, material Gr.FE330
32" 40"
ERW, beveled end, IS 3589, thickness = 10.00 mm, material IS 2062 GrB
SOCKET-WELD ½“ 1 ½“
ASME B16.11, class 3000, material ASTM A105
F ELBOW 2" 6"
Welded, long radius, ASME B16.9, material ASTM A234 Gr.WPB
I MITRE BEND 8" 40“
Fabricated from pipe, IPSS: 1-06-020, material IS 2062 Gr.B
T REDUCER 2“ 6"
Welded, ASME B16.9, material ASTM A234 Gr.WPB
T 8" 40“
Fabricated from pipe, IPSS: 1-06-020, material IS 2062 Gr.B
I CAP 2“ 40“
ASME B16.9, material ASTM A234 Gr.WPB
N BRANCH - -
Pipe to pipe branch Application acc. to
G CONNECTION - -
Tee welded, ASME B16.9, material ASTM A234 Gr.WPB design requirements
S - -
Tee, fabricated from pipe, IPSS: 1-06-020, material Gr.FE330
- -
Reinforcement pad made from run-pipe-material
FLANGE ½“ 6“0.6 Slip-on flange/RF, IS 6392, material IS 2062 Gr.B
8" 40" 0.1 Slip-on flange/RF, IPSS: 1-06-020, material IS 2062 Gr.B
BOLTING ½“ 40“
Hexagon bolt with hexagon nut, metric thread, IS 1364/IS 1367-S,
material class 8.8/8
GASKET ½“ 20“ Flat ring, material IS 638, Type B (66 to 80 hardness in IRHD)
24" 40" Graphite rope, thickness 8.00 mm
GATE ½“ 1 ½“ 800 Body ASTM A105, wedge CF8, seat stainless steel, bolted bonnet, outside screw
and yoke, rising stem, hand wheel, API 602, socket weld ends
2“ 10“ 1.0 Body Cast Iron IS 210 Gr.FG260, seat Cr13, stem SS 410, outside screw and
yoke, rising stem, hand wheel, IS 14846, flanged
12" 18" 1.0 as above, but gear operated
V 20" 40" 1.0 as above, but motorised as per process requirement
GLOBE ½" 1 ½" 800 Body ASTM A105, wedge CF8, seat stainless steel, trim CR13/SS,
A bolted bonnet, rising stem, rising hand wheel, BS 5352, socket weld ends
2" 6" 1.0 Body Cast iron IS 210 Gr.FG260, seat Cr13, trim CR13/SS, outside screw and
L yoke, rising stem, rising hand wheel, BS 5152, flanged
BUTTERFLY 14" 18" 1.0 Body Cast Iron IS 210 Gr.FG260, disc stainless steel, seat PTFE, gear operated,
V DOUBLE API 609, flanged
ECCENTRIC 20" 40" 1.0 as above, but motorised as per process requirement
E BALL ½" 1 ½" 800 Body ASTM A105, ball stainless steel, seat PTFE, full port, hand lever, BS 5351,
socket-weld ends
S 2" 6" 1.0 Body ASTM A216 Gr.WCB, ball stainless steel, seat PTFE, full port, hand lever,
BS 5351, flanged
LIFT CHECK ½" 1 ½" 800 Body ASTM A105, disc stainless steel, seat stainless steel, spring loaded,
BS 5352, socket-weld ends
SWING CHECK 2" 40" 1.0 Body Cast iron IS 210 Ge.FG260, disc SG iron, seat ring CS faced with Cr13,
stem SS 410, BS 1868 / IS 5312, swing type
REMARKS All non return valves > NB 10” will be with anti slam/dash pot.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED DATE / EDITION 0.0 mm ASME B16.5/RF Class 150 T150TR

Waldbauer 2019-10 / 2

TYPICAL SERVICE: Cooling Water (High Induction Zone)

Service Limit Temp. °C -29 38 50 100
Press. bar g 15.9 15.9 15.3 13.3
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 88.9 114.3 141.3 168.3 219.1 273.0
Wall thickness 2.77 2.87 3.38 3.56 3.68 2.77 3.05 3.05 3.40 3.40 3.76 4.19
Outside Diameter 323.9
Wall thickness 4.57
Outside Diameter 8 10 12 16 20 25 30 38
Wallthickness 1.0 1.0 2.0 2.0 2.5 3.0 4.0 5.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm/inch mm/inch class
TUBE / PIPE 8 38 Tube, seamless, DIN 2391, material 1.4306, finish m
½“ 1 ½“ Welded, ASME B36.19, material ASTM A312 Gr.TP304L, schedule 40S,
2“ 12“ Welded, ASME B36.19, material ASTM A312 Gr.TP304L, schedule 10S

WELDING 8 38 DIN 2353/3865, Series S, material 1.4571/NBR (Perbunan) for O-Ring

F NIPPLE FITTING
SOCKET-WELD ½“ 1 ½“ ASME B16.11, Class 3000, material ASTM A182 Gr.F304L
I FITTING
ELBOW 8 42 Site manufacture from tube, R = 5D, material 1.4306, finish m
T ½“ 12“ Welded, long radius, ASME B16.9, material ASTM A403 Gr.WP304L

T REDUCER ½“ 12“ Welded, ASME B16.9, material ASTM A403 Gr.WP304L

I CAP ½“ 12“ ASME B16.9, material ASTM A403 Gr.WP304L

N BRANCH - - Pipe to pipe branch Application acc. to

CONNECTION - - Tee, welded, ASME B16.9, material ASTM A403 Gr.WP304L design
G - - Weldolet, type standard, material ASTM A182 Gr.F304L requirements

FLANGE ½“ 1 ½“ 150 Socket-weld flange/RF, ASME B16.5, material ASTM A182 Gr.F304L
2“ 12“ 150 Slip-on flange/RF, ASME B16.5, material ASTM A182 Gr.F304L

BOLTING ½“ 8“ Hexagon bolt with hexagon nut, IS 1364, material class A4-70 / A4-70 / IS1367
10“ 12“ Hexagon bolt with hexagon nut, IS 1364, material class A4-50 / A4-50 / IS1367

GASKET ½“ 12“ Flat ring, class 150/RF, ASME B16.21, material asbestos free rubber compounds
(e.g. Garlock Blue-Gard Series 3000 or equal)

V BALL ½“ 1 ½“ 800 Body and ball ASTM A182 Gr.F304L or ASTM A351 Gr.CF3, seat PTFE,
full port, hand lever, socket-weld ends with 100 mm extended nipple
A 2“ 6“ 150 Body and ball ASTM A182 Gr.F304L or ASTM A351 Gr.CF3, seat PTFE,
full port, hand lever, flanged
L BUTTERFLY- 2“ 6“ 150 Body ASTM A395 (ductile cast iron), disc ASTM A182 Gr.F304L or
CENTRIC ASTM A351 Gr.CF3, sleeve (inliner) NBR (Perbunan), with lever, wafer type
V 8“ 12“ as above, but gear operated
LIFT CHECK ½” 1 ½” 300 Body ASTM A182 Gr.F304L or ASTM A351 Gr.CF3, seat EPDM,
E spring loaded, socket-weld ends
DOUBLE DISC 2” 12” 150 Body and disc ASTM A182 Gr.F304L or ASTM A351 Gr.CF3,
S SWING CHECK seat NBR (Perbunan), spring loaded, wafer type
REMARKS
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED DATE / EDITION 0.0 mm ASME B16.5/RF Class 150 U150C

Waldbauer 2019-09 / 1

TYPICAL SERVICE: Demineralized Water

Service Limit Temp. °C -29 38 50 70
Press. bar g 15.9 15.9 15.3 14.5
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 88.9 114.3 141.3 168.3 219.1 273.0
Wall thickness 2.77 2.87 3.38 3.56 3.68 2.77 3.05 3.05 3.40 3.40 3.76 4.19
Outside Diameter 323.9
Wall thickness 4.57
NOMINAL BORE RATING
ITEM from to DESCRIPTION
DN DN class
PIPE ½“ 1 ½“ Welded, ASME B36.19, material ASTM A312 Gr.TP316L, schedule 40S,
2“ 12“ Welded, ASME B36.19, material ASTM A312 Gr.TP316L, schedule 10S

SOCKET-WELD ½“ 1 ½“ ASME B16.11, Class 3000, material ASTM A182 Gr.F316L

FITTING
F ELBOW 2“ 12“ Welded, long radius, ASME B16.9, material ASTM A403 Gr.WP316L
I
T REDUCER 2“ 12“ Welded, ASME B16.9, material ASTM A403 Gr.WP316L
T
I CAP 2“ 12“ ASME B16.9, material ASTM A403 Gr.WP316L
N
G BRANCH - - Pipe to pipe branch Application acc. to
S CONNECTION - - Tee, welded, ASME B16.9, material ASTM A403 Gr.WP316L design
- - Weldolet, type standard, material ASTM A182 Gr.F316L requirements

FLANGE ½“ 1 ½“ 150 Socket-weld flange/RF, ASME B16.5, material ASTM A182 Gr.F316L
2“ 12“ 150 Slip-on flange/RF, ASME B16.5, material ASTM A182 Gr.F316L

BOLTING ½“ 12“ Hexagon bolt with hexagon nut, UNC-thread, ASME B1.1/ASME B18.2.2,
material ASTM A193 Gr.B8M/ASTM A194 Gr.8M

GASKET ½“ 12“ Flat ring, class 150/RF, ASME B16.21, material asbestos free rubber compounds
(e.g. Garlock Blue-Gard Series 3000 or equal)

BALL ½“ 1 ½“ 800 Body and ball ASTM A182 Gr.F316L or ASTM A351 Gr.CF3M, seat PTFE,
full port, hand lever, socket-weld ends with 100 mm extended nipple
V BUTTERFLY- 2“ 6“ 150 Body ASTM 216 Gr.WCB, disc ASTM A182 Gr.F316L, sleeve (inliner) PTFE,
A ECCENTRIC with lever,API 609, wafer type
L 8“ 12“ 150 Body ASTM 216 Gr.WCB, disc ASTM A182 Gr.F316L, sleeve (inliner) PTFE,
V gear operated, API 609, double flange
E LIFT CHECK ½” 1 ½” 800 Body ASTM A182 Gr.F316L or ASTM A351 Gr.CF3M, seat integral,
S spring loaded, socket-weld ends
SWING CHECK 2” 12” 150 Body and disc ASTM A182 Gr.F316L or ASTM A351 Gr.CF3M, seat integral,
tilting disc, cotter pin inside, spring loaded, wafer type
REMARKS
FCS – JSW SMS#4

DEPT. BP PI- REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
AT
U150N
DESIGNED DATE / EDITION 0.0 mm ASME B16.5/RF Class 150
Waldbauer 2019-09 / 1

TYPICAL SERVICE: Instrument air, Process Air for Air Mist Cooling

Service Limit Temp. °C -10 38 50 70

Press. bar g 15.9 15.9 15.3 14.5
Nomi8nal Bore ½ ¾ 1 1¼ 1½ 2 2½ 3 4 5 6
Outside Diameter 21.3 26.7 33.4 42.2 48.3 60.3 73.0 88.9 114.3 141.3 168.3
Wall thickness 2.77 2.87 3.38 3.56 3.68 2.77 3.05 3.05 3.05 3.40 3.40
NOMINAL BORE RATING
ITEM from to DESCRIPTION
inch inch Class
TUBE/PIPE ½“ 1 ½“ Seamless, schedule 40S, ASME B36.19, material ASTM A312 Gr.TP316L, plain ends
2“ 6“ Seamless, schedule 10S, ASME B36.19, mat. ASTM A312 Gr.TP316L, beveled ends

F SOCKET-WELD ½“ 1 ½" Class 3000, ASME B16.11, material ASTM A182 Gr.F316L
I
T ELBOW 2“ 6“ Seamless, long radius, ASME B16.9, material ASTM A403 Gr.WP316L
T
I REDUCER 2" 6“ Seamless, ASME B16.9, material ASTM A403 Gr.WP316L
N
G CAP 2“ 6“ ASME B16.9, material ASTM A403 Gr.WP316L
S
BRANCH - - Pipe to pipe branch Application acc. to
CONNECTION - - Tee seamless, ASME B16.9, material ASTM A403 Gr.WP316L design requirements
FLANGE ½" 1 ½" 150 Socket weld flange/RF, ASME B16.5, material ASTM A182 Gr.F316L
2" 6“ 150 Slip-on flange/RF, ASME B16.5, material ASTM A182 Gr.F316L

BOLTING ½" 6“ Hexagon bolt with hexagon nut, UNC-thread, ASME B1.1/ASME B18.2.2,
material ASTM A193 Gr.B8M/ASTM A194 Gr.8M

GASKET ½" 6“ Flat ring, Class 150, ASME B16.21, material asbestos free rubber compounds
(e.g. Garlock Blue-Gard Serie 3000 or equal)

BALL ½" 1 ½" 800 Body and ball ASTM A182 Gr.F316L/A351 Gr.CF3M, seat PTFE,
V full port, hand lever, ASME B16.34, socket weld with 100 mm extended ends
A 2" 6" 150 Body and ball ASTM A182 Gr.F316L/A351 Gr.CF3M, seat PTFE, reduced port,
L hand lever, ASME B16.34, flanged
V LIFT CHECK ½“ 1 ½“ 800 Body and disc ASTM A182 Gr.F316L/A351 Gr.CF3M, seat stainless steel,
E bolted bonnet, spring loaded, ASME B16.34, socket-weld ends
S DOUBLE DISC- 2" 6“ 150 Body and disc ASTM A182 Gr.F316L/A351 Gr.CF3M, seat EPDM,
SWING-CHECK cotter pin inside, spring loaded, ASME B16.34, wafer type
REMARKS
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING

PIPING SPECIFICATION:
DESIGNED
Waldbauer
DATE / EDITION
2019-08 / 0
0.0 mm
ASME B16.5/RF Class 150 V16LA
TYPICAL SERVICE: Hydraulic Fluid

Service Limit Temp. °C -10 20 80

Press. bar g 13.9 13.9 12.3
Outside Diametr 6 8 10 12 16 20 25 30 38
Wall thickness 1.0 1.5 1.5 2.0 2.0 2.5 3.0 4.0 5.0
Outside Diameter 42,2 48,3 60,3 73,0 88,9 114.3 141.3 168.3 219.1
Wall thickness 3.56 3.68 3.91 5.16 5.49 6.02 6.55 7.11 3.76
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm/inch mm/inch class/PN
TUBE/PIPE 6 38 Tube, seamless, DIN 2391, material 1.4301, finish m, DIN17458
1 ¼" 1 ½“ Pipe, seamless, plain end, sched. 40S, ASME B36.19, material ASTM A312 Gr.TP304
2“ 6" Pipe, seamless, beveled end, sched. 40S, ASME B36.19, mat. ASTM A312 Gr.TP304
8“ 8“ Pipe, seamless, beveled end, sched. 10S, ASME B36.19, mat. ASTM A312 Gr.TP304
WELDING- 6 38 DIN 2353/3865, Series S, material 1.4571/NBR (Perbunan) for O-Ring
NIPPLE-FITTING
F SOCKET 1 ¼" 1 ½" Class 3000, ASME B16.11, material ASTM A182 Gr.F304
I WELD-
FITTINGS
T ELBOW 6 38 Site manufacture from tube, DIN 2391, R = 5D, material 1.4301, finish m, DIN17458
T 2" 8" Seamless, long radius, ASME B16.9, material ASTM A403 Gr.WP304
I
N REDUCER 2“ 8" Seamless, ASME B16.9, material ASTM A403 Gr.WP304
G
S CAP 2" 8" ASME B16.9, material ASTM A403 Gr.WP304
BRANCH - - Tee seamless, ASME B16.9, material ASTM A403 Gr.WP304 Application acc. to
CONNECTION design requirements
FLANGE 1 ¼" 8" 150 Slip-on flange/RF, ASME B16.5, material ASTM A182 Gr.F304

BOLTING 1 ¼" 8" Stud bolt with hexagon nut, ASME B1.1/ASME B18.2.2,
material ASTM A193 Gr.B8/ASTM A194 Gr.8

GASKET 6 38 O-Ring for welding nipple, material NBR (Perbunan)

1 ¼" 8" Flat ring, class 150/RF, ASME B16.21, material asbestos free rubber compounds,
(e.g. Garlock BlueGard Series 3000 or equal)
V
A
L 1 ¼" 8" To be specified by detail engineering
V
E
S
HOSE 8 12 250 DIN 20066, type 2SN/DIN 20022/4, material rubber with 2 wire mesh inserts,
ASSEMBLY crimped fitting on both ends, Form P/DIN 20078,
fitting material 1.4571/NBR (Perbunan) for O-Ring
16 25 250 as above, however type 4SP/DIN 20023/1, mat. rubber with 4 wire spiral inserts
30 38 250 as above, however type 4SH/DIN 20023/2, mat. rubber with 4 wire spiral inserts
8 38 250 as above, however with fire proof wrapping (glassfibre), seal material shall be
"VITON" for application in hot area
REMARKS Inspection certificate acc. to EN 10204/3.1B for tubes and socket welding tube fittings,
test report/2.2 for welding nipple fittings and hose assemblies, certificate of compliance with the order/2.1 for
gaskets (O-ring).
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
0,0 mm SAE: O-Ring SAE: Class 6000
DESIGNED
Waldbauer
DATE / EDITION
2019-08 / 0
V250LA
TYPICAL SERVICE: Hydraulic Fluid
Service Limit Temp. °C -10 20 80 static -10 20 80 dynamic
Press. bar g 250 250 250 load 200 200 200 load
Outside Diametr 6 8 10 12 16 20 25 30 38
Wall thickness 1.0 1.5 1.5 2.0 2.0 2.5 3.0 4.0 5.0
Outside Diameter 42,2 48,3 60,3 73,0 88,9 114.3
Wall thickness 6.35 7.14 8.74 9.53 11.13 13.49
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm/inch mm/inch class/PN
TUBE/PIPE 6 38 Tube, seamless, DIN 2391, material 1.4301, finish m, DIN17458
1 ¼" 1 ½“ Pipe, seamless, plain end, sched. 160, ASME B36.19, mat. ASTM A312 Gr.TP304
2“ 4" Pipe, seamless, beveled end, sched. 160, ASME B36.19, mat. ASTM A312 Gr.TP304
WELDING- 6 38 DIN 2353/3865, Series S, material 1.4571/NBR (Perbunan) for O-Ring
F NIPPLE-FITTING
I SOCKET WELD- 1 ¼" 1 ½" Class 3000, ASME B16.11, material ASTM A182 Gr.F304
T FITTINGS
T ELBOW 2" 4" Seamless, long radius, ASME B16.9, material ASTM A403 Gr.WP304
I
N REDUCER 2" 4" Seamless, ASME B16.9, material ASTM A403 Gr.WP304
G CAP 2" 4" ASME B16.9, material ASTM A403 Gr.WP304
S BRANCH - - Tee seamless, ASME B16.9, material ASTM A403 Gr.WP304 Application acc. to
CONNECTION design requirements
FLANGE 1 ¼" 2" 6000 SAE 4-bolt flange, type SA, SAE J518,
material steel (ReH ³ 331 N7mm²) nickel plated/ASTM A182 Gr.F304/NBR
(Perbunan) for O-ring
BOLTING 1 ¼" 2" Hexagonal or hexagonal recess bolt with hexagon nut, UNC-thread,
material SAE Gr.5 nickel-plated
GASKET 6 38 O-Ring for welding nipple, material NBR (Perbunan)
1 ¼" 2" O-Ring for SAE 4-bolt flange class 6000, type SA2, SAE J518
material NBR (Perbunan), Shore hardness A: 90±5
GLOBE 1 ¼" 4" 250 Body 1.4301, seat integral, trim CR13/SS, pressure seal bonnet, outside screw
V and yoke, rising stem, rising handwheel, DIN3356, butt welding ends,
A length manufacturer' standard
L BLOC BALL 8 20 315 Body and ball 1.4301, seat polyacetal (DELRIN), full port, hand lever, DIN3357,
V with thread stud/DIN 3853, type W/DIN 3861, length DIN 3202/V1
E 25 38 250 as above
S LIFT CHECK 6 38 250 Body 1.4301, seat NBR (Perbunan), spring loaded, motion axis of shut off device
= connection axis, with thread stud/DIN 3853, type W/DIN 3861,
length manufacturer’s standard
HOSE ASSEMBLY 8 12 250 DIN 20066, type 2SN/DIN 20022/4, material rubber with 2 wire mesh inserts,
crimped fitting on both ends, Form P/DIN 20078,
fitting material 1.4571/NBR (Perbunan) for O-Ring
16 25 250 as above, however type 4SP/DIN 20023/1, mat. rubber with 4 wire spiral inserts
30 38 250 as above, however type 4SH/DIN 20023/2, mat. rubber with 4 wire spiral inserts
-20 -32 6000 as above, however type 4SH/DIN 20023/2, crimped fitting Form S/DIN 20078/12
8 38 250 as above, however with fire proof wrapping (glassfibre), seal material shall be
"VITON" for application in hot area
-20 -32 6000 as above, however with fire proof wrapping (glassfibre), seal material shall be
"VITON" for application in hot area
REMARKS Inspection certificate acc. to EN 10204/3.1B for tubes and globe valves, test report/2.2 for welding nipple
fittings, bolting and valves with thread studs, certificate of compliance with the order/2.1 for gaskets and
supports.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED DATE / EDITION 0.0 mm - - D400HF

Waldbauer 2019-08 / 0

TYPICAL SERVICE: Lubrication

Service Limit Temp. °C -10 20 80

Press. bar eff. 400 400 400
Outside Diameter 6 8 10 12 16 20 25 30 38
Wallthickness 1.0 1.5 1.5 2.0 2.5 3.0 4.0 5.0 6.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm mm PN
TUBE 6 38 Tube, seamless, DIN 2391, material St52/NBK, quality C, phosphated and oiled

CUTTING RING 6 8 DIN 2353, Series S, material steel

F FITTINGS
WELDING 10 38 DIN 2353/3865, Series S, material steel/C15/NBR (Perbunan) for O-ring
I NIPPLE FITTING

T ELBOW 6 38 Site manufacture from tube, DIN 2391, R = 5D, material St52/NBK, quality C/DIN 2391

I REDUCER

N CAP
BRANCH
G CONNECTION
Application acc. to
S design requirements
FLANGE

BOLTING

GASKET 10 38 O-Ring for welding nipple, material NBR (Perbunan)

V
A
L To be specified by detail engineering
V
E
S
HOSE ASSEMBLY 8 12 400 DIN 20066, type 2SN/DIN 20022/4, material rubber with 2 wire mesh inserts,
crimped fitting on both ends, Form P/DIN 20078,
fitting material steel nickel plated/NBR (Perbunan) for O-Ring
16 20 400 as above, however type 4SP/DIN 20023/1, mat. rubber with 4 wire spiral inserts
25 25 400 as above, however type 4SH/DIN 20023/2, mat. rubber with 4 wire spiral inserts
8 25 400 as above, however with fire proof wrapping (glassfibre)

REMARKS Inspection certificate acc. to EN 10204/3.1B for tubes, test report/2.2 for cutting ring fittings, welding nipple
fittings and hose assemblies, certificate of compliance with the order/2.1 for gaskets and supports.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:

DESIGNED
Waldbauer
DATE / EDITION
2019-09/ 1
0.0 mm - -
R400HF
TYPICAL SERVICE: Lubrication PED: Fluid Group L2

Service Limit Temp. °C -10 20 80

Press. bar eff. 400 400 400
Outside Diameter 6.0 8.0 10.0 12.0 16.0 20.0 25.0 30 38
Wall thickness 1.0 1.5 1.5 2.0 2.5 3.0 4.0 5.0 6.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm mm PN
TUBE 6 38 Seamless, DIN 2391, material 1.4571/1.4401/finish m/DIN 17458

CUTTING RING 6 8 DIN 2353, series S, material: Body steel galvanized, cutting ring and nut 1.4571/1.4401
FITTINGS
F WELDING 10 38 DIN 2353/3865, series S, material: Body steel galvanized, welding nipple and nut
I NIPPLE FITTING 1.4571/1.4401, O-Ring NBR (Perbunan)
T
T
I
N ELBOW 6 38 Site manufacture from tube, R = 5D, material 1.4571/finish m/DIN 2391/17458
G
S REDUCER

BRANCH Application acc. to

CONNECTION design requirements

FLANGE

BOLTING

GASKET 10 38 O-Ring for welding nipple, material NBR (Perbunan)

V
A
L To be specified by detail engineering
V
E
S
HOSE ASSEMBLY 8 12 400 DIN 20066, type 2SN/DIN 20022/4, with crimped fitting Form P/DIN 20078 on
both ends, fitting material 1.4571/1.4401/NBR (Perbunan) for O-Ring
16 20 400 as above, however type 4SP/DIN 20023/1, mat. rubber with 4 wire spiral inserts
25 25 400 as above, however type 4SH/DIN 20023/2, mat. rubber with 4 wire spiral inserts
8 25 400 as above, however with fire proof wrapping (glassfibre)

REMARKS Inspection certificate acc. to EN 10204/3.1B for tubes, test report/2.2 for cutting ring fittings, welding nipple
fittings and hose assemblies, certificate of compliance with the order/2.1 for gaskets and supports.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING

PIPING SPECIFICATION:

DESIGNED DATE / EDITION 0.0 mm O-Ring Class 6000 T315TV

Waldbauer 2019-09 / 1

TYPICAL SERVICE: Hydraulic Fluid (High Induction Zone)

Service Limit Temp. °C -10 20 80 static -10 20 80 dynamic

Press. bar g 315 315 315 load 290 290 290 load
Outside Diameter 6 8 10 12 16 20 25 30 38
Wall thickness 1.0 1.5 1.5 2.0 2.5 3.0 4.0 5.0 6.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm mm PN
TUBE 6 38 seamless, DIN 2391, material 1.4306, finish m

WELDING 6 38 DIN 2353/3865, Series S, material 1.4571/1.4401/FPM (Viton) for O-Ring

NIPPLE FITTING
F SOCKET- 10 38 Class 6000, for DIN-tubing, material 1.4306
I WELDING-
T TUBE-FITTINGS
T ELBOW 6 38 Site manufacture from tube, R=5D, DIN 2391, material 1.4306, finish m
I
N REDUCER
G
S CAP

BRANCH Application acc. to

CONNECTION design
requirements
FLANGE

BOLTING

GASKET

V BLOC-BALL 8 38 315 Body and ball 1.4571, seat polyamide (DELRIN), full port, hand lever, DIN
A 3357, with thread stud DIN 3853, type W/DIN 3861, length DIN 3202/V1
L
V LIFT CHECK 8 20 315 Body 1.4571, seat FPM (Viton), spring loaded, motion axis of shut off device =
E connection axis, with thread stud DIN 3853, type W/DIN 3861, length
S manufacturer’s standard

REMARKS Inspection certificate acc. to EN 10204/3.1B for tubes, test report/2.2 for welding nipple fittings and valves.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
1.0 mm EN 1092-1 PN 16
DESIGNED
Waldbauer
DATE / EDITION
2019-09 / 1 FORM B1 Tab.G.2.1-4 / 3E0
D3SN
TYPICAL SERVICE: Argon, Nitrogen Low Pressure, Compressed AIr PED: Fluid Group G2

Service Limit for Temp. °C -10 20 70

50 < νR ≤ 150 mm Press. bar eff. 16 16 14.56
Outside Diameter 6 8 10 12 16 20 25 30 38
Wall thickness 1.0 1.5 1.5 2.0 2.0 2.5 3.0 4.0 5.0
Outside Diameter 17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3
Wall thickness 1.8 2.0 2.3 2.6 2.6 2.6 2.9 2.9 3.2 3.6 4.0 4.5
Outside Diameter 219.1 273.0 323.9
Wall thickness 4.5 5.0 5.6
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm mm PN
TUBE / PIPE 6 38 Tube, welded, EN 10305-6, material E235 (+N) / EN 10305-6
10 150 Pipe, seamless, EN 10220, material P235TR2 / EN 10216-1
200 300 Pipe, welded, EN 10220, material P235TR2 / EN 10217-1
WELDING 6 38 ISO 8434-1, series S, material steel (e.g. C15 / EN 10277-2 or P250GH / EN 10273) /
NIPPLE FITTING NBR (Perbunan) for O-Ring
F ELBOW 6 38 Site manufacture from tube, R = 5D, ovality max. 4 %, material E235 (+N) / EN 10305-6
I 10 20 Site manufacture from pipe, R = 5D, material P235TR2 / EN 10216-1
T 25 300 EN 10253-2, type A, model 3D, material P235TR2 / EN 10253-2
T REDUCER 20 300 EN 10253-2, type A or B, material P235TR2 / EN 10253-2
I CAP 15 300 EN 10253-2, type A, material P235TR2 / EN 10253-2
N BRANCH - - Pipe to pipe branch
G CONNECTION - - Tee, EN 10253-2, type A or B, material P235TR2 / EN 10253-2
S Application according - - Reinforcement pad made from run-pipe-material
to design requirements
FLANGE 10 40 40 Welding neck flange, EN 1092-1, type 11, material P250GH / EN 10222-2
50 300 16 Welding neck flange, EN 1092-1, type 11, material P250GH / EN 10222-2
BOLTING 10 300 Hexagon bolt with nut, EN ISO 4014 / EN ISO 4032, material 5.6/5 / EN ISO 898
GASKET 6 38 O-Ring for welding nipple / ISO 8434-1, heavy series, material NBR (Perbunan)
10 300 Flat ring, EN 1514-1, material asbestos free rubber compounds
(e.g.Klingersil C4400)
V BALL ¼" 1 ½" 16 Body and ball brass hard chromium plated, seat PTFE, reduced port, hand lever,
EN 13547, female thread connection (Whitworth), length manufacturer's
A standard
50 100 16 Body P250GH/GP240GH, seat PTFE, ball stainless steel, reduced port, hand
L lever, EN 1983, flanged, length EN 558-1/BS1
BUTTERFLY- 50 125 16 Body EN-GJS-400-15, disc 1.4571/1.4408, sleeve (inliner) NBR (Perbunan),
V CENTRIC hand lever, EN 593, wafer type, length EN 558/BS20
150 300 16 as above, however gear operated
E LIFT CHECK 15 50 16 Body EN-GJS-400-15, seat NBR (Perbunan), spring loaded, EN 12334,
wafer type, length EN 558/BS49
S DOUBLE-DISC- 65 300 16 Body EN-GJS-400-15, seat NBR (Perbunan), cotter pin inside, spring loaded,
SWING-CHECK EN 12334, wafer type,length EN 558/BS16
PIPE SUPPORTS according to Standard H700E
REMARKS Inspection certificate / 3.1 for all pipes, fittings, flanges and for bolting and valves ≥ DN 250, test report
according to EN 10204 / 2.2 for all tubes, welding nipple fittings, hose assemblies and bolting and
valves ≤ DN 200, declaration of compliance with the order / 2.1 for gaskets and supports.
All screwed connections are to be leakproofed by a suitable sealant (e.g.: hemp and Locherpaste
or thread sealing tape for gas or PTFE-sealing tape)..
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
1.0 mm EN 1092-1 PN 25
DESIGNED
Waldbauer
DATE / EDITION
2019-09 / 1 FORM B1 Tab.G.2.1-5 / 3E0
D4N
TYPICAL SERVICE: Argon, Nitrogen High Pressure PED: Fluid Group G2

Service Limit for Temp. °C -10 20 50 80

50 < νR ≤ 150 mm Press. bar eff. 25 25 25 22.3
Outside Diameter 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3
Wall thickness 2.0 2.3 2.6 2.6 2.6 2.9 2.9 3.2 3.6 4.0 4.5
Outside Diameter 219.1 273.0 323.9 355.6 406.4 457 508 610
Wall thickness 4.5 5.0 5.6 5.6 6.3 6.3 7.1 8.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
DN DN PN
PIPE 15 150 Seamless, EN 10220, material P235TR2 / EN 10216-1
200 600 Welded, EN 10220, material P235TR2 / EN 10217-1

ELBOW 15 20 Pulled bend, R = 5D, site manufacture, material P235TR2 / EN 10216-1

15 300 EN 10253-2, type A, model 3D, material P235TR2 / EN 10253-2
F 350 600 EN 10253-2, type B, model 3D, material P235TR2 / EN 10253-2
I REDUCER 20 600 EN 10253-2, type A or B, material P235TR2 / EN 10253-2
T
T CAP 15 600 EN 10253-2, type A, material P235TR2 / EN 10253-2
I
N BRANCH - - Pipe to pipe branch
G CONNECTION - - Tee, EN 10253-2, type A and B, material P235TR2 / EN 10253-2
S Application acc. to - - Weldolet, type Standard, MSS-SP97, material P250GH / EN 10222-2 / EN 10273
design requirements - - Reinforcement pad made from run-pipe-material
FLANGE 15 150 40 Welding neck flange, EN 1092-1, type 11, material P250GH / EN 10222-2
200 600 25 Welding neck flange, EN 1092-1, type 11, material P250GH / EN 10222-2
BOLTING 15 600 Hexagon bolt with hexagon nut, EN ISO 4014 / EN ISO 4032,
material 5.6 / 5-2 / EN ISO 898
GASKET 15 600 Flat ring, EN 1514-1, material asbestos free rubber compounds (e.g. Klingersil C4400)

BALL 15 40 25 Body P250GH/GP240GH, seat PTFE, ball stainless steel, reduced port,
hand lever, EN 1983, butt welding ends, length manufacturer's standard
V 50 100 25 Body P250GH/GP240GH, seat PTFE, ball stainless steel, reduced port,
A hand lever, EN 1983, flanged, length EN558-1/BS1
125 150 25 Body P250GH/GP240GH, seat PTFE, ball stainless steel, reduced port,
L hand lever, EN 4 flanged, length EN558-1/BS27
FLEXI-WEDGE- 200 200 25 Body P250GH/GP240GH, seat X20Cr13, rising stem, non rising handwheel,
V GATE EN 593, flanged, length EN558-1/BS15
BUTTERFLY- 250 600 25 Body & disc P250GH/GP240GH, seat stainless steel, seatring (disc) NBR
E
ECCENTRIC (Perbunan), gear operated, EN 593, flanged, length EN 558/BS14
S LIFT CHECK 15 50 25 Body P250GH/GP240GH, seat EPDM, spring loaded, EN 14341, wafer type,
length EN 558/BS49
DOUBLE-DISC- 65 600 25 Body P250GH/GP240GH, seat EPDM, cotter pin inside, spring loaded,
SWING-CHECK EN 14341, wafer type, length EN 558/BS16
PIPE SUPPORTS acc. to Standard H700E
REMARKS Inspection certificate acc. to EN 10204 / 3.1 for all sizes of pipes, fittings and flanges, inspection certificate
/ 3.1 for bolting and valves ³ DN 150, test report / 2.2 for bolting and valves £ DN 125,
declaration of compliance with the order / 2.1 for gaskets and supports.
Requirements of EN 13480 shall be observed accordingly.
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
1.0 mm EN 1092-1 PN 25
DESIGNED
Waldbauer
DATE / EDITION
2019-09 / 1 FORM B1 Tab.G.2.1-5 / 3E0
D4NF
TYPICAL SERVICE: Argon, Nitrogen High Pressure PED: Fluid Group G2

Service Limit for Temp. °C -10 20 50 70

50 < νR ≤ 150 mm Press. bar eff. 25 25 25 22.3
Outside Diameter 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3
Wall thickness 2.0 2.3 2.6 2.6 2.6 2.9 2.9 3.2 3.6 4.0 4.5
Outside Diameter 219.1 273.0 323.9 355.6 406.4 457 508 610
Wall thickness 4.5 5.0 5.6 5.6 6.3 6.3 7.1 8.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm mm PN
PIPE 15 150 Seamless, EN 10220, material P235TR2 / EN 10216-1
200 600 Welded, EN 10220, material P235TR2 / EN 10217-1

ELBOW 15 20 Pulled bend, R = 5D, site manufacture, material P235TR2 / EN 10216-1

15 300 EN 10253-2, type A, model 3D, material P235TR2 / EN 10253-2
F 350 600 EN 10253-2, type B, model 3D, material P235TR2 / EN 10253-2
I REDUCER 20 600 EN 10253-2, type A or B, material P235TR2 / EN 10253-2
T
T CAP 15 600 EN 10253-2, type A, material P235TR2 / EN 10253-2
I
N BRANCH - - Pipe to pipe branch
G CONNECTION - - Tee, EN 10253-2, type A and B, material P235TR2 / EN 10253-2
S Application acc. to - - Weldolet, type Standard, MSS-SP97, material P250GH / EN 10222-2 / EN 10273
design requirements - - Reinforcement pad made from run-pipe-material
FLANGE 15 150 40 Welding neck flange, EN 1092-1, type 11, material P250GH / EN 10222-2
200 600 25 Welding neck flange, EN 1092-1, type 11, material P250GH / EN 10222-2
BOLTING 15 600 Hexagon bolt with hexagon nut, EN ISO 4014 / EN ISO 4032,
material 5.6 / 5-2 / EN ISO 898

GASKET 15 600 Flat ring, EN 1514-1, material asbestos free rubber compounds (e.g. Klingersil C4400)

BALL 15 100 25 Body P250GH/GP240GH, seat PTFE, ball stainless steel, reduced port,
hand lever, EN 1983 flanged, length EN558-1/BS1, free of oil and grease
V 125 150 25 Body P250GH/GP240GH, seat PTFE, ball stainless steel, reduced port,
A hand lever, EN 4 flanged, length EN558-1/BS27, free of oil and grease
200 300 25 As above, but gear operated
L FLEXI-WEDGE- 200 200 25 Body P250GH/GP240GH, seat X20Cr13, rising stem, non rising handwheel,
GATE EN 593, flanged, length EN558-1/BS15, free of oil and grease
V BUTTERFLY- 250 600 25 Body & disc P250GH/GP240GH, seat stainless steel, seatring (disc) NBR
ECCENTRIC (Perbunan), gear operated, EN 593, flanged, length EN 558/BS14,
E
free of oil and grease
S LIFT CHECK 15 50 25 Body P250GH/GP240GH, seat EPDM, spring loaded, EN 14341, wafer type,
length EN 558/BS49, free of oil and grease
DOUBLE-DISC- 65 600 25 Body P250GH/GP240GH, seat EPDM, cotter pin inside, spring loaded,
SWING-CHECK EN 14341, wafer type, length EN 558/BS16, free of oil and grease
PIPE SUPPORTS acc. to Standard H700E

REMARKS Inspection certificate acc. to EN 10204 / 3.1 for all sizes of pipes, fittings and flanges, inspection
certificate / 3.1 for bolting and valves ³ DN 150, test report / 2.2 for all bolting, gaskets
and valves £ DN 125, declaration of compliance with the order / 2.1 for supports.
All pipe lines shall internally be free of scale, oil and grease.
The suitability of gaskets and valve gasket materials shall be proved by a BAM-certificate.
Requirements of EN 13480 and EIGA IGC Doc 13/02/E shall be observed accordingly
FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
0:0 mm EN 1092-1 PN 16
DESIGNED
Waldbauer
DATE / EDITION
2019-09 / 1 FORM B1 Tab.G.4.1-4 / 14E0
R3SN
TYPICAL SERVICE: Argon, Nitrogen Low Pressure, Compressed AIr PED: Fluid Group G2

Service Limit for Temp. °C -10 20 70

νR ≤ 150 mm Press. bar eff 16 16 16
Outside Diameter 6 8 10 12 16 20 25 30 38
Wall thickness 1.0 1.5 1.5 2.0 2.0 2.5 3.0 4.0 5.0
Outside Diameter 17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3
Wall thickness 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
Outside Diameter 219.1 273.0 323.9
Wall thickness 2.6 2.6 2.9
NOMINAL BORE RATING
ITEM from to DESCRIPTION
mm mm PN
TUBE / PIPE 6 38 Tube, seamless, EN 10305-4, material 1.4571 / TC1 / symbol CFD / EN 10216-5
10 300 Pipe, welded, EN 10220 / ISO 1127, material 1.4571/EN 10217-7/TC1/symbol W1A/W2A
WELDING 6 38 ISO 8434-1, series S, material 1.4571 / NBR (Perbunan) for O-Ring
NIPPLE FITTING
ELBOW 6 38 Site manufacture from tube, R = 5D, ovality max. 4 %, EN 10305-4,
F material 1.4571 / TC1 / symbol CFD / EN 10216-5
I 10 10 Pulled bend, R = 5D, site manufacture,
T material 1.4571 / EN 10217-7 / TC1 / symbol W1A/W2A
T 15 200 Welded, EN 10253-4, type A, model 3D, material 1.4571 / TC1 / EN 10253-4
I 250 300 Welded, EN 10253-4, type B, model 3D, material 1.4571 / TC1 / EN 10253-4
N REDUCER 20 300 Welded, EN 10253-4, type A or B, material 1.4571 / TC1 / EN 10253-4
G CAP 15 300 EN 10253-4, type A, material 1.4571 / TC1 / EN 10253-4
S BRANCH - - Pipe to pipe branch
CONNECTION - - Tee, welded, EN 10253-4, type A or B, material 1.4571 / TC1 / EN 10253-4
Application according - - Weldolet, type Standard, MSS-SP97, material 1.4571 / EN 10222-5
to design requirements - - Reinforcement pad made from run-pipe-material
FLANGE 10 40 40 Welding neck flange, EN 1092-1, type 11, material 1.4571 / EN 10222-5
50 300 16 Welding neck flange, EN 1092-1, type 11, material 1.4571 / EN 10222-5

BOLTING 10 300 Hexagon bolt with hexagon nut, EN ISO 4014 / EN ISO 4032,
material A4-70/A4-70 / EN ISO 3506
GASKET 10 300 Flat ring, EN 1514-1, material asbestos free rubber compounds (e.g. Klingersil C4400)
BALL ¼" 1 ½" 16 Body and ball brass hard chromium plated, seat PTFE, reduced port, hand lever,
EN 13547, female thread connection (Whitworth), length manufacturer's standard
V 15 50 16 Body and ball 1.4571/1.4408, seat PTFE, reduced port, hand lever, EN 1983,
A flanged, length EN558-1/BS1
L BUTTERFLY- 50 125 16 Body EN-GJS-400-15, disc 1.4571/1.4408, sleeve (inliner) NBR (Perbunan),
V CENTRIC hand lever, EN 593, wafer type, length EN 558/BS20
E 150 300 16 as above, however gear operated
S LIFT CHECK 15 50 16 Body 1.4571/1.4408, seat NBR (Perbunan), spring loaded, EN 12334,
wafer type, length EN 558/BS49
DOUBLE-DISC- 65 300 16 Body 1.4571/1.4408, seat NBR (Perbunan), cotter pin inside, spring loaded,
SWING-CHECK EN 12334, wafer type,length EN 558/BS16
PIPE SUPPORTS according to Standard H700E
REMARKS Inspection certificate / 3.1 for all tubes, pipes, fittings, flanges and for bolting and valves ≥ DN 250,
test report according to EN 10204 / 2.2 for all welding nipple fittings, hose assemblies and for bolting and
valves ≤ DN 200, declaration of compliance with the order / 2.1 for gaskets and supports.
All screwed connections are to be leakproofed by a suitable sealant (e.g.: hemp and Locherpaste
or thread sealing tape for gas or PTFE-sealing tape).
 FCS – JSW SMS#4

DEPT. BP PI-AT REVISION CORR. ALLWCE FLANGE FACING RATING PIPING SPECIFICATION:
0.0 mm EN 1092-1 PN 25
DESIGNED
Waldbauer
DATE / EDITION
2019-08 / 0 FORM B1 Tab.G.4.1-5 / 14E0
R4XV
TYPICAL SERVICE: Oxygen PED: Fluid Group G1

Service Limit for Temp. °C -10 20 50 60

νR ≤ 150 mm Press. bar eff. 25 25 25 25
Outside Diameter 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1
Wall thickness 2.0 2.6 3.2 3.2 3.2 3.2 3.2 3.2 3.6 4.0 4.5 6.3
Outside Diameter 273.0 323.9 355.6 406.4 457 508
Wall thickness 6.3 7.1 8.0 8.8 8.8 11.0
NOMINAL BORE RATING
ITEM from to DESCRIPTION
DN DN PN
PIPE 15 500 Welded, EN 10220 / ISO 1127,
material 1.4571 / EN 10217-7 / TC2 / symbol W1A/W2A / special instruction

ELBOW 15 200 Welded, EN 10253-4, type A, model 3D,

material 1.4571 / TC2 / EN 10253-4, special instruction
250 500 Welded, EN 10253-4, type B, model 3D,
F material 1.4571 / TC2 / EN 10253-4, special instruction
I REDUCER 20 500 Welded, EN 10253-4, type A or B, material 1.4571 / TC2 / EN 10253-4, special instruction
T
T CAP 15 500 EN 10253-4, type A, material 1.4571 / TC2 / EN 10253-4, special instruction
I
N BRANCH - - Pipe to pipe branch
G CONNECTION - - Tee, welded, EN 10253-4, type A or B,
S Application acc. to material 1.4571 / TC2 / EN 10253-4, special instruction
design requirements - - Weldolet, type Standard, MSS-SP97, material 1.4571 / EN 10222-5

FLANGE 15 150 40 Welding neck flange, EN 1092-1, type 11, material 1.4571 / EN 10222-5
200 500 25 Welding neck flange, EN 1092-1, type 11, material 1.4571 / EN 10222-5
BOLTING 15 200 Hexagon bolt with hexagon nut, EN ISO 4014 / EN ISO 4032,
material A4-70/A4-70 / EN ISO 3506
250 500 Hexagon bolt with hexagon nut, EN ISO 4014 / EN ISO 4032,
material A4-50/A4-50 / EN ISO 3506
GASKET 15 500 Flat ring, inside jacketed, EN 1514-1, type IBC, material asbestos free rubber compounds /
1.4571, O2-certificate (e.g. Klingersil C4400/1.4571)

V BALL 15 125 25 Body and ball 1.4571/1.4408, seatring PTFE, free of oil and grease, full port,
hand lever, EN 1983, flanged, length EN 558/BS1
A 150 200 25 Body and ball 1.4571/1.4408, seatring PTFE, free of oil and grease, full port,
L gear operated, EN 1983, flanged, length EN 558/BS1/ISO 5752/R12
250 500 25 Body and ball 1.4571/1.4408, seatring PTFE, free of oil and grease, full port,
V gear operated, separate support of ball, EN 1983, flanged,
length EN 558/BS1/ISO 5752/R12
E LIFT CHECK 15 50 25 Body & disc 1.4571/1.4408, seat integral, spring loaded, EN 14341, wafer type,
length EN 558/BS49
S
SWING-CHECK 65 500 25 Body & disc 1.4571/1.4408, seat integral, cotter pin inside, spring loaded,
tilting disc, EN 14341, wafer type, length EN 558/BS16
PIPE SUPPORTS acc. to Standard H700E
REMARKS Inspection certificate acc. to EN 10204 / 3.1 for pipes, fittings, flanges, bolting and valves,
test report / 2.2 for gaskets, declaration of compliance with the order / 2.1 for supports.
All pipe lines shall internally be free of scale, oil and grease.
The suitability of gaskets and valve gasket materials shall be proved by a BAM-certificate.
Requirements of EN 13480 and EIGA IGC Doc 13/02/E shall be observed accordingly.