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RAYCHEM Tubing Products

Heat-Shrinkable
RayBlock 85
1

Heat-shrinkable Tubing
Water-Blocking System

Product Facts
■ Environmentally seals wire
bundles of up to 20 wires
■ Withstands temperature
excursions to 105°C [221°F]
■ Provides excellent strain
relief and reduces noise
■ Offers a low-profile installed
product only marginally
larger than the cable bundle
itself
■ RoHS compliant

Applications adhesive melts and the Installation


tubing shrinks, forcing the
Designed to provide molten adhesive to fill all Minimum shrink
consistent sealing for cable the voids within the wire temperature: 80°C [176°F]
bundles and the back of bundle and tubing. The Minimum full recovery
connectors. The wires are result is a solid plug of temperature: 110°C [230°F]
placed within the channels adhesive molded around
of a specially formulated each wire in the bundle,
hot-melt adhesive profile, Operating Temperature Range
creating a moisture-
then covered by dual-wall, resistant seal. -40°C to 85°C
heat-shrinkable tubing with
[-40°F to 185°F]
a flame-retardant, radiation-
crosslinked outer wall and
hot-melt-adhesive inner
wall. When the tubing is
heated, the hot-melt

Specifications/Approvals Series Raychem


RayBlock 85 RayBlock 85 SCD
RW-2101

Available in: Americas Europe Asia Pacific


■ ■ ■

1-75
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Rugged, Heavy Wall,


RHW
1

Heat-shrinkable Tubing
Adhesive-Lined, Polyolefin
Heat-Shrinkable Tubing

Product Facts
■ Withstands mechanical
abuse for increased product
reliability
■ Highly resistant to impact
and abrasion
■ Provides high level of strain
relief when installed on
splices and joints
■ Resistant to chemicals,
moisture and oils
■ Provides a complete
moisture-proof seal
preventing corrosion of
underlying components
■ RoHS compliant

Applications RHW is a suitable choice Installation


for applications where
Rugged, heavy wall RHW maximum reliability and Minimum shrink
tubing is specifically product performance, and temperature: 110°C [230°F]
designed for insulating, simplified installation are Minimum full recovery
protecting and sealing required. Because RHW is temperature: 125°C [257°F]
electrical connections and heat-shrinkable, a minimum
joints in low-voltage cables. number of sizes are needed
It provides splice insulation Operating Temperature Range
to cover a wide range of
thickness equal to or cables and splice diameters. -55°C to 110°C
greater than standard wire [-67°F to 230°F]
insulation manufactured to
common industry standards.

Specifications/Approvals
Series UL* Raychem

RHW File E91151 RHW SCD


*Sizes 9/3 through 70/21 only.

Available in: Americas Europe Asia Pacific


■ ■ ■

1-85
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RHW (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Minimum Recovered Nominal Nominal
Size Expanded After Heating Jacket Adhesive
as Supplied Wall Wall
9/3 9 [0.354] 3 [0.118] 2.0 [0.079] 0.25 [0.010]
13/4 13 [0.512] 4 [0.158] 2.4 [0.094] 0.30 [0.012]
20/6 20 [0.787] 6 [0.236] 2.5 [0.098] 0.35 [0.014]
33/8 33 [1.299] 8 [0.315] 3.2 [0.126] 0.35 [0.014]
43/12 43 [1.693] 12 [0.472] 4.3 [0.169] 0.40 [0.016]
51/16 51 [2.008] 16 [0.630] 4.5 [0.177] 0.40 [0.016]
70/21 70 [2.756] 21 [0.827] 4.4 [0.173] 0.40 [0.016]
85/25 85 [3.346] 25 [0.984] 4.3 [0.169] 0.40 [0.016]
105/30 105 [4.134] 30 [1.181] 4.3 [0.169] 0.45 [0.018]
130/36 130 [5.118] 36 [1.417] 4.3 [0.169] 0.45 [0.018]
160/50 160 [6.299] 50 [1.968] 4.3 [0.169] 0.45 [0.018]
180/50 180 [7.087] 50 [1.968] 4.3 [0.169] 0.50 [0.020]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0)


Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging*** 1200mm lengths
Marking Tubing will be marked with the product name, size and batch number.
Sizes 9/3 through 70/21 will also be marked with the UL Logo
Ordering description Specify product name, size, cut length, coating option and color (for example,
RHW 20/6-1200/ADH-0 (ADH = Adhesive-lined, 0= Black
***Europe only. Standard packaging 1000mm lengths

1-86
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Medium Wall, Polyolefin


RMW
1

Heat-shrinkable Tubing
Heat-Shrinkable Tubing

Product Facts
■ Withstands mechanical
abuse for increased product
reliability
■ Highly resistant to impact
and abrasion
■ Installation is fast and easy
■ Resistant to chemicals and
moisture
■ Adhesive-lined version
provides a complete
moisture-proof seal
preventing corrosion of
underlying components
■ RoHS compliant

Applications RMW is a suitable choice Installation


for applications where
Medium wall, general maximum reliability and Minimum shrink
purpose RMW tubing is product performance, and temperature: 110°C [230°F]
specifically designed for simplified installation are Minimum full recovery
use in a broad range of required. Because RMW is temperature: 125°C [257°F]
low-voltage applications. heat-shrinkable, a minimum
RMW is tough and flexible, number of sizes are needed
making it particularly suited Operating Temperature Range
to cover a wide range
for the insulation and of cables and splice -55°C to 110°C
protection of cable joints diameters. [-67°F to 230°F]
as well as for cable repair.
Uncoated RMW provides
insulation and strain relief.
Adhesive-lined RMW also
provides an environmental
seal.

Specifications/Approvals Series Raychem


RMW RMW SCD

Available in: Americas Europe Asia Pacific


■ ■ ■

1-87
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RMW (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Recovered Nominal
as Supplied After Heating Jacket Wall
10/3 10 [0.394] 3 [0.118] 1.0 [0.039]
16/5 16 [0.630] 5 [0.197] 1.4 [0.055]
25/8 25 [0.984] 8 [0.315] 2.0 [0.079]
35/12 35 [1.378] 12 [0.472] 2.0 [0.079]
50/16 50 [1.968] 16 [0.630] 2.0 [0.079]
63/19 63 [2.480] 19 [0.748] 2.4 [0.095]
75/22 75 [2.953] 22 [0.866] 2.7 [0.106]
85/25 85 [3.346] 25 [0.984] 2.8 [0.110]
95/29 95 [3.740] 29 [1.142] 3.1 [0.122]
115/34 115 [4.527] 34 [1.339] 3.1 [0.122]
140/42 140 [5.512] 42 [1.654] 3.1 [0.122]
160/50 160 [6.299] 50 [1.968] 3.2 [0.126]
180/60 180 [7.087] 60 [2.362] 3.2 [0.126]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0)


Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging*** 1200mm lengths
Marking Tubing will be marked with the product name, size and batch number.
Ordering description Specify product name, size, cut length, coating option and color (for example, RMW 25/8-
1200/ADH-0 or RMW 75/22-1200/U-0 (ADH = Adhesive-lined, U = Uncoated, 0= Black)
***Europe only. Standard packaging 1000mm lengths

1-88
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Flexible, Flame-Retardant,
RNF-100
1

Heat-shrinkable Tubing
General Purpose,
Polyolefin Tubing

Product Facts
■ 2:1 shrink ratio
■ Superior abrasion and
solvent resistance when
compared with that of many
flexible, general purpose
polyolefin tubings
■ Excellent physical,
chemical, and electrical
properties that meet or
exceed industrial and
military standards for highly
reliable, general purpose
tubing
■ Flexible; conforms to
irregular shapes
■ Flame-retardant (colors
only)
■ Wide range of sizes and
colors
■ RoHS compliant
Applications Installation Operating Temperature Range
Designed to provide superior Minimum shrink -55°C to 135°C
mechanical (abrasion, cut- temperature: 95°C [203°F] [-67°F to 275°F]
through, and strain relief), Minimum full recovery
thermal, and fluid-resistance temperature: 121°C [250°F]
performance in demanding
environments. Widely used
to provide insulation and
strain relief of wire termina-
tions and connections. Used
for jacketing wire bundles
and light-duty harnesses
where superior abrasion
resistance is a plus. Also
used to identify and color-
code electrical connections
and wire bundles.

Specifications/Approvals
Series UL CSA ®
Military Industry Raychem

RNF-100 Type 1 E35586 LR31929 AMS-DTL-23053/5*, VDE 0341 Pt 9005 RT-350, Type 1
(colors) 600 V, 125°C 600 V, 125°C Class 1 Type A and B RK-6001
Def. Stan. 59-97 Type 2B
RNF-100 Type 2 AMS-DTL-23053/5*, RT-350, Type 2
(clear) — — Class 2 — RK-6001
VG 95343 Pt 5 Type B
*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.

Available in: Americas Europe Asia Pacific


■ ■ ■

1-89
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RNF-100 (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
3/64 1.2 [0.046] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003]
1/16 1.6 [0.063] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003]
3/32 2.4 [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003]
1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003]
3/16 4.8 [0.187] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003]
1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003]
3/8 9.5 [0.375] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003]
1/2 12.7 [0.500] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003]
3/4 19.1 [0.750] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003]
1 25.4 [1.000] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005]
1 1/4 31.8 [1.250] 15.9 [0.625] 1.02 ± 0.15 [0.040 ± 0.006]
1 1/2 38.1 [1.500] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006]
2 50.8 [2.000] 25.4 [1.000] 1.14 ± 0.16 [0.045 ± 0.007]
3 76.2 [3.000] 38.1 [1.500] 1.27 ± 0.20 [0.050 ± 0.008]
4 101.6 [4.000] 50.8 [2.000] 1.40 ± 0.23 [0.055 ± 0.009]
5 127.0 [5.000] 63.5 [2.500] 1.52 ± 0.23 [0.060 ± 0.009]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard*** Black (-0, BK), white (-9, WH), red (-2, RD), blue (-6, BU),
yellow (-4, YO), green (-5, GN), clear (-X, CL)
Nonstandard Brown (-1, BN), orange (-3, OR), violet (-7, VT), gray (-8, GY)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request
Standard packaging**** On spools or in 1.2-meter [4-foot] lengths.
Ordering description***** Specify product name, size and color (for example, RNF-100 1/4-0 [Europe]
or RNF-100 1/4-BK [Americas].
***Green (-5, GN) is nonstandard in all sizes in Europe, and nonstandard in sizes 1-1/4 through 5-inches in Americas.
****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64” up to 1”.
*****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

1-90
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

High-Performance,
RNF-150
1

Heat-shrinkable Tubing
Flame-Resistant, Flexible,
Fluoropolymer Tubing

Product Facts
■ 2:1 shrink ratio
■ Approximately 40 percent
thinner walls than most
general purpose polyolefin
tubings
■ High flame-resistance
■ Excellent physical and
electrical properties after
exposure to many chemicals
and solvents at 50°C [122°F]
(but not recommended for
use in direct contact with
ketones)
■ Recommended maximum
temperature for use as a
primary insulator: 135°C
[275°F]
■ RoHS compliant

Applications Installation Operating Temperature Range


Can be used for jacketing Minimum shrink -55°C to 150°C
and bundling of wires to temperature: 110°C [230°F] [-67°F to 302°F]
form light-duty harnesses, Minimum full recovery
especially where a low temperature: 150°C [302°F]
profile, abrasion resistance,
and flexibility are needed.
Can also be used to
provide insulation and
strain relief of electrical
connections and wire
terminations, identification
of wires, and packaging of
components.

Specifications/Approvals
Series UL Military Raychem

RNF-150 E35586 VW-1 AMS-DTL-23053/18*, RT-370


600 V, 150°C Class 2
*Formerly MIL-I-23053/18 and MIL-DTL-23053/18.

Available in: Americas Europe Asia Pacific


■ ■ ■

1-91
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RNF-150 (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
3/64 1.2 [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002]
1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002]
3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002]
1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002]
3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002]
1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003]
3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003]
1/2 12.7 [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003]
3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]
1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0)


Nonstandard White (-9)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description*** Specify product name, size and color (for example, RNF-150 1/4-0).
***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

1-92
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Flexible, High-Shrink-
RNF-3000
1

Heat-shrinkable Tubing
Ratio, Flame-Retardant,
General Purpose,
Polyolefin Tubing

Product Facts
■ 3:1 shrink ratio easily
accommodates awkward,
irregular shapes
■ Few sizes cover a wide
range of diameters, allowing
reduced inventory
■ Excellent physical,
chemical, and electrical
properties meet industry
standards for highly
reliable, general purpose
tubing
■ Flame-retardant (colors
only)
■ RoHS compliant

Applications Installation Operating Temperature Range


Used for insulation Minimum shrink -55°C to 135°C
and strain relief of wire temperature: 80°C [176°F] [-67°F to 275°F]
terminations and electrical Minimum full recovery
connections. Also suitable temperature: 120°C [248°F]
for light-duty harnessing,
jacketing, and identification
of wires, cables, and
electrical and electronic
components.

Specifications/Approvals
Series UL CSA ®
Military Industry Raychem

RNF-3000 E35586 LR31929 Def. Stan. 59-97 Type 2B VDE 0341 Pt 9005 RW-2053
600 V, 125°C 600 V, 125°C VG 95343 Pt 5 Type A (color) Type A and B
VG 95343 Pt 5 Type B (clear)

Available in: Americas Europe Asia Pacific


■ ■ ■

1-93
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RNF-3000 (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness*
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
1.5/0.5 1.5 [0.060] 0.5 [0.019] 0.45 ± 0.10 [0.018 ± 0.003]
3/1 3 [0.118] 1 [0.039] 0.55 ± 0.10 [0.022 ± 0.003]
4.5/1.5 4.5 [0.177] 1.5 [0.059] 0.55 ± 0.10 [0.022 ± 0.003]
6/2 6 [0.236] 2 [0.079] 0.65 ± 0.10 [0.026 ± 0.003]
9/3 9 [0.354] 3 [0.118] 0.75 ± 0.12 [0.030 ± 0.004]
12/4 12 [0.472] 4 [0.157] 0.75 ± 0.12 [0.030 ± 0.004]
18/6 18 [0.709] 6 [0.236] 0.85 ± 0.12 [0.033 ± 0.004]
24/8 24 [0.944] 8 [0.315] 1.00 ± 0.18 [0.039 ± 0.007]
39/13 39 [1.534] 13 [0.512] 1.15 ± 0.20 [0.045 ± 0.008]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard** Black (-0), white (-9), red (-2), blue (-6), yellow (-4), clear (-X)
Nonstandard Brown (-1), orange (-3), green (-5), violet (-7), gray (-8)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging*** On spools or in 1.2-meter [4-foot] lengths.
Ordering description**** Specify product name, size and color (for example, RNF-3000 6/2-0).
**Black is the only standard color in the Americas. All other colors are nonstandard.
***Only spools are standard in the Americas. 1.2 meter [4-foot] lengths are nonstandard.
****Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description.

1-94
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

High-Shrink-Ratio,
RP-4800
1

Heat-shrinkable Tubing
Flame-Retardant,
Polyolefin Tubing

Product Facts
■ 4:1 shrink ratio
■ Conforms well to highly
variable substrate
dimensions
■ Has excellent physical,
chemical, and electrical
properties that meet or
exceed industrial and
military standards
■ Shows no significant
degradation when exposed
to common solvents and
chemicals, including
aviation fuel and hydraulic
fluid
■ RoHS compliant

Applications Installation Operating Temperature Range


Well-suited for repairing Minimum shrink -55°C to 135°C
harnesses or cables; will temperature: 95°C [203°F] [-67°F to 275°F]
pass over a large-diameter Minimum full recovery
connector or transition, and temperature: 121°C [250°F]
then shrink down onto a
smaller-diameter jacket.
Can insulate or protect a
substrate of varying
dimensions. Also provides
the abrasion and fluid
resistance required in
harnessing applications.

Specifications/Approvals
Series UL Military Industry Raychem

RP-4800 E35586 AMS-DTL-23053/5*, VDE 0341 Pt 9005 Type A RT-1122


600V, 125°C Class 1 Overexpanded
(black only) VG 95343 Pt 5 Type A
*Formerly MIL-I-23053/5 and MIL-DTL-23053/5.

Available in: Americas Europe Asia Pacific


■ ■ ■

1-95
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RP-4800 (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
No. 1 25.4 [1.000] 7.0 [0.275] 1.14 ± 0.18 [0.045 ± 0.007]
No. 2 50.8 [2.000] 14.0 [0.550] 1.14 ± 0.18 [0.045 ± 0.007]
No. 3 76.2 [3.000] 20.6 [0.810] 1.14 ± 0.18 [0.045 ± 0.007]
No. 4 101.6 [4.000] 26.7 [1.050] 1.14 ± 0.18 [0.045 ± 0.007]
No. 5 25.4 [1.000] 11.7 [0.462] 1.14 ± 0.18 [0.045 ± 0.007]
No. 6 60.3 [2.375] 17.3 [0.680] 1.14 ± 0.18 [0.045 ± 0.007]
No. 7 76.2 [3.000] 21.3 [0.840] 1.14 ± 0.18 [0.045 ± 0.007]
No. 8 95.3 [3.750] 23.6 [0.930] 1.14 ± 0.18 [0.045 ± 0.007]
No. 9 114.3 [4.500] 36.8 [1.450] 1.14 ± 0.18 [0.045 ± 0.007]
No. 10 38.1 [1.500] 9.5 [0.375] 1.14 ± 0.18 [0.045 ± 0.007]
No. 11 19.1 [0.750] 4.6 [0.180] 1.14 ± 0.18 [0.045 ± 0.007]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0)


Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5),
brown (-1), orange (-3), violet (-7), gray (-8)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools or in 1.2-meter [4-foot] lengths.
Ordering description*** Specify product name, size and color (for example, RP-4800 NO.1-0).
***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

1-96
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Flexible, Dual Wall,


RPPM
1

Heat-shrinkable Tubing
Moisture-Proof,
Heat-Shrinkable Tubing

Product Facts
■ Environmental sealing
■ Excellent mechanical
strength
■ Abrasion resistance
■ 4:1 shrink ratio
■ RoHS compliant

Applications with a range of dimensions. Installation


Clear RPPM offers excellent
RPPM is a flexible, heat- clarity for protection of sub- Minimum shrink
shrinkable, dual wall tubing strates that may need to be temperature: 60°C [140°F]
with an integrally bonded inspected during service. Minimum full recovery
meltable adhesive liner. Black RPPM has a high temperature: 80°C [176°F]
Available in clear and gloss finish suitable for
black, the tough outer cosmetic applications.
jacket offers excellent Operating Temperature Range
mechanical strength. RPPM
-40°C to 85°C
is used for moisture-proof
[-40°F to 185°F]
encapsulation of a wide
variety of components. In
particular, it adheres well to
PVC. The high-shrink-ratio
allows RPPM to be used

Specifications/Approvals Series Raychem


RPPM RK-6214

Available in: Americas Europe Asia Pacific


■ ■ ■

1-97
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RPPM (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness*
Minimum Maximum Nominal Nominal
Size Expanded Recovered Total Wall Adhesive Wall
as Supplied After Heating After Heating After Heating
4/1 4.0 [0.158] 1.0 [0.039] 0.8 [0.032] 0.3 [0.012]
8/2 8.0 [0.315] 2.0 [0.079] 0.9 [0.035] 0.3 [0.012]
12/3 12.0 [0.472] 3.0 [0.118] 1.2 [0.047] 0.4 [0.016]
16/4 16.0 [0.630] 4.0 [0.158] 1.5 [0.059] 0.5 [0.020]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Clear (-X)


Nonstandard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools, in 1.2 meter [4-foot] lengths or cut pieces.
Ordering description Specify product name, size and color (for example, RPPM 4/1-X).

1-98
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Semirigid, Flame-
RT-3
1

Heat-shrinkable Tubing
Retardant, Polyolefin
Tubing

Product Facts
■ 2.5:1 shrink ratio
■ Tightly controlled expanded
diameters
■ High abrasion resistance
■ Semirigidity that transfers
flex stress away from
typically weak points such
as solder and crimp joints,
helping to ensure a reliable
connection
■ Excellent chemical and
solvent resistance
■ Outstanding physical and
electrical performance
■ RoHS compliant

Applications Installation Operating Temperature Range


Suitable for wire strain-relief Minimum shrink -55°C to 135°C
applications — soldered or temperature: 110°C [230°F] [-67°F to 275°F]
crimped connections, wire Minimum full recovery
splices, terminations. temperature: 135°C [275°F]
Well-suited for use with
semiautomated production
equipment requiring tubing
with a tightly controlled
expanded diameter. Acts
as a tough covering for
delicate components;
provides mechanical
protection.

Specifications/Approvals
Series UL CSA ®
Raychem

RT-3 E35586 LR31929 (black only) RT-360*


600 V, 125°C 600 V, 125°C
*Except dimensions and longitudinal change.

Available in: Americas Europe Asia Pacific


■ ■

1-99
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RT-3 (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
No. 1 6.1 ± 0.4 [0.240 ± 0.015] 2.4 [0.095] 0.79 ± 0.08 [0.031 ± 0.003]
No. 2 8.1 ± 0.4 [0.320 ± 0.015] 3.2 [0.125] 0.79 ± 0.08 [0.031 ± 0.003]
No. 3 9.5 ± 0.5 [0.375 ± 0.020] 3.8 [0.150] 0.79 ± 0.08 [0.031 ± 0.003]
No. 4 12.3 ± 0.5 [0.485 ± 0.020] 5.1 [0.200] 0.79 ± 0.08 [0.031 ± 0.003]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Black (-0) only


Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging In 1-inch cut pieces or in 1.2-meter [4-foot] lengths.
Ordering description Specify product name, size and color (for example, RT-3 No. 1-0).

1-100
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Clear, Flame-Resistant,
RT-375
1

Heat-shrinkable Tubing
Flexible, Fluoropolymer
Tubing

Product Facts
■ 2:1 shrink ratio
■ Exceptional clarity and
clarity stability
■ Toughness, chemical
resistance, and
high-temperature
performance
■ High flame-resistance
■ Approximately 40 percent
thinner walls than most
general purpose polyolefin
tubings
■ Recommended maximum
temperature for use as a
primary insulator: 135°C
[275°F]
■ RoHS compliant

Applications Installation Operating Temperature Range


Protects wire and cable Minimum shrink -55°C to 150°C
markers subject to extreme temperature: 125°C [257°F] [-67°F to 302°F]
abuse, while permitting full Minimum full recovery
inspectability of each item temperature: 150°C [302°F]
covered. Provides bundling
and jacketing of wires and
cables, protecting them from
mechanical and chemical
abuse. Protects electronic
components while permitting
their identification and
inspection.

Specifications/Approvals
Series UL CSA ®
Military Raychem

RT-375 E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/18*, Class 2 RT-375


600 V, 150°C 600 V, 150°C
*Formerly MIL-I-23053/18 and MIL-DTL-23053/18.

Available in: Americas Europe Asia Pacific


■ ■ ■

1-101
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RT-375 (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
3/64 1.2 [0.046) 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002]
1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002]
3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002]
1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002]
3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002]
1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003]
3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003]
1/2 12.7 [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003]
3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]
1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Clear (-X)


Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description*** Specify product name, size and color (for example, RT-375 1/4-X).
***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

1-102
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Fluid-Resistant, Chemical-
RT555
1

Heat-shrinkable Tubing
Resistant, Crosslinked
Fluoropolymer Tubing with
Extended Temperature
Range

Product Facts
■ Resistance to high
temperatures, solvents,
corrosive chemicals, and
radiation
■ Extreme resistance to
hydrocarbons
■ Low outgassing
(successfully tested for
NASA outgassing
requirements)
■ Highly flame-retardant
■ 40 percent lighter weight
than tubing made with
Viton® fluoroelastomer
■ System 300 tubing
■ RoHS compliant

Applications inks. Use for insulation and Installation


strain relief on appliances
Suitable for commercial (electric ranges, microwave Minimum shrink
applications requiring heat ovens, gas grills, and temperature: 150°C [302°F]
resistance (electrical and industrial paint-drying Minimum full recovery
hydraulic systems near equipment) and for temperature: 220°C [428°F]
aircraft or automotive protection of delicate
engines or in fuel tanks), electronic instruments in
applications in chemically Operating Temperature Range
down-hole applications.
exposed environments
-65°C to 200°C
(industrial process
[-85°F to 392°F]
equipment in the pulp and
paper, steel, and chemical
industries), and equipment
for handling caustic or
dangerous chemicals or

Specifications/Approvals
Series UL Raychem

RT555 Listed for 185°C for 100,000-hr continuous use (File E85381) RT-555
Listed for 200°C for 40,000-hr cumulative intermittent exposure

Available in: Americas Europe Asia Pacific


Viton is a trademark of Dupont
Performance Elastomers LLC. ■ ■ ■

1-103
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RT555 (Continued)
Product Dimensions Inside diameter Recovered wall thickness*
Size Minimum expanded Maximum recovered After heating
as supplied after heating Minimum Maximum Nominal
1/8 3.18 [0.125] 1.57 [0.062] 0.25 [0.010] 0.41 [0.016] 0.30 [0.012]
3/16 4.75 [0.187] 2.36 [0.093] 0.28 [0.011] 0.46 [0.018] 0.36 [0.014]
1/4 6.35 [0.250] 3.18 [0.125] 0.33 [0.013] 0.51 [0.020] 0.41 [0.016]
3/8 9.53 [0.375] 4.75 [0.187] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019]
1/2 12.70 [0.500] 6.35 [0.250] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019]
5/8 15.88 [0.625] 7.95 [0.313] 0.48 [0.019] 0.66 [0.026] 0.56 [0.022]
3/4 19.05 [0.750] 9.53 [0.375] 0.61 [0.024] 0.79 [0.031] 0.69 [0.027]
1 25.40 [1.000] 12.70 [0.500] 0.71 [0.028] 0.89 [0.035] 0.79 [0.031]
1 1/4 31.75 [1.250] 15.88 [0.625] 0.76 [0.030] 0.94 [0.037] 0.84 [0.033]
1 1/2 38.10 [1.500] 19.05 [0.750] 0.86 [0.034] 1.04 [0.041] 0.94 [0.037]
2 50.80 [2.000] 25.40 [1.000] 0.94 [0.037] 1.12 [0.044] 1.02 [0.040]
*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0)


Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description Specify product name, size and color (for example, RT555 1/8-0).

1-104
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

High-temperature,
RW-175
1

Heat-shrinkable Tubing
Chemical-Resistant,
Polyvinylidene Fluoride
Tubing

Product Facts
■ 2:1 shrink ratio
■ Tough, semirigid, very-thin-
wall insulation
■ High flame-resistance,
meeting the requirements of
AMS-DTL-23053*, Test C,
with UL and CSA VW-1
rating
■ High-temperature
performance that meets or
exceeds military and
industrial standards
■ Protection from most
industrial solvents, fuels,
and chemicals
■ Recommended maximum
temperature for use as a
primary insulator: 135°C
[275°F]
Applications Installation Operating Temperature Range
■ RoHS compliant
Especially suitable for Minimum shrink -55°C to 175°C
applications requiring high- temperature: 155°C [311°F] [-67°F to 347°F]
temperature performance, Minimum full recovery
outstanding abrasion temperature: 175°C [347°F]
resistance and cut-through
resistance, or superior
chemical and solvent prop-
erties. Provides electrical
insulation and strain relief
of multipin connectors and
solder joints. Well-suited for
applications that require
dense packing of compo-
nents or visual inspection
of covered components.

Specifications/Approvals
Series UL CSA ®
Military Industry Raychem

RW-175 E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/8* VDE 0341 Pt 9005 RW-3029/1
600 V, 150°C 600 V, 150°C Def. Stan. 59-97 Type 3 RW-3029/2
VG 95343 Pt 5 Type F
BS 3G 198 Pt4
*Formerly MIL-I-23053 and MIL-DTL-23053/8.

Available in: Americas Europe Asia Pacific


■ ■ ■

1-105
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RW-175 (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Size Minimum Expanded Maximum Recovered After Heating
as Supplied After Heating
3/64 1.2 [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002]
1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002]
3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002]
1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002]
3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002]
1/4 6.4 [0.250] 3.2 [0.125] 0.33 ± 0.05 [0.013 ± 0.002]
3/8 9.5 [0.375] 4.8 [0.187] 0.33 ± 0.05 [0.013 ± 0.002]
1/2 12.7 [0.500] 6.4 [0.250] 0.33 ± 0.05 [0.013 ± 0.002]
3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003]
1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003]
1 1/2 38.1 [1.500] 19.1 [0.750] 0.51 ± 0.08 [0.020 ± 0.003]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Clear (-X)


Nonstandard Black (-0)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging In 1.2-meter [4-foot] lengths.
Ordering description*** Specify product name, size and color (for example, RW-175 3/64-X).
***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description.

1-106
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Heat-Shrinkable,
RW-200/RW-200-E
1

Heat-shrinkable Tubing
Chemical-Resistant,
High-Temperature Tubing

Product Facts
■ High resistance to impact
and abrasion
■ Resistance to a wide variety
of fuels, lubricants, acids,
and solvents at elevated
temperatures
■ Flexibility at low
temperatures without
cracking
■ RoHS compliant

Applications Offering fluid resistance, Installation


RW-200 tubing can be used
Raychem premium heat- in applications up to 200°C Minimum shrink
shrinkable tubing is [392°F]. temperature: 100°C [212°F]
fabricated from Viton® Minimum full recovery
fluoroelastomers – a temperature: 175°C [347°F]
crosslinked material
designed for a wide range
of applications. It is avail- Operating Temperature Range
able in two configurations.
RW-200: -40°C* to 200°C
RW-200-E is the thickest
[-40°F to 392°F]
wall version. RW-200 has
the thinnest wall for lighter RW-200-E: -55°C to 200°C
weight applications. [-67°F to 392°F]

Specifications/Approvals Series Military Raychem


RW-200 AMS-DTL 23053/13* RW-3037
RW-200-E Def. Stan. 59-97 Issue 3 Type 4A RW-3037
VG 95343 Part 5 Type E
VDE 0341/Pt9005
BS 4G-198 Part 3 12A
*Formerly MIL-I-23053/13 and MIL-DTL-23053/13.

Available in: Americas Europe Asia Pacific


Viton is a trademark of Dupont
Performance Elastomers LLC. ■ ■ ■

1-107
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RW-200/RW-200-E (Continued)
Product Dimensions Inside Diameter Recovered Wall Thickness**
Minimum Expanded Maximum Recovered After Heating (Nominal)
Size as Supplied After Heating RW-200-E RW-200
1/8 3.2 [0.125] 1.6 [0.062] 0.76 [0.030] 0.76 [0.030]
3/16 4.8 [0.187] 2.4 [0.093] 0.84 [0.033] 0.89 [0.035]
1/4 6.4 [0.250] 3.2 [0.125] 0.89 [0.035] 0.89 [0.035]
3/8 9.5 [0.375] 4.8 [0.187] 1.02 [0.040] 0.89 [0.035]
1/2 12.7 [0.500] 6.4 [0.250] 1.22 [0.048] 0.89 [0.035]
5/8 15.9 [0.625] 7.9 [0.312] — 1.07 [0.042]
3/4 19.1 [0.750] 9.5 [0.375] 1.45 [0.057] 1.07 [0.042]
7/8 22.2 [0.875] 11.1 [0.437] — 1.25 [0.049]
1 25.4 [1.000] 12.7 [0.500] 1.78 [0.070] 1.25 [0.049]
1 1/4 31.8 [1.250] 15.9 [0.625] — 1.40 [0.055]
1 1/2 38.1 [1.500] 19.1 [0.750] 2.41 [0.095] 1.40 [0.055]
2 50.8 [2.000] 25.4 [1.000] 2.79 [0.110] 1.65 [0.065]
**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0)


Size selection Always order the largest size that will shrink snugly over the component to be covered.
Special order sizes are available upon request.
Standard packaging On spools.
Ordering description*** Specify product name, size and color (for example, Viton 1/4-0).
***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description.

1-108
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RayBlock 85 (Continued)
Product Dimensions Tubing
Inside Diameter
Part No. of Profile
Minimum Maximum
No. Channels
Outside Length Width Expanded Recovered Nominal
Height as Supplied After Heating Length
RayBlock 85 Kit 0102-A0 2 8.5 [0.335] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57]
RayBlock 85 Kit 0203-A0 3 8.5 [0.335] 2.75 [0.108] 12.25 [0.482] 24.0 [0.945] 6.0 [0.236] 47 [1.85]
RayBlock 85 Kit 0504-A0 4 8.5 [0.335] 2.75 [0.108] 16.00 [0.630] 16.0 [0.630] 4.0 [0.158] 40 [1.57]
RayBlock 85 Kit 0405-A0 5 8.5 [0.335] 2.75 [0.108] 19.75 [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77]
RayBlock 85 Kit 0107-A0 7 8.5 [0.335] 2.75 [0.108] 27.25 [1.070] 24.0 [0.945] 6.0 [0.236] 65 [2.56]
RayBlock 85 Kit 0510-A0 10 8.5 [0.335] 2.75 [0.108] 38.50 [1.520] 32.0 [1.260] 8.0 [0.315] 55 [2.17]

Ordering Information Color Standard Black (-0)


Size selection For wire with an outside diameter smaller than 2.8 [0.110] ,
use a maximum of two wires per channel.
For wire with an outside diameter of 2.8–3.5 [0.110 to 0.138],
use a maximum of one wire per channel.
Special order sizes are available upon request.
Standard packaging One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing).

1-76
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Heat-Shrinkable
RayBlock 105
1

Heat-shrinkable Tubing
Water-Blocking System

Product Facts
■ Environmentally seals wire
bundles of up to 20 wires
■ Withstands temperature
excursions to 120°C [248°F]
■ Provides excellent strain
relief and reduces noise
■ Offers a low-profile installed
product only marginally
larger than the cable bundle
itself
■ RoHS compliant

Applications adhesive melts and the Installation


tubing shrinks, forcing the
Designed to provide molten adhesive to fill all Minimum shrink
consistent sealing for cable the voids within the wire temperature: 80°C [176°F]
bundles and the back of bundle and tubing. The Minimum full recovery
connectors. The wires in the result is a solid plug of temperature: 110°C [230°F]
bundle are placed within adhesive molded around
the channels of a specially each wire in the bundle,
formulated hot-melt Operating Temperature Range
creating a moisture-resist-
adhesive profile, and then ant seal. -40°C to 105°C
covered by dual wall, heat-
[-40°F to 221°F]
shrinkable tubing with a
flame-retardant radiation-
crosslinked outer wall and
hot-melt-adhesive inner
wall. When the tubing is
heated, the hot-melt

Specifications/Approvals Series Raychem


RayBlock 105 RayBlock 105 SCD
RW-2102

Available in: Americas Europe Asia Pacific


■ ■ ■

1-77
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RayBlock 105 (Continued)


Product Dimensions Tubing
Inside Diameter
Part No. of Profile
Minimum Maximum
No. Channels
Outside Length Width Expanded Recovered Nominal
Height as Supplied After Heating Length
RayBlock 105 Kit 0102-A0 2 8.5 [0.335] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57]
RayBlock 105 Kit 0103-A0 3 8.5 [0.335] 2.75 [0.108] 12.25 [0.482] 16.0 [0.630] 4.0 [0.158] 40 [1.57]
RayBlock 105 Kit 0504-A0 4 8.5 [0.335] 2.75 [0.108] 16.00 [0.630] 16.0 [0.630] 4.0 [0.158] 45 [1.77]
RayBlock 105 Kit 0105-A0 5 8.5 [0.335] 2.75 [0.108] 19.75 [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77]
RayBlock 105 Kit 0107-A0 7 8.5 [0.335] 2.75 [0.108] 27.20 [1.070] 24.0 [0.945] 6.0 [0.236] 65 [2.56]
RayBlock 105 Kit 0110-A0 10 8.5 [0.335] 2.75 [0.108] 38.50 [1.520] 32.0 [1.260] 8.0 [0.315] 65 [2.56]

Ordering Information Color Standard Black (-0)


Size selection For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two
wires per channel.
For wire with an outside diameter of 2.8–3.5 [0.110–0.138], use a maximum of one
wire per channel.
Special order sizes are available upon request.
Standard packaging One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing).

1-78
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Commercial Protective,
Rayrim Edging Material
1

Heat-shrinkable Tubing
Self-Adhering, Edging
Material

Product Facts
■ Flexible to allow for
protection of curved edges
■ RoHS compliant

Applications The flexible nature of the Installation


product allows application
Raychem Rayrim edging to both internal and external Minimum shrink
material is an extruded strip radii, as well as straight temperature: 120°C [248°F]
internally coated with a heat edges, and the continuous Minimum full recovery
activated adhesive, so that operating temperature temperature: 150°C [302°F]
on heating the profile of -55°C to +80°C [-67°F
changes from a "V" to a "U" to 176°F] means that the
section and the adhesive Operating Temperature Range
product can give protection
bonds to the substrate profile. under the most testing -55°C to 80°C
Manufactured from a circumstances. [-67°F to 176°F]
Raychem radiation cross-
linked polyolefin material,
the profile offers a clean
and rapid means of
covering metal, wood and
glass edges for all-round
protection.

Specifications/Approvals Series Raychem


Rayrim RK-6182

Available in: Americas Europe Asia Pacific


■ ■ ■

1-79
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Rayrim Edging Material (Continued)


Product Dimensions

Size A (maximum) B (minimum) C (minimum) D (minimum) E (typical)


Nr. 6 0.6 [0.024] 0.5 [0.020] 3.5 [0.138] 0.8 [0.032] 1.25 [0.049]
Nr. 7 1.0 [0.039] 0.9 [0.035] 4.8 [0.189] 1.6 [0.063] 1.25 [0.049]
Nr. 8 2.0 [0.079] 0.9 [0.035] 6.6 [0.260] 2.5 [0.098] 2.25 [0.089]
Nr. 9 4.2 [0.165] 0.9 [0.035] 13.5 [0.532] 4.5 [0.177] 2.20 [0.087]

Application Range Plate SWG Thickness Recommended minimum bend radius


30-24 0.31-0.56 [0.012-0.022] 10 [0.394]
23-16 0.61-1.63 [0.026-0.064] 15 [0.591]
15-10 1.83-3.25 [0.072-0.128] 20 [0.787]
9-5 3.66-5.38 [0.144-0.212] 25 [0.984]

Ordering Information Color Standard Black (-0)


Size selection Always order the largest size that will shrink snugly on edge of the panel.
Standard packaging 1.2-meter [4-foot] lengths.
Ordering description Specify product name, size number and color (for example, Rayrim Nr.6-0).

1-80
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

Convenient packaging and


RaySpool
1

Heat-shrinkable Tubing
dispensing system for heat-
shrinkable tubing

Product Facts
■ Easy to store
■ Easy to dispense
■ Well-suited for repairs
■ Single wall and adhesive-
lined tubings
■ Wide variety of colors, sizes
and kits available
■ Also available are RaySpool
kits comprised of 6 sizes and
supplied with a mounting
rack
■ Stand alone racks and
packaging sets also
available
■ RoHS compliant

Applications applications including elec- Installation


trical insulation, strain relief,
The RaySpool system offers cable bundling and envi- See individual product
a convenient packaging ronmental protection. pages.
and dispensing option for a RaySpool packaging is
range of heat-shrinkable available for CGPT, LSTT Operating Temperature Range
tubings. The tubing is sup- and CGAT.
plied on small reels which See individual product
are overboxed and feature pages.
a dispensing window allow-
ing the tubing to be easily
and readily accessed. The
RaySpool system is a suit-
able method of storing and
for use in the workshop,
service vehicle or labora-
tory. A varied selection of
tubings is offered which will
cover a diverse range of

Specifications/Approvals See individual product pages.

Available in: Americas Europe Asia Pacific


1-81
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

RaySpool (Continued)
CGPT 2:1 Inside Diameter Recovered Wall
Thickness*
Product Dimensions Size Minimum Maximum After Spool Spool Ordering
Expanded Recovered Heating Quantity Quantity Description
as Supplied After Heating - Black - Green/Yellow
(meters) (meters)
1.6/0.8 1.6 (0.062) 0.8 (0.031) 0.45 ± 0.12 10.0 - CGPT-R-1.6-col code
2.4/1.2† 2.4 (0.093) 1.2 (0.046) 0.50 ± 0.12 10.0 - CGPT-R-2.4-col code
3.2/1.6†• 3.2 (0.125) 1.6 (0.062) 0.50 ± 0.12 10.0 5.0 CGPT-R-3.2-col code
4.8/2.4† 4.8 (0.187) 2.4 (0.093) 0.50 ± 0.12 9.0 - CGPT-R-4.8-col code
6.4/3.2†• 6.4 (0.250) 3.2 (0.125) 0.65 ± 0.15 8.0 3.5 CGPT-R-6.4-col code
9.5/4.8• 9.5 (0.375) 4.8 (0.187) 0.65 ± 0.15 6.0 3.0 CGPT-R-9.5-col code
12.7/6.4†• 12.7 (0.500) 6.4 (0.250) 0.65 ± 0.15 6.0 2.5 CGPT-R-12.7-col code
19/9.5• 19.0 (0.748) 9.5 (0.375) 0.75 ± 0.15 5.0 2.0 CGPT-R-19.0-col code
25.4/12.7†• 25.4(1.000) 12.7 (0.500) 0.90 ± 0.20 3.0 1.5 CGPT-R-25.4-col code
KIT CONTAINS SIZES INDICATED BY † CGPT-R-KIT-2
*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0)


Green/yellow (-45) available in sizes indicated by •
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On mini spools.
Ordering description See above for description

CGPT 3:1 Inside Diameter Recovered Wall


Thickness*
Product Dimensions Size Minimum Maximum After Spool Ordering
Expanded Recovered Heating Quantity Description
as Supplied After Heating (meters)
3/1† 3.0 (0.118) 1.0 (0.040) 0.55 ± 0.12 10.0 CGPT-R-3/1-col code
6/2† 6.0 (0.236) 2.0 (0.079) 0.65 ± 0.12 7.0 CGPT-R-6/2-col code
9/3† 9.0 (0.354) 3.0 (0.118) 0.75 ± 0.15 5.0 CGPT-R-9/3-col code
12/4† 12.0 (0.472) 4.0 (0.157) 0.75 ± 0.15 4.0 CGPT-R-12/4-col code
18/6† 18.0 (0.709) 6.0 (0.236) 0.85 ± 0.15 3.0 CGPT-R-18/6-col code
24/8† 24.0 (0.945) 8.0 (0.315) 1.00 ± 0.20 3.0 CGPT-R-24/8-col code
KIT CONTAINS SIZES INDICATED BY † (black only) CGPT-R-KIT-1
*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0) Red (-2) Yellow (-4) Blue (-6)
Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On mini spools.
Ordering description See above for description

1-82
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

LSTT 2:1
RaySpool (Continued)
Inside Diameter Recovered Wall
1

Heat-shrinkable Tubing
Thickness*
Product Dimensions Size Minimum Maximum After Spool Ordering
Expanded Recovered Heating Quantity Description
as Supplied After Heating - Black (meters)
2.4/1.2† 2.4 (0.093 1.2 (0.046) 0.55 ± 0.12 10.0 LSTT-R-2.4-0
3.2/1.6† 3.2 (0.125) 1.6 (0.062) 0.55 ± 0.12 10.0 LSTT-R-3.2-0
4.8/2.4† 4.8 (0.187) 2.4 (0.093) 0.55 ± 0.12 9.0 LSTT-R-4.8-0
6.4/3.2† 6.4 (0.250) 3.2 (0.125) 0.65 ± 0.15 8.0 LSTT-R-6.4-0
9.5/4.8 9.5 (0.375) 4.8 (0.187) 0.65 ± 0.15 6.0 LSTT-R-9.5-0
12.7/6.4† 12.7 (0.500) 6.4 (0.250) 0.65 ± 0.15 6.0 LSTT-R-12.7-0
19/9.5 19.0 (0.748) 9.5 (0.375) 0.80 ± 0.15 5.0 LSTT-R-19.0-0
25.4/12.7† 25.4(1.000) 12.7 (0.500) 0.95 ± 0.18 3.0 LSTT-R-25.4-0
KIT CONTAINS SIZES INDICATED BY † (black only) LSTT-R-KIT-1
*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0)


Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On mini spools.
Ordering description See above for description

CGAT 3:1 Inside Diameter Recovered Wall


Thickness*
Product Dimensions Size Minimum Maximum After Spool Ordering
Expanded Recovered Heating Quantity Description
as Supplied After Heating (meters)
3/1† 3.0 (0.118) 1.0 (0.040) 1.00 ± 0.25 5.0 CGAT-R-3/1-0
6/2† 6.0 (0.236) 2.0 (0.079) 1.00 ± 0.25 3.5 CGAT-R-6/2-0
9/3† 9.0 (0.354) 3.0 (0.118) 1.35 ± 0.25 3.0 CGAT-R-9/3-0
12/4† 12.0 (0.472) 4.0 (0.157) 1.50 ± 0.25 2.5 CGAT-R-12/4-0
18/6† 18.0 (0.709) 6.0 (0.236) 1.70 ± 0.25 2.0 CGAT-R-18/6-0
24/8† 24.0 (0.945) 8.0 (0.315) 1.90 ± 0.25 1.5 CGAT-R-24/8-0
KIT CONTAINS SIZES INDICATED BY † (black only) CGAT-R-KIT-1
*Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering Information Color Standard Black (-0)


Size selection Always order the largest size that will shrink snugly over the component to be covered.
Standard packaging On mini spools.
Ordering description See above for description

1-83
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
RAYCHEM Tubing Products

1-84
Catalog 9-1773447-9 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 01-09 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341

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