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DA DX DZ Service Manual RSD6200006r44
DA DX DZ Service Manual RSD6200006r44
1
IMPORTANT INFORMATION
Table of Contents PRODUCT DESIGN 43
important information 2 SYSTEM OPERATION 45
PRODUCT IDENTIFICATION 4 TROUBLESHOOTING CHART 50
COILS 4 SERVICING TABLE OF CONTENTS 51
AIR HANDLERS 5 ACCESSORIES WIRING DIAGRAMS 78
MODELS 8 AIRHANDLERS 81
TABLES 10 REMOTE/SPLITS 96
ACCESSORIES 28
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during
its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the
safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate
service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.
WARNING
ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL, ADJUST, SERVICE OR TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
REPAIR ( HEREINAFTER, “SERVICE”) THE EQUIPMENT SPECIFIED IN THIS DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER
MANUAL SHOULD SERVICE THE EQUIPMENT. THE MANUFACTURER WILL NOT FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For fur-
ther assistance, please contact:
2
IMPORTANT INFORMATION
SAFE REFRIGERANT HANDLING
While these items will not cover every conceivable situation, they should serve as a useful guide.
WARNING WARNING
REFRIGERANTS ARE HEAVIER THAN AIR. THEY CAN "PUSH OUT" THE TO AVOID POSSIBLE EXPLOSION:
OXYGEN IN YOUR LUNGS OR IN ANY ENCLOSED SPACE. TO AVOID •NEVER APPLY FLAME OR STEAM TO A REFRIGERANT CYLINDER. IF YOU
MUST HEAT A CYLINDER FOR FASTER CHARGING, PARTIALLY IMMERSE
POSSIBLE DIFFICULTY IN BREATHING OR DEATH:
IT IN WARM WATER.
•NEVER PURGE REFRIGERANT INTO AN ENCLOSED ROOM OR SPACE. BY
LAW, ALL REFRIGERANTS MUST BE RECLAIMED.
• NEVER FILL A CYLINDER MORE THAN 80% FULL OF LIQUID REFRIGERANT.
• NEVER ADD ANYTHING OTHER THAN R-22 TO AN R-22 CYLINDER OR
•IF AN INDOOR LEAK IS SUSPECTED, THOROUGHLY VENTILATE THE AREA
BEFORE BEGINNING WORK.
R-410 A TO AN R-410A CYLINDER. THE SERVICE EQUIPMENT USED MUST
BE LISTED OR CERTIFIED FOR THE TYPE OF REFRIGERANT USED.
•LIQUID REFRIGERANT CAN BE VERY COLD. TO AVOID POSSIBLE FROST-
BITE OR BLINDNESS, AVOID CONTACT WITH REFRIGERANT AND WEAR
• STORE CYLINDERS IN A COOL, DRY PLACE. NEVER USE A CYLINDER
AS A PLATFORM OR A ROLLER.
GLOVES AND GOGGLES. IF LIQUID REFRIGERANT DOES CONTACT YOUR
SKIN OR EYES, SEEK MEDICAL HELP IMMEDIATELY.
•ALWAYS FOLLOW EPA REGULATIONS. NEVER BURN REFRIGERANT,
AS POISONOUS GAS WILL BE PRODUCED.
WARNING
The successful development of hermetically sealed refrigeration A venting compressor terminal normally presents no danger to
compressors has completely sealed the compressor's moving anyone, providing the terminal protective cover is properly in
parts and electric motor inside a common housing, minimizing place.
refrigerant leaks and the hazards sometimes associated with
moving belts, pulleys or couplings. If, however, the terminal protective cover is not properly in
place, a venting terminal may discharge a combination of
Fundamental to the design of hermetic compressors is a method (a) hot lubricating oil and refrigerant
whereby electrical current is transmitted to the compressor mo- (b) flammable mixture (if system is contaminated
tor through terminal conductors which pass through the com- with air)
pressor housing wall. These terminals are sealed in a dielectric in a stream of spray which may be dangerous to anyone in the
material which insulates them from the housing and maintains vicinity. Death or serious bodily injury could occur.
the pressure tight integrity of the hermetic compressor. The ter-
minals and their dielectric embedment are strongly constructed, Under no circumstances is a hermetic compressor to be elec-
but are vulnerable to careless compressor installation or main- trically energized and/or operated without having the terminal
tenance procedures and equally vulnerable to internal electrical protective cover properly in place.
short circuits caused by excessive system contaminants.
See Service Section S-17 for proper servicing.
3
PRODUCT IDENTIFICATION COILS
C A P F A 1 8 1 4 A 6 A A
1 2 3 4 5 6 7 8 9 10 11 12 13
Product Category
C - Indoor Coil
Engineering
Major/Minor Revision
A - Upflow/Downflow Refrigerant
H - Horizontal 2 - R-22 only
M - Multi - Positional 4 - R-410A only
Cabinet Finish
U - Uncased Nominal Width for Gas Furnace
P - Cased, Painted A - 14" Width
C - Cased, Unpainted B - 17.5" Width
C - 21" Width
Expansion Device D - 24.5" Width
F- Flowrator N - Not Applicable (Slab Coil)
T - TXV
E - Electronic expansion valve Cased Height
14 - 14" Coil
18 - 18" Coil
A- A Coil 22 - 22" Coil
S - Slab 26 - 26" Coil
30 - 30" Coil
4
PRODUCT IDENTIFICATION COILS
C A P F 1824 A 6 AA
1 2 3 4 5,6,7,8 9 10 11,12
Brand Engineering*
C Indoor Coil Major/Minor Revisions
Refrigerant Charge
Unit Application 2 = R-22
A Upflow/Downflow Coil 4 = R-410A
H Horizontal A-Coil 6 = R-410A or R-22
S Horizontal Slab Coil
T Coated Coils Nominal Width for Gas Furnace
A = Fits 14" Furnace Cabinet
B = Fits 17-1/2" Furnace Cabinet
C = Fits 21" Furnace Cabinet
D = Fits 24-1/2" Furnace Cabinet
N = Does Not Apply (Horizontal Slab Coils
5
PRODUCT IDENTIFICATION AIR HANDLERS
AWU F 3642 1 6 AA
1 2 3 4 5,6,7,8 9 10 11,12
Brand Engineering*
A Airhandler Major/Minor Revisions
All Airhandlers use DIRECT DRIVE MOTORS. Power supply is AC 208-240v, 60 hz, 1 phase.
6
PRODUCT IDENTIFICATION AIR HANDLERS
A R U F 18 B 1 4 AA
1 2 3 4 5,6 7 8 9 10,11
Brand Engineering*
A Single-Piece Major/Minor Revisions
Airhandler
A R 090 AA
1 2 3,4,5 6,7
Brand Engineering
A Single Piece Major/Minor Revisions
Air Handler
All Airhandlers use DIRECT DRIVE MOTORS. Power supply is AC 208-230v, 60 hz, 1 phase.
7
PRODUCT IDENTIFICATION MODELS
D X 13 S A 024 1 AA
1 2 3,4 5 6 7,8,9 10 11,12
Brand Engineering
D - Daikin Major/Minor Revisions
Type Voltage
X AC R-410A 1 - 208/230V Single-Phase 60 Hz
Z HP R-410A 2 - 220/240V Single-Phase 50 Hz
3 - 208/230V Three-Phase 60 Hz
SEER 4 - 460V Three-Phase 60 Hz
13 - 13 SEER 5 - 380/415V Three-Phase 50 Hz
14 - 14 SEER
16 - 16 SEER Tonnage Nominal
18 - 18 SEER 18 - 1-1/2 Tons
20 - 20 SEER 24 - 2 Tons
30 - 2-1/2 Tons
36 - 3 Tons
Compressor 42 - 3-1/2 Tons
S - Single Stage 48 - 4 Tons
T - Two Stage 60 - 5 Tons
61 - 5 Tons (High Capacity)
Feature Set
A - Base
TM
C - ComfortNet 4-Wire Ready
D - Deluxe
N - Nominal
8
PRODUCT IDENTIFICATION MODELS
D A R 090 4 AA
1 2 3 4,5,6 7 8,9
Brand Engineering
D - Daikin Major/Minor Revisions
UnitMulti
Application
Position,
R Single Speed
Belt Drive Motor
Nominal Capacity
090 7-1/2 Tons
120 10 Tons
D A T 120 4 3 AA
1 2 3 4,5,6 7 8 9,10
Brand Engineering
D - Daikin Major/Minor Revisions
Electrical
3208/230V, 3 PHASE, 60 Hz
Type 4 460V, 3 PHASE, 60 Hz
A Single Piece
Air Handler
UnitMulti
Application
Position, Refrigerant Charge
R Single Speed 4 = R-410A
Belt Drive Motor
Nominal Capacity
090 7-1/2 Tons
120 10 Tons
9
PRODUCT IDENTIFICATION DX13SA*
DX13SA
Daikin® BRAND X-R410A 13 SEER SINGLE STAGE A-BASE UNIT CONDENSERS
Model/Rev Description
Introduction of Daikin 1.5 ton 13 SEER R-410A Condensers conversion to 23" chassis for
DX13SA0[18-60]1AA
the 1.5 - 3 ton models.
DX13SA0[18-61]1AB
One hairpin removed (one hole at the top of the coil and one hole at the bottom of the coil
DX13SA0[36, 48, 60]3AB
will remain open). No change in coil circuits.
DX13SA0[48-60]4AB
Introduction of Daikin 13 SEER R-410A Condensers that supplement our current 5 ton
DX13SA0611
models.
DX13SA0[42-60]1
Changed from current four piece louver assembly to a two-piece louver plus a corner post
DX13SA0[36, 48, 60]3
on 26" and 29" chassis.
DX13SA0[48-60]4
DX13SA0[18-24]1AC
DX13SA0[36/48]3AC Refrigerant quantity reduction.
DX13SA0[48/60]4AC
DX13SA0603AC Switching current Daikin units with vertical louvers to be consistent with other units having
DX13SA0604AD horizontal louvers.
DX13SA0484AD
Replacing Motor 0131M00022 (Regal) to 0131M00783 (Nidec) where ever used.
DX13SA0604AE
DX13SA0[42,48,60,61]1AC
Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
DX13SA0603AD
DX13SA0[18,24,36,42,48,60]1AD
Factory Refrigerant Charge Optimization
DX13SA0301AC
DX13SA0[18,24]1AE
Replaced motor 0131M000266 with 0131M00811
DX13SA0301AD
DX13SA0361AE
Replaced motor 0131M00018P with 0131M00813
DX13SA0483AD
Change from copper wound compressor motor to aluminum wound compressor motor.
DX13SA0421AE
ZP34K5EPFV130 and ZP36K5EPFV130.
10
PRODUCT IDENTIFICATION DX13SN*
DX13SN
Daikin® BRAND X-R410A 13 SEER SINGLE STAGE NOMINAL CONDENSERS
Model/Rev Description
Introduction of Daikin 1.5 ton 13 SEER R-410A Condensers conversion to 23" chassis for
DX13SN0[18-36]1AA
the 1.5 - 3 ton models.
Changed from current four piece louver assembly to a two-piece louver plus a corner post
DX13SN0[42-60]1
on 26" and 29" chassis.
Introduction of Daikin 13 SEER R-410A Condensers that supplement our current 5 ton
DX13SN0611AA
models.
One hairpin removed (one hole at the top of the coil and one hole at the bottom of the coil
DX13SN0[18-61]1AB
will remain open). No change in coil circuits.
DX13SN0[18-24]1BA Initial release of Daikin Base Tier 1.5T and 2.0T models.
DX13SN0241BB
Create new Motor & Replace 0131M00294 with 0131M00800
DX13SN0301AD
DX13SN0611AC Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
DX13SN0[18,36,42,48,60]1AD
DX13SN0241BC Factory Refrigerant Charge Optimization
DX13SN0301AE
DX13SN0421AF Change from copper wound compressor motor to aluminum wound compressor motor.
DX13SN0421AG ZP34K5EPFV130 and ZP36K5EPFV130.
11
PRODUCT IDENTIFICATION DX14SA*
DX14SA
Daikin® BRAND X-R410A 14 SEER SINGLE STAGE A-BASE UNIT CONDENSERS
Model/Rev Description
Initial release new models of Daikin® Brand 14 SEER standard condenser 5mm
DX14SA0[18-60]1AA
architecture with updated scroll compressors.
DX14SA0[18-60]AB Low pressure switch added to models.
DX14SA0241AB Replaced 1/12 hp fan motor with 1/8 hp fan motor.
Changed compressor from K5 to K6, Changed coil slab from 25" tall to 30" tall, Changed
DX14SA0241BA
louvers from 24" tall to 29" tall
Changed compressor from K5 to K6, Changed coil slab from 25" tall to 30" tall, Changed
DX14SA0251BA
louvers from 24" tall to 29" tall
Remove HS Kit from Control Panels of condenser units with updated
DX14SA0191AB
ZP14K6E scroll compressors.
DX14SA0241BA Change compressor from K6 to K5 on ASX140241 and DX14SA0241
DX14SA0[30-43]1AB Change from copper wound motor to aluminum wound motor
DX14SA0[48,60]1AB Refrigerant charge reduction
DX14SA0[48,60]1AC Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
DX14SA0181AB
DX14SA0191AC Replaced motor 0131M000266 with 0131M00811
DX14SA0[24,25]1BB
12
PRODUCT IDENTIFICATION DX14SN*
DX14SN
Daikin® BRAND X-R410A 14 SEER SINGLE STAGE NOMINAL CONDENSERS
Model/Rev Description
Initial release new models of Daikin® Brand 14 SEER standard condenser 5mm
DX14SN0[18-60]1AA
architecture with updated scroll compressors.
Changed compressor from K5 to K6, Changed coil slab from 25" tall to 30" tall, Changed
DX14SN0251BA
louvers from 24" tall to 29" tall
Remove HS Kit from Control Panels of condenser units with updated
DX14SN0191AB
ZP14K6E scroll compressors.
DX14SN0[30-43]1AC
Refrigerant charge reduction
DX14SN0[48, 60]1AB
DX14SN0[48,60]1AC Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
DX14SN0181BC
DX14SN0191AC Replaced motor 0131M000266 with 0131M00811
DX14SN0251BB
13
PRODUCT IDENTIFICATION DX16SA
DX16SA
Model/Rev Description
DX16SA0[18-60]1AA Initial release of models with coil and TVX.
DX16SA0611AA Initial release of models with coil and TVX. New High Capacity 5 ton models.
DX16SA(48/60)1AB Ball valve change from 0151R00046 to 0151R00081
DX16SA0311AA Initial release creates and launches 2 new SKUs in the 16 SEER single-stage AC product
DX16SA0371AA line.
DX16SA0[18-42]1AB Change from copper wound motor to aluminum wound motor
DX16SA0[24,30,60]1AC Refrigerant charge reduction
DX16SA0[48,61]1AC Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
DX16SA0421AC Change from copper wound compressor motor to aluminum wound compressor motor.
DX16SA0481AD ZP34K5EPFV130 and ZP36K5EPFV130.
14
PRODUCT IDENTIFICATION DZ13[SA/SN]*
DZ13SA
Daikin® BRAND Z-R410A HEAT PUMP 13 SEER SINGLE STAGE A-BASE UNITS
Model/Rev Description
DZ13SA0[18-60]1AA Initial release Daikin® Brand 14 SEER single stage standard heat pumps.
DZ13SA0[18-42]1AB
Reversing Valve change from Dunan to SanHua Phase 1
DZ13SA0363AB
DZ13SA0[18-60]1
Changed from current four piece louver assembly to a two-piece louver plus a corner post
DZ13SA0[36, 48, 60]3
on 26" and 29" chassis.
DZ13SA048-60]4
DZ13SA0481AB
DZ13SA0483AB Replaced Ranco reversing valve 0151M00020 with SanHua 0151R00070 reversing valve.
DZ13SA0484AB
DZ13SA0[36,42]1AC Change from copper wound motor to aluminum wound motor
Switching current Daikin units with vertical louvers to be consistent with other units having
DZ13SA0[603,604]AC
horizontal louvers.
DZ13SA0484AC
Replacing Motor 0131M00022 (Regal) to 0131M00783 (Nidec) where ever used.
DZ13SA0604AD
DZ13SA0481AC
DZ13SA0601AB Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
DZ13SA0603AD
Change from copper wound compressor motor to aluminum wound compressor motor.
DZ13SA0421AD
ZP34K5EPFV130 and ZP36K5EPFV130.
DZ13SN
Daikin® BRAND Z-R410A HEAT PUMP 13 SEER SINGLE STAGE N-NOMINAL UNITS
Model/Rev Description
DZ13SN0[18-60]1AA Initial release Daikin® Brand 13 SEER R-410A single stage standard heat pumps.
Changed from current four piece louver assembly to a two-piece louver plus a corner post
DZ13SN0[18-60]1
on 26" and 29" chassis.
DZ13SN0[18/24/30]1AB Reversing Valve change from Dunan to SanHua Phase 1
DZ13SN0601AB Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
DZ13SN0421AD Change from copper wound compressor motor to aluminum wound compressor motor.
DZ13SN0421AE ZP34K5EPFV130 and ZP36K5EPFV130.
15
PRODUCT IDENTIFICATION DZ14[SA/SN]
DZ14SA
Daikin® BRAND Z-R410A HEAT PUMPS 14 SEER SINGLE STAGE A-BASE UNIT CONDENSERS
Model/Rev Description
Initial release of models using single speed PSC motors. No low ambient temperature
DZ14SA0[18-60]1AA
switch.
Initial release of outdoor model conversion to 35” base with standard flowrator and No
DZ14SA0381AA
TXV.
DZ14SA0[18-30]1AB
DZ14SA0[36-42]1AB Refrigerant quantity reduction.
DZ14SA0601AB
Changed indoor unit pairing to achieve a higher HSPF rating. Updated ratings and agency
DZ14SA0[18-30]1BA
information.
DZ14SA0[42,49]1KB Motor change on 3 & 3.5T 14 SEER & 2 & 2.5T 16 SEER. Increase blade gap.
DZ14SA0181KB Insert Wrap up assembly 0270R01315 back into DZ14SA0181KB heat pump
DZ14SA0[24,30,36,48,60]1KB
Refrigerant charge reduction
DZ14SA0[42,49]1KC
DZ14SA0[36,48,60]3AA Initial release of 3PH models using 230V compressors and PSC motors. No CCH switch.
DZ14SA0[36,48,60]4AA Initial release of 3PH models using 460V compressors and PSC motors. No CCH switch.
Replace Cu motor (22) to Al motor (783) for DZ14SA0484, DZ14SA0604 & Cu motor (23)
DZ14SA0[48,60,36]4AB
to Al motor (784) for DZ14SA0364
DZ14SA0[48,60]1KC
Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
DZ14SA0[48,60]3AB
DZ14SN
Daikin® BRAND Z-R410A HEAT PUMPS 14 SEER SINGLE STAGE N-NOMINAL UNITS
Model/Rev Description
DZ14SN0[18-36]1AA
Initial release of 14 SEER 7mm Non-Inverter Heat Pumps
DZ14SN0601AA
New minor revisions on OD units ZP14K6 compressors without hard start kit.
DZ14SN0181AB
14S 1.5T HPs ONLY.
DZ14SN0[42,49]1AB Motor change on 3 & 3.5T 14 SEER & 2 & 2.5T 16 SEER. Increase blade gap.
DZ14SN0[48,60]1AC Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
16
PRODUCT IDENTIFICATION DZ16SA
DZ16SA
Daikin® BRAND Z-R410A HEAT PUMP 16 SEER SPECIAL HIGH FEATURE A-BASE UNITS
Model/Rev Description
DZ16SA0[24-60]1AA Initial release Daikin® Brand 16 SEER standard heat pumps with special high features.
Changed from current four piece louver assembly to a two-piece louver plus a corner post
DZ16SA0[24-60]1
on 26" and 29" chassis.
DZ16SA0601 Ultratech® compressor changes.
DZ16SA0601AB Replaced existing control panel with a tall control panel to avoid jamming of wires.
DZ16SA018-60]1BA Initial release of models (1.5- thru 5.0-ton) that meet 13 EER and 9.0+ HSPF.
DZ16SA0601BA Initial release of 5.0-ton 16SEER, 13EER with 9.0+HSPF.
DZ16SA0[24,49] 1BB Motor change on 3 & 3.5T 14 SEER & 2 & 2.5T 16 SEER. Increase blade gap.
DZ16SA0181BB 16 SEER 1.5T Heat Pumps, Remove Hard Start Kit
DZ16SA0[36,48]1BB Create new Motor 0131M00807 & Replace 0131M00061 with 0131M00807
17
PRODUCT IDENTIFICATION AIRHANDLERS
ARUF
A-SINGLE PIECE AIR HANDLER R-MULTI-POSITION PSC MOTOR UNPAINTED FLOWRATOR
Model/Rev Description
Introduction of new Air Handler Models with all aluminum evaporator coils. Conversion
ARUF172916AA
includes coils, manifold, hairpin, flowrators, 3/8" return bend to 5/16" aluminum return
A24-00-2RCA
bends.
ARUF****16AA Introduction of new 13 SEER Air Handler Models suitable for use with R-22 and R-410A
ARUF364216AB
Replaced current spot welded blower housing with cinched/crimped design used on the
ARUF486016AB
80% furnace line.
ARUF364216AC
ARUF****16BA Replaced wavy fin with louver enhanced fin.
ARUF***14AA
ARUF***14AA Initial release of the redesigned air handlers manufactured at the Houston furnace facility.
ARUF***14AB
ARUF18B14AB
ARUF24B14BA R-410A only. 2 & 3 ton coil replacement. 2 ton replaced w/3 row/16" tall; 3 ton replaced
ARUF36C14BA with 18" tall coil. 3.5 ton model blower motor changes from 10X8 to 10X10.
ARUF42C14AB
ARUF24B14BB Changed 16 Tall, 3 Row, 6 Cir Coil Assembly to 14 Tall, 3 Row , 6 Cir Coil Assembly.
ARUF30C14BA ARUF30B, 17.5 inch wide models converted to an ARUF30C, 21 inch wide model.
ARUF36C14BB
The aluminum models changes the RBs, COs, and coil slabs to 9mm braze joints.
ARUF42C14AC
ARUF36C14BC
ARUF30B14AC
ARUF30C14BB Serial plate changes
ARUF42C14AD
ARUF[48-60]D14AC
Release ARUF series airhandlers for 7mm 14SEER HP's to meet 2015 DOE energy
ARUF[37,43,49]C14AA
efficiency level
ARUF[37,43,49]D14AA Initial Release. D53 Cabinet fir 7mm 14 SEER Heat Pumps.
Ready 2015 - Release ARUF series airhandlers for 7mm 14SEER HP's to meet 2015 DOE
ARUF[47,61]D14AA
energy efficiency level
ARUF[37,43,49]C14AB
Revisions because of New Heater kits released
ARUF[37,43,47,49,61]D14AB
ARUF[25,29,31,]B14AB
Air handler revisions due to using an upgraded (thicker with higher R value)
ARUF[37,43,49]C14AC
Quietflex wrapper insulation.
ARUF[37,43,47,49,61]D14AC
18
PRODUCT IDENTIFICATION AIRHANDLERS
ARPT
A SINGLE PIECE AIR HANDLER R-MULTI-POSITION PSC MOTOR PAINTED FLOWRATOR WITH TXV
Model/Rev Description
Initial release of redesigned aluminum air handlers manufactured at the Houston furnace
ARPT***14AB
facility. Changed the RBs, COs, and coil slabs to 9mm braze joints.
ARPT[18-36]B14AC
Initial release of model to meet AHRI requirements. New travel label and serial plate.
ARPT[36-60]D14AC
ASPT
A-SINGLE PIECE AIR HANDLER S-MULTI-POSITION EEM MOTOR PAINTED TXV
Model/Rev Description
ASPT[24/36/48/60]*14 Introduction of new generation ASPT air handlers.
ASPT36C 14AB
ASPT[48/60]D14AB 9mm return bend coil changes to new generation of ASPT air handlers.
ASPT48D 14AC
ASPT24B 14AC Programmed Broad Ocean Motor. The supplier can program the motor instead of furnace plant,
ASPT30C 14AB thus eliminating any programming installing issues. The programmed label will provide by
ASPT36C 14AC supplier.
ASPT[24, 36]B14AD
ASPT30C14AC X13 Motor IP changed to IGBT (Broad Ocean).
ASPT[42, 48] C14AB
Initial release of models with 2+2 coil slab assy. These models are required to meet higher
ASPT[42-48]C14AA
tonnage rating in Cabinet.
ASPT42D 14AB
Nidec Pre-programmed Motor. Nidec motor can be programmed by the supplier instead of
ASPT48D 14AD
programming at the furnace plant, thus eliminating any programming installing issues.
ASPT60D 14AC
ASPT[25,29,37] B14AA
Initial release of models with a 2 slab, low airflow resistant coil with a fixed speed ECM 53"
ASPT[37,47, 59] C14AA
cabinet size. ASPT42C and aspt48C 2+2 models discontinued.
ASPT[47, 49, 61] D14AA
ASPT33C14AA Upgrade the current ASPT C-49 cabinets to include 1. quality improvements captured in
ASPT39C14AA Ready15 design. 2.include redesigned drain pan, Morrison blower housing and Emerson NXT
ASPT49C14AA Booster Charge AdjustableTXV.
ASPT[33,37,39,47,49,59]C14AB
Revisions because of New Heater kits released
ASPT[47,49,61]D14AB
ASPT[25,29,37,]B14AB
Air handler revisions due to using an upgraded (thicker with higher R value)
ASPT[33,37,39,47,49,59]C14AC
Quietflex wrapper insulation.
ASPT[47,49,61]D14AC
The SR plate format is changing from SR075 to SR099 and in order to track this change a
ASPT35B14AB
minor revision is necessary.
19
PRODUCT IDENTIFICATION AIRHANDLERS
ASUF
A-SINGLE PIECE AIR HANDLER S-ENERGY EFFICIENT MOTOR UNPAINTED FLOWRATOR
Mo d e l / Re v De sc r i p t i o n
ASUF29B14AA Initial release of models in the mid-range efficiency air handler. Incorporates smart frame
ASUF39C14AA chassis with EEM (X-13) style motors and piston type flowrators.
ASUF49C14AA
Initial release of mid-range efficiency air handler with X-13 motor & fixed orifice flowrator.
ASUF59D14AA
ASUF49C14AB
9 mm return bend coil.
ASUF59D14AB
ASUF59D14ADN idec Pre-programmed Motor. Nidec motor can be programmed by the supplier.
ASUF29B14AB
ASUF39C14AB Programmed Broad Ocean Motor. The supplier can program the motor.
ASUF49C14AC
ASUF29B14AC
ASUF39C14AC Changed from X13 Motor IP to IGBT (Broad Ocean).
ASUF49C14AD
ACNF
A SINGLE PIECE AIR HANDLER CEILING MOUNT N-UNCASED FLOWRATOR
Model/Rev Description
Initial release of 13 SEER Dayton uncased air handlers suitable for use with R-22 and R-
ACNF****16AA
410A
MBR
MODULAR BLOWER AIR HANDLER R-MULTI-POSITION PSC MOTOR
Model/Rev Description
MBR****AA-1AA Initial release of a module blower with PSC blower motor.
20
PRODUCT IDENTIFICATION AIRHANDLERS
AWUF 13 SEER
A SINGLE PIECE AIR HANDLER WALL MOUNT PSC MOTOR UNPAINTED FLOWRATOR
Model/Rev Description
Initial release 13 SEER Dayton wall mount air handlers suitable for use with R-22 and R-
AWUF****16AA
410A refrigerant.
AWUF3005-101AA Introduces 13 SEER Dayton wall mount air handlers using a Burr Oak Louvered Fin coil.
AWUF****1BA Replaced wave fin design with new louvered fin design.
AWUF370**16AA Initial release of AWUF37 Air Handlers for use with R-22 and R410A.
Replaced wave fin design with new louvered fin design. Replaced copper tube hairpins
AWUF****16BA
with aluminum hairpins.
AWUF180316BA
AWUF240316BA Initial release of AWUF 3KW Heater air handlers.
AWUF300316BA
AWUF310[5/8]16AA
Initial release of higher 14 SEER AWUF series air-handlers
AWUF321016AA
AWUF300[3-10]16BB
18 x 20 x 1 filter replaced the 16 x 20 x 1 filter.
AWUF360[5-10]16BB
AWUF18F[3-8]16AA
AWUF24F[1/8]16AA
AWUF30F*16AA
Initial release of R-401A air handlers with factory-installed float switch and a drain pan
AWUF31F[5/8]16AA
water sensor switch.
AWUF32F116AA
AWUF36F*16AA
AWUF37F[1/5/8]16AA
AWUF180[3-8]16BB
AWUF240[3-10]16BB
AWUF300[5-10]16BC
UL1995 heater change to remove sequencer and replace a contactor.
AWUF310[5-10]16AB
AWUF360[5-10]16BC
AWUF370[5-10]6BB
AWUF190*16AA
Matchup to meet the new 14 SEER min efficiency levels. Uses a 4 row coil and an EEM
AWUF250*16AA
Motor (X13 style) to achieve higher efficiency. Initial release.
AWUF251*16AA
21
PRODUCT IDENTIFICATION AIRHANDLERS
AWUF 13 SEER
A SINGLE PIECE AIR HANDLER WALL MOUNT PSC MOTOR UNPAINTED FLOWRATOR
Mo d e l / Re v De sc r i p t i o n
AWUF180[316,516,816]BC
AWUF190[316,516,816]AB
AWUF240[316,516,816]BC
AWUF241016BC
AWUF250[316,516,816]AB
AWUF251016AB
Release gasket and caps to seal leak. With this modification we will able to meet 2% at 1
AWUF300[516,816]BD
inch static leak and 1.4% leak rate at 0.5 inch static. Modified all current AWUF units to
AWUF301016BD
pass current air leak rate.
AWUF310[516,816]AC
AWUF321016AC
AWUF360[516,816]BD
AWUF361016BD
AWUF370[516,816]BC
AWUF371016BC
AWUT310[516, 816]AA
AWUT is a new line up of the AWUF wall mounted Electric Heat Air-Handlers with a factory
AWUT321016AA
installed TXV. The lineup will be matched with a 5,8 and 10KW heater , 208V/230V and
AWUT370[516,816}AA
single phase,
AWUT371016AA
AWUF180[316,516,816]BD
AWUF190[316,516,816]AC
AWUF240[316,516,816]BD
AWUF241016BC
AWUF250[316,516,816]AC
AWUF251016AC
AWUF300[516,816]BC
Redesigned the AWUF Control Box to make it larger to allow more room to access
AWUF301016DC
components for serviceability in the field.
AWUF310516AE
AWUF310816AD
AWUF321016AD
AWUF360[516,816]BE
AWUF361016BE
AWUF[516,816]BD
AWUF371016BD
22
PRODUCT IDENTIFICATION COILS
CAUF
C-INDOOR COIL A-UPFLOW/DOWNFLOW UNCASED FLOWRATOR
Model/Rev Description
CAUF*****6AA Initial release of CAUF Dayton Upflow/Downflow coils.
CAUF*****6BAB Burr Oak Louvered Fin released in place of the Wavy Fin.
CAUF****6*DA Replaced existing copper coils and other associated parts with aluminum components.
CAUF*****6DB Drain pan material changed.
CAUF1824(A/B/C)6RDB
CAUF3636(A/B)6RDB
CAUF3636(C/D)6RDB
CAUF3642(C/D)6RDB Manufacturing Location Change from Dayton to Houston. Designated by “R”.
CAUF3743(C/D)6RDB
CAUF4860(C/D)6RDB
CAUF4961(C/D)6RDB
CAUF3137B6RAA Manufacturing Location Change from Dayton to Houston. Designated by “R”.
CAUF36***CA Redesign from 2 row to 3 row for performance improvement.
CAUFA*****6AA
Initial release of 7 mm AL CAUFA Upflow/Downflow coils.
CAUFA*****6BA
CAPT
C-INDOOR COIL A-UPFLOW/DOWNFLOW PAINTED FLOWRATOR W/TXV
Model/Rev Description
CAPT3131B4BA Initial release of coils with factory-installed, non-adjustable TXV. Single stage AHRI ratings for
CAPT3131C4BA CAPT3131 NTC combinations.
CAPT3743C4AA
Initial release of single stage AHRI ratings for CAPT3743 NTC combinations.
CAPT3743D4AA
CAPT4961C4AA
Initial release of single stage AHRI ratings for CAPT4961C4 NTC combinations.
CAPT4961D4AA
CAPT3131B4AB
CAPT3131C4AB
CAPT3743C4AB
Redesign the wrapper for the CAPT to provide increased ease of installation.
CAPT3743D4AB
CAPT4961C4AB
CAPT4961D4AB
23
PRODUCT IDENTIFICATION COILS
CAPF
C-INDOOR COIL A-UPFLOW/DOWNFLOW PAINTED FLOWRATOR
Model/Rev Description
CAPF*****6AA Initial release of CAPF Dayton Upflow/Downflow coils
CAPF*****6BA Burr Oak Louvered Fin released in place of the Wavy Fin
CAPF36***CA Redesigned for performance improvement from 2 row to 3 row
CAPF*****6DA Replaced existing copper coils and other associated parts with aluminum components
CAPF*****6DB Drain pan material changed
CAPF1824A6DC
CAPF1824B6DC
CAPF1824C6DC
CAPF3030A6DC
CAPF3030B6DC
CAPF3030C6DC
CAPF3030D6DC
CAPF3131B6DC
CAPF3131C6DC
CAPF3137B6AB
Redesign the wrapper for the CAPF to provide increased ease of installation
CAPF3636A6DC
CAPF3636B6DC
CAPF3636C6DC
CAPF3636D6DC
CAPF3642C6DC
CAPF3642D6DC
CAPF3743C6DC
CAPF3743D6DC
CAPF4860C6DC
CAPF4860
CAPFA1818A6AA
Initial release of CAPFA Upflow/Downflow 7mm AL coils
CAPFA1818B6AA
CAPFA1818A6BA
Redesigned drain pan, replace two piece access panels with single piece access panel
CAPFA1818B6BA
CAPFA1818C6AA
CAPFA2418A6AA
CAPFA2418B6AA
Initial release of CAPFA Upflow/Downflow 7mm AL coils
CAPFA2418C6AA
CAPFA2422B6AA
CAPFA2422C6AA
CAPFA3022B6AA
CAPFA3022C6AA
CAPFA3022D6AA
Initial release of CAPFA Upflow/Downflow 7mm AL coils.
CAPFA3626B6AA
CAPFA3626C6AA
CAPFA3626D6AA
CAPFA1714A6AA
CAPFA1714B6AA Initial release of 7mm AL CAPFA Upflow/Downflow Coils.
CAPFA1818C6BA
CAPFA2318A6AA
CAPFA2318B6AA
CAPFA2318C6AA Initial release of 7mm AL CAPFA Upflow/Downflow Coils.
CAPFA2422A6AA
CAPFA3022A6AA
CAPFA2922A6AA
CAPFA2922B6AA Initial release of 7mm AL CAPFA Upflow/Downflow Coils.
CAPFA2922C6AA
24
PRODUCT IDENTIFICATION COILS
CHPF
C-INDOOR COIL HORIZONTAL A-COIL PAINTED FLOWRATOR
Model/Rev Description
CHPF*****6AA Intial release of 13 SEER CHPF horizontal A coil.
Released Burr Oak Louvered Fin in place of the Wavy Fin. The rows changed by one, (i.e.
CHPF*****6BA
4 row to 3 row; 3 row to 2 row) where applicable.
CHPF1824A6CA
CHPF2430B6CA
CHPF3636B6CA
CHPF3642C6CA
Louvered fins. Replaced copper tube hairpins with aluminum hairpins.
CHPF3642D6CA
CHPF3743C6BA
CHPF3743D6BA
CHPF4860D6DA
CHPF1824A6CB
CHPF2430B6CB
CHPF3636B6CB
CHPF3642C6CB
Drain pan material change to a Decabromodiphenyl Ether free resin.
CHPF3642D6CB
CHPF3743C6BB
CHPF3743D6BB
CHPF4860D6DB
CHPF1824A6CC
CHPF2430B6CC
CHPF3636B6CC
CHPF3642C6CC
Change to prepainted wrappers
CHPF3642D6CC
CHPF3743C6BC
CHPF3743D6BC
CHPF4860D6DC
CSCF
C-INDOOR C OIL HORIZONTAL SLAB COIL C-UNPAINTED FLOWRATOR 13 SEER
Model/Rev Description
Initial release of models with Burr Oak Louvered Fin. Rows changed by one, (i.e. 4 row to 3
CSCF*****6BA
row; 3 row to 2 row) where applicable.
CSCF1824N6BB
CSCF3036N6BB
Drain pan material change to a Decabromodiphenyl Ether free resin.
CSCF3642N6CB
CSCF4860N6CB
CSCF1824N6CA
CSCF3036N6CA Initial release of 13 SEER horizontal slab coil with aluminum coils, manifolds, haripins, and
CSCF3642N6CA flowrators.
CSCF4860N6CA
25
PRODUCT IDENTIFICATION LTCOMMERCIAL CONDENSERS
DX11SA
Daikin® BRAND X-R410A 11 EER SINGLE STAGE LT COMMERCIAL A-BASE UNIT CONDENSERS
Model/Rev Description
DX11SA090[3/4]
Initial release of Daikin® Light Commercial 11 EER, R-410A Condensers.
DX11SA120[3/4]
DX11SA[0903,1203]AB Replacing Motor 0131M00040 (Regal) to 0131M00786 (Nidec) where ever used.
DX11SA[0904,1204]AB Replacing Motor 0131M00041 (Regal) to 0131M00787 (Nidec) where ever used.
DZ11SA
Daikin® BRAND Z-HEAT PUMP R410A 11 EER SINGLE STAGE LT COMMERCIAL A-BASE UNIT
Model/Rev Description
DZ11SA090[3/4] Initial release of Daikin® Light Commercial 11 EER, R-410A Heat Pumps.
DZ11SA[0903,1203]AB Replacing Motor 0131M00040 (Regal) to 0131M00786 (Nidec) where ever used.
DZ11TA
Daikin® BRAND Z-HEAT PUMP R410A 11 EER TWO STAGE LT COMMERCIAL A-BASE UNIT
Model/Rev Description
DZ11TA[0903,1203]AA Initial release of Daikin® Light Commercial 11 EER 2 stage R-410A Heat Pumps
DZ11TA[0904,1204]AA Initial release of Daikin® Light Commercial 11 EER 2 stage R-410A Heat Pumps
DX11TA
Daikin® BRAND X- R410A 11 EER TWO STAGE LT COMMERCIAL A-BASE UNIT CONDENSERS
Model/Rev Description
DX11TA[0903,1203]AA Initial release of Daikin® Light Commercial 11 EER 2 stage R-410A Condensers
DX11TA[0904,1204]AA Initial release of Daikin® Light Commercial 11 EER 2 stage R-410A Condensers
26
PRODUCT IDENTIFICATION LTCOMMERCIAL CONDENSERS
DAR
Daikin® BRAND A SINGLE PIECE AIR HANDLER R-MULTI-POSITION PSC MOTOR
Model/Rev Description
DAR0904AA Initial release of new R-410A 7.5 & 10 Ton Air Handler Models, for use with DX11SA and
DAR1204AA DZ11SA Light Commercial Models.
DAR0904AB
Evaporator coil update to7.5 & 10. ton commercial air handlers.
DAR1204AB
DAR0904AC
Export models
DAR1204AC
DAT
Daikin® BRAND A SINGLE PIECE AIR HANDLER MULTI-POSITION PSC MOTOR W/TXV
Model/Rev Description
DAT09043AA
DAT09044AA Initial release of two-speed 7.5 & 10 ton air handlers, for use with two condenser units,
DAT12043AA DX13 or DZ13, 3-phase only, 230v and 460v.
DAT12044AA
27
ACCESSORIES LIGHT COMMERCIAL
DX11SA/DX11TA
Model DescriptionG SX110903 GSX110904G SX111203 GSX111204
FSK01A* Freeze Protection Kit xx xx
ASC01 Anti Short Cycle Kit xx xx
LAKT-01 Low Ambient Kit xx xx
LSK03* Liquid Line Solenoid Kit xx xx
DZ11SA/DZ11TA
Model DescriptionG SZ110903 GSZ110904G SZ111203 GSZ111204
FSK01A* Freeze Protection Kit xx xx
ASC01 Anti Short Cycle Kit xx xx
OT-EHR18-60 Emergency Heat Relay Kit ---- -- ---- --
LAKT-01 Low Ambient Kit xx xx
LSK03* Liquid Line Solenoid Kit xx xx
NOTES:
• AR, DAR AND DAT Series Air Handlers do not have factory installed electric heat. Purchased as an accessory, these are the
ONLY heater kits that can be used with the AR, DAR and DAT Series.
• The electrical characteristics of the air handler, electric heater kits and building power supply must be compatible.
28
ACCESSORIES
DX13SA
DX13SA DX13SA DX13SA DX13SA DX13SA DX13SA DX13SA
Model Description
018* 024* 030* 036* 042* 048* 060*/061*
1
ABK-20 Anchor Bracket Kit X X X X X X X
ASC01 Anti-Short Cycle Kit X X X X X X X
CSR-U-1 Hard-start Kit X X X X
CSR-U-2 Hard-start Kit X X
CSR-U-3 Hard-start Kit X X
2
FSK01A Freeze Protection Kit X X X X X X X
LSK02* Liquid Line Solenoid Kit X X X X X X X
TX2N4A³ TXV Kit X X
3
TX3N4 TXV Kit X X
3
TX5N4 TXV Kit X X X
DX13SN
DX13SN DX13SN DX13SN DX13SN DX13SN DX13SN DX13SN060*
Model Description
018* 024* 030* 036* 042* 048* DX13SN061*
1
ABK-20 Anchor Bracket Kit X X X X X X X
4
ABK-21 Anchor Bracket Kit X X X X
ASC01 Anti-Short Cycle Kit X X X X X X X
CSR-U-1 Hard-start Kit X X X X
CSR-U-2 Hard-start Kit X X
CSR-U-3 Hard-start Kit X X
FSK01A1 Freeze Protection Kit X X X X X X X
LSK02* Liquid Line Solenoid Kit X X X X X X X
TX2N4A³ TXV Kit X X
TX3N42 TXV Kit X X
2
TX5N4 TXV Kit X X X
CSB-15 Sound Blanket Kit X X X
CSB-16 Sound Blanket Kit X X X X
29
ACCESSORIES
DX14SA
DX14SA DX14SA DX14SA DX14SA DX14SA DX14SA DX14SA
Model Description
018 024 030 036 042 048 060
ABK-201 Anchor Bracket Kit X X X X X X X
ASC01 Anti-Short Cycle Kit X X X X X X X
CSR-U-1 Hard-start Kit X X X X
CSR-U-2 Hard-start Kit X X
CSR-U-3 Hard-start Kit X X
2
FSK01A Freeze Protection Kit X X X X X X X
LSK02* Liquid Line Solenoid Kit X X X X X X X
TX2N4A TXV Kit X X
2
TX3N4 TXV Kit X X
TX5N42 TXV Kit X X X
1 Installed on indoor coil
2 Require for heat pump applications where ambient temperatures fall below 0°F with 50% or higher relative humidy.
30
ACCESSORIES
DZ13SA
DZ13SA DZ13SA DZ13SA DZ13SA DZ13SA DZ13SA DZ13SA
Model Description
018 024 030 036 042 048 060
AFE18-60A All-Fuel Kit X X X X X X X
ASC01 Anti-Short Cycle Kit X X X X X X X
CSR-U-14 Hard-start Kit X X X X
CSR-U-24 Hard-start Kit X X
CSR-U-34 Hard-start Kit X X
2
FSK01A Freeze Protection Kit X X X X X X X
LSK02* Liquid Line Solenoid Kit X X X X X X X
OT/EHR18-60 Emergency Heat Relay kit X X X X X X X
OT18-60A3 Outdoor Thermostat w/Lockout Stat X X X X X X X
TX2N4A4 TXV Kit X X
4
TX3N4 TXV Kit X X
4
TX5N4 TXV Kit X X X
DZ13SN
DZ13SN DZ13SN DZ13SN DZ13SN DZ13SN DZ13SN DZ13SN
Model Description
018 024 030 036 042 048 060
AFE18-60A All-Fuel Kit X X X X X X X
ASC01 Anti-Short Cycle Kit X X X X X X X
CSB-15 Sound Blanket X X X
CSB-16 Sound Blanket X X X X
CSR-U-14 Hard-start Kit X X X X
CSR-U-24 Hard-start Kit X X
4
CSR-U-3 Hard-start Kit X X
2
FSK01A Freeze Protection Kit X X X X X X X
LSK02* Liquid Line Solenoid Kit X X X X X X X
OT/EHR18-60 Emergency Heat Relay kit X X X X X X X
OT18-60A3 Outdoor Thermostat w/Lockout Stat X X X X X X X
5
TX2N4A TXV Kit X X
TX3N45 TXV Kit X X
TX5N45 TXV Kit X X X
DZ13SA THREE-PHASE
DZ13SA DZ13SA DZ13SA DZ13SA DZ13SA
Model Description
036* 048* 048* 060* 060*
AFE18-60A All-Fuel Kit X X X X X
ASC01 Anti-Short Cycle Kit X X X X X
FSK01A2 Freeze Protection Kit X X X X X
LSK02* Liquid Line Solenoid Kit X X X X X
OT/EHR18-60 Emergency Heat Relay kit X X X X X
OT18-60A3 Outdoor Thermostat w/Lockout Stat X X X X X
5
TX3N4 TXV Kit X X
TX5N45 TXV Kit X X X
CSB-15 Sound Blanket Kit X X X X
CSB-16 Sound Blanket Kit X
LAKT01 Low Ambient Kit X X X X X
1
Contains 20 brackets; four brackets needed to anchor unit to pad
2
Installed on indoor coil
3
Required for heat pump applications w here ambient temperatures fall below 0°F w ith 50% or higher relative humidity.
4
Condensing units and heatp pumps w ith reciprocating compressors require the use of start-assist components w hen used in
conjunction w ith an indoor coil using a non-bleed expansion valve refrigerant metering device.
5
Field-installed, non-bleed, expansion valve kit — Condensing units and heat pumps w ith reciprocating compressors require the use
of start-assist components w hen used in conjunction w ith an indoor coil using a non-bleed thermal expansion valve refrigerant.
31
ACCESSORIES
DZ14SA
DZ14SA DZ14SA DZ14SA DZ14SA DZ14SA DZ14SA DZ14SA
Model Description
018* 024* 030* 036* 042* 048* 060*
AFE18-60A All-Fuel Kit X X X X X X X
CSR-U-1 Hard-start Kit X X X X
CSR-U-2 Hard-start Kit X X
CSR-U-3 Hard-start Kit X X
1
FSK01A Freeze Protection Kit X X X X X X X
LSK02* Liquid Line Solenoid Kit X X X X X X X
2
OT18-60A Outdoor Thermostat X X X X X X X
OT/EHR18-60 Emergency Heat Relat Kit X X X X X X X
TX2N4A³ TXV Kit X X
TX3N4³ TXV Kit X X
TX5N4³ TXV Kit X X X
DZ14SA 3 PHASE
DZ14SA DZ14SA DZ14SA DZ14SA DZ14SA DZ14SA
Model Description
036* 036* 048* 048* 060* 060*
AFE18-60A All-Fuel Kit X X X X X X
ASC01 Anti-Short Cycle Kit X X X X X X
FSK01A2 Freeze Protection Kit X X X X X X
LSK02* Liquid Line Solenoid Kit X X X X X X
OT/EHR18-60 Emergency Heat Relat Kit X X X X X X
OT18-60A3 Outdoor Thermostat w/Lockout Stat X X X X X X
TX3N45 TXV Kit X X
5 TXV Kit X X X X
TX5N4
CBS-15 Sound Blanket Kit X X X X
CBS-16 Sound Blanket Kit X X
LAKT01 Low Ambient Kit X X X X X X
32
ACCESSORIES
EXPANSION VALVE KITS
BULB TO BE LOCATED
For Applications requiring
AT 10 OR 2 O'CLOCK
a field installed access fitting
EVAPORATOR COIL
PISTON TAILPIECE
DISTRIBUTOR SEAL
SEAL SUPPLIED W/ KIT
BODY
SEAL SUPPLIED W/ KIT
7/8" NUT
1/4' FLARE
CONNECTION
For Applications not requiring
a field installed access fitting
BULB TO BE LOCATED
AT 10 OR 2 O'CLOCK
3/8"-
SWEAT
OT/EHR18-60
OUTDOOR THERMOSTAT &
EMERGENCY HEAT RELAY
OT18-60
Thermostat
Dial
315º
DEAD
DIAL
WARM (Turn Counterclockwise)
45º
ComfortNet System
Screw
Indicator
Mark
(Shown @ Oº F)
33
ACCESSORIES
FSK01A
Freeze Thermostat
Kit
Wire Nut
Y
Y
k
ac
Bl
k
ac
Bl
Wire Nut
Install Line
Install Line
Thermostat
Thermostat
Here
Here
Wire Nut
Bla
ck Y
Bla
ck
Y
Wire Nut
SHORT CYCLE
Y1 R1 PROTECTOR
Y2 R2
YELLOW 1
CONTACTOR
T2 T1
BLACK 1 Y
THERMOSTAT
L2 L1 WIRE
C
UNIT
BLACK 1 TERMINAL
BOARD
34
ACCESSORIES
COIL ACCESSORIES
TX2N4A TX3N4 TX5N4 FSK01A FREEZE
COIL MODEL
TXV KIT TXV KIT TXV KIT PROTECTION KIT
CA*F18246* X X
CA*F30306* X X
CA*F31316*
CA*F36366*
CA*F36426* X X X
CA*F37436*
CA*F48606*
CA*F49616*
CHPF18246* X X
CHPF24306*
CHPF36366* X X
CHPF36426* X X
CHPF37436*
CHPF48606*
CSCF1824N6* X X
CSCF3036N6* X X
CSCF3642N6* X X X
CSCF4860N6*
CAPT3743C4 X
CAPT3743D4 X
CAPT3131B4 X
CAPT3131C4 X
CAPT4961C4 X
CAPT4961D4 X
35
ACCESSORIES
ARPT**14**
HEAT KIT APPLICATIONS ARPT
TYPE / MODEL 18B14-A* 24B14-A* 30B14-A* 36C14-A* 36D14-A* 42D14-A* 48D14-A* 60D14-A*
HKSX03XC*X XX XX XX X
HKSX05XC*X XX XX XX X
HKSX06XC*X XX XX XX X
HKSX08XC*X XX XX XX X
HKSX10XC*X XX XX XX X
H KSX1 5XF* X X X X X
H KSX2 0XF* X X X X X
HKSC05XC*X XX XX XX X
HKSC08XC*X XX XX XX X
HKSC10XC*X XX XX XX X
H KSC 15 XA* X X X X X X
H KSC 15 XB* X X X X X X
H KSC 15 XF* X X X X X
H KSC 19 CA* X
H KSC 19 CB* X
H KSC 20 DA* X X X X
H KSC 20 DB* X X X X
H KSC 20 XF* X X X X X
HKSC25DC* XX
* Revisio n level that may or may no t be designated Refer to the minimum airflo w requirements for each of the heat kits .
36
ACCESSORIES
ARUF**14**
HEAT KIT APPLICATIONS ARUF
TYPE / MODEL 18B14-A* 24B14-B* 24B14-C* 30B14-A* 30C14-B* 36C14-B* 42C14-A* 48D14-A* 60D14-A*
HKSX03XC* X X X X X X X X X
HKSX05XC* X X X X X X X X X
HKSX06XC* X X X X X X X X X
HKSX08XC* X X X X X X X X X
HKSX10XC* X X X X X X X X X
HKSX15XF* X X X X X
HKSX20XF* X X X X X
HKSC05XC* X X X X X X X X X
HKSC08XC* X X X X X X X X X
HKSC10XC* X X X X X X X X X
HKSC15XA* X X X X X X
HKSC15XB* X X X X X X
HKSC15XF* X X X X X
HKSC19CA* X X X
HKSC19CB* X X X
HKSC20DA* X X
HKSC20DB* X X
HKSC20XF* X X X X X
HKSC25DC* X X X
* Revision level that may or may not be designated Refer to the minimum airflow requirements for each of the heat kits.
Model ARUF25B14 ARUF29B14 ARUF31B14 ARUF37C14 ARUF43C14 ARUF49C14 ARUF37D14 ARUF43D14 ARUF47D14 ARUF49D14 ARUF61D14
HKSX03XC X X X X
HKSX05XC X X X X X X X X X X X
HKSX06XC X X X X X X X X X X X
HKSX08XC X X X X X X X X X X X
HKSX10XC X X X X X X X X X X X
HKSC05XC X X X X X X X X X X X
HKSC08XC X X X X X X X X X X X
HKSC10XC X X X X X X X X X X X
HKSC15XA X X X X X X X X X
HKSC15XB X X X X X X X X X
HKSC15XF X X X X X X X X
HKSC19CA X X X
HKSC19CB X X X
HKSC19CH
HKSC20DA X X X X X
HKSC20DB X X X X X
HKSC20DH
HKSC20XF X X X X X X X X
HKSC25DA X
HKSC25DB X
37
ACCESSORIES
ARUF/ARPT HEATER
*ARUF HEATER (kW)
ARPT 3 5 6 8 10 15 19 20 25
18 715 715 715 715 950
24 715 715 715 715 950
30B 715 715 715 715 875 875
30C 1170 1170 1170 1170 1345 1345
36 1170 1170 1170 1170 1345 1345
42 1170 1170 1170 1170 1345 1345
48 1590 1590 1590 1590 1715 1715 1715
60 1590 1590 1590 1590 1715 1715 1715
Minimum CFM required for Heater Kits
38
ACCESSORIES
ARUF & ASPT
HEATER KIT (KW)
MODEL
3 5 6 8 10 15 19 20 25
ARUF25B14 715 715 715 715 950
ARUF29B14 715 715 715 715 950
ARUF31B14 715 715 715 715 875 875
ARUF37C14 1170 1170 1170 1170 1345 1345
ARUF43C14 1170 1170 1170 1170 1345 1345
ARUF49C14 1170 1170 1170 1170 1340 1430
ARUF37D14 1170 1170 1170 1170 1345 1345
ARUF43D14 1170 1170 1170 1170 1345 1345
ARUF47D14 1170 1170 1170 1170 1345 1345
ARUF49D14 1240 1240 1240 1240 1520 1520
ARUF61D14 1590 1590 1590 1590 1715 1715 1715
39
ACCESSORIES
ASUF**14**
HEAT KIT APPLICATIONS ASUF
HKSX03XC* X X X X
HKSX05XC* X X X X
HKSX06XC* X X X X
HKSX08XC* X X X X
HKSX10XC* X X X X
HKSX15XF* X X X
HKSX20XF* X X X
HKSC05XC* X X X X
HKSC08XC* X X X X
HKSC10XC* X X X X
HKSC15XA* X X X
HKSC15XB* X X X
HKSC15XF* X X X
HKSC19CA* X X
HKSC19CB* X X
HKSC20DA* X
HKSC20DB* X
HKSC20XF* X X X
HKSC25DC* X
* Revision level that may or may not be designated.
Refer to the minimum airflow requirements for each of the heat kits.
HEATER (kW)
ASUF
3 5 6 8 10 15 19 20 25
29 715 715 715 715 875
39 1170 1170 1170 1170 1345 1345
49 1170 1170 1170 1170 1345 1345
59 1590 1590 1590 1590 1715 1715 1715
Minimum CFM required for Heater Kits
40
ACCESSORIES
ASPT**14**
HEAT KIT
ASPT
APPLICATIONS
TYPE / MODEL 24B14-A* 30C14-A* 36C14-A* 42C14-A* 48C14-A* 42D14-A* 48D14-A* 60D14-A*
HKSX03XC* X X X X X X X X
HKSX05XC* X X X X X X X X
HKSX06XC* X X X X X X X X
HKSX08XC* X X X X X X X X
HKSX10XC* X X X X X X X X
HKSX15XF* X X X X X X
HKSC20XF* X X X X X X
HKSC05XC* X X X X X X X X
HKSC08XC* X X X X X X X X
HKSC10XC* X X X X X X X X
HKSC15XA* X X X X X X
HKSC15XB* X X X X X X
HKSC15XF* X X X X X X
HKSC19CA* X X X
HKSC19CB* X X X
HKSC20DA* X X X
HKSC20DB* X X X
HKSC20XF* X X X X X X
HKSC25DC* X X
* Revision level that may or may not be designated.
Refer to the minimum airflow requirements for each of the heat kits.
Model ASPT25B14 ASPT29B14 ASPT33C14 ASPT37B14 ASPT37C14 ASPT39C14 ASPT47C14 ASPT47D14 ASPT49C14 ASPT49D14 ASPT59C14 ASPT61D14
HKSX03XC X X X
HKSX05XC X X X X X X X X X X X X
HKSX06XC X X X X X X X X X X X X
HKSX08XC X X X X X X X X X X X X
HKSX10XC X X X X X X X X X X X X
HKSC05XC X X X X X X X X X X X X
HKSC08XC X X X X X X X X X X X X
HKSC10XC X X X X X X X X X X X X
HKSC15XA X X X X X
HKSC15XB X X X X X X X X X X X
HKSC15XF X X X X X X X X X X
HKSC19CA X X
HKSC19CB X X X X X
HKSC19CH X X X
HKSC20DA X
HKSC20DB X X X
HKSC20DH X X
HKSC20XF X X X
HKSC25DA X X
HKSC25DB X X
41
ACCESSORIES
ASPT HEATER
HEATER (KW)
3 5 6 8 10 15 19 20 25
ASPT24B14* 715 715 715 715 875 NR NR NR NR
42
PRODUCT DESIGN
This section gives a basic description of cooling unit operation, The MBR blower cabinet uses a PSC motor. It is approved for
its various components and their basic operation. Ensure your applications with cooling coils of up to 0.5 inches W.C. external
system is properly sized for heat gain and loss according to static pressure.
methods of the Air Conditioning Contractors Association (ACCA)
or equivalent. The MBR blower cabinets with proper coil matches can be
positioned for upflow, counterflow, horizontal right or horizontal
CONDENSING UNIT left operation. All units are constructed with R-4.2 insulation.
The condenser air is pulled through the condenser coil by a In areas of extreme humidity (greater than 80% consistently),
direct drive propeller fan. This condenser air is then discharged insulate the exterior of the blower with insulation having a vapor
out of the top of the cabinet. These units are designed for free barrier equivalent to ductwork insulation, providing local codes
air discharge, so no additional resistance, like duct work, shall be permit.
attached.
The CAUF, CAPF and CAPT coils are designed for upflow and
The suction and liquid line connections on present models are counterflow applications. The CACF and CHPF coils are designed
of the sweat type for field piping with refrigerant type copper. for horizontal applications.
Front seating valves are factory installed to accept the field run
copper. The total refrigerant charge for a normal installation is AR*F, ASPF, ASUF, ASPT
factory installed in the condensing unit.
Multi-Position Air Handler
Models are available in 1 1/2 through 5 ton sizes and use R-410A
refrigerant. They are designed for 208/230 volt single phase These one-piece multi-position air handlers are used with
applications. R-410A and are available in 2 to 5 ton sizes with optional 3 kW to
25kW electric heat kits available for field installation. The AR*F
DX11S/DX13S/DX14S*/DX16SADZ11S/DZ13S/DZ14S*/DZ16SA unit’s blower design includes a PSC motor and is compatible
*****3 models are available in 3, 4, 5, 7.5 and 10 ton sizes with heat pumps and cooling applications. ASUF and ASPT units
and use R-410A refrigerant. They are designed for 208/230 volt use an EEM blower motor and are compatible with heat pumps
3-phase applications. and cooling applications.
DX11S/DX13S/DZ11S/DZ13S *****4 models are available in 3, This appliance can be installed in the vertical or left horizontal
4, 5, 7.5 and 10 ton sizes and use R-410A refrigerant. They are position without modification. The horizontal right and down-
designed for 460 volt 3-phase applications. flow positions require product modification. This product is de-
signed for zero inches (0 inches) clearance; however, adequate
DX and DZ R-410A model units use the Copeland Scroll "Ultrat- access for service or replacement must be considered without
ech" Series compressors which are specifically designed for removing permanent structure. This unit can be installed on a
R-410A refrigerant. These units also have Copeland® CoreSense platform when deemed necessary.
diagnostics.
In an attic installation a secondary drain pan must be provided
There are a number of design characteristics which are different by the installer and placed under the entire unit with a separate
from the traditional reciprocating and/or scroll compressors. drain line properly sloped and terminated in an area visible to
the owner. This secondary drain pan is required in the event
"Ultractech" Series scroll compressors will not have a discharge that there is a leak or main drain blockage. Closed cell insulation
thermostat. Some of the early model scroll compressors re- should be applied to the drain lines in unconditioned spaces
quired discharge thermostat. where sweating may occur.
"Ultratech" Series scroll compressors use "POE" or polyolester NOTE: Single piece air handlers are factory-sealed to achieve a
oil which is NOT compatible with mineral oil based lubricants like 2% or less leakage rate at 1.0” water gauge external duct static
3GS. "POE" oil must be used if additional oil is required. pressure.
43
PRODUCT DESIGN
• Compliant scroll compressors perform “quiet” shutdowns
that allow the compressor to restart immediately without
the need for a time delay. This compressor will restart even
if the system has not equalized.
NOTE: Operating pressures and amp draws may differ from
standard reciprocating compressors. This information can be
found in the unit’s Technical Information Manual.
As this motion occurs, the pockets between the two forms are
slowly pushed to the center of the two scrolls while simultane-
ously being reduced in volume. When the pocket reaches the
center of the scroll form, the gas, which is now at a high pres-
sure, is discharged out of a port located at the center.
44
SYSTEM OPERATION
COOLING The check valve at the indoor coil will open by the flow of
The refrigerant used in the system is R-410A. It is a clear, color- refrigerant letting the now condensed liquid refrigerant bypass
less, non-toxic and non-irritating liquid. R-410A is a 50:50 blend the indoor expansion device. The check valve at the outdoor coil
of R-32 and R-125. The boiling point at atmospheric pressure is will be forced closed by the refrigerant flow, thereby utilizing the
-62.9°F. outdoor expansion device.
A few of the important principles that make the refrigeration The restrictor orifice used with the CA*F, CHPF and CH**FCB
cycle possible are: heat always flows from a warmer to a cooler coils will be forced onto a seat when running in the cooling
body. Under lower pressure, a refrigerant will absorb heat and cycle, only allowing liquid refrigerant to pass through the orifice
vaporize at a low temperature. The vapors may be drawn off opening. In the heating cycle, it will be forced off the seat
and condensed at a higher pressure and temperature to be used allowing liquid to flow around the restrictor. A check valve is not
again. required in this circuit.
The indoor evaporator coil functions to cool and dehumidify the COOLING CYCLE
air conditioned spaces through the evaporative process taking
place within the coil tubes. For legacy room thermostat: When the room thermostat calls
for cool, the contacts of the room thermostat close making
NOTE: The pressures and temperatures shown in the refrigerant terminals R to Y1 & G (if thermostat calls for low stage cool), or
cycle illustrations on the following pages are for demonstration R to Y1, Y2 & G (if thermostat calls for high stage cool), the low
purposes only. Actual temperatures and pressures are to be voltage circuit of the transformer is completed. Current now
obtained from the “Expanded Performance Chart”. flows through the magnetic holding coils of the compressor con-
tactor (CC) and fan relay (RFC). If thermostat calls for high stage
Liquid refrigerant at condensing pressure and temperatures, cool, the microprocessor on the UC board will also energize the
(270 psig and 122°F), leaves the outdoor condensing coil compressor high stage solenoid to run the compressor at full
through the drier and is metered into the indoor coil through capacity.
the metering device. As the cool, low pressure, saturated refrig-
erant enters the tubes of the indoor coil, a portion of the liquid This draws in the normally open contact CC, starting the com-
immediately vaporizes. It continues to soak up heat and vaporiz- pressor and condenser fan motors in either low or high stage
es as it proceeds through the coil, cooling the indoor coil down depending on the thermostat’s demand. At the same time,
to about 48°F. contacts RFC close, starting the indoor fan motor.
Heat is continually being transferred to the cool fins and tubes of When the thermostat is satisfied, it opens its contacts, breaking
the indoor evaporator coil by the warm system air. This warming the low voltage circuit, causing the compressor contactor and
process causes the refrigerant to boil. The heat removed from indoor fan relay to open, shutting down the system.
the air is carried off by the vapor.
If the room thermostat fan selector switch should be set on the
As the vapor passes through the last tubes of the coil, it be- “on” position, then the indoor blower would run continuously
comes superheated. That is, it absorbs more heat than is neces- rather than cycling with the compressor.
sary to vaporize it. This is assurance that only dry gas will reach
the compressor. Liquid reaching the compressor can weaken or DZ11S, DZ13S, DZ14S, DZ16S, DS16 and DZ18 models energize
break compressor valves. the reversing valve thorough the “O” circuit in the room ther-
mostat. Therefore, the reversing valve remains energized as long
The compressor increases the pressure of the gas, thus adding as the thermostat subbase is in the cooling position. The only
more heat, and discharges hot, high pressure superheated gas exception to this is during defrost.
into the outdoor condenser coil.
For heat pumps, during cooling cycle the reversing valve is ener-
In the condenser coil, the hot refrigerant gas, being warmer than gized as the room thermostat closes “O” terminal to R and the
the outdoor air, first loses its superheat by heat transferred from microprocessor on the UC board responds to such a condition by
the gas through the tubes and fins of the coil. The refrigerant energizing the solenoid coil on the reversing valve.
now becomes saturated, part liquid, part vapor and then con-
tinues to give up heat until it condenses to a liquid alone. Once
the vapor is fully liquefied, it continues to give up heat which
subcools the liquid, and it is ready to repeat the cycle.
HEATING
The heating portion of the refrigeration cycle is similar to the
cooling cycle. By energizing the reversing valve solenoid coil, the
flow of the refrigerant is reversed. The indoor coil now becomes
the condenser coil, and the outdoor coil becomes the evapora-
tor coil.
45
SYSTEM OPERATION
DEFROST CYCLE - LEGACY MODELS These models have a 24 volt reversing valve coil. When the
The defrosting of the outdoor coil is jointly controlled by the thermostat selector switch is set in the cooling position, the “O”
defrost control board and the defrost thermostat. terminal on the thermostat is energized all the time.
Solid State Defrost Control Care must be taken when selecting a room thermostat. Refer
to the installation instructions shipped with the product for
During operation the power to the circuit board is controlled by approved thermostats.
a temperature sensor, which is clamped to a return bend (3/8”
coils) or a feeder tube (5 mm coils) entering the outdoor coil. HEATING CYCLE - LEGACY ROOM THERMOSTATS
Defrost timing periods of 30, 60, or 90 minutes may be selected
by connecting the circuit board jumper to 30, 60, or 90 respec- When the room thermostat calls for heat, the contacts of the
tively. Accumulation of time for the timing period selected starts room thermostat close making terminals R to Y & G, the low
when the sensor closes (approximately 31° F), and when the voltage circuit of the transformer is completed. Current now
room thermostat calls for heat. At the end of the timing period, flows through the magnetic holding coils of the compressor
the unit’s defrost cycle will be initiated provided the sensor re- contactor (CC) and fan relay (RFC).
mains closed. When the sensor opens (approximately 75° F), the
defrost cycle is terminated and the timing period is reset. If the This draws in the normally open contact CC, starting the com-
defrost cycle is not terminated due to the sensor temperature, pressor condenser fan motors. At the same time, contacts RFC
a ten minute override interrupts the unit’s defrost period. The close, starting the indoor fan motor.
new upgraded defrost control has a 12 minute override inter-
rupt. When the thermostat is satisfied, it opens its contacts, breaking
the low voltage circuit, causing the compressor contactor and
HEATING CYCLE indoor fan relay to open, shutting down the system.
The reversing valve on the DZ11S, DZ13S, DZ14S, DZ16S, DS16 If the room thermostat fan selector switch should be set to the
and DZ18 models is energized in the cooling cycle through the “on” position, then the indoor blower would run continuously
“O” terminal on the room thermostat. rather than cycling with the compressor.
46
SYSTEM OPERATION
COOLING CYCLE
Reversing Valve
(Energized)
Indoor Outdoor
Coil Coil
Accumulator
Thermostatic
Expansion
Valve
Bi-Flow
Filter Dryer
Check Valve
HEATING CYCLE
Reversing Valve
(De-Energized)
Indoor Outdoor
Coil Coil
Accumulator
Thermostatic
Expansion
Valve
Bi-Flow
Filter Dryer
Check Valve
47
SYSTEM OPERATION
In the cooling mode, the orifice is pushed into its seat, In the heating mode, the orifice moves back off its seat,
forcing refrigerant to flow through the metered hole in allowing refrigerant to flow unmetered around the outside
the center of the orifice. of the orifice.
48
SYSTEM OPERATION
AFE18-60A Control Board stage “Y” heat demand. On some controls, if the outdoor ther-
Description mostat fails closed in this position during the heating season,
it will turn on the furnace during the cooling season on a “Y”
The AFE18 control is designed for use in heat pump applications cooling demand. In this situation, the furnace produces heat
where the indoor coil is located above/downstream of a gas or and increases the indoor temperature thereby never satisfying
fossil fuel furnace. It will operate with single and two stage heat the cooling demand. The furnace will continue to operate and
pumps and single and two stage furnaces. The AFE18 control can only be stopped by switching the thermostat to the off
will turn the heat pump unit off when the furnace is turned on. position or removing power to the unit and then replacing the
An anti-short cycle feature is also incorporated which initiates outdoor thermostat. When the AFE18 receives a “Y” and “O”
a 3 minute timed off delay when the compressor goes off. On input from the indoor thermostat, it recognizes this as a cooling
initial power up or loss and restoration of power, this 3 min- demand in the cooling mode. If the outdoor thermostat is stuck
ute timed off delay will be initiated. The compressor won’t be in the closed position switching the “Y” demand to the “W1”
allowed to restart until the 3 minute off delay has expired. Also furnace input during the cooling mode as described above, the
included is a 5 second de-bounce feature on the “Y, E, W1 and AFE18 won’t allow the furnace to operate. The outdoor ther-
O” thermostat inputs. These thermostat inputs must be present mostat will have to be replaced to restore the unit to normal
for 5 seconds before the AFE18 control will respond to it. operation.
49
TROUBLESHOOTING CHART
COOLING/HP ANALYSIS CHART
System
Unsatisfactory
Com plaint No Cooling Operating
Cooling/Heating
Pressures
50
SERVICING
TABLE OF CONTENTS
S-2 CHECKING WIRING.......................................................52 S-25 TESTING DEFROST THERMOSTAT..................................66
S-3A THERMOSTAT AND WIRING..........................................52 S-50 CHECKING HEATER LIMIT CONTROL(S).........................66
S-4 CHECKING TRANSFORMER AND CONTROL CIRCUIT.....53 S-52 CHECKING HEATER ELEMENTS......................................66
S-7 CHECKING CONTACTOR AND/OR RELAYS.....................53 S-60 ELECTRIC HEATER (OPTIONAL ITEM)............................67
S-8 CHECKING CONTACTOR CONTACTS..............................53 S-61A CHECKING HEATER LIMIT CONTROL(S).........................67
S-9 CHECKING FAN RELAY CONTACTS.................................54 S-61B CHECKING HEATER FUSE LINK
S-10 MBR/AR*F ELECTRONIC BLOWER TIME DELAY RELAY..54 (OPTIONAL ELECTRIC HEATERS)....................................68
S-11 CHECKING Loss OF Charge PROTECTOR .......................55 S-62 CHECKING HEATER ELEMENTS......................................68
S-12 CHECKING HIGH PRESSURE CONTROL .........................55 S-100 REFRIGERATION REPAIR PRACTICE...............................68
S-13 CHECKING LOW PRESSURE CONTROL...........................55 S-101 leak testing (nitrogen or nitrogen-traced)....................69
S-114A Copeland CORESENSE™................................................55 S-102 EVACUATION.................................................................69
S-15 CHECKING CAPACITOR..................................................60 S-103 CHARGING....................................................................70
S-15A Resistance Check using a digital multi-meter...............60 S-105B THERMOSTATIC EXPANSION VALVE..............................70
S-16B Capacitance Check using a digital multi-meter S-106 OVERFEEDING...............................................................71
(In capacitance mode)..................................................61 S-107 UNDERFEEDING............................................................71
S-16 CHECKING FAN AND BLOWER MOTOR WINDINGS S-108 SUPERHEAT....................................................................71
(PSC MOTORS)..............................................................61 S-109 CHECKING SUBCOOLING...............................................72
S-16A CHECKING High Efficiency MOTORS..............................61 S-109a TWO SPEED APPLICATION.............................................72
S-17B eem BLOWER REPLACEMENT.......................................61 S-110 Checking expansion valve operation............................72
S-16C MBR/AR*F ELECTRONIC BLOWER TIME DELAY RELAY..63 S-111 FIXED ORIFICE RESTRICTor DEVICES..............................72
s-17 CHECKING COMPRESSOR.............................................63 S-112 CHECKING RESTRICTED LIQUID LINE............................75
s-17a Resistance Test.............................................................63 S-113 OVERCHARGE OF REFRIGERANT...................................75
S-17B Ground Test..................................................................64 S-114 NON-CONDENSABLES...................................................74
S-17C Unloader Test Procedure..............................................64 S-115 COMPRESSOR BURNOUT..............................................74
S-18D Operation Test..............................................................65 S-201 cleaning aluminum coils...............................................76
S-18E CHECKING 3-PHASE SCROLL COMPRESSOR ROTATION 65 S-202 duct static pressures and/or static pressure
S-18 Testing crankcase heater (Optional Item).....................64 drop across coils...........................................................76
S-21 CHECKING REVERSING VALVE AND SOLENOID.............66 S-203 SINGLE PIECE AIR HANDLER EXTERNAL STATIC.............76
S-24 TESTING DEFROST CONTROL........................................66 S-203A TWO PIECE AIR HANDLER EXTERNAL STATIC................77
S-204 COIL STATIC PRESSURE DROP........................................76
HIGH VOLTAGE!
Disconnect ALL power before servicing or installing. Multiple power sources may be present. Failure to
do so may cause property damage, personal injury or death.
51
SERVICING
S-1 CHECKING VOLTAGE S-2 CHECKING WIRING
1. Remove outer case, control panel cover, etc., from unit being
tested.
With power ON:
HIGH VOLTAGE!
WARNING Disconnect ALL power before servicing
or installing. Multiple power sources
Line Voltage now present.
may be present. Failure to do so may
cause property damage, personal injury
2. Using a voltmeter, measure the voltage across terminals L1 or death.
and L2 of the contactor for the condensing unit or at the
field connections for the air handler or heaters. 1. Check wiring visually for signs of overheating, damaged insu-
lation and loose connections.
3. No reading - indicates open wiring, open fuse(s) no power or
etc., from unit to fused disconnect service. Repair as need- 2. Use an ohmmeter to check continuity of any suspected open
ed. wires.
4. With ample voltage at line voltage connectors, energize the 3. If any wires must be replaced, replace with comparable
unit. gauge and insulation thickness.
5. Measure the voltage with the unit starting and operating, S-3A Thermostat and Wiring
and determine the unit Locked Rotor Voltage. NOTE: If
checking heaters, be sure all heating elements are energized.
WARNING
Locked Rotor Voltage is the actual voltage available at the Line Voltage now present.
compressor during starting, locked rotor, or a stalled condi-
tion. Measured voltage should be above minimum listed in
With power ON, thermostat calling for cooling
chart below.
1. Use a voltmeter to check for 24 volts at thermostat wires C
To measure Locked Rotor Voltage attach a voltmeter to the and Y in the condensing unit control panel.
run "R" and common "C" terminals of the compressor, or
2. No voltage indicates trouble in the thermostat, wiring or
to the T1 and T2 terminals of the contactor. Start the unit
external transformer source.
and allow the compressor to run for several seconds, then
shut down the unit. Immediately attempt to restart the unit 3. Check the continuity of the thermostat and wiring. Repair or
while measuring the Locked Rotor Voltage. replace as necessary.
6. Locked rotor voltage should read within the voltage tabu- Indoor Blower Motor
lation as shown. If the voltage falls below the minimum volt- With power ON:
age, check the line wire size. Long runs of undersized wire
can cause low voltage. If wire size is adequate, notify the WARNING
local power company in regard to either low or high voltage.
Line Voltage now present.
Unit Supply Voltage 1. Set fan selector switch at thermostat to “ON” position.
2. With voltmeter, check for 24 volts at wires C and G.
Voltage Min. Max
3. No voltage indicates the trouble is in the thermostat or wir-
208/230 197 253 ing.
460 414 506 4. Check the continuity of the thermostat and wiring. Repair or
replace as necessary.
Resistance Heaters
NOTE: When operating electric heaters on voltages other than
1. Set room thermostat to a higher setting than room tempera-
240 volts, refer to the System Operation section on electric heat-
ture so both stages call for heat.
ers to calculate temperature rise and air flow. Low voltage may
cause insufficient heating. 2. With voltmeter, check for 24 volts at each heater relay.
3. No voltage indicates the trouble is in the thermostat or wir-
ing.
4. Check the continuity of the thermostat and wiring. Repair or
replace as necessary.
52
SERVICING
NOTE: Consideration must be given to how the heaters are energized, the coil pulls in the normally open contacts or opens
wired (O.D.T. and etc.). Also safety devices must be checked for the normally closed contacts. When the coil is de-energized,
continuity springs return the contacts to their normal position.
.
S-4 Checking Transformer And Control Circuit NOTE: Most single phase contactors break only one side of the
line (L1), leaving 115 volts to ground present at most internal
components.
1. Remove control panel cover, or etc., to gain access to trans- 2. With power ON, energize the contactor.
former.
WARNING
With power ON:
Line Voltage now present.
CC
VOLT/OHM HIGH VOLTAGE!
METER Disconnect ALL power before servicing
L3 L2 L1 or installing. Multiple power sources
may be present. Failure to do so may
cause property damage, personal injury
Ohmmeter for testing holding coil
or death.
Voltmeter for testing contacts
TESTING COMPRESSOR CONTACTOR
(Three-phase)
1. Disconnect the motor leads from 6-circuit fan motor wire
harness.
S-9 CHECKING FAN RELAY CONTACTS
2. Connect a voltmeter between circuit 6 and circuits 3 (low
speed) or 1 (high speed).
NOTE: Circuit 6 is connected directly to 24VAC.
HIGH VOLTAGE!
3. Energize the system at low or high stage.
Disconnect ALL power before servicing
or installing. Multiple power sources
may be present. Failure to do so may
cause property damage, personal injury WARNING
or death. Line Voltage now present.
54
SERVICING
assembly that provides power to the first heater element. When 3. Start the system and place a piece of cardboard in front of
“W1” is energized, the sequencer will close it’s contacts within the condenser coil, raising the condensing pressure.
10 to 20 seconds to supply power to the first heater element 4. Check pressure at which the high pressure control cuts-out.
and to the blower motor through the normally closed contacts If it cuts-out at 610 PSIG ± 10 PSIG, it is operating normally
on the relay on the EBTDR. When the “W1” demand is removed, (See causes for high head pressure in Service Problem Anal-
the sequencer opens it contacts within 30 to 70 seconds and ysis Guide). If it cuts out below this pressure range, replace
removes power from the heater element and the blower motor. the control.
The EBTDR also contains a speedup terminal to reduce the
delays during troubleshooting of the unit. When this terminal is
shorted to the common terminal, “C”, on the EBTDR board, the
delay ON time is reduced to 3 seconds and the delay OFF time is
reduced to 5 second.
The loss of charge protectors senses the pressure in the liquid S-13 CHECKING LOW PRESSURE CONTROL
line and will open its contacts on a drop in pressure. the low The low pressure control senses the pressure in the suction line
pressure control will automatically reset itself with a rise in and will open its contacts on a drop in pressure. The low pres-
pressure. sure control will automatically reset itself with a rise in pressure.
The low pressure control is designed to cut-out (open) at The low pressure control is designed to cut-out (open) at approx-
approximately 21 PSIG. It will automatically cut-in (close) at imately 21 PSIG for heat pumps and 55 PSIG for air conditioners.
approximately 50 PSIG.Test for continuity using a VOM and if not It will automatically cut-in (close) at approximately 50 PSIG for
as above, replace the control. heat pumps and 95 PSIG for air conditioners.
S-12 CHECKING HIGH PRESSURE CONTROL Test for continuity using a VOM and if not as above, replace the
control.
HIGH VOLTAGE!
S-114A COPELAND CORESENSE™
Disconnect ALL power before servicing
or installing. Multiple power sources DIAGNOSTICS - 3-WIRE MODULE
may be present. Failure to do so may Applies to ASX /ASZ and DSX/DSZ units
cause property damage, personal injury
or death.
1. Using an ohmmeter, check across terminals of high pressure The CoreSense™ module is self-contained with no required
control, with wire removed. If not continuous, the contacts external sensors and works with any residential condensing unit
are open. that has a Copeland Scroll™ compressor inside.
2. Attach a gauge to the dill valve port on the base valve. Once attached, CoreSense provides around-the-clock monitoring
With power ON: for common electrical problems, compressor defects and broad
system faults. If a glitch is detected, an LED indicator flashes the
proper alert codes to help you quickly pinpoint the problem.
WARNING See Diagnostic Table: 3-Wire CoreSense™ Module on following
Line Voltage now present. pages.)
55
SERVICING
The CoreSense™ module is self-contained with no required
external sensors and works with any residential condensing unit
that has a Copeland Scroll™ compressor inside.
Indoor C
Unit Y
Protection
Output Data Port
Diagnostics - 2-Wire module
Applies to ASX130[18-60]CA, ASX140[18-36]1CA, ASX140421DA,
and ASX140[48-60]1BA units
56
SERVICING
DIAGNOSTICS TABLE: CORESENSE™ MODULE
Flash code number corresponds to the number of led flashes, followed by a pause and then repeated.
TRIP and ALERT LEDs flashing at the same time mean control circuit voltage is too low for operation.
57
SERVICING
DIAGNOSTICS TABLE: CORESENSE™ MODULE
Flash code number corresponds to the number of led flashes, followed by a pause and then repeated.
TRIP and ALERT LEDs flashing at the same time mean control circuit voltage is too low for operation.
58
SERVICING
Table 1 - Quick Reference Table
59
SERVICING
S-15A RESISTANCE CHECK USING A DIGITAL
MULTI-METER
HIGH VOLTAGE!
Disconnect ALL power before servicing
or installing. Multiple power sources
may be present. Failure to do so may
cause property damage, personal injury
or death.
The line side of this capacitor is marked with "COM" and is wired
to the line side of the circuit.
CAPACITOR, START
SCROLL COMPRESSOR MODELS
The discharge check valve closes off high side pressure to the 4. Reading will immediately return to the OL = (Open Line)
compressor after shut down allowing equalization through the (Figure 2). Every attempt of Step 2 will show the same result
scroll flanks. Equalization requires only about 1/2 second. as was in step 4 and Step 5. This indicates that the capacitor
is good.
To prevent the compressor from short cycling, a Time Delay Re-
lay (Cycle Protector) has been added to the low voltabe circuit. 5. If there is no Change, then capacitor is dead and must be
replaced.
60
SERVICING
B. Shorted - indicator swings to zero and stops there - replace. S-16A CHECKING HIGH EFFICIENCY MOTORS
C. Open - no reading - replace. (Start capacitor would read The motor is a one piece, fully encapsulated, 3 phase brushless
resistor resistance.) DC (single phase AC input) motor with ball bearing construction.
61
SERVICING
6. Install cardboard or rug over coil to protect fins from dam-
age.
62
SERVICING
10. Remove the bolts holding the motor bracket to the Two additional terminals, M1 and M2, are on the EBTDR board.
blower and slide out of blower shell. These terminals are used to connect the unused leads from the
blower motor and have no affect on the board’s operation.
WARNING
Hermetic compressor electrical terminal venting can
be dangerous. When insulating material which
supports a hermetic compressor or electrical terminal
suddenly disintegrates due to physical abuse or as a
result of an electrical short between the terminal and
the compressor housing, the terminal may be
expelled, venting the vapor and liquid contents of the
compressor housing and system.
S-16C MBR/AR*F ELECTRONIC BLOWER TIME DELAY This discharge can be ignited external to the compressor if the
terminal cover is not properly in place and if the discharge im-
RELAY pinges on a sufficient heat source.
The MBR/AR*F contains an Electronic Blower Time Delay Relay
board, B1370735. This board provides on/off time delays for the
Ignition of the discharge can also occur at the venting terminal
blower motor in cooling and heat pump heating demands when
or inside the compressor, if there is sufficient contaminant air
“G” is energized.
present in the system and an electrical arc occurs as the terminal
vents.
During a cooling or heat pump heating demand, 24Vac is sup-
plied to terminal “G” of the EBTDR to turn on the blower motor.
Ignition cannot occur at the venting terminal without the pres-
The EBTDR initiates a 7 second delay on and then energizes it’s
ence of contaminant air, and cannot occur externally from the
onboard relay. The relay on the EBTDR board closes it’s normally
venting terminal without the presence of an external ignition
open contacts and supplies power to the blower motor. When
source.
the “G” input is removed, the EBTDR initiates a 65 second delay
off. When the 65 seconds delay expires the onboard relay is
Therefore, proper evacuation of a hermetic system is essential
de-energized and it’s contacts open and remove power from the
at the time of manufacture and during servicing.
blower motor.
To reduce the possibility of external ignition, all open flame,
During an electric heat only demand, “W1” is energized but “G”
electrical power, and other heat sources should be extinguished
is not. The blower motor is connected to the normally closed
or turned off prior to servicing a system.
contacts of the relay on the EBTDR board. The other side of this
set of contacts is connected to the heat sequencer on the heater
assembly that provides power to the first heater element. When S-17A RESISTANCE TEST
“W1” is energized, the sequencer will close it’s contacts within Each compressor is equipped with an internal overload.
10 to 20 seconds to supply power to the first heater element
and to the blower motor through the normally closed contacts The line break internal overload senses both motor amperage
on the relay on the EBTDR. When the “W1” demand is removed, and winding temperature. High motor temperature or amper-
the sequencer opens it contacts within 30 to 70 seconds and age heats the disc causing it to open, breaking the common
removes power from the heater element and the blower motor. circuit within the compressor on single phase units.
The EBTDR also contains a speedup terminal to reduce the Heat generated within the compressor shell, usually due to recy-
delays during troubleshooting of the unit. When this terminal is cling of the motor, high amperage or insufficient gas to cool the
shorted to the common terminal, “C”, on the EBTDR board, the motor, is slow to dissipate. Allow at least three to four hours for
delay ON time is reduced to 3 seconds and the delay OFF time is it to cool and reset, then retest.
reduced to 5 second. Fuse, circuit breaker, ground fault protective device, etc. has not
tripped.
63
SERVICING
3. If a ground is indicated, then carefully remove the compres-
sor terminal protective cover and inspect for loose leads or
HIGH VOLTAGE! insulation breaks in the lead wires.
Disconnect ALL power before servicing 4. If no visual problems indicated, carefully remove the leads at
or installing. Multiple power sources the compressor terminals.
may be present. Failure to do so may
cause property damage, personal injury 5. Carefully retest for ground, directly between compressor
or death. terminals and ground.
6. If ground is indicated, replace the compressor. The resistance
1. Remove the leads from the compressor terminals.
reading should be infinity. If there is any reading on meter,
there is some continuity to ground and compressor should
be considered defective.
See warnings S-17 before removing compressor
terminal cover.
OHMMETER
C
WARNING
OHMMETER S R
Damage can occur to the glass embedded terminals if
COMP the leads are not properly removed. This can result in
terminal and hot oil discharging.
TESTING COMPRESSOR WINDINGS
S-17C UNLOADER TEST PROCEDURE
If either winding does not test continuous, replace the compres-
A nominal 24-volt direct current coil activates the internal
sor.
unloader solenoid. The input control circuit voltage must be 18
to 28 volt ac. The coil power requirement is 20 VA. The external
NOTE: If an open compressor is indicated, allow ample time for
electrical connection is made with a molded plug assembly. This
the internal overload to reset before replacing compressor.
plug contains a full wave rectifier to supply direct current to the
unloader coil.
S-17B GROUND TEST
If fuse, circuit breaker, ground fault protective device, etc., has
tripped, this is a strong indication that an electrical problem
exists and must be found and corrected. The circuit protective
device rating must be checked, and its maximum rating should
coincide with that marked on the equipment nameplate.
Disconnect all power to unit, making sure that all power legs
are open.
1. DO NOT remove protective terminal cover. Disconnect the
three leads going to the compressor terminals at the nearest
UNLOADER SOLENOID
point to the compressor. (Molded Plug)
2. Identify the leads and using an ohmmeter on the R x 10,000
scale or the highest resistance scale on your ohmmeter Unloader Test Procedure
check the resistance between each of the three leads sepa- If it is suspected that the unloader is not working, the following
rately to ground (such as an unpainted tube on the compres- methods may be used to verify operation.
sor).
64
SERVICING
1. Operate the system and measure compressor current. Cycle
the unloader ON and OFF at 10 second intervals. The com- WARNING
pressor amperage should go up or down at least 25 percent. Line Voltage now present.
2. If step one does not give the expected results, shut unit off.
Apply 18 to 28 volt ac to the unloader molded plug leads and a. If the compressor starts and continues to run, the cause for
listen for a click as the solenoid pulls in. Remove power and failure is somewhere else in the system.
listen for another click as the unloader returns to its original b. If the compressor fails to start - replace.
position.
3. If clicks can’t be heard, shut off power and remove the con- COPELAND COMPRESSOR
trol circuit molded plug from the compressor and measure
the unloader coil resistance. The resistance should be 32 to 03 A 12345 L
60 ohms, depending on compressor temperature.
4. Next check the molded plug.
a. Voltage check: Apply control voltage to the plug wires
(18 to 28 volt ac). The measured dc voltage at the female
YEAR MONTH SERIAL PLANT
connectors in the plug should be around 15 to 27 vdc. NUMBER
b. Resistance check: Measure the resistance from the end S-18E CHECKING 3-PHASE SCROLL
of one molded plug lead to either of the two female connec- COMPRESSOR ROTATION
tors in the plug. One of the connectors should read close to Verify the proper rotation of Copeland scroll compressors as
zero ohms while the other should read infinity. Repeat with follows:
other wire. The same female connector as before should NOTE: The compressor may run backwards (noisy operation) for
read zero while the other connector again reads infinity. 1 or 2 seconds at shutdown. This is normal and does not harm
Reverse polarity on the ohmmeter leads and repeat. The the compressor.
female connector that read infinity previously should now 1. Install gauges and verify that the suction pressure drops
read close to zero ohms. while the discharge pressure increases.
c. Replace plug if either of these test methods doesn’t 2. Listen for normal compressor sound levels. Reverse rotation
show the desired results. results in elevated or unusual sound levels.
S-18D OPERATION TEST 3. Reverse rotation will result in substantially reduced amp
If the voltage, capacitor, overload and motor winding test fail to draw from tabulated values.
show the cause for failure: To correct improper rotation, switch any two power supply leads
at the outdoor unit contactor.
65
SERVICING
NOTE: Remove jumper across defrost thermostat before return-
WARNING ing system to service.
Disconnect ALL power before servicing.
S-25 TESTING DEFROST THERMOSTAT
1. Disconnect the heater lead in wires.
2. Using an ohmmeter, check heater continuity - should test 1. Install a thermocouple type temperature test lead on the
continuous. If not, replace. tube adjacent to the defrost control. Insulate the lead point
of contact.
NOTE: The positive temperature coefficient crankcase heater is
a 40 watt 265 voltage heater. The cool resistance of the heater 2. Check the temperature at which the control closes its
will be approximately 1800 ohms. The resistance will become contacts by lowering the temperature of the control. Part #
greater as the temperature of the compressor shell increases. 0130M00009P which is used on 2 and 2.5 ton units should
close at 34°F ± 5°F. Part # 0130M00001P or B1370803 which
is used on 3 thru 5 ton units should close at 31°F ± 3°F.
S-21 CHECKING REVERSING VALVE AND SOLENOID
Occasionally the reversing valve may stick in the heating or cool- 3. Check the temperature at which the control closes its
ing position or in the mid-position. contacts by lowering the temperature of the control. Part #
0130M00085, which is used onunits with 5 mm coils, should
When stuck in the mid-position, part of the discharge gas from close at 30°F ± 5°F.
the compressor is directed back to the suction side, resulting in 4. Check the temperature at which the control opens its
excessively high suction pressure. An increase in the suction line contacts by raising the temperature of the control. Part
temperature through the reversing valve can also be measured. #0130M00009P which is used on 2 and 2.5 ton units should
Check operation of the valve by starting the system and switch- open at 60°F ± 5°F. Part # 0130M00001P or B1370803 which
ing the operation from COOLING to HEATING cycle. is used on 3 thru 5 ton units should open at 75°F ± 6°F.
5. Check the temperature at which the control opens its
If the valve fails to change its position, test the voltage (24V) contacts by raising the temperature of the control. Part #
at the valve coil terminals, while the system is on the COOLING 0130M00085, which is used on units with 5 mm coils, should
cycle. open at 60°F ± 5°F.
All heat pumps and ComfortNetT™ heat pumps wired in legacy 6. If not as above, replace control.
- If no voltage is registered at the coil terminals, check the opera-
tion of the thermostat and the continuity of the connecting S-50 CHECKING HEATER LIMIT CONTROL(S)
wiring from the “O” terminal of the thermostat to the unit. (OPTIONAL ELECTRIC HEATERS)
S-24 TESTING DEFROST CONTROL Each individual heater element is protected with an automat-
LEGACY MODELS: ic rest limit control connected in series with each element to
To check the defrost control for proper sequencing, proceed as prevent overheating of components in case of low airflow. This
follows: With power ON; unit not running. limit control will open its circuit at approximately 150°F. to 160°F
and close at approximately 110°F.
1. Jumper defrost thermostat by placing a jumper wire across
the terminals “DFT” and “R”/”R-DFT” at defrost control
board.
WARNING
Disconnect ALL power before servicing.
2. Connect jumper across test pins on defrost control board.
3. Set thermostat to call for heating. System should go into 1. Remove the wiring from the control terminals.
defrost within 21 seconds.
2. Using an ohmmeter test for continuity across the normally
4. Immediately remove jumper from test pins. closed contacts. No reading indicates the control is open
5. Using VOM check for voltage across terminals “C & O”. Me- - replace if necessary. Make sure the limits are cool before
ter should read 24 volts. testing.
6. Using VOM check for voltage across fan terminals DF1 and IF FOUND OPEN - REPLACE - DO NOT WIRE AROUND.
DF2 on the board. You should read line voltage (208-230
VAC) indicating the relay is open in the defrost mode. S-52 CHECKING HEATER ELEMENTS
7. Using VOM check for voltage across “W”/”W2” & “C” termi- Optional electric heaters may be added, in the quantities shown
nals on the board. You should read 24 volts. in the spec sheet for each model unit, to provide electric resis-
tance heating. Under no condition shall more heaters than the
8. If not as above, replace control board. quantity shown be installed.
9. Set thermostat to off position and disconnect power before
removing any jumpers or wires.
66
SERVICING
TEMPERATURE RISE (°F) @ 240V
HIGH VOLTAGE! 3.0 4.8 7.2 9.6 14.4 19.2 24.0 28.8
CFM
Disconnect ALL power before servicing kW kW kW kW kW kW kW kW
or installing. Multiple power sources 600 16 25 38 51 - - - -
may be present. Failure to do so may
700 14 22 33 43 - - - -
cause property damage, personal injury
or death. 800 12 19 29 38 57 - - -
900 11 17 26 34 51 - - -
1. Disassemble and remove the heating element(s). 1000 10 15 23 30 46 - - -
2. Visually inspect the heater assembly for any breaks in the 1100 9 14 21 27 41 55 - -
wire or broken insulators. 1200 8 13 19 25 38 50 - -
3. Using an ohmmeter, test the element for continuity - no 1300 7 12 18 23 35 46 - -
reading indicates the element is open. Replace as necessary. 1400 7 11 16 22 32 43 54 65
1500 6 10 15 20 30 40 50 60
S-60 ELECTRIC HEATER (OPTIONAL ITEM) 1600 6 9 14 19 28 38 47 57
Optional electric heaters may be added, in the quantities shown 1700 6 9 14 18 27 36 44 53
in the specifications section, to provide electric resistance heat- 1800 5 8 13 17 25 34 42 50
ing. Under no condition shall more heaters than the quantity 1900 5 8 12 16 24 32 40 48
shown be installed. 2000 5 8 12 15 23 30 38 45
2100 5 7 11 14 22 29 36 43
The low voltage circuit in the air handler is factory wired and 2200 4 7 11 14 21 27 34 41
terminates at the location provided for the electric heater(s). A
2300 4 7 10 13 20 26 33 39
minimum of field wiring is required to complete the installation.
EXAMPLE: Five (5) heaters provide 24.0 KW at the rated 240V. S-61A CHECKING HEATER LIMIT CONTROL(S)
Our actual measured voltage is 220V, and our measured tem- Each individual heater element is protected with a limit control
perature rise is 42°F. Find the actual CFM: device connected in series with each element to prevent over-
Answer: 24.0KW, 42°F Rise, 240 V = 1800 CFM from the heating of components in case of low airflow. This limit control
TEMPERATURE RISE chart on the right. will open its circuit at approximately 150°F.
Heating output at 220 V = 24.0KW x 3.413 x .84 = 68.8 MBH.
Actual CFM = 1800 x .84 Corr. Factor = 1400 CFM.
68
SERVICING
S-101 LEAK TESTING (NITROGEN OR S-102 EVACUATION
NITROGEN-TRACED)
WARNING
WARNING REFRIGERANT UNDER PRESSURE!
Failure to follow proper procedures may cause
To avoid the risk of fire or explosion, never use
property damage, personal injury or death.
oxygen, high pressure air or flammable gases for leak
testing of a refrigeration system. IMPORTANT NOTE: Because of the potential damage to com-
pressors, do not allow suction pressure at service valve to drop
below 20 PSIG when pumping unit system down for repair. Out-
door section, depending on line set length and amount of charge
WARNING in system, may not be able to hold the entire system charge.
To avoid possible explosion, the line from the
nitrogen cylinder must include a pressure regulator This is the most important part of the entire service procedure.
and a pressure relief valve. The pressure relief valve The life and efficiency of the equipment is dependent upon the
must be set to open at no more than 150 psig. thoroughness exercised by the serviceman when evacuating air
(non-condensables) and moisture from the system.
Pressure test the system using dry nitrogen and soapy water to Air in a system causes high condensing temperature and pres-
locate leaks. If you wish to use a leak detector, charge the sys- sure, resulting in increased power input and reduced perfor-
tem to 10 psi using the appropriate refrigerant then use nitrogen mance.
to finish charging the system to working pressure, then apply
the detector to suspect areas. If leaks are found, repair them. Moisture chemically reacts with the refrigerant oil to form corro-
After repair, repeat the pressure test. If no leaks exist, proceed sive acids. These acids attack motor windings and parts, causing
to system evacuation. breakdown.
WARNING
Do not front seat the service valve(s) with the
compressor open, with the suction line of the
comprssor closed or severely restricted.
69
SERVICING
S-103 CHARGING
LOW SIDE
GAUGE
HIGH SIDE
GAUGE
WARNING
AND VALVE AND VALVE REFRIGERANT UNDER PRESSURE!
* Do not overcharge system with refrigerant.
* Do not operate unit in a vacuum or at negative
800 PSI
RATED
pressure.
HOSES Failure to follow proper procedures may cause
property damage, personal injury or death.
CHARGING
CYLINDER
AND SCALE
3. Check for restricted or plugged equalizer tube. To obtain the degrees temperature of superheat, subtract 50.0
from 61.0°F.
S-107 UNDERFEEDING The difference is 11° Superheat. The 11° Superheat would fall in
Underfeeding by the expansion valve results in low system ca- the ± range of allowable superheat.
pacity and low suction pressures.
SUPERHEAT AND SUBCOOLING ADJUSTMENT ON TXV APPLICA-
If these symptoms are observed: TIONS
1. Check for a restricted liquid line or drier. A restriction will be
indicated by a temperature drop across the drier. NOTE: Units mached with indoor coils equipped with nonadjust-
able TXV should be charged by subcooling only.
2. Check the operation of the power element of the valve as
described in S-110 Checking Expansion Valve Operation.
1. Run system at least 10 minutes to allow pressure to stabilize.
S-108 SUPERHEAT 2. For best results, temporarily install a thermometer on the
The expansion valves are factory adjusted to maintain 8 to
liquid line at the liquid line service valve and 4-6” from the
12 degrees superheat of the suction gas. Before checking the
compressor on the suction line. Ensure the thermometer
superheat or replacing the valve, perform all the procedures
makes adequate contact and is insulated for best possible
outlined under Air Flow, Refrigerant Charge, Expansion Valve -
readings. Use liquid line temperature to determine sub-cool-
Overfeeding, Underfeeding. These are the most common causes
ing and vapor temperature to determine superheat.
for evaporator malfunction.
NOTE: An optional method is to locate the thermometer
CHECKING SUPERHEAT at the suction line service valve. Ensure the thermometer
makes adequate contact and is insulated for best possible
Refrigerant gas is considered superheated when its temperature readings.
is higher than the saturation temperature corresponding to its 3. Check subcooling and superheat. Systems with TXV applica-
pressure. The degree of superheat equals the degrees of tem- tion should have a subcooling of 7 to 9 ºF and superheat of 7
perature increase above the saturation temperature at existing to 9 ºF.
pressure. See Temperature - Pressure Chart on following pages.
a. If subcooling and superheat are low, adjust TXV to 7 to
9 ºF superheat, then check subcooling.
CAUTION NOTE: To adjust superheat, turn the valve stem clockwise to
To prevent personal injury, carefully connect and increase and counter clockwise to decrease.
disconnect manifold gauge hoses. Escaping liquid
refrigerant can cause burns. Do not vent refrigerant b. If subcooling is low and superheat is high, add charge
to atmosphere. Recover during system repair to raise subcooling to 7 to 9 ºF then check superheat.
or final unit disposal. c. If subcooling and superheat are high, adjust TXV valve
to 7 to 9 ºF superheat, then check subcooling.
1. Run system at least 10 minutes to allow pressure to stabilize.
d. If subcooling is high and superheat is low, adjust TXV
2. For best results, temporarily install a thermometer on the valve to 7 to 9 ºF superheat and remove charge to lower the
liquid line at the liquid line service valve and 4-6” from the subcooling to 7 to 9 ºF.
compressor on the suction line. Ensure the thermometer
The TXV should NOT be adjusted at light load conditions 55º
makes adequate contact and is insulated for best possible
to 60ºF, under such conditions only the subcooling can be
readings. Use liquid line temperature to determine sub-cool-
evaluated. This is because suction pressure is dependent on
ing and vapor temperature to determine superheat.
the indoor coil match, indoor airflow, and wet bulb tempera-
NOTE: An optional method is to locate the thermometer at the ture. NOTE: Do NOT adjust charge based on suction pressure
suction line service valve. Ensure the thermometer makes ade- unless there is a gross undercharge.
quate contact and is insulated for best possible readings.
71
SERVICING
4. Disconnect manifold set. Installation is complete. NOTE: An optional method is to locate the thermometer
at the suction line service valve. Ensure the thermometer
S-109 CHECKING SUBCOOLING makes adequate contact and is insulated for best possible
Refrigerant liquid is considered subcooled when its tempera-
readings.
ture is lower than the saturation temperature corresponding to
its pressure. The degree of subcooling equals the degrees of 3. Check subcooling and superheat. Systems with TXV applica-
temperature decrease below the saturation temperature at the tion should have a subcooling of 7 to 9 ºF and superheat of 7
existing pressure. to 9 ºF.
1. Attach an accurate thermometer or preferably a thermocou- a. If subcooling and superheat are low, adjust TXV to 7 to
ple type temperature tester to the liquid line as it leaves the 9 ºF superheat, then check subcooling.
condensing unit.
NOTE: To adjust superheat, turn the valve stem clockwise to
2. Install a high side pressure gauge on the high side (liquid) increase and counter clockwise to decrease.
service valve at the front of the unit.
b. If subcooling is low and superheat is high, add charge
3. Record the gauge pressure and the temperature of the line. to raise subcooling to 7 to 9 ºF then check superheat.
4. Review the technical information manual or specification c. If subcooling and superheat are high, adjust TXV valve
sheet for the model being serviced to obtain the design to 7 to 9 ºF superheat, then check subcooling.
subcooling.
d. If subcooling is high and superheat is low, adjust TXV
5. Compare the hi-pressure reading to the “Required Liquid valve to 7 to 9 ºF superheat and remove charge to lower the
Line Temperature” chart (page 108). Find the hi-pressure subcooling to 7 to 9 ºF.
value on the left column. Follow that line right to the column
NOTE: Do NOT adjust the charge based on suction pressure
under the design subcooling value. Where the two intersect
unless there is a gross undercharge.
is the required liquid line temperature.
4. Disconnect manifold set, installation is complete.
Alternately you can convert the liquid line pressure gauge
reading to temperature by finding the gauge reading in Tem-
perature - Pressure Chart and reading to the left, find the Subcooling Formula = Sat. Liquid Temp. - Liquid Line Temp.
temperature in the °F. Column.
6. The difference between the thermometer reading and pres-
S-110 CHECKING EXPANSION VALVE OPERATION
sure to temperature conversion is the amount of subcooling.
1. Remove the remote bulb of the expansion valve from the
Add charge to raise subcooling. Recover charge to lower sub- suction line.
cooling.
2. Start the system and cool the bulb in a container of ice
water, closing the valve. As you cool the bulb, the suction
Subcooling Formula = Sat. Liquid Temp. - Liquid Line Temp.
pressure should fall and the suction temperature will rise.
EXAMPLE:
a. Liquid Line Pressure = 417 3. Next warm the bulb in your hand. As you warm the bulb,
the suction pressure should rise and the suction tempera-
b. Corresponding Temp. °F. = 120°
ture will fall.
c. Thermometer on Liquid line = 109°F.
4. If a temperature or pressure change is noticed, the expan-
To obtain the amount of subcooling subtract 109°F from 120°F. sion valve is operating. If no change is noticed, the valve is
restricted, the power element is faulty, or the equalizer tube
The difference is 11° subcooling. See the specification sheet or is plugged.
technical information manual for the design subcooling range for
5. Capture the charge, replace the valve and drier, evacuate
your unit.
and recharge.
74
SERVICING
In the cooling cycle when the outdoor air temperature rises, device, extreme cases of insufficient indoor air can cause icing of
the high side condensing pressure rises. At the same time, the the indoor coil and liquid return to the compressor, but the head
cooling load on the indoor coil increases, causing the low side pressure would be lower.
pressure to rise, but at a slower rate.
Since the high side pressure rises faster when the temperature There are other causes for high head pressure which may be
increases, more refrigerant flows to the evaporator, increasing found in the “Service Problem Analysis Guide.”
the cooling capacity of the system.
When the outdoor temperature falls, the reverse takes place. If other causes check out normal, an overcharge or a system
The condensing pressure falls, and the cooling loads on the containing non-condensables would be indicated.
indoor coil decreases, causing less refrigerant flow.
A strainer is placed on the entering side of the tube to prevent If this system is observed:
any foreign material from becoming lodged inside the fixed 1. Start the system.
orifice restriction device. 2. Remove and capture small quantities of gas from the suction
line dill valve until the head pressure is reduced to normal.
If a restriction should become evident, proceed as follows:
1. Recover refrigerant charge. 3. Observe the system while running a cooling performance
test. If a shortage of refrigerant is indicated, then the system
2. Remove the orifice or tube strainer assembly and replace. contains non-condensables.
3. Replace liquid line drier, evacuate and recharge.
S-114 NON-CONDENSABLES
CHECKING EQUALIZATION TIME If non-condensables are suspected, shut down the system and
During the "OFF" cycle, the high side pressure bleeds to the low allow the pressures to equalize. Wait at least 15 minutes. Com-
side through the fixed orifice restriction device. Check equaliza- pare the pressure to the temperature of the coldest coil since
tion time as follows: this is where most of the refrigerant will be. If the pressure in-
1. Attach a gauge manifold to the suction and liquid line dill dicates a higher temperature than that of the coil temperature,
valves. non-condensables are present.
2. Start the system and allow the pressures to stabilize.
Non-condensables are removed from the system by first remov-
3. Stop the system and check the time it takes for the high and
ing the refrigerant charge, replacing and/or installing liquid line
low pressure gauge readings to equalize.
drier, evacuating and recharging.
If it takes more than seven (7) minutes to equalize, the restrictor
device is inoperative. Replace, install a liquid line drier, evacuate S-115 COMPRESSOR BURNOUT
and recharge. When a compressor burns out, high temperature develops
causing the refrigerant, oil and motor insulation to decompose
S-112 CHECKING RESTRICTED LIQUID LINE forming acids and sludge.
When the system is operating, the liquid line is warm to the
touch. If the liquid line is restricted, a definite temperature drop If a compressor is suspected of being burned-out, attach a refrig-
will be noticed at the point of restriction. In severe cases, frost erant hose to the liquid line dill valve and properly remove and
will form at the restriction and extend down the line in the direc- dispose of the refrigerant.
tion of the flow.
Discharge and suction pressures will be low, giving the appear- NOTICE
ance of an undercharged unit. However, the unit will have Violation of EPA regulations may result in fines
normal to high subcooling. or other penalties.
75
SERVICING
An alternate cleaning method is to use one of the products listed
CAUTION in the technical publication TP-109 (shipped in the literature
Do not allow the sludge or oil to contact the skin. bag with the unit) to clean the coils. The cleaners listed are the
Severe burns may result. only agents deemed safe and approved for use to clean round
tube alunumum coils. TP-109 is available on the web site in
NOTE: The Flushing Method using R-11 refrigerant is no longer Partner Link > Service Toolkit.
approved by Daikin Heating-Cooling.
NOTE: Ensure coils are rinsed well after use of any chemical
Suction Line Drier Clean-Up Method cleaners.
The POE oils used with R410A refrigerant is an excellent solvent.
S-202 DUCT STATIC PRESSURES AND/OR STATIC
In the case of a burnout, the POE oils will remove any burnout PRESSURE DROP ACROSS COILS
residue left in the system. If not captured by the refrigerant
filter, they will collect in the compressor or other system compo- This minimum and maximum allowable duct static pressure for
nents, causing a failure of the replacement compressor and/or the indoor sections are found in the specifications section.
spread contaminants throughout the system, damaging addi-
tional components. Tables are also provided for each coil, listing quantity of air
(CFM) versus static pressure drop across the coil.
Install a field supplied suction line drier . This drier should be in-
stalled as close to the compressor suction fitting as possible. The Too great an external static pressure will result in insufficient
filter must be accessible and be rechecked for a pressure drop air that can cause icing of the coil. Too much air can cause poor
after the system has operated for a time. It may be necessary to humidity control and condensate to be pulled off the evaporator
use new tubing and form as required. coil causing condensate leakage. Too much air can also cause
motor overloading and in many cases this constitutes a poorly
NOTE: At least twelve (12) inches of the suction line immediate- designed system.
ly out of the compressor stub must be discarded due to burned
residue and contaminates. S-203 SINGLE PIECE AIR HANDLER EXTERNAL STATIC
1. Remove compressor discharge line strainer.
To determine proper airflow, proceed as follows:
2. Remove the liquid line drier and expansion valve.
1. Using a Inclined Manometer or Magnehelic gauge , measure
3 Purge all remaining components with dry nitrogen or carbon the static pressure of the return duct at the inlet of the air
dioxide until clean. handler, this will be a negative pressure (for example-.30”wc)
4. Install new components including liquid line drier. 2. Measure the static pressure of the supply duct at the outlet
5. Braze all joints, leak test, evacuate, and recharge system. of the air handler, this should be a positive pressure (for
example .20”wc).
6. Start up the unit and record the pressure drop across the
drier. 3. Add the two readings together (for example -.30”wc +
.20”wc = .50”wc total external static pressure.
7. Continue to run the system for a minimum of twelve (12)
hours and recheck the pressure drop across the drier. Pres- NOTE: Both readings may be taken simultaneously and read
sure drop should not exceed 6 PSIG. directly on the manometer if so desired.
8. Continue to run the system for several days, repeatedly 4. Consult proper air handler airflow chart for quantity of air
checking pressure drop across the suction line drier. If (CFM) at the measured external static pressure.
the pressure drop never exceeds the 6 PSIG, the drier has
trapped the contaminants. Remove the suction line drier
from the system.
9. If the pressure drop becomes greater, then it must be
replaced and steps 5 through 9 repeated until it does not
exceed 6 PSIG.
NOTICE: Regardless, the cause for burnout must be determined
and corrected before the new compressor is started.
76
SERVICING
Supply Static
+ .20” wc
24VAC
F1 3A
POWER SUPPLY P1-8 +VDC
INPUT R
POWER +5VDC
FURNACE DEMAND P1-7
SUPPLY W1-FURN
OUTPUT F W1 W2-HP
BLOWER FAN DEMAND +VDC
U
P1-4
OUTPUT G 24VAC
POWER SUPPLY INPUT R P1-6 C G-STAT
(COMMON) C
SECOND STAGE FURNACE
N P1-5
K1
ODT (OUTDOOR
THERMOSTAT) U P3-1
OT-NC
M P3-4
E
E
ED
EE
IT
U
H
BL
R
W
C G W2 R
G
C
BLUE
G
3
2
WHITE
Indoor Thermostat
BROWN
W2
1
BLACK
RED
THERMOSTAT
EMERGENCY E
HEAT
RELAY
OT/EHR18-60 O
C R W2 O Y
YE
W
R
R
BL
LL
ED
AN
H
U
IT
O
E
G
E
W
E
From Outdoor Unit
E
E
ED
EE
IT
U
BR
H
BL
R
W
C G W2 W3 R
G
C
BLUE
G
2
WHITE
3
Indoor Thermostat
BROWN
W2
1
BLACK
RED
THERMOSTAT
EMERGENCY E
HEAT
RELAY
R
OT/EHR18-60 O
C R W2 O Y
O
YE
Note:
W
R
R
BL
LL
ED
AN
U
IT
O
E
W
E
stage for electric heat (W2), tie white and From Outdoor Unit
brown wires from air handler together.
Typical Wiring Schematics for OT/EHR18-60 (Outdoor Thermostat & Emergency Heat Relay).
This wiring diagram is for reference only. Not all wiring is as shown above.
Refer to the appropriate wiring diagram for the unit being serviced.
79
ACCESSORIES WIRING DIAGRAMS
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
15kw and Above with Two OT/EHR18-60's, Two Stage Electric Heat and Two Stage Thermostat
From Air Handler
OT/EHR18-60 #1
N
W
EN
E
UE
D
IT
BR
RE
RE
H
BL
W
W3
G
C G W2 R
C
BLUE
WHITE G
3
Indoor Thermostat
BROWN
W2
1
BLACK
RED W3
THERMOSTAT
EMERGENCY E
HEAT
RELAY
R
OT/EHR18-60 #2 O
Y
BLUE
3
WHITE
BROWN
1
BLACK
RED
THERMOSTAT
EMERGENCY
HEAT
RELAY
C R W2 O Y
O
YE
W
RE
RA
BL
LL
H
D
NG
UE
IT
O
E
W
E
Typical Wiring Schematics for OT/EHR18-60 (Outdoor Thermostat & Emergency Heat Relay).
This wiring diagram is for reference only. Not all wiring is as shown above.
Refer to the appropriate wiring diagram for the unit being serviced.
80
R S
L E
N D
H A
R
AI
81
ACCESSORIES WIRING DIAGRAMS ASPT**14**/ASUF**14**
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
FL FL FL
FL
TL TL TL TL
HTR1 HTR1 BK HTR1
HTR1 FL FL BK
FL
TL TL
TL HTR2 RD HTR2
HTR2 FL RD
FL
BK BK TL TL
BK 1
HTR3 HTR3 YL
FL
BK
2 RD BK 1
1
TL
HTR4 BL
RD
YL 2 BK 1
PU 3 2 RD
PU
BK RD YL BK
BL BL 3 2
PU 3 PU
4 RD
M1 RD BL M1 M3 M1 BL BK RD
BL 4 BL 3
R BK M1 M3 4 RD M2 M4 M2
RD
5
M2 R1 R2 YL
M1 M3 M5 M7
BL
R BR 5
RD M2 M4 M6 M8
4
M2 M4 5 BK
WH 6 BK
RD WH 6 R1 R2 BR 5
WH 6 BK
BK BK
7 RD WH 6
BK BK 7
RD 7 YL
RD 8 BK 8 7
RD 8
BK YL
RD 9
BL 8
9
BK
9 RD 9
L1 L2
L1 L2 L1 L2 L1 L2
L1 L2 L1 L2
ONE (1) ELEMENT ROWS TWO (2) ELEMENT ROWS THREE (3) ELEMENT ROWS FOUR (4) ELEMENT ROWS
NOTE: WHEN INSTALLING HEATER KIT, ENSURE SPEED TAP DOES NOT EXCEED MINIMUM BLOWER SPEED (MBS) SPECIFIED FOR THE AIRHANDLER/HEATER KIT COMBINATION ON THIS
UNIT'S S&R PLATE. AFTER INSTALLING OPTIONAL HEAT KIT, MARK A "X" IN THE BOX PROVIDED ABOVE. MARK ACCORDING TO NUMBER OF HEATER ELEMENT ROWS INSTALLED. NO MARK
INDICATES NO HEAT KIT INSTALLED.
SEE TR TRANSFORMER
BK RD BL BR WH
GR NOTE 4 SEE NOTE 1 PLF FEMALE PLUG CONNECTOR
BR ALTERNATE HEAT RELAY PLM MALE PLUG CONNECTOR
WH 1 2 3 1 FL FUSE LINK
BL
TL THERMAL LIMIT
HTR HEAT ELEMENTS
TR
RD
A 4 7
WH B
PU
4 24 V 5 CR COLOR CODE
HOLDER
BK BLACK GR GREEN
FUSE
CR BK 6 5 4 P LM
RD 1 RD RED PU PURPLE
SEE 2 YL YELLOW BR BROWN
7 BK NOTE 1 EM
WH 3 BL BLUE WH WHITE
4 C
C 1 2 3 240
RD 4 1 RD 5
TR COMPONENT CODE
GR A B
5 24V 4
R C G W1 W2 Y1 Y2 O DH 1 2 3 4 5 EM EVAPORATOR MOTOR
BL
TB TERMINAL BOARD
BL R RELAY
BL
BL
WH PU NOTES: CR CONTROL RELAY
BL FUSE
RD RD HOLDER EBTDR ELECTRONIC BLOWER TIME
OR BR YL 1) RED WIRES TO BE ON TRANSFORMER TERMINAL "3" FOR 240 VOLTS AND ON DELAY RELAY
TERMINAL "2" FOR 280 VOLTS.
COPPER POWER SUPPLY 1 2 34 5
2) SEE COMPLETE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR
(USE RATING PLATE) PU EM
PROPER LOW VOLTAGE WIRING CONNECTIONS.
USE MIN. 75° C FIELD WIRE 4 C LGN
WH BL
RD BK
3) CONFIRM SPEED TAP SELECTION IS APPROPRIATE FOR APPLICATION. IF
IF REPLACEMENT OF THE ORIGINAL WIRES RD 2 5 SPEED TAP NEEDS TO BE CHANGED, CONNECT PURPLE WIRE FROM TERMINAL 4 OF CR
SUPPLIED WITH THIS ASSEMBLY IS NECESSARY, RELAY TO APPROPRIATE TAP AT TB.
USE WIRE THAT CONFORMS TO THE NATIONAL GR 1 3
ELECTRIC CODE. BL
BL
4) BROWN AND WHITE WIRES ARE USED FOR HEAT KITS ONLY. 0140A00063-A
ALTERNATE HEAT RELAY
82
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
PLM 1 2 3 4 5 6 7 8 9
BR WH SEE NOTE 1
BK RD BL SEE
GR
NOTE 4 1 2 3 1
BR
WH TR
BL 4 7
B A
4 24V 5 CR
RD or BK
WH FUSE
6 5 4 PLM 1
HOLDER
PU (OPTIONAL) 2 EM
3
CR BK 4 C
RD 5
SEE
7 BK NOTE 1
WH R C G W1 W2 Y1 Y2 O DH 1 3 4 52
83
1 2 3
RD 4 1 RD C 240 SEE NOTES 2 & 6
TR
5 4
GR A B 24V
BL
BL
BL
BL FUSE WH PU 5
BL
HOLDER
RD or BK (OPTIONAL)
RD or BK OR BR YL
3 1 2 4
12345 CR
COPPER POWER SUPPLY
(USE RATING PLATE) EM
USE MIN. 75° C FIELD WIRE C L GN
BL
IF REPLACEMENT OF THE ORIGINAL WIRES RD BK ALTERNATE HEAT RELAY
SUPPLIED WITH THIS ASSEMBLY IS NECESSARY,
USE WIRE THAT CONFORMS TO THE NATIONAL
ELECTRIC CODE.
COMPONENT CODE WIRING CODE COLOR CODE
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
CR CONTROL RELAY FACTORY WIRING BK BLACK
EM EVAPORATOR MOTOR HIGH VOLTAGE RD RED
PU LOW VOLTAGE YL YELLOW
FL FUSE LINK BL BLUE
FIELD WIRING
4 PLF FEMALE PLUG CONNECTOR GR GREEN
HIGH VOLTAGE
WH PLM MALE PLUG CONNECTOR LOW VOLTAGE PU PURPLE
BR BROWN
NOTES: R RELAY WH WHITE
RD 2 5 TB TERMINAL BOARD
1. RED WIRES TO BE ON TRANSFORMER TERMINAL "3" FOR 240 VOLTS AND ON TR TRANSFORMER
TERMINAL "2" FOR 208 VOLTS. TL THERMAL LIMIT
2. SEE COMPLETE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR GR 1 3 GRND GROUND
PROPER LOW VOLTAGE WIRING CONNECTIONS.
3. CONFIRM SPEED TAP SELECTION IS APPROPRIATE FOR APPLICATION. IF BL BL
SPEED TAP NEEDS TO BE CHANGED, CONNECT PURPLE WIRE FROM TERMINAL
4 OF CR RELAY TO APPROPRIATE TAP AT TB
ALTERNATE HEAT RELAY
4. BROWN AND WHITE WIRES ARE USED FOR HEAT KITS ONLY.
5. FUSE: 3A, 250V, 3AG CARTRIDGE FUSE.
6. LOW VOLTAGE FIELD WIRING TO BE N.E.C CLASS 2 WIRES. 0140A00243-A
ASPT**14**/ASUF**14**
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WIRING DIAGRAMS
84
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
ACNF
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
OPTIONAL
CONNECTION
NOTES:
UNUSED WIRES MUST HAVE THEIR ENDS TAPED OR
FIELD CONNECTIONS
1. RED WIRE TO BE ON TRANSFORMER CAPPED
SEE NOTE 2
TERMINAL "3" FOR 230 VOLTS AND ON USE N.E.C CLASS 2 WIRE MOTOR CONNECTION
TERMINAL "2" FOR 208 VOLTS. ONLY ONE WILL BE CONNECTED
(SEE NOTE 2)
WIRING DIAGRAMS
85
PU - PURPLE
RD - RED
WH - WHITE
BL
YL - YELLOW BL RD
RD
5. WIRING CODE: RD L2 T2 RD
FACTORY WIRING: RD
BK BK
HIGH VOLTAGE BK L1 T1 BK
LOW VOLTAGE BK
FIELD WIRING: C
HIGH VOLTAGE WH WH
BR F
6. COMPONENT CODE: BK
C - CONTACTOR
DISC - DISCONNECT SWITCH PU YL SEE NOTE 1
EM - EVAPORATER MOTOR GR PK WH BK RD
F - FUSE 1 2 3
HTR - HEATER ELEMENT 1 2 34 5
BK 240V
R - RELAY EM TR
SEQ - SEQUENCER C L GN 5 24V 4
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
GR/YL
TL - THERMAL LIMIT BL RD BL
TR - TRANSFORMER BL
BK RD
W IRE COLOR BTUh NOMINAL CFM
PURPL E 18000 600
PINK 24000 800 BK
0140A00542-A
AWUF310516AE,AWUF310816AD,AWUF321016AD
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
208/230 VOLTS
L2 L1
RD BK
DISC DISC
RD HC * * * HC
RD L1 T1 TL2 T2 L2
G EBTDR SEE TL1 TL1 HTR 2
R K1 NO NOTE 5
TL2
RD XFMR-R TL1 HTR 1 TL2
XFMR-C K1 COM
WIRING DIAGRAMS
* HTR1
TL1
EQUIPMENT C RD BK RD
NC
GROUND SPEED TL2*
BL BL UP M1 M2 RD
EBTDR HTR2* RD
GR BK
*
FC EM
BK
* NC NO
HI
DISC DISC
M2
COM
LO
SEE NOTE 1 EBTDR
1 2 3
BK EBTDR TR EBTDR
RD R
SEE C G
NOTE 4 24 VOLT 5
BL R1
86
3 BL RD
BK RD
RD
RD 1 2 3 TR
RD L2 T2 RD
RD
BK BK RD BL WH BR GR
PU L1 T1 BK 4 5
BK BL COLOR CODE N.E.C. CLASS 2 WIRE WIRING CODE
C WH WHITE GR GREEN FACTORY WIRING
BR
RD BK BLACK PU PURPLE HIGH VOLTAGE
WH
RD RED BR BROWN LOW VOLTAGE
YL YELLOW FIELD WIRING
GR BL BLUE HIGH VOLTAGE
RD LOW VOLTAGE
WH COMPONENT CODE
BR BL
DISC DISCONNECT SWITCH R RELAY
EM EVAPORATOR MOTOR FC FAN CAPACITOR
EBTDR ELECTRONIC BLOWER TL THERMAL LIMIT
TIME DELAY RELAY TR TRANSFORMER
RD PU BK HC HEATER CONTACTOR HTR HEATER ELEMENT
EVAPORATOR MOTOR LEADS
PU COMMON NOTES:
BK HIGH 1) RED W IRE TO BE ON TRANSFO RMER TERMINAL 3 FOR 230 VOLTS AND ON
RD LOW TERMINAL 2 FOR 208 VOLTS.
2) TO PLACE AIRHAN DLER IN HIGH SPEE D, REMOVE RED MOTOR LEAD FRO M ELECTRON IC
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
COPPER EM
POWER SUPPLY BLOW ER TIME DELAY RELAY (EBTDR) COM TER MINAL AND REP LACE W ITH BLACK
(SEE RATING PLATE) MO TOR LEAD. ALL UNITS W ILL BE FACTOR Y CONNECTE D AT LOW SPEE D.
USE MIN. 75°C FIELD WIRE
N.E.C. CLASS 2 WIRE 3) SEE COMPOS ITE W IRING DIAGRA MS IN INSTALLATION INSTRUCT IONS FOR PROPE R
LOW VOLTAGE W IRING CONNECT IONS .
BR BR 4) ASTER ISK (*) I NDICATES THAT HEA TING ELEMENT , THERMA L LIMIT,
AND INTERCO NNEC TING W IRES AND JUMPERS OF HEAT ER #2
ARE DELETED W ITH SINGLE ELEMENT UNITS.
FC 5) EBTDR HAS A 7 SECON D ON DELAY W HEN "G" IS ENERG IZED AND A 65 SECOND
OFF DELAY W HEN "G" IS DE-ENERG IZED.
CONTROLS SHOWN WITH UTILITIES IN "ON" POSITION AND THERMOSTAT IN "OFF" POSITION.
IF REPLACEMENT OF THE ORIGINAL WIRES SUPPLIED WITH THIS ASSEMBLY IS NECESSARY, USE 105°C. WIRE SIZE TO CONFORM TO THE NATIONAL ELECTRIC CODE. 0140 A00543-B
AWUF300[516,816]BE, AWUF301016BE, AWUF360[516,816] BE, AWUF361016BE
AWUF180[316,516,816]BD, AWUF240[316,516,816]BD, AWUF241016BD,
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
OPTIONAL
CONNECTION
NOTES:
FIELD CONNECTIONS
UNUSED W IRES MUST HAVE THEIR ENDS TAPE D OR
1. RED WIRE TO BE ON TRANSFORMER SEE NOTE 2 CAPPE D
TERMINAL "3" FOR 230 VOLTS AND ON USE N.E.C CLASS 2 WIRE
(SEE NOTE 2)
2. CONFIRM SPEED TAP SELECTED IS
APPROPRIATE FOR APPLICATION. IF SPEED BL GR BR
TAPS NEEDS TO BE CHANGED, CONNECT
RD WH
APPROPRIATE WIRE FROM MOTOR TO BK RD
"Y" FROM THERMOSTAT/CONDENSER (SEE TABLE-1). TL1
HTR 1
3. ASTERISK (*) INDICATES THAT HEATING
ELEMENT, THERMAL LIMIT, RELAY AND BK
TL2* RD
INTERCONNECTING WIRES AND JUMPERS
L1 PU HTR 2*
OF HEATER #2 ARE DELETED WITH SINGLE BK
BK
ELEMENT UNITS. PK
SEE NOTE # 3
L2 RD
4. COLOR CODES: RD
BK - BLACK
DISC RD
BL - BLUE
87
BR - BROWN
GR - GREEN
PU - PURPLE
RD - RED
WH - WHITE
BL
YL - YELLOW BL RD
PK - PINK
RD
RD L2 T2 RD
5. WIRING CODE: RD
BK BK
FACTORY WIRING: BK L1 T1 BK
HIGH VOLTAGE BK
SEE NOTE 7
LOW VOLTAGE C
FIELD WIRING: WH WH
HIGH VOLTAGE BR F
BK
6. COMPONENT CODE:
C- CONTACTOR PU SEE NOTE 1
DISC - DISCONNECT SWITCH GR PK WH BK RD
EM - EVAPORATER MOTOR 1 2 3
1 2 3 45
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
F- FUSE 240V
BK
HTR - HEATER ELEMENT EM TR
R- RELAY C L GN 5 24V 4
GR/YL
SEQ - SEQUENCER BL RD
BL BL
TL - THERMAL LIMIT BK RD
TR - TRANSFORMER W IRE COLOR BTUh
PURPL E 18000
7. FOR UNITS USING 3KW AND 5KW HEATERS, PINK 24000 BK
WHITE WIRE WILL BE CONNECTED TO
TERMINAL 4.
TAB LE-1
0140A005 44-A
AWUF190[316,516,816]AC,AWUF250[316,516,816]AC
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
NOTES:
1. RED WIRE TO BE ON TRANSFORMER
TERMINAL "3" FOR 230 VOLTS AND ON
TERMINAL "2" FOR 208 VOLTS.
FIELD CONNECTIONS SPEED TAPS FROM MOTOR
WIRING DIAGRAMS
88
WH - WHITE
YL - YELLOW
5. WIRING CODE: RD
FACTORY WIRING BL
BK BL RD
HIGH VOLTAGE
LOW VOLTAGE
FIELD WIRING RD L2 T2 RD RD
RD
HIGH VOLTAGE
BK
LOW VOLTAGE SEE NOTE 2 BK L1 T1 BK
6. COMPONENT CODE: RD C
C- CONTACTOR WH WH
BK BR F
DISC - DISCONNECT SWITCH
EM - EVAPORATER MOTOR
F- FUSE BL YL
PU SEE NOTE 1
HTR - HEATER ELEMENT
GR PK WH BK RD
R- RELAY
SEQ - SEQUENCER 1 2 3
1 2 34 5
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
TL - THERMAL LIMIT 240V
EM TR
TR - TRANSFORMER
C L GN 5 24V 4
GR/YL
BL RD BL RD
BL
BK
0140A 00545-A
AWUF370[516,816]BD,AWUF371016BE
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
208/230 VOLTS
EQUIPMENT GROUND
* *
XFMR-R M2 M1 SEE TL1 TL 1 HTR 2 TL2 * R1 * *
*
NO NOTE 5
R
TL2 M4 M3
TL 1 HTR 1 TL2
XFMR-C HTR1
COM
WIRING DIAGRAMS
BK TL1 RD
C M2 M1
NC TL2*
G SU
HTR2* RD
EBTDR
*
FC EM
BK
* NC NO
BL
HI
DISC DISC
M2
COM
LO
SEE NOTE 1 EBTDR
1 2 3
BK
PU BK BK EBTDR TR EBTDR
RD RD RD
R
SEE C G
NOTE 4 24 VOLT 5
89
3 R1
BR RD BL
RD * RD BK
3 2 1
M2 M4 TR
R1 RD GR
BL WH BR
M1 M3
RD 5
RD 4 COLOR CODE WIRING CODE
WH
RD RD * WH WHITE GR GREEN FACTORY WIRING
BR RD BK BLACK PU PURPLE HIGH VOLTAGE
RD RED BR BROWN LOW VOLTAGE
YL YELLOW FIELD WIRING
GR BL BLUE HIGH VOLTAGE
RD LOW VOLTAGE NOTE 3
WH COMPONENT CODE
BR BL
DISC DISCONNECT SWITCH R RELAY
EM EVAPORATOR MOTOR FC FAN CAPACITOR
EBTDR ELECTRONIC BLOW ER TL THERMAL LIMIT
TIME DELAY RELAY TR TRANSFORMER
RD PU BK HTR HEATER ELEMENT
EVAPORATOR MOTOR LEADS NOTES:
PU COMMON 1) RED WI RE TO B E ON TRANSFORMER TERMINAL 3 F OR 230 VOLTS AND ON
BK HIGH TERMINAL 2 F OR 208 VOLTS.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
RD LOW 2) TO PLACE AIRHANDLER IN HIGH SPEED, REMOVE RED MOTOR LEAD FROM E LECTRONIC
EM BLOW ER TIME DELAY RELAY (EBTDR) CO M TERMINAL AND REPLACE WI TH BLACK
MOTOR LEAD. ALL UNITS WI LL BE FACTORY CONNECTED AT LOW SPEED.
CONTROLS SHOWN WITH UTILITIES IN "ON" POSITION AND THERMOSTAT IN "OFF" POSITION.
IF REPLACEMENT OF THE ORIGINAL WIRES SUPPLIED WITH THIS ASSEMBLY IS NECESSARY, USE 105°C. WIRE. SIZE TO CONFORM TO THE NATIONA
L ELECTRIC CODE. BT14933447 REV B
AWUF[18, 24, 30, 36]**
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
OPTIONAL
CONNECTION
NOTES:
FIELD CONNECTIONS
UNUSED WIRES MUST HAVE THEIR ENDS TAPED OR
1. RED WIRE TO BE ON TRANSFORMER SEE NOTE 2 CAPPED
TERMINAL "3" FOR 230 VOLTS AND ON USE N.E.C CLASS 2 WIRE
(SEE NOTE 2)
2. CONFIRM SPEED TAP SELECTED IS
APPROPRIATE FOR APPLICATION. IF SPEED BL GR BR
TAPS NEEDS TO BE CHANGED, CONNECT RD WH
APPROPRIATE WIRE FROM MOTOR TO BK RD
"Y" FROM THERMOSTAT/CONDENSER (SEE TABLE-1). TL1
HTR 1
3. ASTERISK (*) INDICATES THAT HEATING
ELEMENT, THERMAL LIMIT, RELAY AND BK
TL2* RD
INTERCONNECTING WIRES AND JUMPERS
PU HTR 2*
OF HEATER #2 ARE DELETED WITH SINGLE BK
ELEMENT UNITS. PK
SEE NOTE # 3
RD
4. COLOR CODES:
BK - BLACK
DISC RD
BL - BLUE
90
BR - BROWN
GR - GREEN
PU - PURPLE
RD - RED
WH - WHITE
BL
YL - YELLOW BL RD
PK - PINK
RD
RD L2 T2 RD
5. WIRING CODE: RD
BK BK
FACTORY WIRING: BK L1 T1 BK
HIGH VOLTAGE BK
SEE NOTE 7
LOW VOLTAGE C
FIELD WIRING: WH WH
HIGH VOLTAGE BR F
BK
6. COMPONENT CODE:
C- CONTACTOR PU SEE NOTE 1
DISC - DISCONNECT SWITCH GR PK WH BK RD
EM - EVAPORATER MOTOR 12 3
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
123 45
F- FUSE 240V
BK
HTR - HEATER ELEMENT EM TR
R- RELAY CL GN 54 24V
GR/YL
SEQ - SEQUENCER BL RD
BL BL
TL - THERMAL LIMIT BK RD
TR - TRANSFORMER WIRE COLOR BTUh
PURPLE 18000
7. FOR UNITS USING 3KW AND 5KW HEATERS, PINK 24000 BK
WHITE WIRE WILL BE CONNECTED TO
TERMINAL 4.
TABLE-1
0140A00314-A
AWUF190*16AA
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WIRING DIAGRAMS
91
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
AWUF[31-32]**
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
BK
TL2
BK HTR1
BK RD
BK
BK BK * TL2*
HTR2*
WH
GR YL
OR BR RD
BR
RD
PULL TO
DISCONNECT
BL
RD
RD
RD
RD
92
WH
PU
RD 4 NOTES:
6. W IRING CODE:
1 2 3 FACTORY WIRING
12345 240 HIGH VOLTAGE
EM TR LOW VOLTAGE
FIELD WIRING
C L GN 5 24V 4 HIGH VOLTAGE
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
BL BL LOW VOLTAGE NOTE 3
RD BK
GR/YL
RD 7. COMPONENT CODE:
DISC -- DISCONNECT SWITCH R -- RELAY
BL EM -- EVAPORATOR MOTOR FC -- FAN CAPACITOR
EBTDR -- ELECTRIC BLOW ER TL -- THERMAL LIMIT
TIME DELAY RELAY TR -- TRANSFORMER
HTR -- HEATER ELEMENT
0140A00036 REV. A
AWUF37
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WIRING DIAGRAMS
93
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
DAR[090-120]4
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
COLOR CODE
THERMOSTAT BK --------------- BLACK
C G R W1 W2 Y1 Y2 O
BL --------------- BLUE
BR --------------- BROWN
BL RD BR PU OR --------------- ORANGE
GR WH YL OR PU --------------- PURPLE
RD --------------- RED
WH -------------- WHITE
YL --------------- YELLOW
OR PK PK --------------- PINK
WIRING DIAGRAMS
GR---------------- GREEN
208 460
240 575
TR
24V
WIRING CODE
C
BK BL
FACTORY WIRING
HIGH VOLTAGE
LOW VOLTAGE
OPTIONAL HIGH VOLTAGE
FIELD WIRING
BL HIGH VOLTAGE
L1
LOW VOLTAGE
SUPPLY L2
GR
VOLTAGE
L3 M2 RELAY COMPONENT LEGEND
OR (SEQUENCER) BC BLOWER CONTACTOR
M1 RD
BR BLOWER RELAY
BL GR EM EVAPORATOR MOTOR
T3 L3
OR GND EQUIPMENT GROUND
BK
BK BR1 PLF FEMALE PLUG / CONNECTOR
RD T2 L2
94
2 TB1 TERMINAL BLOCK (24V SIGNAL)
BK BK C 1 GND
BK PU 4 TR TRANSFORMER
T1 L1 NC
3
YL 5
HIGH GR
BC 1 BL
EM PU BL
LOW
BL OR
RD BL
OR BR2 TO TO
WH
WH 2 CONDENSOR CONDENSOR
T3 L3 BK 1
GY
BL
4
GR OR BL OR BL
BL T2 L2 3 WH
5 WH YL WH PU
C
YL T1 L1
YL RD PU
RD BL WH WH BR Heat Pump Only
BC 2 RD
GR PU
BR YL OR
RD OR
BL
PU GR BR YL OR
WH 4 1 PK BL
YL
5 2 BL
PU
6 3 S1 S2 R C G W1 Y1 Y2 O
W2
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
YL BL WH YL PU
RD
WH
BL
0140L03695
DAT[0904-1204]
WIRING DIAGRAMS
TL
HTR1 BK
TL
FL COMPONENT CODE COLOR CODE
CC = CONTACTOR PU = PURPLE
BL
HTR4
FL FL = FUSE LINK RD = RED
BK TL PU
EM = EVAPORATOR MOTOR WH = WHITE
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
PC
HTR5
FL BK 1
RC = RUN CAPACITOR
RD TR = TRANSFORMER
BL SR = STRAIN RELIEF
2
PU WIRING CODE:
BK RD WH
BL 3 HIGH VOLTAGE
M2 M4 M6 M7 RD LOW
PU YL BL 4 VOLTAGE
M1 M3 M5 M8
R1 R2 BR 5 PU
BK NOTE: WHEN INSTALLING HEATER KIT, ENSURE SPEED TAP MUST EXCEED OR
RD WH 6 EQUAL THE MINIMUM BLOWER SPEED (MBS) SPECIFIED FOR THE AIRHANDLER /
HEATER KIT COMBINATION ON THIS UNIT'S SERIAL PLATE. AFTER INSTALLING
7
OPTIONAL HEAT KIT, MARK AN "X" IN THE PROVIDED BELOW.
YL NO MARK INDICATES NO HEAT KIT INSTALLED.
BL 8
BK
RD 9 FIVE (5) ELEMENT ROWS
NOTE:-
CB3 CB1 CB2 THIS LABEL MUST BE ATTACHED ON THE
AIRHANDLER IN A PROMINENT LOCATION
L1 L2 L1 L2 L1 L2
BK RD BK
RD
CB4
L1 L2
0140M00274-A
HIGH VOLTAGE!
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
95
TS
L I
S P
E /
O T
E M
R
96
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL YL Y SEE NOTE 1
BL C
T1 T3
WIRING DIAGRAMS
L1 T2 L3
L2
C C C
LVJB
COLOR CODE
BK --------------- BLACK S
BL --------------- BLUE
C COMP
BR --------------- BROWN
OR --------------- ORANGE R FC
PU --------------- PURPLE
RD --------------- RED
WH -------------- WHITE
BL/PK
YL --------------- YELLOW
YL/PK ---------- YELLOW w/PINK
HPS HASH MARKS
BL/PK YL
BK PU BL/PK ---------- BLUE w/PINK
BL HASH MARKS CM
BK
PK --------------- PINK
97
T1 T2 T3 RD
LPS CH
YL/PK YL/PK L1 L2 L3
WIRING CODE
C
FACTORY WIRING
HIGH VOLTAGE
LOW VOLTAGE
PU SEE NOTE 2
BK FC OPTIONAL HIGH VOLTAGE
L1 L2 L3
FIELD WIRING
C
HIGH VOLTAGE
PU BR LOW VOLTAGE
SEE NOTE 3
COMPONENT CODE
C -------- ------- CONTACTOR LPS
CM ---------- OUTDOOR FAN MOTOR
COMP -------- COMPRESSOR
FC -------- ----- FAN CAPACITOR
HPS
IO -------- ------ INTERNAL OVERLOAD
LVJB -------- -- LOW VOLTAGE JUNCTION BOX
BK CH -------- ---- CRANKCASE HEATER
CHS -------- --- CRANKCASE HEATER SWITCH
LPS -------- -- LOW PRESSURE SWITCH Y C
SEE NOTE 3 HPS -------- -- HIGH PRESSURE SWITCH
SEE NOTE 1
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
EQUIPMENT GROUND
YL BK
NOTES:
1) TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOCK & INDOOR
RD THERMOSTAT.
PU BK
BK 2) CRANKCASE HEATER FACTORY INSTALLED OPTION.
3) USE COPPER CONDUCTORS ONLY
BR 4) 40VA TRANSFORMER MINIMUM SYSTEM REQUIRED
L1 L2 L3 5) TRANSFORMER COMMON SIDE MUST BE GROUNDED
T1 T2
LVJB L1 2 L2
C SR 1 SC C
WIRING DIAGRAMS
5
COLOR CODE
BK --------------- BLACK IO H C
BL --------------- BLUE X S
C AU
C RCCF
BR --------------- BROWN COMP
S
OR --------------- ORANGE M M
AI F
PU --------------- PURPLE N R
RD --------------- RED
SC WH -------------- WHITE
SA
YL --------------- YELLOW
(IF USED)
YL/PK ---------- YELLOW/PINK STRIPE
ALTERNATE DOUBLE
POLE CONTACTOR ONLY
BK IO
RD RD BL WIRING CODE
BK BK
X
FACTORY WIRING AU
PU T2 RD
T1 HIGH VOLTAGE CM
BK SR RD LOW VOLTAGE M
L1 L2 AI
N
5 OPTIONAL HIGH VOLTAGE
C
98
1 FIELD W IRING CSM
2 BL
HIGH VOLTAGE Y
LOW VOLTAGE C P
YL RD
YL
PU
C HERM LPS
YL
F YL C
RD
YL
BR RCCF
T1 T2 BK RD
PU YL SA
L1 L2 YL (IF USED)
C P Y C
NOTE 2
ALTERNATE DOUBLE CSM RD
POLE CONTACTOR BK COMPONENT CODE
C --------------- CONTACTOR C Y
NOTE 3 CSM -------- CORESENSE MODULE NOTE 1
CM ------------ OUTDO OR FAN MOTOR
COMP -------- COMPRESSOR
EQUIPMENT GROUND
IO -------------- INTERNAL OVERLOAD NOTES:
COMP 1) TO INDOOR UNIT LOW VOLTAGE
LVJB ---------- LOW VOLTAGE JUNCTION BOX
MAIN TERMINAL BLOCK & INDOOR
RD
RCCF --------- RUN CAPACITOR FOR COMPRESSOR & FAN
THERMOSTAT.
BK AUX SA ------------- START ASSIST 2) START ASSIST FACTORY
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
MAIN SC ------------- START CAPACITOR FOR COMPRESSOR (OPTIONAL) EQUIPPED WHEN REQUIRED.
PU YL/PK YL/PK SR ------------- START RELAY FOR COMPRESSOR (OPTIONAL) 3) USE COPPER CONDUCTORS
AUX YL LPS ONLY.
BR IO LPS ------------ LOW PRESSURE SWITCH
C S USE N.E.C.
IO
BK CLASS 2 WIRE
CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
R
CM 0140R00274-A
DX13SA0[18-61]1A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL Y NOTE1
BL C
T1 T3
L1 T2 L3
L2
C C C
WIRING DIAGRAMS
LVJB
IO
T2
C
COLORCODE
BK---------------BLACK COMP
T1
BL---------------BLUE
T3 FC
BR ---------------BROWN
OR---------------ORANGE
PU ---------------PURPLE
RD---------------RED
WH--------------WHITE
YL---------------YELLOW
X
IO AU
BL BK RD
BK YL WIRINGCODE M
AI
CM N
RD FACTORYWIRING
T1 T2 T3
99
HIGHVOLTAGE
YL L1 L2 L3 LOWVOLTAGE
OPTIONALHIGHVOLTAGE
C
FIELDWIRING
RD
HIGHVOLTAGE
LOWVOLTAGE
PU C
FC BR
Y C
COMPONENTCODE
C---------------CONTACTOR
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
CM------------OUTDOORFANMOTOR
EQUIPMENTGROUND COMP--------COMPRESSOR
BK RD NOTES:
USECOPPER FC-------------FANCAPACITOR 1)TOINDOORUNITLOWVOLTAGE
CONDUCTORSONLY IO--------------INTERNALOVERLOAD TERMINALBLOCK&INDOOR
YL
T1 T3 LVJB ----------LOWVOLTAGE JUNCTIONBOX THERMOSTAT.
MAIN
PU
CONTROLSSHOWNWITHTHERMOSTATIN'OFF'POSITION.
AUX USEN.E.C.CLASS2WIRE
BR
IO
BK
T2
COMP
CM 0140R00160REV.B
DX13SA0[36-60][3,4]A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL Y SEE NOTE 1
BL C
WIRING DIAGRAMS
T1 T3
L1 T2 L3
L2
C C C
T2
COLOR CODE
BK --------------- BLACK
BL --------------- BLUE COMP
BR --------------- BROWN T1
OR --------------- ORANGE
T3 FC
PU --------------- PURPLE
RD --------------- RED
WH -------------- WHITE
YL --------------- YELLOW
WIRING CODE X
FACTORY WIRING IO AU
BL BK RD HIGH VOLTAGE
BK YL LOW VOLTAGE M
AI
CM N
100
T2 T3 RD FIELD WIRING
T1
HIGH VOLTAGE
YL L1 L2 L3
C
C
RD
COMPONENT CODE
C --------------- CONTACTOR
PU CM ------------ OUTDOOR FAN MOTOR
COMP -------- COMPRESSOR
FC ------------- FAN CAPACITOR
FC BR
IO -------------- INTERNAL OVERLOAD
LVJB ---------- LOW VOLTAGE JUNCTION BOX
Y C
SEE NOTE 1
NOTES:
1) TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOCK &
INDOOR THERMOSTAT.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
2) USE COPPER CONDUCTOR ONLY
EQUIPMENT GROUND
BK RD SEE NOTE 2
COMP 0140R00016P-D
CM
DX13SA0364AA
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL T1 T2
LVJB 2 L2
L1 5 SR 1
C SC C
COLOR COD E
BK --------------- BLACK IO C H
BL --------------- BLUE
WIRING DIAGRAMS
X S
BL/PK ---------- BLUE/PINK STRIPE C AU RCCF
C
BR --------------- BROWN COMP
S
OR --------------- ORANGE M M
AI F
N
BL/PK PU --------------- PURPLE R
RD --------------- RED
SC
WH -------------- WHITE
YL --------------- YELLOW SA
YL/PK --------------- YELLOW /PINK STRIPE (IF USED)
ALTERNATE DOUBLE
POLE CONTACTOR ONLY
BK
YL/PK RD RD BL WIRING CODE IO
BK BK
FACTORY WIRING X
PU RD AU
T2 HIGH VOLTAGE
T1 CM
BK RD LOW VOLTAGE
SR M
L1 L2 OPTIONAL HIGH VOLTAGE AI
N
5 BL/PK C
101
YL FIELD WIRING
1 CSM
2 BL HIGH VOLTAGE
Y
LOW VOLTAGE C
RD P
YL
YL/PK YL
PU
C HERM
YL C
RD F
YL
BR RCCF
YL BK YL
T1 T2 BL
PU SA HPS LPS
L1 L2 (IF USED)
C P Y C NOTE 2 COMPONENT CODE
ALTERNATE DOUBLE CSM
YL RD RD C --------------- CONTACTOR
POLE CONTACTOR BK C Y SEE NOTE 1
CSM -------- CORESENSE MODULE
CM ------------ OUTDOOR FAN MOTOR
BL/PK HPS BL/PK COMP -------- COMPRESSOR
NOTES:
HPS ----------- HIGH PRESSURE SWITCH 1) TO INDOOR UNIT LOW VOLTAGE
IO -------------- INTERNAL OVERLOAD TERMINAL BLOCK & INDOOR THERMOSTAT.
EQUIPMENT GROUND
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
LVJB ---------- LOW VOLTAGE JUNCTION BOX 2) START ASSIST FACTORY EQUIPPED WHEN
NOTE 3 RCCF --------- RUN CAPACITOR FOR COMPRESSOR & FAN REQUIRED.
COMP
SA ------------- START ASSIST 3) USE COPPER CONDUCTORS ONLY.
MAIN
RD SC ------------- START CAPACITOR FOR COMPRESSOR (OPTIONAL)
BK AUX SR ------------- START RELAY FOR COMPRESSOR (OPTIONAL)
MAIN USE N.E.C. CLASS 2 WIRE
PU
LPS ------------ LOW PRESSURE SWITCH
YL/PK LPS
AUX YL/PK
YL
BR IO CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
C S
IO
BK
CM 0140R00275-C
DX14SA0[18-60]1A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
LVJB
T1 T2
L1 5 SR 2 1 L2
C SC C
WIRING DIAGRAMS
COLOR CODE IO C H
BK --------------- BLACK
BL --------------- BLUE X S
C AU
BR --------------- BROWN RCCF
COMP
OR --------------- ORANGE
SC PU --------------- PURPLE MA
F
IN
RD --------------- RED R
WH -------------- WHITE
YL ---------------- YELLOW
BL BK
RD RD BL X SA
BK BK
ALTERNATE DOUBLE
IO AU
(IF USED)
POLE CONTACTOR ONLY
T2 RD WIRING CODE
T1
FACTORY WIRING M
BK SR RD AI
N
HIGH VOLTAGE CM
YL L1 L2
5 LOW VOLTAGE
C OPTIONAL HIGH VOLTAGE
1
2 BL FIELD WIRING
HIGH VOLTAGE
RD
YL PU RD
102
RCCF H C F COMPONENT CODE
C --------------- CONTACTOR
C
CM ------------ OUTDOOR FAN MOTOR
YL COMP -------- COMPRESSOR
IO -------------- INTERNAL OVERLOAD
YL BR
LVJB ---------- LOW VOLTAGE JUNCTION BOX
RCCF --------- RUN CAPACITOR FOR COMPRESSOR & FAN
SA ------------- START ASSIST
SC ------------- START CAPACITOR FOR COMPRESSOR (OPTIONAL)
SA SR ------------- START RELAY FOR COMPRESSOR (OPTIONAL)
T1 T2 (IF USED)
NOTE 2 CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
L1 L2 RD
NOTES:
COMP
1) TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOCK &
MAIN
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
EQUIPMENT GROUND INDOOR THERMOSTAT.
RD 2) START ASSIST FACTORY EQUIPPED WHEN REQUIRED.
BK SEE NOTE 3
AUX 3) USE COPPER CONDUC TORS ONLY.
MAIN
PU
AUX YL
BR
IO C S
BK USE N.E.C. CLASS 2 WIRE
R
CM
0140R00015P-C
DX14SA0[24-61]1A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL T1 T2
LVJB 2 L2
L1 5 SR 1
C SC C
COLOR CODE
WIRING DIAGRAMS
BK --------------- BLACK IO C H
BL --------------- BLUE X
C S
BL/PK ---------- BLUE/PINK STRIPE AU RCC
C
BR --------------- BROWN COMP
S
OR --------------- ORANGE M M
AI
N
BL/PK PU --------------- PURPLE R
RD --------------- RED
SC WH -------------- WHITE
YL --------------- YELLOW SA
YL/PK --------------- YELLOW /PINK STRIPE (IF USED)
ALTERNATE DOUBLE
GR/YL-----------------GREEN/YELLOW STRIPE
GR----------------------GREEN
POLE CONTACTOR ONLY
BK CM
YL/PK RD RD BL WIRING CODE
BK BK
FACTORY WIRING L1 L2
PU
CH
T2 RD HIGH VOLTAGE
T1 BK GR/YL
BK RD LOW VOLTAGE
SR GR
L1 L2 OPTIONAL HIGH VOLTAGE
103
5 BL/PK C BK
YL FIELD WIRING
1 CSM
2 BL HIGH VOLTAGE CM
Y YL
LOW VOLTAGE C BL
P WH
YL RD
YL/PK YL
C HERM
YL C
RD F
YL
RCC
YL BK YL
T1 T2 BL
PU SA HPS LPS
L1 L2 (IF USED)
C P Y C
NOTE 2 COMPONENT CODE
ALTERNATE DOUBLE CSM
YL RD RD C --------------- CONTACTOR
POLE CONTACTOR BK SEE NOTE 1
CSM -------- CORESENSE MODULE C Y
CM ------------ OUTDOOR FAN MOTOR
BL/PK HPS BL/PK EQUIPMENT COMP -------- COMPRESSOR
NOTES:
GROUND HPS ----------- HIGH PRESSURE SWITCH 1) TO INDOOR UNIT LOW VOLTAGE
YL/PK SEE NOTE 3 IO -------------- INTERNAL OVERLOAD TERMINAL BLOCK & INDOOR THERMOSTAT.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
LVJB ---------- LOW VOLTAGE JUNCTION BOX 2) START ASSIST FACTORY EQUIPPED WHEN
COMP YL/PK LPS RCC --------- RUN CAPACITOR FOR COMPRESSOR REQUIRED.
GR/YL SA ------------- START ASSIST 3) USE COPPER CONDUCTORS ONLY.
MAIN
RD SC ------------- START CAPACITOR FOR COMPRESSOR (OPTIONAL)
BK AUX BK BK SR ------------- START RELAY FOR COMPRESSOR (OPTIONAL) USE N.E.C. CLASS 2 WIRE
LPS ------------ LOW PRESSURE SWITCH
BL GND CH CH-------------- CRANKCASE HEATER
YL
WH L1 BK IO
YL C S CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
L2
GR
BR
R
CM 0140R00288-B
DX16SA0601A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL T1 T2
LVJB 2
L1 5 SR 1 L2
C SC C
COLOR COD E
BK --------------- BLACK IO C H
WIRING DIAGRAMS
BL --------------- BLUE X
C S
BL/PK ---------- BLUE/PINK STRIPE AU RCCF
C
BR --------------- BROWN COMP
S
OR --------------- ORANGE M MA
F
IN
BL/PK PU --------------- PURPLE R
RD --------------- RED
SC WH -------------- WHITE
YL --------------- YELLOW SA
YL/PK --------------- YELLOW /PINK STRIPE (IF USED)
ALTERNATE DOUBLE
POLE CONTACTOR ONLY
BK
YL/PK RD RD BL WIRING CODE IO
BK BK
FACTORY WIRING X
PU RD AU
T2 HIGH VOLTAGE
T1 CM
BK RD LOW VOLTAGE
SR MA
L1 L2 OPTIONAL HIGH VOLTAGE IN
5 BL/PK C
YL FIELD WIRING
104
1 CSM
2 BL HIGH VOLTAGE
Y
LOW VOLTAGE C
RD P
YL
YL/PK YL
PU
C HERM
YL C
RD F
YL
BR RCCF
YL BK YL
T1 T2 BL
PU SA HPS LPS
L1 L2 (IF USED)
C P Y C
NOTE 2 COMPONENT CODE
ALTERNATE DOUBLE CSM
YL RD RD C --------------- CONTACTOR
POLE CONTACTOR BK C Y SEE NOTE 1
CSM -------- CORESENSE MODULE
CM ------------ OUTDOOR FAN MOTOR
BL/PK HPS BL/PK COMP -------- COMPRESSOR
NOTES:
HPS ----------- HIGH PRESSURE SWITCH 1) TO INDOOR UNIT LOW VOLTAGE
IO -------------- INTERNAL OVERLOAD TERMINAL BLOCK & INDOOR THERMOSTAT.
EQUIPMENT GROUND LVJB ---------- LOW VOLTAGE JUNCTION BOX 2) START ASSIST FACTORY EQUIPPED WHEN
NOTE 3 RCCF --------- RUN CAPACITOR FOR COMPRESSOR & FAN REQUIRED.
COMP
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
SA ------------- START ASSIST 3) USE COPPER CONDUCTORS ONLY.
MAIN
RD SC ------------- START CAPACITOR FOR COMPRESSOR (OPTIONAL)
BK AUX SR ------------- START RELAY FOR COMPRESSOR (OPTIONAL)
MAIN USE N.E.C. CLASS 2 WIRE
PU
LPS ------------ LOW PRESSURE SWITCH
YL/PK LPS
AUX YL/PK
YL
BR IO CONTROLS SHOWN WITH THERMOSTAT IN 'OFF' POSITION.
C S
IO
BK
CM 0140R00275-C
DX16SA0[18-48]1A*&DX16SA061A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
HVDR
R
DF2 BL T1 T3
LVDR
C L1 T2 L3
DFT L2
C COLOR CODE C C C
BK
CCR
WIRING DIAGRAMS
Y
0
0
Y
W
S
PS2
CNT
0-RV
C-RV
BL 2 OR --------------- ORANGE
RD RD
PK ---------------- PINK C COMP
PU --------------- PURPLE
WH BK OR PU CMR R FC
YL/PK BL RD --------------- RED
BL/PK BK WH -------------- WHITE
YL --------------- YELLOW
YL/PK ---------- YELLOW W/PINK 3
RD HASH MARKS CMR
DFT
BL/PK ---------- BLUE W/PINK 1
HASH MARKS
YL/PK CM
BK
WIRING CODE
BK FACTORY WIRING CH
BL YL
HIGH VOLTAGE
105
RVC YL/PK BK
LOW VOLTAGE
BL/PK BK PU SEE NOTE 2
OPTIONAL HIGH VOLTAGE
BL T2 T3 RD
T1
FIELD WIRING
BL/PK PU L1 L2 L3 HIGH VOLTAGE
RVC CMR DFT
C LOW VOLTAGE
HPS BK
PU
L1 L2 L3 COMPONENT CODE
FC C --------------- CONTACTOR
CH ------------- CRANKCASE HE ATER
CM ------------ OUTDOO R FAN MOTO R R O-RV C-RV DF1 DF2 R-DFT DFT C
PU
LPS COMP -------- COMPRESSOR DC
SEE NOTE 3
DC ------------- DEFROST CONTROL O W Y PS1 PS2 CNT
BR DFT ----------- DEFROST THERMOSTAT
FC ------------- FAN CAPACITOR LPS
HVDR -------- HIGH VO LTAGE DEFRO ST RELAY
IO -------------- INTERNAL OVERLOAD
LPS ------------ LO W PRESSURE SWIT CH C
LVDR --------- LO W VOLTAGE DEFROST RELAY HPS
LVJB ---------- LOW VOLTAGE JUNCTION BOX
RVC ----------- REVERSING VALVE CO IL
BK RD CMR ----------- CONDENSER M OTOR RELAY
YL O W2 Y
HPS ----------- HIGH PRESSURE SWITCH
PU BK EQUIPMENT CHS ----------- CRANKCASE HEATER SWITCH
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
BR GROUND INDOOR POWER SUPPLY
L1 L2 L3 CONTROLS SHOWN W ITH THERMOSTAT IN 'OFF' POSITION.
SEE NOTE 3 SEE NOTE 4 & 5
BK
CM NOTES:
COMP
(IF USED)
1) TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOCK & INDOOR THERMOSTAT.
NOTE 2 2) CRANKCASE HEATER FACTORY INSTALLED OPTION.
3) USE COPPER CONDUCTORS ONLY
CH 4) 40VA MINIMUM TRANSFORMER IS REQUIRED
BK BK 5) COMMON SIDE OF TRANSFORMER MUST BE GROUNDED
106
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
DZ13SA0[18-61]1A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
V L1 T2
LVDR D L2 L3
R BK C C C
DF1
T2
W2
O O R R DFT
C Y COLOR CODE
BK --------------- BLACK COMP
BL/PK ---------- BLUE/ PINK STRIPE T1
BL OR WH RD
T3 FC
YL BK RD RD BR --------------- BROWN
BL/PK
OR --------------- ORANGE
PU --------------- PURPLE DF1
RD --------------- RED HVDR
YL/PK WH -------------- WHITE DF2
YL --------------- YELLOW
YL/PK------------YELLOW/PINK STRIPE X
IO AU
BL ---------------- BLUE
MA
WIRING CODE CM IN
FACTORY WIRING
BK BK YL HIGH VOLTAGE
107
SEE NOTE 2
BL BK RD LOW VOLTAGE
OPTIONAL HIGH VOLTAGE CH
BL T2 T3 RD
T1
FIELD WIRING
YL L1 L2 L3 DFT
HIGH VOLTAGE R
C DC
YL/PK BK BK DFT C
Y
RD
COMPONENT CODE LVDR
R W2
PU C --------------- CONTACTOR
CH ------------- CRANKCASE HEATER RVC
O
BR CM ------------ OUTDOOR FAN MOTOR
FC
COMP -------- COMPRESSOR HPS LPS C
O
DC ------------- DEFROST CONTROL
BL/PK DFT ----------- DEFROST THERMOSTAT
HPS-------------HIGH PRESSURE SWITCH
BL/PK FC ------------- FAN CAPACITOR R C
HVDR -------- HIGH VOLTAGE DEFROST RELAY O W2 Y
YL
BK RD BK BK IO -------------- INTERNAL OVERLOAD
RVC
LPS ------------ LOW PRESSURE SWITCH
EQUIPMENTGROUND LVDR --------- LOW VOLTAGE DEFROST RELAY
HPS T1 T2 T3 SEE NOTE 3 NOTES:
LVJB ---------- LOW VOLTAGE JUNCTION BOX
BR RVC ----------- REVERSING VALVE COIL
RD DFT 1. TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOCK & INDOOR
PU BK
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
RD
THERMOSTAT.
COMP CONTROLS SHOWN WITH THERMOSTAT 2. CRANKCASE HEATER IS FACTORY INSTALLED OPTION.
MAIN IN 'OFF' POSITION. CRANKCASE HEATER MAY NOT HAVE ADDITIONAL
AUX GROUND WIRE.
3. USE COPPER CONDUCTOR ONLY.
IO YL/PK YL/PK
CH LPS USE N.E.C. CLASS 2 WIRE
BK
BK SEE NOTE 2
CM
0140R00162-D
DZ14SA0[36,48,60][3,4]A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
LVJB
RD SEE NOTE 1 OUTDOOR POWER SUPPLY
OR O SEE RATING PLATE
RD WH W2
CONTROL BOX RD RD R
DC
RD
PU Y
DF1 R
BL C T1 T2
BK L1
HVDR
R L2
DF2 5 2
CCR
C SR 1 SC C
LVDR
C COLOR CODE
DFT
WIRING DIAGRAMS
0
0
Y
W
PS2
CNT
0-RV
C-RV
OR --------------- ORANGE DF1 C M
BL AI F
PU --------------- PURPLE HVDR N R
BK RD --------------- RED DF2
WH -------------- WHITE
WH BK BK SA
BL/PK YL --------------- YELLOW
OR (IF USED)
YL/PK RD YL/PK----------- YELLOW/PINK STRIPE NOTE 2
PU
ALTERNATE DOUBLE
WIRING CODE
POLE CONTACTOR ONLY
FACTORY WIRING X
HIGH VOLTAGE IO AU
SC
LOW VOLTAGE
YL/PK OPTIONAL HIGH VOLTAGE M
PU PU BK CM AI
N
YL PU BK BK RD BL FIELD WIRING CHS
PU HIGH VOLTAGE CH
108
RD HPS T1 T2
BK RD SEE NOTE 4
SR BL/PK L1 COMPONENT CODE
L2 DFT
5 C RD C --------------- CONTACTOR R-DFT DFT C
1 BK BK RD CSM ----------- CORESENSE MODULE DC
2 BL CCR ----------- COMPRESSOR CONTACTOR RELAY R-PS1 PS2 Y
RD CH ------------- CRANKCASE HEATER
YL PU RD CHS ----------- CRANKCASE HEATER SWITCH LVDR
LPS O-RV RVC
CM ------------ OUTDOOR FAN MOTOR R C-RV
T1 T2 H C F RCCF COMP -------- COMPRESSOR
O
DC ------------- DEFROST CONTROL
L1 L2 YL YL W HPS CNT C
DFT ----------- DEFROST THERMOSTAT
YL C
ALTERNATE HPS ----------- HIGH PRESSURE SWITCH CCR
BR YL
DOUBLE POLE HVDR -------- HIGH VOLTAGE DEFROST RELAY
CONTACTOR YL CSM
SA IO -------------- INTERNAL OVERLOAD
R Y CP
YL BK (IF USED) LPS ---------- LOW PRESSURE SWITCH
PU
RD NOTE 2 RD LVDR --------- LOW VOLTAGE DEFROST RELAY
BK
YL BK LVJB --------- LOW VOLTAGE JUNCTION BOX R FIELD LOW
CR P Y C RCCF --------- RUN CAPACITOR FOR COMPRESSOR & FAN VOLTAGE
W2 O Y
CSM RVC ----------- REVERSING VALVE COIL } CONNECTIONS
RVC CHS INDOOR POWER SUPPLY
DFT RD SA ------------- START ASSIST SEE NOTE 5 & 6
BK SC ------------- START CAPACITOR FOR COMPRESSOR
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
(OPTIONAL) SEE NOTE 1
EQUIPMENT
GROUND SR ------------- START RELAY FOR COMPRESSOR (OPTIONAL)
BK CH
MAIN SEE NOTE 4 SEE NOTE 3 CONTROLS SHOWN WITH THERMOSTAT IN
PU YL/PK COMP
RD 'OFF' POSITION.
YL AUX MAIN NOTES:
BR
YL/PK LPS
BK IO AUX 1) TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOCK & INDOOR THERMOSTAT.
GR
2) START ASSIST FACTORY EQUIPPED WHEN REQUIRED.
CM 3) USE COPPER CONDUCTOR ONLY.
4) CRANKCASE HEATER & CRANKCASE HEATER SWITCH ARE FACTORY
BK C S INSTALLED OPTION
YL 5) 40VA MINIMUM TRANSFORMER IS REQUIRED.
RD R 6) COMMON SIDE OF TRANSFORMER MUST BE GROUNDED. USE N.E.C. CLASS 2 WIRE
0140R00273-C
DZ14SA0[18-48]1A*,*A
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WIRING DIAGRAMS
109
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
DZ16SA0[24-48]1A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
LVJB
CONTROL BOX
OUTDOOR POWER SUPPLY
OR O SEE RATING PLATE
WH W2
RD R
SEE NOTE 1
DC RD PU Y
BK DF1 R T1
BL C T2
YL Y2 L1 L2
HVDR
R 5 SR 2 1
DF2 BK C SC C
LVDR
C
RD DFT
4 CMR
WIRING DIAGRAMS
C BK IO H C
CCR
RD R-DFT
X S
C C AU
R-PS1 RCCF
BK RD COLOR CODE COMP
BL 2 5
0
0
Y
Y
W
BK YL BK --------------- BLACK DF1 M
CNT
PS2
0-RV
C-RV
BL AI F
BL/PK---------- BLUE/PINK STRIPE N R
1 3 HVDR
BR --------------- BROWN DF2
BL OR--------------- ORANGE
YL/PK PU WH BK BK OR PU SA
RD
PU --------------- PURPLE
RD --------------- RED (IF USED)
RD NOTE 2
ALTERNATE DOUBLE
WH -------------- WHITE
POLE CONTACTOR ONLY
110
T1 OPTIONAL HIGHVOLTAGE
SEE NOTE 6
BK SR
PU L1 L2 RD FIELD WIRING
5 C DFT DFT C
HIGHVOLTAGE R-DFT
BL BK RD
1 LOW VOLTAGE DC
2 BL Y
R-PS1 PS2 CMR
RD
YL COMPONENT CODE LVDR 1 3
C --------------- CONTACTOR LPS O-RV RVC
R C-RV
H C F CCR------------ COMPRESSOR CONTACTOR RELAY
PU CH ------------- CRANKCASE HEATER
RCCF O
CHS ----------- CRANKCASE HEATER SWITCH
W CN C
T1 T2 BR CM ------------ OUTDOORFAN MOTOR C
YL CMR ---------- CONDENSER MOTOR RELAY T
YL CCR
L1 L2 YL COMP -------- COMPRESSOR
HPS
SA CS ------------- COMPRESSOR SOLENOID
ALTERNATE Y2 C
(IF USED) DC ------------- DEFROSTCONTROL
DOUBLE POLE NOTE 2
RD RD
DFT ----------- DEFROST THERMOSTAT
CONTACTOR CS DT
BK BK DT ------------- DISCHARGETHERMOSTAT R
SEE NOTE 6 W2 O Y2 Y FIELD LOW
HPS------------ HIGHPRESSURE SWITCH
VOLTAGE
HVDR -------- HIGH VOLTAGE DEFROSTRELAY INDOOR POWER SUPPLY CONNECTIONS
EQUIPMENT
DFT
IO -------------- INTERNAL OVERLOAD
}
RD BL/PK CHS GROUND
RD RD LPS ------------ LOWPRESSURE SWITCH
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
BK NOTE 4
RD HPS BL/PK LVDR --------- LOW VOL TAGE DEFROSTRELAY NOTES:
BK
LVJB---------- LOW VOL TAGE JUNCTIONBOX
BK DT CH 1) TO INDOOR UNIT LOW VOLTAGE TERMINAL
RCCF --------- RUN CAPACITOR FOR COMPRESSOR & FAN
BLOCK AND INDOOR THERMOSTAT.
RVC YL RVC ----------- REVERSING VALVE COIL
BK COMP 2) START ASSIST FACTORY EQUIPPED WHEN
SA ------------- START ASSIST REQUIRED.
BK MAIN C GR SC ------------- START CAPACITORFOR COMPRESSOR (OPTIONAL) 3) THE COMMON SIDE OF LOW VOLTAGE SHALL
Y2 SR ------------- START RELAY FOR COMPRESSOR (OPTIONAL) NOT BE GROUNDED.
MAIN YL/PK AUX
4) USE COPPER CONDUCTOR ONLY.
PU CS
CONTROLSSHOWN WITH THERMOSTAT IN 'OFF' POSITION. 5) CRANKCASE HEATER MAY NOT
AUX HAVE ADDITIONAL GROUND WIRE.
BR YL/PK
6) CRANKCASE HEATER & CRANKCASE
IO C S HEATER SWITCH ARE FACTORY
BK
(HIGH) INSTALLED OPTION.
LPS
R
CM RD USE N.E.C.CLASS 2 WIRE 0140R00172-B
(LOW)
DZ16SA0601A*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
LVJB
RD SEE NOTE 1 OUTDOOR POWER SUPPLY
OR O SEE RATING PLATE
RD WH W2
CONTROL BOX RD RD R
DC
RD
PU Y
DF1 R
BL C T1 T2
BK L1
HVDR
R L2
DF2 5 2
CCR
C SR 1 SC C
LVDR
C COLOR CODE
DFT
BK --------------- BLACK CSM
C
WIRING DIAGRAMS
RD BL
R-DFT BL/PK ---------- BLUE/PINK STRIPE H C
C
X
R-PS1 BR --------------- BROWN AU S
IO RCCF
GR---------------- GREEN COMP
0
0
Y
W
PS2
CNT
0-RV
C-RV
OR --------------- ORANGE DF1 C M
BL AI F
PU --------------- PURPLE HVDR N R
BK RD --------------- RED DF2
WH -------------- WHITE
WH BK BK SA
BL/PK YL --------------- YELLOW
OR (IF USED)
YL/PK RD YL/PK----------- YELLOW/PINK STRIPE NOTE 2
PU
ALTERNATE DOUBLE
WIRING CODE
POLE CONTACTOR ONLY
FACTORY WIRING X
HIGH VOLTAGE IO AU
SC
LOW VOLTAGE
YL/PK OPTIONAL HIGH VOLTAGE M
PU PU BK CM AI
N
YL PU BK BK RD BL FIELD WIRING CHS
PU HIGH VOLTAGE CH
111
RD HPS T1 T2
BK RD SEE NOTE 4
SR BL/PK L1 COMPONENT CODE
L2 DFT
5 C RD C --------------- CONTACTOR R-DFT DFT C
1 BK BK RD CSM ----------- CORESENSE MODULE DC
2 BL CCR ----------- COMPRESSOR CONTACTOR RELAY R-PS1 PS2 Y
RD CH ------------- CRANKCASE HEATER
YL PU RD CHS ----------- CRANKCASE HEATER SWITCH LVDR
LPS O-RV RVC
CM ------------ OUTDOOR FAN MOTOR R C-RV
T1 T2 H C F RCCF COMP -------- COMPRESSOR
O
DC ------------- DEFROST CONTROL
L1 L2 YL YL W HPS CNT C
DFT ----------- DEFROST THERMOSTAT
YL C
ALTERNATE HPS ----------- HIGH PRESSURE SWITCH CCR
BR YL
DOUBLE POLE HVDR -------- HIGH VOLTAGE DEFROST RELAY
CONTACTOR YL CSM
SA IO -------------- INTERNAL OVERLOAD
R Y CP
YL BK (IF USED) LPS ---------- LOW PRESSURE SWITCH
PU
RD NOTE 2 RD LVDR --------- LOW VOLTAGE DEFROST RELAY
BK
YL BK LVJB --------- LOW VOLTAGE JUNCTION BOX R FIELD LOW
CR P Y C RCCF --------- RUN CAPACITOR FOR COMPRESSOR & FAN VOLTAGE
W2 O Y
RVC ----------- REVERSING VALVE COIL CONNECTIONS
CSM RVC CHS SA ------------- START ASSIST
INDOOR POWER SUPPLY
}
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
DFT RD SEE NOTE 5 & 6
BK SC ------------- START CAPACITOR FOR COMPRESSOR
(OPTIONAL) SEE NOTE 1
EQUIPMENT
GROUND SR ------------- START RELAY FOR COMPRESSOR (OPTIONAL)
BK CH
MAIN SEE NOTE 4 SEE NOTE 3 CONTROLS SHOWN WITH THERMOSTAT IN
PU YL/PK COMP
RD 'OFF' POSITION.
YL AUX MAIN NOTES:
BR
YL/PK LPS
BK IO AUX 1) TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOCK & INDOOR THERMOSTAT.
GR
2) START ASSIST FACTORY EQUIPPED WHEN REQUIRED.
CM 3) USE COPPER CONDUCTOR ONLY.
4) CRANKCASE HEATER & CRANKCASE HEATER SWITCH ARE FACTORY
BK C S INSTALLED OPTION
YL 5) 40VA MINIMUM TRANSFORMER IS REQUIRED.
RD R 6) COMMON SIDE OF TRANSFORMER MUST BE GROUNDED. USE N.E.C. CLASS 2 WIRE
0140R00273-C
DZ16SA0[18-48]1B*
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
CONTROL BOX
LVJB
RD OUTD OO R P OW ER SU PP LY
OR O
SEE RA T IN G PLA TE
WH W2
SEE NOTE 4 SEE NOTE 4
RD RD R
SEE NOTE 1
DC RD PU Y
BK DF1 R T1 T2
BL C
Y2 L1 L2
HVDR
YL 2
R BL 5 SR 1
DF2 C SC C
BK
LVDR
C
RD DFT CSM
4 CMR
C IO H C
WIRING DIAGRAMS
CCR
RD R-DFT
X S
C C AU
R-PS1 RCCF
BK RD COMP
2 5
0
0
Y
Y
W
YL DF1 M
PS 2
BL COL OR CODE
CNT
C-RV
0-RV
BK AI F
BL N
1 3 BK -- --------- ---- BLA CK HVDR R
RD NOTE 2
POLE CONTACTOR ONLY
YL/PK CMR
BK WIRING CODE ) M
W CM
AI
N
O
FACTORY W IRING 4 (L
BK BK 5
RD RD BL
BL/PK HIGH VOLTAGE CHS CH
LOW VOLTAG E
PU T2
T1 OPTIONAL HIGH VOLTAG E
BK SEE NOTE 6
SR
112
BK L1 L2 RD FIELD W IRING
5 C DFT DFT C
HIGH VOLTAGE R-DFT
PU BL BK RD DC
1 LOW VOLTAG E
2 BL PS2 Y CMR
R-PS1
RD
COMPONENT CODE 1 3
C ------- -------- CONTACTO R LVDR LPS
BL O-RV RVC
H C F CCR---- -------- COM PRESSO R CONT ACT OR RELA Y R
PU C-RV
BK RCCF CH ---- -------- - CRA NKCASE HEATE R
O
CHS -- --------- CRA NKCASE HEATE R SW ITCH
T1 T2 BR CM ---- -------- OUTDOO R FAN MOTOR W C
CNT
YL YL CMR ---- ------ CON DENSE R MOTO R RELAY
L1 L2 COMP ----- --- COM PRESSO R CCR
YL
SA HPS
C R P Y C CS -- ---------- - COM PRESSO R SOLENOID
(IF USED) CSM Y2 C
ALTERNATE CSM ----------- CORESENSE MODULE
NOTE 2
CSM DOUBLE POLE RYCP
RD DC ---- -------- - DEF ROST CONTRO L CS SEE NOTE 4
CONTACTOR RD DT
SEE NOTE 7 BK DFT -- -------- - DEFROST THE RMOSTA T
BK SEE NOTE 6
DT ----- -------- DISCHARGE THER MOSTA T R W2 O Y2 Y
FIELD LOW
HPS----- ------- HIGH PRESSURE SW ITCH
EQ UIPMENT SEE NOTE 1 VOLTAGE
DFT BL/PK CHS GROUND HVD R ---- ---- HIGH VOLTAGE DEFROST RELA Y CONNECTIONS
RD RD RD INDOOR POWER SUPPLY
NOTE 4 IO -------- ------ INTERNA L OVERLOAD
RD HPS BL/PK BK LPS ----- ------- LOW PRESS URE SW ITCH NOTES:
LVDR ---- ----- LOW VOLTAGE DEF ROST RELA Y
CH
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
BK DT 1) TO INDOOR UNIT LOW VOLTAGE TERMINAL
LVJB -- ------ -- LOW VOLTAGE JUNCTION BOX
RVC
BLOCK AND INDOOR THERMOSTAT.
BK COMP
RCCF ----- ---- RUN CAPAC ITOR FOR COMPRESS OR & FAN USE N.E.C. CLASS 2 WIRE.
YL RVC ---- ------- REVERS ING VALVE COIL
BK MAIN 2) START ASSIST FACTORY EQUIPPED WHEN
C GR SA ----- -------- START ASS IST REQUIRED.
AUX Y2 SC ------- ------ START CAPAC ITOR FOR COMPRESSO R (OPTIONAL) 3) THE COMMON SIDE OF LOW VOLTAGE SHALL
MAIN YL/PK
PU SR ------- ------ START RELA Y FOR COMPRESSO R (OPTIONAL) NOT BE GROUNDED.
CS
4) USE COPPER CONDUCTOR ONLY.
AUX
YL/PK 5) CRANKCASE HEATER MAY NOT
BR CONTR OLS SHOW N W ITH THER MOSTA T IN 'OFF' POSITION. HAVE ADDITIONAL GROUND WIRE.
IO C S 6) CRANKCASE HEATER & CRANKCASE
BK
(HIGH) HEATER SWITCH ARE FACTORY
LPS INSTALLED OPTION.
R 7) ENSURE BLACK COMPRESSOR WIRE IS
CM RD
(LOW) ROUTED THROUGH THE HOLE IN THE CSM.