Concrete Mixer Truck Universal Edition

Quality Changes the World
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
fajard fajard fajard
Concrete Mixer
5- 25 5- 25 5-25
3-0 3-0 3-0
fajard Truck
202
fajard
202
fajard
202
Universal Edition
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Operation and Maintenance Manual

5-25 5-25 5-25
3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
Concrete Mixer Truck
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202
5-25 Concrete Mixer

05-
25 Truck 5-25
02 3-0 02 3- 3-0
d2 d2 202
fajar fajar fajard
Operation and Maintenance Manual
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202
5-25 25 25
3-0 05-
WARNING
- 3-0
5-
2 02 and follow the safety precautions and
Read 2 023instructions in this manual and on the
202 machine
r d r d r d
faja the machine for reading and future reference.
faja
decals. Failure to do can cause serious injury, death or property damage. Keepjathis manual with
fa
Operation and Maintenance Manual-August 2021

Concrete Mixer Truck
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Sany Group
Sany Automobile Hoisting Machinery Co., Ltd.
No.168, Jinzhou Avenue, Jinzhou Development Zone, Changsha, Hunan, China
Translation of original instructions

Tel: 0086-4006098318
5-25 -25
E-mail:crd@sany.com.cn
5 5-25
3-0 3-0 3-0
202 202
Website: www.sanyglobal.com 202
Scan here to download the Service Cloud APP
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Android IOS
2018 by Sany Group. All rights reserved. No part of this publication may be reproduced, used,
distributed or disclosed except during normal operation of the machine as described herein. All information
0 5 -25publication was accurate at the time of publication.

included within this
0 5 -25 Product improvements, revisions
0 5 -25
- result in differences between your machine
and so on,3may 3- and what is presented here. Sany Group023-
assumes202no liability. For more information, contact Sany
202 Group. 2
rd rd rd
faja faja faja
Operation and Maintenance Manual-August 2021

Concrete Mixer Truck Table of Contents
25 -25 25
3-0
5- Table of023Contents
- 0 5
3-0
5-
202 2 202
fajard fa jard fajard
1 Introduction........................................................................................................................1-1
1.1 Overview.................................................................................................................................1-3
1.2 Documentation package ......................................................................................................1-4
1.2.1 Introduction of manual structure.................................................................................1-4
1.2.2 Recommendations on using the documentation .....................................................1-4
1.2.3 Documentation storage ...............................................................................................1-5
1.3 SANY machine ......................................................................................................................1-5
1.3.1 Breaking in a new machine .........................................................................................1-5
1.3.2 Data plate locations......................................................................................................1-5
0 5 -25 during purchasing spare parts.......................................................................1-6
1.4 Precautions 0 5 -25 0 5 -25
2
1.5 23- to contact SANY ...........................................................................................................1-6
0How 2 023
-
2 023
-
rd rd rd
faja 1.6 Intended use ..........................................................................................................................1-7
faja faja
1.7 Abbreviation ...........................................................................................................................1-7
1.8 Terms ......................................................................................................................................1-8
2 Safety.....................................................................................................................................2-1
2.1 Safety messages...................................................................................................................2-5
2.2 Safety symbols ......................................................................................................................2-5
2.3 Protective equipment............................................................................................................2-8
2.4 Safety requirements and special dangers ...................................................................... 2-10
5 - 25 requirements .................................................................................................
2.4.1 Safety
5 - 25 5 -25
2-10
3-
2.4.20 Specific dangers 3- 0 3- 0
.........................................................................................................2-11
2022.4.2.1 Dangers due to moving parts 2 202
20............................................................................2-11
fajard r d r d
faja .................................................................................
2.4.2.2 Dangers of chemical burn faja 2-12
2.4.2.3 High-pressure fluid lines.................................................................................... 2-13
2.4.2.4 Risk of burn ......................................................................................................... 2-14
2.4.2.5 In case of fire....................................................................................................... 2-14
2.4.2.6 Harm to environment ......................................................................................... 2-15
2.4.2.7 Electrocution hazard.......................................................................................... 2-15
2.4.2.8 Risk of getting poisoned and choked ............................................................. 2-17
2.4.2.9 Safety measures against earthquake ............................................................. 2-17
2.5 Safety responsibility statements ...................................................................................... 2-18
-25 of mixer truck ..................................................................................................
2.5.105Driver 0 5 -25 0 5 -25
2-18
- - -
2 023 Operator of mixer truck .............................................................................................
2.5.2 2 023 2 023 2-18
rd rd rd
faja 2.5.3 Division of responsibility ...........................................................................................
faja faja 2-18
2.5.3.1 Special statement............................................................................................... 2-18
2.5.3.2 Responsibilities of employer and other personnel authorized..................... 2-19
Operation and Maintenance Manual-August 2021 I

Table of Contents Concrete Mixer Truck
0 5 -25
2.5.3.3 Responsibilities
0 5 -25
of operating staff ................................................................... 2-19-25
05
3 - 3 - 3 -
202 202 202 2-20
2.5.3.4 Responsibilities of managerial staff................................................................. 2-20
d
2.6arOperating r d
conditions and service lifea..............................................................................r d
faj faja
faj 2.6.1 Operating conditions ................................................................................................. 2-20
2.6.2 Service life ................................................................................................................. 2-20
2.7 Lockout/tagout procedures ............................................................................................... 2-21
2.7.1 Precautions of lockout/tagout .................................................................................. 2-21
2.7.2 Lockout of operation.................................................................................................. 2-21
2.7.3 Return to operation.................................................................................................... 2-22
2.8 Selection for working ground............................................................................................ 2-23
2.9 Precautions for use ............................................................................................................ 2-24
2.9.1 Important hints for safety and operation ................................................................ 2-24
5- 25 5- 25 5- 25
3-0 3-0
02 function...............................................................................................................3-1
3 System 02 02 3-0
d 2 2 2
3.1rUpper rd rd
faja faja faja
part assembly.............................................................................................................3-3
3.2 Mixing drum drive system ....................................................................................................3-3
3.3 Water supply system ............................................................................................................3-4
3.4 Mixing drum............................................................................................................................3-5
3.5 Operating system ..................................................................................................................3-6
3.6 Hopper ....................................................................................................................................3-7
3.7 Chute.......................................................................................................................................3-9
3.8 Subframe................................................................................................................................3-9
4 Operation.............................................................................................................................4-1
5 5
2 mechanical operating system .....................................................................4-3 5
4.1 Operation
- 0 5-for - 0 5-2 - 0 5-2
3
02Handle 023 023
2
4.1.1 2 2
in the cab..........................................................................................................4-3
rd rd rd
faja4.1.2 Handle on the rear pedestal........................................................................................4-3
faja faja
4.2 Operation for water system..................................................................................................4-4
4.2.1 Adding water to water tank..........................................................................................4-4
4.2.2 Flushing .........................................................................................................................4-5
4.3 Operation for chute ...............................................................................................................4-6
4.3.1 Chute – adjust ...............................................................................................................4-6
4.3.2 Extension chute – mount.............................................................................................4-9
4.4 Workflow for concrete mixer truck ................................................................................... 4-10
4.4.1 Prepare for feeding.................................................................................................... 4-10
4.4.2 Charging operation.................................................................................................... 4-10 5
5 - 25 5 - 25 5-2
- 0
4.4.3 Transportation
3 - 0
of the concrete................................................................................. - 0
4-14
2
4.4.402Discharging 2 023
operation............................................................................................... 2 0234-15
rd rd rd
faja4.4.5 Return of the empty truck .........................................................................................
faja faja 4-16
4.5 Transport ............................................................................................................................. 4-18
4.5.1 Transport guidelines.................................................................................................. 4-18
II Operation and Maintenance Manual-August 2021
Concrete Mixer Truck Table of Contents
0 5 -25 .......................................................................................................................
4.5.2 Loading
0 5 -25 0 5 -25
4-19
23- Towing .........................................................................................................................
4.5.3
20 23-
20 20 23- 4-19
rd rd rd
faja faja faja
5 Maintenance.......................................................................................................................5-1
5.1 Maintenance information......................................................................................................5-5
5.1.1 Precautions before maintenance ..............................................................................5-5
5.1.2 Checks after maintenance or repairs.........................................................................5-5
5.2 Maintenance in adverse environments ..............................................................................5-5
5.2.1 Inspection and maintenance in adverse environments .........................................5-5
5.2.2 Storage environments..................................................................................................5-7
5.3 Maintenance overview..........................................................................................................5-7
5.3.1 Periodic table of maintenance ....................................................................................5-7
0 -25
5.3.2 5Maintenance
0 5 -25
intervals...............................................................................................
0 5 -25
5-10
- - -
2 023 New truck – maintain..................................................................................................5-11
5.3.3
2 023 2 023
d Lubricants and fluids..........................................................................................................
r5.4 rd rd
faja 5.5 Safety preparation for maintenance faja ................................................................................
faja
5-12
5-13
5.5.1 Work place preparation ............................................................................................ 5-13
5.5.2 Safety measures........................................................................................................ 5-13
5.6 Maintenance attentions ..................................................................................................... 5-14
5.6.1 Attentions of checking or changing grease............................................................ 5-14
5.6.2 Attentions of truck cleaning ..................................................................................... 5-14
5.7 Water supply system – check........................................................................................... 5-14
5.8 Operating system – check ................................................................................................ 5-15
5.9 Hopper and chute – check ................................................................................................ 5-15
5
-2shaft -25 -25
5.10 Drive
0 5 5
of oil pump – maintain .................................................................................
0 0 55-16
5.11 3-
02Mixing drum drive system – maintain 23- -
023 5-17
0............................................................................
2 2 2
rd rd rd
faja 5.11.1 Mixing drum drive systemfaj–a check ........................................................................
faja 5-17
5.11.2 Reducer – examine ................................................................................................. 5-18
5.11.3 Radiator – check...................................................................................................... 5-19
5.11.4 Gear oil of reducer – change ................................................................................. 5-19
5.11.5 Hydraulic oil of drive system – change ................................................................. 5-21
5.12 Mixing drum – check........................................................................................................ 5-22
5.13 Drum roller – maintain ..................................................................................................... 5-23
5.14 Residual material – clean ............................................................................................... 5-25
5.15 Covering parts system – maintain ................................................................................. 5-29
- 25 - 25 - 25
-05
6 Troubleshooting
2 3 -05 -05
..............................................................................................................6-1
3 3
6.1
d 20Classification 202 202
of common faults ..........................................................................................6-3
d d
r r r
faja 6.2 Diagnosis and troubleshootingfaofjacommon faults ............................................................6-5
faja
6.3 Diagnosis and troubleshooting of significant faults ..........................................................6-5
6.3.1 Emergency fault of engine or plunger-type fuel pump ............................................6-5
Operation and Maintenance Manual-August 2021 III

Table of Contents Concrete Mixer Truck
5 -25
7 Technical-2specification................................................................................................7-1-25
5 5 5
-0 of truck mixer .....................................................................................................7-3
-0 -0
0 2 3
7.1 Dimension 2 3 2 3
d2 20 20
7.2arTechnical
faj ard ard
parameters of truck mixer ..................................................................................7-4
faj faj
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
fajard fajard fa jard
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
IV Operation and Maintenance Manual-August 2021

Concrete Mixer Truck Introduction
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
fajard fa jard fa jard
Introduction
25 25 25
1 Introduction........................................................................................................................1-1
5- 5- 5-
2 3 -0 2 3 -0 2 3 -0
1.1 Overview.................................................................................................................................1-3
d
1.220Documentation package ......................................................................................................1-4
d 20 d 20
a r a r a r
faj 1.2.1 Introduction of manual structure faj faj
...............................................................................1-4
1.2.2 Recommendations on using the documentation ....................................................1-4
1.2.3 Documentation storage ..............................................................................................1-5
1.3 SANY machine ......................................................................................................................1-5
1.3.1 Breaking in a new machine........................................................................................1-5
1.3.2 Data plate locations ....................................................................................................1-5
1.4 Precautions during purchasing spare parts.......................................................................1-6
1.5 How to contact SANY ...........................................................................................................1-6
1.6 Intended use ..........................................................................................................................1-7
0 -25 ...........................................................................................................................1-7
1.7 Abbreviation
5 0 5 -25 0 5 -25
23- ......................................................................................................................................1-8
1.8 Terms
20 23-
20 20 23-
rd rd rd
faja faja faja
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
Operation and Maintenance Manual-August 2021 1-1

Introduction Concrete Mixer Truck
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
WARNING
Read and understand all safety precautions and instructions in this manual before reading any
other manuals provided with this machine and before operation or maintaining it.Failure to do
this could result5in death or serious injury. 5
5-2 5-2 5-25
3-0 3-0 3-0
202 202 202
1-2 Operation and Maintenance Manual-August 2021

5 25 25
5-2
1.Introduction 5- 5-
3-0 3-0 3-0
d 202Overview 202 202
jard jard
r1.1
faja fa fa
• SANY-built machines offer the high-quality
performance, star-grade and after-sales
service.
• SANY-built machines are widely used
throughout the industry for different types of
applications.
• SANY is a leading manufacturer of global
construction industry. Fig.1-1 Read this manual carefully
This operation
0 5 -25 manual provides safety, opera- 05-25 5-25
0 3
-
tion, 2maintenance, troubleshooting and tech-23- 3-0
d 2 d 20 202
a rnical specifications. In order to properly
faj the equipment, it is important to read a r
faj this
use
fajard
manual carefully before beginning any
operations.
Items addressed in this manual are designed

to help the equipment owner:
• Understand the structure and performance

of the concrete mixer truck.
• Reduce improper operation and point out
25
possible hazardous situations. 25 25
• Increase
3 - 05- equipment efficiency during 3-0
5-
3-0
5-
02
2operation. 202 202
ja r d jard jard
fa • fa
Prolong the service life of equipment. fa
• Reduce maintenance costs.
Always keep this manual nearby and have all

personnel involved with any job procedure
read it periodically.
Continuing improvements in the design of this

machine can lead to changes in detail which
may not be covered in this manual. Always
consult the 5SANY distributor for the latest
0 5 -2 0 5 -25 5-25
3-
available information on this machine or ques-
3- 3-0
202regarding this manual.
tions 202 202
fajard a jard fajard
If sell the machine, be sure to give thisf manual
to the new owner.

-25
1.2 Documentation
5
package
5- 25 5- 25
3-0 3-0 3-0
202
1.2.1 Introduction of manual structure 202 202
This manual mainly includes the following sections:
Introduction
This section provides an overview of the manual, including manual function, structure, documenta-
tion storage, equipment information and SANY contact information.
Safety
This section covers the basic safety information relating to this equipment. Before operating or
maintaining this machine, make sure all the precautions described in this manual and the safety la-
5 5 5
5-2 fully understood. Failure to do so may
bels on the machine
0 5-2 result in serious injury or death.
0 5-2 0
3- 3- 3-
202 202 202
rd function
System rd rd
faja faja faja
This section provides the composition of some important system function with the machine.
Operation
This section provides the basic operating procedures for this machine. Study and be familiar with
all operating procedures before performing any job with the machine.
Maintenance
This section provides all general maintenance and repair procedures (detailed rebuild/replace-
- 2 5
ment/repair information
- 2 5
are covered in a separate shop manual). Study and be familiar with all re- 5
-2
-0 5
pair and maintenance 5
-0or maintenance.
procedures before any repairing -05
2 023 02 3 02 3
rd r d2 r d2
faja faja faja
Troubleshooting
This section includes the common malfunctions and fault diagnostics procedures for all systems of
superstructure and chassis.
Technical specifications
This section provides the general required machine information for this concrete truck mixer. Some
information may vary due to design changes.
1.2.2 Recommendations on using the documentation

5 5 5
This documentation
- 0 5-2 applies only to this machine and-0should
5-2 not be used with any other machine. - 0 5-2
Ensure 0that
2 23 the documentation is always complete 2
3 up to date. Keep all pages inside its02binder
02and 2
3
rd
(ifjashipped rd rd
a
fdestroy f aja pages immediately into the appropriate
loose leaf). Insert SANY replacement
f aja book and
old versions of those pages.

2 5 25 25
05-
1.2.3 Documentation
- storage
3-0
5-
3-0
5-
2 023 202 202
r d r d jard
faja premium file pocket, placed on the passenger
faja
The manual and parts book are packed in the
fa
seat. For the daily storage, SANY recom-
mends that place it in the storage box in front
of the passenger seat.
Always keep the operator manual in the oper- 1

ator cab.
The parts book is best shelved in the work-

shop area or placed in the office. It should al-
5 - 25
ways be available to the maintenance and
5-25 5-25
0
service-personnel
3 as required.
3-0 3-0
02 202 202
jard2 jard jard
fa 1.3 SANY machine fa fa
1.3.1 Breaking in a new machine
The machine has been thoroughly tested and adjusted before shipment. However, initial operation
of the machine under severe conditions can adversely affect the performance of the machine or
shorten the machine life. SANY recommends that check the new machine before operation. Dur-
ing initial 1000km, the limit speed of engine and the maximum speed of truck during running-in
should not exceed 50km/h. Thereafter, increase engine speed from low to high gradually to com-
plete running-in.
0 5 -25 5-25 5-25

- plate locations
1.3.223Data 3-0 3-0
2 0 202 202
fajard jard
a
When ordering replacement parts or frequiring fajard
assistance for the machine, the serial num-
bers and model numbers on the components
are the only numbers that the SANY distribu-
tor need. It is best to record the information in
this manual for future use.
1 2
5-25 25
Fig.1-2
5- 5-25
3-0 3-0 3-0
202 202 1. Chassis 202
2. Nameplate
fajard fajard nameplate

faja
rd

-25
5
The chassis-0nameplate 05-25 5- 25
3 is riveted to the front
3 - 3-0
bearer20of2 the front suspension outside the 202 202
rd rd jard
aja longitudinal beam of frame. The vehicle
fright faja fa
identification number (VIN) is carved near the
chassis nameplate.
5-25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
Fig.1-3 Nameplate
1.4 Precautions during purchasing spare parts

When purchasing spare parts for SANY machine, give proper information on the truck as follows:
25 25 25
• Product3type
- 05- 3 - 05- 3-0
5-
• Serial 2
20number of machine 202 202
r d r d jard
f•ajaPart number faja fa
• Model and serial number of engine (if purchasing parts for engine)
• Model and serial number of cab (if purchasing parts for cab)
• Serial number of chassis
Product type and serial number of machine are marked on nameplate of the whole truck. Chassis
serial number is on frame. Model and serial number of engine are on cylinder body. Model and se-
rial number of cab are marked on nameplate of cab.
1.5 How to contact SANY
0 5 -25
Thanks for purchasing
0 5 -25 us for any reason. Reach us 0as
the SANY machine. You can contact
5 -25
follows: 3- 3- 3-
d 202 d 202 d 202
r r r
aja
fAddress: f ja Technological Development Zone, faja
SANY Industry Town, Economic aand
Changsha, Hunan China

-25
Zip code: 410100
5 5-25 5-25
3-0 3-0 3-0
202 http://www.sanygroup.com.cn
Website: 202 202
Email: crd@sany.com.cn
Service hotline: 0086 4006 09 8318
1.6 Intended use

As concrete equipment, concrete mixer truck (hereinafter referred to as mixer truck) undertakes
the task of transporting commercial concrete from mixing station to construction site safely, reliably
and efficiently. Therefore, it has the dual function of transportation and agitation, and can keep the
quality of concrete within a certain transportation distance.
5 5 5
Mixer truck
- 0 5-2design only as the site of loading and-0transportation,
5-2 - 0 -2
beyond the specified use of5other
023such as mixing cylinder loading corrosive,
uses,
2 2 023flammable and explosive chemicals, are
2
3 within
02not
d scope of use. Sany shall not be liable
rthe d the consequences caused by its failure
rfor rdto comply with
faja the prescribed purpose. faja faja
The user shall load reasonable amount according to the proportion of concrete and other construc-
tion materials to meet the requirements of national and industrial standards for transport vehicles,
and the maximum loading amount shall not exceed the mixing volume in parameter table. The
quality limit of the whole vehicle should refer to GB 1589 “Limits of External Dimensions, Axle Load
and Quality of Road Vehicles” and GB 7258 “Technical Conditions for Safety of Motor Vehicles”.
The total mass of three-axle vehicles should not exceed 25000kg, and the total mass of four-axle
vehicles should not exceed 31000kg, which conforms to the “maximum allowable total mass limit
of three-axle
0 5 -25trucks 25000kg” in Table 4, 4.3 of GB051589,
-25 “the maximum allowable total mass
0 5 25
-limit
23- vehicles with double rotating shafts2is3-31000kg”.
of four-axe
20 20 23- 20
a r d rd rd
faj 1.7 Abbreviation faja faja
Term Description
VIN Vehicle identification number
ACC Supply power to on-board auxiliary equipment in the cab,
such as audio-visual system, in strument lights, lights and
so on.
LCD Liquid crystal display
ABS Anti-lock braking system
PTO
5- 25 Power takeoff
5 -25 5-25
NFPA3-0 0
- Protection Association 3-0
023
National Fire
d 202 2 202
ja r OBD rd
On-Board Diagnostics
jard
fa faja fa

1.8 Terms -25 25 25

5 5- 5-
Term202
3-0 3-0 3-0
Description 202 202
jard
faChassis
r d
faja type, engine model, serial numbers and
Record the brand, product
r d
faja model
nameplate numbers of the machine. It is in the front suspension outside the right longitu-
dinal beam of frame.
Serial number Unique machine designation. On the chassis nameplate.
Chassis Support the upper part assembly to transport concrete reliably. Composed of
transmission system, running system, steering system and brake system.
Running system Support the truck, mitigate impact, receive the power of the transmission sys-
tem and produce traction to make the trcuk run. Composed of frame, axles,
suspension, wheels and so on.
-25 Change or restore the direction of the-2truck.

Steering system
5
5
5 5-25
3-0 3-0 3-0
202
Transmission
d
Transfer power from the engine
d 202 to the driving wheels. Composed ofdclutch,
202
ja r
system ja r
gearbox, universal transmission device, drive axle and so on. ja r
fa fa fa
Brake system Make the truck slow down or stop.
Mixing drum Rotate to mix the concrete.
Chute Deliver the concrete from the mixing drum to pumping device or to working
surface.
Assistant chute Increase the length of the chute. On the right wheel cover.
Loading hopper Accept concrete from the mixing plant and delivers it to the mixing drum.
Mixer truck A special vehicle used to transport concrete for construction.
Upper part
-25 25
The component combination of mixed concrete.
-
Composed of transmission
-25
3 -05 3- 0
assembly, mixing drum drive system, 5 water supply system, operating
3-
system,0 5
02 side guard rail and so on. 202 202
jard2 ard ard
faSubframe faj beam and supports the mixing drum.faj
Connect the chassis cross
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202

Concrete Mixer Truck Safety
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
Safety
5 5 5
5-2 5-2 5-2
2 Safety.....................................................................................................................................2-1
-0 -0 -0
23 messages...................................................................................................................2-5
2.10Safety
2 2 023 2 023
d Safety symbols ......................................................................................................................2-5
r2.2 rd rd
faja faja faja
2.3 Protective equipment............................................................................................................2-8
2.4 Safety requirements and special dangers ...................................................................... 2-10
2.4.1 Safety requirements ................................................................................................ 2-10
2.4.2 Specific dangers........................................................................................................2-11
2.4.2.1 Dangers due to moving parts ...........................................................................2-11
2.4.2.2 Dangers of chemical burn................................................................................ 2-12
2.4.2.3 High-pressure fluid lines .................................................................................. 2-13
2.4.2.4 Risk of burn........................................................................................................ 2-14
2.4.2.5 In case of fire ..................................................................................................... 2-14
5
2.4.2.6
0 -25 Harm to environment........................................................................................
0 5 -25 0 5 -25
2-15
- - -
2 0232.4.2.7 Electrocution hazard.........................................................................................
2 023 2 023 2-15
rd rd rd
faja 2.4.2.8 Risk of getting poisoned faja and choked ............................................................
faja 2-17
2.4.2.9 Safety measures against earthquake ............................................................ 2-17
2.5 Safety responsibility statements ...................................................................................... 2-18
2.5.1 Driver of mixer truck................................................................................................. 2-18
2.5.2 Operator of mixer truck............................................................................................ 2-18
2.5.3 Division of responsibility.......................................................................................... 2-18
2.5.3.1 Special statement ............................................................................................. 2-18
2.5.3.2 Responsibilities of employer and other personnel authorized ................... 2-19
2.5.3.3 Responsibilities of operating staff .................................................................. 2-19
2.5.3.4 Responsibilities of managerial staff ............................................................... 2-20
5 - 25 5 - 25 5 -25
0 0 0
23- Operating conditions................................................................................................
- -
2.6 Operating conditions and service life .............................................................................. 2-20
2 02.6.1 2 023 2 023 2-20
rd rd rd
faja faja faja
2.6.2 Service life ................................................................................................................ 2-20
2.7 Lockout/tagout procedures ............................................................................................... 2-21
2.7.1 Precautions of lockout/tagout................................................................................. 2-21
Safety Concrete Mixer Truck
2.7.2 Lockout
0 5 -25 of operation ................................................................................................
0 5 -25 2-21-25
05
-
2.7.323Return 3 -
to operation .................................................................................................. 3 -
2-22
d 20
2.8rSelection d 202 d 202 2-23
r r
for working ground............................................................................................
aja Precautions for use ............................................................................................................
f2.9 faja faja 2-24
2.9.1 Important hints for safety and operation .............................................................. 2-24
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
WARNING
5-2 5-2 5-25
3-0 3-0 3-0
202 202 202

5 25 25
5-2
2.Safety 5- 5-
3-0 3-0 3-0
d 202Safety messages 202 202
jard jard
r2.1
faja fa fa
The equipment uses “safety alerts” and
“safety message” to indicate safety measures.
See below figure.
5- 25 5-25 5-25
3-0 6 3
3-0 3-0
202 202 202
8 2 4 9 5
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
Fig.2-1 Safety messages
1. Caution for moving parts 4. Caution for burn 7. Caution for air/oil pressure
2. Caution for chemical burn 5. Caution for tyre damage 8. Caution for traffic accident
3. Caution for high-pressure 6. Caution for limit position 9. Caution for fire
fluid leakage
2.2 Safety symbols
0 -25 fundamental safety rules for operation

Failure to follow
5 0 5 -25 and maintenance may cause accidents.
0 5 -25It
2 0 23-
is important
2 0 23- outlined in this manual before 2operation
to read and understand all information
0 23- or
d
rmaintenance. rd rd
faja faja faja
The following (ANSI/ISO) signal words are used to inform the user that there is a potentially dan-
gerous situation that may lead to machine damage, personal injury or even death. In this manual

and on the machine

0 5 -25 decals, different signal words or illustrations
0 5 -25 are used to express the potential-25
5
3-
level of hazard. 3- 3-0
202 202 202
fajard Table 2–1ja r d
fa Typical signal words fajard
Signal word Description Sign
A dangerous situation which, if not
Danger prevented, will result in death or
serious injury.
Warning prevented, could result in death or
serious injury.
0 5 -25 prevented, could cause minor or05-
25 5-25
3- 3- 3-0
Caution
202 moderate injury. 202 202
fajard jard
fa cause damage
A situation which can fajard
to the machine, personal property
Notice
and/or the environment, or cause
the machine to operate improperly.
This symbol shows the general warning. It is

used to tell the user potential hazards. Obey
！
all safety messages that follow this sign to
avoid possible harm.
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Fig.2-2 General warning sign
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202

-25
05 shows that the operation is not in 3-05 -25 5-25
-
This symbol
3 3-0
202
conformity
d 202
to the safety regulations and is pro-
d 202
r
faja hibited. Failure to obey the symbol may
r
fajacause fajard
injuries or fatalities.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
fajard fajard Fig.2-3 Prohibition
fajard
This symbol indicates that the operation is

agree with the safety regulations.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
Fig.2-4 Correct operation
SANY can not predict all circumstance that

might involve a potential hazard in operation
or maintenance. Safety message in this man-
ual and on the machine may not include all
5 precautions.
possible safety
2 25 25
5- 5- 5-
3-0 3-0 3-0
202 any procedure or action not specified,
If using
d d 202 202
faja
r
faja
recommended or allowed in this manual, r
fajard
make sure that the user can perform such pro-
cedure and action safely without damaging

5
the machine or-2causing injury to the person- -25 25
0 5 0 5 5-
23- about the safety of some proce- 2023-
nel. If unsure 3-0
2 0 202
rd contact the local SANY distributor. rd
dures,
jard
faja faja fa
2.3 Protective equipment
To reduce risks to personnel, must use personal protective equipment as this is necessary or
deemed by regulations. All personnel working on or with the machine must wear the following
pieces of safety protective equipment .
Hard hat
A hard hat protects the head against injuries

by falling concrete or objects.
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
Fig.2-5 Hard hat
Safety boots
Safety boots protect the feet against injuries

from falling objects and against penetration by
projecting nails.-25 25 25
5 5- 5-
3-0 3-0 3-0
202 202 202
Fig.2-6 Safety boots
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202

5 -25 5-25 5-25

-0protection
Hearing
3-0 3-0
2 023 202 202
r d r d jard
faja juries by the noise generated from fatheja
Hearing protection protect the user against in-
ma- fa
chine when standing near to it.
-25 5 Hearing protection

Fig.2-7
2 25
-05 5- 5-
023 3-0 3-0
2 202 202
jard jard jard
Protective gloves
fa fa fa
Protective gloves protect the hands against
chemical substances, as well as against me-
chanical effects and cutting injuries.
5- 25 5 -25 5-25
3-0 0
3- Fig.2-8 Protective gloves 3-0
202 202 202
Protective goggles
Protective goggles protect the eyes against in-

juries from concrete spatters or other
particles.
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
fajard fajard Fig.2-9 Protective goggles
fajard

-25
05 respiratory protector 5-25 5-25
Face mask-and
023 3-0 3-0
d 2 d 202 202
r
A aface
faja
mask and respiratory protector protect
aj user against injury by particles of building
fthe
r
fajard
materials which could go into the body
through the respiratory passages (for exam-
ple, concrete admixtures).
-25 Fig.2-105Face mask and respiratory protector

2 25
-05 5- 5-
023 3-0 3-0
d2 202 202
f2.4jar
a Safety requirements and special
fa dangers jard fajard
2.4.1 Safety requirements
WARNING
Risk of death or serious injury!
Moving the extinguishers or operating the
machine without fire extinguisher could
cause death or serious injury.
All fire extinguishers must be placed adjacent
to the cab seat. 5Unless for putting out a fire.
0 5 -2 the fire extinguisher. The 0 5 -25 5-25
- - 3-0
Do not move
2
operators 023 must know the locations and 2023 202
jard of fire extinguishers and make fsure
faquantity aja
rd
fajard
that they are at the original positions before
operating the machine.
Safety notices to keep in mind:
• Only use specified passages and ladders,

and be careful to skid prevention. Make
sure that the passages and ladders are
installed firmly and free of snow, water, ice,
Fig.2-11 Location of fire extinguisher
and obstacles before using.
5 25 25
• 5-2 the hands into the actuating
Do not extend 5- 5-
3-0
02in service. 3-0 3-0
device
2 202 202
rdnot walk on the cab roof.
•fajaDo jard jard
fa fa
• Use securing devices to prevent
unexpected closing of doors.

• -25 feet or objects should not touch

The hands, - 25 5-25
-05 fan. All objects dropped into the23-05
the23engine 3-0
d
0
2fan d 20 202
a r will be chipped up and ejected, and
faj may increase serious injuries. faj a r this
fajard
In addition to the safety instructions, operating

instructions and maintenance instructions, op-
erators must also obey safety regulations in
the relevant countries and areas, and other
provisions on prevention of accidents and en-
vironmental protection.
2.4.2 Specific dangers

0 5 -25 0 5 -25 5-25
023
-Dangers due to moving parts 23- 3-0
202
2.4.2.1
d 2 d 20
faj a r a r jard
CAUTION faj fa
Risk of twisting injuries!
The moving part could cause twisting
injuries.
Do not extend hands into rotating mixing
cylinder and the connecting part between the
discharge chute and the auxiliary trough.
5- 25 25 No entry
Fig.2-12
5- 5-25
3-0 3-0 3-0
202 202 202
！
Fig.2-13 No touching
5-25 5-25 5-25
3-0 3-0 3-0
202 202 202

5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
fa jard fajard ！ fajard
Fig.2-14 No touching
5 25 25
5-2 of chemical burn
2.4.2.2 Dangers 5- 5-
3-0 3-0 3-0
202 2 02 202
jard
faRisk of burn or corrosive injuries! j
faa d
CAUTION
r
fajard
The cement water could burn eyes and skin. Also it could corrode clothes.
When working near a batching plant, take sufficient protective measures and wear hard hat and
protective suit .
First-aid measures after touching the cement water:
• Rinse contacted skin parts with large amount of water.

• Rinse eyes with flowing water (for a minimum of 2 mins).
• Get medical help immediately after the skin gets inflamed, reddish and swelling, or cement
-25 into eyes.
water is splashed
5 5-25 5-25
3-0 3-0 3-0
202 20
CAUTION
2 202
jard faja
faRisk of burn or other corrosive injuries!
rd
fajard
Batteries contain acid, which could cause burn or other corrosive injuries.
Wearing protective clothing and using the correct safety tools.
Remove all jewelry (rings, watches, chains

and so on). Keep all sparks, flames, smoking
materials and ignition sources away from the
！
battery.
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
fa jard fajard Fig.2-15 Battery fajard

25 25 25
Do not let
3 - 05-tools or metal objects to touch the 3-05- 3-0
5-
202
battery. 202 202
Fig.2-16 Battery
First-aid measures after touching battery acid:
• -25 Remove contaminated clothing immediately,

Skin touch:
05 -25 -25
flush the area thoroughly with water,
5 5
and - medical aid, if required.
23get 2 3 -0 2 3 -0
0
2Eye 0
2 of 15 mins with large amounts ofdwater 0
2 and get
a r•d a r d
contact: Flush thoroughly for a minimum a r
faj medical aid immediately.
faj faj
• Acid spill: Use bicarbonate of soda or an emergency spill kit to neutralize the acid.
Battery storage precautions:
• Store the battery in a dry, cool location. Make sure that the area is not exposed to extremes of
temperature or humidity.
• Recharge the battery at interval.
2.4.2.3 High-pressure fluid lines

-25
0a5 line or hose if a leak is found or failure -25
05occurs. Always remember that this system
05 is -25
Replace
3 - 3 - 3 -
202 pressurized during correct operation. 202
highly 202
rd rd rd
faja Always do as follows: faja faja
1. Examine cracks in the piping or hoses and for swelling in the hoses (If there is any leaks from a
line or hose, the surrounding area will be wet).
2. Do not perform inspections or replace items while the system is under pressure. Working on a
system still under pressure could lead to serious injury.
3. Do not use body part to examine or feel for leaks. Always wear safety glasses and leather
gloves when checking for leaks and use a piece of wood or cardboard when examining leaks from
-25
small holes.
5 5- 25 5- 25
3-0
2
4. 2If0high-pressure
3-0
2 eyes, seek medical aid immediately.202 3-0
20into
fluids penetrate skin or get
fajard faja
rd
faja
rd

-2burn 5 25 25
2.4.2.4 Risk05of 5- 5-
02 3- 3-0 3-0
d2 d 202 202
jar
faRisk of burn!
r
CAUTION
faja fa jard
The surface of some parts of the mixer truck and working media could reach a working
temperature above 65°C (149°F). It could cause burning.
Monitor the temperature and do not touch the hot parts.
Be careful to the following points in order to
！
prevent getting scalded or burned:
• Wear protective gloves when working near

hot parts.
25 25 25
• 05- first and then examine the
Cool the engine
3- 3-0
5-
3-0
5-
of2the water tank.
level20 202 202
rd rd jard
f•ajaDo not touch the following faja
substances: fa
cooling fluid or parts with hydraulic oil, hot Fig.2-17 Do not touch with hands
hydraulic oil or engine oil and hot exhaust
and turbocharger.
• Perform the cleaning and maintenance
tasks after the mixer truck cools down.
First aid to accidental burn:
• Pour cold water onto the burned part and cool the part immediately.
• Bind up the burned part with antibiotic bandage and ask for medical aid.
0 5 -25 0 5 -25 5-25

2.4.2.5 In3case
02
- of fire
023
- 3-0
2 2 202
rd rd jard
fIfajaa fire occurs on the machine, escape from
fajathe machine as follows: fa
Firstly, turn the ignition key to the OFF position to stop the engine and stop the machine immedi-
ately. Do not try to move or continue operating the machine.
Secondly, exit the area immediately and remain clear of the machine until the fire department
gives permission to come near the machine.
Thirdly, call for help.
When using a fire extinguisher, always point the extinguisher nozzle at the bottom of the fire.
Have a list of 5 -25

emergency phone numbers available if there 5
5-2 is fire or an accident. 5-25
3-0 3-0 3-0
202 202 202
fa jard fajard fa jard

5 25 25
5-2 to environment
2.4.2.6 0Harm 5- 5-
02 3- 3-0 3-0
d2 d 202 202
fajar fa
r
ja NOTICE fajard
Risk of environmental pollution!
If fuel, oil, spent battery, plastics, tyre and similar rubber pieces, and detergent and similar liquid
go into soil, water, and sewer system, they could damage and contaminate the environment.
Monitor each leak on the mixer truck and repair it timely.
In order to prevent harming environment, be

careful to the following matters:
• Repair each leak on the mixer truck.
• Use degreasing agent to neutralize the oil
-25
or fuel leaked.
5 5-25 5-25
3-0
• National 3-0 3-0
202
environmental2
202
regulations on
d d 20
a r
faj be enforced. If there is doubt, consult
protection relating to fuel and
faj
lubricant a rmust
fajard
a
qualified collection site or center and
discuss appropriate measures to treat each Fig.2-18 No dumping
fuel and lubricant.
• When draining fuel and lubricant, use
sufficient large containers, that do not leak
and resistant to oil.
• Use separate containers to collect and treat
different fuels and lubricants.
0 5 -25 5-25 5-25

023
2.4.2.7 -Electrocution hazard 3-0 3-0
2 202 202
fajard jard jard
Keep all parts of this machine from allfaelectrical power lines and other electricalfapower sources as
shown on the following table:
Table 2–2 Minimum distances between machine and power lines
Cable voltage, kv (kilovolts) Minimum required clearance, ft (m)

350 or less 20 (6.10)
Over 350-500 25 (7.62)
Over 500-750 35 (10.67)
-2 5 Over 750-1000
-2 5 45 (13.72)
-25
-05 -05 - 0 5
023 the power utility company for assurance
Contact
2 2 023 that the power has been turned off before
2 023 operat-
d this machine in the vicinity of electrical
ring rdpower lines or electrical power sources.jard
faja faja fa
Treat all overhead power lines as being energized and not insulated, unless reliable information to
the contrary from the utility company or owner is available.

The requirements
0 5 -25 stated in this manual must be followed
0 5
5 all times, even if the electrical power-25
-2at 5
3-
lines or electrical power source turned off. 3- 3-0
d 202 d 202 d 202
r r r
aja operator is responsible for telling all fpersonnel
fThe aja faja power lines
of risks associated with electrical
and electrical power source. Do not let unnecessary personnel in the vicinity during operation. The
operator must prevent everyone from touching the machine.
It is not always to touch a power line or power source that causes electrocuted. It depends on mag-
nitude, electricity can arc or jump to part of the machine if it comes too near to an electrical power
source.
The use of electrocution hazard devices (insulated links, insulated boom cages/guards, proximity
warning devices or mechanical limit stops) cannot make sure that electrical touch will not occur.
Grounding of the25machine affords small or no protection from

0 5 - 0 5 -25 electrical hazards. The effectiveness
0 5 -25
2 0 23- is limited by the dimension of the conductor
of grounding
2 0 23- (wire) used, the condition of the20ground,
23-
d
the magnitude
r d and numerous other factors.
of the voltage and current present,
r d r
faja faja faja
Because of the voltages involved, overhead power lines present an extremely high risk of fatal
electric shock. If touch occurs, follow proper safety procedures. The risk posed by overhead power
lines at the job site often consists of other factors, such as uneven ground that could cause the ma-
chine to weave or bob into power lines, and windy conditions that can make the power lines sway,
reducing clearance.
To address these risks:
• Identify overhead power lines and mark safe routes where the machine must travel repeatedly.
• Operate the machine at a slower-than-usual speed in the vicinity of power lines.
2 5 5
-2 other protective measures such 0as 5
• 05-and ground overhead power lines or05take
De-engrgize 5-2
3- 3- 3-
202 or insulating the lines.
guarding
d2
02
d2
02
rd r r
f•ajaIf the power lines are not de-energized,
fajaoperate the machine in the area onlyfaifjakeep a safe
minimum clearance.
• If keeping safe clearance by visual means is difficult, designate a person to monitor the
clearance and to give immediate warning when the machine goes near to the limits of safe
clearance.
• All personnel should keep away from the machine whenever it is near to power lines.
• Do not touch the machine until a signal person shows that it is safe to do so.
• The use of electrocution hazard devices is not a substitute for de-energizing lines, or keeping
safe clearance.
When working -near

5 25 transmitter/communication towers 5where-25 the machine is sufficient near for 0an
5 -25
- 0 - 0 -
2 0 3
electrical2charge
023
to be induced in the machine or materials
2 023 be
being handled, the transmitter must
2
ard
de-energized
faj ard be taken:
or the following precautions must
faj ard
faj
• Supply the machine with an electrical ground.
• If use tag lines, they must be non-conducitve.
-25 or any of its components contacts an energized

If the machine
5 -25 5
power source:
5-25
02 3-0 3-0 3-0
•d 2Remain calm and do not panic.
d 202 202
r r
faja • Immediately warn personnel in the fvicinity
aja to stay away. fajard
If in the operator cab, stay there until contacted the power company and de-energized the power
source . Do not try to come close to the machine until turned off the power.
2.4.2.8 Risk of getting poisoned and choked
WARNING
Risk of getting poisoned and choked!
The exhaust gas emitted by the engine of the
mixer truck contains certain carbon
5
monoxide5-2and other harmful components. -25 25
0 0 5 5-
-
023 could cause a blockage to the 023
- 3-0
202
They
2 2
rdinbreathing of oxygen, thus suffocating rd jard
faja persons to death. faja fa
Make sure sufficient ventilation and wear
protective equipment when working in
dangerous area.
The manhole cover should be opened to oper- Fig.2-19 Poison and choke
ate in or repair the mixing cylinder. Monitor
the ventilation so as to prevent accidents.
In order to prevent similar risks, be careful to

the following 5matters during working:
0 5 -2 0 5 -25 5-25
-
023 sure sufficient ventilation before
• Make 023
- 3-0
2 2 202
rd operating the mixer truck in a closed space.
rd jard
faja • Wear appropriate protective equipment
faja fa
when working in an area with dangerous
articles.
• If requiring a respiratory mask, wear it and
replace the filter element as necessary.
2.4.2.9 Safety measures against earthquake
When an earthquake happens, must take the following measures:
5
-2operation. 25 25
Firstly, stop
5 5- 5-
2 3-0 23-0 3-0
20
Secondly, 20 from the mixer truck.
notify all personnel to leave far away 202
After the earthquake, examine the mixer truck before starting it.

-25whether all functions are available.

Firstly, examine
5 5- 25 5- 25
3-0 3-0 3-0
202 examine whether electric components20and
Secondly, 2 hydraulic parts work correctly. 202
fa jard fajard fajard
2.5 Safety responsibility statements
2.5.1 Driver of mixer truck
The driver of mixer truck must meet the following qualifications:
• Trained on this specific mixer. Controls and design may vary in models. Training is essential for
proper operation and safety.
• Fit to operate the mixer truck mentally and physically. Do not try to operate the mixer truck while
25 of medication, narcotics, or alcohol.25The type of drug could impair physical, 25

under the influence
5- 5- 5-
3-0mental reactions, and capabilities.
visual and 3 -0 3 -0
202 20 2 20 2
jard
a Operator of mixer truck
f2.5.2 faja
rd
faja
rd
Job responsibility:
• Focus on operating mixer truck and do not do anything distractive.

• Operators must control the mixer truck and remind personnel around of safety and keeping
away from the mixer during traveling and construction.
• Carefully examine that the wheel covers, handrails and ladder do not have dirt, grease or debris
that could cause a slip or fall.
Meet the following qualifications:
-25 -25 -25
• -05this specific mixer truck. Controls and
Trained on
23 -05 design may vary in models. Training-05is
3 3
0 02 02
d 2 for proper operation and safety.
essential
r r d2 r d2
f•ajaWear the appropriate personal protective
fajaequipment. faja
• Do not wear loose fitting clothing, jewelry and loose hair. These can get caught in moving parts
or on the controls thus causing serious injuries.
• Fit to operate this mixer truck mentally and physically. Do not try to operate this mixer truck while
under the influence of medication, narcotics, or alcohol. The type of drug could impair physical,
visual and mental reactions, and capabilities.
2.5.3 Division of responsibility
2.5.3.1 Special statement

5- 25 5- 25 5- 25
The mixer 3-0
02 truck is used for loading and transporting 3-0
02 concrete exclusively. The mixer truck02is de- 3-0
2 2 2
rd only as a loading and transporting vehicle
rd for conveying concrete from the batching
rd plant to
aja job site. All other purposes, such as loading
faja chemicals which are strongly corrosive,
faja inflamma-
signed
fthe
ble and explosive, are not within the range of service.

0 5 -25
The manufacturer -25 arising from operating the mixer05truck
shall not be liable for any consequence
0 5 -25
2 23- purposes other than specified or improper
for those
0 2 0 23- operation. Operators and employers
2 0 23-shall be
d liable for such operations.
rfully rd rd
faja faja faja
Do not change the component, system or surface. Any change without authorization from SANY
can create a risk. SANY will not be responsible for any injury or damage caused by an unapproved
modification.
2.5.3.2 Responsibilities of employer and other personnel authorized
Only after sufficient training and understanding the support parts book, safety instructions, operat-
ing instructions and maintenance instructions of the mixer truck, relevant personnel may operate
and do maintenance on the truck.
Confirm that
0 5 -25all personnel operating and doing maintenance
0 5 -25 0 5 -25
on the mixer truck are fully qualified
3- job and know the corresponding responsibilities.
to do2the 23- 23-
d 20 d 20 d 20
a r a r a r
faj Examine the safety awareness of relevant
faj personnel regularly during working. faj
If there is an unsafe condition, stop the operation of the mixer truck immediately.
In addition to the examinations required by SANY, perform each examination required by local gov-
erning agencies.
Make sure prompt maintenance and repairing of the mixer truck.
Make sure report each mixer truck accident, which has caused serious injuries or property losses,
to the manufacturer.
52 5 5
Let service
- 0 5-personnel of the manufacturer inspecting
- 0 5-2the manufacturer without limitation according
- 0 5-2
023responsibilities of production examination.
to the
2 023
2 023
2
rd rd rd
faja faja
Establish a good planning for the use of mixer truck carefully and consciously. faja
2.5.3.3 Responsibilities of operating staff
WARNING
Risk of death or injury!
The unsafe condition unreported or stop signal unperformed, could cause death or serious injury.
Report the unsafe condition to the operator and signaler immediately. The operator should follow
the stop signal in time.
If the unusual5 circumstance is likely to cause operating5the mixer truck in an irregular way or show
0 5 -2 submit a report to the director in time0 5 -so2 as to make timely corrections. 0 5 -25
3-
potential risks,
3- - 3
02 02 02
d2 d2 d2
rAll personnel working around the mixerjartruck must obey all warning signals andjarkeep on tell the
faja safety of all personnel. fa fa

0 5 -25 condition to the operator and signaler

Report the unsafe
0 5
5
-2immediately, such as high-voltage wires,-25
5
3- personnel, equipment, ground conditions
unapproved 3- and so on. 3-0
d 202 d 202 202
aja
r
f2.5.3.4
r
fajastaff
Responsibilities of managerial fajard
Make sure that operators received training and fully understand the safety instructions, operating
instructions and maintenance instructions. Operators should be in good health and hold operation
certificates. Otherwise, the operators should not be allowed to operate the mixer truck.
Make sure that signalers have good vision and hearing, have mastered standard mixer truck com-
mand signals and can give clear and accurate signals. Signalers should also be able to identify
risks and notify the operators.
All operating personnel should have corresponding safety responsibilities and should report un-
-25 directors.
safe factors to their
5 -25 5 -25 5
2 3 -0 2 3 -0 2 3 -0
20 2 0 20
a r d a r d rd
aj Operating conditions and service
f2.6 faj life faja
2.6.1 Operating conditions
The usual working ambient temperature ranges between -20°C–40°C (-4°F–104F°).
When working continuously in a corrosive air environment and the relative air humidity is high, the
mixer truck should undergo rust and corrosion inspections. It is recommended to take further pro-
tective measures.
Replace the filter frequently when large amount of dust exists in the environment.
5
2 truck can not be used in an inflammable 5 25
Do not use the5-mixer 5-2 and explosive environment. 5-
3-0 3-0 3-0
d 202 202 202
faja
r
2.6.2 Service life
fajard fajard
With correct operation and maintenance conditions, the service life of the mixer truck lasts for 6
years–8 years. But when it works under severe operating environment, the service life will become
shorter. The service lives of some parts of the mixer truck (such as blade, electrical element, rub-
ber and so on) are shorter than those of the truck.
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202

-25
2.7 Lockout/tagout
5
procedures
5- 25 5-25
3-0 3-0 3-0
202 Precautions of lockout/tagout
2.7.1 202 202
Do not work on the mixer truck until make sure
following lockout/tagout procedure. Speak to
the supervision or SANY with questions.
Only approved personnel performing mainte-

nance on the mixer truck shall perform lock-
out/tagout in accordance with the procedure
listed below.
If the person performing maintenance to the

5 a lock and key, do not share
mixer truck-2have -25 25
0 5 0 5 5-
23- or key with others until all procedures
the lock
23- 3-0
2 0
d complete and the mixer truck is ready 2 0 202
j a rare j a rd to jard
a
f be put back into operation. f a fa
Fig.2-20 Lockout/tagout alert tag
2.7.2 Lockout of operation
1. Notify all personnel who may be affected by

maintenance on the mixer truck.
2. Secure -the
5 25 mixer truck on a flat, level sur- 5 -25 5-25
0
face 2in3-a safe location where there is no dan-23-
0 3-0
d 20of falling objects or interference with other
d 20 202
a rger
faj equipment, personnel or pedestrian traffic.faj a r
fajard
3. Stop the engine and remove the ignition

key.
See “Return of the Empty Truck” on page 4-

16.
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202

25 25 25
05-
4. Attach a maintenance
3 - alert tag to the mixer
3-0
5-
3-0
5-
202
truck controls. 202 202
jard jard
f5.a Make sure that all personnel involved infathe fa jard
maintenance have installed their own locks on
the power source before performing any re-
pair. Each person who completes a repair
must remove the lock and not access the
mixer truck further.
Fig.2-21 Maintenance alert tag

5 25 25
5-2 5- 5-
023-0 3-0 3-0
2 202 202
rd Return to operation
2.7.3
jard jard
faja fa fa
The authorized person who performed the
lockout/tagout procedure shall:
1. Examine the area around the mixer truck to

make sure that no one is exposed to any haz-
ard before returning the mixer truck to
operation.
2. Make sure that all guards have been prop-

erly reinstalled to their respective locations.
0 5 -25 5-25 5-25
23- all tools,
3. Make sure equipment and locks 3-0 3-0
2 0
havedbeen removed. 202 202
faja
r
fajard fa jard
4. Make sure that all controls are in the neutral
or off position.
5. Alert all personnel to the time the mixer Fig.2-22 Lockout/tagout alert tag
truck will be back in operation.
6. Remove the lockout/tagout mechanisms

and all tags, then return the mixer truck to
operation.
7. Complete the appropriate section of the

maintenance05 -25 5-25 5-25
3-0 3-0
log.
023-
d2 202 202
fajar fajard fa jard

-25 for working ground

2.8 Selection
5 5-25 5-25
02 3-0 23-0 3-0
• 2The 20
ground must be even and sturdy 202
fajard jard
fa
sufficient to be able to support the weight of fajard
the vehicle. Maintain a sufficient distance to
trenches (1) and embankments (2). It
must meet the following requirements: at
least 1 m (A) safe distance from the edge of 1
trenches.
A
Fig.2-23 Selection for working ground
5- 25 51.
5
-2Trenches A. 1 m 5-25
3-0 3- 0 3-0
d 202 d 202 202
r
faja edge of embankments.
r
At least 2 m (B) safe distance from thejaupper
fa fajard
B
Fig.2-24 Selection for working ground
5-25 5
5
-2Embankments 5-25
3-0 3- 0 2. B. 2 m
3-0
202 202 202
jard
fa • fa the
Pull up the parking brake (3) during jard 3 fajard
feeding and discharging operation. Wheel
limiter (4) must be placed below wheels
when the truck is parked on a slope to
prevent the truck from gliding.
4
5- 25 5 -25 Parking on a slope 5-25

3-0 0 3-0
Fig.2-25
3-
202 202 2 02
jard jard rd limiter
3. Parking brake 4. Wheel
fa fa faja

-25 for use

2.9 Precautions
5 5- 25 5-25
3-0 3-0 3-0
202
2.9.1 Important
d hints for safety and
d 202 202
aja
r
foperation faja
r
fajard
• If the emergency brake (1) is applied when 1

the mixer truck is on a slope, there is a front
tipping risk.
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Fig.2-26 Front tipping risk
1. Emergency braking
• If the mixer truck travels at high speed

around a turn, there is a risk of side rollover.
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Fig.2-27 Side rollover risk
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202

25
5- bumps (2) at a low speed. 25 25
• Cross3 - 0speed 3 - 05- 3-0
5-
02 the cab operating handle in the stop
•d 2Place 02 202
jar d2 jar jard
fa position before starting the engine. fa fa
See “Handle in the cab” on page 4-3.
Fig.2-28 Slow down

5 -25 25
5-2 5 5-
3-0 0
3- 2. Speed bumps 3-0
202 202 202
jard
fa • a jard
f keep fajard
When mixer truck is fed with concrete,
the rotation speed of the mixing cylinder at
2 r/min–6 r/min.
Note: V = 0 r/min, 2 r/min < V0 < 6 r/min V0
5-25 25 Rotation speed during feeding

5-
Fig.2-29
5-25
3-0
02 mixer truck transports concrete, keep
02 3-0 3-0
• 2When d2 202
fajard fa jar
the rotation speed of the mixing cylinder at fajard
1 r/min–3 r/min.
Note: V≥ 0 r/min, 1 r/min < V0 < 3 r/min
V0
5-25 5 -25 Rotation speed during transporting

Fig.2-30 5 -25
3-0 023
- 0
023
- 0
202 2 2
fajard faja
rd
faja
rd

- 25 5-25 5-25
• -05 truck is discharging concrete,
When mixer
23 3-0 3-0
keep20 the rotation speed of the mixing 202 202
rd
jacylinder jard jard
fa at 0 r/min–14 r/min. fa fa
Note: V = 0 r/min, 0 r/min < V0 < 14 r/min
V0
Fig.2-31 Rotation speed during discharging

5 25 25
5-2
-0transport 5- 5-
• 2 3 3-0 3-0
202 202
Do not the other concrete
20
rd
amaterials beyond the given scope.
jard jard
f•ajDuring fa
the transportation of concrete, lock
fa
the operating mechanism at the throughout
position.
-2 5 Fig.2-325No other concrete materials

2 25
-05 5- 5-
02 3 3-0 3-0
d2 202 202
fa jar fajard fa jard
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

0 5 -25 5-25 5-25

• Prohibit
23-
overload.
23-0 3-0
2 0
• Clean the mixing d2
0 202
jard jard
blades and mixing
fa jar
fa after
cylinder thoroughly with clean water fa
daily work.
See“Flushing” on page 4-5.
• When the temperature is below 0°C (32°F)

or it is easy to get frozen, drain the water in
the water tank and water tube after daily
work or when the mixer truck is parked but Fig.2-33 Do not overload
not to use.
5 25 25
5-2 on page 4-5.
See“Flushing” 5- 5-
3-0 3-0 3-0
202 202 202
Fig.2-34 Do not overload
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202

0 5 -25 5-25 5-25

• Stop the3-engine when shovelling concrete 3-0 3-0
d 202the mixing cylinder. 202 202
jard jard
inside
r
f•ajaThe cab operating handle and the farear STOP fa
pedestal operating handle must be in the
stop position before entering the mixing
drum.
See“Handle in the cab” on page 4-3.
• Do not adjust the control pressures of

valves, add or replace equipment, and weld
major structural members without Fig.2-35 Shut down the engine
authorization.25 25 25
5- 5- 5-
3-0 3-0 3-0
202 202 202
fa jard fajard RUNNING
fajard
Fig.2-36 Shut down the engine
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202

Concrete Mixer Truck System function
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
System function
5 5 5
5-2 function...............................................................................................................3-1
3 System
-0 5-2 -0 5-2 -0
23 part assembly.............................................................................................................3-3
3.10Upper
2 2 023 2 023
d Mixing drum drive system ....................................................................................................3-3
r3.2 rd rd
faja faja faja
3.3 Water supply system ............................................................................................................3-4
3.4 Mixing drum............................................................................................................................3-5
3.5 Operating system ..................................................................................................................3-6
3.6 Hopper ....................................................................................................................................3-7
3.7 Chute.......................................................................................................................................3-9
3.8 Subframe................................................................................................................................3-9
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202

System function Concrete Mixer Truck
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
WARNING
5-2 5-2 5-25
3-0 3-0 3-0
202 202 202

5 25 25
5-2 function
3.System 5- 5-
3-0 3-0 3-0
d 202Upper part assembly 202 202
jard jard
r3.1
faja fa fa
The upper part is composed of more than 10 components including the transmission assembly
(1), mixing drum drive system (2), water supply system (3), operating system (11), side
guard rail (14) and so on.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5 25 25
5-2 part assembly
Fig.3-1 Upper 5- 5-
3-0
2 23-0 23-0
d1.20
Transmission assembly d2
0
6. Ladder d2
0
11. Operating system
ja r jar jar
fa 2. Mixing drum drive system fa7. Hopper a
12. Wheelf cover assembly
3. Water supply system 8. Chute 13. Subframe assembly
4. Mixing drum 9. Rear guard 14. Side guard rail
5. Drum roller 10. Lower step
3.2 Mixing drum drive system

The mixing drum drive system is composed of reducer (1), plunger motor (2), radiator (3), hy-
draulic oil tube (4), plunger pump (5) and bolts (6) in reducer base.
5-25 5-25 5-25
3-0 3-0 3-0
202 202 202

5-25 25 25
3-0 2 3 - 05- 3 02 3-0
5-
02 1
d2 202 2
r rd rd
faja faja faja
5-25 5- 25 5-25
3-0 3-0 3-0
d 2062 202 202
faja r
fajard fajard
4
5
2 5 25 25
05-drum drive system
Fig.3-2 Mixing
3-0
5-
3-0
5-
2 0 23- 02 202
d 3. Radiatorrd 2
jard
1. rReducer 5. Plunger pump
f ja
a
2. Plunger motor
faja
4. Hydraulic oil tube 6. Bolts
fa
3.3 Water supply system

The water supply system is applied to flush the mixing drum and clean the mixer truck body.
The water supply system is composed of water tank assembly (1), safety valve (2), high pres-
sure pipe (3), pressure reducing valve (4) and so on.
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
Fig.3-3 Water supply system
1. Water tank assembly 5. Rubber hose 9. Water pipe seat

2. Safety valve 6. Overflow tube 10. Ball valve
3. High pressure pipe 7. Water-adding joint
4. Pressure reducing valve 8. Water pipe assembly
3.4 Mixing5 drum

5-2 5-25 5-25
The02 3-0
mixing drum is the most important component 3-0
02 3-0
02 are ar-
of the mixer truck. Two helical blades
d 2 2
d When the mixing drum is rotating, 2
rranged symmetrically inside the mixing rdrum. rdthe two helical
faja blades will rotate around the axial linefaofjathe mixing drum to mix or unload the concrete.
faja
The mixing drum is mainly composed of the spherical cap component (1), right turning front
cone (2), manhole cover (4), mixing drum vane (5), raceway (7) and so on.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
202 3ard 2
02 202
fajard faj fa jard
1 7
6
5-25 5 -254 5 5-25

3-0 3- 0 3-0
202 202 202
Fig.3-4 Mixing drum
1. Spherical cap component 4. Manhole cover 7. Raceway

2. Right turning front cone 5. Mixing drum vane
3. Right turning circular cylinder 6. Right turning rear cone
3.5 Operating
25 system 25 25
5- 5- 5-
3-0 3-0 3-0
202
The operating
d 2 2 the direction of mixing drum. It is dcomposed
system mainly controls the speed 0and
d 202
r r r
faja faja faja
of ball joint assembly (1), connecting rod (2), middle rock arm (3), speed governor pull rod
(4), control support abutment (5) and so on.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
Fig.3-5 Operating system
1. Ball joint assembly 4. Speed governor pull rod 7. Rear stand arm
2. Connecting rod 5. Control support abutment
3. Middle rock arm 6. Spring
3.6 Hopper
25 25 25
5- 5- 5-
The02 3-0 3-0 3-0
d 2 hopper accepts concrete from the mixing
d 202plant and delivers it to the mixing drum.
d 202It is com-
r r r
faja
posed of feed hopper rubber plate (1),japressure bar (2), steel bar (3), rear supporting
faja
rack (4),
fa
connection seat (5), feed hopper (6) and feed hopper support (7).
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5 25 25
5-2
Fig.3-6 Hopper 5- 5-
0 23-0 0 23-0 0 23-0
d 2 plate
1. Rubber
jar d 2 rack
4. Rear supporting
jar d2
7. Feed hopper support
jar
fa2. Pressure bar fa
5. Connection seat fa
3. Steel bar 6. Feed hopper

-25
3.7 Chute
5 5-25 5-25
23-0 3-0 3-0
The
d 20chute 202 drum to pumping device or working
delivers the concrete from the mixing
d d
02
2surface. It is
a r a r a r
faj composed of master groove assy (1), faj loading hopper (2), support arm (3),faj master groove
seat (4), handle components (5), support tube (6), handle (7) and auxiliary groove assy (8).
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
-25
Fig.3-7 Chute
5 5-25 5-25
2 3-0 3-0
02 seat 3-0
1.20
Master groove assy 4. Master 2groove 7. Handle 202
fajard
2. Discharge hopper fajard
5. Handle components fajard
8. Auxiliary groove assy
3. Support arm 6. Support tube
3.8 Subframe
The subframe connects the chassis cross beam and supports the mixing drum. It is composed of
foreground assy (1), main beam assy (2), rear stand assy (3), locking mount equipment (4)
and water pipe support (5).
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202

5- 25 5-25 5- 25
3-0 3-0 3-0
202 202 202
fajard fajard fajard 4
3
1 2
5- 25 5-25 5- 25
3-0 3-0 3-0
202 202 202
Fig.3-8 Subframe assy
1. Foreground assy 3. Rear stand assy 5. Water pipe support

2. Main beam assy 4. Locking mount equipment
5- 25 5-25 5- 25
3-0 3-0 3-0
202 202 202
5- 25 5-25 5- 25
3-0 3-0 3-0
202 202 202

Concrete Mixer Truck Operation
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
Operation
5 5 5
5-2 5-2 5-2
4 Operation.............................................................................................................................4-1
0 0 0
23-
4.10Operation
2
for mechanical operating system
2
-
2
-
023 .....................................................................4-3
023
rd 4.1.1 Handle in the cab ........................................................................................................4-3
rd rd
faja faja faja
4.1.2 Handle on the rear pedestal ......................................................................................4-3
4.2 Operation for water system..................................................................................................4-4
4.2.1 Adding water to water tank ........................................................................................4-4
4.2.2 Flushing ........................................................................................................................4-5
4.3 Operation for chute ...............................................................................................................4-6
4.3.1 Chute – adjust..............................................................................................................4-6
4.3.2 Extension chute – mount............................................................................................4-9
4.4 Workflow for concrete mixer truck ................................................................................... 4-10
4.4.1 Prepare for feeding .................................................................................................. 4-10
4.4.2
0 5 -25
Charging 5 -25
operation ..................................................................................................
0 0 5 -25
4-10
2 23- Transportation of the concrete ...............................................................................
04.4.3 2 023
-
2
-
023 4-14
rd 4.4.4 Discharging operation .............................................................................................
rd rd
faja faja faja 4-15
4.4.5 Return of the empty truck........................................................................................ 4-16
4.5 Transport ............................................................................................................................. 4-18
4.5.1 Transport guidelines ................................................................................................ 4-18
4.5.2 Loading ...................................................................................................................... 4-19
4.5.3 Towing........................................................................................................................ 4-19
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202

Operation Concrete Mixer Truck
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
WARNING
5-2 5-2 5-25
3-0 3-0 3-0
202 202 202

5 25 25
5-2
4.Operation 5- 5-
3-0 3-0 3-0
d 202 d 202 202
r
faja 4.1 Operation for mechanical
r
fajaoperating system fajard
4.1.1 Handle in the cab
The mixing drum stops rotating when the han-

dle is at the stop position (2). 4
3
Push the handle clockwise to the throughout 2
position (3) to make the mixing drum rotate in
the positive direction. 1
Push the handle clockwise to the mixing po-

5
-2make -25 25
0 5 0 5 5-
3-0
sition (4) to the mixing drum rotate fast
- 3-
023positive direction.
in 2the 202 202
fajard jard
Pull the handle counter-clockwise tofathe dis- Fig.4-1 Handle in the cab fajard
charge position (1) to do the discharging
1. Discharge position 3. Throughout
operation.
position
2. Stop position 4. Mixing position
4.1.2 Handle on the rear pedestal
Charging operation: push the handle down-

ward from stop position (2) to throughout
5 make the mixing drum rotate in
-2to -25 25
position 5
0 (3)
0 5 5-
23- direction and do mixing work. 023- 3-0
the 0positive
2 2 202
fajard fa up-
Discharging operation: push the handle jard fajard
ward from stop position (2) to discharge po- 1 5
sition (1) to make the mixing drum rotate in 2
the negative direction. 3
4
Rotational speed: the rotating speed of the
mixing drum depends on the displacement of
the handle. Fig.4-2 Handle on the rear pedestal
Speed up: increase the rotating speed of the 1. Discharge position 4. Mixing position
mixing drum by pulling the handle outward
25 - 5 position
2.2Stop 5. Outward 25
(5). 05- 0 5
3-0
5-
2 0 23- 202
3- 3. Throughout
202
r d
The d
handle is linked with the one on the rtruck
jard
faja tail. The charging and discharging operation
faja
position
fa
can be realized by operating one of them.

-25 for water system

4.2 Operation
5 5- 25 5-25
3-0 3-0 3-0
202
4.2.1 Adding water to water tank 202 202
1. Watch the water level (1) indicator and add
water once the water level is lower than 1/3. 1
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202Fig.4-3 Upper part 202
1. Water level
4 D
B
2 53
-2 5- 25 C 5-25
3 -05 3-0 3-0
02 2052 202
jard2 ja r d jard
fa fa fa
7
6
Fig.4-4 Supply water
2. Charge ball valve 4. High pressure air tube 6. Water inlet

3. Air gauge 5. Watering ball valve 7. Overflow ball valve
Note:
5- 25 5- 25 5-25
3-0 3-0 3-0
202 A B 202 C D 202
fajard OFF ON fajard Open state Closed
r d
faja state
2. Close the charge ball valve (2).

3. Open the
0 5 -25overflow ball valve (7) and connect05watering
-25 25
rubber hose to water inlet (6), -then
0 5
3- watering ball valve (5) to add water to3-water tank.
open the 3-
d 202 d 202 d 202
r r r
faja 4. When water flows out from the overflow
faja pipe, stop the watering ball valvefaj(5)
a and overflow
ball valve (7).
4.2.2 Flushing
1. Close overflow ball valve, then open charge

ball valve to pressurize the water tank for
cleaning.
See Fig.4–4.
2. Open blade
0 5 -25 flushing valve (1) to flush mix- 05-25 5-25
23-
ing cylinder blade. Open feeding hopper 3-
02 3-0
d 2 0 valve (2) to flush feeding hopper.d 2 202
jard
flushing
fajar fajar fa
3. Open upper free flushing valve (3) and
lower free flushing valve (5) to flush feeding
groove and the place around the truck mixer
respectively.
4. After cleaning, close all valves for flushing

and open the overflow ball valve to release
the air pressure inside water tank.
1 2 3 4 5
See Fig.4–4.
5
-2temperature 25 Flushing valve
Fig.4-5
- 25
5. When0the 5 5
-0 1. Blade flushing 5-
3-0
is below 0°C (32°F),
2 3 - 2 3
d 20
open the water release valve (4) to drain
d 20
the
d 202
4. Water release
a r a r valveja r
faj faj
valve
remaining water in the water tank and water
fa
tube. 2. Feeding hopper 5. Lower free flushing
flushing valve valve
6. Clean the blocked in water supply
pipelines. 3. Upper free flushing
valve
1) Adjust the pressure to the normal service
range of 0.35 MPa–0.38 MPa.
2) Shut off the flushing valve and open all oth-

er valves to rinse for 1 minute–2 minutes.
3) Open the
0 5 -25flushing valve and shut off other 05-25 5-25
- rinse for 1 minute–2 minutes.
23to 23- 3-0
202
valves
d 20 d 20
a r
faj 4) If it is still blocked, repeat the above a r
fajproce- fajard
dures again.

-25 for chute

4.3 Operation
5 5-25 5-25
3-0 3-0 3-0
202 – adjust
4.3.1 Chute 202 202
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
fajard 2 fa jard fa jard
3 5 8
9 10
4 7
-25the chute
Fig.4-6 Adjusting
5 5-25 5-25
3-0 3-0 3-0
202plate
1. Limit 5. Lever 202 9. Fixing bracket 202
jard
fa2. Rotating hand lever a jard
6. Main fchute 10. Pin fa jard
3. Supporting tube 7. Hand lever
4. Locking bracket 8. Loading hopper
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202

-25
05the rotating hand lever (2) to sepa- 3-05-25 5- 25
1. Unlock
3 - 3-0
20it2 from the limit plate (1).
rate 202 202
5-25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
Fig.4-7
1. Limit plate A. Lock (rotating

hand lever)
2. Rotating hand B. Unlock (rotating
lever hand lever)
2. Release the hand lever of the locking

bracket (4) to relieve the supporting tube
(3).
5-25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
-2 5 5
Fig.4-8
2 25
-05 5- 5-
02 3 023-0 3-0
202
3. Supporting tube D. Unlock (locking
r d2 r d2 r d
faja faja a
bracket)
faj
4. Locking bracket

-25
05chute (6) can rotate around the 05 -25 5-25
3. The main
3 - 3 - 3-0
202 (1) in the horizontal plane at thed 202
limit plate
d 202
aja
r
fmoment. faja
Rotate the main chute to predefined
r
fajard
discharge position and lock the rotating hand
lever (2) back to the limit plate (1).
4. Press the lever (5) to unlock the support-

ing tube (3), adjust the tilt angle of the chute
to proper position, then release the lever (5)
to lock the supporting tube (3).
-25 Fig.4-9 5
25
-05 - 0 5-2 05-
3 35. Lever C. Unlock (lever)23-
02 202 20
jard2 jard a r d
f5.a Lock the locking bracket (4) after the main
fa faj
chute (6) is in the proper position.
6. Pull the hand lever (7) downward to turn

up the loading hopper (8), and fasten the pin
(10) with the fixing bracket (9).
5- 25 5- 25 8 5-25
3-0 3-0 3-0
202 202 9 10 202
fajard fajard 7
fajard
Fig.4-10
7. Hand lever 9. Fixing bracket

8. Loading hopper 10. Pin
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202

2 5 25 25
05-
4.3.2 Extension
- chute – mount
3-0
5-
3-0
5-
2 023 202 202
d extension
jarThe chute (1) is mounted on
jardthe jard
fa f a 1 2 fa
right wheel cover (4) and can be used to in-
crease the length of the chute.
1. Take down the extension chute by releasing

the drag hook (2) on the bracket (3).
3 4
5-25 5 -25 Unload the extension chute 05-25

3-0 0Fig.4-11
- -
202 2 023 2 023
jard rd jard
1. Extension chute 3. Bracket
fa faja 2. Drag hook f a
4. Right wheel cover
2. Mount the extension chute by attaching the
extension chute hanger loops (6) to the
main chute hanger loops (5).
5
6
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
fajard fajard fa a
r d
Fig.4-12 Mount the extension jchute
5. Main chute hanger 6. Extension chute

loops hanger loops
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

-25 for concrete mixer truck

4.4 Workflow
5 5-25 5-25
3-0 3-0 3-0
202
4.4.1 Prepare for feeding 202 202
• Drain off accumulated water and dirt inside
the drum.
See “Flushing” on page 4-5.
• The slump constant of the premixed

concrete which can be transported is 50
mm to 210 mm period.
Fig.4-13 Allowable concrete slump
0 5 -25 0 5 -25 5-25

023
• The maximum-
023
- 3-0
202
diameter of the aggregate:
2 2
rd 40 mm
Gravel: rd jard
fajaScree: 60 mm faja fa
Fig.4-14 Stone or other sundries
-25 5-25 5-25

-05 operation
4.4.2 Charging
3 3-0 3-0
02 202 202
r d2 r d jard
aja the following steps in sequence to finish
fDo a
fajcharging operation.
fa
WARNING
Risk of accident, personnel injury or death!
An overloaded truck is hard to control and it could cause an accident.
Never overfill the mixer.
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202

1. Align-0
-25
5 hopper (1) to the discharge port -05 -25 5-25
3 the
02 mixing plant. 3 3-0
of 2the 202 202
Fig.4-15
-25parking brake (2). 5 25

1. Hopper
5 5-2 5-
-
2. Pull up 0 the
3-0 3-0
2 023 202 2 202
Fig.4-16
2. Parking brake
5
3. Push 0the -25gear 5-25 5-25
3-0 3-0
lever (3) to the neutral
-
2 023
position. 202 202
Fig.4-17
3. Gear lever
5 25 25
5-2 5- 5-
3-0 3-0 3-0
202 202 202

5-
4. Push the 0handle
25 5-25 5-25
3-0 3-0
in the cab (4) to mixing
3 -
202
position. 202 202
Fig.4-18
4. Handle in the cab

25
5. Control the5-rotating speed of the engine 5-25 5-25
3 - 0 3-0 3-0
2 2 r/min and start to charge.
around 0525
d 202 202
faja
r
fajard fajard
Fig.4-19
6. Step the throttle pedal lightly to accelerate

the charging. -25 25 25
5 5- 5-
3-0 3-0 3-0
202 202 202
Fig.4-20
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202

25
- 25 25
7. Pull the
3 - 05hand lever (5) on the rear pedestal
3 - 05- 3-0
5-
202 to accelerate the charging.
outward 202 202
Fig.4-21
5. Hand lever
5
-2handle -25 25
8. Push the
0 5 in the cab (4) to through-
0 5 5-
23- to finish the charging. 023
- 3-0
out 0position
2 2 202
rd rd jard
faja faja fa
Fig.4-22
4. Handle in the cab

5
-2hopper -25 25
5-
9. Clean the with some water finally.
0 5 0 5
023
-
023
- 3-0
2 2 202
rd rd jard
faja faja fa
Fig.4-23
Note: the rotating speed of the charging is suggested from 2 r/min to 6 r/min. Fill the water tank
when the water level is lower than 1/3.
See “Adding water to water tank” on page 4-4.

5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202

2 5 25 25
05-
4.4.3 Transportation
- of the concrete
3-0
5-
3-0
5-
2 023 202 202
r d r d jard
aja be at throughout position and controlfathe
ja
When the truck is running, the hand lever (1)
fmust fa
450
350
250
150
rotating speed of mixing drum at 1 r/min–3 r/

50
min. ●
● ●
5-25 5- 25 5-25
02 3-0 02 3-0 1 3-0
d2 d2 202
fajar fajar fa jard
Fig.4-24 Throughout position
1. Hand lever
When the truck running on the ramp which
gradient is bigger than 9%, increase the rotat-
ing speed of the mixing drum properly or de-
crease the load to avoid leakage of the
concrete.
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202
fajard fajard Fig.4-25 Running on slope
fa jard
When transporting the premixed concrete
without retarder, finish the charging and dis-
charging work in less than 1.5 hours. Do not
exceed 300 drum rotations.
5-25 -25Transportation
Fig.4-26
5 5-25
3-0 3-0 3-0
202 202 202

2 5 25 25
05-
4.4.4 Discharging
- operation
3-0
5-
3-0
5-
2 023 202 202
r d r d jard
faja or the worktable of the pumping device.faja
1. Adjust the chute direct to the charging port
fa
4
2. Push the hand lever to mixing position (4) 3
and adjust the rotating speed of mixing drum
2
to 6 r/min– 10 r/min. Make the mixing drum
work for about one minute. 1
5-25 5 -25 5-25

3-0 0
3- Fig.4-27 Handle in the cab 3-0
202 202 202
fajard fajard 1. Discharge position
faja
r d
3. Throughout
position
2. Stop position 4. Mixing position
NOTICE
Risk of damage to the hydraulic drive system!
The sudden changing of the mixing drum rotating direction could impact the truck and shorten the
lifetime of the hydraulic drive system.
When changing the rotating direction of the mixing drum, make the hand lever pause at stop
position (2) for one to three minutes.
0 5 -25 0 5 -25 0 5 -25
- - -
023 the hand lever to stop position (2)2for
3. Push
2 023one to three minutes, then turn it to discharge
2 023 po-
d
rsition jard
(1) after the mixing drum stops rotating. Accelerate the discharging by pullingrdthe hand lever
faja on the rear pedestal or stepping thefathrottle ja
pedal lightly. See “Handle on thefa rear pedestal” on
page 4-3.
4. Push the hand lever to stop position (2) after the discharging work is over and wait for one to
three minutes.
5. After the mixing drum stops completely, push the hand lever to throughout position (3) and
lock the handle in the cab.
NOTICE
25
Risk of damaging
5-mixing
the paint and electrical components!
5 -25 5 25
-and
0
Clean -the - 0
drum with corrosive liquid or high-temperature gas could damage the - 0
paint
2 023 components.
electrical 2 023 2 023
rd ard liquid or high-temperature gas.fajar
d
faja Do not clean the mixing drum with anyfajcorrosive
6. Clean the mixing drum as soon as possible after the discharging work is over.

-25 and chute.

7. Clean the hopper
5 5- 25 5-25
023-0 3-0 3-0
2 202 202
rd Return of the empty truck
4.4.5
jard jard
faja fa fa
1. Put the extension chute (1) back to the
bracket (3) and fix it with the drag hook (2)
1 2
after cleaning the mixer truck.
5- 25 5- 25 3 4 5-25
3-0 3-0 3-0
202 202Fig.4-28 202
1. Extension chute 3. Bracket
2. Drag hook 4. Right wheel cover
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Fig.4-29
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202

5
2. Pull the-2leakage-proof device (5) back, 5
-2Leakage-proof 25
0 5 0 55.
5-
2 - pulling the handle (6) and blocking
lock it3by
23- device 3-0
2 0
d drag plate (7). 2 0 202
rthe rd jard
faja faja fa
6
Fig.4-30
5 -25 25
5-2 5 5-
3-0 0
3- 6. Handle 7. Drag plate 3-0
202 202 202
fajard jard
fa po-
3. Turn the main chute (6) back to original faja
r d
sition, then lock the rotating hand lever (2)

and the locking bracket lever (4).
6
2
1
3 5 8
9 10
5 -25 5-25 4 7 5- 25
3-0 3-0 3-0
202 202 Fig.4-31 202
fajard fajard ajard
f chute
1. Limit plate 6. Main
2. Rotating hand 7. Hand lever
lever
3. Supporting tube 8. Loading hopper
4. Locking bracket 9. Fixing bracket
lever
5. Lever 10. Pin
25
NOTICE
5 -
Risk of-0raceway damage! 0 5 -25 0 5 -25
- -
2
When023 the truck returns empty, stopping the2rotating
023 of mixing drum could result in damage
2 023 of the
rd rd rd
faja raceway. faja faja
Do not stop rotating the mixing drum when it is empty.

-25mixing drum rotate at the speed from 1 -r/min

4. Make sure the
5 25 to 2 r/min in the positive direction.
5 5- 25
3-0 3-0 3-0
202environment below zero or easy to freeze,
5. In the
d d 202 discharge the water in the tank and dpipes
202 after
r r r
aja work is over or when the truck is not used.
fthe faja See “Flushing” on page 4-5. faja
6. Park the mixer truck carefully in the ap-
pointed place or garage. Pay attention to oth-
er vehicles or barriers during the parking.
7. Run the truck at the idle speed from 3 mi-

nutes to 5 minutes after parking. Turn the igni-
tion key to ACC position (1) after the engine
cools down to proper temperature, pause for
30 seconds, then turn the ignition key to
5 25 25
LOCK position5-2(2). 5- 5-
2 3-0 3-0 3-0
d2
0 202 202
jard jard
Note:
ajar
fACC: fa fa
supply power to on-board auxiliary
Fig.4-32 Ignition key
equipment in the cab, such as audio-visual
system, instrument lights, lights and so on. 1. ACC position 2. LOCK position
LOCK: cut off the power supply, except for the

signal lights.
4.5 Transport
4.5.1 Transport guidelines
5- 25 5- 25 5- 25
2 3-0
Before 0transport, 3-0
02 and fully understand the precautions
make sure the operator read 02 and 3-0
2 2 2
ard
information.
faj ard faj ard faj
• Set traveling speed switch to low gear and do not operate the switch to avoid danger caused by
high-speed movement.
• Turn engine speed dial to low speed.
• When loading or unloading the machine, choose solid and level ground and keep a safe distance
from road edge.
• Use a slope with sufficient width, length, thickness and strength, its maximum slope angle being
15°. When using a soil slope, compact the soil. When using the trailer’s ramp, its angle from the
5 5 5
5-2exceed 15°.
ground shall not
-0 5-2 -0 5-2 -0
2 3 2 3 2 3
• When d 20using ramp or a platform, place spacer d 20blocks under trail wheels to prevent trailer
d 20 from
a r a r a r
aj
fmoving. faj faj

0 -25 dangerous to change direction when

• It is extremely
5 0 5 -25driving up or down a ramp. Drive back
0 5 -25to
ground 3-or trailer plate to change traveling direction.
3- 3-
d 202 d 202 d 202
r r r
faja • When the mixer truck is traveling onfaajaslope, never operate any control lever fother
aja than traveling
lever.
4.5.2 Loading
1. Start the engine. Align tracks with ramp or slope, and drive truck in reverse onto the trailer.
2. With the help of a guide person, drive mixer truck slowly onto ramp or slope. Drive it onto trailer
plate at its minimum speed.
3. Stop the truck at a suitable position on the trailer plate. Ensure that the tracks of both sides have
5 25 25
5-2
an equal clearance from trail sides. 5- 5-
2 3-0
0 the engine. Shift the gear to the neutral 23-0 23-0
4. 2Stop 20 place after parking and remove the key.20
fajard a jard
f and cover air vent to shield wind or rain.f ajard
5. Shut cab window, ventilator and door,
6. Install swing locking connecting rod.
4.5.3 Towing
1. Only use existing towing hitches for towing and observe the regulations of truck manufacturer.
2. Comply with the prescribed driving position, permitted speed and itinerary when towing.
3. Observe the stipulations of manufacturer of chassis when towing the truck with other towing
machines.5-25 5-25 5-25
2 3-0
0 the towing eye to tow the truck. The towing 23-0 23-0
4. 2Use 20 eye is fixed on the traction hook seat20at the
fajard
forepart of the truck. fa jard fajard
5. Use the outrigger drag loop to tow the truck. But the outriggers shall be retracted and put at the
axle of towing direction. When towing the truck, if the outrigger swings out or is at an angle to the
towing direction, it may cause a serious accident.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

Concrete Mixer Truck Maintenance
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
Maintenance
25 25 25
5 Maintenance.......................................................................................................................5-1
5- 5- 5-
3 -0
5.1 Maintenance
2 2 3 -0 2 3 -0
information......................................................................................................5-5
d 205.1.1 Precautions before maintenance.............................................................................5-5
d 20 d 20
a r a r a r
faj 5.1.2 Checks after maintenance fajor repairs .......................................................................5-5
faj
5.2 Maintenance in adverse environments ..............................................................................5-5
5.2.1 Inspection and maintenance in adverse environments ........................................5-5
5.2.2 Storage environments ................................................................................................5-7
5.3 Maintenance overview..........................................................................................................5-7
5.3.1 Periodic table of maintenance...................................................................................5-7
5.3.2 Maintenance intervals ............................................................................................. 5-10
5.3.3 New truck – maintain ................................................................................................5-11
5.4 Lubricants and fluids.......................................................................................................... 5-12
5
5.5 Safety-2preparation -25
for maintenance ................................................................................ -25
5-13
0 5 0 5 0 5
2 23- Work place preparation ...........................................................................................
05.5.1 2 023
-
2
-
023 5-13
rd 5.5.2 Safety measures ......................................................................................................
rd rd 5-13
faja 5.6 Maintenance attentions .....................................................................................................
faja faja 5-14
5.6.1 Attentions of checking or changing grease .......................................................... 5-14
5.6.2 Attentions of truck cleaning .................................................................................... 5-14
5.7 Water supply system – check........................................................................................... 5-14
5.8 Operating system – check ................................................................................................ 5-15
5.9 Hopper and chute – check ................................................................................................ 5-15
5.10 Drive shaft of oil pump – maintain ................................................................................. 5-16
5.11 Mixing drum drive system – maintain ............................................................................ 5-17
5.11.1 Mixing drum drive system – check....................................................................... 5-17
5.11.2 5 25
-Reducer 5 -25
– examine................................................................................................ 5 -25
5-18
0 0 0
2 23- Radiator – check ....................................................................................................
05.11.3 2 023
-
2
-
023 5-19
rd 5.11.4 Gear oil of reducer – change rd................................................................................
rd
faja faja faja
5-19
5.11.5 Hydraulic oil of drive system – change................................................................ 5-21
5.12 Mixing drum – check........................................................................................................ 5-22

Maintenance Concrete Mixer Truck
5.13 Drum roller

0 5 -25– maintain .....................................................................................................
0 5 -25 5-23-25
05
3 -
5.14 Residual material – clean 3 -
............................................................................................... 3 -
5-25
202 202 202
rdCovering parts system – maintain .................................................................................
5.15 rd rd 5-29
faja faja faja
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
WARNING
5-2 5-2 5-25
3-0 3-0 3-0
202 202 202

5 25 25
5-2
5.Maintenance 5- 5-
3-0 3-0 3-0
d 202 d 202 202
r
faja 5.1 Maintenance information
faja
r
fajard
5.1.1 Precautions before maintenance
Review the maintenance log and follow these points to ensure your safety:
• Do not perform any maintenance unauthorized in this manual. If maintenance which not listed in
this manual is required, contact the SANY dealer before proceeding.
• Avoid working on the machine while the engine is running. If the engine must remain running
during a procedure, always have a person in the cab who can operate the machine correctly and
is in clear contact with you at all times.
2 5 2 5 2 5
• 05-the SANY dealer if unable to perform the
Contact
- 05-procedures listed in this manual or if requiring
3- 05-
3-
2 023 02 02
d2 d2
additional procedures.
rd r r
faja • aja
Always use the proper tools when performing
f every maintenance procedure.
faja
5.1.2 Checks after maintenance or repairs
Always do the followings after performing any maintenance to the machine.
With the engine off:
• Ensure all steps listed in this book have been followed.

• If necessary, have a coworker inspect your work for correct and proper completion.
• Complete the maintenance log for this machine and return it to its storage location.
5
-2 lockout/tagout procedure for returning 5 25
• Follow 5
0 the
0 5-2the unit to operation. 5-
- -
023 to “Precautions of lockout/tagout” on 0page
23 2-21. 3-0
202
Refer
2 2
fajard
With the machine running: fa jard fajard
• Check for leaks in the system you have maintained.

• Be sure there are no abnormal sounds coming from the engine or hydraulic system.
• Check for any loose or abnormal movement in the system you have maintained.
• Check for any overheating in the system you have maintained.
5.2 Maintenance in adverse environments

5.2.1 Inspection and maintenance in adverse environments
0 5 -25 0 5 -25 0 5 -25
- 3- any accumulated corrosion. -
023and clean every electrical component2to
Check
2 02avoid 2 023
rd rd rd
faja Check and clean every area where extreme
faja heat is present, such as the exhaust
fajasystem, manifold
and turbocharger.

5 conditions
1. Mud, rain or-2snow 25 25
5 5- 5-
02 3-0 3-0 3-0
Before2operating 202 for looseness.
the machine, inspect each connector 202
jard
a operating the machine, clean the machine,
fAfter fa jard a jard
inspect for missing or loose boltsf and nuts. Add
oil and lubricating grease as needed.
2. Near ocean (salt air) environments
Before operating the machine, inspect each plug and pin for looseness. Apply grease where rust is
found, especially at cylinder rods and control levers.
After operating the machine, thoroughly wash away the salt residue, apply grease where rust is
found, and perform maintenance carefully on the electric components to prevent corrosion.
5 25 25
5-2 surface
3. Rocky ground 5- 5-
23-0 23-0 23-0
Inspect d 20the wheels and tires for damage, suchdas20cracks, abrasions, scars, loose bolts and d 20missing
a r a r a r
aj
fbolts. faj faj
4. Cold environments
In the environment that the air temperature is below 0°C (32°F) or water is prone to freeze, drain
off the water in water tank and pipelines to avoid frost crack.
Before starting the truck at cold environments, clear the ice in the water tank, valve, pipelines and
other elements.
5 25 25
5-2
Perform the following warm-up procedure. 5- 5-
23-0 23-0 23-0
d
• aStart20the engine and run it at idle speed ford 720minutes– 10 minutes. Then increase dthe20engine
j r jar jar
fa speed to 1200 r/min till the hydraulic oil ftemperature
a is at least 20℃ (68℉). fa
• Proceed with normal operation only after completing warm-up procedure as above.
• Adjust the warm-up period according to the ambient temperature.
During normal construction operation, take care to operate the controls slowly and observe the
traveling system for any sign of trouble.
5. Other weather environments
If there is evidence of bearings or bushings overheating, loose parts or rust during regular inspec-
tion, increase the5frequency of lubrication. For detailed information,
5 See：Table 5–3. The table ap- 5
5 - 2
plies only to-0normal operating conditions. Shorten the 5 - 2 5-2
3 - 0lubricating intervals in harsh environments,
- 0
2
including 02dusty 2 023 temperature, extremely heavy overload,
and corrosive air, abnormal external 2 023 fre-
rd jardso on. rd
aja operating times, longtime duty cyclefaand
fquent faja

2 5 25 25
05- environments
5.2.2 Storage
- 3-0
5-
3-0
5-
2 023 202 202
d
jarKeep the
jard
truck in the ventilated, moisture
jard
fa f a
proof garage rather than in the open air. If fa
keeping the truck in open air for a short time,
cover the truck with canvas to avoid
corrosion.
1. Drain off the cooling fluid and fuel.
2. Cut off the electricity supply.
3. Lock doors and windows.

Fig.5-1 Truck storage environments
-25
05truck idling running for 30 minutes 3-05-
25 5-25
-
Keep 3the 3-0
d 202 month. After startup, keep the engine d 202 202
r r jard
every
faja rotating at idle speed and the mixingfacylinder
ja RUNNING fa
rotating at 1 r/min to avoid serious corrosion in
long unused term. 450
350
250
150
50
Maintain the truck regularly in long unused

term. Paint the surface to avoid corrosion.
Fig.5-2 Idling running
0 5 -25 0 5 -25 5-25

-
5.3 Maintenance
023
overview
023
- 3-0
2 2 202
rd rd jard
faja 5.3.1 Periodic table of maintenance
faja fa
The maintenance period is calculated by kilometer and time, whichever comes first. Refer to the
maintenance period and projects to maintain your truck for its best technical state.
NOTICE
Risk of machine damage!
Lengthening the maintenance interval could result in machine damage.
When carrying out the maintenance as required, shorten the mileage or time according to the
environment and working condition of the district. Do not lengthen the maintenance interval.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

5-25 5
Table 5–1 Maintenance2period
5- 5-25
2 3-0 23-0 3-0
20
Interval 20
Maintenance item Reference 202
fajard jard
Check whether water pipefaand windpipe of water fajard
“Water supply system –
supply system leak or not, whether the valve can
check” on page 5-14
work normally.
Inject grease into main chute when it rotates “Hopper and chute – check”
abnormally. on page 5-15
Reducer oil volume, quality, leakage and abnor- “Reducer – examine” on
mal sound. page 5-18
Check whether oil pump, motor, radiator, oil pipe “Mixing drum drive system –
and joint leak or not. Check the hydraulic oil vol- check” on page 5-17
5 quality, and the working state of fan-2(50°C–
-2ume, 5 “Radiator – check” on page -25
0 5 0 5 05
2023- 55°C). 23-20
5-19 2 3
20
-
rd r d rd
faja a
faj base. aja system –
“Mixing drum drive
Fasten the six bolts on reducer f
check” on page 5-17
Per week Fasten the flange bolts on oil pump drive shaft.
“Drive shaft of oil pump –
Check the universal joint shaking and abnormal
maintain” on page 5-16
sound.
Inject grease into oil pump drive shaft.
Inject grease into operating handle when it ro- “Operating system – check”
tates abnormally. on page 5-15
Check
5 whether the drum has corrosion and5ab-
25
“Mixing drum – check” on
5 - 2normal 5-2 5-
- 0 sound or not, fasten the flange- 0bolts. page 5-22
3-0
2 023 2 023 wears 0
2on2
rd Check whether the raceway
ard lubrication to it.
excessively “Mixing drum – check”
r d
faja away and damages or not, fajadd page 5-22 faj a
Check whether the fastening bolts are tight in
“Covering parts system –
side guard rail, wheel covers, lower platform and
rear guard.
Per 1 month
Check whether drum roller sound is abnormal or “Drum roller – maintain” on
(per 2000
not, and inject grease into it. page 5-23
km)
Check whether feeding and unloading mecha- “Hopper and chute – check”
nism fasteners are loose or not. on page 5-15
Per 3 5 the drum, feeding and unloading mecha-
-2Clean -25 5
0 5 0 5 “Mixing drum – check” on
0 5-2
23- nism sediment outside. 3- -
months (per
20km) 202
page 5-22 023
5000
rd rd r d2
faja faja
Fasten manhole cover bolts. faja on
“Mixing drum – check”
page 5-22

5- 25 Table 5–1 Maintenance 2

5-
5 (continue)
period
5- 25
23-0 2 3-0 02 3-0
20Interval Maintenance0item
2 Reference
2
fajard a r d
fajand unloading mecha-
Check whether feeding f a r d
“Hopper andajchute – check”
“Drum roller – maintain” on
Adjust drum roller position and bearing preload.
page 5-23
Per 6
Check whether drum vane excessively wears “Mixing drum – check” on
months (per
away or not. page 5-22
10000 km)
Clear drum, feeding and unloading mechanism “Mixing drum – check” on
sediment outside. page 5-22
Fasten manhole cover bolts.
5- 25 5 -25
page 5-22
5 -25
3-0 023
- 0 3- 0
202
Check whether feeding and unloading mecha- “Hopper and chute –2check”
2 2 0
jard d not.
nism fasteners are loose ror on page 5-15 rd
fa faja faja
page 5-23
“Residual material – clean”
Clear drum sediment inside.
on page 5-25
Clean the drum, feeding and unloading mecha- “Mixing drum – check” on
Per 12 page 5-22
nism sediment outside.
months (per
Check whether the blades of mixing drum exces- “Mixing drum – check” on
20000 km)
sively wears away or not. page 5-22
-2 5 -2 5 “Gear oil of reducer –

25
5-
Change reducer gear oil.
3 -05 -05 change” on page 5-19
3-0
02 023 220 system
jard2 2
rd oil.
“Hydraulic oil of drive
r d
faja a
Change drive system hydraulic
fa faj page 5-21
– change” on
page 5-22
Check whether feeding and unloading mecha- “Hopper and chute – check”
page 5-23
Per 18
“Residual material – clean”
months (per Clean the drum sediment inside.
on page 5-25
40000 km)
5- 25 5
5-2 mecha-
Clean the drum, feeding and unloading “Mixing drum – check” on5-25
3-0 023
- 0
23-
0
202
page 5-22
20
nism sediment outside.
2
fajard faja
Check whether the blades rdof mixing drum exces- rd
faja– check” on
“Mixing drum
sively wears away or not. page 5-22

5-25 Table 5–1 25(continue)

Maintenance period
5- 5-25
02 3-0 02 3-0 3-0
Interval
2 Maintenance item
2 Reference
202
fajard Change reducer gear oil. fa
jard rd
faja –
“Gear oil of reducer
change” on page 5-19
“Hydraulic oil of drive system
Change drive system hydraulic oil.
– change” on page 5-21
page 5-22
Inject grease into oil pump drive shaft.
Check whether the drum has corrosion and ab-
-25 -25 25
normal sound at work or not, fasten the flange
0 5 0 5 page 5-22 5-
3- bolts. 3- 3-0
202 2 02 2on02
jard d d
Check whether drum race excessively wears
j a r a r
“Mixing drum – check”
fa a
f add lubrication to it.
away and damages or not, page 5-22 faj
First mainte-
Check whether drum roller sound is abnormal or “Drum roller – maintain” on
nance item
not, and inject grease into it. page 5-23
page 5-23
“Gear oil of reducer –
Change reducer gear oil.
change” on page 5-19
“Hydraulic oil of drive system
Change drive system hydraulic oil.
– change” on page 5-21
5-25 5- 25 5-25
23-0 3-0 3-0
20
5.3.2d Maintenance intervals 202 202
fajar fajard fajard
The periodic maintenance has two parts: routine inspection per 5000 km and maintenance per
10000 km. Look up the interval range (×1000 km) between routine inspection and every class
maintenance in the table 5–2.
Table 5–2 Maintenance intervals
Routine First- Routine Second- Routine First- Routine Third-

inspec- class inspec- class inspec- class inspec- class
tion mainte- tion mainte- tion mainte- tion mainte-
nance nance nance nance
5
210 25 25 25
5 5- 15 20 5- 30 35 40 5-
45 02 3-0 3-0 3-0
d 2 50 55 60
202 65 70 75 2
2080
a r rd jard
faj 85 90 95 aja
f100 105 110 115
fa 120
125 130 135 140 145 150 155 160

5-25 Table 5–2 25

5-
Maintenance intervals (continue)
5- 25
3-0 3-0 3-0
d 202
Routine First- Routine Second-
d 202 Routine First- Routine 02 Third-
d 2
r
ja inspec- r r
faja faj a
class inspec- class inspec- class inspec- class
fa
tion mainte- tion mainte- tion mainte- tion mainte-
nance nance nance nance
165 170 175 180 185 190 195 200
205 210 215 220 225 230 235 240
Initial routine inspection at 5000 km, routine inspection per 10000 km.
Initial first-class maintenance at 10000 km, first-class maintenance per 20000 km.
Initial second-class maintenance at 20000 km, second-class maintenance per 40000 km.
5 5 25
5-2 maintenance at 40000 km, third-class
Initial third-class 5-2 maintenance per 40000 km. 5-
3-0 3-0 3-0
202running range exceeds the value in dtable
Ifd the 202 5–2, do the maintenance accordingdto20the
2
interval
j a r j a r j a r
a
f kilometers maintenance rules. f a f a
Find every class compulsory maintenance items in table 5–1 (“Periodic table of maintenance” on
page 5-7).
5.3.3 New truck – maintain
When the running range of new truck reaches 2000 km–3000 km or the service time reaches two
months (subject to the first arrival), apply the compulsory maintenance to the truck. SANY can sup-
ply the new truck with running-in compulsory maintenance with free labor cost. Find the running-in
maintenance
0 5 -25items in the table 5-1 (“Periodic table0of 5
5
-2maintenance” on page 5-7). SANY offers free
0 5 -25
engine3-oil filter and fuel filter. The other material
23- 2 -
cost (such as engine oil, transmission3gear oil,
2 0 2 2 0 2 0
j a d
rmiddle and rear axle gear oil, wheel hub grease
j a rd and superstructure maintenance oil)
j a rd must be paid
a
f by yourself. f a f a
• Before starting the truck, do the ordinary check and make sure that every system is normal.
• In the running period, drive the truck on the flat road as possible.
• In the first 3000 km period, the load must be below 60 percent of nominal load capacity, and
strictly prohibit overload.
• In the running-in period, check the hydraulic system, transmission shaft and middle supporting.
If the abnormal state appears, find the cause and clear the trouble.
• Always check the position of oil pipelines, air pipelines and circuits. If the looseness appears,
tighten it in time.
- 25 25 25
• 05check
Always
- 05-it according to the regular torque in case
every connecting bolt and fasten
3- 05- of 3-
2 023
looseness, 02 of engine supercharger, air exhaust
particularly for the clamping 2bolts 202pipelines,
r d d
jar base and reducer base. rd
faja brake pipelines, U type, tyres, drumfaroller faja

-25 and fluids

5.4 Lubricants
5 5- 25 5-25
3-0 3-0 3-0
202 Table 5–3 Lubricants 2 02 fluids of upper part
and 202
jard
fa Maintenance part fajard fajard
Maintenance
Type of maintenance oil Oil amount
name standard
Tropical zone (above 30°C/
86°F): 85W-140 (GL-5)
lubrication oil.
Room temperature zone (-15°C/
PMB6SP: 12 L
5°F–30°C/86°F): 85W-90 (GL- Liquid level is
PMB6.5SP: 13
5) lubrication oil. above the upper
Gear oil of reducer L
Cold area (-30°C/-22°F–15°C/ edge of inspection
P4300: 11.5 L
59°F): 80W-90 (GL-5) hole.
5- 25 5 - 25 P4300: 11.5 L
5-25
3-0 -0 3-0
lubrication oil.
3
202 Frigid zone (under -30°C/-
20 2 202
fajard 22°F): 75W-90 (GL-5)
faj a r d
fajard
lubrication oil.
Liquid level is in the
Hydraulic oil of drive HV46 wide-temperature
middle of the 26 L
system hydraulic oil.
inspection hole.
Grease for universal
Advanced special grease for
joint of oil pump -
universal joint.
drive shaft
Grease for spline of
-
oil pump drive shaft
Grease for main
0 5 -25 5- 25 5-25
3-0 3-0
-
chute 23-
Lithium grease
20 EP Lithium-Base Grease
2
20MEP- without overflow. 202
jard for operating
Grease
fahandle a r d
faj Complex
ΙΙ or No.2 EP Lithium - fajard
Grease.
Grease for track ring
-
of mixing drum
Grease for drum
-
roller
Precautions for examining and replacing

lubricants and fluids
Regular replenishing and replacement of lu-

bricants and05 -25 plays an important role in 0 5 -25 5-25
3-0
fluids
- -
guarantee
2 023truck performance, prolonging the 2023 202
fajardservice life and preventing accidents. jard
truck
fa fajard

-25
1. Before replenishing
05
the lubricants, please examine-2if5there is any leakage. If there is, please-25
05 5
23-local Sany service station to examine the
contact 23-truck. 2 3 -0
d 20 d 20 d 2 0
a r a r a r
faj 2. Before replacing the lubricants, please
faj prepare a waste vessel. The waste lubricants
faj must be
discharged to the vessel rather than discharged to unpermitted place (such as the ground or the
ditch. The waste lubricants must be disposed according to local law and regulations.
3. Before replenishing the lubricants, please wipe the dirt and dust on the components.
4. After replenishing and replacing the lubricants, please wipe the spatters, to avoid causing
corrosion to other components, or pollution to environment.
5. After replenishing and replacing the lubricants, please make a test drive to examine if there is
any leakage.
5- 25 5- 25 5- 25
3-0 3-0 3-0
202Safety preparation for maintenance
5.5 202 202
5.5.1 Work place preparation
The maintenance area should be dedicated, separate, large and ventilated.
Transfer the product to maintenance area, and there are certain distance or anti-clash device be-
tween any product and surroundings.
5.5.2 Safety measures
Product safety measures

25 25 25
• 05-truck and pull off the keys which must be
Stop the
- 05-kept by operator to avoid unauthorized 0people
3-
5-
3-
2 023 operation. 02 02
d2 d2
irregular
rd r r
faja • ja parking brake valve and jam the tyre with
Shift gears to neutral gear, then pullfaup faja wedge-shaped
blocks.
• Clean the oil, fuel and antiseptic before maintenance, and check whether the fuel, engine and
hydraulic pipelines leak or not .
• Clean the mud, snow and ice on the handle, step, flat floor and ladder.
• Use proper jack to jack up the truck. The jack in the tool box is used to change the tyre.
• Use the proper tools, device and measure tools.
• Do not trample any pipeline and assistant device to avoid parts damage or failure.
• Check all components and make sure that all are normal after maintenance.
• 5 station for help about the correlative 5situation or condition unmentioned in the
Ask service 5
05 -2 05-2 05 -2
-
manual.
3 3 - 3 -
202
Personnel safety measures 202 202
rd rd rd
faja faja faja
The operator must wear safety device: safety shoes, safety gloves, safety helmet and so on.

-25operator according to work requirements.

Select dedicated
5 -25 5 5-25
3-0 3-0 3-0
d 202 202 202
faja
r
5.6 Maintenance attentions
fajard fajard
5.6.1 Attentions of checking or changing grease
Adding and changing lubricating oil or grease periodically will improve the truck performance and
reduce downtime.
Attentions of adding and changing lubricating oil or grease:
• Check whether there are leakages or not before adding lubricating oil. If leakages appear,
contact with the local SANY service station and let them overhaul the trouble.
• Discharge the 5unused grease and cooling liquid to a 5container. Do not pour the stuff to an
0 5 -2 0 5 -2 0 5 -25
23-
place (such as floor or barrel-drain).3-Dispose of the unused stuff according to
23-
unauthorized the
2 0 2 0 2 2 0
rd law regulation and environment protection
local
a a rd requirement. rd
a j
f• Clear the splashed oil to avoid corrosion, f a j fajaadding and
environment pollution and fire after
changing the oil.
• Clear the dust and soil on oil gun nozzle and lubricated parts before filing grease.
• The long-term good lubrication can avoid abnormal abrasion. Grease deficiency can cause
excessive free clearance and larger friction between parts, and finally the abnormal sound and
part abrasion will happen.
• After adding and changing grease, check whether there are leakages or not by truck running
test.
25 of truck cleaning
5.6.2 Attentions
5- 5- 25 5-25
3-0
2 electric joint, electric element, electronic 3-0 3-0
• Avoid
d 20the d 202 device, plug and loudspeaker when d
02
2flushing.
ja r ja r ja r
fa Meanwhile, do not splash water into thefaair inlet when using water-pipe to flush offfathe truck.
• Do not wash the chassis wiring joint with water gun directly. The high pressure water can make
the waterproof rubber distorted and cause water inflow. Because of the waterproof structure, the
water inside joints is so hard to vaporize that the wires break for being rusted and corroded.
• Clean the whole truck after running on the road which is corroded by salt (like seawater) or
chemical stuff.
• Do not use sharp or pointed tools to clean the truck, otherwise the paint can be damaged.
5.7 Water supply system – check

5 5 5
- 0 5-2there is a leakage in the water pipes-0and
Inspect whether 5-2 air tubes of water supply system every
- 0 5-2
023whether every ball valve works properly.
week, and
2 023 2 023 2
rd rd rd
faja faja faja
During cold season, inspect whether there is ice in water tank, valve and pipeline before starting
the truck. If there is ice, remove it.

5
See “Water-2supply system” on page 3-4. 25 25
5 5- 5-
3-0 3-0 3-0
202Operating system – check
5.8 202 202
Inspect the operating system every week.
1. Inspect whether the operation handle (1)

in the rear stand is flexible and normal. Re-
plenish the grease into the grease nipple (3)
properly.
2. Inspect whether the controlling support

nut (2) in the rear stand is unfixed. Fix them
regularly.
Fig.5-3 Operation handle in rear stand
-2 5 -25 25
3 -05 0 5
3- 1. Operation handle 3 - 05-
02 202 202
3. Grease nipple
jard2 jard r d
faja
2. Controlling support
fa fa nut
3. Inspect whether the operation handle in
cab (4) is flexible and normal. Replenish the
grease into the grease nipple (3) properly.
5- 25 5-25 5- 25
3-0 3-0 3-0
202 202 202
Fig.5-4 Operation handle in cab
3. Grease nipple 4. Operation handle

in cab
2 5 25 25
05- and chute – check
5.9 Hopper
- 3-0
5-
3-0
5-
2 023 202 202
r d r d jard
faja faja
Inspect the hopper and chute every week.
fa
• Inspect for loose or missing fasteners. Tighten or replace them immediately.
• Inspect whether the supporting column is damaged.
5 page 3-7.
See “Hopper”-2on 25 25
0 5 5- 5-
3- on page 3-9.
See “Chute”
2 23-0 23-0
d 20 the main chute, inspect whether it dis2flexible
• aRotate 0
d 20 into it
j r j a r j a r
and normal, replenish the grease
fa properly. fa fa
See “Chute – adjust” on page 4-6.
5.10 Drive shaft of oil pump –

maintain
Inspect whether there is unfixed in flange
bolts (1) of oil pump drive shaft, whether
there is abnormal vibration or sound in uni-
versal joint (2) every week. If there is obvious
vibration and -it25affects actual usage, check 25 25
0 5 5- 5-
and change3- in time. 3-0 3-0
d 202 d 202 202
r
aja “Upper part assembly” on page 3-3. faja
fSee
r
fajard
Lubricate the drive shaft of oil pump every
week.
1. Fill the advanced special grease into

Fig.5-5 Drive shaft of oil pump
universal joint (2).
1. Flange bolts 3. Grease nipple of
2. When lubricating the universal joint, press spline
the grease gun quickly. At the same time, 2. Universal joint
observe whether there is grease overflow in
5 25 25
5-2 of bearing in order to supply
the oil seal blade 5- 5-
3-0 3-0 3-0
202 to the bearing.
new grease 202 202
jard
f3.a Fill ajard fajard
No.2 general lithium base greasef into
the grease nipple of spline (3).
4. When lubricating the spline, the grease

capacity is about from 30 g to 50 g. Do not fill
too excessively.
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202

-25 drum drive system – maintain

5.11 Mixing
5 -25 5 5-25
3-0 3-0 3-0
202 Mixing drum drive system – check
5.11.1 202 202
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Fig.5-6 Mixing drum drive system
1. Reducer 3. Motor 5. Radiator 7. Nuts

2. Bolts 4. Joint 6. Oil pipe 8. Oil pump
WARNING
GB5785 bolts with fine tooth (level 10.9) are used to the reducer base and the tightening torque is
(540-596) N•m. Changing them to the bolts with other specifications could cause overturning of
reducer and
0 5 -25mixing drum which could result in death0 5 -2or5 serious injury. 0 5 -25
3- pad must fall into the countersunk, and
The 2flat
0 0 23it- must fit with bottom side tightly without
0
- and
23twist
2 2 2
rddeviation in order to prevent the bolts from
rd damage. rd
faja faja faja
1. Inspect for loose or missing bolts (2) and nuts (7) on the oil pump (8), motor (3) and reducer
(1) every week. Inspect for loose or missing bolts (2) on the reduce base. Tighten or replace them
immediately. Check whether the flat washer can fit with bottom side tightly.
2. Inspect for leakage and abnormal sound in the reducer (1), oil pump (8), motor (3), oil pipe
(6) and joint (4).
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202

2 5 25 25
05- – examine
5.11.2 Reducer
3- 3-0
5-
3-0
5-
02 202 202
jard2 jard jard
fa fa fa
5-25 5-25 5-25

3-0 1 3-0 3-0
202 202 202
2 3
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
Fig.5-7 Reducer
1. Oil filler 2. Oil outlet 3. Reducer inspection hole
Inspect the quantity and quality of gear oil from the reducer inspection hole (3).
• If the oil level is under the middle of reducer inspection hole (3), check whether there is a
leakage in the reducer. If there is no leakage, replenish gear oil from oil filler (1).
• If the oil level is above the middle of reducer inspection hole (3), drain off the oil from the oil
outlet (2).
• The normal oil5 color is light yellow. When the gear 5oil is contamination and deterioration
5 -2 -2 -25
(apparent-0discoloration,
23 -05 or abnormal flavor and so on), filter -it0or
scrap iron, impurity or floater,
3
5
3
20 the gear oil. 02 02
change
rd r d2 r d2
faja faja faja

2 5 25 25
05-
5.11.3 Radiator
- – check
3-0
5-
3-0
5-
2 023 2oil02 202
r d r d jard
faja from the radiator inspection hole (2).faja
Inspect the quantity and quality of hydraulic
fa
• If the level is under the middle of the

radiator inspection hole (2), check
whether there is a leakage in each element
of hydraulic drive system. If there is no
leakage, replenish hydraulic oil from
radiator oil filler (1).
• If the level is above the middle of the
5
radiator inspection
-2
hole, pull the plug (4)
25 25
05 off the hydraulic oil into a 5- 5-
and -drain
023 3-0 3-0
d 2 d 202 202
jard
container from the radiator oil outlet (5).
r r
faja • Inspect whether the hydraulic oilfajashows fa
obvious discoloration, scrap iron, impurity
or floater, or abnormal smell. Filter it or
change the hydraulic oil.
• Hydraulic oil type: HV46 wide-temperature
hydraulic oil.
• Start the engine when the temperature of Fig.5-8 Radiator
hydraulic oil is above 50° C– 55° C (122° F–
131° F), and observe whether the radiator 1. Radiator oil filler 4. Plug
25 normally.
fan (3) works
5- 5 - 5
2.2Radiator inspec-
5-2
5. Radiator oil outlet
5
3-0 0
3- tion hole 3-0
202 202 202
jard jard jard
3. Radiator fan
fa fa fa
5.11.4 Gear oil of reducer – change
In the compulsory running-in maintenance, change the gear oil. Then change the gear oil every
20000 km or 12 months or 20000 hours, whichever occurs first.
WARNING
The hydraulic system is under pressure when it is hot. The unexpected spurting of hot hydraulic
oil could result in death or serious injury.
Always cool
0 5 -25down the hydraulic system to ambient
0 5
5
-2temperature 0 5 -25
before servicing the hydraulic
- - -
023
system.
2 023 2 023 2
rd rd rd
faja faja faja

5-25 -2 5
5-25
-05
CAUTION
3-0
2 and personnel injuries! 3 3-0
Risk of
d 20fire d 202 d 202
r r
ja draining the gear oil, the waste oil isfajhot r
a and could cause fire and personnel injuries.
When
faWhen f aja
draining the waste oil, always cool down the hydraulic system to ambient temperature and
use the proper container.
The method of changing gear oil
The normal working truck needs to be turned off for two hours to change the gear oil. The truck
which does not work needs to run for 1 min–2 min, then shut down the engine and change the gear
oil.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
fajard 2 fa
jard fa jard
3
5 25 25
5-2
Fig.5-9 Reducer 5- 5-
23-0 2 3-0 3-0
0
d 2filler 2. Oil outlet d 20 202
jard
1. Oil 3. Inspection hole
fajar fajar fa

25 plug of oil outlet (6), collect the waste-2oil5 by proper container. Drain the waste oil
1. Remove-the -25
05 -05 -05
23- the plug.
and install
20 2 0 2 3
20 2 3
a r d a r d rd
faj 2. Remove the plug of oil filler (5), add
fajnew gear oil. faja
3. Stop adding oil when the oil level is flush with the lower edge of the inspection hole (7), then
install the plug to oil filler (5).
4. Start the engine. Make the reducer work several minutes, and check the oil level. If the oil level
is below the lower edge of the inspection hole (7), fill the oil until the oil level is flush with the
lower edge of the inspection hole (7).
See “Lubricants and fluids” on page 5-12.
-25
5.11.5 Hydraulic
5 oil of drive system – change-25
5 5- 25
3-0
02 compulsory running-in maintenance,2change
02 3-0 3-0
d
In 2the d 202 oil every
the gear oil. Then change thedgear
r r r
faja 20000 km or 12 months or 20000 hoursfajawhichever occurs first. faja
WARNING
The hydraulic system is under pressure when hot. The unexpected spurting of hot hydraulic oil
could result in death or serious injury.
Before servicing the hydraulic system, always cool down the hydraulic system to ambient
temperature.
5 CAUTION
5
Risk of0fire
2
- and personnel injuries! 0 5 -25 0 5 -25
- - 23-
2 023draining the hydraulic oil, the waste oil20is23hot and could cause fire and personnel
When 2 0injuries.
rdWhen draining the waste oil, always cool rddown the hydraulic system to ambientjatemperature
rd
faja use the proper container. faja
and
fa
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202

-25
5 changing gear oil. 5- 25 5-25
-0of
The method
3-0 3-0
2 023 202 202
r d r d jard
ajafor two hours to change the gear oil.faThe
ja
The normal working truck needs to be turned
foff fa
truck which does not work needs to run for 1
minute–2 minutes, then shut down the engine
and change the gear oil.
1. Remove the plug (4) of oil outlet (5),

collect the waste oil by container. Drain the
waste oil and install the plug (4).
2. Remove the plug of oil filler (1), add new

gear oil. 5-25 5- 25 5-25
023-0 023-0 3-0
2 2 202
rd adding the oil when the oil level is inrd
3. Stop
jard
aja middle of inspection hole (2), then install
fthe faja fa
the plug to oil filler (1).
4. Start the engine. Make the drive system

work several minutes and check the oil level.
If the oil level is below the inspection hole Fig.5-10 Radiator
(2), fill the oil to the middle of inspection hole
1.Oil filler 4. Plug
(2).
2. Inspection hole 5. Oil outlet
Hydraulic oil type: HV46 wide-temperature hy-
draulic oil 05-
25 25 fan
3. Radiator
5- 5-25
023
- 3-0 3-0
2 202 202
rd
Oil capacity: 26 L
jard jard
faja fa fa
5.12 Mixing drum – check
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Fig.5-11 Mixing drum

0 5 -25 there is excessive wear, seri- 051.

Inspect whether 5
-2Flange bolts 3. Manhole cover
5-25
-
023in the mixing drum every week.
ous corrosion, loose parts and abnormal -
023 2. Blades of mixing 4. Raceway02 3-0
2 2 2
jard jard rd
sound
faja
drum
fa fa
Inspect whether there is excessive wear or
damage in the raceway (4) of mixing drum
every week, and fill grease into it properly.
Inspect whether the flange bolts (1) are fas-

tened, and tighten them once every two
months.
Inspect whether the bolts of manhole cover

(3) are fixed every 5000 km, and tighten them
timely.
5-25 5-25 5-25
3-0 3-0 3-0
202 whether there is excessive wear indthe
Inspect
d 202 202
r
faja blades of mixing drum (2) every 10000
r
faja km. fajard
Clean the residual material of the mixing drum
outer surface, feeding devices and discharg-
ing devices.
5.13 Drum roller – maintain
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
Fig.5-12 Drum roller
-2 5 25
-Raceway 25
1. Drum05roller 0 5 5-
3-0
2.
2 0 23- 3-
02drum roller (1) every week.
2the 202
r d
Inspect whether there is abnormal sound in
r d jard
faja faja fa
Spread grease on the surface of raceway (2).

5 25 drum roller (1) every 2000 km or once-2a5 month.

Fill grease into -the
5 5-25
3-0
02 3-0 3-0
When 2adjusting
d 202 roller (1) and raceway (2), maintaind the
the contacting position of the drum
d 202bear-
r r r
aja of drum roller at the same time. The mileage
fing faja of first maintenance is from 2000 km fajato 3000 km,
then maintain the drum roller every 10000 km or 6 months.
Maintain the contacting position of riding

wheel and raceway.
1. Release the fastening nuts (6) of drum roll-

er base (without disassembling).
WARNING
Risk of injury and death!
Using iron chain
0 5 -25or steel wire to lift the mixing 0 5 -25 5-25
-
023 cause the accumulated material 2023
- 3-0
202
drum could
2
jard in injury and death.
out and the drum crashes, which couldrd
jard
drop
faresult faja fa
Before lifting the mixing drum, check the
mixing drum for accumulated material. If any,
remove the accumulated material first. Then
lift the mixing drum with a special flat lifting
sling. The capacity of lifting sling shall be 5 t Fig.5-13 Drum roller
at least. Set the sling at the middle of the
mixing drum. 2. Raceway 6. Nuts
3. Mixing drum A. 5 mm–10 mm
2. Lift up the mixing drum (3). The distance
4. Riding wheel B. 20 mm
between the riding 5 wheel (4) and raceway
-2 mm (B) in order to prevent -25 roller cover 25
0 5 5
5.0Drum 5-
- - 3-0
(2) should be 20
2
the mixing 023 drum from colliding with the feed- 2023 202
rd rd jard
aja hopper.
fing faja fa
3. Adjust the longitudinal position of riding
wheel (4). Guarantee that the distance be-
tween the drum roller and raceway should
meet the following requirements:
The distance between the rear end of race-

way and the rear end of drum roller is 5 mm–
10 mm (A).
4. Put down the 5mixing drum and adjust the

0 5-2 Guarantee that the mid- 0 5 -25 5-25
drum roller -position.
023 of raceway contacts the drum roll- 2023
- 3-0
2
dle position 202
rd jard jard
ajaand avoid to make an angle betweenfathe
fer, fa
drum roller and raceway.

25 25 25
5. Fasten
3 - 05-the 4 bolts of drum roller base. 3-05- 3-0
5-
202
Tightening torque: (380±20) N•m. 202 202
fa jard
Maintain the drum roller bearing. fa jard fajard
1. Remove the drum roller cover (5), and lift

up the mixing drum (3). The distance be-
tween the riding wheel (4) and raceway (2)
is 10 mm–15 mm (C).
2. Loosen the outside locknuts (7) by a hook

wrench, preload the inside locknuts (8) fur-
ther. Preload standard: the drum roller could
be rotated under the tightening torque 15 N•m
0 5 -25wrench or two hands with the 05-25 5- 25
3-0
with torque
3- 3-
202 effort.
greatest 202 202
fa jard jard
a tight- Fig.5-14 Drum roller bearingfajard
3. Preload the outside locknuts, and fthe
ening torque of it should be more than 50 N•m 2. Raceway 7. Outside locknuts
comparing to the tightening torque of inside
3. Mixing drum 8. Inside locknuts
locknuts.
4. Riding wheel C. 10 mm–15 mm
4. Put down the mixing drum and install the
6. Nuts
drum roller cover.
5.14 Residual material – clean

Inspect whether there is residual material on
-25 of mixing drum every 20000 05-25
the inner05surface 5- 25
23- 023
- 3-0
km.2 0Remove the sticky concrete and accumu-2 202
rd rd jard
faja lating material immediately. aja
f fa
1. The safety matters of removing
concrete.
5-25 5-25 5- 25
3-0 3-0 3-0
202 202 202
fa jard fa jard fajard

5- 25 5- 25 5-25
• -0operating
Place the handles of the cab and
3-0 3-0
23
rear20pedestal in the stop position when 202 202
rd
jacleaning rd jard
fa the concrete inside the faja
mixing LOCK
ACC ON
START
fa
STOP
drum. ( See “Handle in the cab” on page 4-
3).
• The engine should be stopped when
ACC ON
cleaning the concrete inside the mixing

START
LOCK
搅动
锁紧
STOP
drum.
RUNNING
5 -25 5-25 5-25

3-0 3-0 3-0
202 202 202
Fig.5-15 Stop the engine
• Stop the rotation of mixing drum, and pull

out the ignition key. The operator should
keep the ignition key.
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Fig.5-16 Stop of rotation
• Put a sign with personnel in the mixing

-25
drum in the eye-catching
5 place.
5- 25 5-25
3-0
• When02removing 3-0 3-0
202 202
the concrete, wear safety
2
rd as follows: jard jard
faja
device
fa fa

25 25 25
05-
Safety helmet
3- 3-0
5-
3-0
5-
02 202 202
jard2 jard jard
fa fa fa
Fig.5-17 Safety helmet
25
Safety earmuffs
5- 5-25 5-25
3-0 3-0 3-0
202 202 202
Fig.5-18 Safety earmuffs
2 5
Protective5-spectacles 25 25
5- 5-
3-0 3-0 3-0
202 202 202
Fig.5-19 Protective spectacles

5 -25 5-25 5-25
3-0 3-0 3-0
202 202 202

5-25 5-25 5-25

3-0 3-0 3-0
Dust mask
202 202 202
-2 5 Fig.5-205Dust mask
2 25
-05 5- 5-
023 of removing concrete. 3-0 3-0
2. The steps
2 202 202
jard
f1)a Remove the manhole cover and enterfathe
jard fajard
mixing drum. Then remove the concrete
asymmetrically from left to right and slowly.
Do the shoveling operation when there is not

much concrete stuck.
Do not remove the concrete by an air impact

wrench. Fig.5-21 Remove residual material
2) After removal, 5apply grease to the seal ring

0 5 -2cover evenly before assem- 0 5 -25 5-25
23- tightening torque for the installing 2023- 3-0
of manhole
2
bling.0The 202
rd jard jard
fajabolts of manhole cover is 30 N•m. Dofanot fa
fasten the bolts with an excessive torque.
3) After working, clean the inner surface of

mixing drum every time.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

-25
5.15 Covering
5
parts system – maintain-25
5 5-25
23-0 23-0 3-0
20 the fastening bolts of wheel covers. 20
Inspect 202
Fig.5-22 Wheel covers
2 5 25 25
5-fastening
Inspect the bolts of rear guard. 5- 5-
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202
Fig.5-23 Rear guard
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202

05 -25 5-25 5-25

Inspect the -fastening
02 3 bolts of lower platform.
3-0 3-0
d2 202 202
fajar fajard fajard
-25 Fig.5-245Lower platform

2 25
-05 5- 5-
023 3-0 3-0
d 2 the fastening bolts of side guard rail. 202 202
jard jard
Inspect
fajar fa fa
See “Upper part assembly” on page 3-3.
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202
fajard fajard Fig.5-25 Side guard rail
fajard
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202

Concrete Mixer Truck Troubleshooting
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
Troubleshooting
5 5 5
5-2
6 Troubleshooting
0 5-2 5-2
..............................................................................................................6-1
0 0
23-
6.10Classification
2 023
-
023
-
of common faults ..........................................................................................6-3
2 2
d Diagnosis and troubleshooting ofjacommon
r6.2 rd rd
faja faja
faults ............................................................6-5
fa
6.3 Diagnosis and troubleshooting of significant faults ..........................................................6-5
6.3.1 Emergency fault of engine or plunger-type fuel pump...........................................6-5
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202

Troubleshooting Concrete Mixer Truck
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
WARNING
5-2 5-2 5-25
3-0 3-0 3-0
202 202 202

5 25 25
5-2
6.Troubleshooting 5- 5-
3-0 3-0 3-0
d 202Classification of common faults
d 202 202
jard
r6.1 r
faja faja fa
Table 6–1 Classification of common faults
Type of fault
Part/
Fault pattern Description Seri- Ordi- Slig-
component Fatal
ous nary ht
Abnormal noise emit-
ted by the hydraulic
Hydraulic pump
system Rubber hose
5 25 25
5-2
●
5- 5-
3-0 3-0 3-0
damaged
202 Oil leakage 202 2●02
fajard Surface jumping fajard ●fa
jard ●
Drum roller Bearing damaged ●
Abnormal noise ●
Insufficient pressure ●
Water supply
Water leakage ●
Operation not to the Troubleshooting avail-
●
Operating designated place able in time
system Troubleshooting avail-
Operation inflexible ●
5 able in time25 25
5-2 05by- side turn- 5-
3-0 Serious deformation 3 - 3-0
202 202 or collision 202
Caused
●
jard r d jard
or cracking over
fa Concrete cannot be
faja Because faults in the fa
Mixing cylinder discharged, resulting mixer truck, it fails to ●
in cylinder cementing take emergency plan
Leakage of mixing
●
cylinder
Serious deformation
●
of subframe
Subframe Crack of subframe ●
Subframe blot gets
5 25 25
5-2
●
5- 5-
3-0 3-0 3-0
loosened
202 Serious deformation 202 202
fajard or cracking faja
r d ●
fa jard
Feed hopper
Interfering with the
●
mixing cylinder
5- 25 Table 6–1 25faults (continue)

5-
Classification of common
5- 25
3-0 3-0 3-0
d 202 d 202 Type of fault
202
r r jard
Part/
ja
fa component Fault pattern
faja Description Seri- faOrdi- Slig-
Fatal
ous nary ht
Serious deformation
●
Discharge or cracking
hopper Interfering with the
●
mixing cylinder
Serious deformation
●
or cracking
Concrete chute gets
-25cracked 5 25
Concrete ●
-2 5-
chute
3 -05 3 -05 3-0
02 Interfered or blocked 02 202
jard2 when the concrete jard2 ja●rd
fa chute rotates
fa fa
Resulting in damages
●
of other pieces
Damage of workpiece
Not resulting in dam-
●
ages of other pieces
Reducer Bearing damaged ●
Troubleshooting not
●
Abnormal noise or oil available in time
25leakage Troubleshooting
-25avail- 25
5- 5 ●5-
3-0 3-
able in time 0 3-0
202 202 202
jard jard jard
Damage of hydraulic
●
fa pump fa fa
Hydraulic Damage of hydraulic
●
system oil tank
Damage of hydraulic
●
pump valve
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202

-25
6.2 Diagnosis
5 -25
and troubleshooting of common faults
5 5- 25
3-0 3-0 3-0
202 2
20 of common faults
Table 6–2 Treatment 202
Fault content Fault analysis Measure
“Hydraulic oil of
Hydraulic oil too con-
Rotatable before feeding but drive system –
centrated or Replace
not rotatable after feeding. change” on page
contaminated
5-21
“Lubricants and
Working oil not good or
Replace fluids” on page
The mixing cylinder does not contaminated
5-12
rotate as required when the en-
Go to the gas
5
gine gets accelerated . 5 -25
-05-2 Insufficient oil
-05-2 Add sufficient oil station and add
- 0 5
0 2 3 0 2 3 023oil.
sufficient
d 2 2 2
a r rd rd
faj In transporting the ready mixed
faja
Securing rod inside the Lock the handle faja
concrete, the mixing cylinder “Handle in the
cab coming off or at throughout
changes to discharging cab” on page 4-3
unlocked position
rotation.
Shut off the flush-
“Flushing” on
Powerless rinsing. Insufficient air pressure ing valve to
page 4-5
charge
Feed the con-
“Prepare for
crete of the
Slump too big feeding” on page
slump within the
0 5 -25 5- 25 normal range.

4-10 25 5-
023
Leakage- of mixer truck.
02 3-0 0 2 3 -0
2 2 Control the rotat- 2
“Important hints
jard d d
Mixingrcylinder not run- r
fa f a j a ing speed within a
j safety and
fafor
ning or at an exces-
a reasonable operation ” on
sively low rate.
range. page 2-24
6.3 Diagnosis and troubleshooting of significant faults

6.3.1 Emergency fault of engine or
plunger-type fuel pump
Connect the contingency driving hose and drive the mixing cylinder to rotate with the power of an-
25 25 25
05- truck to discharge concrete.
other mixer
- 05- - 05- 3-
2 023 2 023 02
a d
rOperate the specific operating procedures
a rdas follows: r d2
f a j f a j faja
1. Preparation

0 5 -25
Prepare two contingency
0 5 25 are to be ordered separately, and
high-pressure rubber hoses, -which
0 5 -25
3-
one contingency oil return rubber hose. 3- 3-
202 202 202
fajard jard
faWARNING fajard
Risk of personal injury or death!
This system is under pressure when hot and it could cause the spurting of hot hydraulic oil, which
could cause personal injury or death.
Always cool down the hydraulic system to ambient temperature before servicing the hydraulic
system. Use a caution when disconnecting hose assemblies.
2. Operation of the failed truck
1) Shut down the engine of the failed truck.

See Fig.4–32. 25 25 25
5- 5- 5-
3-0 3-0 3-0
202 to the tightening plate (2) nuts ofd 202
2) Unscrew
d 202
faja
r
fa a
the high-pressure rubber hoses (3) (two) jon r
fajard
the oil motor, then dismount the high-pres-
sure rubber hoses (3) of the oil motor.
3) Loosen the oil return rubber hose socket

(1) on the oil motor and dismount the oil re-
turn rubber hose (4) of the oil motor.
4) Connect the two contingency driving hoses

and one contingency oil return rubber hose to
the motor.
Fig.6-1 The failed truck
5 -25 25
5-2 5 -05
-
3-0 0
31.- Rubber hose 3
202 202 socket
3. High-pressure2rub-
ber hoses rd 2
0
fajard fajard faj a
4. Oil return rubber
2. Tightening plate
hose
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202

25 25 25
05- of the rescuing truck
3. Operation
- 3-0
5-
3-0
5-
2 023 02 202
d Shut down the engine. See Fig.4–32. rd 2
r jard
1)
faja faja fa
2) Unscrew to the tightening plate (2) nuts of
the high-pressure rubber hoses (3) (two) on
the oil pump, dismount the high-pressure
rubber hoses (3) of the oil pump.
3) Loosen the oil return rubber hose socket

(1) on the radiator and dismount the oil return
rubber hose of the radiator.
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
fajard fajard Fig.6-2 The rescuing truck fajard
1. Rubber hose 3. High-pressure rub-

socket ber hoses
2. Tightening plate
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202

25
5- two contingency high-pres- 25 25
4) Connect 0
3 - the
3 - 05- 3-0
5-
202 (5) to the oil pump. Connect thed 202
sure hoses
d 202
aja
r
fcontingency f ja
oil return hose (6) to athe r
fajard
radiator.
5) Start the engine of the rescuing truck (8).
6) Shift the operating handle of the rescuing

truck to the discharge position and discharge
concrete from the failed truck (7). See
“Handle in the cab” on page 4-3.
7) After the contingency driving, restore the

two trucks to the original state respectively.
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202
fajard fajard Fig.6-3 fajard
9
5
5-25 5- 25 5-25
3-0 3-0 3-0
202 202 202
10
Fig.6-4
5. Contingency high- 9. Reducer (failed

pressure hoses truck)
6. Contingency oil re- 10. Reducer (rescu-
turn hose ing truck)
5-25 -25 truck

7. Failed
5 A. 500 mm
5-25
02 3-0 023-0 3-0
202
8. Rescuing truck
jard2 jar d2 jard

fa fa fa

Concrete Mixer Truck Technical specification
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
Technical specification
5 5 5
5-2 specification................................................................................................7-1
7 Technical
0 5-2 0 5-2 0
23-
7.10Dimension
2 023
-
023
-
of truck mixer .....................................................................................................7-3
2 2
d Technical parameters of truck mixer
jar7.2 jard ..................................................................................7-4
jard
fa fa fa
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202
5- 25 5- 25 5- 25
3-0 3-0 3-0
202 202 202

Technical specification Concrete Mixer Truck
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
WARNING
5-2 5-2 5-25
3-0 3-0 3-0
202 202 202

Concrete Mixer Truck Technical specification
5 specification 25 25
5-2
7.Technical 5- 5-
3-0 3-0 3-0
d 202Dimension of truck mixer d 202 202
jard
r7.1 r
faja faja fa
B
5- 25 5-25 5-25
02 3-0 A
02 3-0 C 02 3-0
rd2 rd2 rd
2
faja Fig.7-1 Dimension of truck mixer faja faja
Note
A: Length
B: Height
C: Width
Table 7–1 Dimension of truck mixer
5- 25
Type Length(mm)
5-25Width(mm) Height(mm)
5-25
3-0 3-0 3-0
202SY310C-8(V) 9480
202 2550
202
3985
fajard SY310C-6W(Ⅴ) faja

9480
rd 2550 fa
r d
ja 3985
SY312C-6W(V) 9945 2550 3985
SY204C-6Y(V) 7530 2320 3320
SY206C-8Y(V 7785 2410 3605
SY306C-6Y(V) 8010 2500 3750
SY312C-8(V) 9945 2490 3960
SY410C-8L(R) 9700 2500 3930
5- 25 5-25 5-25
3-0 3-0 3-0
202 202 202

Technical specification Concrete Mixer Truck
7.2 Technical25 parameters of truck mixer 5-25 25

05- 3- 0 3-0
5-
02 20 23- 202
jar d2 Table 7–2 Technical parameters
jard
of truck mixer
jard
fa fa fa
Max
Total Kerb Rated pas-
Truck Chassis Emission Max. speed
mass mass sengers
type type standard gradability (km/
(kg) (kg) (person)
h)
SY-
SY310C-
M1255T1- China Ⅴ 25000 15000 30% 2 90
8(V)
E
SY-
SY310C-
M1255T1- China Ⅴ 25000 15000 30% 2 80
6W(Ⅴ) 5 5 25
5-2 E 5-2 5-
2 3-0 3-0 3-0
d 20 SY- 202 202
SY312C-
a r rd jard
faj 6W(V M1255T1- China Ⅴ
faja
25000 15600 30% 2a
f 80
E
SY-
SY204C-
M1160T1- China Ⅴ 16000 7350 40% 2 80
6Y(V)
E
SY-
SY206C-
M1160T1- China Ⅴ 16000 8010 40% 2 80
8Y(V)
E
SY-
SY306C-
M1250T1- China Ⅴ 25000 11500 30% 2 85
6Y(V) 5 5 25
5-2 E 5-2 5-
2 3-0 3-0 3-0
d 20 SY-
202 202
SY312C-
a r rd jard
faj 8(V) faja
M1255T1- China Ⅴ 25000 15600 30% 2 90
fa
E
SY410C- SY-
China Ⅲ 31000 12100 30% 2 85
8L(R) M1310T
5- 25 5- 25 5-25
3-0 3-0 3-0
202 202 202

5-25 5-25 5-25
3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25
3-0 3-0 3-0
202
www.sanyglobal.com 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
5-25 5-25 5-25

3-0 3-0 3-0
202 202 202
Sany Automobile Manufucturing Co.,Ltd.

SANY Industry Town,Economic and Technological Development Zone, Changsha, Hunan
China
0 5 -25
Tel: 0086-4006098318
5-25 5-25
3-
E-mail: crd@sany.com.cn
02 3-0 3-0
2 202 202
rd www.sanyglobal.com
Website:
jard jard
faja fa fa

Concrete Mixer Truck Universal Edition

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Concrete Mixer Truck Universal Edition

Uploaded by

Copyright:

Available Formats

Quality Changes the World

5-25 5-25 5-25

Operation and Maintenance Manual

5-25 5-25 5-25

5-25 5-25 5-25

5-25 5-25 5-25

5-25 Concrete Mixer

Operation and Maintenance Manual-August 2021

Translation of original instructions

0 5 -25publication was accurate at the time of publication.

Operation and Maintenance Manual-August 2021

Operation and Maintenance Manual-August 2021 I

Operation and Maintenance Manual-August 2021 III

IV Operation and Maintenance Manual-August 2021

Operation and Maintenance Manual-August 2021 1-1

5-25 5-25 5-25

5-25 5-25 5-25

5-25 5-25 5-25

1-2 Operation and Maintenance Manual-August 2021

Items addressed in this manual are designed

• Understand the structure and performance

Always keep this manual nearby and have all

Continuing improvements in the design of this

Operation and Maintenance Manual-August 2021 1-3

1.2.2 Recommendations on using the documentation

1-4 Operation and Maintenance Manual-August 2021

Always keep the operator manual in the oper- 1

The parts book is best shelved in the work-

1.3.1 Breaking in a new machine

0 5 -25 5-25 5-25

fajard fajard nameplate

Operation and Maintenance Manual-August 2021 1-5

1.4 Precautions during purchasing spare parts

1.5 How to contact SANY

Changsha, Hunan China

1-6 Operation and Maintenance Manual-August 2021

Service hotline: 0086 4006 09 8318

1.6 Intended use

Operation and Maintenance Manual-August 2021 1-7

1.8 Terms -25 25 25

-25 Change or restore the direction of the-2truck.

1-8 Operation and Maintenance Manual-August 2021

2-2 Operation and Maintenance Manual-August 2021

5-25 5-25 5-25

5-25 5-25 5-25

5-25 5-25 5-25

5-25 5-25 5-25

Operation and Maintenance Manual-August 2021 2-3

5-25 5-25 5-25

5-25 5-25 5-25

5-25 5-25 5-25

2-4 Operation and Maintenance Manual-August 2021

2.2 Safety symbols

0 -25 fundamental safety rules for operation

Operation and Maintenance Manual-August 2021 2-5

and on the machine

This symbol shows the general warning. It is

Fig.2-2 General warning sign

2-6 Operation and Maintenance Manual-August 2021

5-25 5-25 5-25

This symbol indicates that the operation is

5-25 5-25 5-25

Fig.2-4 Correct operation