TP85-105 User Manual1

AUTOLITH TP 85/105
Issue Status E This manual has part No DW+9 01 22 20

AUTOLITH TP
About this manual 0
Sept 2002 Page 1
This equipment, Autolith TP, has been tested and found to comply with
the limits for a Class A digital device, pursuant to part 15 of the FCC
rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses and can radiate radio
frequency energy and if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is
likely to cause harmful interference, in which case the user will be
required to correct the interference at his own expense.
The intended use for which the Autolith TP Plate Processor is suited is
only for the processing of lithographic plates, including the compliance
with the instructions laid down in this manual. Any and all other uses that
this machine may be put to, including the non-compliance of the
instructions contained in this manual, is deemed outside of the design,
construction and function parameters.
abc
AUTOLITH TP
0 About this manual
Page 2 Sept 2002
Ordering Information and Copyright Notice
User Section Chapters 1 through 3 of this manual can be obtained and ordered
separately in the following languages, using number:
Part Number Description Language Manual

Issue
DW+9 01 22 20 Autolith TP User Manual GB D
DW+9 01 22 22 Autolith TP User Manual D
DW+9 01 22 23 Autolith TP User Manual F
DW+9 01 22 24 Autolith TP User Manual NL
DW+9 01 22 25 Autolith TP User Manual E
DW+9 01 22 26 Autolith TP User Manual I
DW+9 01 22 27 Autolith TP User Manual DK
Spare Parts List Chapter 4, ie. The Spare Parts lists, of this manual can be ordered
separately using number:

Issue
DW+9 01 22 21 Autolith TP Spare Parts GB D
Manual This manual can be ordered completely, using number:

Issue
DW+9 01 22 29 Autolith TP Service Manual GB D
Copyright info This manual is subject to alterations at any time without prior Notice.
Agfa and the Agfa-Rhombus are trademarks of Agfa-Gevaert AG,

Germany.
Printed in UK.
Published by Glunz & Jensen Ltd, Wyatt Way, Thetford, Norfolk, IP24
1HB. England.
September 2002
abc
AUTOLITH TP
About this manual 0
Sept 2002 Page 3
Manual Contents and Audience
For whom this manual This manual is intended for:

is intended
• End-users and technicians responsible for the day to day
Operation and maintenance of the Autolith TP
• Agfa Service Engineers
How to find information The table below will direct you straight to the information you are
looking for:
If you ... Go to ...
Look for technical data Section 1 - Technical

Specifications
Want to start processing "General Safety" from page 3 and
immediately‘ then ‘Operating the Autolith TP’ in
Section 2 - Instruction Manual
Received an error message "Troubleshooting" in Section 2 -
Instruction Manual
Require generic information on this This section
manual
Want to carry out maintenance "Maintenance" in Section 2 -
Instruction Manual
Look for installation data Section 3 - Pre-Installation
instructions
Look for a spare part or an Section 4 - Spare Parts
exploded view
Overviews and references At the beginning of each section, you will find:
• An overview of the information in that section

• References to other parts of the manual
If you need more If you are not able to solve a problem yourself, or if you need more
information information, please feel free to contact your local Agfa representative.
abc
AUTOLITH TP
0 About this manual
Page 4 Sept 2002
Notation Conventions
Presenting information in A number of fixed notation conventions are used throughout this manual
a consistent way on the Autolith TP. They will help you to retrieve the information you need
quickly and accurately.
Icons Icons are used to attract your attention to specific information. The
meaning of each icon is described in the table below:
Icon Type of information Description
Warning A ‘Warning’ is used where there is a danger of personal

injury.
Caution A ‘Caution’ is used when there is danger that you,
through incorrect manipulation, may damage equipment,
lose data, obtain an unexpected result or have to repeat
(part of) a procedure.
Information Provides information that is not indispensable but may
nevertheless be valuable to you, such as tips and tricks.
Reference A ‘reference’ guides you to other places in this binder or
in this manual, where you will find additional information
on a specific topic.
Procedures Procedures are broken down into numbered steps. Carry out a
procedure by performing the steps in the same order as described within
this Manual.
Front, rear, left, right side The illustration below indicates the front, rear, left and right side of the
Processor
abc
AUTOLITH TP
Technical Specifications 1
Sept 2002 Page 1
1 Technical Specifications
Table of Contents
1 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
General Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Data & Timings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Noise generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
The Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Temperature and Relative Humidity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Room ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Chiller Unit Heat Gain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Room Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Electrical connection to imagers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Printing Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Printing plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Water Connections / Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Water supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Processing tank capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
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AUTOLITH TP
Page 2 Sept 2002
General Specifications
Size The table below lists the dimensions of the AUTOLITH TP:
TP 85 TP 105
Width 1462 mm 1662 mm

Height (Typical) 1100 mm 1100 mm
Length without input and output table 1202 mm 1202 mm
Length with input and output table 2692 mm 2692 mm
Processing length 2326 mm 2326 mm
Chiller Unit dimensions:
Width 610mm 610mm
Height 257mm 257mm
Length 390mm 390mm
Weight The table below lists the weight of the AUTOLITH TP:
TP 85 TP 105
Without packaging 368kg 393kg

With packaging 501kg 537kg
Chiller Unit weight:
Empty 25.4kg 25.4kg
Full 38.4kg 38.4kg
Chilled Water tank capacity: 13 litres 13 litres
Processing The table below lists the processing specification of the AUTOLITH TP:
TP 85 TP 105
Warm-up time 10 minute 12 minute

Warm-up and filling time 20 minute 25 minute
Dry-to-dry time 1m – 28 seconds 1m - 28 seconds
Processing capacity 52 Plates/hour* 52 Plates/hour*
Print plate conveying speed 0.7m/min. 0.7m/min.
Processing time - Total 2m – 41 seconds 2m – 41 seconds
* - Dependant upon processing speed & developer replenishment rates.
abc
AUTOLITH TP
Sept 2002 Page 3
Data & Timings The data and timings on page 2 are based on a plate length of 1m.
Noise generation The average noise generated by the AUTOLITH TP Processor amounts
to <73 db(A).
Noise measurement is in accordance with DIN 45635 T27 at the position
of the operator.
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AUTOLITH TP
Page 4 Sept 2002
The Installation Site
Temperature and Relative To ensure the reliable operation of the processor, the relative humidity
Humidity (RH) and the ambient temperature (T) in the room must fulfil the following
diagram:
(RH)
85%
60%
15%
(TEMP)
15°C 25°C 35°C
59°F 77°F 95°F
Prevent the formation of condensation by avoiding variations in humidity

or temperature.
Room ventilation 10 x room volume / hour

Room ventilation according to “Hazards and their prevention”;
ILO-Standard, Volume II, p. 1057, Photographic processing.
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AUTOLITH TP
Sept 2002 Page 5
Power
For use at voltages consistently below 200V, we strongly recommend the

use of a supply transformer.
Power supply The power supply requirements for the AUTOLITH TP are:
Frequency Phase Voltage Current *
50 Hz 1~ 230 V (+ 10%) 16 A
50 Hz 3~ 230 V (+ 10%) 12 A
50 Hz 3N~ 400 V (+ 10%) 9A
60 Hz 1~ 240 V (+6% - 10%) 16 A
60 Hz 3~ 208 V (+6% - 10%) 12 A
* Exclusive of peripheral equipment
Voltage according to:
IEC 38 (50 Hz)

ANSI X4.11 (60 Hz)
Please also refer to ‘Requirements for Power Supply’ in the

Pre-Installation Manual.
Chiller Unit Heat Gain Input to room: 850 watts approx.
Initially 2500 BTU’s falling off to 1300 BTU’s after 30 minutes, then
reducing to approximately 500 BTU’s. These figures are per hour.
Conformity The AUTOLITH TP conforms to the following regulations:
DIN VDE 0113 T1

Machine Directive 89/392,/EEC
EN 50081-1
EN 50082-2
EN 60204-1
FCC (CFR47 P+15 Unintentional Radiators Class A
UL 775 (graphic arts equipment)
UL 1950
CSA22.2 No. 950 (cUL)
The AUTOLITH TP conforms to all CE regulations and guidelines:
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AUTOLITH TP
Page 6 Sept 2002
Power consumption Power consumption of the AUTOLITH TP is:
Total installed ± 3680W

Processing ± 3220 W
Stand-by ± 500 W
Room Loading 5100 Btu/Hr (5.4 MJ)
The above figures should be used to calculate the room loading based on
the average number of plates processed per hour.
Electrical connection The AUTOLITH TP has been provided with both an On-line Static
to imagers Interface (OSI) enabling synchronization and in-line connection with other
devices, such as imagers.
For more information on OSI, please contact your local Agfa dealer.
The safety low voltage of the device connected must conform to the
SELV requirements Defined in IEC950.
abc
AUTOLITH TP
Sept 2002 Page 7
Printing Plates
Printing plates The AUTOLITH TP can process printing plates with the following
specifications:
Plate size Min length: 450 mm Min length: 450 mm
Max width: 850mm Max width: 1050mm

Plate thickness 0.15 - 0.40 mm 0.15 - 0.40 mm
Agfa offers a wide variety of printing plate sizes and printing plate
correctors suitable for use with the AUTOLITH TP. Please ask for more
information.
Water Connections / Information
Water supply The water supply must conform to the following specifications:
Connection diameter inlet 15 mm / ½” OD - US

Connection diameter inlet 1 ½ “ Osma Pipe (Typical)
Minimum pressure 1.5 bar or 20 PSI
Maximum pressure 7 bar or 96 PSI
Maximum water flow (processing) 1.5 I/min
Maximum water flow 3.5 I/min
Processing The table below shows the capacity and content of the various
tank capacities processing tanks:
Type of tank Content Capacity TP 85 Capacity TP 105
Developer Developer 28 ltr 33 ltr

Wash Water 50 ltr 55 ltr
Check valve If local legislation requires the installation of a check valve, the customer
has to provide one.
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AUTOLITH TP
Page 8 Sept 2002
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AUTOLITH TP
Instruction manual 2
Sept 2002 Page 1
Instruction Manual
Table of Contents
Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1 . . . . Major safety and handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

General safety measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety instructions concerning plate input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety instructions concerning plate output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Performing an emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Handling instructions concerning chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 . . . . General description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
About Agfa AUTOLITH TP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Parts of the AUTOLITH TP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Processing printing plates using the AUTOLITH TP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 . . . . Prescriptions and precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Before you start processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
General prescriptions and precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Prescriptions and precautions concerning full waste bottles. . . . . . . . . . . . . . . . . . . . . . 14
Prescriptions and precautions concerning rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 . . . . Chiller unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5 . . . . Operating the AUTOLITH TP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
The control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Control panel functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
How to adjust the display brightness and contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
The menu system hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
De-activating the Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Starting up the AUTOLITH TP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
......Continued. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
How to switch the Processor off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Setting up the Processor parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
The Agenda menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Setting the agenda times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Activating / Deactivating the agenda timer function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Setting the clock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Setting the plate formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Viewing / resetting the plate counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Viewing and setting the developer exhaustion settings. . . . . . . . . . . . . . . . . . . . . . . . . . 33
Viewing and setting the developer parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Dwell time and temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
abc
AUTOLITH TP
2 Instruction manual
Page 2 Sept 2002
Viewing and setting the developer replenishment rates . . . . . . . . . . . . . . . . . . . . . . . . . 36

Viewing and setting the wash exhaustion & water save settings . . . . . . . . . . . . . . . . . . 37
Operating the Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Rewashing Printing Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
6 . . . . Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Golden Rules for Autolith TP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Lubrication Chart for Autolith TP 85/105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Maintenance Mode Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Valves and Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Replacing the Developer Replenisher Bottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Replacing the Waste / Developer Overflow Bottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Replacing the Finisher Bottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Cleaning Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Draining tanks before cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Developer Tank Plate Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Cleaning Rollers and Tank Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Cleaning Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Cleaning the Circulation Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Preparing for Inactive Periods or Holidays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Chiller unit preventative maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Checklist after maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
7 . . . . Assembly of section components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Removing rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Re-installing rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Assembling the developer section components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Changing Scrub Roller Sleeve - Developer & Water. . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Assembling the Water Section Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
How to assemble the Guide Plate Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
How to assemble the Pressure Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Assembling the Finisher Section Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8 . . . . Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Messages on the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Operator warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Operator Queries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Fatal Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Clearing Jammed Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Power problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Start-Up Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Other Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
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AUTOLITH TP
Sept 2002 Page 3
1 Major safety and handling instructions

General safety measures
Read the following safety measures carefully before you start operating
the AUTOLITH TP or carrying out the maintenance instructions described
in this Instruction Manual.
Machine usage Only use and maintain the AUTOLITH TP for the purpose described in
this manual.
Repairs and troubleshooting Repairs and troubleshooting other than described in this Instruction
Manual can only be carried out by Agfa service technicians.
Unless explicitly stated in this Instruction Manual, never open or remove

any covers or other parts of the Processor secured by means of screws,
for example. Only Agfa service technicians are allowed to do so.
Power Turn off the main switch before you carry out any intervention. Make
sure the Processor is in ‘Inactive’ mode before you turn off the main
switch.
High voltage Make sure power is switched off before opening areas marked with the
symbol illustrated below:
Only Agfa service technicians are allowed to open areas marked with the
high voltage label.
Incorporated safety devices Never bypass or turn off the incorporated safety and security devices.
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AUTOLITH TP
Page 4 Sept 2002
Safety instructions concerning plate input

Rewash cover Release the printing plate immediately after it enters the rewash section.
Damaged printing plates Never re-insert damaged printing plates into the Processor.
Printing plate edges Plate edges and corners may be fine and sharp and might cause cuts
and wounds
Use of safety gloves is recommended with all printing plates. Also handle
plates with care to avoid injuries to others.
Safety instructions concerning plate output

Final drive rollers Keep fingers away from Final Drive Assembly.
Do not remove plates until they have fully exited the machine.
Delivery table (optional) Beware not to get your fingers held between the exiting printing plate and
the delivery table
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AUTOLITH TP
Sept 2002 Page 5
Performing an emergency stop

What is it used for You may need to stop the Processor immediately because:
• A printing plate is jamming or fed in out of alignment

• There is risk of personal injury.
How to perform an There are two Emergency Stop Buttons on the AUTOLITH TP. One is
Emergency Stop located on the front left hand side, and the other on the rear right hand
side.
Follow the procedure below to perform an Emergency Stop:
Step Action
1 Press the Emergency Stop Button.

The following screen is displayed:
Safety Circuit Opened
2 To reset, rotate the red push knob clockwise to unlock.

The following screen is displayed:
Then...
wait
After the Processor has reached all its operational

values, the following screen is displayed:
Then...
ready
Please refer to ‘De- Activating the Processor’ on page.
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AUTOLITH TP
Page 6 Sept 2002
An emergency stop Follow the procedure below to perform an emergency stop by opening
by opening the rear lid the rear lid:
Step Action
1 Open the rear lid. After a few seconds,

the following screen is displayed:
Safety Circuit Opened
2 To reset, close lid.
wait
If... The Processor did not enter ‘Jammed’ mode

Then... The following screen is displayed:
wait
Then... After the Processor has reached all its operational

values, the following screen is displayed:
ready
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AUTOLITH TP
Sept 2002 Page 7
Handling instructions concerning chemicals

Chemicals and MSDS Take into account the following safety measures and recommendations
before handling chemicals:
Consult the appropriate Material Safety Data Sheet (MSDS) before
handling chemicals.
Do not use other chemicals than the ones recommended by Agfa.
How to obtain MSIDS Upon request, your local Agfa representative will send you Material
Safety Data Sheets. Read them very carefully and store them with this
Manual.
MSDS contents What you will find in Material Safety Data Sheets:
• First-Aid measures
• Fire-fighting measures
• Accidental release measures
• Handling and storage
• Exposure control and personal protection
• Physical and chemical properties
• Information on stability and reactivity
• Toxicological information
• Ecological information
• Disposal information
• Regulatory information.
Avoiding personal injuries Take into account the safety measures listed below to avoid injuries while
or after handling chemicals:
• Do not drain chemicals into public sewage systems without checking
local regulations.
• Always follow the instructions on the label of the bottles.
• Always wear glasses or safety goggles to protect your eyes against the
splashing of chemicals.
• Always wear glasses and gloves when handling chemicals or while
working in the chemical section of the Processor.
• If your eyes come into contact with chemicals, rinse them with clean
and cold running water abundantly. If your eyes are irritated,
immediately consult an eye specialist.
• If your skin comes into contact with chemicals, wash it abundantly with
clean and cold running water.
Avoid inhaling chemical vapours. Make sure the room is well ventilated
(10 x room volume/h).
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AUTOLITH TP
Page 8 Sept 2002
2 General description
About Agfa AUTOLITH TP
The Agfa AUTOLITH TP is a high-speed Processor for digital plate

production. It combines the ease of handling and the stability of aluminum
printing plates with the speed and quality of the Thermostar technology.
If properly used and maintained, the Processor will prove to be an
efficient printing plate production tool for many years.
Parts of the AUTOLITH TP

Illustration The illustration below indicates the parts of the AUTOLITH TP:
5
2
1
3 6
Item Description
1 Re-entry cover
2 Re-entry cover handle
3 Base
4 Right cover
5 Left cover
6 Control panel
7 Front panel
8 Doors
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AUTOLITH TP
Sept 2002 Page 9
Processing printing plates using the AUTOLITH TP

Schematic representation The basic functioning of the AUTOLITH TP is represented in the
illustration below. It gives a schematic overview of the different stages in
the process. The numbers of the illustration refer to the stage numbers in
the process description.
Re-entry
1 2 3 4 5 6
In-feed Developer Wash Gum Drier Exit

Section Section Section Section Section Section
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AUTOLITH TP
Page 10 Sept 2002
Process description The table below explains the different stages in the process and the
corresponding sections:
Stage Corresponding Section Description
1 In-feed Section The plate enters the Processor, either automatically

from an image setter or manually by an operator. As it
enters the Processor it passes over a photoelectric
sensor that detects the plate and starts the Processor.
The in-feed rollers increase speed and transport the
plate through the various sections. As it progresses
through, sections are activated and deactivated in
sequence.
The plate is kept within sensor range by the first guide
roller and enters the developer section as it passes
under the powered divert roller.
2 Developer Section The plate is guided down into the developer where it
passes under a rotating scrub roller.
The developer is constantly pumped from the tank,
through two filters and returns to the tank via an
anti-swirl pipe assembly and spraybar, these both have
flow adjustment capability.
The developer temperature is monitored via a probe
controlling either a heater or chiller, as required.
Developer replenisher is added to the tank based on m²
of plate processed.
Any excess developer then overflows into the rear
section of the tank and to waste.
Both waste and replenisher bottles have level sensors.
There is also an auto-fill feature as standard.
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AUTOLITH TP
Sept 2002 Page 11
Stage Corresponding Section Description
3 Wash section – Water Save After the plate has been developed it is then washed
(Standard configuration) with water on both sides.
It passes through a set of nip rollers and then under a
rotating scrub roller.
The wash water is held in the tank and is pumped onto
the rollers and plate surfaces via three spray bars.
The tank is filled automatically, controlled by a level
sensor.
Fresh water is added to the tank, at a pre-set amount, to
reduce overall water consumption.
This water is then allowed to overflow to drain.
Wash Section – Mains wash As an alternative to using recycled water, it is possible

(Alternative configuration) to reconfigure the Processor to run on mains wash.
This change to the water section allows mains water to
be fed directly to the spraybars, and then via the water
waste pipe to drain.
The necessary mechanical parts are included in the
Installation Kit.
If this conversion is carried out, the mains wash function
will need to be activated via the configuration screen on
Androdiags.
4 Gum/Finisher Section A pump draws finisher from a bottle situated under the
Processor and delivers it through a flow control valve
and nozzle into the space between a meniscus roller
and the top nip roller. The top nip roller applies the
finisher to the plate.
A level sensor in the bottle prevents the pump from
operating if the level is too low.
5 Drier Section A centrifugal fan and electric heater element supply hot
air to upper and lower manifold tubes which direct the
air to dry both sides of the plate.
6 Exit Section At the rear of the drier section there are two exit
sensors. These are used to detect the plate exiting the
Processor. From this the area of the plate is calculated
and replenisher is added accordingly.
These sensors also act as plate jam detectors.
The processed plate is then output from the Processor
via the final drive assembly.
7 Plate Re-entry The re-entry facility allows plates to be re-washed and
re-gummed after any deletions that may have been
carried out.
Re-entry is started automatically when a plate is passed
under the sensor.
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AUTOLITH TP
Page 12 Sept 2002
3 Prescriptions and precautions

Before you start processing
Before you start using the Processor, read the following prescriptions
carefully.
Follow instructions Always follow the instructions given by Agfa.
Take into account all the instructions and safety measures given in this
manual and in other Agfa publications in order to avoid problems related
to safety, quality and health.
Agfa AUTOLITH TP Use Agfa AUTOLITH TP consumables only.

consumables only The use of Agfa chemicals and products ensures a permanent high
quality when processing printing plates with the AUTOLITH TP.
Handling chemicals Handle all chemicals with care.
Consult the Material Safety Data Sheets (MSDS) before handling

chemicals and always follow the safety instructions on the labels of the
chemical tanks.
Please refer to ‘Handling Instructions concerning Chemicals’ on page for

more information concerning MSDS.
Waste chemical collection Collect the waste chemistry for treatment.
Please refer to the corresponding Material Safety Data Sheet.

You can obtain addresses of authorised waste collecting companies from
your local Agfa representative.
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AUTOLITH TP
Sept 2002 Page 13
General prescriptions and precautions
Read the following prescriptions and precautions carefully before

processing or carrying out maintenance work.
Maintenance During and after maintenance, keep the following prescriptions in mind:
• Make sure that no tools or debris remain in the Processor after

maintenance
• Drain tanks separately. Please refer to ‘Draining Tanks before
Cleaning’ on page 51.
• After maintenance, make sure that all manual drain valves and filter
drain valves underneath the Processor are closed
• Carry out a ‘holiday filling’ to avoid odour problems if you will not use
the Processor for a long time (holidays, etc). Please refer to ‘Preparing
for Inactive Periods or Holidays’ on page 58.
Assembly If you have disassembled parts of the Processor for cleaning, carefully
assemble all parts and rollers. Before the Processor enters an Active
state, make sure that:
• The developer plate guide in the developer tank has been installed
correctly.
• The developer cover is fitted correctly before you close the front lid.
• Please refer to ‘Prescriptions and Precautions Concerning Rollers’ on
page 15.
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AUTOLITH TP
Page 14 Sept 2002
Prescriptions and precautions concerning full waste bottles

The following prescriptions and precautions allow you to prevent
problems with the waste bottle
Power On Before you start emptying bottles make sure the AUTOLITH TP is
switched On.
Waste bottle full If the waste bottle gets full during operation, the following window will
appear on the control panel:
replace waste/top up
The Processor will stop operating when the waste bottle is full.
While cleaning You should plan to stay with the Processor while cleaning tanks. After
the message appears on the display, you still have enough time to close
the drain valve of the section you are draining.
If you are prompted to replace the waste bottle, proceed as follows:
Step Action
1 Close all drain valves
Refer to ‘Valves and Drains’ on page 46 for details
2 Replace the full waste bottle with an empty one
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AUTOLITH TP
Sept 2002 Page 15
Prescriptions and precautions concerning rollers
The following prescriptions and precautions allow you to prevent damage

to the rollers or the Processor.
Handling rollers Be careful not to damage the rollers when you take them out of the
Processor:
• Make sure that the rubber surface of a roller does not rest on the edge
of a sink or a tray.
• Make sure that there is no contact between the gears and the rubber
surfaces when you place rollers on top of each other.
Keep in-feed rollers dry The in-feed rollers should never come into contact with developer or any
other liquid. Moistened in-feed rollers might cause image quality
problems for subsequent plates.
Therefore:
• Never pull back a printing plate once it has been picked by the in-feed
rollers.
• In case of a plate jam in the developer section, stop the Processor, and
always release the rollers to remove the plate.
• In case of moistened in-feed rollers or diverter roller assembly, always
clean them with water and dry them using a clean cloth.
Please refer to Assembling the Developer Section Components on page
63.
Bottom rollers Before the Processor enters an Active state, make sure that all bottom
rollers have been installed correctly.
If a bottom roller has been provided with a gear, make sure that this gear
engages correctly when installing the corresponding top roller.
Top rollers Before the Processors enters an Active state, make sure that all top
rollers have been installed correctly and pushed towards the left hand
side as far as possible.
Make sure the tension levers on each side of the rollers are correctly set.
Lock securely and make sure that all gears engage correctly (where
appropriate).
The levers are locked when they are pointing inwards towards the centre
of the Processor.
Also refer to ‘Removing Rollers’ on page 60 and ‘Re-installing Rollers’ on

page 61.
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AUTOLITH TP
Page 16 Sept 2002
4 Chiller unit
General description
Scope In order for the plate to be accurately developed, the developer
temperature must be tightly controlled via the developer heater and the
chiller unit.
General Description The chiller unit is fitted with a tank, which contains water that has been
chilled using an integral refrigeration unit. On demand by the Processor,
the chilled water is pumped from the chilled water tank through a cooling
tube, situated in the bottom of the Processor developer tank. This
removes excess heat from the developer and subsequently reduces the
developer temperature.
Electrical Safety Switch off; disconnect power and lock off all electrical supplies before
carrying out any servicing of the chiller unit.
Qualified personnel only must perform work on electrical components.
Environment The refrigeration components are charged with a gas, which is

considered safe for the environment. However, it is recommended that at
the end of the chiller unit’s useful life or during repair of the refrigeration
components, the gas is reclaimed and not released into the atmosphere.
Operation
General Please note that if the Autolith TP Processor is turned Off and isolated,
then all electrical power is also off to the chiller unit.
Although the water tank is well insulated, high ambient temperatures will
eventually raise the chiller Unit’s water temperature. This point must be
considered when turning the Processor Off.
Daily Start Up Check the water level in the chilled water tank and top up as necessary.
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AUTOLITH TP
Sept 2002 Page 17
5 Operating the AUTOLITH TP

The control panel
Description The AUTOLITH TP has a control panel with a 20 Character by 2 line

Liquid crystal display. Most of the control functions are accessed using
the display in conjunction with 4 control buttons. There are also 2
dedicated buttons for specific functions:
• Backlight On/Off
• Activate / Deactivate Machine
Using the control panel The following section describes how to use the keys and display of the
control panel:
Layout
Backlight ON/OFF Button Display Cancel Button
Accept
Button
Activate / Deactivate Left Programmable Right Alarm Timer ON

Button (green LED) Button Programmable Indicator
Button (red LED) Indicator (green
LED)
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AUTOLITH TP
Page 18 Sept 2002
Control panel functions
Control Panel Function Explanation

feature
Backlight This is a dedicated button for the LCD Backlight.

ON/OFF Press to toggle Backlight between ON and OFF.
Timer ON/OFF The Green LED indicates when the timer function (Agenda) is
active. The LED is extinguished if the Backlight is turned off.
Refer to ‘Setting the Agenda’ on page 28 on how to use
the AGENDA facility.
Alarm indicator An Alarm is active when the red LED is lit. The Processor
requires attention. The LED is extinguished if the Backlight is
turned off.
!
Cancel Button This button is used to cancel a menu choice presented on the
display.
Accept Button This button is used to Accept a menu choice presented on the
display.
ON/OFF This button is used to activate or deactivate the Processor. Press
Button to toggle between Active and Inactive.
WARNING: POWER IS STILL APPLIED TO THE

PROCESSOR WHEN IN THE INACTIVE STATE
Left and Right These buttons are placed immediately below the LCD and are
Programmable used to navigate the menu system.
Button They perform different functions depending on what message is
displayed. The action assigned to that button will be displayed
above it.
LCD (Liquid The LCD presents the operator with messages, information and
ready
menu Crystal choices. By using the accept, cancel and left/right programmable
Display) buttons, the operator can interact with the control system.
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AUTOLITH TP
Sept 2002 Page 19
How to adjust the display brightness and contrast

Why The operator may need to adjust the display backlight brightness and
contrast to suit the ambient lighting conditions. The following is also an
exercise in how to navigate the control system hierarchy using the
programmable keys.
Procedure To make these adjustments proceed as follows:
Step 1 Turn the power on to the Processor at the mains switch,

after a short delay the display will show the machine title
i.e. AUTO_TP and the software version:
auto_tp V1.02
setup
At this point you are able to adjust the display brightness
and contrast, to do this press the button under SETUP
once. If you do not need to adjust the display then wait for
a short while until the display changes to the INACTIVE
screen.
Step 2 If you have selected to adjust the display the screen will
change as below:
backlight : 150
<< >>
Press the Accept button once to adjust the backlight
brightness.
Step 3 backlight : 150

+ -
Use the programmable buttons to adjust the backlight
brightness. The minimum setting is 0 and the maximum
setting is 255. Set the brightness to suit the ambient
conditions.
Press the Accept button once to lock the value set.
Step 4 contrast : 150

<< >>
Press the programmable button once to display the
contrast setting and adjust if required (follow same
procedure as steps 2 & 3 above) or press Accept once to
return to the basic screen.
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AUTOLITH TP
Page 20 Sept 2002
The menu system hierarchy
What is it The AUTOLITH TP has a control system, which interacts with the
Processor and the operator. The operator communicates to the control
system through the control panel. The control system presents the
operator with a series of choices The choice and context is called the
MENU system. The menu system is arranged in different levels to form a
Hierarchy. This Hierarchy is shown as a diagram on the following page.
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AUTOLITH TP
Sept 2002 Page 21
The Menu System Hierarchy
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AUTOLITH TP
Page 22 Sept 2002
De-activating the Processor

Difference The AUTOLITH TP normally needs not to be shut down entirely.
However, during periods of inactivity, the Processor must be deactivated.
This is explained below.
Activation vs deactivation You can activate or deactivate the AUTOLITH TP Manually or

Automatically:
Manual • Only switch off the AUTOLITH TP when it will be Inactive during a long
period of time. There is no need to switch the Processor Off over the
weekend. It is recommended that the main supply switch of the
Processor is left on at all times, management of the power
consumption of the Processor can be regulated by programming the
active and inactive periods.
• When shutting down for short periods (i.e. overnight) and you are not
using the pre-programmed AGENDA functions, press the ON / OFF
button on the Control Panel. The display will show INACTIVE and the
power warning LED will extinguish. You switch from ‘Inactive’ mode to
‘Ready’ mode when required by pressing the button on the control
panel.
Automatic The Processor can be pre-programmed by the operator to switch

automatically between Inactive and Active and vice versa at specific
times. This is done using the AGENDA menu on the Control Panel.
Please refer to Setting the Agenda – page 28 .
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AUTOLITH TP
Sept 2002 Page 23
Starting up the AUTOLITH TP

The following procedure describes how to start up the Processor.
• Chiller compressor will start if internal water

Turn main isolator to the ON position temp is above 6 C
0
• Display will be blank, no backlight
• Back light ON
• Software version displayed
auto tp v1.02 • Back light brightness and contrast can be
adjusted in this mode, by pressing the right
setup hand button below the setup message (refer
to page 19)
• The alarm indicator will be lit and the display

will beep the CHANGED DEVELOPER?
message will be displayed. If the developer
changed developer ? has been changed during power off, press
yes no YES. If not, press NO.
• The Processor will stay in this condition until
either button is pressed.
• Pressing YES resets:
1. Plate counter (not permanent counter)
2. Total area dev counter
3. Developer exhaustion alarm figure
absolutely sure ? based on time (days)
yes no • Pressing NO maintains all the exhaustion
information
• Alarm indicator will go out
• Note: If YES has been selected and the
power has been turned off WITHOUT any
plates being processed then, when power
is restored the INACTIVE screen will be
changed wash water ? displayed immediately without the
yes no CHANGED DEVELOPER? screen being
displayed.
• The CHANGED WASH WATER message will

be displayed. If the wash water has been
changed during power off, press YES. If not,
absolutely sure ? press NO.
• The Processor will stay in this condition until
yes no either button is pressed.
• Pressing YES resets the total area wash
counter.
• Pressing NO maintains all the exhaustion
information Alarm indicator will go out
Continued on next page…
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AUTOLITH TP
Page 24 Sept 2002
......Continued
The INACTIVE screen. At this point it is possible to

inactive view the MENU screens (refer to Menu System
Hierarchy page 20).
menu
The Processor can now be started by pressing the
Activate/De-activate button.
Any errors detected will now be reported on the

display (refer to the Troubleshooting Section of this
manual on page 80).
When the Activate/De-activate button has been

pressed The display will show the WAIT screen.
wait While this screen is displayed the Processor will:
• Adjust the temperature of the developer
menu solution as required to bring it to its
operational value
• Monitor the levels of the Processors tanks
and bottles.
WHEN THE DEVELOPER SOLUTION

TEMPERATURE AND LIQUID LEVELS ARE IN
ready SPECIFICATION THE PLATE PROCESSOR WILL
DISPLAY THE READY SCREEN.
menu THE PLATE PROCESSOR IS NOW READY TO
ACCEPT PLATES FOR PROCESSING
Any errors detected will now be reported on the
display (refer to the Troubleshooting Section of this
manual on page 80).
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AUTOLITH TP
Sept 2002 Page 25
How to switch the Processor off

Only switch off the AUTOLITH TP when it will be Inactive during a longer
period of time. There is no need to switch the Processor Off over the
weekend. It is recommended that the main supply switch of the
Processor is left on at all times, management of the power consumption
of the Processor can be regulated by programming the active and
inactive periods.
When shutting down for short periods (i.e. overnight) and you are not
using the pre-programmed AGENDA functions, press the ON/OFF key on
the Control Panel. The display will show INACTIVE and the power
warning LED will extinguish.
Also refer to ‘Preparing for Inactive Periods or Holidays’ on page 58.
Shutdown Follow the procedure below to shut down the Processor:
Step Action
1 Press the button to enter ‘Inactive’ mode.
2 Switch Off the Main isolator.
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AUTOLITH TP
Page 26 Sept 2002
Setting up the Processor parameters

Overview This section tells you how to set up the various operating parameters
required to develop plates.
Accessing the Setup Screens Selecting the MENU option in any screen will give you access to the
following:
Agenda In this function the operator can:
• Automatically start and stop the plate Processor at pre set times .
• Set the plate Processor’s clock
• Activate/deactivate the automatic start/stop function above
Formats In this function the operator can define the dimensions of the Plates to be
developed. The operator enters in a table, a record of length and width
for each different size of plate that will be passed through the Plate
Processor. From this information the plate Processor will:
• Determine how much developer Replenishment solution to add based
on the area of Plate developed
• Display an error message if the plate area is not recognised from the
table of plate dimensions entered by the operator.
• Calculates the developer exhaustion point based on m²
Plate Counters
In this function the operator can:
• View the permanent Plate counter.
• View the current Plate counter.
Note: The permanent plate counter can never be reset and is a record of
the total number of plates passed through the machine. The current plate
counter is reset whenever ‘YES’ is selected at the Developer Changed?
Operator message.
Plate Area In this function the operator can:
• View the total area of plate developed, since the last developer
change.
• View and set the maximum of area of plate to be developed before the
developer solution has to be changed.
• View the number of days the developer solution had been in use.
• View and set the maximum of number of days the developer solution
can be used before the developer solution has to be changed.
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AUTOLITH TP
Sept 2002 Page 27
Developer In this function the operator can:
• View Plate Dwell Time. The dwell time is defined as the time taken
from the point when the leading edge of the plate enters the developer
solution to the point where the leading edge leaves the solution. The
dwell time range is from 15 to 40 secs, and is factory pre set at 22
secs.
• View and set the Developer Solution Temperature .The developer
temperature range is from 18 C to 30 C, and is factory pre set at 25C
0 0 o
• View the conductivity reading and set the conductivity limit of the
developer solution to tell when it is exhausted.
• View the Replenishment rate. The replenishment is added to the
developer solution per m of plate developed. Replenishment is in the
2
range of 0 to 500ml/m² in 1 ml increments and is factory preset at

150 ml/m²
• View the standby replenishment rate The standby replenishment is
added to the developer solution during wake cycles. Standby
Replenishment is in the range of 0 to 500 ml/m² in 1 ml increments and
is factory pre set at 50 ml/m²
Wash This function allows the operator to restrict the water use in the wash
section of the Processor. The display shows a save percentage value
0%= no water saved (i.e. water use is NOT restricted - full water
replenishment)
100% = water is fully saved (i.e. water is fully restricted NO water
replenishment). The water save % value is factory set to 50%.
Contact your service representative if you suspect water contamination
problems.
View the total area of plate washed, since the last wash water change.
View and set the maximum of area of plate to be washed before the wash
water has to be changed.
Maintenance Drain Dev

This function allows the operator to drain and autofill the developer
section, while power is applied to the Processor. Please refer to
Maintenance section page 40.
Drain Wash
This function allows the operator to drain and autofill the Wash section,
while power is applied to the Processor. Please refer to Maintenance
section page 40.
Clean Finish
This function allows the operator to flush the Finisher section (using clean
warm water), while power is applied to the Processor. Please refer to
Maintenance section page 40.
Manual Operation This function allows the operator to drive a plate through the Processor if
the mains power has been interrupted, an Emergency Stop Button has
been pressed or the Lids have been lifted while a Plate is in the
Processor. This function must not be used if a plate jam has been
detected or the plate is damaged.
abc
AUTOLITH TP
Page 28 Sept 2002
The Agenda menu

Overview The Processor can be switched between Active or Inactive at
predetermined times. This is achieved by setting the agenda. The timer
function On/Off enables/disables the Agenda function.
Accessing the Agenda Menu The Agenda menu appears after MENU is selected.
Setting the agenda times
Agenda
When activated this function will automatically start and stop the
Plate Processor at pre set times.
Also in this menu the machine clock can be set.
The Agenda function is activated/de-activated by the Timer ON /
ready OFF control menu
menu
The Agenda control can be overridden at any time by simply
pressing the ON / OFF Button to activate the Processor
Set Agenda
Press the Accept button at the agenda menu to enter this
agenda function.
<< >>
This function allows the operator to set the periods when the
Processor will automatically switch on and off
Select Hour & Minute ON time

set agenda Press the Accept button ON the day selected & adjust to the
<< >> hour when the Processor will automatically switch ON, then
press the Accept button to set the Minute. Once set, press the
cancel button to return.
mon. on 9:30 hour on: 9: min. on: 30

<< >> - + - +
mon. off 17:30 hour off: 17: min. off: 30

<< >> - + - +
Select Hour & Minute OFF time

tuesday to sunday
Press the Accept button ON the day selected & adjust to the
hour when the Processor will automatically switch OFF, then
press the Accept button to set the Minute. Once set, press the
cancel button to return.
abc
AUTOLITH TP
Sept 2002 Page 29
Activating / Deactivating the agenda timer function
To Activate / Deactivate the Agenda timer select

agenda the Timer function menu as shown by the button
sequences shown opposite. The timer function is
<< >> toggled
ON (Agenda active) or OFF (Agenda not active) by
pressing either + or – Function buttons.
set agenda
<< >>
timer: on
<< >>
timer: off
- +
abc
AUTOLITH TP
Page 30 Sept 2002
Setting the clock
agenda To set the Plate Processor Clock, select the Clock

<< >> function menu as shown by the buttons sequences
shown opposite. In the Clock function the operator
can select the Day, Hour, Minute by scrolling with
the << >> buttons.
When the required field has been displayed it can
then bet set using the + or – buttons.
set agenda
<< >>
timer: on
<< >>
clock: tuesday 10:26

<< >>
day: tuesday
- +
hour: 10:
- +
min: 26
- +
abc
AUTOLITH TP
Sept 2002 Page 31
Setting the plate formats

Overview The Processor will recognise the plate size (in m²) from the FORMAT
Width and length values entered.
When programmed with the correct plate dimensions this function
calculates the area of the plate so the correct amount of developer
replenishment solution can be added.
The Exit sensor is used to measure the length of the plate and the
compares it with the formatted list to calculate the area in m².
This function can hold information on 10 different plate sizes.
An error message will be displayed if a plate of an unknown size is
processed & no replenishment will be added.
Accessing the Format Menu The FORMAT menu is accessed by selecting MENU from any screen
and then pressing the >> button until the word ‘Format’ is shown on the
screen.
Dimension range The length (Len) of a plate can be between 0 and 2000 mm.
The width (Wid) of a plate can be between 0 and 1500 mm.
formats
<< >>
f1: 500 x 600 mm len: 500 x wid: 600 mm

<< >> - + - +
f2 to f10
abc
AUTOLITH TP
Page 32 Sept 2002
Viewing / resetting the plate counters

Overview The Processor will increment the permanent counter and current counter
for each plate passed through the Processor.
• The permanent counter cannot be reset by the operator and therefore
records the total number of plates developed by the Processor.
• The current counter records the number of plates processed since the
last ‘Power Off’ or ‘Change of Developer’.
The current plate count is reset by switching the main power supply off
and then back on. When the Changed Developer? screen is displayed,
selecting YES will zero the Plate counter. This will also reset the Total
Plate Area in m2 and the Total Days counter in the PLATE AREA menu.
Accessing the The PLATE COUNTERS menu is accessed by selecting MENU from any
plate counters Menu screen and then pressing the > button until Plate Counters is displayed.
plate counters
<< >>
perm count: 10 current count: 5

<< >> << >>
Cannot be reset Resets to zero if "yes" is pressed

when "Changed Developer?"
is displayed on start up
abc
AUTOLITH TP
Sept 2002 Page 33
Viewing and setting the developer exhaustion settings

Overview The Processor will increment a record for each m² of plate passed
through the developer bath and the wash section.
The maximum plate area Max m² Dev will determine when the ‘Change
Developer’ message occurs. The ‘Change Developer’ message will also
occur after a Max days time period.
Accessing the Developer The Developer exhaustion menu is accessed by selecting MENU from
Exhaustion settings any screen and then pressing the >> button until Plate area is displayed
The Plate area menu contains the following information:

• The total area of plate developed in m² (taken from the data entered in
the Formats menu)
• The alarm point for maximum plate area developed, Max m² Dev (0 -
5000 m²)
• The total time the developer has been in use since the last change (in
days).
• The alarm point for time in use, in Max Days (1 to 99 days)
plate area
<< >>
Running total of plate processed ( in m²)

tot area dev: 0.0 m2s
<< >> Reset at Developer Changed : (Yes)
Maximum plate area allowed to be

developed since last developer change.
max m2 dev: 300 m2 max m2 dev: 300 m2 Range = 0 - 5000
<< >> - +
Press Accept button to set new value
and return to sub-menu.
Dev Exhausted alarm will be displayed
when Max m² Dev is reached
total days dev: 1 day

Running total of days developer has
<< >> been in use.
Reset at Developer Changed? (Yes)
Maximum days for developer solution to

max days: 7 days max days: 7 days be allowed to remain in the Processor.
<< >> - +
Range = 1 - 99
Press Accept button to set new value
and return to main menu.
Dev Exhausted alarm will be displayed
when Max Days is reached
abc
AUTOLITH TP
Page 34 Sept 2002
Viewing and setting the developer parameters

Overview The developer menu is used to set a number of developer parameters.
Accessing the developer menu The developer menu is accessed by selecting MENU from any screen
and then pressing the >> button until Developer is displayed.
Dwell time and temperature

Overview The Processor will develop plates at the dwell time specified. The
developer temperature may also be specified from this menu, and the
actual developer temperature can be viewed.
developer
<< >>
View and set the dwell time

dwell time: 22 sec dwell time: 22 sec Range = 10 - 40
<< >> - + Press the Accept button to set new
value and return to sub-menu.
View and set the developer

temperature
set temperat: 25.0 c set temperat: 25.0 c Range = 18 - 30
value and return to sub-menu.
act temperat: 24.0 c View actual developer temperature

<< >>
abc
AUTOLITH TP
Sept 2002 Page 35
Conductivity
Overview The conductivity of the developer can be viewed and a conductivity limit
can be set. The conductivity can be viewed as a value (in ms/cm), and as
a percentage (100% being uncontaminated developer solution).
developer
<< >>
dwell time: 22 sec Press >> button until Conduct message

<< >> appears (see menu Hierarchy on page 20)
conduct: 0.7 ms/cm

View the current conductivity value (in
<< >> mS/cm)
View current conductivity as a percentage

conduct: 0.00%
<< >> (100% is uncontaminated developer solution)
conduct limit: 84% conduct limit: 84% View and set the conductivity
<< >> - + limit
Range = 0 - 100
Press the Accept button to set
new value and return to main
menu.
When the conductivity reaches
this limit, the Developer
Exhausted warning message will
appear in the display.
abc
AUTOLITH TP
Page 36 Sept 2002
Viewing and setting the developer replenishment rates

Overview The Processor will add Replenishment solution to the Developer bath
based on the m² of Plate Processed or on a time period for which the
Processor has been Idle. These are Factory Preset rates and can be
viewed on the display.
Accessing the The Developer exhaustion menu is accessed by selecting MENU from
Replenishment Rates any screen and then pressing the >> button until Developer is displayed.
The two Replenishment rates are Factory Preset at the values displayed.
How the Processor calculates the replenishment rates.
The Replenishment rate (plate area based)

• The plate size to be processed is entered into the Format menu, plate
length x width.
• When a plate is processed as it exits the Processor it passes over a
sensor. From the time it takes to pass over the sensor, the control
system calculates the length of the plate.
• The length is then compared to the format list and if there is a match
then, using the width information, the Processor calculates the area.
• This figure is then stored, if it is greater than 1m² then the replenish
pump adds in the required amount of replenishment defined in ml/m².
• If the figure is less than 1m² then this figure is stored as more plates
are processed until 1m² is reached, then replenishment is added.
The Standby Replenishment rate ( time based)
• The Sby Replen rate is applied during Processor Wake Up Cycles
• The Processor performs wake up cycles when it is in the Inactive mode
• The Sby rate defines how much developer replenishment is added per
wake up cycle which occurs for one minute every five minutes
• The Sby Replen rate is therefore defined in ml/hr
developer
<< >>
dwell time: 22 sec Press >> button until Repl. rate

<< >> message appears
Press 6 times
View and set the replenishment rate
repl. rate: 150 ml/m2 repl. rate: 150 ml/m2 Range = 0 - 5000
value and return to main menu.
View and set the standby

replenishment rate
sby. repl: 50 ml/m2 sby. repl: 50 ml/m2 Range = 0 - 5000
<< >> - +
Press the Accept button to set new
abc
AUTOLITH TP
Sept 2002 Page 37
Viewing and setting the wash exhaustion & water save settings
Overview The Processor will increment a record for each m² of plate washed in the
wash section.
The Max m² Wash will determine when the ‘Wash water exhausted OK?’
message occurs.
Accessing the Wash The Wash exhaustion menu is accessed by selecting MENU from any
Exhaustion & Save settings screen and then pressing the >> button until Wash is displayed
The wash menu contains the following information:

• The total area of plate washed in m² (taken from the data entered in the
Formats menu)
• The alarm point for maximum plate area washed, Max m² wash (0 -
5000 m²)
• Water Save function is used to restrict the water use in the wash
section.
0% = No water saved (full water replenishment)
100% = Water is fully saved (no water replenishment)
wash
<< >>
tot area wash: 0.0 m2

<< >> Running total of plate washed
Maximum area for wash water to be

max m2 wash: 300 m2 max m2 wash: 300 m2 used since the last water change.
<< >> - + Range = 10 - 5000
View and set the wash save value

water save: 50% Range = 0 - 100
- +
abc
AUTOLITH TP
Page 38 Sept 2002
Operating the Processor

First read ‘Major Safety and Handling Instructions’ on page 3 as well as
‘Prescriptions and Precautions’ on page 12 , and ‘How to Perform an
Emergency stop’ on page 5 .
How to manually Follow the procedure below to process printing plates:

process printing plates
Step Action Comment
1 Check that the printing plate is not Damaged printing plates may jam or even
damaged. damage the Processor.
2 Make sure that the Processor is in Please refer to ‘Start-Up Problems’ on page 82
‘Ready’ mode. if the Processor does not enter ‘Ready’ mode.
3 Position the printing plate to register Positioning the printing plate correctly on the
against the left or right hand guide, and input table will ensure even processing.
push it gently against the feed-in rollers. Never attempt to pull back a printing plate once
Wait until the Processor picks up the it has been taken up by the Processor. If you do,
printing plate. you may damage the printing plate and moisten
the feed-in rollers.
Always clean moistened or soiled feed-in rollers.
4 Wait until the Processor is in ‘Processing This will avoid overlapping of printing plates. If
& Ready’ mode again. printing plate’s overlap, the Processor will detect
an unknown format or a too long printing plate.
5 Insert the next printing plate. Never insert more than one plate at a time.
6 Remove processed printing plates from This will avoid scratches.

the delivery table before the next printing Wait until the plate has fully exited the
plate exits the Processor. Processor.
abc
AUTOLITH TP
Sept 2002 Page 39
Rewashing Printing Plates

What is rewash
The rewash section allows you to re-insert a printing plate into the Processor, while by-passing the
developing section.
When to rewash
It is necessary to rewash a printing plate:
If ... Then ...
You have made corrections manually The corrector is cleaned off.
Refer to ‘Safety Instructions concerning Plate Input’ on page before

rewashing a printing plate.
How to rewash a printing plate Follow the procedure below to rewash a printing plate:
Step Action Comment
1 Check that the printing plate to be Damaged printing plates may jam or even damage the
rewashed is not damaged. Processor.
2 Make sure that the Processor is in Please refer to Starting up the AUTOLITH TP on page
‘Ready’ mode. 23 if the Processor is not in ‘Ready’ mode.
3 Check there are no plates being Rewashing a plate on top of a processing plate may
processed. damage both plates.
4 Position the printing plate under the Positioning the printing plate in the middle of the
re-entry sensor in the middle of the re-entry will ensure an even rewash operation.
re-entry lid, and push it gently against the
wash section entrance rollers.
abc
AUTOLITH TP
Page 40 Sept 2002
6 Maintenance
Golden Rules for Autolith TP
WARNING! Before handling or using any graphic art material, please read the Material Safety Data Sheet if necessary. Disconnect the Processor from the main
power supply. If changing the chemistry please wear glasses, gloves etc.
(See chart on next page)
abc
Autolith Processors Golden Rules Of Maintenance for TD 6000
OPERATION SECTION Developer Rinse Gumming Final Drive Chiller Unit Time
1. Check bottle levels. Daily Daily 2 min.
2. Check water level. Monthly 5 min.
3. Clean transport rollers, lubricate bottom bearings. (1) Weekly Weekly Weekly 10 min.
4. Check level & change water. Daily
5. Clean scavenger & guide roller. (2) Weekly
6. Check spray bars. Daily

15 min.
7. Thorough clean, including plate guide. (3) (8) With Dev. With Dev.
change change
8. Clean / check the wheels are free from gum deposit. (4) Monthly
9. Thorough clean, including gum pipe(s) with warm water. (5) Weekly 25 min.
10. Thorough tank clean, including plate guide especially when using plate With Dev.
35 min.
with matting beads & also check & if necessary clean filters. (7) (8) change
11. Clean tank & overflow pipe with 10% citric acid solution & rinse thoroughly. With Dev.
45 min.
change
12. Main clean (10)

Monthly or
1 x with Altec T236 or 10% citric acid solution. (9)
with 3rd 120 min.
1 x thorough rinse & circulate with warm water. (6)
dev. change
1 x circulate Developer.
(1) Use silicone grease on bottom bearings. (5) Water temperature should be ! 40º C. (8) Change scrub roller sleeve- depending on use
every 3-6 months.
(2) Remove rollers & clean with Altec T236 or warm water ! 30º C. (6) Water temperature should be ! 30º C.
(9) Use 1/5 of the dev. tank capacity when using
(3) Use AltecT236 or citric acid with every 3rd developer change. (7) Clean filters every 300-350m² (plates with
Altec T236.
(4) Use warm water to remove gum deposits. matting beads) otherwise replace filters every
800m². (10) Rinsing should last approx 15-30 minutes.
AUTOLITH TP
Page 42 Sept 2002
Lubrication Chart for Autolith TP 85/105

WARNING! Before handling or using any graphic art material, please read the Material Safety Data Sheet. Disconnect the processor from the main power supply.
ITEM LUBRICANT FREQUENCY
1 Front plate guide roller Silicone grease (light application on roller ends) Weekly
2 Plate divert roller Silicone grease (light application on roller ends) Weekly
3 Scavenger roller Silicone grease (light application on roller ends) Weekly
4 Meniscus roller Silicone grease (light application on roller ends) Weekly
5 Bottom roller bearing/top Silicone grease (clean bearing, light application) Weekly
plastic bearing
abc
AUTOLITH TP
Sept 2002 Page 43
ITEM LUBRICANT FREQUENCY
6 Chain Chain lubricant (Rocol or equivalent) 3 Months
7 Idler sprockets Light engineering oil (Shell Tellus 37 or equivalent) 3 Months
8 Filter slides Light engineering oil (Shell Tellus 37 or equivalent) 3 Months
abc
AUTOLITH TP
Page 44 Sept 2002
Maintenance Mode
Maintenance Required When the Processor has reached its recommended maintenance
schedule as indicated on the Golden Rules, or when a warning is
indicated on the Control Panel.
Maintenance Mode Before you start maintenance, you have to activate the maintenance
menu. Follow the diagram below to enter Maintenance Mode.
ready
menu
maintenance
<< >>
Press
drain dev tank: 0 drain dev tank: 0 twice
- + - +
Press "+" to change the 0 to 1
Press
drain wash tank: 0 drain wash tank: 0 twice
<< >> - +
Press
clean finish tank: 0 clean finish tank: 0 twice
<< >> - +
Maintenance Mode Screens (next page)
abc
AUTOLITH TP
Sept 2002 Page 45
Maintenance Mode Screens
DEVELOPER WASH FINISHER
open dev drain open wash drain cleaning in place

yes no yes no yes no
See note 1 below
draining developer draining wash cleaning tank
See note 2 below
close dev drain? close wash drain? cleaning complete

yes yes yes
autofill dev now? autofill wash now? finisher in place?

yes yes yes
new dev bottle wash tank filling

yes
dev tank filling
Note 1: Cleaner should be a container of clean warm water

place empty bottle? with a temperature of approx. 40°C.
yes
Note 2: Cleaning takes approx. 5 mins, in which time the drive motor
runs and the finisher pump circulates the warm water.
abc
AUTOLITH TP
Page 46 Sept 2002
Valves and Drains

Illustration The illustration below indicates the valves and drains of the AUTOLITH
TP 85/105.
Item Description
1 Developer Spraybar Valve

2 Finisher Flow Valve
3 Wash Water Drain Valve
4 Rear Developer Drain Valve
5 Developer Drain Valve
abc
AUTOLITH TP
Sept 2002 Page 47
Replacing the Developer Replenisher Bottle

When replacing When Developer bottles are empty the following typical message will
appear on the display.
dev repl. tank empty

Bottles It is important that you use a standard 20-litre bottle with the AUTOLITH
TP 85/105. This will avoid problems with the level probes.
How to replace a Developer Follow the procedure below to replace a Developer Replenisher Bottle:
or Finisher Bottle
Step Action
1 Place a full bottle on the floor, remove the cap from the bottle
2 Carefully remove the probe assembly from the empty bottle

and allow excess chemistry to drain from the probe
assembly.
Do not lay the probe assembly down after removing it from
the empty bottle.
3 Insert the probe assembly into the full bottle immediately.
Carefully store the cap of the full bottle in order to re-use it to
close full waste bottles.
4 Check the probe assembly is secure in the full bottle
5 Press the Accept button to confirm the developer Replenisher

bottle has been replaced.
Keep in mind that Developer and Finisher Bottles appear similar. Check
the labels before use.
abc
AUTOLITH TP
Page 48 Sept 2002
Replacing the Waste / Developer Overflow Bottle

When You have to replace a Waste / Developer Overflow Bottle when it is full.
The following message will prompt you to do so:
replace waste/top up
Disposal of Full Waste / Full bottles have to be collected by an authorised waste treatment
Overflow Bottles company, or disposed of as agreed by the local water authority.
Refer to ‘Handling Instructions concerning Chemicals’ on page 7.
How to replace a Full Waste / Follow the procedure below to replace a Full Waste / Overflow Bottle:
Overflow Bottle
Step Action
1 Place an empty bottle next to the Processor

2 Lift the probe assembly out of the full bottle.
Do not lay the probe assembly down after removing it from the
waste bottle
3 Insert the probe assembly into the empty waste / overflow
bottle.
4 Close the full waste / overflow bottle using a cap.
abc
AUTOLITH TP
Sept 2002 Page 49
Replacing the Finisher Bottle

When replacing • Finisher: After one month (aged finisher decreases processing quality)
• When the Finisher bottle is empty the following typical message will
appear on the display.
finish tank low

Bottles It is important that you use a standard 20-litre bottle with the AUTOLITH
TP 85/105. This will avoid problems with the level probes.
How to replace a Follow the procedure below to replace a Finisher Bottle:

Finisher Bottle
Step Action
1 Place a full bottle on the floor, remove the cap from the bottle
2 Carefully remove the probe assembly from the empty bottle and
allow excess chemistry to drain from the probe assembly.
Do not lay the probe assembly down after removing it from the
empty bottle.
3 Insert the probe assembly into the full bottle immediately.
Carefully store the cap of the full bottle in order to re-use it to
close full waste bottles.
4 Check the probe assembly is secure in the full bottle
5 Press the Accept button to confirm the finisher bottle has been
replaced.
Keep in mind that Developer and Finisher Bottles appear similar. Check
the labels before use.
abc
AUTOLITH TP
Page 50 Sept 2002
Cleaning Frequency
Why cleaning To retain processing quality, cleaning is essential and must be
considered the very issue in maintaining your AUTOLITH TP. You will
avoid a lot of problems when you clean the Processor as described in this
section.
Consequences of bad or lack of cleaning may be:
• Low image quality after processing
• Visible marks on the image side of the plate
Three levels of cleaning Three levels of cleaning have to be considered when it comes to
maintaining the optimum processing results of the AUTOLITH TP:
• Daily cleaning (approx. 15 minutes) each day irrespective of processed
m².
• Weekly cleaning (approx 2 hours) every developer change
• Monthly cleaning (approx 4 hours) every 3rd developer change
Daily cleaning Every day irrespective of the processed m²:
Clean scavenger roller
Weekly cleaning Every week or every developer / water change:
What to do Topic
Drain developer tank sections Drain before cleaning

Drain water tank Drain before cleaning
Remove rollers Removing rollers
Clean rollers Cleaning rollers
Drain filter bowls, replace filter elements Drain before changing filters
Clean plate guide assembly Clean plate guide assembly
Clean roller Cleaning gum roller
Clean water scrub roller Cleaning scrub roller
Monthly cleaning Every month or every 3rd developer change:
Clean main tank
abc
AUTOLITH TP
Sept 2002 Page 51
Draining tanks before cleaning

Manual Draining At regular intervals, all tanks need cleaning. Consequently, tanks need to
be drained and refilled after cleaning.
Frequency of manual draining Tanks need cleaning after 300 m² of plates are processed, or after a
period of 7 days if less plates are processed.
Waste bottles Please check that empty waste bottles are available before any tank
draining operation takes place.
How to drain tanks Follow the procedure below to drain the tanks of the AUTOLITH TP
85/105:
Step Action
1 Press the right Programmable button on the Control Panel 7

times to reach Maintenance Mode.
2 Press the Accept button to enter Maintenance Mode, & follow
the screen prompts.
3 Open the pair of doors to gain access to the tank drain valves
on the AUTOLITH TP 85/105
Refer to ‘Valves and Drains’ on page 46.
4 Open the developer drain valve to drain the developer.
Note: Remember to open the rear developer drain valve to
drain the rear section of the developer tank.
5 Open both of the developer filter bowl drain valves and drain
the contents into a suitable container.
6 Unscrew the filter bowls using the key provided and safely
disposal of the filter elements.
7 Replace with new filter elements, refit the bowls and close the
drain valves.
Take care that the filter bowl ‘o’ rings are correctly seated
before tightening the bowls.
8 Close both the developer drain valves when the developer tank
has been fully drained.
9 Open the wash water drain valve to drain the wash tank. When
the handle is horizontal the wash water drain valve is closed.
When the handle is vertical the wash water drain valve is open.
10 Close the wash water drain valve again when the wash tank
has been fully drained.
abc
AUTOLITH TP
Page 52 Sept 2002
Developer Tank Plate Guide

Maintenance After every developer change, you must rinse the developer plate guide
to retain high quality processing results
How to rinse developer Proceed as follows to rinse plate guide:

tank plate guide
Step Action
1 Drain the developer tank sections, and close the drain

valves.
Please refer to ‘Draining tanks before cleaning’ on page 51.
2 Remove the used developer filter elements for safe disposal,
refit the filter bowls and close both the filter bowl drain
valves.
3 Rinse the developer plate guide with warm water; continue
filling both sections of the developer tank up to the normal
operational levels as indicated by the developer level probes.
Be careful to include the developer rear section overflow
pipe.
The wash down hose can be used to fill the developer tanks
with water as required.
4 Turn on the Processor to circulate the water.
5 After circulating for 15 minutes, the water can be drained
from the developer tanks and developer filter bowls. The
tanks should then be thoroughly rinsed with water from the
wash down hose.
6 Once the water rinsing is complete, remove any excess
water from the developer tanks and developer filter bowls.
Replace with new developer filter elements.
7 Close all drain valves.
abc
AUTOLITH TP
Sept 2002 Page 53
Cleaning Rollers and Tank Components

Monthly Tank components must also be cleaned regularly, ie. Every month or
after total processed plate surface exceeds 900 m², in order to maintain
favourable processing conditions.
Dirt and sludge may stick to the rollers or developer plate guides and
must be removed.
Use warm water for cleaning purposes; never use soap, detergents,
abrasives or chlorinated solvents for cleaning tank components. Also
avoid using fluffy sponges or coarse fabric.
How to clean components Follow the procedure below to clean rollers as well as other tank
components:
Step Action
1 Clean the sink in which you wish to clean rollers and tank
components.
2 Press the On/Off button to deactivate the Processor.
3 Remove the parts to be cleaned from the processor.
4 Clean all rollers and tank components using warm water.
5 Dry all rollers and components using a clean cloth.
6 Re-install all rollers and tank components.
Refer to ‘Re-installing Rollers’ on page 61 .
Refer to ‘Cleaning Frequency’ on page 50 for information on when to

clean components.
abc
AUTOLITH TP
Page 54 Sept 2002
Cleaning Tanks
Monthly Chemicals pollute the tanks and the rollers. Hence, regular cleaning is
essential to retain optimum washing and developing conditions.
Use warm water for cleaning purposes; never use soap, detergents,
abrasives or chlorinated solvents to clean tanks. Also avoid using fluffy
sponges or coarse fabric.
Wash tank vs. other tanks The cleaning procedure for the wash tank slightly differs from that of the
developer and finishing tanks.
How to clean the wash tank Follow the procedure below to clean the wash tank:
Step Action
1 Make sure ‘Maintenance’ mode is activated.

Refer to ‘Maintenance’ on page 40 .
2 Carefully remove the rollers and other components from the

wash tank.
Refer to ‘Removing Rollers’ on page 60 .
3 Follow the on screen prompts & drain the wash tank but do not
press the Accept button.
Refer to ‘Draining tanks before Cleaning’ on page 51.
4 Place the wash down hose in the wash tank, and fill the wash
tank with 1cm of fresh water.
5 Clean the wash tank using a soft brush.
6 Remove water and sludge using a non-fluffy sponge or wipes.
7 Rinse the wash tank using the wash down hose in order to
remove remaining sludge or dirt.
8 Open the wash water drain valve and drain the remaining
wastewater from the wash water circulation circuit.
9 Close the wash water drain valve as well as both doors.
10 Press the Accept button.
The Processor will automatically refill tanks and re-enter
‘Ready’ mode.
abc
AUTOLITH TP
Sept 2002 Page 55
How to clean the finisher tank To clean the finisher tank, proceed as described below.
Step Action
1 Make sure ‘Maintenance’ mode is activated.

Refer to ‘Maintenance’ on page 40 .
And follow the screen prompts.
2 Replace the Finisher bottle with a bottle of clean warm water
and start the cleaning cycle, this will circulate the water for
approx 5 mins.
Note: During this time the drive motor & Finisher pump will
operate only.
3 Once this has been completed replace the water with as
fresh bottle of Finisher & press ‘Yes’ to the message
‘Finisher in place?’
abc
AUTOLITH TP
Page 56 Sept 2002
Cleaning the Circulation Circuits

When You have to clean one or more of the circulation circuits when the
developer, waste and / or finisher bottles have been interchanged
accidentally.
Which circuits do you Use the table below to decide which circulation circuits you have to clean:
have to clean
If … Then you must clean …
The developer solution is The developer circulation

contaminated circuit
The wash water is contaminated The wash circulation circuit
The finishing solution is contaminated The finisher circulation circuit
A wrong bottle has been connected to The developer circulation
the developer bottle probe circuit
A wrong bottle has been connected to The finisher circulation circuit
the finisher inlet probe
A wrong bottle has been connected to The developer circulation
the developer waste probe circuit
abc
AUTOLITH TP
Sept 2002 Page 57
How to clean the Follow the procedure below to clean one or more circulation circuits:
circulation circuits
Step Action
1 On the main screen, press the right Programmable Button on

the Control Panel to enter ‘Inactive’ mode.
2 Drain the tanks to be cleaned
Refer to ‘Draining Tanks before cleaning’ on page 51.
3 Make sure all drain valves are closed properly.

4 Open both lids.
5 Fill the tanks to be cleaned with water using the wash down
hose until the water level reaches the overflow.
6 Close all lids.
7 On the main screen, press the On/Off button to re-enter ‘Ready’
mode. The Processor will now circulate the water.
8 After 15 minutes, press the On/Off button again to enter
‘Inactive’ mode again.
9 Press the maintenance menu button to enter ‘Maintenance’
mode.
10 Drain the tanks that were filled with water.
Refer to ‘Draining Tanks before Cleaning’ on page 51.
abc
AUTOLITH TP
Page 58 Sept 2002
Preparing for Inactive Periods or Holidays

Holiday filling Solutions that remain in the tanks during a long period of inactivity will
start producing odours. To avoid problems a holiday filling is required
when the Processor will not be used during a longer period of time i.e.
Longer than one week.
Inactive during less than If the AUTOLITH TP 85 / 105 remains unused during less than one week,
one week it is sufficient to switch to ‘Inactive’ mode. The Processor will then
manage everything by itself, i.e. Replenishing, refilling and optimising
solution temperatures.
Refer to ‘De-Activating the Processor’ on page 22 .
How to prepare the Processor Follow the procedure below to prepare the AUTOLITH TP 85 / 105 for a
for period of inactivity > 1 week long period of inactivity:
Step Action
1 On the main screen, press the On/Off button to enter

‘Inactive’ mode.
2 Execute all maintenance and cleaning activities listed under
‘Monthly cleaning’ on page 50 .
3 Fill all tanks with water using the wash down hose.
4 Close all covers.
5 Switch the Processor off using the main switch.
Refer to ‘How to switch the Processor off’ on page 25 .
After holiday Follow the procedure below to start up the Processor after a holiday:
Step Action
Drain water from all tanks without switching the Processor on.
Refer to ‘Draining Tanks before Cleaning’ on page 51 .
Switch the Processor on.
abc
AUTOLITH TP
Sept 2002 Page 59
Chiller unit preventative maintenance

Scope The equipment has been designed to operate satisfactorily with the
minimum of maintenance.
Performing maintenance on a scheduled basis minimises the chance of
equipment failure and loss of Processor activity.
Preventative maintenance should be performed only by persons who are
familiar with the equipment, as well as its operational characteristics, and
maintenance requirements.
Preventative Maintenance
Schedule DAILY
Check water level in tank – top up if necessary.
WEEKLY
None
MONTHLY
Disconnect the Chiller Unit from the electrical supply.
• Remove all dust and fluff from all of the ventilation slots and the
condenser fins with a stiff (non metal) brush., vacuum the debris from
the fins.
Note: Care should be taken not to damage the fins of the condenser.
Visually check hoses for damage, and hose connections for leaks.
Tighten any loose connections.
Troubleshooting
Problem Probable Cause Solution
Water not cold Water level low Top up water tank

Condenser fins blocked Clean condenser fins
Chilled water pump fails to pump Low water level Top up water tank
Processor switched off Check Processor isolator
Checklist after maintenance

After the Processor has been turned on and all error messages have
been cancelled, please note the following points:
Things to check before you Do not forget to check the following before you start processing again:
start processing again
• Close all drain valves behind the doors.

• Connect all tanks to the corresponding probes/bottles
• Connect the water supply
• Close all lids
• Press the On/Off button to enter ‘Ready’ mode
• Confirm Developer Replenishment bottle is full
• Confirmed Developer Autofill/Waste bottle is empty
• Confirm Finisher bottle is full
abc
AUTOLITH TP
Page 60 Sept 2002
7 Assembly of section components

Removing rollers
Why remove tank components All tanks need cleaning regularly. To clean tanks efficiently, you must
remove all rollers and guides.
Refer to ‘Prescriptions and Precautions Concerning Rollers’ on page 15 .
How to remove Top Rollers Follow the procedure below to remove Drive Rollers
A A
DRIVE B D
C PIN
LH RH
SIDE SIDE
G E F
Step Action
1 Open lids.
2 Release the roller pressure by rotating the lever (A) 90° at both
ends of the top drive rollers
3 Slide top drive roller (B) to the right hand side and disengage
the drive pin from the drive stub (C) on the left hand side
4 Lift left hand end of rollers, and lift clear of right hand end
bearing (D)
Take care not to damage roller gears or the rollers
abc
AUTOLITH TP
Sept 2002 Page 61
How to remove the bottom Follow the procedure below to remove the bottom rollers. See illustration
rollers on previous page.
Step Action
1 Lift the right hand end of the roller (E) out of the right hand side
bearing (F).
2 Slide the roller (E) out of the left hand side bearing (G).
Take care not to damage the roller gears or the rollers
3 Pull the roller towards the right hand side to lift the left hand
side of the roller out of its bearing
4 Lift the roller out of the tank
Re-installing rollers
Introduction A total number of 17 rollers and various other components must be
re-installed to their correct places after you have cleaned the AUTOLITH
TP and it can enter an active state again.
For safe and trouble free operation, it is essential that the rollers and the
other components should be placed into their bearings correctly.
Refer to ‘Prescriptions and Precautions Concerning Rollers’ on page 15

for more information on rollers positions
Any bottom nip roller must be replaced in the AUTOLITH TP with its spur
gear located on the left hand side of the Processor.
Each roller is identified with a numbered disc on the right hand end of the
roller.
Please refer to the yellow information chart that indicates the correct
position of the rollers.
How to install bottom rollers To install bottom rollers, proceed as follows:
Step Action
1 Place the shaft of the bottom roller (F) into its bearing at the left
hand side of the Processor.
2 Lower the roller to the level of its bearing (G) at the right hand
Processor side.
3 Place the shaft of the bottom roller into its bearing (G) at the
right hand side of the Processor.
abc
AUTOLITH TP
Page 62 Sept 2002
How to install top rollers To install top rollers, proceed as follows: See illustration earlier.
Step Action
1 Place the shaft of the top roller (B) into the plastic bearing at
the right hand side of the Processor.
2 Push the roller into the bearing and lower the left hand end to
align the roller with coupler stud (D) on the left hand side.
3 Engage the roller drive pin into the coupler stud.
4 Push the roller towards the left hand side as far as possible.
Make sure that any gears on the top roller engage properly with
the gears on the bottom rollers.
abc
AUTOLITH TP
Sept 2002 Page 63
Assembling the developer section components

Introduction The Developer Section consists of the following components:
• Developer Scrub Roller

• Developer Guide Plate Assembly
• Top and Bottom Nip Rollers (2 of each)
• Developer Spray Bar Assembly
• Front Diverter Roller
• Anti oxidation cover
How to assemble the To assemble the Developer Section components, proceed as follows:
Developer Section components
Step Action
1 Install the bottom nip roller into its bearings.
Refer to ‘How to Install Bottom Rollers’ on page 61
Make sure the roller number indicated on the right hand roller
side corresponds with the number on the yellow indicator chart.
2 Install the 2nd bottom nip roller into its bearing.
3 Lower the Developer Plate Guide Assembly into position.
Do not attempt to fit the Developer Plate Guide Assembly
incorrectly. The Assembly is handed, and will only fit in one
position.
4 Install the developer spray bar; location is on the left hand side.
5 Enter the developer spray bar into its right hand side connector,
and then lower the left hand end into its location.
6 Install the developer scrub roller into the tank.
7 Place the scrub roller into the keyhole housing on the right
hand side of the Processor.
8 Move the roller to the left hand side, and locate the end of the
shaft into the drive stub of the scrub gearbox assembly.
9 Secure the scrub roller with the clamp plate, tighten the
thumbscrew.
Make sure the thumb screw is tight as this locates the scrub
roller correctly over the developer plate guide assembly
10 To assemble the front diverter roller, proceed as follows:
Install the roller assembly into its bearing on the left hand side
of the Processor
Align the roller with the divert slide bearing right hand and slide
the sleeve onto the roller
Secure the sleeve with the thumbscrew.
abc
AUTOLITH TP
Page 64 Sept 2002
Step Action
11 To install the oxidation cover, locate the cover over the heads
of the spring blocks on the scrub gearbox assembly end plate.
Lower the right hand end carefully into the Processor.
When the developer tank is full, the oxidation cover will displace
developer as it is lowered into position. This is normal.
abc
AUTOLITH TP
Sept 2002 Page 65
Changing Scrub Roller Sleeve - Developer & Water
Cable Ties
• Remove roller from the Processor.

• Cut off the cable ties at each end.
• Slide the old sleeve off & dispose of correctly.
• Slide the new sleeve over the roller, making sure that any visible seam
is parallel with the roller & secure with a cable tie on one end ensuring
that there is approx 5mm (1/4”) of excess sleeve beyond the cable tie.
• Making sure the roller is supported correctly, stretch the remaining
cover tightly over the roller & secure the opposite end with a cable tie.
• Trim off any excess sleeve close to the cable ties at each end.
• Remove any excess fluff from the surface of the sleeve.
• Re-install roller into Processor.
abc
AUTOLITH TP
Page 66 Sept 2002
Assembling the Water Section Components

Introduction The Water Section consists of the following components:
• Scrub Roller – Scrub Water

• Upper Water Spraybars (2)
• Lower Water Spraybar
• Top and Bottom Nip Rollers (2 of each)
• Pressure Roller
• Plate Guide
How to assemble the To assemble the Water Section components, proceed as follows.
Water Section components
Each spraybar is identified with a numbered disc. Using the ‘yellow

information chart’, you can select the correct spraybar and its location.
Step Action
1 Install the lower water spray bar

2 Identify the single row water spraybar, remove the black
hexagon gland nut, black seal, and white ring from the gland
and loosely place on the lower water spraybar
3 Align the lower water spraybar with the lower gland on the right
hand side of the Water Section. Push the lower water spraybar
into the gland
4 Align the left hand end of the water spraybar with the location
hole in the left hand side of the Water Section, push the water
spraybar into the location hole
5 Push the black seal and white ring into the gland, and secure
with the black hexagon gland nut, hand tighten.
Make sure you do not over tighten the black hexagon gland nut
6 Lower the Water Section plate guide into position over the
location pins at both sides of the water tank, and over the lower
water spraybar assembly
7 Install the upper water spraybars
8 Identify the correct spraybars to correspond with the locations
on the tank sides, remove the black hexagon gland nuts, black
seals, and white rings from the glands and loosely place on the
upper water sprays
9 Align the upper water spraybars with the glands on the right
hand side of the Water Section. Push the upper spraybars into
the glands.
10 Align the left hand end of the water spraybars with the location
hole in the left hand side of the Water Section, push the water
spraybars into the location holes.
abc
AUTOLITH TP
Sept 2002 Page 67
Step Action
11 Push the black seals and white ring into the glands, and secure
with the black hexagon gland nuts, hand tighten.
Make sure that you do not over tighten the black hexagon
gland nut, no tools are required.
How to assemble the Guide Plate Wash

To assemble the Guide Plate Wash lower it into position over the 2
support pillars and the lower water spraybar.
How to assemble the Pressure Roller

To assemble the Pressure Roller, lower the roller (A) into its plastic
bottom bearings (B), the roller will fit either way round.
E DRIVE C D
PIN
LH RH
SIDE SIDE
B A B
abc
AUTOLITH TP
Page 68 Sept 2002
How to assemble Scrub To assemble Scrub Water Roller proceed as follows:

Water Roller
Step Action
1 Place the shaft of the Scrub Water Roller (C) into the bearing
block (D) at the right hand side of the Processor.
2 Push the roller into the bearing block and lower the left hand
end to align the roller with the drive stub (E) on the left hand
side. The drive pin should align with the cutout in the drive
stub.
3 Push the roller into the drive stub until the drive pin is fully
engaged.
How to install bottom rollers See earlier in the chapter.
How to install top rollers See earlier in the chapter.
abc
AUTOLITH TP
Sept 2002 Page 69
Assembling the Finisher Section Components

Introduction The Finishing Section consists of the following components:
• Meniscus Roller
• Top & Bottom Finisher Nip Rollers
• Finisher / Gum Pipe
How to install Finisher See earlier in the chapter.

Bottom Rollers
How to install Finisher See earlier in the chapter.

Top Rollers
How to install Meniscus Roller To install Meniscus Roller, proceed as follows:
Step Action
1 The Meniscus Roller can be fitted either way round. Position

one end into the Meniscus Roller Carrier, and lower the other
end into the opposite Meniscus Roller Carrier and locate fully.
2 The spring action of the Meniscus Roller Carriers will ensure
the Meniscus Roller is in contact with the Top Finisher Roller
How to position the To position the Finisher / gum Pipe, proceed as follows:
Finisher/Gum Pipe
Step Action
1 Lower the Finisher / Gum Pipe until it is just clear of the

Finisher Top Roller.
2 For trouble free operation, the Finishing / Gum Pipe must not
make contact with the Finisher Top Roller. Any subsequent
damage to this roller will have a direct effect on the cosmetic
appearance of the finished Thermal plate and its ability to be
correctly baked.
abc
AUTOLITH TP
Page 70 Sept 2002
8 Troubleshooting
Messages on the display
There is a message In some cases, a message appears on the display. Depending on the
on the display kind of problem, the operator must:
• Take action himself, or

• Contact Agfa service
Types of messages The following types of messages appear:
• Status messages:
These inform the operator of the Processors’ current state.
The operator is not required to take action.
• Operator warning messages:
These require the operator to take action.
• Operator queries:
These require responses from the operator.
• Error messages:
These require the operator to take action.
• Fatal error messages:
These require the operator to contact Agfa service.
About multiple messages Sometimes several error messages are on the display at the same time.
on the display However, you will only see the most recent since the previous lie
underneath the most recent one. Proceed as follows to see the
underlying messages:
By pressing the cancel button while a message is displayed will cause

any previous message to appear. The display will revert to the original
(latest) message after a time delay. If there were no previous messages
then the display will not change.
dev temp low Press the cancel

button to view the
previous message
abc
AUTOLITH TP
Sept 2002 Page 71
Status messages
What are Status messages Status messages provide the operator with information about the current
operation that the Processor is performing.
Overview The table below explains the meaning of the status messages:
Status Message Explanation
INACTIVE The Processor is in an inoperable state during which the power consumption
is reduced to an absolute minimum.
The inactive state corresponds to the OFF mode. The state of the Processor
can be determined by visually examining the message in the display and/or
indicator above the ON/OFF button.
Some alarm messages may be displayed in this mode.
The Processor will enter a Wake Up Cycle at regular intervals. During this
Wake Up Cycle the developer recirculation pump will run. Also a small amount
of developer replenishment will be added to the developer tank at certain
intervals during the Wake Up Cycle. The amount of developer replenishment
will be set on the touch panel and displayed under the SET DEV REPLEN
screen,
POWER IS STILL APPLIED TO THE PROCESSOR WHEN IN THE
INACTIVE STATE. FOR SAFETY DURING MAINTENANCE, REFER TO
PAGE 3
The Processor enters the INACTIVE mode in one of the following cases:
When the Processor is turned off by means of the “On/Off” button.
When the Processor enters a pre-programmed inactive period by means of the
agenda function.
If the Processor has recently had power applied by switching on the mains
supply switch. After displaying the Set-Up screen, the display will show the
Developer Changed? Screen. If NO or YES is selected then the Processor
will enter the INACTIVE mode.
Note: If YES is selected this will reset the plate counter, plate area total and
the days total. If after this no plates are processed and the power is then
switched Off and On again, the display will go from SET UP to INACTIVE
without asking if the developer has been changed. This is because as the
Processor has not seen any plates, it assumes that the developer has not
been changed. You will need to press the ON/OFF button once to move onto
the WAIT mode.
WAIT The Processor is not ready to operate and cannot accept a printing plate.
This may indicate an alarm condition and an alarm message on the display.
The developer temperature is now controlled. Heating or cooling will take
place, and the developer circulation pump will run until the required
temperature is achieved. In this state the transport rollers are running at low
speed continually. The Processor will also go into WAKE UP cycles, but
chemistry levels are monitored, the scrub motor and the finisher pump will also
run.
abc
AUTOLITH TP
Page 72 Sept 2002
READY The Processor is now ready to accept a printing plate.

During the READY mode the chemistry levels and the temperature of the
developer are constantly monitored.
The plate Processor will enter a wake up cycle at regular intervals, during this
wakeup cycle the drive rollers will rotate and the finisher and developer
recirculation pumps will run. A small amount of developer replenishment will
be added to the developer tank at regular intervals during wake up cycle. The
amount of developer replenishment will be set on the touch panel and
displayed under the REPLEN RATE screen.
The Processor will enter the READY mode in one of the following cases:
• The Processor has been turned On with the ON/OFF button from the
INACTIVE mode, and the chemistry levels and developer temperature are
correct.
• The Processor has been turned On by the pre programmed AGENDA
function, and the chemistry levels and developer temperature are correct.
• The Processor is ready and is not processing a plate.
• The Processor is not in an alarm condition.
PROCESSING When a plate enters the Processor, and providing the Processor is in the
READY mode, the Processor will start to process the plate.
The drive rollers start rotating and the developer circulation pump runs. When
the plate is approximately halfway through the developer section, the finisher
pump starts and then just before the plate enters the wash section, the spray
bars are switched On. The plate drier is then turned on, as the plate clears
each section the functions are switched off. Finally, the drive rollers will stop
rotating.
The temperatures will be maintained and level conditions will be monitored.
Should an alarm condition occur as a result of an incorrect temperature or
levels the Processor will not enter the WAIT mode until after the Processor
has finished processing the plate.
PROCESSING & READY When the plate has cleared the entry nip rollers of the Processor, the display
message will change from “PROCESSING” to “PROCESSING & READY”, this
is the signal that you may safely enter a second plate for processing.
REWASHING The Autolith TP Processor has the ability to rewash and apply finisher to a
plate that has been corrected. A plate has been inserted in the re-entry
section.
A PLATE MUST NOT ENTER THE RE-ENTRY SECTION WHILE A PLATE
IS BEING PROCESSED THROUGH THE NORMAL DEVELOPING CYCLE.
WAIT UNTIL THE DEVELOPED PLATE HAS COMPLETELY EXITED THE
PROCESSOR BEFORE ENTERING A PLATE INTO THE RE-ENTRY
SECTION.
During a plate REWASHING cycle the calculation for the total plate area will
not be incremented, therefore the developer replenishment rate will not be
affected.
MAINTENANCE DEV This message is displayed to inform the operator that the Processor has been
put into maintenance mode. In this mode the operator can
• Drain the Developer solution
• Auto fill the developer section
abc
AUTOLITH TP
Sept 2002 Page 73
MAINTENANCE WASH This message is displayed to inform the operator that the Processor has been
• Drain the Wash section water
• Auto fill the wash section
MAINTENANCE FINISH This message is displayed to inform the operator that the Processor has been
Clean (circulate) cleaning fluid (warm water) through the finisher section
FLUSHING This message is to inform the operator that a plate is being flushed through
the Processor by the Operator selecting Manual Operation on the control
panel.
JAMMED This message is displayed when the Processor has entered the jammed
mode. This occurs when the Processor has detected a plate jam – a plate has
entered the Processor but has not left the Processor within the allowed time
period for processing. See “plate jammed” error message later in this chapter.
EMERGENCY STOP This message is displayed to inform the operator that the Machine has
performed an Emergency Stop.
• The Processor will enter the EMERGENCY STOP mode if either of the
emergency stop keys are operated while processing a plate during a
normal developing or a rewashing cycle.
• To clear the plate from the Processor (that may have jammed) the
operator must:
1. Reset the Emergency Stop switch
2. When the display shows “Open the lids” the operator must open
the lid and inspect the condition of the plate inside the Processor. If
the plate has jammed or is likely to jam when the Processor starts the
transport, then the operator MUST remove the plate from the
Processor.
3. If the plate appears undamaged and not likely to jam proceed to 4
below.
4. Close the lids, the display will show “Flush plates now Yes/No” the
operator should select “Yes” to eject an undamaged plate and select
“No” if the damaged plate has been removed from the Processor.
• When the flushing cycle has finished or “No” chosen above then the
Processor will either enter the WAIT or READY state dependent on
temperatures and levels.
abc
AUTOLITH TP
Page 74 Sept 2002
Operator warning messages

What are operator Operator warning messages appear on display to inform the operator
warning messages about an event detected. No service intervention is required.
Overview The table below shows all operator warning messages and the operator
actions required:
Operator Warning Cause Operator Action required

Message
Plate not allowed The Processor has detected The operator should take the following action:
a plate on the input sensor
while:
The Processor has the Remove the service plug (service engineer only)
service plug in place
A plate is already being Wait until the rewash plate has been expelled from the
rewashed rear of the Processor
The Processor is in the Place the Processor into the READY mode by pressing
INACTIVE mode the On button of the control panel
The Processor is in the Wait until the Processor becomes READY

WAIT mode
Re-entry not The Processor has detected The operator should take the following action:
allowed a plate on the input sensor
while
The Processor has the Remove the service plug (service engineer only)
service plug in place
A plate is already being Wait until the rewash plate has been expelled from the
rewashed rear of the Processor
A plate is being processed Wait until the processed plate has been expelled from
the rear of the Processor
The Processor is in the Place the Processor into the READY mode by pressing
INACTIVE mode the On button of the control panel
The Processor is in the Wait until the Processor becomes READY

WAIT mode
Cleaning tank The Processor is cleaning Wait for the cleaning cycle to complete. The Processor
the finisher tank will inform the operator by displaying the “Cleaning
complete” query.
abc
AUTOLITH TP
Sept 2002 Page 75

Message
Wash tank filling The Processor is waiting for Wait for the wash tank filling cycle to complete. The
the wash tank to fill Processor will inform the operator when the cycle is
complete by displaying its next message
Draining Wash The Processor is waiting for Wait for the wash tank to empty. The Processor will
the wash tank to empty inform the operator when the cycle is complete by
displaying the query ”Close Wash drain?”
Dev tank filling The Processor is waiting for Wait for the Developer tank filling cycle to complete.
the Developer tank to fill The Processor will inform the operator when the cycle
is complete by displaying its next message
Draining The Processor is waiting for Wait for the wash tank to empty. The Processor will
Developer the developer tank to empty inform the operator when the cycle is complete by
displaying the query ”Close Dev drain?”
Transport running The Processor is doing a Wait for the plate flushing cycle to complete. The
flush cycle Processor will inform the operator when the cycle is
complete by displaying its next message
Plate jam - lift lid The Processor has detected The operator should take the following action:
a plate which was in the Open lid of the Processor and remove the plate.
Processor when the Note that this message does not necessarily mean that
Processor was switched off. a plate is jammed; it only indicates that a plate was not
completely out of the Processor when the Processor
was switched off.
Developer The Processor has detected The operator can chose one of two actions:
exhausted that the life of the developer The operator can stop the Processor and change the
solution has expired developer either manually or by selecting the Drain Dev
Tank option in the maintenance menu.
The operator can clear this message, if it occurs during
a batch of plates, by pressing the continue key. The
message will re-occur after 5 m² of plate has been
processed
The operator must change the developer at the earliest
time after the Developer Exhausted message appears.
Although the Processor will continue to process plates,
the quality of the plate image can not be Assured once
this message has been displayed
abc
AUTOLITH TP
Page 76 Sept 2002

Message
Wash water The Processor has detected The operator can choose one of two actions:
exhausted that the life wash water has The operator can stop the Processor and change the
expired wash water either manually or by selecting the Drain
Wash Tank option in the maintenance menu.
The operator can clear this message if it occurs during
a batch of plates by pressing the continue button. The
message will re-occur after 5 m² of plate has been
processed
The operator must change the wash water at the
earliest time after the Wash Water Exhausted message
appears. Although the Processor will continue to
process plates, the quality of the plate image can not be
assured once this message has been displayed
Open lid The Processor has detected The operator must lift the lids of the Processor to see if
that a plate may be in the there is a plate inside.
machine since the last time If a plate is found and it is damaged or likely to be
the power was switched off damaged when the transport starts moving then it
MUST BE REMOVED.
If the plate appears to be undamaged and will pass
safely out of the Processor when the transport starts,
then the operator may close the lids.
The Processor will display the query “Flush Plates
Yes/No"
See query detail later in section
Safety Circuit The Processor has detected Check that the Processor lids are all fully closed
opened that the rear lid has been Check that both the Emergency stop switches are
lifted released.
The Processor will then be ready to use
abc
AUTOLITH TP
Sept 2002 Page 77
Operator Queries
What are Operator Queries Operator queries present the operator with choices to guide the control
system through the current task that the Processor is performing.
Overview The table below explains cause and the actions the operator can take in
response to the operator queries that appear on the display panel.
Query Cause Operator Action Required
Changed The Processor power has The operator must answer Yes or No to this query so
Developer? been switched off that the Processor can keep an account of the
Yes No OR developer solution lifetime.
The MAINTENANCE DEV When the operator answers NO then the Processor will
function has been used to carry on incrementing the days used record and the
change the developer while accumulated plate area in m² record for subsequent
the power is applied to the plates. This will be added total area held on record
Processor. since the last time the power was removed from the
Processor.
When the operator answers YES then the accumulated
plate area and days used record will be set to zero and
a plate count will commence.
Changed Wash The Processor power has The operator must answer Yes or No to this query so
Water? been switched off that the Processor can keep an account of the wash
Yes No OR water lifetime.
The MAINTENANCE wash When the operator answers NO then the Processor will
function has been used to carry on incrementing the days used record and the
change the wash water while accumulated plate area in m² record for subsequent
the power is applied to the plates. This will be added total area held on record
Processor since the last time the power was removed from the
Processor.
When the operator answers YES then the accumulated
plate area and days used record will be set to zero and
a plate count will commence.
Replen pump The Processor has detected The operator should contact Agfa service or fit a
Fault Continue that the Replenishment pump replacement pump. The operator can select Continue to
is not functioning correctly. process a further concession of 5m² of plates. The
query will appear every time the 5m² concession
expires.
Absolutely sure The Processor requires The operator can select one of two options:
Yes No further operator confirmation. When the operator selects Yes option
This query appears when the The counters will be reset and the Processor will
Processor is about to reset assume that dev bath is full with new developer
the current plate counter, the When the operator selects the No option, the Processor
m² counter and the Developer will not reset the counters and will assume that the
life (days) developer solution in the dev bath is unchanged.
Further plates processed from this point on will be
accumulated to the existing bath life record
abc
AUTOLITH TP
Page 78 Sept 2002
Open Dev drain The Processor displays this The operator can select one of two options:
Yes No query when the operator has When the operator selects the Yes option, the operator
selected the MAINTENANCE informs the Processor that the Developer tank drains
DEV mode. are to be opened. The operator must now open the
developer drains and the Processor will continue with
the Dev maintenance routine.
When the operator selects the No option the Processor
will return to the maintenance menu and abandon the
MAINTENANCE DEV mode.
Close Dev drain? The Processor has detected The operator MUST press the Yes button to confirm
Yes that the Developer tank is now that the Developer tanks are completely empty and that
empty. It is waiting for the the operator has closed the Developer tank drains
operator to confirm that the ready for auto filling.
dev drains are closed
Autofill Dev now? The Processor is ready to The operator MUST press the Yes button to allow the
Yes auto fill the developer Tanks Developer tanks to fill.
now
New Dev bottle? The Processor requires The operator must select Yes to confirm that the
Yes confirmation that the operator Correct Developer solution is in place ready to fill the
has placed the correct Developer tank.
Developer bottle ready to
autofill.
Place empty This query is displayed when The operator MUST place an empty waste / top up
bottle? the developer tank auto filling bottle and select Yes.
Yes routine has finished.
Open Wash The Processor displays this The operator can select one of two options:
drain? query when the operator has When the operator selects the Yes option, the operator
Yes No selected the MAINTENANCE informs the Processor that the Was tank drain is to be
WASH mode. opened. The operator must now open the Wash Drains
and the Processor will continue with the Wash
maintenance routine.
When the operator selects the No option the Processor
will return to the maintenance menu and abandon the
MAINTENANCE WASH mode.
Close Wash The Processor has detected The operator MUST press the Yes button to confirm
drain? that the Wash tank is now that the Wash tank is completely empty and that the
Yes empty. It is waiting for the operator has closed the Water tank drain ready for auto
operator to confirm that the filling.
dev drains are closed
Autofill Wash The Processor is ready to The operator MUST press the Yes button to allow the
now? auto fill the Wash Tank now Wash tank to fill.
Yes
abc
AUTOLITH TP
Sept 2002 Page 79
Cleaner in place The Processor is ready to The operator can select one of two options:
Yes No start the Finisher Cleaning When the operator selects Yes option then the finisher
routine. This query is bottle must be replaced with a bottle of suitable cleaner
displayed when the Processor solution. The Processor will then proceed to circulate
is in the MAINTENANCE FIN the cleaning solution for 5 minutes. The display will
mode show “ cleaning tank”
When the operator selects the No option then the
Processor with abandon the MAINTENANCE FIN mode
Cleaning The Processor has requires The operator Must confirm that the cleaning routine is
complete the operator to confirm that finished
Yes the Finisher Cleaning has
finished
Finisher in This query is displayed when The operator MUST replace the bottle of cleaning
place? the cleaning is complete and solution with a bottle of finisher solution and select Yes .
Yes a new bottle is in place The Processor will then terminate the MAINTENANCE
FIN mode.
Flush plates This query is displayed after The operator can chose one of two options:
Yes No the Open Lid message When the operator selects the yes option, the
Processor will activate the transport system at low
speed for 5 minutes.
When the operator selects the No option, the Processor
will proceed to the WAIT or READY mode depending
on the state of developer temperature and levels etc.
Dev level low The Processor has detected The operator MUST first check that the waste /top up
Fill that the Developer tank level bottle contains suitable developer to top up the
is low and requires a to up Developer tank. The operator MUST then press the Fill
with used developer button.
Wash level low The Processor has detected The operator MUST press the Fill button to remove this
Fill that the Wash tank level is low warning
and requires a top up
Service plug in The Processor has detected The Service Engineer MUST press the OK button
OK that the service plug is in
position and requires
confirmation by the service
engineer to proceed in this
mode
abc
AUTOLITH TP
Page 80 Sept 2002
Error Messages
What are Error messages Error messages indicate a system error requiring service intervention.
Overview The table below gives an overview of the possible error messages:
Error Message Cause Action
Dev temp. high The Processor has detected The operator should perform the following action:
that the Developer Solution Check the water level in the Chiller Unit tank, top up if
Temperature is too high. necessary with clean water
Check the Chiller Unit condenser fans are not blocked
with dust – clean if necessary.
If these checks does not cure the problem there may be
a fault within the Chiller Unit and a Service Technician
should be called
Dev temp. low The Processor has detected The operator should wait for the Processor to reach the
that the Developer Solution correct temperature.
Temperature is too low
Dev repl. tank The Processor has detected The operator should perform the following action:
empty that the Developer Solution Replace the fill bottle with one which contains suitable
Replenisher/fill bottle is empty developer solution
Replace The Processor has detected The operator should replace the waste /top-up bottle fill
waste/top-up that the waste /top-up bottle is with one which is empty or contains less waste
full
Fill bottle empty The Processor has detected The operator should perform the following action;-
that the developer fill bottle is Replace the fill bottle with a new bottle containing
empty. suitable Developer solution
Developer low - The Processor has detected The operator should perform the following action:
fill the developer tank level is low Top up/fill the developer tank.
Finish tank low The Processor has detected The operator should perform the following action:
that the finisher bottle level is Replace the finisher bottle with a new one.
low
Unknown Format The Processor has detected The operator should perform the following action:
an unrecognised plate length Check that the length entries in the format table are
dimension correct
abc
AUTOLITH TP
Sept 2002 Page 81
Fatal Errors
When do fatal messages occur Fatal errors appear in a pop-up window on the display and indicate a
serious hardware failure. The Processor enters ‘Fatal Error’ mode and
service intervention is essential.
All motors are switched off, but the waste pump may still be activated
when necessary.
Overview The table below gives an overview of the possible fatal errors:
Fatal Error Cause Operator Action Required
M1: 1 Bad contact to motor (No Current) Contact Agfa service

M1: 2 Overload (excessive current to motor) Contact Agfa service
M1: 3 Stopped (Motor is not turning) Contact Agfa service
M1: 4 No power Contact Agfa service
Clearing Jammed Plates

Plate jam If a plate is jammed, check the following:
Cause Solution
A plate has not reached the exit Open lids, identify position of
sensor within the specified time plate. Release the nip rollers, and
carefully remove the plate.
Reset the nip rollers, close the
lids, enter the Flushing mode, and
flush Processor.
When attempting to remove
damaged plates you should wear
protective gloves. The plate could
have developer/water/gum on its
surface/back side. Take
necessary precautions when
handling chemistry.
abc
AUTOLITH TP
Page 82 Sept 2002
Power problems
NO POWER SUPPLY If there is no power supply, check the following:
Cause Action
The main switch is not Turn on the main switch.

turned on.
A circuit breaker has Switch any tripped circuit breakers back on.
tripped.
Cables have not been Check cables for proper connection or
connected properly. damage.
If the power cable is damaged, please
contact your local electrician.
There is no mains supply. Check mains supply for correct voltage.
Start-Up Problems
THE PROCESSOR IS NOT The table below tells you why the Processor may not be in ‘Ready’ mode,
IN ‘READY’ MODE and what you can do about it:
Cause Action
The covers are open. Close the covers.

Press the button to activate the Processor.
The Processor is in ‘Wait’ Wait until the Processor enters ‘Ready’
mode. mode.
Other Problems
NO WATER SUPPLY If there is no water available, check the following:
Cause Action
The manual water valve Open the valve.

is not opened.
abc
AUTOLITH TP
Pre-installation 3
Sept 2002 Page 1
3 Pre-installation
Table of Contents
3 . . . . Pre-installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Pre-installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
When the Processor arrives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Transporting the processor to the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General requirements for the installation room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Requirements for Off-line configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Requirements for On-line configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Requirements for power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Requirements for water supply connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Remote diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
PRE-INSTALLATION CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
abc
AUTOLITH TP
3 Pre-installation
Page 2 Sept 2002
Pre-installation instructions
When the Processor arrives
The packing box The AUTOLITH TP (85 / 105) is supplied in a large plywood-packing box.
Storing the processor The packed processor will usually be delivered some time before the
before installation arrival of the Agfa service technicians. In such a case, you should
prepare an appropriate place indoors to store the packed processor.
Size and weight of the The table below lists the size and weight of the packing box:
packing box
TP 85 TP 105
Length 148 cm 185 cm
Width 136 cm 136 cm
Height 134 cm 134 cm
Weight (including Processor) 501 kg 537 kg
Handling the packing box The icons on the packing box indicate how to handle the box during
transport and storage:
Ensure that the side Handle the packing Never expose the box to
indicated by the box with care water or place it in a high
arrows is always up humidity location
Checking for damage Check if the packing box is damaged at the time of delivery.
Report any damage to the packing box to the complaints officer of the
transport company.
Take a note of the damage before you allow the Agfa service technician
to unpack the Processor. Provide a detailed description or if possible take
a photo of the damage.
abc
AUTOLITH TP
Pre-installation 3
Sept 2002 Page 3
Transporting the processor to the installation site

Means of transportation A manual pallet mover or forklift is required to lift the processor.
Take into account that you can only insert the forks of the pallet mover
into the entries as appropriate.
Available width for transport Depending on the width of the door(s) through which you have to
transport the processor into the installation site. The following dimension
should be considered.
If…. Then…..
Width 1360mm No action required, the packed Processor can be

transported immediately to the installation site.
Be aware that once the Autolith TP is uncrated, because of the design of

the assembly you will require a wider access through any door(s) as
below:
TP85 TP105
1662mm 1862mm
abc
AUTOLITH TP
3 Pre-installation
Page 4 Sept 2002
General requirements for the installation room

Off-line or on-line configuration The processor can be configured as an Off-line machine into which the
plates are fed manually or as an On-line machine where the plates are
fed directly from the plate-imaging device into the processor.
The installation requirements are the same for both configurations.
Although for On-line applications the space requirements may already be
predetermined due to the siting of the imaging device.
Connection to Mains and The connection to the mains and the mains switch are located at the left
Main isolator side rear leg assembly.
Water Supply The water connection point is located under the Processor at the rear.
Drain The wash section drain connection point is located beneath the
processor towards the rear or can be configured to exit the processor
through the rear panel.
It is not allowed to drain used processing solutions into surface waters

and, in more environmentally conscious countries, it is legally forbidden
to drain them into the public sewers.
In any case, the local regulations applying to the treatment of (chemical)
waste must be strictly followed.
Please refer to corresponding MSDS Data Sheet
abc
AUTOLITH TP
Pre-installation 3
Sept 2002 Page 5
Requirements for Off-line configuration

To provide enough room for operating and servicing, the space around the Processor must be as shown in
the illustration below
Access 1000mm
required for
Prebox
1400mm (85)
Delivery 1600mm (105)
Ext
Table
1000mm
1500mm 300mm 358mm 1200mm 1100mm 1500mm
abc
AUTOLITH TP
3 Pre-installation
Page 6 Sept 2002
Requirements for On-line configuration

To provide enough room for operating and servicing, the space around the Processor must be as shown in
the illustration below:
Access 1000mm
required for
Prebox
1400mm (85)
Image Setter Delivery 1600mm (105)
Table
1000mm
1200mm 1100mm 1500mm
abc
AUTOLITH TP
Pre-installation 3
Sept 2002 Page 7
Requirements for power supply

The customer is responsible for ensuring that a qualified electrician is in
attendance to connect the processor to the services.
Supplies Provide for the supplies required to connect the processor to the mains:
boxes, cables, tubing, fuses, etc.
These supplies are NOT delivered with the processor.
Cable resistance Take the following into account when deciding what type of cable you are
going to use:
1. Chemical resistance: chemicals may leak onto cables
2. Mechanical resistance: the operator may step onto cables
Cable protection Provide for additional cable protection, e.g. cable covers, when cables
are exposed to heavier transport such as forklifts.
Connecting cables and fuses The cable connecting the Processor to the mains must be a flexible,
round cable with an outside diameter between 14 and 18 mm (1/2” and
7/10”)
American guideline for Electrical installation must conform to the National Electrical Code (NEC).
selecting cables and fuses Please also consult local regulations and guidelines, if applicable.
The type of connecting cable as well as the type of fuses must be

determined in accordance with the NEC (section 310.15). The table
below lists:
Minimum required cross section for conductors (American Wire Gauge)
Maximum rating for the residual current circuit breaker (Fuse)
Supply Voltage Current Cable Fuse

(AWG)
1~ 240V 16A 12 20 A
(+6% -10%)
3~ 208V 12A 14 15 A
(+6% -10%)
abc
AUTOLITH TP
3 Pre-installation
Page 8 Sept 2002
European guidelines for Electrical installation must conform to local regulations and guidelines.
selecting cables and fuses
The minimum required cross section for conductors must be determined

in accordance with EN60204-1. Please also consult National guidelines if
applicable.
Supply Voltage Current Cable (AWG) Fuse
1N~ 230V 16A 2.5mm² 20 A

(±10%)
3~ 230V 12A 1.5mm² 16A
(±10%)
3N~ 400V 9A 1.0mm² 10A
(±10%)
Earthing The AUTOLITH TP (85 and 105) are Class 1 equipment. Therefore, the
Processor must be connected to earth, to avoid electrical shocks
High Leakage Current. Earth connection essential before connecting

supply.
Courant de Fuite Elevé. Raccordement à la terre indispensable avant le
raccordement au réseau.
Hoher Ableitstrom. Vcr Inbetriebnahme Erdungsverbindung herstellen.
abc
AUTOLITH TP
Pre-installation 3
Sept 2002 Page 9
Requirements for water supply connection
Mains Water Supply The customer is responsible for ensuring that a qualified plumber (and
electrician, if necessary) is in attendance to connect the processor to the
services.
The plumbing installation should conform to the requirements of the local
Water Authority.
The connection to the machine is 15mm OD (½” OD – US) copper tube.
A stop valve should be fitted in the supply in a convenient position close
to the machine such that the water can easily be turned off when the
machine is not in use.
Note: The use of flexible hose to connect the machine is not
recommended due to the inherent risk of puncturing and water damage
etc.
If possible the supply should be taken from a source that is unaffected by
pressure drops due to the use of other outlets.
The machine is designed to operate with a maximum pressure of 7.0 bar
(90 lbsf/in). If the supply pressure exceeds this limit a pressure reducing
valve must be fitted.
A clean supply of water is required, In some areas it may be necessary to
install a water filter.
The mains water connection is situated at the rear of the Processor
behind the rear base cover. Care should be taken with the siting of the
pipework to avoid trip hazards and damage.
Water drain The standard waste connection to the machine is OSMA 42mm OD (1½”
OD – USA).
If connecting into an existing waste drainage system it is advisable to fit a
bottle trap.
Ensure that there is sufficient fall in the pipework to discourage any
build up of solids and to prevent flow back to the machine.
The main drain connection is situated at the rear of the Processor behind
the rear base cover. Care should be taken with the siting of the pipework
to avoid trip hazards and damage.
It is recommended that (if possible) the processor be situated close to a

large sink in order to facilitate the cleaning operations.
abc
AUTOLITH TP
3 Pre-installation
Page 10 Sept 2002
Remote diagnostics
Functionality Should problems occur, there is a possibility to solve them via a modem
connection.
We recommend you to install a modem upon installation of your
AUTOLITH TP. Agfa Service has a list of modems that can be used on
the phone network of your country.
How to contact Agfa in Follow the procedure below to contact Agfa

such a case
Step Action
1 Call Agfa Mortsel on 0032 34444055
2 Ask for ‘Technical Support’’.
3 Mention that it is a problem concerning the AUTOLITH TP.
4 Give details of the problem
Solutions Agfa Service will be able to provide you with a (temporary) solution at
very short notice.
abc
AUTOLITH TP
Pre-installation 3
Sept 2002 Page 11
abc
AUTOLITH TP
3 Pre-installation
Page 12 Sept 2002
PRE-INSTALLATION CHECK LIST

Please ask the customer to answer the following questions in order to ensure a trouble-free installation of the
Processor.
YES NO
11. Delivery of the packing boxes and transport to the installation site.
A. Is there a place where the packing boxes can be stored temporarily? ! !

B. Is there a manual pallet remover, a forklift or any other lifting device available? ! !
C. Can the packing boxes be transported directly to the installation site? ! !
The minimum width required for passage of the packing box is 1360mm
D. Is it possible to unpack the Processor before it is transported to the installation site? ! !

E. Are there other factors (stairs, corners) which should be taken into account ! !
when transporting the Processor. If yes, please explain.
2. Power supply
50 Hz 85/105 400 Volt, 3 N + Ground 50Hz 9 A, Fuses 3 x 10 Amp.t

230 Volt, 1 N + Ground 50Hz 16 A, Fuses 1 x 20 Amp.t.
230 Volt, 3 + Ground 50Hz 12 A, Fuses 3 x 16 Amp.t
60 Hz 85/105 240 Volt, 1 + Ground 60Hz 16 A, Fuses 2 x 20 Amp.t.
208 Volt, 3 + Ground 60Hz 12 A, Fuses 3 x 15 Amp.t
A. Indicate the mains supply (present voltage reading: …………………. V)

YES NO
B. Will there be a connection box and Residual Ground Fault Interrupter (GFI) ! !
in place to connect the Processor to the mains? ! !
C. Is there an on-site electrician available? ! !
D. Is the customer aware that he should provide all supplies (cables.) ! !
necessary to connect the Processor to the mains?
E. Is there an external telephone line/modem connection available? ! !

If yes
Modem: ELSA micro ELSA micro 14,4TL Motorola local Motorola USD
abc
AUTOLITH TP
Pre-installation 3
Sept 2002 Page 13
F. Are there any known problems in the building where the Processor will be installed?
If so, please explain:
………………………………………………………………………………………………………................................
………………………………………………………………………………………………………................................
3. Water supply and drain
150 Processor:
Water connection Ø 15 mm / ½” dia via copper pipe
Waste drain Ø 40 mm
YES NO
Can a 15 mm / ½” pipe be connected to the water supply via a copper pipe? ! !

Is an on-site fitter available? ! !
Will the Processor be connected to a local waste treatment system? ! !
Is the water pressure min. 2 bar? ! !
Is there a large sink for cleaning the rollers/brushes/plate guide assembly? ! !
4. Disposition of the various supplies and equipment on the installation site
abc
AUTOLITH TP
3 Pre-installation
Page 14 Sept 2002
abc
AUTOLITH TP
Spare parts 4
May 2003 Page 1
TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
1 . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
. . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
. . . . . For whom is this manual intended. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
. . . . . Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
. . . . . If you need more information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2 . . . . General view of the AUTOLITH TP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3 . . . . Spare parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

. 3.1 . Doors, Covers and Lids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
. 3.2 . Panels Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
. 3.3 . Base Frame, Legs and Prebox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
. 3.4 . Prebox Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
. 3.5 . Tank and Sideplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
. 3.6 . Tank, Guides and Dev. Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
. 3.7 . Rollers Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
. 3.8 . Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
. 3.9 . Drive Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.10 . Drive Motor Assembly (952795) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.11 . First Nip Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.12 . Powered Divert Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.13 . Plate Guide and Scrub Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.14 . Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.15 . Nip Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.16 . Plate Guide Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.17 . Scrub Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.18 . Finisher Roller Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
3.19 . Final Drive Tension Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
3.20 . Drive Out Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
3.21 . Electrical Assembly – Including Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
3.22 . Autofill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
3.23 . Replenisher Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
3.24 . Developer Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
3.25 . Secondary Tank Drain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
3.26 . Developer Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
3.27 . Water Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
3.28 . Water Recirculation and Spray Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
3.29 . Wash Water Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
3.30 . Wash Water Drain Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
3.31 . Finisher Feed / Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
3.32 . Developer Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
3.33 . Dryer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
3.34 . Feed Table Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
3.35 . Delivery Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
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AUTOLITH TP
4 Spare parts
Page 2 Sept 2002
TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
3.36 . Prebox Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

3.37 . Slide Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
3.38 . Front Lid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
3.39 . Rear Lid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
3.40 . Door LH Front (954001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
3.41 . Door LH Rear (954002) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
3.42 . Door RH Rear (954003) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
3.43 . Door RH Front (954004) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
3.44 . Door LH Front (954005) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
3.45 . Door LH Rear (954006) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
3.46 . Door RH Rear (954007) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
3.47 . Door RH Front (954008) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
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AUTOLITH TP
Spare parts 4
Sept 2002 Page 3
1 Introduction
Introduction This section contains details of the spare parts for the
AUTOLITH TP
For whom is this These Servicing Instructions are intended for:
manual intended Agfa service technicians
Contents The spare parts list is broken down into main assemblies and
functional groups.
If you need more If you need more information, please feel free to contact your
information local Agfa service centre.
PLEASE NOTE THAT SOME OF THE ILLUSTRATIONS SHOWN IN THIS SECTION MAY NOT
FULLY COMPARE TO YOUR PARTICULAR MACHINE – HOWEVER THE SPARE PART
NUMBER LISTINGS ARE CORRECT AT THE TIME OF GOING TO PRESS.
THE ILLUSTRATIONS WILL BE UPDATED ACCORDINGLY DURING THE NEXT REVIEW OF

THIS MANUAL.
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AUTOLITH TP
4 Spare parts
Page 4 Sept 2002
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 5
2 General view of the AUTOLITH TP
abc
AUTOLITH TP
4 Spare parts
Page 6 Sept 2002
3 Spare parts list
3.1 Doors, Covers and Lids
10
12
11
FRONT LID ASSY 2
(SEE 3.38)
REARRLLID ASSY DETAIL A

(SEE 3.39)
14
1 DOORR LH
LH FRONT
F
(SEE 3.40 ORR3
3.44)
5
RE-ENTRY SENSOR
(SEE 3.21)
DOORR LH
LH REAR
R
DOORR RH
RH FRONT
F
(SEE 3.41 OR 3
R 3.45)
(SEE 3.43 ORR3
3.47)
B 4
10
6
13 9
3
8
DOORR RH
RH REAR
R
(SEE 3.42 OR 3
R 3.46)
7
DETAIL B
GUARDDSSWITCH
(SEE ELEC. ASSY 3.21)
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 7
Item Qty Description Part No. Model 85 Part No. Model 105
1 1 Side Cover RH DW+9 952211 DW+9 954211
2 1 Side Cover LH DW+9 952210 DW+9 954210
3 1 Cover Panel Rear DW+9 952271 DW+9 954271
4 1 Identification Plate DW+9 087526 DW+9 087526
5 1 Guard - Motors DW+9 954298 DW+9 954298
6 1 Rear Lid Hinge Rod DW+9 902921 DW+9 904921
7 1 Plate Switch DW+9 920256 DW+9 920256
8 1 Cam DW+9 920214 DW+9 920214
9 1 Lever Switch DW+9 920255 DW+9 920255
10 2 Label – Emergency Stop DW+9 953326 DW+9 953326
11 2 Front Lid Stop DW+9 904905 DW+9 904905
12 1 Lid Hinge Rod DW+9 902976 DW+9 904976
13 8 Hinge DW+9 954209 DW+9 954209
14 1 Sensor Prox 1 NPN M18 DW+9 087536 DW+9 087536
abc
AUTOLITH TP
4 Spare parts
Page 8 Sept 2002
3.2 Panels Front and Rear
EMERGENCY STOPS
(SEE 3.21)
5
3 4 11 10 9
13
12
2
1
14
6
7
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 9
1 1 Cover Feed DW+9 952212 DW+9 954212
2 1 Guard – Infeed Aperture DW+9 953211 DW+9 955211
3 1 Table Insert DW+9 953277 DW+9 955277
4 1 Sensor Mounting Plate DW+9 955287 DW+9 955277
5 2 Sensor Bracket DW+9 935114 DW+9 935114
6 2 Sensor Bracket DW+9 954315 DW+9 954315
7 1 Panel Rear Lower DW+9 953225 DW+9 955225
8 1 Trim DW+9 963113 DW+9 965113
9 1 Cover Upper Rear DW+9 952266 DW+9 954266
10 1 Trim Tank DW+9 952510 DW+9 954510
11 1 Blank DW+9 954292 DW+9 954292
12 1 Emergency Stop Bracket DW+9 954291 DW+9 954291
13 1 Pod Phantom DW+9 954293 DW+9 954293
abc
AUTOLITH TP
4 Spare parts
Page 10 Sept 2002
3.3 Base Frame, Legs and Prebox
SLIDE FILTER ASSY

(SEE 3.37)
PREBOX ASSY
(SEE 3.4)
4
3
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 11
1 1 Frame Assembly DW+9 952256 DW+9 954256
2 4 Leg Extension DW+9 954228 DW+9 954228
3 4 Adjustable Foot DW+9 085509 DW+9 085509
4 1 Isolator Cover DW+9 954225 DW+9 954225
abc
AUTOLITH TP
4 Spare parts
Page 12 Sept 2002
3.4 Prebox Assembly
12 13
6
5
5
8 8 9 2
10
10
8
3
4
11 8
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 13
1 1 Tray - Prebox DW+9 954280 DW+9 954280
2 1 Bracket – Molex Connector DW+9 952284 DW+9 952284
3 2 Washer M4 DW+9 050170 DW+9 050170
4 2 Skt Cap- Hd Set Screw M4 x 10 DW+9 050157 DW+9 050157
5 2 Cable Tray DW+9 955285 DW+9 955285
6 1 Pivot Rod DW+9 955286 DW+9 955286
7 2 Drawer Slide DW+9 086303 DW+9 086303
8 8 Washer M6 DW+9 050312 DW+9 050312
9 2 Skt Button Hd Set Screw M6 x 16 DW+9 050366 DW+9 050366
10 4 Nut M6 Nyloc DW+9 050353 DW+9 050353
11 2 Skt Cap Hd Set Screw M6 x 12 DW+9 050372 DW+9 050372
12 2 Spacer DW+9 955289 DW+9 955289
13 2 Retaining Washer DW+9 050381 DW+9 050381
abc
AUTOLITH TP
4 Spare parts
Page 14 May 2003
3.5 Tank and Sideplates
WATER RECIRCULATION AND SPRAYBARS WATER FEED

(SEE 3.28) (SEE 3.27)
AUTOFILL
(SEE 3.22)
FINISHER FEED/ DRAIN
7 DEVELOPER
(SEE 3.31) 5
COOLING
(SEE 3.32)
4 ANTI-SWIRL KIT
(SEE 3.24)
1
3
REPLENISHER FEED
(SEE 3.23)
DEVELOPER RECYCLING
(SEE 3.24)
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 15
1 1 Tank Assembly DW+9 952203 DW+9 954203
2 1 Side Plate RH DW+9 954201 DW+9 954201
3 1 Side Plate LH DW+9 954202 DW+9 954202
4 1 Reinforcing Plate DW+9 954012 DW+9 954012
5 2 Support Peg – Guide Plate DW+9 963137 DW+9 963137
6 1 Float Switch Guard DW+9 905205 DW+9 905205
7 1 Cap- Water Stack Pipe DW+9 954405 DW+9 954405
abc
AUTOLITH TP
4 Spare parts
Page 16 Sept 2002
3.6 Tank, Guides and Dev. Section
PLATE GUIDE AND IDLER ASSY

(SEE 3.13)
DRIVE OUT ROLLER ASSY

(SEE 3.20)
FINAL DRIVE TENSION ASSY
(SEE 3.19)
2
1 3
PLATE GUIDE ASSY

(SEE 3.16)
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 17
1 1 Deflector Plate DW+9 902232 DW+9 902232
2 1 Guide Plate Wash DW+9 963136 DW+9 965136
3 1 Clamp Plate - Deflector DW+9 902231 DW+9 902231
abc
AUTOLITH TP
4 Spare parts
Page 18 Sept 2002
3.7 Rollers Assembly
NIP ROLLER ASSY

FINISHER ROLLER ASSY (SEE 3.15)
(SEE 3.18)
SCRUB ROLLER ASSY
(SEE 3.17)
NIP ROLLER ASSY

(SEE 3.15)
A NIP ROLLER ASSY

(SEE 3.15)
B POWERED
DIVERT ASSY
(SEE 3.12)
FIRST NIP ROLLER ASSY

(SEE 3.11)
5
4 2
7
3 6 8
DETAIL A DETAIL B
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 19
1 1 Meniscus Roller DW+9 902701 DW+9 904701
2 2 Meniscus Roller Carrier DW+9 904728 DW+9 904728
3 1 Torsion Spring RH DW+9 904731 DW+9 904731
4 2 Meniscus Roller Carrier Stop DW+9 904730 DW+9 904730
5 2 Meniscus Roller Carrier Pivot DW+9 904729 DW+9 904729
6 1 Torsion Spring LH DW+9 904732 DW+9 904732
7 1 Scavenger Roller DW+9 952757 DW+9 954757
8 2 Bracket Scavenger Roller DW+9 904756 DW+9 904756
abc
AUTOLITH TP
4 Spare parts
Page 20 Sept 2002
3.8 Drive Assembly
10
9 4
5
11
6
7 4
15
13 14
12 4
11
16
17
15 18
19
2
3
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 21
1 1 Plate Mounting – Scrub Motor DW+9 955799 DW+9 955799
2 1 Scrub Motor DW+9 087616 DW+9 087616
3 1 Sprocket 14T Scrub Drive DW+9 954799 DW+9 954799
4 4 Sprocket 19T DW+9 280501 DW+9 280501
5 2 Sprocket 28T DW+9 880501 DW+9 880501
6 1 Sprocket 19T Thin DW+9 904601 DW+9 904601
7 2 Idler Washer DW+9 402603 DW+9 402603
8 1 Idler Spigot DW+9 904606 DW+9 904606
9 1 Roll Ring DW+9 087561 DW+9 087561
11 1 Sprocket 19T Double DW+9 402701 DW+9 402701
12 1 Sprocket 38T DW+9 286016 DW+9 286016
13 1 Sprocket 19T DW+9 402601 DW+9 402601
15 2 Clamp Washer DW+9 904607 DW+9 904607
16 1 Chain Tensioner DW+9 080616 DW+9 080616
18 1 Sprocket 19T DW+9 932601 DW+9 932601
19 1 Idler Washer DW+9 932603 DW+9 932603
abc
AUTOLITH TP
4 Spare parts
Page 22 May 2003
3.9 Drive Chain Assembly
MAINN DRIVE
D = 132 LINKS
FINAL DRIVE = 52 LINKS + 1/2 LINK
+ 1/2 LINK + 2 CONNECTING LINKS
+ 2 CONNECTING LINKS
SCRUB DRIVE = 75 LINKS

DRIVE MOTORR CHAIN
C + 1/2 LINK
(SEE 3.10) + 2 CONNECTING LINKS
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 23
abc
AUTOLITH TP
4 Spare parts
Page 24 Sept 2002
3.10 Drive Motor Assembly (952795)
11 10 9
5 16
8
13
8 3 12
15 14
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 25
1 1 Plate Mounting Motor DW+9 954297 DW+9 954297
2 1 Spigot Idler Eccentric DW+9 954241 DW+9 954241
3 1 Boss Bearing DW+9 954245 DW+9 954245
4 1 Sprocket Double 13 x 42T DW+9 954244 DW+9 954244
5 1 Washer Retaining DW+9 954247 DW+9 954247
6 1 Screw M6 x 12 Cap DW+9 050311 DW+9 050311
7 1 Sprocket 11T Drive DW+9 954246 DW+9 954246
8 2 Ball Bearing DW+9 080892 DW+9 080892
9 1 Gear Motor DC 24V 26W Bosch DW+9 087554 DW+9 087554
10 1 Screw M8 x 20 Hex DW+9 050418 DW+9 050418
11 1 Washer M8 DW+9 402603 DW+9 402603
12 3 Screw M8 x 12 Cap DW+9 050480 DW+9 050480
13 3 Washer M8 Shakeproof DW+9 050711 DW+9 050711
14 3 Washer M6 Shakeproof DW+9 050312 DW+9 050312
15 3 Bolt M6 x 40 DW+9 050364 DW+9 050364
16 1 Circlip Ext 17 dia DW+9 080893 DW+9 080893
17 1 Chain .375” Pitch x 25 links DW+9 602312 DW+9 602312
18 1 Link No. 26 DW+9 602316 DW+9 602316
abc
AUTOLITH TP
4 Spare parts
Page 26 Sept 2002
3.11 First Nip Roller Assembly
8 9
20 20
6
3 5
18
4 19
16
17
15 9
8
17
7
11
15
2
3
4
5
1
6
8
9
14
13
12 10
9 8
11
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 27
1 1 Roller – Bottom Drive DW+9 902706 DW+9 904706
2 1 Roller – Nip Drive DW+9 952710 DW+9 954710
3 2 Lever DW+9 950008 DW+9 950008
4 2 Slide Bush DW+9 904725 DW+9 904725
5 2 Top Hat DW+9 954702 DW+9 954702
6 2 Lift Cam DW+9 954701 DW+9 954701
7 2 Lift Bracket Nip DW+9 950003 DW+9 950003
8 4 Location Stud DW+9 904758 DW+9 904758
9 4 O ring 15.5 dia x 3.53 thk DW+9 085521 DW+9 085521
10 1 Bearing Block DW+9 954793 DW+9 954793
11 2 Bearing Bottom DW+9 908733 DW+9 908733
12 1 Spring Seat DW+9 950009 DW+9 950009
13 1 Spring DW+9 086322 DW+9 086322
14 1 Thrust Pad DW+9 954770 DW+9 954770
15 2 Spur Gear 19t M2.5 DW+9 904761 DW+9 904761
16 1 Drive Stub DW+9 954727 DW+9 954727
17 2 Bearing DW+9 085515 DW+9 085515
18 2 Bearing Boss DW+9 924749 DW+9 924749
19 1 Plate Bearing Boss Clamp DW+9 954728 DW+9 954728
20 2 Bearing Washer DW+9 085080 DW+9 085080
21* 2 Thrust Washer DW+9 086324 DW+9 086324
22* 1 Pin Roll 5 dia x 26 SS DW+9 051009 DW+9 051009
24* 4 Screw M6 x 16 Skt Cap Hd SS DW+9 050366 DW+9 050366
25* 2 Screw M6 x 12 Button Head DW+9 050372 DW+9 050372
26* 2 Screw M6 x 20 lg Button Head DW+9 050314 DW+9 050314
27* 2 Screw M6 x 10 Skt Grub SS Patch DW+9 050303 DW+9 050303
28* 6 Washer M6 Plain DW+9 050387 DW+9 050387
* = Not Illustrated
abc
AUTOLITH TP
4 Spare parts
Page 28 Sept 2002
3.12 Powered Divert Assembly
6
8
3 5
10
7 11
8
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 29
1 1 Roller Divert DW+9 904766 DW+9 904766
2 1 Shaft – Idler Gear DW+9 904773 DW+9 904773
3 1 Spur Gear 14T M2.5 DW+9 904762 DW+9 904762
4 1 Spur Gear 14T M2.5 DW+9 904763 DW+9 904763
5 1 Block Divert LH DW+9 904764 DW+9 904764
6 2 Screw Soc Set M6 x 6 SS DW+9 050320 DW+9 050320
7 3 Washer M6 DW+9 050279 DW+9 050279
8 2 Screw Cap Hd M6 x 16 DW+9 904766 DW+9 904766
9 1 Thumbscrew DW+9 955492 DW+9 955492
10 1 Divert Slide RH DW+9 904771 DW+9 904771
11 1 Pillar Divert DW+9 904772 DW+9 904772
12* 1 Screw Button Hd M6 x 16 DW+9 050386 DW+9 050386
* Used for transit only, replace with thumbscrew 955492
abc
AUTOLITH TP
4 Spare parts
Page 30 May 2003
3.13 Plate Guide and Scrub Roller Assembly
N IIN
PIN NH HP
HIGH POSITION N IINN LLOW POSITION
PIN
3 17 3 17
SUPPORT BRACKET FRONT SUPPORT BRACKET REAR
15
20
23
2
30
23 27 28
22 8
20 3
21 11
22
17
12
16
14 9
17 10
3 6 4 13
23
5 19 29
18 7
25
24 23
TTHHIISS CCRRO
OSSSSFFLLO OWW BBLLO OCCKK TTO
O BBEE TTUURRNNEEDD
118800°° FFR
ROOMM IITT''SS N
NOORRM MAALL PPO OSSIITTIIO
ONN TTO
O
SSTTOOPP FFLLOOW
WO OFF DDEEVV.. FFRRO
OMM SSPPRRAAYYBBAARR
NNOOZZZZLLEE
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 31
1 1 Gearbox Assembly (3.14)
2 1 Bracket Flow Diverter DW+9 956456 DW+9 956456
3 2 Damper Pin DW+9 21105024 DW+9 21105024
4 1 Bearing DW+9 905401 DW+9 905401
5 1 Support Bracket DW+9 957453 DW+9 957453
6 1 Support Bracket DW+9 953465 DW+9 955465
7 1 Pressure Plate DW+9 953464 DW+9 955464
8 1 Plate Guide DW+9 953475 DW+9 955475
9 1 Spray Bar DW+9 952790 DW+9 954790
10 6 Cross flow Block DW+9 954750 DW+9 954750
11 1 Plug Tapered DW+9 085012 DW+9 085012
12 1 Thumbscrew DW+9 955492 DW+9 955492
13 1 Bulkhead Fitting DW+9 086284 DW+9 086284
14 1 Roller 16 Dia. Scrub DW+9 953420 DW+9 953420
15 1 Dev Cover DW+9 953468 DW+9 955468
16 1 Clamp Plate DW+9 955414 DW+9 955414
17 2 Bracket Dev Guide Support DW+9 21104979 DW+9 21104979
18 2 Washer M5 SP SS DW+9 050219 DW+9 050219
19 2 Nut Hex M5 SS DW+9 050250 DW+9 050250
20 5 Screw M6 x 20 Lg Skt Cap Hd DW+9 050374 DW+9 050374
21 2 Washer M6 SS DW+9 050387 DW+9 050387
22 4 Half Nut M6 SS DW+9 050271 DW+9 050271
23 12 Washer M6 SP SS DW+9 050312 DW+9 050312
24 4 Screw Button Hd M6 x 12 SS DW+9 050372 DW+9 050372
25 2 Screw M6 x 25 Skt Cap Hd DW+9 050318 DW+9 050318
26 6 Screw Skt Set M5 x 5 SS DW+9 050284 DW+9 050284
28 1 Pin Roll 5 Dia. x 26 Lg DW+9 051009 DW+9 051009
29 1 Circlip DW+9 080440 DW+9 080440
30 5 Screw M5 x 10 Csk Hd SS DW+9 050217 DW+9 050217
31* 1 Scrub Sleeve DW+9 085532 DW+9 085532
32* 2 Cable Tie DW+9 080482 DW+9 080482
* = Not Illustrated
abc
AUTOLITH TP
4 Spare parts
Page 32 Sept 2002
3.14 Gearbox Assembly
N IIN
PIN NH HP
HIGH POSITION N IINNLLOW POSITION
PIN
17
17
18 18
SUPPORT BRACKET FRONT SUPPORT BRACKET REAR
13
19
20 15 2
30 5 14
12 3
4
21
27 27 5 15
19
26 22 16
1
25
28
17 12 6 19 22
29
18 10
9 30
20
19
7
24 11
10
23
17
18
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 33
1 1 Back Plate, Gearbox DW+9 956450 DW+9 956450
2 1 Boss DW+9 905406 DW+9 905406
3 2 Bearing 32 x 15 x 9 Double Seal DW+9 085515 DW+9 085515
4 1 Seal 32 x 15 x 7 DW+9 085516 DW+9 085516
5 2 Spacer DW+9 905403 DW+9 905403
6 1 Spacer DW+9 905419 DW+9 905419
7 1 Front Plate, Gearbox DW+9 956452 DW+9 956452
8 1 Lid DW+9 955451 DW+9 955451
9 1 Boss DW+9 956454 DW+9 956454
10 2 Bearing 32 x 15 x4 SS DW+9 087660 DW+9 087660
11 1 Drive Dog DW+9 956411 DW+9 956411
12 2 Drive Gear DW+9 905405 DW+9 905405
13 1 O Ring 60 dia DW+9 085503 DW+9 085503
14 1 Drive Shaft DW+9 956408 DW+9 956408
17 2 Bracket Dev Guide Support DW+9 21104979 DW+9 21104979
18 2 Damper Pin DW+9 21105024 DW+9 21105024
19 12 Washer M6 Sp SS DW+9 050312 DW+9 050312
20 7 Screw M6 x 12 Lg Skt Butt Hd DW+9 050372 DW+9 050372
21 3 Screw M6 x 16 Lg Skt Csk Hd DW+9 050336 DW+9 050336
22 5 Screw M6 x 10 Lg Skt Butt Hd DW+9 050308 DW+9 050308
23 2 Washer M5 PL SS DW+9 050171 DW+9 050171
24 2 Nut Hex M5 SS DW+9 050250 DW+9 050250
26 2 Washer M6 DW+9 050387 DW+9 050387
27 4 Half Nut M6 SS DW+9 050271 DW+9 050271
28 3 Washer M3 Sp SS DW+9 050137 DW+9 050137
30 2 Roll Pin 5 x 26 Lg SS DW+9 051009 DW+9 051009
abc
AUTOLITH TP
4 Spare parts
Page 34 Sept 2002
3.15 Nip Roller Assembly
13 11
9 7
14 8
12
4
15 11
5
3
6
9
8
1
5 10
12
14 13 2
15
8
9
19
18
17
16
9 8
10
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 35
1 1 Roller Nip Drive Q/R DW+9 952710 DW+9 954710
2 1 Roller Bottom Drive DW+9 902706 DW+9 904706
3 1 Drive Stub DW+9 954727 DW+9 954727
4 2 Lift Bracket Nip DW+9 950003 DW+9 950003
5 2 Bearing DW+9 085515 DW+9 085515
9 4 O ring 15.5 Dia x 3.53 Thk DW+9 085521 DW+9 085521
11 2 Bearing Washer DW+9 085080 DW+9 085080
12 2 Lever DW+9 950008 DW+9 950008
13 2 Top Hat DW+9 954702 DW+9 954702
14 2 Lift Cam DW+9 954701 DW+9 954701
15 2 Slide Bush DW+9 904725 DW+9 904725
16 1 Spring Seat DW+9 950009 DW+9 950009
17 1 Spring DW+9 086322 DW+9 086322
18 1 Thrust Pad DW+9 954770 DW+9 954770
22* 2 Screw M6 x 12 Button Hd DW+9 050372 DW+9 050372
23* 2 Screw M6 x 20 Lg Button Hd DW+9 050314 DW+9 050314
* = Not Illustrated
abc
AUTOLITH TP
4 Spare parts
Page 36 Sept 2002
3.16 Plate Guide Assembly
5 7 5
3
2
8 6
1
9
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 37
1 1 Divert Bearing LH DW+9 904776 DW+9 904776
2 1 Divert Rod DW+9 902779 DW+9 904779
3 1 Pillar Divert DW+9 904777 DW+9 904777
4 1 Divert Slide Bearing RH DW+9 904778 DW+9 904778
5 3 Washer M6 Plain SS DW+9 050387 DW+9 050387
6 2 Screw M6 x 25 Cap Hd DW+9 050318 DW+9 050318
7 1 Screw M6 x 16 Butt Hd DW+9 050386 DW+9 050386
8 10* Bearing Wheel with Tyre DW+9 087627 DW+9 087627
9 2 Spacer Divert DW+9 920244 DW+9 920244
* On model 85 only 8 wheels used
abc
AUTOLITH TP
4 Spare parts
Page 38 Sept 2002
3.17 Scrub Roller Assembly
11 12
8
7 10 16
9
6
4
5
3
15
1 9
12
13
14
8
2
7
6 5
11
12
19
18
17
20 21
13
12
14
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 39
1 1 Scrub Roller – Scrub Water DW+9 922713 DW+9 924713
2 1 Roller Pressure DW+9 902732 DW+9 904749
3 1 Drive Stub DW+9 954727 DW+9 954727
4 2 Lift Bracket DW+9 950004 DW+9 950004
5 2 Washer DW+9 904734 DW+9 904734
6 1 Spring DW+9 086322 DW+9 086322
7 2 Spring Housing DW+9 950094 DW+9 950094
8 2 Jacking Screw DW+9 950093 DW+9 950093
9 2 Bearing 32x15x9 Double Seal DW+9 085515 DW+9 085515
11 2 Location Stub DW+9 950088 DW+9 950088
12 5 O Ring 15.5 dia x 3.53 Thk DW+9 085521 DW+9 085521
13 2 Location Stub DW+9 904758 DW+9 904758
16 1 Spacer Scrub DW+9 904603 DW+9 904603
17 1 Spring Seat DW+9 950009 DW+9 950009
18 2 Spring DW+9 086190 DW+9 086190
19 1 Thrust Pad DW+9 954770 DW+9 954770
21 1 Half Bearing DW+9 950091 DW+9 950091
25* 2 Screw M6 x 20 lg Button Head DW+9 050314 DW+9 050314
26* 2 Pin Roll 3 dia x 10 lg SS DW+9 050139 DW+9 050139
27* 2 Screw M6 x 12 Button Head DW+9 050372 DW+9 050372
28* 1 Scrub Roller Sleeve DW+9 085535 DW+9 085522
29* 2 Cable Tie 290 x 4.8 DW+9 080482 DW+9 080482
30* 2 Bearing Washer DW+9 085080 DW+9 085080
* = Not Illustrated
abc
AUTOLITH TP
4 Spare parts
Page 40 Sept 2002
3.18 Finisher Roller Assembly
6 7
5 19
9 8
10
19
1
20 3
4 2
21
7
17 6
3
11
20 18
21
16
10 20
9
8
6
7
14
15
12
20
1
13
6
7 18
11
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 41
1 2 Lift Bracket Nip – Gum DW+9 950005 DW+9 950005
3 2 Bearing DW+9 085515 DW+9 085515
4 1 Drive Stub DW+9 954727 DW+9 954727
7 4 O Ring 15.5 dia x 3.53 Thk DW+9 085521 DW+9 085521
8 2 Lift Cam DW+9 954701 DW+9 954701
9 2 Top Hat DW+9 954702 DW+9 954702
10 2 Lever DW+9 950008 DW+9 950008
12 1 Spring Seat DW+9 950009 DW+9 950009
14 1 Thrust Pad DW+9 950010 DW+9 950010
15 1 Spring DW+9 085323 DW+9 085323
16 1 Roller – Gum Bottom DW+9 902716 DW+9 904716
17 1 Roller – Gum Drive DW+9 952712 DW+9 954712
18 2 Pad End Float DW+9 904735 DW+9 904735
19 2 Bearing washer DW+9 085080 DW+9 085080
20 2 Slide Bush DW+9 904725 DW+9 904725
21 2 Spur Gear 23T DW+9 904726 DW+9 904726
25* 2 Pin Roll 5 dai x 20 SS DW+9 051001 DW+9 051001
28* 2 Screw M10 x 35 Skt Set SS DW+9 050272 DW+9 050272
29* 2 Nut M10 Half SS DW+9 050562 DW+9 050562
30 2 Screw M6 x 12 Button Head DW+9 050372 DW+9 050372
31 2 Screw M6 x 20 lg Button Head DW+9 050314 DW+9 050314
* = Not Illustrated
abc
AUTOLITH TP
4 Spare parts
Page 42 Sept 2002
3.19 Final Drive Tension Assembly
11
9
9
6
10
3
2
8 4
5
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 43
1 1 Rod DW+9 902703 DW+9 904703
2 12*/1 Pin Tension M3 x 20 SS DW+9 091911 DW+9 091911
4
3 6*/7 Pivot Bracket DW+9 280235 DW+9 280235
4 6*/7 Roller Top DW+9 080568 DW+9 080568
5 6*/7 Screw M6 x 40 Cap SS DW+9 050340 DW+9 050340
6 6*/7 Nut M6 Full SS DW+9 050385 DW+9 050385
7 6*/7 Washer M12 Pl SS DW+9 050609 DW+9 050609
8 6*/7 Spring Torsion DW+9 210804 DW+9 210804
9 2 Washer M6 Large PL SS DW+9 050279 DW+9 050279
10 12*/1 Washer M6 Pl SS DW+9 050387 DW+9 050387
4
Quantity marked with * apply to model 85 assembly
abc
AUTOLITH TP
4 Spare parts
Page 44 Sept 2002
3.20 Drive Out Roller Assembly
5
4
5
3
4 3
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 45
1 1 Final Drive Rod DW+9 902704 DW+9 904704
2 7* Wheel – spacing to suit trim DW+9 580208 DW+9 580208
3 2 Flange Bearing DW+9 080937 DW+9 080937
4 4 Washer M6 DW+9 050389 DW+9 050389
5 4 Cap Screw Skt Hd M6 x 20 DW+9 050374 DW+9 050374
* For model 85, only 6 wheels used
abc
AUTOLITH TP
4 Spare parts
Page 46 Sept 2002
3.21 Electrical Assembly – Including Pumps
5
6
7
11
9
11
10
12 15
7
13 8
14
11
4
A
2 3
1 11
6
16
18
17
19
20
DETAIL A
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 47
1 1 Pump Water Recirc NEMP 80/6 DW+9 086346 DW+9 086346
2 1 Pump Dev Recirc NEMP 80/6 DW+9 086347 DW+9 086347
3 1 Pump Gum Recirc DW+9 086356 DW+9 086356
4 1 Pump Autofill DW+9 086357 DW+9 086357
5 1 Pumps Bellows 200ml/min DW+9 086341 DW+9 086341
6 2 Emergency Stop Button DW+9 089698 DW+9 089698
7 2 Sensor Assembly Two Level DW+9 953316 DW+9 953316
8 1 Switch Isolator 32A DW+9 085249 DW+9 085249
9 1 Sensor Collar DW+9 904310 DW+9 904310
10 1 Sensor Prox 1 NPN M18 DW+9 087536 DW+9 087536
11 4 Sensor Photo Retro Assembly DW+9 953317 DW+9 953317
12 1 Plate - Touch Panel DW+9 954294 DW+9 954294
13 1 Touch Panel GJ+26706 GJ+26706
14 1 Display Two Line GJ+26705 GJ+26705
15 1 Circuit Board GJ+26704 GJ+26704
16 1 Guard Switch DW+9 087558 DW+9 087558
17 1 Probe Conductivity w/plug DW+9 953301 DW+9 953301
18 1 Switch Float Assembly 1 DW+9 953311 DW+9 953311
19 1 Sensor Temp PT 500 DW+9 087528 DW+9 087528
20 1 Heater Cartridge 2kw .7m Assy DW+9 087520 DW+9 087520
abc
AUTOLITH TP
4 Spare parts
Page 48 May 2003
3.22 Autofill
2
3
2 4
1 5
5 .26
)
ee3
S
b e(
7 Pr o
s te
Wa
5
8
5
5
10 9
12
11 9 5
abc
AUTOLITH TP
Spare parts 4
May 2003 Page 49
1 1 St Stl Tube 90 lg DW+9 955450 DW+9 955450
2 2 FTG Elbow 10 Stem DW+9 087576 DW+9 087576
3 1 FTG ½ BSP x 10 P/I Bulkhead DW+9 087574 DW+9 087574
4 1 Ftg 10 Stem x 13 Hose Barb DW+9 963408 DW+9 963408
5 6 Hose Clip ½” DW+9 080261 DW+9 080261
6 1 Hose EDPM 12.5 ID X 700 Lg DW+9 070449 DW+9 070449
7 1 Non Return Valve Assembly DW+9 086376 DW+9 086376
8 1 Hose EDPM 12.5 ID X 200 Lg DW+9 070449 DW+9 070449
9 2 FTG 3/8” Stem x ½” Hose Barb DW+9 086368 DW+9 086368
10 1 Pump – Developer Autofill AD4/90 DW+9 086357 DW+9 086357
11 1 FTG Elbow 3/8 P/1 x 3/8 Stem DW+9 086367 DW+9 086367
12 1 10 Dia Bore Flexible Pipe DW+9 070457 DW+9 070457
abc
AUTOLITH TP
4 Spare parts
Page 50 May 2003
3.23 Replenisher Feed
7
8 7
6
5
3
2
9
7
4 1
10
7
12
13 21
14
15
14 25
24
13 7 26
14 23
22
24
16 20
18
14
13
17
abc
AUTOLITH TP
Spare parts 4
May 2003 Page 51
1 1 Replenishment Injector DW+9 904432 DW+9 904432
2 1 Spacer Ring DW+9 904439 DW+9 904439
3 1 Washer M12 Plain DW+9 050609 DW+9 050609
4 1 Nut M12 Full DW+9 091003 DW+9 091003
5 1 FTG Elbow 8 x 8 P/I DW+9 086180 DW+9 086180
6 1 Hose Adaptor DW+9 904437 DW+9 904437
7 6 Hose Clip DW+9 080261 DW+9 080261
8 1 Hose EPDM 10 ID x 420 Lg DW+9 070457 DW+9 070457
9 1 Dev Replen Pump DW+9 086341 DW+9 086341
10 1 Hose EPDM 10 ID X 204 Lg DW+9 070457 DW+9 070457
12 1 Hose Adaptor 15 Stem x 10 Barb DW+9 958401 DW+9 958401
13 3 FTG 15 Elbow P/I DW+9 086154 DW+9 086154
14 4 T ube Insert 15mm DW+9 086343 DW+9 086343
15 1 Pipe 15 dia x 158 lg DW+9 086160 DW+9 086160
16 1 Pipe 15 dia x 1080 lg * DW+9 086160 DW+9 086160
17 1 FTG 15 Stem Elbow P/I DW+9 086156 DW+9 086156
18 1 Hose Adaptor 15 Stem x 13 Barb DW+9 360132 DW+9 360132
19 2 Hose Clip ½” DW+9 080181 DW+9 080181
20 1 10 Dia Bore Flexible Pipe x 1110 Lg DW+9 070457 DW+9 070457
21 1 Probe Container – High / Low DW+9 21107807 DW+9 21107807
22 1 Ftg P/I 12 X ½” BSP DW+9 087179 DW+9 087179
23 1 Filter 100 Mesh SS DW+9 087178 DW+9 087178
24 2 Reducer Male 3/8" BSP to ½" BSP DW+9 21060137 DW+9 21060137
25 1 Non Return Valve DW+9 21107433 DW+9 21107433
26 1 Socket Female ½" BSP DW+9 21060113 DW+9 21060113
*Model 85 version, length =880mm
abc
AUTOLITH TP
4 Spare parts
Page 52 May 2003
3.24 Developer Recycling
9 4
18
15
9
16
4
3 19
4
9
1 4 9 9
9
9 8
3 9 7
9 2 16
6 9 50
5 1
9
8 13 26
2 9 18
9
9
2 12 9 42
4 14 7 4
9 1
9 12 49
2 13 9
20 9
9 23 48 42
1 22
11 4 21
48 39
10 21 42
9 4 33
21 46 42
16 9 34 45
23
7 18 4
17 22 32
12 16
47
21 30 42
19 31
9 40
4 9 20
42
41 42
29 30 39
37 38
44
28 26
9 26 42
16
18 25
27 36
24
42 43
9 42
43
35 43
2 9
ANTI-SWIRL KIT
9 85 = DW+9 104973
4 105 = DW+9 104974
9
20
4 9
abc
AUTOLITH TP
Spare parts 4
May 2003 Page 53
1 4 Ftg ¾”BSPx22P/I DW+9 086170 DW+9 086170
2 5 Ftg 22 Stem Elbow P/I DW+9 086122 DW+9 086122
3 1 Pipe 22 dia x 94 lg DW+9 086159 DW+9 086159
4 12 FTG 22 Elbow P/I DW+9 086157 DW+9 086157
5 1 Pipe 22 dia x 60 lg DW+9 086159 DW+9 086159
6 1 Pipe 22 dia x 110 lg DW+9 086159 DW+9 086159
7 3 Equal Tee 22,22,22 DW+9 086153 DW+9 086153
8 1 Pipe 22 dia x 164 lg DW+9 086159 DW+9 086159
9 30 Tube Insert 22mm DW+9 086344 DW+9 086344
10 1 Tap ¾ BSP Everyvalve DW+9 085690 DW+9 085690
11 1 Ftg Socket ¾ BSP (F) DW+9 085689 DW+9 085689
12 1 Pipe 22 dia x 74 lg DW+9 086159 DW+9 086159
13 2 Ftg Elbow ¾ x ¾ BSP (F) DW+9 080128 DW+9 080128
14 1 Pump – Developer Recirc DW+9 086347 DW+9 086347
15 1 Pipe 22 dia x 525 lg DW+9 086159 DW+9 086159
16 5 Hose clip 18 – 25 DW+9 080290 DW+9 080290
17 1 Hose EDPM ¾” x 100 lg DW+9 954408 DW+9 954408
18 4 Ftg 22P/Ix ¾”Hose DW+9 952267 DW+9 952267
19 2 19 dia bore flexible pipe x 750Lg DW+9 070447 DW+9 070447
20 3 Pipe 22 dia x 138 lg DW+9 086159 DW+9 086159
21 4 Ftg Stem Adaptor 22 x ¾ DW+9 952263 DW+9 952263
22 2 Tap ½ BSP Everyvalve DW+9 086210 DW+9 086210
23 2 Filter Housing DW+9 086351 DW+9 086351
24 1 Ftg Tee 22, 22, 15 P/I DW+9 086305 DW+9 086305
25 1 Pipe 15 dia x 94 lg DW+9 086160 DW+9 086160
26 5 Ftg ½”BSP(M)x 15P/I DW+9 086150 DW+9 086150
27 1 Ftg Elbow ½ BSP (M) X ½ BSP (F) DW+9 080851 DW+9 080851
28 1 Valve Ball ½ BSP (F) DW+9 904474 DW+9 904474
29 1 Adaptor 15 stem P/I x ½” hose barb DW+9 360132 DW+9 360132
30 2 Hoseclip ½” DW+9 080181 DW+9 080181
31 1 Hose EPDM ½ x 360 lg DW+9 070449 DW+9 070449
32 1 Ftg 12 stem P/I x ½” hose barb DW+9 954403 DW+9 954403
33 1 Ftg 12 Stem Elbow DW+9 086121 DW+9 086121
34 1 Ftg Bulkhead DW+9 086284 DW+9 086284
35 1 Pipe 22 dia x 273 lg DW+9 086159 DW+9 086159
36 1 Pipe 22 dia x 887 lg* DW+9 086159 DW+9 086159
37 1 Ftg Str Conn 22 P/I DW+9 086307 DW+9 086307
38 1 Ftg Adaptor DW+9 963040 DW+9 963040
* = 667mm long on model 85 version.
abc
AUTOLITH TP
4 Spare parts
Page 54 May 2003
3.26 Developer Overflow
9 4
18
15
9
16
4
3 19
4
9
1 4 9 9
9
9 8
3 9 7
9 2 16
6 9 50
5 1
9
8 13 26
2 9 18
9
9
2 12 9 42
4 14 7 4
9 1
9 12 49
2 13 9
20 9
9 23 48 42
1 22
11 4 21
48 39
10 21 42
9 4 33
21 46 42
16 9 34 45
23
7 18 4
17 22 32
12 16
47
21 30 42
19 31
9 40
4 9 20
42
41 42
29 30 39
37 38
44
28 26
9 26 42
16
18 25
27 36
24
42 43
9 42
43
35 43
2 9
ANTI-SWIRL KIT
9 85 = DW+9 104973
4 105 = DW+9 104974
9
20
4 9
abc
AUTOLITH TP
Spare parts 4
May 2003 Page 55
39 1 Ftg 15 Elbow P/I DW+9 086154 DW+9 086154
40 1 Pipe 15 dia x 62 lg DW+9 086160 DW+9 086160
41 1 Tap ½” BSP DW+9 080855 DW+9 080855
43 3 Pipe Clip DW+9 070516 DW+9 070516
44 1 Pipe 15 dia x 70 lg DW+9 086160 DW+9 086160
45 1 Ftg Stem Adaptor 15 x ½” DW+9 086169 DW+9 086169
46 1 Ftg Adaptor DW+9 954402 DW+9 954402
47 1 Pipe 15 dia x 950 lg** DW+9 086160 DW+9 086160
48 2 Clamp*** DW+9 105046 DW+9 105046
49 1 Pipe 15 dia x 100 lg DW+9 086160 DW+9 086160
50 1 Nozzle Developer DW+9 21107673 DW+9 21107673
** = 750mm long on model 85 version.

*** = 1 x clamp used on model 85 version.
abc
AUTOLITH TP
4 Spare parts
Page 56 Sept 2002
3.25 Secondary Tank Drain
10
8
8
3
3
5
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 57
1 1 Ftg ½”BSPx 15P/I DW+9 086150 DW+9 086150
2 1 Pipe 15 dia x 94 lg DW+9 086160 DW+9 086160
3 3 Ftg 15 Stem Elbow P/1 DW+9 086156 DW+9 086156
4 1 Ftg Tap Adaptor ½ BSP P/I DW+9 086158 DW+9 086158
5 1 Tap ½ BSP Everyvalve DW+9 086210 DW+9 086210
6 1 Hose EDPM ½” x 100 lg DW+9 070449 DW+9 070449
7 1 Hoseclip 18-25 DW+9 080290 DW+9 080290
9 1 Pipe 15 dia x 70Lg DW+9 086160 DW+9 086160
10 1 Elbow 15x15P/I DW9+ 086154 DW+9 086154
abc
AUTOLITH TP
4 Spare parts
Page 58 Sept 2002
3.26 Developer Overflow
3
2
6 16
5 4
15 16
15
7 9
8
11
10
11
From Autofill
14 12
13
abc
AUTOLITH TP
Spare parts 4
May 2003 Page 59
1 1 Ftg ½”BSPx15P/I DW+9 086150 DW+9 086150
2 1 Ftg ¾”BSP(M) x 22P/I DW+9 086170 DW+9 086170
4 1 Pipe 15 dia x 394 lg DW+9 086160 DW+9 086160
6 1 Pipe 22 dia x 68 lg DW+9 086159 DW+9 086159
7 1 Ftg Tee 22 x 22 x 15 P/I DW+9 086305 DW+9 086305
8 1 Ftg Stem Adaptor 22 x ¾ DW+9 086166 DW+9 086166
9 1 Ftg Elbow ¾ BSP x 20 Hose DW+9 085594 DW+9 085594
10 1 19 dia bore flexible pipe DW+9 086373 DW+9 086373
11 1 Hose clip 18 - 25 DW+9 080290 DW+9 080290
13 1 Ftg ½”BSP x 12P/I DW+9 087179 DW+9 087179
14 1 Filter 100 mesh SS DW+9 087178 DW+9 087178
abc
AUTOLITH TP
4 Spare parts
Page 60 Sept 2002
3.27 Water Feed
HOSE ADAPTOR KIT

EUROPE
ITEMS 28,29 AND 30
SUPPLIED IN
INSTALLATION KIT
959925
30
6 29
28
13
16
13
10 15 32
33
14 31
12 12
6
17 HOSE ADAPTOR KIT
1 9
34 USA
18
13 ITEMS 12,31 AND 32
2 13 19 SUPPLIED IN
3 11 INSTALLATION KIT
8 18 959925
4 8
18 20
6
7
20 21
6
5 18 18
2
35
22
18
23
26 35
24
18
25
18
27
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 61
1 1 Refill Pipe DW+9 959452 DW+9 959452
3 1 Splash baffle DW+9 959453 DW+9 959453
4 1 Ftg ½”BSP x 10P/I Bulkhead DW+9 087574 DW+9 087574
6 4 Hose Clip ½” DW+9 080181 DW+9 080181
7 1 Hose PVC R/F 12.5 ID x 330 lg DW+9 070808 DW+9 070808
8 2 Ftg ½ BSP x 13 H DW+9 080852 DW+9 080852
9 1 FTG ½” BSP Ball Valve DW+9 080855 DW+9 080855
10 1 Hose PVC R/F 12,5 ID x 880 lg DW+9 070808 DW+9 070808
11 1 Solenoid DW+9 086100 DW+9 086100
12 1 Ftg Tap Adap ¾ BSP(F) x 22 DW+9 086309 DW+9 086309
14 2 Pipe 22 dia x 66 lg DW+9 086159 DW+9 086159
15 1 Ftg Tee 22 x 22 x 15 P/I DW+9 086305 DW+9 086305
16 1 Pipe 22 dia x 100 lg DW+9 086159 DW+9 086159
17 1 Bracket – Pipe Support DW+9 954208 DW+9 954208
19 1 Pipe 15 dia x 90 lg DW+9 086160 DW+9 086160
20 2 Ftg Elbow 15 P/I DW+9 086154 DW+9 086154
21 1 Pipe 15 dia x 515 lg DW+9 086160 DW+9 086160
22 1 Pipe 15 dia x 70 lg DW+9 086160 DW+9 086160
23 1 Ftg 15 Equal Tee DW+9 086152 DW+9 086152
24 1 Ftg Plug 15 P/I DW+9 086336 DW+9 086336
25 1 Pipe 15 dia x 62 lg DW+9 086160 DW+9 086160
26 1 Ftg Tap ¾”BSP(M) x 15P/I DW+9 087623 DW+9 087623
27 1 Wash Hose Kit DW+9 085539 DW+9 085539
28 1 Ftg ¾”BSP(M) x 22P/I DW+9 086170 DW+9 086170
29 1 Fibre Washer DW+9 085561 DW+9 085561
30 1 Nut & Lining ¾” BSP – 15 Copper DW+9 085536 DW+9 085536
31 1 Reducing Bush ¾” BSP M – ½” BSP F DW+9 080401 DW+9 080401
32 1 Adaptor ½” BSP M- 5/8” O/D Pipe DW+9 080159 DW+9 080159
33 1 Cover – Water Inlet Valve DW+9 954415 DW+9 954415
34 1 Cover – Inner Single DW+9 954417 DW+9 954417
35 2 Pipe Clip DW+9 087251 DW+9 087251
abc
AUTOLITH TP
4 Spare parts
Page 62 Sept 2002
3.28 Water Recirculation and Spray Bars
18
18
18
17
23
15 16
16
24 20 21
15
19 19
17 20 19
19
20
19 19 21
16
21 2
22 7 5
8
15 19
1 6
2 20 3
9
14
19 3
3
12 13
5
3 3
10
3 3 4
12 11 2
3
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 63
1 2 Ftg 22 x ¾ BSP Conn P/I DW+9 086170 DW+9 086170
4 1 Pipe 22 dia x 90 lg DW+9 086159 DW+9 086159
5 2 Ftg tap adaptor ¾” BSP x 22 DW+9 086309 DW+9 086309
6 1 Pump Water Recirc DW+9 086346 DW+9 086346
7 1 Ftg Stem Adaptor ¾”BSPx 22P/I DW+9 086166 DW+9 086166
8 1 Valve ¾ BSP (FM) DW+9 085512 DW+9 085512
9 1 Pipe 22 dia x 120 lg DW+9 086159 DW+9 086159
10 1 Ftg Tee 22 x 22 x 15 P/I DW+9 086305 DW+9 086305
11 1 Pipe 22 dia x 74 lg DW+9 086159 DW+9 086159
12 2 Ftg 22 Elbow P/I DW+9 086157 DW+9 086157
13 1 Pipe 22 dia x 62 lg DW+9 086159 DW+9 086159
14 1 Ftg Adaptor 22 - 15 DW+9 963040 DW+9 963040
15 3 Modified Connector P/I DW+9 954402 DW+9 954402
16 3 Cable Gland 8 – 13 DW+9 080249 DW+9 080249
17 2 Spraybar Double DW+9 952747 DW+9 954747
18 3 Plug DW+9 085012 DW+9 085012
20 4 Pipe 15 dia x 62 lg DW+9 086160 DW+9 086160
22 1 Ftg 15 Equal Tee DW+9 086152 DW+9 086152
23 1 Spraybar Single DW+9 952748 DW+9 954748
24 1 FTG Elbow 15 P/I DW+9 086154 DW+9 086154
abc
AUTOLITH TP
4 Spare parts
Page 64 Sept 2002
3.29 Wash Water Drain
DRAIN
5
STACK PIPE
5
9
7
8
5
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 65
1 1 Valve 1 ½ BSP + Handle DW+9 086340 DW+9 086340
2 1 Connector DW+9 963242 DW+9 963242
3 2 Straight Connector 40 x 40P/I DW+9 085018 DW+9 085018
4 2 Pipe 40 Nom Bore x 75 lg DW+9 070581 DW+9 070581
5 3 Ftg Elbow 40 P/I DW+9 085111 DW+9 085111
8 1 Pipe 40 Nom. Bore x 89Lg DW+9 070581 DW+9 070581
9 1 Ftg Swept Tee 40 P/I DW+9 086199 DW+9 086199
10 6 Screw Self tapping pan no 10 x 5/8” DW+9 090620 DW+9 090620
abc
AUTOLITH TP
4 Spare parts
Page 66 Sept 2002
3.30 Wash Water Drain Valve Assembly
5
2
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 67
1 1 Valve 1 ½ BSP Ref only Ref only
2 1 Valve Coupling DW+9 954722 DW+9 954722
3 1 Shaft DW+9 954721 DW+9 954721
4 1 Collar DW+9 954723 DW+9 954723
5 1 Valve Spindle Stop DW+9 958207 DW+9 958207
6 1 Valve 1 ½ BSP Handle Ref only Ref only
abc
AUTOLITH TP
4 Spare parts
Page 68 May 2003
3.31 Finisher Feed / Drain
28 31 23
26
36 22
15
36 27
21
14
36 14
38
36
36 26
36
1 DRAIN 16 20
18
25 36
36
37 30 36
17
36 24 36
2 14 25
36 36
11 29
25 36 14 9
37 9 36
19
3 14 36
36 14
18 32 10
4 36
6 9
12 9
7 12
33
13
34
35
abc
AUTOLITH TP
Spare parts 4
May 2003 Page 69
1 1 Ftg ¾”BSP(M) x 22P/I DW+9 086170 DW+9 086170
2 1 Pipe 22 dia x 159 lg DW+9 086159 DW+9 086159
3 1 Ftg Tee 22 x 22 x 15 P/I DW+9 086305 DW+9 086305
4 1 Ftg 22 stem x 19 hose barb DW+9 952267 DW+9 952267
5
6 2 Hose Clip 18 – 25 DW+9 080290 DW+9 080290
7 1 19 dia Bore Flexible Pipe DW+9 086373 DW+9 086373
9 4 Hose Clip ½ DW+9 080261 DW+9 080261
10 1 10 dia Bore Flexible Pipe DW+9 070457 DW+9 070457
12 2 Ftg 3/8 BSP x ½” Hose Barb DW+9 086368 DW+9 086368
13 1 Pump Finisher (see Electrical Assy RH) DW+9 086356 DW+9 086356
14 6 Ftg15 Elbow P/I DW+9 086154 DW+9 086154
15 1 Pipe 15 dia x 90 lg DW+9 086160 DW+9 086160
16 1 Pipe 15 dia x 144 lg DW+9 086160 DW+9 086160
17 1 Pipe 15 dia x 130 lg DW+9 086160 DW+9 086160
18 2 Pipe 15 dia x 70 lg DW+9 086160 DW+9 086160
19 1 Pipe 15 dia x 138 lg DW+9 086160 DW+9 086160
20 * 1 Pipe 15 dia x 525 lg DW+9 086160 DW+9 086160
21 1 Ftg Tap Adaptor ½”BSP x 15P/I DW+9 086158 DW+9 086158
22 1 Bracket DW+9 954473 DW+9 954473
23 1 Ftg Elbow ½ BSP x 10 P/I DW+9 085548 DW+9 085548
24 1 Ftg Tee 15 Equal P/I DW+9 086152 DW+9 086152
26 2 Ftg ½”BSP x 15P/I DW+9 086150 DW+9 086150
27 1 Valve Ball ½ BSP (F) DW+9 904474 DW+9 904474
28 1 FTtg Elbow ½ BSP (FM) DW+9 080851 DW+9 080851
29 1 Pipe 15 dia x 260 lg DW+9 086160 DW+9 086160
30 1 Pipe 15 dia x 368 lg DW+9 086160 DW+9 086160
31 1 Gum Pipe DW+9 954452 DW+9 954452
32 1 Hose EDPM ½” x 320 lg DW+9 070449 DW+9 070449
33 1 Ftg elbow 3/8” P/I x 3/8” BSP DW+9 086367 DW+9 086367
34 1 Ftg ½”BSP x 12P/I DW+9 087179 DW+9 087179
35 1 Filter 100 mesh SS DW+9 087178 DW+9 087178
38 1 Valve clamp (not illustrated) DW+9 208479 DW+9 208479
* model 85 version of pipe length = 430 lg
abc
AUTOLITH TP
4 Spare parts
Page 70 Sept 2002
3.32 Developer Cooling
3
2
1
5 1
6
7
7
9 15 12
11
13
14
10
CHILLER WATER WATER
OUT IN
8
8
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 71
1 2 FTG ½ BSP x 10 Hose DW+9 086239 DW+9 086239
2 2 FTG Elbow 1.2 BSP x 10 P/I DW+9 085548 DW+9 085548
3 1 Cable Gland DW+9 080617 DW+9 080617
5 2 Cable Gland 7 – 10.5 DW+9 089664 DW+9 089664

6 1 Cooler Tube DW+9 902454 DW+9 904454
7 2 Insulation 9 thk x 17 OD x 1000 lg DW+9 085541 DW+9 085541
8 2 Hose PVC R/F 10 I.D x 1500 lg DW+9 085544 DW+9 085544
9* 1 Compressor Start Relay 230V 50/60 Hz DW+9 087588 DW+9 087588
10* 1 Condenser Fan 230V 50/60 Hz DW+9 087584 DW+9 087584
11* 1 Chilled water pump 230V 50/60 Hz DW+9 087109 DW+9 087109
12* 1 Thermostat DW+9 087587 DW+9 087587
13* 1 Pump/agitator motor DW+9 087585 DW+9 087585
14* 1 Pressure switch DW+9 087586 DW+9 087586
15* 1 Capacitor for compressor motor DW+9 087589 DW+9 087589
* = Not Illustrated
abc
AUTOLITH TP
4 Spare parts
Page 72 Sept 2002
3.33 Dryer Assembly
6
9
7
7
7
1
10
7
10
7
7 6 7
9
3
11 6
4
5
12 13
11 13
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 73
1 1 Heater Manifold DW+9 952265 DW+9 954265
2 1 Blower Mounting Frame DW+9 953332 DW+9 953332
3 1 Heater Compartment DW+9 953332 DW+9 953332
4 1 Fan Blower DW+9 953332 DW+9 953332
5 1 Guard Blower DW+9 904511 DW+9 904511
6 5 M6 x 16 SHCS DW+9 050476 DW+9 050476
7 4 M6 Flat Washer DW+9 050312 DW+9 050312
8 2 M6 x 12 Cap Hd Screw DW+9 050311 DW+9 050311
10 2 M6 Self-locking Nut DW+9 050353 DW+9 050353
11 4 M5 x 10 SHCS DW+9 050204 DW+9 050204
13 7 M5 Flat Washer DW+9 050219 DW+9 050219
abc
AUTOLITH TP
4 Spare parts
Page 74 Sept 2002
3.34 Feed Table Assembly
7 6
2
3
4
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 75
1 1 Feed Table DW+9 963080 DW+9 965080
2 1 Extension Table DW+9 965180 DW+9 965180
3 1 Front Rail DW+9 963081 DW+9 965081
4 2 Slide Support Angle DW+9 965162 DW+9 965162
5 1 Feed Table Tie DW+9 963165 DW+9 963165
6 2 Side Lay DW+9 905167 DW+9 905167
7 2 Side type 5012 FN DW+9 085507 DW+9 085507
8 10 Screw M6 x 12 Cap DW+9 050311 DW+9 050311
9 10 Washer M6 SP DW+9 050312 DW+9 050312
10 20 Washer M6 PL Large DW+9 050279 DW+9 050279
11 12 Screw M6 x 16 Cap DW+9 050366 DW+9 050366
12 12 Screw M4 x 10 Csk Slt DW+9 050167 DW+9 050167
13 12 Washer M4 Pl DW+9 050155 DW+9 050155
14 12 Nut M4 Full DW+9 050184 DW+9 050184
abc
AUTOLITH TP
4 Spare parts
Page 76 Sept 2002
3.35 Delivery Table
4
4 3
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 77
1 1 Delivery Table DW+9 963083 DW+9 965083
2 1 Support Bracket RH DW+9 963082 DW+9 963082
3 1 Support Bracket LH DW+9 963084 DW+9 963084
4 4 Support block DW+9 963166 DW+9 963166
5 2 Stabilizing Rod DW+9 965010 DW+9 965010
6 4 Screw M6 x 12 Cap DW+9 050311 DW+9 050311
7 6 Screw M6 x 16 Cap DW+9 050366 DW+9 050366
8 4 Screw M6 x 6 Soc Set DW+9 050320 DW+9 050320
9 4 Screw M6 x 12 But DW+9 050372 DW+9 050372
10 4 Screw M6 x 50 Pan Pos DW+9 050268 DW+9 050268
11 4 Washer M6 Sp DW+9 050312 DW+9 050312
12 16 Washer Large PL DW+9 050279 DW+9 050279
13 6 Washer M6 PL DW+9 050387 DW+9 050387
14 4 Nut M6 Full DW+9 050385 DW+9 050385
abc
AUTOLITH TP
4 Spare parts
Page 78 Sept 2002
3.36 Prebox Components
1 2
7
6
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 79
1 1 Power Main Filter PMF1 GJ+26708 GJ+26708
2 1 Transformer 24VAC/6.5A GJ+26713 GJ+26713
3 1 Capacitor, 22000uF/40V GJ+26714 GJ+26714
4 1 Bridge rectifier 250/25 GJ+26715 GJ+26715
5 1 Ventilator A318550 A318550
6 1 PCB Complete, Prebox GJ+26703 GJ+26703
7 1 Imager Interface EB+58910050 EB+58910050
Fuse Qty Description Part No.Model 85 Part No.Model 105

F2/F3 4 Fuse 15A (type FNQ-R-15) A322838 A322838
F1 2 Fuse 7A (type FNQ-R-7) A325989 A325989
F6 1 Fuse T1.5A (1/4” x 1.1/4”) A319903 A319903
F4/F5 2 Fuse T6.25A (1/4” x 1.1/4”) A318154 A318154
abc
AUTOLITH TP
4 Spare parts
Page 80 Sept 2002
3.37 Slide Filter Assembly
17
4 1
11 13
4
2
14
9
8
10
5
6 15
16
11 2
12
14
13 11 3
7 18
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 81
1 1 Mounting Plate DW+9 952260 DW+9 952260
2 2 Drawer Slide 300 lg DW+9 086355 DW+9 086355
3 1 Filter Mount – Slide Filter DW+9 952261 DW+9 952261
4 2 Filter Clamp DW+9 952262 DW+9 952262
5 1 Plunger pin bracket DW+9 952270 DW+9 952270
6 1 Indexing plunger DW+9 086362 DW+9 086362
7 1 Handle Black Pull DW+9 086252 DW+9 086252
8 1 Washer Plain M10 DW+9 050531 DW+9 050531
9 1 Nut Hex M10 DW+9 050533 DW+9 050533
10 2 Screw Csk Hd M4 x 10 DW+9 050167 DW+9 050167
11 12 Washer M5 PL SS DW+9 050155 DW+9 050155
12 2 Nut Self-locking M4 DW+9 050181 DW+9 050181
13 12 Nut M4 Full SS DW+9 050184 DW+9 050184
14 8 Screw Butt Hd M4 x 10 DW+9 050154 DW+9 050154
15 2 Pipe Clip DW+9 087251 DW+9 087251
16 2 Screw M5 x 20 CSK SS DW+9 050226 DW+9 050226
17 4 Screw M6 x 12 Hd SS DW+9 050372 DW+9 050372
18 2 Screw No. 10 (supplied with handle)
abc
AUTOLITH TP
4 Spare parts
Page 82 Sept 2002
3.38 Front Lid Assembly
3 6
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 83
1 1 Lid DW+9 953215 DW+9 955215
2 1 Support Angle DW+9 952904 DW+9 952904
3 2 Lid Locator DW+9 900397 DW+9 900397
4 3 Screw Csk Hd M6x20 DW+9 050316 DW+9 050316
6 3 Nut Self-Locking M6 DW+9 050353 DW+9 050353
7 4 Screw Button Hd M5x12Lg DW+9 050238 DW+9 050238
abc
AUTOLITH TP
4 Spare parts
Page 84 Sept 2002
3.39 Rear Lid Assembly
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 85
1 1 Lid DW+9 953216 DW+9 955216
2 2 Handle Black Pull DW+9 086252 DW+9 086252
3 4 Screw Pan Hd Self-Tapper No10x 1” DW+9 090624 DW+9 090624
abc
AUTOLITH TP
4 Spare parts
Page 86 Sept 2002
3.40 Door LH Front (954001)
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 87
1 1 Door LH Front DW+9 954270 DW+9 954270
2 1 Handle Pocket Pull DW+9 086270 DW+9 086270
3 1 Latch Locking DW+9 087556 DW+9 087556
4 2 Door Seal – 711 Long DW+9 086248 DW+9 086248
abc
AUTOLITH TP
4 Spare parts
Page 88 Sept 2002
3.41 Door LH Rear (954002)
3
6
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 89
1 1 Door LH Rear DW+9 954272 DW+9 954272
abc
AUTOLITH TP
4 Spare parts
Page 90 Sept 2002
3.42 Door RH Rear (954003)
8
3
7 4
2
8
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 91
1 1 Door RH Rear DW+9 954273 DW+9 954273
4 1 Rod Locking DW+9 087566 DW+9 087566
5 1 Rod Guide DW+9 087567 DW+9 087567
6 1 Spacer DW+9 954279 DW+9 954279
7 1 C Clip 4mm DW+9 792540 DW+9 792540
8 2 Door Seal 575 Long DW+9 086248 DW+9 086248
abc
AUTOLITH TP
4 Spare parts
Page 92 Sept 2002
3.43 Door RH Front (954004)
2
4
6
5
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 93
1 1 Door RH Front DW+9 954274 DW+9 954274
2 1 Pocket – Operation Manual DW+9 954243 DW+9 954243
5 4 Nut Hex M6 DW+9 050385 DW+9 050385
abc
AUTOLITH TP
4 Spare parts
Page 94 Sept 2002
3.44 Door LH Front (954005)
2
4
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 95
1 1 Door LH Front DW+9 954275 DW+9 954275
abc
AUTOLITH TP
4 Spare parts
Page 96 Sept 2002
3.45 Door LH Rear (954006)
2
5
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 97
1 1 Door LH Rear DW+9 954276 DW+9 954276
abc
AUTOLITH TP
4 Spare parts
Page 98 Sept 2002
3.46 Door RH Rear (954007)
3
8
7 4
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 99
1 1 Door RH Rear DW+9 954277 DW+9 954277
4 1 Rod Locking DW+9 087566 DW+9 087566
5 1 Rod Guide DW+9 087567 DW+9 087567
6 1 Spacer DW+9 954279 DW+9 954279
7 1 C Clip DW+9 792540 DW+9 792540
abc
AUTOLITH TP
4 Spare parts
Page 100 Sept 2002
3.47 Door RH Front (954008)
2 5 6
abc
AUTOLITH TP
Spare parts 4
Sept 2002 Page 101
1 1 Door RH Front DW+9 954278 DW+9 954278
2 1 Pocket – Operation Manual DW+9 954243 DW+9 954243
5 4 Nut Hex M6 DW+9 050385 DW+9 050385
abc
AUTOLITH TP
4 Spare parts
Page 102 Sept 2002
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TP85-105 User Manual1

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TP85-105 User Manual1

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AUTOLITH TP 85/105

Issue Status E This manual has part No DW+9 01 22 20

Sept 2002 Page 1

Page 2 Sept 2002

Ordering Information and Copyright Notice

Part Number Description Language Manual

Part Number Description Language Manual

Manual This manual can be ordered completely, using number:

Part Number Description Language Manual

Agfa and the Agfa-Rhombus are trademarks of Agfa-Gevaert AG,

Sept 2002 Page 3

Manual Contents and Audience

For whom this manual This manual is intended for:

If you ... Go to ...

Look for technical data Section 1 - Technical

• An overview of the information in that section

Page 4 Sept 2002

Icon Type of information Description

Warning A ‘Warning’ is used where there is a danger of personal

Sept 2002 Page 1

Page 2 Sept 2002

Width 1462 mm 1662 mm

Without packaging 368kg 393kg

Warm-up time 10 minute 12 minute

* - Dependant upon processing speed & developer replenishment rates.

Sept 2002 Page 3

Page 4 Sept 2002

The Installation Site

Prevent the formation of condensation by avoiding variations in humidity

Room ventilation 10 x room volume / hour

Sept 2002 Page 5

For use at voltages consistently below 200V, we strongly recommend the

Frequency Phase Voltage Current *

* Exclusive of peripheral equipment

Voltage according to:

IEC 38 (50 Hz)

Please also refer to ‘Requirements for Power Supply’ in the

Chiller Unit Heat Gain Input to room: 850 watts approx.

Conformity The AUTOLITH TP conforms to the following regulations:

DIN VDE 0113 T1

The AUTOLITH TP conforms to all CE regulations and guidelines:

Page 6 Sept 2002

Power consumption Power consumption of the AUTOLITH TP is:

Total installed ± 3680W

Room Loading 5100 Btu/Hr (5.4 MJ)

Sept 2002 Page 7

Plate size Min length: 450 mm Min length: 450 mm

Max width: 850mm Max width: 1050mm

Water Connections / Information

Connection diameter inlet 15 mm / ½” OD - US

Type of tank Content Capacity TP 85 Capacity TP 105

Developer Developer 28 ltr 33 ltr

Page 8 Sept 2002

Sept 2002 Page 1

1 . . . . Major safety and handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Page 2 Sept 2002

Viewing and setting the developer replenishment rates . . . . . . . . . . . . . . . . . . . . . . . . . 36

Sept 2002 Page 3

1 Major safety and handling instructions

Unless explicitly stated in this Instruction Manual, never open or remove

Page 4 Sept 2002

Safety instructions concerning plate input

Safety instructions concerning plate output