IN

ST
RU

CA &
CT

TA
SERVO
CONTROLLER

IO

LO
MODEL: BE8100
N M

G
MODEL: BE8100PC
AN
UA
L
INTRODUCTION
Sdtork Introduce Digital Servo Controller with several
Features for all type of Valve Automation.

AIM:

Sdtork aim is to make automation in all industries so here we

are introducing our Servo Controller to satisfy our customer with
several Features inbuilt. We think about our customers requirement.
The features of our Servo Controller is Valve Opening and Closing
Position with Digital Display, Open Push Button, Close Push Button
and Auto/Manual selection mode with touch button and LED Display
Shown in the fig.1

DIGITAL DISPLAY Changeov

r e e C o n ta c t er Contac
P o te n ti a l F IN % Used for t
h E le c tr ic a l 1 P h E le c t
U s e d fo r 3 P Actuator
rical
A c tu a to r

AUTO/MANUAL CUM
CALIBRATION SELECTION
OPEN BUTTON BUTTON CLOSE BUTTON

Page 2
 CALIBRATION PROCEDURE
1. Make all the connections properly i.e. Motor feedback and current input.
2. Now switch ‘ON’ the instrument, the display will read the present value.
3. To calibrate press and hold “CAL’ (A/M) button for about 5 seconds, now
the display reads ‘CAL’ and starts flashing slowly.
4. Then give Input of 4 mA and press ‘CLOSE’ button on Servo the actuator
starts rotating in close direction and display starts flashing little fast.
After complete close Position the motor stops and again the display
starts flashing slowly.
5. Now give Input of 20 mA and press ‘OPEN’ button on Servo, the actuator
starts opening and the display flashes little fast again. After complete
open position the motor stops and display reads CAL without flashing.
6. Now press and hold CAL(A/M) button for about 5 seconds to come out of
the calibration mode.
7. The output current of 4-20mA will be calibrated automatically during
this calibration process.

SETTING HYSTERESIS
For Setting the Hysteresis switch off the power and press the CAL Button and
switch on the power servo will display ‘H01’ Increases the Hysteresis by pressing the
open Button after setting the Hysteresis press the CAL Button to set the value what you
have selected and if you want the pulse operation Switch off the supply and press the
Close Button and switch on the supply the servo will read ‘NO1’ then to increase the
pulse operation press the open button and set the value and press the CAL button to fix
the value and you can see the pulse operation.

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 feedback from actuator
4-20mA I/P from PLC

Resistive or 4-20 mA
4-20 mA O/P to PLC Terminal Connection for Potential Free Contact Type
+ - + - + - Used for 3Ph Electrical Actuator

feedback from actuator

4-20mA I/P from PLC

Resistive or 4-20 mA
4-20 mA O/P to PLC

+ - + - + -

L N E C NO C NC
Supply Open Close
Voltage Command

Terminal Connection for Changeover

Contact Type
Used for 3Ph Electrical Actuator

As per the terminals shown above give

the connections and see the feed back
whether it is resistive feedback or 4-20
mA feedback and give the feedback as
per the specification and assure that the
input 4-20mA current is given to the
servo from the Source, PLC etc and set
4mA in the source and check the output
L N E 1 2 3
in the source Supply Actuator
Voltage Terminal
Connections
Page 4
SPECIFICATIONS

Operating Voltage 230 VAC (Optional 110VAC)

Display Indication 0-100% of Valve Opening

LED Indication For Valve Opening / Closing & for Auto / Manual

Control Input 4-20 mA

Feedback Output 4-20 mA

Feedback Input Resistive or 4-20 mA

Control Output 230 VAC for Motor (Opening / Closing)

Auto/Manual Selection

Auto Mode Valve Operates according to control input given

Valve Operates by pressing Open/Close Keys

Manual Mode
provided on the front panel

Calibration Auto Calibration facility provided

Enclosure 96 (W) x 96 (H) x 110 (D) mm

Cut out 92 x 92 mm

Protection Type IP 55, Weatherproof Type

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 GENERAL ARRANGEMENT DRAWING

Note:
1. Cut out size in panel should be 92x92.
2. All dim.are in mm.

Page 6
 OPERATING INSTRUCTIONS
Servo Controller controls Opening/Closing function of the Valve fitted with
Electrical Actuator. Supply, Feed Back, Motor and Input connections should be properly
wired as per the terminal details mentioned in the back panel. One key is provided to
select Auto or Manual mode. Selected mode is indicated by LED. In manual mode valve
can be operated by pressing the Open/Close feather touch keys provided on the front
panel. In Auto mode valve operates depending upon the 4-20mA input variation. At 4mA
the valve closes fully and at 20mA the valve opens fully. Accordingly for 4-20mA input
variation valve operates close to open 0 to 100% linearly. The display indicates the
percentage opening position of the valve from 0 to 100% accordingly. While valve
opening/closing takes place the corresponding LED glows. 4-20mA feedback output is
available for 0 to 100% valve operation.

TECHNICAL SPECIFICATION FOR MODEL: BE8100

Item Code No Supply Voltage Feedback Input Control Input Feedback Output Control Output

BE-8100-1 230VAC/50Hz 100-235 Ohms 4-20 mA 4-20 mA 230 VAC

BE-8100-2 230VAC/50Hz 0-500 Ohms 4-20 mA 4-20 mA 230 VAC

BE-8100-3 230VAC/50Hz 0-1000 Ohms 4-20 mA 4-20 mA 230 VAC

BE-8100-4 230VAC/50Hz 4-20 mA 4-20 mA 4-20 mA 230 VAC

BE-8100-5 110VAC/50Hz 100-235 Ohms 4-20 mA 4-20 mA 110 VAC

BE-8100-6 110VAC/50Hz 0-500 Ohms 4-20 mA 4-20 mA 110 VAC

BE-8100-7 110VAC/50Hz 0-1000 Ohms 4-20 mA 4-20 mA 110 VAC

BE-8100-8 110VAC/50Hz 4-20 mA 4-20 mA 4-20 mA 110 VAC

BE-8100-9 24 VDC 100-235 Ohms 4-20 mA 4-20 mA 24 VDC

BE-8100-10 24 VDC 0-500 Ohms 4-20 mA 4-20 mA 24 VDC

BE-8100-11 24 VDC 0-1000 Ohms 4-20 mA 4-20 mA 24 VDC

BE-8100-12 24 VDC 4-20 mA 4-20 mA 4-20 mA 24 VDC

BE-8100-13 230VAC/50Hz 100-235 Ohms 4-20 mA 4-20 mA Potential Free

BE-8100-14 230VAC/50Hz 0-500 Ohms 4-20 mA 4-20 mA Potential Free

BE-8100-15 230VAC/50Hz 0-1000 Ohms 4-20 mA 4-20 mA Potential Free

BE-8100-16 230VAC/50Hz 4-20 mA 4-20 mA 4-20 mA Potential Free

Page 7
Item Code No Supply Voltage Feedback Input Control Input Feedback Output Control Output

BE-8100-17 110VAC/50Hz 100-235 Ohms 4-20 mA 4-20 mA Potential Free

BE-8100-18 110VAC/50Hz 0-500 Ohms 4-20 mA 4-20 mA Potential Free

BE-8100-19 110VAC/50Hz 0-1000 Ohms 4-20 mA 4-20 mA Potential Free

BE-8100-20 110VAC/50Hz 4-20 mA 4-20 mA 4-20 mA Potential Free

BE-8100-21 230VAC/50Hz 100-235 Ohms 0-10 VDC 0-10 VDC 230 VAC

BE-8100-22 230VAC/50Hz 0-500 Ohms 0-10 VDC 0-10 VDC 230 VAC

BE-8100-23 230VAC/50Hz 0-1000 Ohms 0-10 VDC 0-10 VDC 230 VAC

BE-8100-24 230VAC/50Hz 4-20 mA 0-10 VDC 0-10 VDC 230 VAC

BE-8100-25 110VAC/50Hz 100-235 Ohms 0-10 VDC 0-10 VDC 110 VAC

BE-8100-26 110VAC/50Hz 0-500 Ohms 0-10 VDC 0-10 VDC 110 VAC

BE-8100-27 110VAC/50Hz 0-1000 Ohms 0-10 VDC 0-10 VDC 110 VAC

BE-8100-28 110VAC/50Hz 4-20 mA 0-10 VDC 0-10 VDC 110 VAC

BE-8100-29 24 VDC 100-235 Ohms 0-10 VDC 0-10 VDC 24 VDC

BE-8100-30 24 VDC 0-500 Ohms 0-10 VDC 0-10 VDC 24 VDC

BE-8100-31 24 VDC 0-1000 Ohms 0-10 VDC 0-10 VDC 24 VDC

BE-8100-32 24 VDC 4-20 mA 0-10 VDC 0-10 VDC 24 VDC

BE-8100-33 230VAC/50Hz 100-235 Ohms 0-10 VDC 0-10 VDC Potential Free

BE-8100-34 230VAC/50Hz 0-500 Ohms 0-10 VDC 0-10 VDC Potential Free

BE-8100-35 230VAC/50Hz 0-1000 Ohms 0-10 VDC 0-10 VDC Potential Free

BE-8100-36 230VAC/50Hz 4-20 mA 0-10 VDC 0-10 VDC Potential Free

BE-8100-37 110VAC/50Hz 100-235 Ohms 0-10 VDC 0-10 VDC Potential Free

BE-8100-38 110VAC/50Hz 0-500 Ohms 0-10 VDC 0-10 VDC Potential Free

BE-8100-39 110VAC/50Hz 0-1000 Ohms 0-10 VDC 0-10 VDC Potential Free

BE-8100-40 110VAC/50Hz 4-20 mA 0-10 VDC 0-10 VDC Potential Free

BE-8100-PC 230VAC/50Hz 4-20 mA 4-20 mA 4-20 mA 230 VAC

Page 8
 FAULT INDICATIONS
If the feedback is not connected properly or the value of the feedback input
is exceed the range the instrument displays FB with flashing. While
calibrating if the feedback is not proper or input 4-20mA is exceed the
range or input is not given as explained in the calibration procedure then
display reads Err with flashing.

Symptom Cause / Check Point Remedy

Check Power Supply

Check Power Supply
Actuator wiring not proper
Incorrect voltage supply
Actuator not
Overload
functioning
Control signal not available
Fault in electronics/failure
of electronic card
Correct wiring
Check input supply voltage
suitable for actuator
Check operating thrust and
rated thrust
Check control signal and
provide 4-20mA
Consult factory

Calibrate limit switch setting

Actuator does
Check limit switch setting Select actuator having high
not open or
High valve torque required torque rating
close
Valve choked / locked Open and clean valve
completely
internally

Motor runs but Mechanical connection

valve does not between actuator & valve stem Repair or contact Sdtork
move broken

Motor does not Incorrect voltage Provide correct voltage

run Improper wiring Correct wiring

Valve does not

Disturbance in setting of Reset travel limit switches
open or close
travel limit switches with cam
completely

Page 9