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Research on the application of new energy-saving motors

Xu Haiming, Lu Huoying

GT&RD
2023.04
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Table of contents

1 Research conclusion on the application of new energy-saving motors

2 New Energy-saving Motor Application Research Suggestions

3 New energy-saving motor application research content

4 Comparison of new energy-saving motor application research parameters

5 Summary of contact information of new energy-saving motor research manufacturers

6Appendix ----Brief introduction of each surveyed manufacturer

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01 Research conclusion on the application of new energy-saving motors

1. Research object: rare earth material permanent magnet synchronous motor (Nantong WEG Wangao motor, Zhongda motor), permanent magnet assisted synchronous reluctance motor (Jiangsu Huima), permanent magnet servo mot

Servo Motor (Oped), Slotless Direct Drive Servo Motor (Zhonghuibao), Superconducting Motor (Guangneng Yineng)

2. The squirrel cage asynchronous motor is widely used and can run without a drive controller (or frequency converter), and the latest energy efficiency is IE5 (GB18613-2020 first-level energy efficiency)

3. The new energy-saving motor is basically a permanent magnet motor, using permanent magnet materials instead of current excitation, without rotor loss; at the same time, it adopts frequency conversion control or special matching motor control

The algorithm must be used with a controller (frequency converter), and its energy efficiency standard is GB30253-2013. The efficiency of the new energy-saving motor is higher than that of the asynchronous motor, which can realize power saving and reduction

4. Permanent magnet assisted synchronous reluctance motors, permanent magnet servo motors, and slotless direct drive servo motors are all products that have been introduced to the market in recent years;

The pace of promotion and use is not as large as that of emerging small and medium-sized companies

5. The permanent magnet assisted synchronous reluctance motor and the slotless direct drive servo motor use ferrite materials, which reduces the use of rare earths

6. Rare earth metal permanent magnet motors cannot be overheated, otherwise they are prone to loss of magnetism and failure. It is recommended to use a liquid cooling system with indirect heat exchange

7. The price of permanent magnet motors from low to high is: permanent magnet assisted synchronous reluctance motor < permanent magnet synchronous motor < permanent magnet servo motor < slotless direct drive servo motor < superconducting motor
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02 Suggestions on research and application of new energy-saving motors

1. It is recommended to be used as a pilot in the energy-saving transformation of existing factories that have been completed, especially in the occasions where the motor energy efficiency is below IE3, continuous operation, and process parameter adjustment requires speed regulation.

2. The new project energy assessment report has mandatory motor energy efficiency rating requirements, because the current permanent magnet motor above 90kW cannot obtain the national energy efficiency label (GB30253-2013), the new project is in

At the current stage, it is difficult to implement the use of permanent magnet motors:

ÿ Below 90KW can be directly applied (fixed speed and speed regulation) ÿ Permanent

magnet motors with speed above 90KW need to communicate with government departments (because general-purpose variable frequency motors are not within the constraints of GB18613-2020, energy efficiency labels are not required)

3. The pilot project can adopt the contract energy management method, and the supplier invests and pays the equipment cost with the reduced electricity fee; or purchases a new type of energy-saving energy through the agreed reduction of the electricity fee that needs to be ach

Motor 4.

Combining different motor energy-saving technology routes, technical capabilities, production scale, and successful application cases in the industry, the motor energy-saving pilot projects within the group can be compared and selected from the following companies

in combination with the transformation site conditions:

ÿOPED Servo Motor Energy Saving System Co., Ltd. -- Permanent Magnet Synchronous Servo Motor ÿ WEG

Wangao (Nantong) Motor Manufacturing Co., Ltd., Zhongda Motor Co., Ltd. -- Rare Earth Permanent Magnet Synchronous Motor - Slotless permanent magnet synchronous

motorÿJiangsu Huima Technology Co., Ltd. --Synchronous reluctance motorÿSuperconducting motor

manufacturers have many doubts in each link, so it is not recommended to choose

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03 New energy-saving motor application research content

Motor type IE5 squirrel cage asynchronous motor Rare earth material permanent magnet synchronous motor permanent magnet assisted synchronous reluctance motor Permanent magnet servo motor Slotless Direct Drive Servo Motors superconducting motor

WEG Wangao (Nantong) Motor Manufacturing Co., Ltd. WEG Wangao (Nantong) Motor Manufacturing Co., Ltd.
Oped Servo Motor Energy Saving System Co., Ltd. Guangdong Guangneng Yineng (Beijing) Nuclear Energy Technology
Motor manufacturer Zhongda Motor Zhongda Motor Jiangsu Huima Technology Co., Ltd. Zhonghuibao Energy Technology Co., Ltd.
Co., Ltd.
Co., Ltd. Co., Ltd.

product

Consistent with the principle of the original squirrel cage
Technical route asynchronous motor, squirrel cage type pressed aluminum
rotor, cast iron shell, coaxial fan cooling
The rotor is made of rare earth magnet material, the stator and
The rotor adopts rare earth magnet material magnetic steel, the reluctance rotor and ferrite magnetic stator are the rotor are made of ferrite magnet, the stator is made of the
same as that of the asynchronous motor, the motor shell is made of the rotor with permanent magnets, and it is claimed to adopt a super-use slotless structure, cast iron shell, forced seamless
consistent with the asynchronous motor, the cast iron outer steel, the stator is consistent with the asynchronous steel pipe or aluminum alloy Profile, pure water or wire fan
cooling Forced fan cooling
motor, the shell, the forced fan cooling cast iron shell, the forced fan cooling

The head enterprise of domestic motors with production capacity The head enterprise of domestic motor Small and medium motor manufacturers Small and medium motor manufacturers There is a production site, but there is no production line and no production capacity information is disclosed

Lee & Man Paper, Shandong Tianhe Paper Co., Ltd. Henan Xinlianxin Chemical Group Co., Guangsi, Dongguan Jianhui Paper

China Lesso Group, Jiangsu Chengmeng Co., Ltd. and other Donghuatai Paper Co., Ltd. site visits: Guangdong Lee & Man Paper Co., Ltd. site visits: Claims to have more than 400 million RMB orders
achievement More achievements in the paper industry Used in the air compressor industry for many years
Equipment Co., Ltd., etc. Hubei Libang Paper Co. , Ltd.

Purchase directly after guaranteeing the power

Purchase directly after guaranteeing the power saving rate, Energy contract management, or the system price is ¥ RMB Merchants join, the price of the motor is ¥
business model Direct purchase Direct purchase saving rate, the system price is ¥ RMB
the system price is ¥ RMB 1800/KW 2450/KW RMB 6000/KW
500/KW
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04Comparison of new energy-saving motor application research parameters-1

Comparison of motor parameters, taking 380V, 110kW, 4-pole, horizontal motor as an example

Motor type IE5 Squirrel Cage Asynchronous Motor Rare Earth Material Permanent Magnet Synchronous Motor Permanent Magnet Assisted Synchronous Reluctance Motor Permanent magnet servo motor Slotless Direct Drive Servo Motors

Motor efficiency 97.00% 97% 97.08% 97.20% 97%

power factor 0.89 0.95 0.88 0.97 0.985

Maximum Torque/Rated Torque 2.2 times 1.3 times 1.5 times 1.8 times 2.7 times

weight 1200kg 890kg 828kg 700kg 745kg

Frame 315 250 315 315 315

size motor price (¥) 49,000 41,000

Dedicated controller Dedicated controller

Inverter price (¥) 0 (14,000) 14,000 dedicated controller
or third-party inverter or third-party inverter

Total price (¥) 49,000 (63,000) 55,000 55,000 198,000 269,500

System price (motor + control System price (motor + control System price (motor + control
selling price Quotation by product, bidding and procurement Quotation by product, bidding and procurement
system), ¥ RMB 500/KW system), ¥ RMB 1800/KW system), ¥ RMB 2450/KW

Power
National standard first-class energy efficiency It can reach the national standard first-level energy efficiency 8%-30% 20%-43% 20%-45%
saving rate (supplier data)

The payback period

Replace the IE3 motor with a permanent magnet synchronous
is estimated based on the electricity fee of Energy-saving transformation of old projects, according to the Energy-saving transformation of old projects, according to the Energy-saving transformation of old projects, according to the
New project use motor made of rare earth materials , and reuse the original
RMB 0.6/KWH, 365 days*24 hours per electricity saving rate of 8%, the payback period is 1.2 years electricity saving rate of 20%, the payback period is 1.8 years electricity saving rate of 20%, the payback period is 2.4 years
frequency converter, with a payback period of 3.5 years
day

315
Maximum power KW 690V to 3800V 710 1200 900
Only 380V voltage level
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04Comparison of new energy-saving motor application research parameters-2

ROI Analysis

Pure motor efficiency System efficiency improvement (motor efficiency improvement + motor optimization

improvement 1. Take the energy-saving transformation of 110kW old operation) 1. According to the motor + controller, the investment amount is calculated per

motor as an example 2. Use the kilowatt 2. Three types of motors are quoted

original inverter 3. Analyze the return on investment of energy-saving motor transformation based on the motor data surveyed on the previous according
page to capacity: permanent magnet assisted synchronous reluctance motor, permanent magnet servo motor, slotless Direct drive servo m

Permanent magnet assisted synchronous magnetic slotless direct drive servo electric permanent magnet servo
Annual electricity bill
motor resistance motor
Shaft Electric Annual power
efficiency (according to the electricity saving rate of Electricity difference
power (kW) power (kW) consumption (kWH)
8%, the electricity bill is estimated at Rmb0.6/KWH) Power (KW) P P P

607949 11908 Unit price (Rmb/KW) 500 1800 2450

IE3 motor 110 95.10% 115.67 1013249

selling price 500P 1800P 2450P

Permanent magnet motor 110 97.00% 113.40 993402 596041 Electricity saving rate (supplier 8% 20% 20%

data)

Electricity charge (estimated by 365 P*24*365*0.6 P*24*365*0.6 P*24*365*0.6

days*24 hours, electricity charge Rmb0.6/KWH)
P*24*365*0.6 P*24*365*0.6* P*24*365*0.6*8%
Payback period : 41000 /11908 =3.5 (years) electricity bill reduction *20% 20%

Payback period (years) 1.2 1.8 2.4

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05 Summary of contact information of new energy-saving motor manufacturers

Supplier Name
serial number Manufacturer and Brand contact phone contact email url
(full company name)

Oped Servo Motor Energy Saving System Co., Ltd. No. 1, www.opdmotor.com
1 Oped, servo motor Xie Yuxiu 13686971676 sales@opdmotor.com
Jingmian 2nd Road, Duruan Town, Pengjiang District, Jiangmen, Guangdong

WEG (Nantong) Motor Manufacturing Co., Ltd. No. 128, Xinkai WEG, rare earth permanent magnet
2 Xian Shuaikang 15251315515 xshuaikang@weg.net www.weg.net
South Road, Economic and Technological Development Zone, Nantong, Jiangsu synchronous motor

Jiangsu Huima Technology Co., Ltd.

3 http://www.jshmtech.com/sy _
Address: Room 218, Building 18, Jintong International Industrial Park, No. 8 Xihu Road, Wujin National Huima, synchronous reluctance motor Zhao Jianjun 13775138113 185195569@qq.com
High-tech Industrial Development Zone, Changzhou City, Jiangsu Province

Zhongda Electric Co., Ltd. No. 1, Zhongda, rare earth permanent magnet synchronous
4 Wang Youwei 13921156008 wyw@cnzhongda.com www.cnzhongda.com
Jinma Road, Hongshan Street, Wuxi New District motor

Guangdong Zhonghuibao Energy Technology Co., Zhonghuibao, IE5 slotless

5 Ltd. Office: No. 20, Changjiang Road, Sanshan New City, Nanhai, direct drive servo intelligent workstation Li Haifeng 13927200757 sunnyli@gdchbe.com none
Foshan Production: No. 133, Jixiang South Road, Enping, Jiangmen

Guangneng Yineng (Beijing) Nuclear Energy Technology Co., 4001103944

6 GNYNHN Superconducting Motor No Response gnyncd@163.com http://bjgnyn.com/
Ltd. Room 809, Block A, Kingdee Software Park, Shunyi District, Beijing 010-53613999
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6-1 Attachment: Oped Servo Motor Energy Saving System Co., Ltd.

1. Oped has a special motor production workshop and control system assembly

line 2. Oped provides a lot of performance, such as Zhongshun Jierou, Shandong Century Sunshine Paper, etc.

3. Check the usage of Guangdong Lee & Man 20 workshop on the spot

Assembly workshop The green motor is unmodified, and the black motor is modified
Details of high voltage to low voltage motors for pulping lines in Lee & Man bases
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6-2 Attachments: WEG Wangao (Nantong) Motor Manufacturing Co., Ltd.

1. The sales of WEG permanent magnet motors account for a low share of the total sales of WEG motors (< 1%)

2. There is a dedicated permanent magnet motor rotor assembly workshop

3. Provide 380V and 690V permanent magnet motors with a maximum capacity of 710kW

4. WEG inverter production plant is located in Changzhou

5. Use the third generation NdFeB rare earth permanent magnet material

Permanent magnet motor rotor production line

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6-3 Attachment: Jiangsu Huima Technology Co., Ltd.

1. Jiangsu Huima Technology Co., Ltd. and Changzhou Nanfang Motor Co., Ltd. are the same legal

person. 2. Huima’s motor production is in the same factory as

Nanfang Electric. 3. The overall production scale is small

and the production facilities are general. 4. Huima’s reluctance motors are currently Mainly supporting the

rubber and plastic industry and Jiangsu Guomao reducer 5. Need to use a special driver

Field Application Motor production workshop

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6-4 Attachments: Zhongda Electric Co., Ltd.

The main customer of the rare earth material permanent magnet synchronous motor produced by Zhongda Motor Co., Ltd. is the compressor industry.

Motor production workshop

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6-5 Attachment: Guangdong Zhonghuibao Energy Technology Co., Ltd.

1. The design of the stator coil and magnetic steel of Zhonghuibao motor is unique

2. Together with Golden Hongye Xiaogan Factory, visit the site and broadcast live video on the application of the stock preparation production line of the tissue machine of Hubei Libang Paper Co., Ltd.

3. Guangdong Zhonghuibao Energy Technology Co., Ltd. has a production base, but there is no complete production line and fewer personnel. It is guessed that it is a third-party OEM production

4. It can provide contract energy management or directly purchase the motor system mode

Field application of Hubei Libang Paper Co., Ltd. declared production plant
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6-6 Attachments: Guangneng Yineng Nuclear Energy Superconducting Motor

1. The provided landline, 400 number has been unavailable

People answer, emails and WeChat messages are not answered

2. Judging from their video account, they are busy recruiting

franchisee

3. Learn about this company from other motor manufacturers

Division, more gimmick than reality

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THANKS