002-942e-1.0 Manual Transductor Kistel 5074B

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 60

Instruction

manual

Digital industrial
charge amplifier
Type 5074B...

Valid from
Firmware Version 1.0.22

5074B_002-942e-09.20
Instruction
manual

Digital industrial
charge amplifier
Type 5074B...

Valid from
Firmware Version 1.0.22

5074B_002-942e-09.20

Foreword

Foreword
Thank you for choosing a Kistler quality product
characterized by technical innovation, precision and long
life.

Information in this document is subject to change without


notice. Kistler reserves the right to change or improve its
products and make changes in the content without
obligation to notify any person or organization of such
changes or improvements.

© 2020 Kistler Group. All rights reserved. Except as ex-


pressly provided herein, no part of this manual may be re-
produced for any purpose without the express prior written
consent of Kistler Group.

Kistler Group products are protected by various intellectual


property rights. For more details visit www.kistler.com. The
Kistler Group includes Kistler Holding AG and all its subsid-
iaries in Europe, Asia, the Americas and Australia.

Kistler Group
Eulachstrasse 22
8408 Winterthur
Switzerland
Tel. +41 52 224 11 11
info@kistler.com
www.kistler.com

5074B_002-942e-09.20 Page 1
Digital industrial charge amplifier Type 5074B

Content

1. Introduction..................................................................................................................................4
1.1 For your safety.....................................................................................................................5
1.2 Electromagnetic compatibility (EMC)...................................................................................5
1.3 Warnings and their relevance..............................................................................................5
1.4 Disposal instructions for electrical and electronic equipment..............................................6
1.5 Software upgrades and updates..........................................................................................6

2. Fundamentals...............................................................................................................................7
2.1 Piezoelectric measurement.................................................................................................7
2.2 The industrial charge amplifier............................................................................................9

3. Description of the Type 5074 charge amplifier........................................................................10


3.1 Block diagram....................................................................................................................11
3.2 Dimensions........................................................................................................................11
3.3 Ordering information..........................................................................................................12
3.3.1 Included accessories............................................................................................12
3.3.2 Accessories (optional)..........................................................................................12
3.4 Change Notice Type 5074B...............................................................................................13

4. Commissioning..........................................................................................................................14
4.1 Installation.........................................................................................................................14
4.1.1 Connecting sensors.............................................................................................14
4.1.2 Led Codes............................................................................................................15
4.1.3 Network and power connection............................................................................15
4.1.4 EMC and ground loops........................................................................................16
4.2 PLC integration..................................................................................................................17
4.2.1 Channel operation (cyclic communication)..........................................................19
4.2.1.1 Cyclic operation parameters.................................................................20
4.2.1.2 Cyclic measurement data.....................................................................21
4.2.1.3 Cyclic status bits...................................................................................22
4.2.2 Error codes...........................................................................................................23
4.2.3 Channel configuration (acyclic communication)...................................................24
4.2.4 Advanced features description.............................................................................27
4.2.5 EtherCat (integration into TwinCat 3, beckhoff)....................................................28
4.2.5.1 Startup parameters...............................................................................28
4.2.5.2 Available PDOs.....................................................................................29
4.2.5.3 Configuration during operation.............................................................30
4.2.5.4 EtherCat parameter objects..................................................................30
4.2.5.5 LED Codes...........................................................................................32
4.2.6 ProfiNet (integration into TIA portal, Siemens).....................................................32
4.2.6.1 Available modules.................................................................................32
4.2.6.2 Records................................................................................................33
4.2.6.3 IRT........................................................................................................34
4.2.6.4 Profinet parameter indexes...................................................................34
4.2.6.5 LED Codes...........................................................................................35

Page 2 5074B_002-942e-09.20


4.2.7 Ethernet/IP (Integration into Studio 5000, Rockwell Automation).........................36


4.2.7.1 Addressing Methods.............................................................................36
4.2.7.2 Available Assemblies............................................................................36
4.2.7.3 Vendor-specific Objects........................................................................37
4.2.7.4 LED codes............................................................................................39

5. Maintenance and diagnostics...................................................................................................40


5.1 Services.............................................................................................................................40
5.2 Drift....................................................................................................................................40

6. Technical Data............................................................................................................................43

7. Glossary......................................................................................................................................47
7.1 Measurement Uncertainty.................................................................................................50
7.2 Linearity.............................................................................................................................51
7.3 Frequency Range..............................................................................................................53
7.4 Influence of Temperature...................................................................................................55

8. EC Declaration of Conformity...................................................................................................57

Total pages 57

5074B_002-942e-09.20 Page 3
Digital industrial charge amplifier Type 5074B

1. Introduction
The Type 5074B... charge amplifier measures the charge
signal from the piezoelectric sensor and provides measure-
ment data via industrial Ethernet.

Most important performance features at a glance:


ƒƒ variants with 1, 2, 3 or 4 channels
ƒƒ wide measuring range from 20 pC up to 1 000 000pC
ƒƒ available for EtherCat, ProfiNet and Ethernet/IP
ƒƒ variable process data for optimized network load
ƒƒ 24-Bit data acquisition
ƒƒ real-time output within down to 100 μs
ƒƒ output with up to 50kSps per channel using oversam-
pling and synchronization technologies
ƒƒ flexible low-pass filter and applicable high-pass filter
ƒƒ acquisition of peak values and integral values
ƒƒ sensor signal scaling function
ƒƒ status indicators for network and channel status
ƒƒ handshake for changes of device status
ƒƒ cascadable design; connect multiple devices in line
ƒƒ FKM/FPM sealings for IP67 protection
ƒƒ Power routing according to EtherCat Standard

Please take the time to thoroughly read this instruction manu-


al. It will help you with the installation, maintenance, and use
of this product. General know-how about PLC control system
setup, programming and device integration is required.

To the extent permitted by law Kistler does not accept any


liability if this instruction manual is not followed.

Kistler offers a wide range of products for use in measuring


technology:
ƒƒ Piezoelectric sensors for measuring force, torque, strain,
pressure, acceleration, shock, vibration and acoustic-emis-
sion
ƒƒ Strain gage sensor systems for measuring force and torque
ƒƒ Piezoresistive pressure sensors and transmitters
ƒƒ Signal conditioners, indicators and calibrators
ƒƒ Electronic control and monitoring systems as well as soft-
ware for specific measurement applications
ƒƒ Data transmission modules (telemetry)

Kistler also develops and produces measuring solutions for


the application fields engines, vehicles, manufac-turing,
plastics and biomechanics sectors.
Our product and application brochures will provide you
with an overview of our product range. Detailed data sheets
are available for almost all products.

If you need additional help beyond what can be found ei-


ther online or in this manual, please contact Kistler's exten-
sive support organization.

Page 4 5074B_002-942e-09.20
Introduction

1.1 For your safety


The device left the factory in a perfectly safe condition. To
maintain this condition and ensure safe operation, follow
the directions and warnings in this Instruction Manual and
on the device.

Also follow local safety regulations governing the handling


of electrical and electronic equipment.

If it has to be assumed that the amplifier can no longer be


operated safely, switch it off and secure it to ensure it can-
not be switched on again inadvertently.

Safe operation is no longer possible


ƒƒ if the equipment is visibly damaged,
ƒƒ if it is not working properly,
ƒƒ after prolonged storage under adverse conditions,
ƒƒ after being severely impacted in transit.

If any of the above indicate that safe operation is no lon-


ger ensured, the device must be immediately sent to the
responsible Kistler sales center or distributor for repair.

1.2 Electromagnetic compatibility (EMC)


The Type 5074B… charge amplifier is manufactured in con-
formity with CE requirements. It meets the electromagnetic
compatibility safety requirements to EN 61000-6-2 (Immu-
nity) and EN 61000-6-4 (Interference).

1.3 Warnings and their relevance


Disregard of the following precautions can lead to malfunc-
tions or damage to system components, environment or
people (see table below).

Symbol Disregard may have consequence

Mechanical defects or with unpredictable consequence


(might endanger material or people)

5074B_002-942e-09.20 Page 5
Digital industrial charge amplifier Type 5074B

Indicates a caution or warning notice

Indicates a tip or important information

1.4 Disposal instructions for electrical and electronic equipment


Do not discard old electronic instruments in municipal trash.
For disposal at end of life, please return this product to an
authorized local electronic waste disposal service or contact
the nearest Kistler Instrument sales office for return instruc-
tions.

1.5 Software upgrades and updates


Kistler may from time to time develop upgrades or updates
for the integrated software.

This device does not allow firmware upgrades by the cus-


tomer. Please contact Kistler Customer Service to check the
possibility of updating your unit to the latest firmware.

Kistler disclaims all liability for direct or consequential dam-


age caused by products that work with integrated software
and that have not been updated with the latest software
supplied.

Page 6 5074B_002-942e-09.20
Fundamentals

2. Fundamentals
The typical measuring chain consists of a piezoelectric sen-
sor with charge output, a charge amplifier and a system for
cycle command, data acquisition and data evaluation.
In industrial applications, cycle command functionality is
usually implemented with a programmable logic controller
(PLC).

2.1 Piezoelectric measurement


Sensors
Piezoelectric sensors directly convert mechanical quantities,
such as force, pressure and acceleration, into an electric
charge. This charge is proportional to the force acting on
the quartz crystal in the sensor. The sensitivity of the sen-
sors is given in pC/M.U.

Fig. 3: Force F on the piezoelectric sensor

5074B_002-942e-09.20 Page 7
Digital industrial charge amplifier Type 5074B

Notes on piezoelectric measurement


When working with piezoelectric instruments, please note
that these differ from other familiar electrical measuring in-
struments. The applicable criteria are different from those
for conventional current or voltage measurement, for ex-
ample. When unpacking the sensors and the special cables
ensure that their connectors remain clean and dry, in order
to maintain their high insulation resistance. In particular,
the Teflon insulator of all connector pairs in the input cir-
cuit must be kept absolutely clean and must not be touched
with your fingers. Only use unadulterated cleaning agents,
for example 1003 cleaning spray from Kistler or white spir-
its, on a clean, lint-free paper towel.

High insulation sensor cables


Only high insulation, low noise sensor cables, as per Kistler
data sheets 1631C_000-346 and 1601B_000-352, may be
used for connecting the sensors. Normal commercial coax-
ial cables generate triboelectricity as a result of movement,
which would falsify the measurement result.

Connecting piezoelectric sensors in parallel


When several sensors are connected in parallel, the charge
amplifier measures the sum of all charges. For example, the
four quartz force links of a measuring platform can be con-
nected in parallel in order to measure the total force.

Polarity
Kistler defines polarity in such a way that an increase in
compressive force in a force sensor produces a negative
charge. The charge amplifier inverts the sensor signal and in
this case generates a positive output voltage.

Measuring range
We recommend setting the widest measuring range at the
start of measurement or for very intermittent operation.
Normal overdriving by overly-large charge signals does not
damage the charge amplifier. If the amplifier is overdriven
by a factor of more than 10, the charge can produce an
unacceptably high voltage. The amplitude of the voltage
depends on the input charge, the total input capacitance
(sensor and cable) and the range capacitor.

Measure mode
The major advantage of the charge amplifier principle is that
even quasi-static measurement can be carried out perfectly.
Static measurement is limited by the finite time constant in
the negative feedback circuit, as well as by drift effects (for
example, input current) in the charge amplifier.

Page 8 5074B_002-942e-09.20
Fundamentals

2.2 The industrial charge amplifier


In this context it should be noted that the term "charge am-
plifier" does not mean a device that amplifies a charge Q1
to a value Q2. We use it in the sense of a device for con-
verting the charge Q into a voltage Ua. A charge amplifier
is therefore a charge-to-voltage converter. It employs the
circuit principle of the integrator. Its key components are
an operational amplifier with very high internal gain and
extremely high input insulation (Rg) as well as a high-preci-
sion, low-loss negative feedback capacitor (Cg).

Fig. 5: Equivalent circuit diagram of charge amplifier with


charge source

The following approximate formula is adequate for calcu-


lating the voltage signal in most cases:

Ua = -Q / Cg

At the end of each measuring cycle the negative feedback


capacitor is discharged by means of the Reset command and
the output signal is set to zero in order to prevent zero drift
during measurement. The insulation resistance of the nega-
tive feedback capacitor Cg determines the lower cut-off fre-
quency of the charge amplifier according to the formula

fu = 1/(2τ · Rg · Cg )

The negative feedback capacitor can also be discharged ac-


cording to a time constant. This option is available in the
device with a preconfigured resistor but can also be config-
ured with a different time constant on request.

Very stringent requirements are imposed on the stability,


low input current and high input insulation of such an inte-
grator, as the charges to be measured are often just a few
pC. As a result of the high charge sensitivity and high input
resistance, the sensitivity to noise is also relatively high.

In industrial applications, the sensitivity to interference can be


reduced if the charge amplifier is mounted as close as possible
to the sensor. The signal can then be processed further away,
as the output circuit of the charge amplifier is low resistance
and hence insensitive to interference.

5074B_002-942e-09.20 Page 9
Digital industrial charge amplifier Type 5074B

3. Description of the Type 5074 charge amplifier


All communication, configuration and user data is transmit-
ted exclusively via the industrial Ethernet, making the de-
vice easily applicable for machine and equipment builders.
No additional software is required but the already known
programming interface of the machine control system.
Know-how about PLC system setup, programming and de-
vice integration is required.
Integration into the control environment is carried out as
with a standard fieldbus device using the programming in-
terface of the PLC manufacturer and the device description
file which is provided by Kistler.

Functions and parameters


The feature set of the 5074B... may be configured to meet
the effectively required functionality. Parameters are set us-
ing the startup configuration parameters. Changes on these
channel configuration parameters may be sent to the de-
vice during an active measurement, but require a measure-
reset-measure toggle and will be activated with the next
measuring cycle.

Influencing and adapting the process data


The processing of many analog values under short cycle
times can dramatically increase the utilization of the net-
work. The 5074B enables the flexible adaptation of the pro-
cess image and thus an optimization of the network utiliza-
tion according to customer requirements. Possible measures
to reduce the process data are:
- Use of 16Bit values instead of 32Bit
- Disable unnecessary data (e.g. floating point values,
integral and peak values)

Refer to Section 4.2 for more details regarding PLC integra-


tion, channel control and configuration:
- Scaling of the input signals
- Measurement range setting
- Adjustable low-pass filter
- Oversampling factor
- Time constant, high-pass filter
- Peak tracking
- Integral calculation

Page 10 5074B_002-942e-09.20
Description of the Type 5074 charge amplifier

3.1 Block diagram


dICA5074Axxx (digital Industrial Charge Amplifier)
Case
4 x CA Cg sel 3

Cg sel 2

nTC1
UNF10-32
Charge x
Charge
Measure 2 x Industrial
Ethernet Industrial
SGND
(Feldbus) Ethernet
In
TX+ 1
RX+ 2
TX- 3
EarthGND RX- 4
EMV-PCB Screen 5
ADC 24 bit 2x magnetics
AA-Filter LED
Diff.-Amp M12x1 Out
Charge 1
LS 1 ADC 1 TX+ 1
RX+ 2
Digital Signal PHY TX- 3
SPI FPGA Processor Fieldbus
AA-Filter Processor RX- 4
Diff.-Amp PHY Screen 5
Charge 2
LS 2 ADC 2

Diff.-Amp AA-Filter
Charge 3 Power Power
LS 3 ADC 3 FB_SYNC FB_SYNC 18 ..30VDC In
+24VDC Us/p 1
+24VDC Us/p 2
Diff.-Amp AA-Filter
Charge 4 GND 3
+1.5V Fly-Back GND 4
LS 4 ADC 4 +/-5V
+2.5V_VREF EMI/POL
+3.3V Protection Out
+1.8V Power +24VDC Us/p 1
Supply +24VDC Us/p 2
GND 3

1M
SGND Ext.GND GND 4

EartGND

3.2 Dimensions

5074B

5074B_002-942e-09.20 Page 11
Digital industrial charge amplifier Type 5074B

3.3 Ordering information


Charge amplifier Typ 5074B

Inputs
1-channel charge 1
2-channel charge 2
3-channel charge 3
4-channel charge 4

Sensor connection socket


KIAG 10-32 UNF neg. – IP67 1

Industrial Ethernet type


EtherCat 1
EtherNet/IP 2
ProfiNet 3

* Y- Modification options, realization on request

Ordering example
1-channel, KIAG 10-32UNF neg., EtherCat: 5074B111

3.3.1 Included accessories


Protection cap 1891
IP54 for sensor connector

Protection cap for M12 socket 55160137

Protection cap for M8 socket 55137563

3.3.2 Accessories (optional)


Sensor cable PFA, IP65 1635Cxxx
plug KIAG 10-32 UNF pos.
plug KIAG 10-32 UNF pos.
Sensor extension cable PFA, IP65 1637Cxxx
socket KIAG 10-32 UNF neg.
plug KIAG 10-32 UNF pos.

Sensor cable w. metal sleeve, IP67 1900A21Ax


plug KIAG 10-32 UNF pos.
plug KIAG 10-32 UNF pos.

Set 4x protection cap metal with O-ring, 1891A1


IP67 for sensor connector

Network connection cable, 1200A195A2


plug RJ45 – plug,
plug M12 male 4-Pole D-coded, length 2m

Page 12 5074B_002-942e-09.20
Description of the Type 5074 charge amplifier

Network connection cable, 1200A195B0,2


plug M12 male 4-Pole D-coded,
plug M12 male 4-Pole D-coded, length 0.2m

Power cable, 1200A239A2


plug M8 male 4-Pol
open end, length 2m

Power cable, 1200A239B0,2


plug M8 male 4-Pol
plug M8 female 4-Pol, length 0.2ms

3.4 Change Notice Type 5074B

Type 5074B power connection is split in two separate pow-


er lines Us-Gs for slave and Up-Gp for peripheral devices.
To power 5074B the power must be delivered via Us-Gs.
The peripheral power line Up-Gp does not affect 5074B
power state.
Both power lines are limited to max. 1.5A pass-through.

5074B_002-942e-09.20 Page 13
Digital industrial charge amplifier Type 5074B

4. Commissioning

Do never open the device.


Moisture and particles would be able to enter the device
and may cause errors and drift.

4.1 Installation
To mount the amplifier, use the flange marked on the
graphic and M4 Cylinder Head Screws.

See Chapter 4.1.3 for details on EMC and ground-loop.

4.1.1 Connecting sensors


Depending on the version, one, two, three or four sensors
can be connected to the 5074B charge amplifier.

ƒƒ The extremely high input insulation of the charge am-


plifier (>1E13 Ohm) means the signal or charge input
has to be protected against dirt and moisture. Clean the
connector contacts with a clean, lint-free paper towel
and Type 1003 cleaning spray or white spirit.
ƒƒ Connect the cable to the sensor. We recommend using
high-insulation, low-noise cables from the Kistler range.
These are tested specifically for high insulation resistance,
low noise and low unwanted (triboelectric) charge pro-
duced by friction. If the cable is moved during operation,
it should not be suspended over spans exceeding 30 ...
50 cm.
ƒƒ Connect the sensor cable to the KIAG 10-32UNF neg.
jack of the industrial charge amplifier.

Page 14 5074B_002-942e-09.20
Commissioning

4.1.2 Led Codes


Blink codes for Network are implemented according to net-
work standards, while blink codes for each channel are im-
plemented according to Kistler standards.

Sensor-LEDs per channel

Initialization Flashing yellow with 5 Hz

Reset Flashing blue with 5 Hz

Operate Blue

Overload Red

4.1.3 Network and power connection


The internal switching type power converter is built up
with galvanic insulation. This provides additional immunity
against noise generated by other slave devices connected to
the same power supply.

The power output connector allows power routing through


the cascaded devices to have multiple slave devices con-
nected in a line. However the current routing through the
5074B is limited to 1.5A.

Power supply
Connector type M8 4 pole male
Load capacity on power out connector 1.5A

1 +24 VDC Us
2 +24 VDC Up (just passed-through)
3 GND Gs
4 GND Gp (just passed-through)

The network connections are internally galvanically insulat-


ed and allow network routing through the cascaded devices
to have multiple slave devices connected in a line.

Industrial Ethernet connection


Connector type M12 4 pole male D-coded

1 TX+
2 RX+
3 TX-
4 RX-

5074B_002-942e-09.20 Page 15
Digital industrial charge amplifier Type 5074B

4.1.4 EMC and ground loops


Piezoelectric sensors are usually designed so that one of the
electrodes is connected on the sensor case, allowing the use
of coaxial cables. So when the sensor is installed, it is usu-
ally grounded by the metal structure (safety). If the sensor
is not insulated when it is installed, a resultant ground loop
could cause interference.

There are different countermeasures if EMC or ground


loops occur:

A low-impedance and at the same time low-inductance


connection between instrument case and sensor (large-ar-
ea copper braiding, ribbon cable) usually provides good re-
sults.

On the other side, the sensor may also be installed using


insulation elements to eliminate current flow based on po-
tential differences or induction.

Since network and power connection are galvanically insu-


lated, there shall be a defined connection of the measuring
chain to a ground level.


Potential differences from sensor to amplifier mounting
area
On single channel 5074B1xx device, either sensor or am-
plifier shall be connected to ground, in order to not have a
floating measurement system.

Page 16 5074B_002-942e-09.20
Commissioning

Potential differences between sensor inputs


On multi-channel 5074B2xx, 5074B3xx and 5074b4xx it is
important to consider, that sensor connector grounds are
internally connected and capacitive coupled to the housing.

It is therefore recommended to electrically insulate the sen-


sors in order to prevent electrical current flow due to po-
tential differences between sensor locations, or to take ade-
quate counter measures.

4.2 PLC integration


The device is configured for each channel initially with the
user parameters or during operation using acyclic commu-
nication. The fieldbus provides the following data as cyclic
data:
Channel data blocks 1 to 4 are optional depending on the
use by the customer.
Input data channel 1 Input data channel 2 Input data channel 3 Input data channel 4

Output data channel 1 Output data channel 2 Output data channel 3 Output data channel 4

The cyclic output data block contains individual control bits


for each channel. Control bits are processed internally and
then confirmed with the status bits contained in the input
data block that is sent to the master with every cycle.

Fig. 1: Example regarding control and status bits:

5074B_002-942e-09.20 Page 17
Digital industrial charge amplifier Type 5074B

1. Start of measurement by activating control bits operate


and peak control (confirmed with the status bits)
2. To eliminate unwanted peak values, toggling the peak
control off and on will reset the peak values to the instant
value
3. Peak values indicate detected min/max values
(acquired by internal sample rate, with or without
filtering)
4. Termination of the measurement by deactivating the
control bits operate and peak control

Page 18 5074B_002-942e-09.20
Commissioning

4.2.1 Channel operation (cyclic communication)


This is the «real-time» content which transports normal
Process data and Signals and causes permanent load on the
Ethernet-Frames. Cyclic data shall be kept reduced to the
effectively needed information only as the amount of cyclic
data has impact on possible cycle (refresh) rate

Structure of output data block:


Name Data Type Length (Byte) Description
Control Bitfield 1 (0 = Reset, 1 = Operate, Measure)
0. Operate (0 = Peak detection reset, 1 = Peak detection active)
1. Peak control (0 = Integral reset, 1 = Integral active)
2. Integral control

Components of input data block:


Name Data Type Length (Byte) Description
Scaled value Ch(n) REAL 4 Measured values scaled by scaling divisor only
Ch(n) Int Sample (1…of) INTEGER 2 x Oversam- Scaled values limited by customer range = ±32767 bit
pling factor
Peak min Ch(n) REAL 4 Acquired at max. internal sampling rate, filtered or not
Peak max Ch(n) REAL 4 Acquired at max. internal sampling rate, filtered or not
Integral Ch(n) REAL 4 Internally calculated integral value
Status Ch(n) Bitfield 1
0. Operate state Bit 0…2: Bits follow the control bits and signalize the
1. Peak control state activation of the requested function. i.e. Operate state
2. Integral control state gets low, when operator discharge time has finished,
after a falling edge of the measure control bit

3. Parameter active Gets false if parameters are changed by acyclic com-


mands during operate-state. Bit stays low until re-
set-condition allowing activation of new range/divisor
settings.

4. Reserved reserved

5. Overload Signalizes that configured range got exceeded and


stays high until reset-cycle. Internal hard integrator
overload will set Overload + Error until reset cycle.

6. Warning Warning bit set active indicates violation of discharge


time (handshake ignored) or if cycle time of communi-
cation interface is set too fast.

7. Error Wrong/missing device calibration or invalid data

(n)= number of channel


(of) = oversampling factor

5074B_002-942e-09.20 Page 19
Digital industrial charge amplifier Type 5074B

4.2.1.1 Cyclic operation parameters


Bit 0. Measure/Operate
120,00 (1 Bit, Default = 0 / Reset)
100,00 Used to start and stop the charge amplifier signal acquisi-
80,00
5074A value
tion and is valid for the corresponding channel only (single
60,00

40,00
5074A peak min
5074A peak max channel control). Successful transition to the new channel
20,00
status is confirmed with status bit «operate state». With
0,00
this Bit = 0, the internal capacitors are reset.
-20,00

-40,00
0,00 1,00 2,00 3,00 4,00 5,00 s
Bit 1. Peak measurement active
1,00
Operate
(1 Bit, Default = 0 / off)
0,00
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00 11,00 12,00 s
Used to start and stop/reset the peak signal value acqui-
1,00 Peak sition of the corresponding channel during an active mea-
control
0,00
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00 11,00 12,00 s surement and is active only during operate status (eg. al-
lows to erase unwanted signal peaks at a process startup).
During control bit = 0, the peak values are equal to the

Page 20 5074B_002-942e-09.20
Commissioning

actual measuring values. Successful status change is con-


120,00

100,00
firmed with status bit «peak state».
80,00

60,00 5074A value


5074A peak
Bit 2. Integral calculation active
40,00
min
(1 Bit, Default = 0 / off)
20,00 Used to reset/start and stop the internal integral calculation
0,00 of the corresponding channel and is active only during oper-
-20,00
ate status.
-40,00
0,00 1,00 2,00 3,00 4,00 5,00 s This allows start/stop integral calculation during an active
1,00
Operate measurement (eg. to erase known signal peaks at a process
0,00
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00 11,00 12,00 s startup). The value will be held until next rising edge, which
1,00

0,00
Integral control is confirmed with status bit becoming active and new calcu-
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00 11,00 12,00 s
lation is started. Successful status change is confirmed with
status bit «integral state».

4.2.1.2 Cyclic measurement data


Scaled analog value
(REAL, 4 Byte)
Contains the measured value scaled with the scaling divisor
to the measuring unit [M.U.] and is limited by the internal
ranges, not by the customer defined range. This means that
on a range overflow, the value will still correspond to the
effective input value unless there is a hardware overload on
the range capacitor and digitization which would result in
an indication by the status Bit 7 «Error».

Scaled peak value


(min/max) (2x REAL 4 Byte)
Peak values are acquired in the FPGA at maximum internal
sampling rate.
Peak values may be acquired filtered or not filtered (see
channel configuration, filtered peak detection) and are limit-
ed by the internal ranges, not by the customer defined range.
This means that on a range overflow, the value will still corre-
spond to the effective input value unless there is a hardware
overload on the range capacitor or digitization which would
result in an indication by the status Bit 7 «Error».
Values may be reset during an active measurement by tog-
gling the control Bit 1 «Peak measurement active».

Int scaled value


(INT 2 Byte x Oversampling factor)
Contains the measured value scaled with the scaling divi-
sor and is limited by the customer defined range that corre-
sponds to INT 2 Bytes (-32768 ... +32767 bit).
The selectable oversampling factor 1x … 50x 1) is available for
this Data Type only and results in splitting communication cy-
cle rate into sub-elements to get multiple values within a com-
munication cycle. This allows signal acquisition on fast process-
es independent from the available communication cycle.
1)
Available on EtherCat only

5074B_002-942e-09.20 Page 21
Digital industrial charge amplifier Type 5074B

Integral value
(REAL, 4 Byte)
This data type contains the integral value which is calcu-
lated inside the FPGA within a measurement cycle, respec-
tively while the control Bit 2 «integral control active» is ac-
tive. The calculated integral value may be reset at any time
during an active measurement.

4.2.1.3 Cyclic status bits


The state machine for the status bits includes delays for sta-
tus changes. These delays may be violated by not waiting
for this handshake information but will be answered with
the status bit «warning» set 1.

It is highly recommended to use the status bits and allow


proper reset of the measuring channel, because discharge
of the signal is given by physical means. Violating the re-
set-time may result in incorrect measurement data.


Bit 0. Operate state
(1 Bit, Default = 0 / Reset)
Follows the operate control bit and indicates operation sta-
tus (device in measuring or reset condition).

Bit 1. Peak state


(1 Bit, Default = 0 / off)
Follows the peak control bit and confirms status of peak ac-
quisition

Bit 2. Integral state


(1 Bit, Default = 0 / off)
Follows the integral control bit and confirms status of inte-
gral calculation: 1 = active, 0 = stopped / off

Bit 3. Parameter active


(1 Bit, Default = 0 / off)
Indicates if the perceived configuration data is active or
ready (if device is in reset state)
New configuration parameters can be sent during an active
measurement (operate state), but will become activated
only with the next reset cycle and then confirmed with the
control bit parameter active set 1.

Bit 4. Reserved
Reserved for future options

Page 22 5074B_002-942e-09.20
Commissioning

Bit 5. Overload
(1 Bit, Default = 0 / off)
Signalizes that the configured range got exceeded since set-
ting the corresponding channel active and stays high un-
til the next reset-cycle. Internal hard integrator (capacitor)
overload will set Overload + Error until reset cycle.

Bit 6. Warning
(1 Bit, Default = 0 / off)
Warning bit set active indicates violation of discharge time
(handshake ignored) or if cycle time of communication in-
terface is set too fast.

Bit 7. Error
(1 Bit, Default = 0 / off)
Wrong/missing device calibration, or invalid data, or hard-
ware overload, or other critical failure (details are available
using the error code)

4.2.2 Error codes


Byte # Bit # Name Description Class Possible reason
Er-
ror-code
0 0 Reset warning Discharge time of Charge Warning - Duration of Piezo-Reset too
amplifier capacity was not short to unload charge integrator
kept
Solution: Use Status Bits as
reference for successful status
changes
1 Sync warning The sync sampling rate Warning - Cycle time of fieldbus too fast
exceeds internal processing - Too many measurement data
capacity - Acyclic fieldbus requests

Solution: choose longer cycle


time or reduce measurement data
2 Temperature Internal CPU core tempera- Warning - Ambient temperature too high
warning ture exceeds predefined
level Solution: reduce ambient tem-
perature or mount device for
passive cooling
3 Hardware Warning Medium - Internal Watchdog fired
warning
4
5
6
7

5074B_002-942e-09.20 Page 23
Digital industrial charge amplifier Type 5074B

1 8 Hardware over- Charge Integrator reached Error - Charge Input induced too high
load the Charge maximum load for this range

Solution: adjust range setting


to have the larger capacitor
selected.
9 Parameter out of The combination of Scaling Error - Physical Range in pC exceeded
Range Divisor and Range exceeds Solution:
physical range
10 Calibration The device has no calibra- Error - Device has lost calibration
data error tion data - Device was not calibrated at
factory
- Device identification data is lost
Solution:
11 Hardware error Periphery is damaged Error - No ADC values
- No FPGA response

12 Channel data No Channel Data available Error - Channel configured but not
error available on this device
Solution:
13
14
15

4.2.3 Channel configuration (acyclic communication)


This is the «configuration and service» content and is not
real-time dependent. It is used for initial device configu-
ration data and has low or none effect on cycle times. It
is also used for exceptional events and errors and may be
used for configuration changes and access during normal
operation, for example to reconfigure the measuring chan-
nel for the following measurement cycle.

Page 24 5074B_002-942e-09.20
Commissioning

User parameter (Acyclic):


Parameter name Parameter Type Length Default
(Byte)
Scaling divisor FLOAT (pC/phys. Quan- 4 1.0
tity)
Range FLOAT (physical quantity) 4 1,000,000
Filter-frequency Enum 1 0
- No filter (20kHz) (0)
- 10000 Hz (1)
- 5000 Hz (2)
- 2000 Hz (3)
- 1000 Hz (4)
- 500 Hz (5)
- 200 Hz (6)
- 100 Hz (7)
- 50 Hz (8)
- 20 Hz (9)
- 10 Hz (10)
- 5 Hz (11)
- 2 Hz (12)
- 1 Hz (13)
Time constant Enum 1 0
- disabled (0)
- enabled (1)
Peak mode Enum 1 0
- filtered (1)
- unfiltered (0)
Error-code 2 Byte 2 Read-only

Measuring channel configuration


Channel configuration is intended to convert the input
values measured in physical quantity picocoulomb into a
scaled physical quantity that corresponds to the process.

Example for a force measurement on a 15kN press, using a


9333 Force Element on channel 1 of the 5074B311:
ƒƒ Sensitivity on sensor calibration sheet -3,92pC/N

Channel 1 configuration on 5074B:


ƒƒ Scaling divisor: -3,92
ƒƒ Measuring range: 15 000
ƒƒ Low Pass Filter set: 1 000 Hz
ƒƒ Filtered peak detection: 1 (active)

Result on measurement data with a process force of 10 kN


after a short overshoot to 11,2 kN:
Scaled analog value: 10 000,0 (in Newton)
Scaled peak value: 11 200,0 (in Newton)
INT scaled value: 21 845 (32 767/15 kN*10 kN)

5074B_002-942e-09.20 Page 25
Digital industrial charge amplifier Type 5074B

Measuring range (REAL 4 Byte)


Default = 1 000 000 [pC];
The parameter may be interpreted as the physical unit de-
120,00
fined through the scaling divisor. With a scaling divisor = 1,
100,00
the measuring range could be interpreted in pC.
80,00
Process
If a sensor specific scaling is applied using the divisor from
60,00
5074A
value the calibration certificate of the sensor (eg. -4,05 pC/N),
40,00

20,00
the measuring range shall be interpreted and entered as
0,00
range in Newton (N).
-20,00 Range may be changed only via asynchronous data
-40,00
0,00 1,00 2,00 3,00 4,00 5,00 s
During a measuring operation, new configuration data can
1,00 be sent to the device which will be activated with the next
Operate
0,00
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00 11,00 12,00 s
measure-reset-measure cycle.
1,00
Configu- Affects positive and negative charge range (always sym-
0,00
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00 11,00 12,00 s
ration
metrical definition).
Internally, the best suitable capacitor will be selected by the
microcontroller.
For 16 Bit signed integer values, measuring range equals
120,00
-32768 ... +32767 Bit.
100,00

80,00 Scaling divisor (REAL 4 Byte)


60,00 5074A value
5074A uncaled A Default = 1 [pC/pC]
40,00 5074A uncaled B
typically corresponds to the calibration values of the sensor
20,00
(eg: -4,05 pC/N on a force sensor) and may be used for
0,00
easy conversion into mechanical units.
-20,00

-40,00
Affects all output values of corresponding channel.
0,00 1,00 2,00 3,00 4,00 5,00 s

Low pass filter frequency (selection)


Default = off / 20k [Hz]
The low pass filter is digitally applied
Defines the upper frequency limit of the corresponding
channel in the direct signal path
Affects FLOAT and INT values
(Peak signals only filtered if required)
100,00
80,00
Time constant (1 Bit)
60,00 Default = 0 / off
40,00 5074A value The high pass filter is a hardware feature (equals permanent
20,00 5074A peak min

0,00
5074A peak max
Safety level min
discharge of the signal)
-20,00
Safety level max
There is only one time constant component per channel
-40,00
-60,00
Value of the time constant changes with the effective ca-
-80,00 pacitor selection!
-100,00
0,00 1,00 2,00 3,00 4,00 5,00 s

Filtered peak detection (1 Bit)


Default = 0 / off
Peak acquisition may be done using RAW or filtered RAW
signals (allows detection or suppression of impulses)

Page 26 5074B_002-942e-09.20
Commissioning

4.2.4 Advanced features description


Synchronization
Synchronization is an important feature for deterministic
«real-time» operations and required for the oversampling
feature!
By synchronizing the internal clocks of the devices, a pre-
cise time allocation of down to 1us is possible. This allows
collecting data from different slaves with the same defined
time stamp for precise data processing with very low time
jitter.
Each industrial Ethernet has its own name for this tech-
nique. Please refer to the documentation of the industrial
Ethernet Standards for more details:

ƒƒ EtherCat: distributed clocks


ƒƒ Ethernet/IP: CIP synch (not available on 5074B)
ƒƒ ProfiNet IRT: isochronous real-time

Oversampling
Oversampling describes an internal data collection feature
providing multiple data to the master, and allows acquiring
the signal with a higher resolution in terms of time.
This feature has some limitation because of extensive data
usage of the Ethernet based communication system.

EtherCat:
ƒƒ Available on 16Bit signed INT values only
ƒƒ Configurable for each channel separately
ƒƒ Up to 50 samples per cycle or up to 50k samples per
second

Ethernet/IP
ƒƒ Currently not available (not defined in the Ethernet/IP
standard)

ProfiNet
ƒƒ Currently not available (not defined in the ProfiNet stan-
dard)

5074B_002-942e-09.20 Page 27
Digital industrial charge amplifier Type 5074B

4.2.5 EtherCat (integration into TwinCat 3, beckhoff)

Installation into TwinCat™ is done using the GSD File and


shall be carried out as described in the PLC Supplier’s online
information system.

After configuration of the Hardware structure, the Type


5074 is listed in the Devices tree and allows access to its
cyclic data and configuration.

Device identification and configuration Parameters are list-


ed in the Object Dictionary at the CoE-Online Tab and can
be identified from there:

0x1018: Ethercat Object

0x50n0: Channel Settings

0x51n0: Errorcodes

0x80nx: Calibration Data

0xF008: Password protection

4.2.5.1 Startup parameters


Default startup parameters may be checked and configured
under the “startup” tab, giving access to a list of parame-
ters for the device and all available channels.
Parameters can be changed by double click and edit of the
values in the popup dialogue.

While the parameters “Range” and “Scaling Divisor” re-


quire an entry of a value (this can be done as FLOAT value),
the parameters for “Filter frequency”, “Time Constant”
and “Peak Mode” require selection of displayed options
from the drop-down list.

Screenshots on the left showing set value dialogs for:

“Range” 10 000,0
(to be interpreted as physical range, e.g. 10 000 N)

Page 28 5074B_002-942e-09.20
Commissioning

“Scaling Divisor” -3,9


(to be interpreted as sensor sensitivity, e.g. from calibration
sheet -3,9 pC/N)

“Filter Frequency” selection

4.2.5.2 Available PDOs


The PDO List of the Type 5074 can be configured individ-
ually to provide the required data from each measuring
channel.

Example screenshot on the left shows different measure-


ment data configured for each channel:

Channel 1: Oversampling with Factor 5 (INT values)


Channel 2: Instant value in FLOAT only
Channel 3: Peak values in FLOAT only
Channel 4: calculated Integral in FLOAT only

To adjust the process data, PDOs can be included by select-


ing or deselecting from the Assignment list, referring to the
PDO list with the PDO names.

Since the Oversampling settings will reset other PDO selec-


tions, it is recommended to start with configuration of the
Oversampling functionality.
Oversampling can be activated using the settings on Tab
DC/Oversampling in Twincat 3 and by selection of an op-
eration mode without free run (Mode “1…4 channels”
are with sync, while Mode “Free run - 1…4 channels” are
without synchronization).
Please refer to chapter 6 for more details on sync shift and
timing.

5074B_002-942e-09.20 Page 29
Digital industrial charge amplifier Type 5074B

4.2.5.3 Configuration during operation


It is common for some applications, that measuring range
and scaling divisor of a measuring channel need to be ad-
justed during a full process cycle.

Using CoE commands, new configuration data for measur-


ing channels can be sent to the Type 5074 for channel ad-
justment. This can be done also while the channel is mea-
suring, but the new configuration will only become active
after a reset cycle of the corresponding measuring channel.

Please refer to the user parameter list and documentation


of TwinCat™ for acyclic communication details.

Possible Reference for the Beckhoff Infosys:


Read process using FB_EcCoESdoRead;
Write process using FB_EcCoESdoWrite;

A demo program for standalone use of the 5074B attached


to a windows computer can be downloaded from the Kis-
tler website at the 5074B product site.

4.2.5.4 EtherCat parameter objects

Parameter name Parameter type Length (Byte) Default Ethercat Object


Range FLOAT (physical quantity) 4 1,000,000 0x50n0:01
Scaling Divisor FLOAT (pC/phys. quantity) 4 1.0 0x50n0:02
Filter-Frequency Enum 1 0 0x50n0:03
Time constant Enum 1 0 0x50n0:04
Peak mode Enum 1 0 0x50n0:05
Oversampling factor Integer 1 ... 50 1 1 implicit
Error-Code 2 Byte 2 0 Read-only 0x51n0:00

Page 30 5074B_002-942e-09.20
Commissioning

Parameter Meaning Para- Length Count Max.count Access Ethercat object


name meter (Byte) per (4 chan- protection
type channel nels)
SerialNo Serial number String 20 – 1 read: 0x8000:01
protected
write:
protected
ElecRang Electrical range in Float 14 1 4 read: none 0x8000:02+n
pC. Calculated by write: n.a.
the device based
on Piezo Divisor
an physical range
Store Store actual data Bool 1 – 1 read: n.a. 0x8000:06
into non-volatile write: pro-
data tected
Command Pipe for transfer- String 40 – 40 read: pro- 0xF007:00
ring tected
production com- write: pro-
mands tected
to the device
Password Writing password String 10 – 10 none 0xF008:00
which defines
access level im-
plicitly

Parameter Meaning Para- Length Count Max. Access Ethercat object


name meter (Byte) per count protection
type channel (4 chan-
nels)
CalGain Gain Factor for Float 4 3 12 read: pro- 0x80n1:01-03
(FactoryGain) each range tected
write: pro-
tected
CalOffset Electrical range in Float 4 3 12 read: pro- 0x80n2:01-03
pC. Calculated by tected
the device based write: pro-
on Piezo Divisor tected
an physical range
CalibDate Last Calibration String 10 + \ 1 4 read: pro- 0x80n3:00
Date (ISO x0 tected
8601) write: pro-
tected
FactoryCal- Factory Gain Float 4 3 12 read: pro- 0x80n4:01-03
Gain Factor for each tected
range write: n.a.

5074B_002-942e-09.20 Page 31
Digital industrial charge amplifier Type 5074B

FactoryCal- Float 4 3 12 read: 0x80n5:01-03


Offset protected
write: n.a.
FactoryCalib- Initial Factory String 10 + \ 1 4 read: pro- 0x80n6:00
Date Calibration Date (ISO x0 tected
8601) write: n.a.
In-Field Cali- In-Field Calibra- Float 4 3 12 read: n.a. 0x80n7:01-0
bration tion communica- write: pro-
tion tected

4.2.5.5 LED Codes


Ethercat
State Network in Network out Network status
Init
Pre-OP Data transmission: Data transmission: yellow Normal: Off
Safe-OP yellow blinking blinking Error: Green Blinking 2 Hz
OP

4.2.6 ProfiNet (integration into TIA portal, Siemens)

The amplifier is listed under:


Other field devices
 Profinet IO
 Sensors
 Kistler Instrumente AG
 Amplifiers

The device shows up with slot 0, and slots 1-4.


In slots 1-4 one out of five channel modules can be inserted.

4.2.6.1 Available modules


Physically the slots 1-4 correspond directly to the sensor in-
puts 1-4. So each sensor input can be configured individu-
ally with a module.
Each module contains one set of startup-parameters that is
applied to the measuring values.

Page 32 5074B_002-942e-09.20
Commissioning

Modul-name Content structure Length (Byte) Startup-parameter


Analog channel Control (8-Bit Bitfield) Output: 1 Piezo Scaling Divisor
16-Bit-Int Scaled Status (8-Bit Bitfield) Input: 3 Channel Range
Int Value (Integer16) Filter-Frequency
Time constant
Analog channel Control (8-Bit Bitfield) Output: 1 Piezo Scaling Divisor
32-Bit-Float Scaled Status (8-Bit Bitfield) Input: 5 Channel Range
Instant Value (Float32) Filter-Frequency
Time constant
Analog channel Control (Unsigned8) Output: 1 Piezo Scaling Divisor
32-Bit-Float Scaled, Status (8-Bit Bitfield) Input: 13 Channel Range
Peak min/max Instant Value (Float32) Filter-Frequency
Peak Min (Float32) Peak-Store Mode
Peak Max (Float32) Time constant

Analog channel Control (8-Bit Bitfield) Output: 1 Piezo Scaling Divisor


32-Bit-Float Status (8-Bit Bitfield) Input: 9 Channel Range
Scaled, Integral Instant Value (Float32) Filter-Frequency
Integral (Float32) Time constant
Analog channel Control (8-Bit Bitfield) Output: 1 Piezo Scaling Divisor
32-Bit-Float Scaled, Status (8-Bit Bitfield) Input: 17 Channel Range
Peak min/max, Instant Value (Float32) Filter-Frequency
Integral Integral Value (Float32) Peak-Store Mode
Peak Min (Float32) Time constant
Peak Max (Float32)

4.2.6.2 Records
Each acyclic record is addressed to the slots 1…4 correspond-
ing to the sensor input that shall be changed or read out.
Only data on slots 1 … 4 can be written or read out. There
is no acyclic data on slot 0.

Records are to be addressed according to the user parame-


ters list in chapter 4.2.6.4.

Please refer to the user parameter list and documentation


of TIA Portal™ for acyclic communication details.

Possible Reference for the TIA documentation:


Read process using system block RDREC_DB
Write process using system block WRREC_DB

Following parameters are necessary:


- Write activation
- Slave module identifier
- Index
- Data length to be written
- Data

5074B_002-942e-09.20 Page 33
Digital industrial charge amplifier Type 5074B

4.2.6.3 IRT
IRT is required for cycle times faster than 1ms.
Synchronized sampling is available for 16-Bit-Int Scaled
Modules.
Configuration of the Master and Slave devices as IRT devic-
es and assignment of the corresponding hardware connec-
tions as well of the synch domain is required to setup IRT.
Please refer to the ProfiNet documentation for more details
on system configuration and to capter 6 for more details
on Type 5074B timing.

4.2.6.4 Profinet parameter indexes

For read or write access on these Records, the slots 1 ... 4


must be addressed.
Each slot has its own configuration data.

Parameter name Parameter type Length (Byte) Default Profinet Index


Range FLOAT (physical quantity) 4 1,000,000 0x2001
Scaling Divisor FLOAT (pC/phys. quantity) 4 1.0 0x2002
Filter-Frequency Enum 1 0 0x2003
Time constant Enum 1 0 0x2004
Peak mode Enum 1 0 0x2005
Error-Code 2 Byte 2 0 Read-only 0x2010

Parameter Meaning Para- Length Count Max.count Access Profinet Index


name meter (Byte) per (4 chan- protection
type channel nels)
SerialNo Serial number String 20 – 1 read: 0x0200
protected
write:
protected
ElecRang Electrical range in Float 4 1 4 read: none 0x0201
pC. Calculated by write: n.a.
the device based
on Piezo Divisor
an physical range
Store Store actual data Bool 1 – 1 read: n.a. 0x0202
into non-volatile write: pro-
data tected
Command Pipe for transfer- String 40 – 40 read: pro- 0x0209
ring tected
production com- write: pro-
mands tected
to the device

Page 34 5074B_002-942e-09.20
Commissioning

Password Writing password String 10 – 10 none 0x020A


which defines
access level im-
plicitly

Parameter Meaning Para- Length Count Max. Access Profinet Index


name meter (Byte) per count protection
type channel (4 chan-
nels)
CalGain Gain Factor for Float 4 3 12 read: pro- 0x1000-
(FactoryGain) each range tected 0x1002
write: pro-
tected
CalOffset Float 4 3 12 read: pro- 0x1010-
tected 0x1012
write: pro-
tected
CalibDate Last Calibration String 10 + \ 1 4 read: pro- 0x1020
Date (ISO x0 tected
8601) write: pro-
tected
FactoryCal- Factory Gain Float 4 3 12 read: pro- 0x1030-
Gain Factor for each tected 0x1032
range write: n.a.
FactoryCal- Float 4 3 12 read: 0x1040-
Offset protected 0x1042
write: n.a.
FactoryCalib- Initial Factory String 10 + \ 1 4 read: pro- 0x1050
Date Calibration Date (ISO x0 tected
8601) write: n.a.
In-Field Cali- In-Field Calibra- Float 4 3 12 read: n.a. 0x1060-
bration tion communica- write: pro- 0x1062
tion tected

4.2.6.5 LED Codes


Profinet
State Network in Network out Network status
No Communication Green light on
Cable connected (link): Cable connected (link):
Yellow on yellow on
Communication Green blinking 2 Hz
establishment
Data transmission Data transmission
(activity): green blinking (activity): green blinking
Communicating off

5074B_002-942e-09.20 Page 35
Digital industrial charge amplifier Type 5074B

4.2.7 Ethernet/IP (Integration into Studio 5000, Rockwell Automation)

4.2.7.1 Addressing Methods


The Charge Amplifier Type 5074 supports following ad-
dressing methods:

• DHCP (default)
• BOOTP
• Stored Value

By default, the DHCP method is activated. For setting up


the DHCP server, the MAC-address printed on the housing
must be used.

4.2.7.2 Available Assemblies


Cyclic Data is transferred with the following Assemblies
which have a fixed layout. The data size is variable and can
be reduced if i.e. only channels 1 and 2 are necessary.

A Configuration Assembly is used to transfer the basic set-


tings of the device at the start-up phase.

Type Assembly Format Size [Byte]


Output 100 0: Control CH1 4 (+ 32 Bit Run/Idle Header)
1: Control CH2
2: Control CH3
3: Control CH4
Input 101 0: Status CH1 80 (Modeless)
1: Padding 8-Bit
2..3: Integer 16-Bit CH1
4..7: Scaled Value CH1
8 ...11: Peak Min CH1
12 ... 15: Peak Max CH1
16 ... 19: Integral CH1
20 ... 39: CH2 (repeated structure)
40 ... 59: CH3
60 ... 79: CH4
Config 102 0 ... 3: Settings Range CH1 48
4 ... 7: Settings Scaling Divisor CH1
8: Settings Filter-Frequency CH1
9: Settings Time-constant CH1
10: Settings Peak-Mode CH1
11: Padding 8-Bit
12 ... 23: Settings CH2 (repeated structure)
24 ... 35: Settings CH3
36 ... 47: Settings CH4

Page 36 5074B_002-942e-09.20
Commissioning

4.2.7.3 Vendor-specific Objects


All accessible parameters which are necessary to control the
basic settings of the Charge Amplifier Type 5074 are cov-
ered within vendor-specific objects. These can be accessed
by using CIP-messages on the objects 0x80 to 0x88.

Every vendor-specific object has its own Object Attributes


described in Table 1: Object Attributes. With a read service
on Attribute 3 of Instance 0 the Number of Instances for
the vendor-specific object can be read out. On some ob-
jects this number varies based on the number of channels
which are available on the Charge Amplifier Type 5074.

Attr ID Access rule Name Data Type


1 Get Revision UINT
2 Get Max Instance UINT
3 Get Number of Instances UINT

Table 1: Object attributes

Get or Set Services on Objects which are marked with a star


( * ) are protected against unauthorized access.
For accessing these attributes first a login is necessary by set-
ting Instance Attribute 1 of Object 0x88 to the correct value.

4.2.7.3.1 Class ID 0x80 – Settings object


The Settings Object consists of all parameters which are
necessary to operate the Charge Amplifier Type 5074.
All attributes of the instances 0x01 to 0x04 of this Object
are part of the Configuration Assembly 102.

Attr ID Access rule Name Data Type


1 Get/Set Range REAL
2 Get/Set Scaling Divisor REAL
3 Get/Set Filter-Frequency USINT [0xC6]
4 Get/Set Time constant USINT [0xC6]
5 Get/Set Peak Mode USINT [0xC6]

Table 2: Instance attributes 0x80

5074B_002-942e-09.20 Page 37
Digital industrial charge amplifier Type 5074B

4.2.7.3.2 Class ID 0x81 – Error-Code object

Attr ID Access rule Name Data Type


1 Get Error-Code WORD

Table 3: Instance attributes 0x81

4.2.7.3.3 Class ID 0x82 – Device Data Object

Attr ID Access rule Name Data Type


1 Get*/Set* Serial-number SHORT_STRING
2 Get Electrical range CH1 REAL
3 Get Electrical range CH2 REAL
4 Get Electrical range CH3 REAL
5 Get Electrical range CH4 REAL
6 Set* Store USINT

Table 4: Instance attributes 0x82

4.2.7.3.4 Class ID 0x83 – Calibration Data Object

Attr ID Access rule Name Data type


1 Get*/Set* Calibration Gain 1 REAL
2 Get*/Set* Calibration Gain 2 REAL
3 Get*/Set* Calibration Gain 3 REAL
4 Get*/Set* Calibration Offset 1 REAL
5 Get*/Set* Calibration Offset 2 REAL
6 Get*/Set* Calibration Offset 3 REAL
7 Get*/Set* Calibration Date SHORT_STRING

Table 5: Instance attributes 0x83

4.2.7.3.5 Class ID 0x84 – Factory Calibration Data Object

Attr ID Access rule Name Data type


1 Get* Factory Calibration Gain 1 REAL
2 Get* Factory Calibration Gain 2 REAL
3 Get* Factory Calibration Gain 3 REAL
4 Get* Factory Calibration Offset 1 REAL
5 Get* Factory Calibration Offset 2 REAL
6 Get* Factory Calibration Offset 3 REAL
7 Get* Factory Calibration Date SHORT_STRING

Table 6: Instance attributes 0x84

Page 38 5074B_002-942e-09.20
Commissioning

4.2.7.3.6 Class ID 0x85 – In-Field Calibration Object

Attr ID Access rule Name Data type


1 Set* In-Field Calibration 1 REAL
2 Set* In-Field Calibration 2 REAL
3 Set* In-Field Calibration 3 REAL

Table 7: Instance attributes 0x85

4.2.7.3.7 Class ID 0x88 – Device Access Object

Attr ID Access rule Name Data type


1 Set Codeword SHORT_STRING
2 Set* Command SHORT_STRING

Table 8: Instance attributes 0x88

4.2.7.4 LED codes

Ethernet/IP Color Condition


Spec. Vol2_1.18 Kap. 9
Module status indicator bi-color(red/green)
Network status indicator off no TCP/IP settings

green blinking TCP/IP settings assigned

green TCP/IP settings assigned, at


least 1 connection is opened

red IP-Address conflict

red blinking Connection lost

5074B_002-942e-09.20 Page 39
Digital industrial charge amplifier Type 5074B

5. Maintenance and diagnostics


Referring to ISO 9001, an interval for measuring instru-
ments must be defined in order to ensure correct operation
over lifetime.
There is no explicit talk of a time interval, so that even the
"number of usages" can be a criterion. The review can be
done by the organization itself or by a specialized external
service provider. Usually, however, calibrations are made at
long intervals (0.5 to several years).
Incorrect measurements are avoided by specific, goal-ori-
ented controls at short intervals on site.

5.1 Services
Support on commissioning
On request, Kistler offers support on commissioning to help
customers with a faster integration of the measuring equip-
ment. Please contact your preferred Kistler Sales Responsi-
ble or the Kistler Office near you.

Recalibration
Even though there is no physical wear that leads to bad sig-
nal quality, regulations in customer’s field of application may
dictate a periodic calibration of measuring components.
Kistler offers Recalibration Service for amplifiers. Please
contact your preferred Kistler Sales Responsible or the Kis-
tler Office near you.

If you need additional help beyond what can be found ei-


ther online or in this manual, please contact Kistler's exten-
sive support organization.

5.2 Drift

It is recommended to have the charge amplifier powered


on for at least 30min before performing measurements, as
the amplifier will need to heat up to a stable working tem-
perature to ensure the specified drift rates. After storage on
extreme temperatures, this startup time may be longer.

The gradual zero point shifting of the output signal during
a measuring cycle is called drift. The maximum drift is spec-
ified as ±0,05 pC/s at 25 °C (see section technical data).
Any values significantly higher than specified can be due to
one of the following causes:

Page 40 5074B_002-942e-09.20
Maintenance and diagnostics

Cause 1
The output signal drops exponentially towards zero. It is
caused by the insulation resistance in the charge amplifier
feedback being too low. In turn this is due to poor feedback
capacitor insulation resistance. Please make sure, that the
internal time constant functionality is not activated, since
this would result in such behavior. To rectify the defect,
return the charge amplifier to the responsible Kistler sales
center/distributor for repair.

Cause 2
The signal at the output drifts linearly in the positive or neg-
ative direction. This may be caused by a faulty input op-
erational amplifier. To rectify the defect, return the charge
amplifier to the responsible Kistler sales center/distributor
for repair.

Cause 3
Depending on the polarity of the offset voltage on the am-
plifier input, the drift can be in the positive or negative di-
rection. It is caused by the insulation resistance at the input
of the charge amplifier being too low. It may, however, also
be due to insufficient sensor insulation resistance. The insu-
lation of the sensor cable and the sensor (but not the input

5074B_002-942e-09.20 Page 41
Digital industrial charge amplifier Type 5074B

resistance of the charge amplifier) can be measured with


a Type 5493 insulation tester. Dirty amplifier input, sensor
and cable connectors and sockets must be cleaned or re-
placed. The zero of the charge amplifier input stage can be
recalibrated if the problem persists. Send the amplifier to
the responsible Kistler sales center/distributor to have this
carried out.

Cause 3 is readily diagnosed by removing the sensor and


sensor cable and connecting a charge calibrator for testing.

Page 42 5074B_002-942e-09.20
Technical Data

6. Technical Data
Charge amplifier
Number of channels 1, 2, 3, 4
Measurement range per channel (FSO) pC max. ±20 … 1 000 000
Measurement error with FSO ≥100 pC % FSO <±0,5
Measurement error with FSO <100 pC % FSO <±1,0
Drift
25 °C, max. relative humidity (rh) pC/s <±0,05
of 60%, non-condensing
25 °C, max. relative humidity (rh) pC/s <±0,05
of 70%, non-condensing, typ.
50 °C, max. relative humidity (rh) pC/s <±0,3
of 50%, non-condensing
Reset-Operate transition pC <±2
Input signal without damage: voltage V ±10
(constant)
Frequency range
Q ≤900 pC (Cg = 200 pC) kHz ≈0 ... <20
(-3 dB, cable capacitance <1 nF)
Q ≤31k pC (Cg = 7 nF) kHz ≈0 ... <10
(-3 dB, cable capacitance <1 nF)
Q ≤1M pC (Cg = 240 nF) kHz ≈0 ... <2
(-3 dB, cable capacitance <1 nF)
Operate-Reset time
Q ≤900 pC us <100
Q ≤31k pC us <300
Q ≤1M pC ms <1
Reset-Operate time us <20
Range switching time
≤900 pC → >900 pC ms <60
≤31 kpC → >31 kpC ms <60
>900 pC → ≤900 pC ms <1
>31 kpC → ≤31 kpC ms <1
Hardware high-pass filter, typ.
(time constant)
Q ≤900 pC s 0,03 (±6%)
Q ≤31k pC s 1,05 (±6%)
Q ≤1M pC s 36 (±7%)
Input-referred noise
(typ. pp)
Q ≤900 pC pCpp <0,6
Q ≤31k pC pCpp <21
Q ≤1M pC pCpp <720

5074B_002-942e-09.20 Page 43
Digital industrial charge amplifier Type 5074B

Data acquisition
Resolution (delta-sigma) bits 24
Sampling rate ksps 105
Group delay for signal conditioning µs 160
(plus group delay for low-pass filter)
4th order low-pass filter (type: Bessel) Hz 1…20 000
Cutoff frequency (-3 dB) in stages 1/2/5/10
per decade
filter off = 20 000
Group delay (complete system)
low-pass (LP)
LP= off (20 000 Hz) ms <0
LP= 10 000 Hz ms <0,023
LP= 5 000 Hz ms <0,057
LP= 2 000 Hz ms <0,158
LP= 1 000 Hz ms <0,327
LP= 500 Hz ms <0,663
LP= 200 Hz ms <1,67
LP= 100 Hz ms <3,36
LP= 50 Hz ms <7,62
LP= 20 Hz ms <17,7
LP= 10 Hz ms <34,6
LP= 5 Hz ms <68,2
LP= 2 Hz ms <169
LP= 1 Hz ms <337

General data

Operating temperature range °C -20 ... 65


Storage temperature °C -40 ... 85
Vibration resistance IEC60068 Part 2-6 gp 1
(58 ...150 Hz constant)
Shock resistance IEC60068 Part 2-27 g 200
(11 ms)
Degree of protection as per EN60529 IP 67
(only with cables fitted and/or covered
connectors)
Housing material Die-cast alumi-
num
Weight g 420
Installation position As desired

Power supply
Supply voltage VDC 18 ... 30
Power consumption at 24 V mA <200
Output current for cascading A <1,5
at 24 V, at dt +10 °C

Page 44 5074B_002-942e-09.20
Technical Data

Overvoltage resistance, V 55
40 ms/max
Electrical isolation against measuring VDC <50
circuit and digital inputs typ. (not safe-
ty-relevant)

Industrial Ethernet communication


Hardware Standard Ethernet IEEE
802.3 100 Base-Tx
Transformer-coupled

Profinet IO
Slave as per PNO standards
Provision for supported protocols for RT, IRT
Minimum update rate μs 250
Byte order Big Endian

EtherCAT
Slave as per ETG standards
Provision for supported protocols for CoE, DC
Minimum update rate μs 100
Byte order Little Endian

EtherNet/IP
Slave as per ODVA standards
Provision for supported protocols for CIP
Minimum update rate μs 1 000
Byte order Little Endian

Performance table

The attainable cycle times depend on operating mode and


process data.
Maximum sampling rate attainable without field bus syn-
chronization option: 4kHz

Sync shift time for EtherCAT [µs]


Measurement 1 channel 2 channels 3 channels 4 channels
values
Cyclical data:
- Status
- Instant value
- Peak minimum
- Peak maximum
- Integral 80 90 100 110

Table 1: Influence of process data types on sync shift time

5074B_002-942e-09.20 Page 45
Digital industrial charge amplifier Type 5074B

Maximum attainable field bus cycle time [µs]


Oversampling 1 channel 2 channels 3 channels 4 channels
factor
1 100 100 100 100
2 125 125 125 125
4 125 125 125 200
5 125 125 200 200
8 200 200 200 200
10 200 200 200 250
15 333 333 333 333
20 500 500 500 500
25 500 500 500 500
50 1 000 1 000 1 000 1 000

Table 2: Relationship between synchronized oversampling


data and attainable cycle times

Page 46 5074B_002-942e-09.20
Glossary

7. Glossary
Best straight line see Annex 8.2.

Cable capacitance The cable capacitance, and thus the length of the connecting
cable, has no noteworthy influence on the measuring result
when Kistler special cables and Kistler charge amplifiers are
used.

Calibrated range Measuring range or part of the measuring range for which
the sensor has been calibrated.
Note: Because of the high linearity of quartz crystal sen-
sors, the sensitivity of a measuring range can usually also
be used for smaller measuring ranges.

Calibration certificate Document for sensors and devices stating the results of the
factory calibration.

Charge amplifier Part of a measuring chain which converts the charge signal
from the sensor into a proportional voltage signal or cur-
rent signal.
Note: The linearity of charge amplifiers is typically within
the range of ±0,01 % of the measuring range selected. For
the accuracy of the measurement, this is usually negligible
compared with other influence quantities.

Charge signal Physical quantity which a piezoelectric sensor yields on its


mechanical load.

Coulomb Unit of electric charge.


1 coulomb corresponds to 1 Ampere-second (1 C = 1 As).

Crosstalk Signal at the output of a sensor, produced by a measurand


acting on the sensor, which is different from the measurand
assigned to this output. For example, when a load in the Fy
direction produces an Fz signal in a three-component sensor.
In terms of electrical devices, it is a measure for the signal
impact acting from a channel to the neighbouring ones.

Degree of protection Protection of electrical equipment by suitable enclosures,


covers etc. according to EN60529. The protection class
is stated by IP (International Protection) followed by two
digits. The first digit stands for protection against touching
and the ingress of solid bodies, the second for the degree
of protection against the ingress of water.
Example: IP65 indicates a complete protection against
touching, as well as against the ingress of dust and spray
water from all directions.

Disturbance Quantity that is not the measurand but that affects the re-
sult of the measurement. The contributions are expressed
in terms of the measurand related to the acting quantity.

5074B_002-942e-09.20 Page 47
Digital industrial charge amplifier Type 5074B

Examples:
ƒƒ additional bending moment acts on a force sensor:
Mx,y  Fz
ƒƒ additional axial force acts on a torque sensor: Fz  Mz
ƒƒ additional shear force acts on a force/torque sensor:
Fx,y  Fz and Fx,y  Mz

Drift Unwanted changes in the output signal independent of the


measurand as a function of time.

Frequency range see Annex 8.3.

FSO Full Scale Output. Range of measurement signal of a sen-


sor, corresponding to the full scale of the measurand. It is
the algebraic difference of the upper and lower limit of the
measurement signal range.
Example: A pressure sensor having the measuring range
from 0 bar to 2 bar and the corresponding range of mea-
surement signal from –5 … +5 V presents the FSO: 10 V. An
electrical monitoring system having an input range from 0
… 10 V and the corresponding output range from 4 … 20
mA shows the FSO: 16 mA

Ground insulation High electrical resistance of a sensor between signal line and
ground, or of a charge amplifier between connector screen
and ground.

Hysteresis see Annex 8.2.

Insulation resistance Electric resistance of a sensor, cable or the input of a charge


amplifier measured between the signal line and the connec-
tion ground (sensor body), while the test voltage is stated
accordingly. The insulation resistance applies for piezoelec-
tric sensor, strain gauge sensors and semi-conductor sensors

Linearity see Annex 8.2.

Measurand Physical quantity, state or characteristic which is measured,


e.g. force, torque, pressure etc.

Measuring chain Interconnection of several individual components to meet


measuring requirements. Measuring chains usually consist
of sensors and amplifiers in conjunction with data acquisi-
tion, display, evaluation and recording equipment (e.g. PC,
printer).

Measuring range, charge amplifier Charge, voltage or current range of the signal input. Entry
in units of the measurand is also possible depending on the
type of charge amplifier.

Measuring range, sensor Range in which the quality of the measurement within the
stated tolerances is guaranteed. This range must be regard-
ed as a binding maximum range.

Page 48 5074B_002-942e-09.20
Glossary

Natural frequency Frequency of free (not forced) oscillations of the entire sen-
sor. In practice the (usually lower) natural frequency of the
entire mounting structure governs the frequency behaviour.

Operating temperature range Range of ambient temperatures in which the sensor is to


be operated. The temperature-dependent tolerances stated
apply only within this range.

Output signal see "Charge signal"

Overload Maximum value of the measurand with which a sensor


can be loaded without sustaining damage. This refers to a
safety margin and is not an extended measuring range. The
characteristics specified in the calibration certificate are no
longer guaranteed in the event of an overload. Neverthe-
less, measurements made during an overload in most cases
provide useful results

pC (picocoulomb) 1 picocoulomb = 1E-12 coulomb. See "Coulomb".

piezoelectric Characteristic of crystals (e.g. quartz) in which mechanical


loading produces a proportional electrical charge

Pretension Continuous force loading of a measuring element resulting


from the application of tension sleeves or tension bolts so
that an applied force (force or pressure sensors) is acting on
the measuring element as well as on the tension element
(force shunt).

Preload Loading of a calibration object prior to the calibration cycles


for realization of a well-defined load at the beginning and
end of the calibration cycles.

Prestress Repeated loading (1 … 3 times) of a calibration object pri-


or to the calibration cycles applied for eliminating stresses
within the object and/or for ensuring a rigid force applica-
tion.

quasistatic Describes the ability of Kistler sensors and charge amplifiers


to undertake short-term measurements or DC-similar mea-
surements.

Range see "Measuring range"

Scaling Output value per unit of the measurand of a charge amplifier.

Sensitivity Nominal value or calibrated value stated in the calibration


certificate of the change in the response of a sensor divid-
ed by the corresponding change in the value of the mea-
surand.
Note: sensitivity of piezoresistive and strain gauge sensors is
additionally dependent on the excitation current or voltage.

5074B_002-942e-09.20 Page 49
Digital industrial charge amplifier Type 5074B

Sensor System which produces a definite change in the output signal


as a function of the change of the measurand acting on it.
Note: The term "Sensor" is equivalent to "Transducer"

Temperature influence see Annex 8.4.

Threshold Largest change in the measurand that produces a measur-


able change in the sensor output, while the change of the
measurand takes place slowly and monotonically.
Note: In practice, the rule of thumb applies that the thresh-
old is about two to three times as large as the typical noise
signal of a charge amplifier. This value can, however, only
be achieved in dynamic measurements, whereas with qua-
si-static measurements, drift and environmental influences
are limiting factors

Time constant The time constant describes the behaviour of a high-pass


filter and represents the time after which the signal is re-
duced to 1/e of the output value.
Note: The time constant enables the measuring error to be
estimated in relation to the measuring duration. You will find
detailed information on time constants and sensitivity ranges
in the operating instructions for your charge amplifier.
Example: The time constant depends on the measuring range
selected on the charge amplifier. Possible values vary from ap-
prox. 0,01 s in the most sensitive range to approx. 100 000 s
in the least sensitive range. The largest possible time constant
must be selected for quasi-static measurements.

7.1 Measurement Uncertainty


Systematic errors, accuracy
Accuracy is the extent of the conformity between a mea-
sured value and a true value of the measurand. In a piezo-
electric measuring chain it is determined by many systematic
errors, such as
ƒƒ Sensor linearity
ƒƒ Sensor hysteresis
ƒƒ Crosstalk from other measurands
ƒƒ Charge amplifier linearity
ƒƒ Disturbance (forces, moments)
ƒƒ Disturbance (environmental influences, like temperature)
ƒƒ Duration of the measurement
ƒƒ etc.

Experience with a measuring chain consisting of sensor,


cable and charge amplifier shows that an accuracy in the
range of 1 ... 2 % of the measuring range is achieved. This
value does not include errors due to influences from exter-
nal sources acting on the measuring chain, due to mechan-
ical adaptation of the sensor and environmental influences.

Page 50 5074B_002-942e-09.20
Glossary

For the highest accuracy requirements, we recommend cali-


bration of measuring ranges specific to the application.

Measurement uncertainty of charge amplifiers


When random and systematic errors together are quanti-
fied as variance, measurement uncertainty can be derived.
With charge amplifiers, this mainly depends on type. The
following typical values apply:

Laboratory charge amplifier ±0,2 ... 0,5 % FSO


Industrial charge amplifier ±1 % FSO

Higher accuracy can be achieved with the following proce-


dures:
ƒƒ Calibration in the Kistler factory
ƒƒ Calibration with charge amplifier Type 5395A
ƒƒ Restriction of the temperature range

Random errors, precision, reproducibility


Precision or reproducibility is the extent of conformity
between independent data measured under specified con-
ditions.

Repeatability
Repeatability is understood as "serial precision" for exam-
ple conformity between several measurements in sequence
under largely unchanged conditions.
This requirement is found mainly in repetitive measure-
ments in production processes, where good repeatability is
usually sufficient for process monitoring. Accuracy primarily
plays only a subordinate role, when measurements can be
directly related to conforming/nonconforming parts.
For good repeatability, piezoelectric measuring technology
offers the particular advantage that the charge can be dis-
charged with <Reset> before every measurement, enabling
the zero point to be re-determined. Errors due to zero drift
caused by influences changing with time, such as the tem-
perature, are thus basically excluded.
With Kistler piezoelectric measuring chains, a typical repeat-
ability within 0,1 % FSO can be assumed.

7.2 Linearity
Sensor linearity
The quartz crystal produces an electric charge, which is ex-
actly proportional to the load. However, certain unavoid-
able deviations occur due to the mechanical construction
of the sensor. Linearity represents the maximum deviation
between ideal and actual output signal characteristics in re-
lation to the measurand in a specific measuring range. It is
expressed in percentage of the particular measuring range
limit and is defined according to ANSI/ISA-S37.1 as the

5074B_002-942e-09.20 Page 51
Digital industrial charge amplifier Type 5074B

closeness of the calibration curve to a "best straight line"


passing through the zero point:

"Best Straight Line“ – A line midway between the two par-


allel straight lines closest together and enclosing all Output
vs. Measurand values on a Calibration Curve.

The best straight line can be determined as follows:

Best straight line – geometric definition


A line midway the two parallel straight lines closest togeth-
er and enclosing all output versus measurand values on a
calibration curve. In addition, it must pass through the zero
point based on the assumption that zero measurand results
in zero output signal.
Note: The slope of this center line corresponds to the sensi-
tivity of the sensor. Half the distance between the two par-
allels (measured in the ordinate direction) is the linearity

Best straight line – mathematical definition


The minimization of maximum deviation is known as Che-
byshev’s approximation. The best straight line is determined
as follows:
ƒƒ x = measurand (reference)
ƒƒ Q = sensor charge signal or output signal from the
charge amplifier
ƒƒ Q (x) = calibration curve, rising and falling
ƒƒ s = slope of the best straight lines
ƒƒ Best straight line: yi = s xi (with starting value for slope s)
ƒƒ Form residues: resi = Qi - yi
ƒƒ ∑res = resmax + resmin sum min. + max. deviation
ƒƒ Recursive minimization of ∑res = f (s) by changing s until
∑res = 0
ƒƒ Linearity a = resmax = |resmin|

Fig. 1: Best straight line, linearity and hysteresis

Page 52 5074B_002-942e-09.20
Glossary

Hysteresis
The maximum difference in output, at any measurand value
within the specified range, when the value is approached
first increasing and then decreasing measurand (source:
ANSI/ISA-S37.1).
Note: The quartz crystal itself has a scarcely measurable hys-
teresis. However, the mechanical construction of the sensor
can result in slight hysteresis. If the hysteresis is above the
specified values (in %FSO), then the sensor is faulty or has
not been correctly installed.

Charge amplifier linearity


The linearity of charge amplifiers is typically within the
range of ±0,05 % of the measuring range selected. For the
accuracy of the measurement, this is usually negligible com-
pared with other influences.

7.3 Frequency Range


Because of their mechanical quality, piezoelectric sensors
have very low damping. The useful frequency range is lim-
ited in the upwards direction by the increasing resonance
rise.

Key: f = Measuring frequency


fn = Natural frequency
A/A0 = Amplitude ratio

1.2 The following approximate values apply to the amplitude


error or achievable accuracy as a function of frequency:
1.1
Accuracy 10 %  fmax ≈ 0,3 · natural frequency
5 %  fmax ≈ 0,2 · natural frequency
1.0 1 %  fmax ≈ 0,1 · natural frequency
0.1 0.2 0.3 0.4

100

10

0.1

0.01
0.01 0.1 1 10

Fig. 2: Schematic representation of frequency response and


phase response

5074B_002-942e-09.20 Page 53
Digital industrial charge amplifier Type 5074B

Phase response
0

-90
ϕ

-180
0.01 0.1 f 1 10

fn
In their dynamic behavior, piezoelectric sensors are superior
to all other measuring methods. Their high rigidity results in
the highest possible natural frequencies. Piezoelectric sen-
sors are thus ideal for measuring measurands which change
rapidly over time. Their dynamic behavior is thereby largely
determined by the surrounding structure. Therefore the fre-
quency response of the entire measuring arrangement must
be investigated for the largest possible, useful measuring
range.

There are two possibilities here:

Frequency analysis
The measuring arrangement is stimulated e.g. with an im-
pulse hammer and the sensor output signals then subjected
to a frequency analysis. The results is presented in terms of
an amplitude and phase response curve

FEM
Finite Element Method: Finite Element Method (FEM) is a
numerical procedure for the approximate solution of dif-
ferential equations having boundary conditions. Using the
FE-Method, various problems from physical areas can be
calculated. A computing field obtains an arbitrary number
of elements, however, being finite in size and number.
Note: In the finite element method, a homogeneous body
is substituted for the sensor closely approximating to the
dimensions and average density of the sensor. The average
modulus of elasticity of this equivalent body is then contin-
uously varied until its natural frequency coincides with that
of the actual sensor (technical data). An equivalent body
defined in this way is usually a good approximation of the
sensor. The equivalent substitute body is inserted into the
structure to be simulated, and by this means the natural fre-
quency of the structure is calculated. Using this procedure,
the FEM can be used to determine the frequency behaviour
of a measuring arrangement with good approximation

Page 54 5074B_002-942e-09.20
Glossary

7.4 Influence of Temperature


Temperature changes during a measurement result in an er-
ror signal in the form of a zero drift. In critical applications,
we recommend that protection be provided for the sensor
as far as possible against changes in temperature.

Temperature error of the zero point (static error)


Temperature error [unit of the measurand/°C] is the great-
est change to the output signal in a specified measuring
range after a specific sensor temperature change, follow-
ing which the sensor is again in thermal equilibrium with
its environment. Temperature errors are caused by changes
in stress in the sensor, which in turn are influenced by the
preload or installation conditions.

Temperature gradient error (dynamic error)


A temporary change in the output signal is denoted as tem-
perature gradient error, when the temperature of the en-
vironment or surrounding medium changes with a certain
rate. In this case, the sensor is not in thermal equilibrium
with the environment.
The temperature gradient error is primarily determined by
the installation conditions and the application, and cannot
be generally specified. However, the temperature gradient
error can be significant, particularly in the case of sensitive
measurements and small measured values. It is therefore
extremely important to keep the sensor temperature con-
stant during the actual measuring time.

Immersion Bath Error150....200°C


Tauchbadfehler 150 ... 200 °C

200
Sensor
Temperatur
Temperature
Temperatur [°C]
[°C]

150
Ausgangssignal
Output signal

Temperature

Temperature error of the


zero point (static error) 100

Temperature gradient error


(dynamic error)

50
0 2 4 Zeit [Min.] 6
Time 8
[Min.]
Fig. 3: Example of a temperature error of the output
signal zero for a temperature rise from 150 °C to 200 °C
(immersion bath).

5074B_002-942e-09.20 Page 55
Digital industrial charge amplifier Type 5074B

Temperature coefficient of sensitivity


Change in the sensitivity, i.e. the slope of the best straight
line, as a function of temperature. The temperature distri-
bution in the sensor is assumed to be homogeneous, and in
thermal equilibrium with the environment. The temperature
coefficient of the sensitivity is typically only approx. 0,02
%/°C, and is thus mostly negligible compared with other
influences.

Page 56 5074B_002-942e-09.20
EC Declaration of Conformity

8. EC Declaration of Conformity

5074B_002-942e-09.20 Page 57

You might also like