Professional Documents
Culture Documents
8 MDL
8 MDL
Level-I
Learning Guide-25
Unit of Competence: Use Construction Hand and
Power Tools
Module Title: Using Construction Hand and
Power Tools
LG Code: EIS BBCW1M0 8 LO1-LG-25
TTLM Code: EIS BBCW1 M0 8 TTLM 0919v1
Page 1 of 98
Instruction Sheet Learning Guide #25
This learning guide is developed to provide you the necessary information regarding the
following content coverage and topics:
Using construction hand and power tools Occupational health and safety
This guide will also assist you to attain the learning outcome stated in the cover page.
Specifically, upon completion of this Learning Guide, you will be able to:
Adhere OHS requirements associate with the use of construction hand and power tools,
and the workplace environment, to throughout the work
Learning Instructions:
1. Read the specific objectives of this Learning Guide.
2. Follow the instructions described below 3 to 6.
3. Read the information written in the information “Sheet 1, Sheet 2, Sheet 3 and Sheet 4”.
4. Accomplish the “Self-check 1, Self-check t 2, Self-check 3 and Self-check 4” in page -7,
12, 25 and 29 respectively.
5. If you earned a satisfactory evaluation from the “Self-check” proceed to “Operation Sheet
1, Operation Sheet 2 and” in page -30.
6. Do the “LAP test” in page – 31 (if you are ready).
Page 2 of 98
Information Sheet-1 Associating Occupational health and safety With the use of
construction hand and power tools
In most industrialized countries, the construction industry is one of the most significant
industries in terms of contribution to gross domestic product (GDP). It also has a significant
impact on the health and safety of workers. The construction industry is both economically
and socially important. In construction, workers perform a great diversity of activities, each
one with a specific associated risk. The worker who carries out a task is directly exposed to
its associated risks and passively exposed to risks produced by nearby co-workers. Building
design, materials, dimensions and site conditions are often unique, which requires adaptation
and a learning curve from site to site. Injuries may occur in a number of ways and at every
juncture of the process.
Occupational safety and health is an area concerned with the development, promotion, and
maintenance of the workplace environment, policies and programs that ensure the mental,
physical, and emotional well-being of employees, as well as keeping the workplace
environment relatively free from actual or potential hazards that could injure employees.
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fig 1 Occupational Safety and Health Cycle
1.2 Obtain Work instructions
Before starting work you will need to obtain and confirm your work instructions. These can
come in many different forms depending on the workplace and the job. Some instructions
may be specific to the workplace, to a particular task, or to a specific hand or power tool.
Diagrams or sketches.
Safe work procedures or equivalent related to using hand and power tools.
Page 4 of 98
You may be provided with your work instructions verbally and in written form, or you may be
required to contribute to the planning and preparation process. To carry out your job
properly it is important that you are able to understand and follow all instructions you are
given. When obtaining or receiving work instructions it is important to employ effective
communication skills. Listen actively to the instructions and information provided to you. This
means absorbing, understanding and considering the information before responding - listen
first, and speak second. Clarify the information provided to you, ensuring that you express
yourself clearly and directly, confidently, honestly, in a positive manner, and with respect for
others.
Each industry and work site may have specific jargon and terminology that it uses to
communicate. This may include the technical terms that are specific to an industry or piece
of equipment, through to the slang or informal language that is specific to a site. Become
familiar with the language used on your work site, and if you have any questions, speak to
your supervisor or experienced personnel/workers. Clear and direct speaking and active
listening will ensure that every person on the site knows what is required of them. In turn,
activities on the work site are conducted safely, collaboratively and effectively.
Once you have determined your work instructions you need to ensure that all the necessary
safety requirements are applied before you start work. These requirements include
legislative, organization and site requirements and procedures. You will need to access the
site safety plan and related policies and procedures prior to starting any work tasks. The site
safety plan will specify the safety requirements that need to be followed on the work site.
fig 2
fig 4
fig 5
fig 6
fig 7
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Self-Check -1 Written Test
You can ask your teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 7 of 98
Identifying Quality assurance requirements for company
Information Sheet- 2
operations.
2.1 Definition:
Quality assurance is "a planned and systematic means for assuring management that the
defined standards, practices, procedures, and methods of the process are applied." "The
purpose of [quality] measurement and analysis (MA) is to develop and sustain a
measurement capability used to support management information needs.”
2.2. Perspectives on Quality
Some of the perspectives on quality are as follows:
Judgmental. When referred to as the transcendent definition of quality, it is both absolute
and universally recognizable, a mark of uncompromising standards and high achievement.
You can't really measure or assess it—you just know it when you see it.
Product-based. In this view, quality is a function of a specific, measurable variable and
differences in quality reflect differences in quantity of a product attribute, such as threads per
square inch or pixels per square inch.
User-based. Quality is defined as fitness for intended use, or how well the product performs
Page 8 of 98
oriented activity. The focus of QA is putting good processes in place so that the quality will
be "built into" the product rather than trying to "inspect quality into" the finished product.
2.4 Quality of Requirements
The quality of requirements is dependent on various stakeholders and their perspective.
Several different views need to be considered in order to define what quality means in a
certain context. The first view on quality is the transcend-dental view. Therein, quality is
considered as something that we always strive for as an ideal but we will never be able to
implement this ideal. The goal of this viewpoint is to express the complexity of the concept
quality in general. Second, the user view evaluates the quality of a software product with
respect to its fitness of purpose to fulfill certain user tasks. The third view, the manufacturing
view, focuses on the product view during production and after delivery.It is focused on the
adherence of standards and evaluates whether the product was build right the first time. The
fourth view is the product view. The focus for this view is on internal quality aspects of the
product that can be measured. It is assumed that ensuring certain internal quality aspects
has an impact on the external quality and the quality in use of the product. Finally, the value-
based view relates quality to cost. It considers quality as something the customer is willing to
pay for. Finally, the customers have to decide on the value of each requirement and whether
the implementation cost is motivated (value-based view).
All these aspect have to be considered when discussing the quality of requirements. The
inherently human based nature of requirements engineering and the necessity to consider
not only technical but also social aspects when eliciting, negotiating and specifying
requirements makes the definition of quality characteristics for requirements even harder.
Standards are a starting point for defining the quality of requirements and requirements
specifications. Further, there exist a number of processes, guidelines, and best practices on
how to perform good requirements.
Page 9 of 98
Table 2.1 Quality attributes for requirements
Quality Attribute Definition
Unambiguous
The requirements should only have one possible interpretation. Note that
one requirement might be unambiguous to a
certain group of stakeholder but has a different meaning in
another. It is important to involve all stakeholders in the
requirements engineering process to gain a common under standing.
Completeness
All important elements that are relevant to fulfill the different user’s tasks
should be considered. This includes relevant functional and non-functional
requirements and inter-faces to other systems, the definition of responses
to all potential inputs to the system, all references to figures and tables in
the specification, and a definition of all relevant
terms and measures.
Verifiability All requirements should be verifiable. That is, there exists a process for a
machine or a human to check (in a cost effective way) whether the
requirement is fulfilled or not.
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The requirements are specified and phrased in a way that is understood
Comprehensibility
by all involved stakeholders.
(New,manufacturi
ng, user,value-
based view)
Feasibility (New, All requirements can be implemented with the available technology,
value- human resources and budget. Moreover, all requirements contribute to
based, product the monetary success of the system, that is, they are worth to include in
view) the system.
Right Level of
The information given in the requirements is suitable to gain the right
Detail
understanding of the system and to start implementation. There are no
(New,user,
unnecessary implementation or design details specified in the
manufacturing,
requirements.
value-based view)
Page 11 of 98
Self-Check -2 Written Test
C. Manufacturing-based. D. Product-based.
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 12 of 98
Information Sheet-3 Identifying types of hand and power tools and their functions.
Bolster
Bolster is like chisel but it is used to cut bricks. Its cutting edge is wider than the width of
brick. It is useful for accurate cutting of bricks.
Fig 1
Boning Rods
Boning rods are made of wood and they are T shape. They are used to level the excavated
trench throughout its length. Minimum three boning rods are used to level the trench surface.
Fig 2
Brick Hammer
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Brick hammer is used to cut the bricks and also used to push the bricks if they come out of
the course line.
Fig 3
Bump Cutter
Bump cutter is used to level the concrete surfaces like concrete floors, foundations etc. It is
also called screed.
Fig 4
Chain Lewis and Pin Lewis
Chain lewis and pin lewis are two different tools which are used to lift heavy stones
especially in the construction of stone masonry.
Fig 5
Chisel
Chisel is generally used in wood work and this must be useful to remove the concrete bumps
or excess concrete in hardened surface.
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fig 6
Circular Saw
Circular saw used to cut the wood boards, frames etc. It is used when accurate cutting is
required in less time. It is safer than hand saw.
Fig 7
Crowbar
Crowbar is used for digging the ground and to remove the roots of trees in the ground, nails
etc.
Fig 8
Digging Bar
Digging bar is solid metal rod with pin shape at the bottom. It is also used to dig the hard
surfaces of ground.
Fig 9
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End Frames
Their use is similar to the line and pins. But instead of pins, L shaped frames are used at the
end of thread which hold the brick work effectively and level the alignment accurately.
Fig 10
Float
Float is made of wood which is used to smoothen the plastered concrete surface. It contains
handle on its top and smooth wooden surface on its bottom.
Fig 11
Gloves
Gloves are required to prevent the hands from direct contact with cement, paint etc. and to
avoid injury while using machines, tools etc.
Fig 12
Hand Saw
Hand saw is used to cut the wood materials like doors, windows, slab panels etc.
Page 16 of 98
Fig 13
Head Pan
Head pan is made of iron which is used to lift the excavated soil or cement or concrete to the
working site etc. it is more commonly used in construction sites.
Fig 14
Hoe
Hoe is also used to excavate the soil but in this case the metal plate is provided with acute
angle to the wooden handle.
Fig 15
Jack Plane
Jack plane is used in the wood work to smoothen the surface of doors and windows etc.
Fig 16
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Ladder
Ladder is also required in construction works. To check slab work, to transport material to the
higher floors, to paint the walls etc.
Fig 17
Line and Pins
Line and pins consists a thread whose ends are connected with two solid metal rods with pin
points. It is used to level the alignment of brick course while brick laying.
Fig 18
Mason’s Square
Mason’s square is used to achieve perfect right angle at the corner of masonry wall. It is “L”
shape. First course is laid properly using Mason’s square then based on the first, remaining
layers of bricks are set out.
Fig 19
Measuring Box
Measuring box is used to measure the quantity of sand and aggregate used for making
concrete. It is of fixed dimensions so, aggregate need not to be weighted for every time. The
general dimensions of a measuring box are 300mm X 300mm X 400mm (length x width x
depth).
Page 18 of 98
Fig 20
Measuring Tape
Measuring tape is used to check the thickness, length, widths of masonry walls, foundation
beds, excavated trenches etc.
Fig 21
Measuring Wheel
Measuring wheel is used to measure the distances or lengths. It contains a wheel of known
diameter, which record the no.of complete revolutions from which the distance can be
measured. It makes the work easier.
Fig 22
Pick Axe
Pick axe is used to excavate the soil. It is more suitable for hard soil which is quite difficult to
dig with spade or hoe.
Page 19 of 98
Fig 23
Plumb Bob
Plumb bob is used to check the verticality of structures. It contains a solid metal bob
connected to the end of a thread. It is also used inn surveying to level the instrument
position.
Fig 24
Plumb Rule
Plumb rule is used to check the vertical line of wall whether it is perfect vertical or not. It
contains a straight wood board with uniform edges. On its center a groove is provided in
which plumb bob is situated. When the rule is placed vertically with the wall the plumb bob
should be in the groove line otherwise the wall will not be vertical.
Fig 25
Putty Knife
Putty knife is used level the putty finishing and also used to reduce the thickness of finish
when it is more thick.
Fig 26
Page 20 of 98
Sledge Hammer
Sledge hammer is used when the ground is hard and contains rock layers. A large weighted
metal head is provided at the wooden handle with which hard layers can be cracked, which
makes easy for digging.
Fig 27
Spade
Spade is used to dig the soil for foundation trenches etc. It contains metal plate at the end of
long wooden handle.
Fig 28
Spirit Level
Spirit level is made of wood or hard plastic with bubble tube in the middle. The bubble tube is
filled with alcohol partially. So, the air bubble is formed in it.
Spirit level is used in brick masonry to check the level of the surface. The spirit level is placed
on surface and bubble is checked. The surface is leveled when the bubble in the tube settles
at middle of tube.
Fig 29
Straight Edge Brushes
Straight edge brushes are used to provide finishing to the plastered surface especially at
corners and edges of walls.
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Fig 30
Tile Cutter
Tile cutter is used to cut the tiles. Sometimes, normal tile size is larger than required at the
corners where floor meets the wall in that case tile cutter is useful.
Fig 31
Trowel
Trowel is used to lift and apply the cement mortar in small quantities. It is made of steel and
wooden handle is provided for holding. The ends of trowel may be pointed or bull nosed.
Fig 32
Wheel Barrow
Wheel barrow is used to transport bulk weights of materials like cement, sand, concrete mix
etc. it contains one or two wheels at its front and two handles at its back which are used to
push the wheel barrow.
Fig 33
Safety Glasses
To prevent the eyes from dust, chemical actions of materials etc. safety glasses should be
maintained.
Page 22 of 98
Fig 34
Safety Helmet
The safety helmet should be necessary in construction works. Any material or structure may
fall from height during construction work. So, to protect the head from injury or any fatal
accident, this safety helmet should be used.
Fig 35
3.2 power tools and their functions
Drill Machine
Drill machine is used to make holes in the walls, slabs, doors, window frames etc.
Fig 36
Polisher
Polisher is used to smoothen the surface of tiles, wood works etc. The smoothening makes
them shine and the process is called polishing.
Page 23 of 98
Fig 37
Vibrator
Vibrator is used to compact the concrete by this the air gaps are filled with water and
workability varies without adding water to it.
Fig 38
Page 24 of 98
Self-Check -3 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet provided in the
next page:
1. ________________is used to lift and apply the cement mortar in small quantities. It is
made of steel and wooden handle is provided for holding. (3 points)
A. trowel C. .sprit level
B. shovel D. vibrator
2. List out some of hand tools.(4 points)
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 25 of 98
Information Sheet-4 Recognizing Power source and access to power supply.
A power supply is an electrical device that supplies electric power to an electrical load. The
primary function of a power supply is to convert electric current from a source to the
correct voltage, current, and frequency to power the load. As a result, power supplies are
sometimes referred to as electric power converters. Some power supplies are separate
standalone pieces of equipment, while others are built into the load appliances that they
power. Examples of the latter include power supplies found in desktop
computers and consumer electronics devices. Other functions that power supplies may
perform include limiting the current drawn by the load to safe levels, shutting off the current in
the event of an electrical fault, power conditioning to prevent electronic noise or voltage
surges on the input from reaching the load, power-factor correction, and storing energy so it
can continue to power the load in the event of a temporary interruption in the source power
(uninterruptible power supply).
All power supplies have a power input connection, which receives energy in the form of
electric current from a source, and one or more power output connections that deliver current
to the load. The source power may come from the electric power grid, such as an electrical
outlet, energy storage devices such as batteries or fuel cells, generators or alternators, solar
power converters, or another power supply. The input and output are usually hardwired
circuit connections, though some power supplies employ wireless energy transfer to power
their loads without wired connections. Some power supplies have other types of inputs and
outputs as well, for functions such as external monitoring and control.
This section describes functions and precautions for fully utilizing the capabilities of the
Power Supplies. For precautions for individual Products, refer to the Precautions for Safe
Use for that Product.
Minor electric shock, fire, or Product failure may occasionally occur. Do not disassemble,
modify, or repair the Product or touch the interior of the Product.
Page 26 of 98
Minor injury due to electric shock may occasionally occur.
Do not touch the terminals while power is being supplied.
Minor burns may occasionally occur. Do not touch the Product while power is being supplied
or immediately after power is turned OFF.
Fire may occasionally occur. Tighten the terminal screws with the specified torque.
Minor electric shock, fire, or Product failure may occasionally occur. Do not allow any pieces
of metal or conductors or any clippings or cuttings resulting from installation work to enter the
Product.
Page 28 of 98
Directions: Answer all the questions listed below. Use the Answer sheet provided in the
next page:
1. Which of the following must be recognized when you use power supply
sources.. (3 points)
A. Mounting B. grounding C. wiring D. input voltage E. all
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 29 of 98
Operation Sheet 1 Methods of identifying hand tools for measuring
Page 30 of 98
LAP Test Practical Demonstration
Page 31 of 98
List of Reference Materials
1. ^ "Modern Marvels: The World's First Power Tools" . History . Archived from the original on
January 25, 2013. Retrieved Oct 4, 2011.
4. ^ Franks, John R., ed. (1996). Appendix A: OSHA Noise Standard Compliance Checklist
(PDF).
Preventing Occupational Hearing Loss: A Practical Guide. U.S. Department of Health and
Human Services. p. 60.
8. ^ Scott P. Schneider (1998). "Tools". In Jeanne Mager Stellman (ed.). Chemical, industries
and occupations . Encyclopaedia of Occupational Health and Safety. 3 (4th ed.).
International Labour Organization . pp. 93.33–93.34. ISBN 978-92-2-109816-4 .
9. ^ a b Cacha, Charles A. (1999). Ergonomics and Safety in Hand Tool Design . CRC.
ISBN 1566703085 .
10. ^ Salaman, R. A. (1997 edition revised by Philip Walker; first published in 1975 by
George Allen & Unwin [Publishers] Ltd). Dictionary of Woodworking Tools, c. 1700–1970
Mendham, NJ: Astragal Press ISBN 978-1-879335-79-0 .
11. ^ Salaman, R. A. (1996). Dictionary of Leather- working Tools, c.1700–1950, and the
Tools of Allied Trades Mendham, NJ: Astragal Press ISBN 978-1-879335-72-1 .
12. ^ Russell, David R. , with Robert Lesage and photographs by James Austin , cataloguing
assisted by Peter Hackett (2010). Antique Woodworking Tools: Their Craftsmanship from the
Earliest Times to the Twentieth Century Cambridge: John Adamson
Page 32 of 98
Basic building construction works
Level-I
Learning Guide-26
Unit of Competence: Use Construction Hand and
Power Tools
Module Title: Using Construction Hand and
Power Tools
LG Code: EIS BBCW1M0 8 LO2-LG-26
TTLM Code: EIS BBCW1 M0 8 TTLM 0919v1
Page 33 of 98
Instruction Sheet Learning Guide # 26
This learning guide is developed to provide you the necessary information regarding the
following content coverage and topics:
selecting Hand tools consistent with the job
checking hand tools for serviceability and safety
selecting equipment to hold, position or support material for hand tools application
This guide will also assist you to attain the learning outcome stated in the cover page.
Specifically, upon completion of this Learning Guide, you will be able to:
select hand tools consistent with the needs of the job
Check hand tools for serviceability and safety and any faults reported to supervisor in
accordance with workplace requirements
select equipment to hold, position or support material for hand tools application
Learning Instructions:
Page 34 of 98
Information Sheet-1 selecting hand tools consistent with the job
Page 35 of 98
Self-Check -1 Written Test
Directions: Answer all the questions listed below. Say true or false
1. Tools are designed for specific needs and purposes. Say true or false (2 points)
1. Quality professional hand tools will last many years if they are taken care of and
treated with respect however manufacturers design tools for any applications. .(2 points)
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 36 of 98
Information Sheet-2 checking hand tools for serviceability and safety
All tools, equipment and vehicles must be properly maintained so that workers are not
endangered. Construction regulations require inspections of vehicles, tools, machines and
equipment before use.
Preventive maintenance is the systematic care and protection of tools, equipment, machines
and vehicles in order to keep them in a safe, usable condition, limit downtime and extend
productivity. We must always be aware that maintenance tasks themselves are potentially
hazardous and can result in injury.
Both kinds of tools require specific safety precautions or rules to be followed; yet some rules
will apply to both. There are five basic rules that apply to all tools used either hand or power.
Keep all tools in good working order
Use the tool only for what it is designed to do
Examine the tool for damage before each use
Always follow the manufacturer’s instructions when operating any tool
Always wear the appropriate PPE when operating any tool
2.2 General “Hand Tool” Safety Rules
Carry all sharp tools in a holster or sheath
Tag worn, damaged or defective tools and do not use them
Do not perform “makeshift” repairs to tools
Do not use cheater bars
Do not throw tools from one location to another or from one employee to another
When working on a ladder or scaffolding be sure you and your tools are secure
Do not carry tools in your hand while climbing, use a tool belt or host the tools by
using a hand line
Page 37 of 98
Self-Check -2 Written Test
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 38 of 98
Information Sheet-3 selecting equipment to hold, position or support material
for hand tools application
Instead of small, basic materials, such as bricks, tiles, board and light concrete,
prefabricated construction units are commonly used today. Equipment has
expanded from simple hand tools and transport facilities to complex machinery.
Similarly, methods have changed, for instance, from wheel barrowing to the
pumping of concrete and from manual lifting of materials to the lifting of
integrated elements with the assistance of cranes.
Page 39 of 98
Self-Check -3 Written Test
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 40 of 98
Operation Sheet Method of checking hand tools for for serviceability and safety
Page 41 of 98
LAP Test Practical Demonstration
Task 1. Check the serviceability and safety of tools in your department and report to the
teacher if you got problems in safety of tools.
Page 42 of 98
List of Reference Materials
1. ^ "Modern Marvels: The World's First Power Tools" . History . Archived from the original on
January 25, 2013. Retrieved Oct 4, 2011.
4. ^ Franks, John R., ed. (1996). Appendix A: OSHA Noise Standard Compliance Checklist
(PDF).
Preventing Occupational Hearing Loss: A Practical Guide. U.S. Department of Health and
Human Services. p. 60.
8. ^ Scott P. Schneider (1998). "Tools". In Jeanne Mager Stellman (ed.). Chemical, industries
and occupations . Encyclopaedia of Occupational Health and Safety. 3 (4th ed.).
International Labour Organization . pp. 93.33–93.34. ISBN 978-92-2-109816-4 .
9. ^ a b Cacha, Charles A. (1999). Ergonomics and Safety in Hand Tool Design . CRC.
ISBN 1566703085 .
10. ^ Salaman, R. A. (1997 edition revised by Philip Walker; first published in 1975 by
George Allen & Unwin [Publishers] Ltd). Dictionary of Woodworking Tools, c. 1700–1970
Mendham, NJ: Astragal Press ISBN 978-1-879335-79-0 .
11. ^ Salaman, R. A. (1996). Dictionary of Leather- working Tools, c.1700–1950, and the
Tools of Allied Trades Mendham, NJ: Astragal Press ISBN 978-1-879335-72-1 .
12. ^ Russell, David R. , with Robert Lesage and photographs by James Austin , cataloguing
assisted by Peter Hackett (2010). Antique Woodworking Tools: Their Craftsmanship from the
Earliest Times to the Twentieth Century Cambridge: John Adamson
Page 43 of 98
Basic building construction works
Level-I
Learning Guide-27
Unit of Competence: Use Construction Hand and
Power Tools
Module Title: Using Construction Hand and
Power Tools
LG Code: EIS BBCW1M0 8 LO1-LG-27
TTLM Code: EIS BBCW1 M0 8 TTLM 0919v1
Page 44 of 98
Instruction Sheet Learning Guide # 27
This learning guide is developed to provide you the necessary information regarding the
following content coverage and topics:
This guide will also assist you to attain the learning outcome stated in the cover page.
Specifically, upon completion of this Learning Guide, you will be able to:
Use hand tools safely and effectively according to their intended use
Learning Instructions:
Page 45 of 98
locating and holding material in position for hand tool
Information Sheet-1
application
1. Introduction
The successful running of any mass production depends upon the interchangeability to
facilitate easy assembly and reduction of unit cost. Mass production methods demand a
fast and easy method of positioning work for accurate operations on it.
Jigs and fixtures are production tools used to accurately manufacture duplicate and
interchangeable parts. Jigs and fixtures are specially designed so that large numbers of
components can be machined or assembled identically, and to ensure interchangeability
of components.
JIGS
It is a work holding device that holds, supports and locates the work piece and guides the
cutting tool for a specific operation. Jigs are usually fitted with hardened steel bushings for
guiding or other cutting tools. a jig is a type of tool used to control the location and/or motion
of another tool. A jig's primary purpose is to provide redundancy , accuracy, and
interchangeability in the manufacturing of products. A device that does both functions
(holding the work and guiding a tool) is called a jig. An example of a jig is when a key is
duplicated; the original is used as a jig so the new key can have the same path as the old
one. It is a work holding device that holds, supports and locates the work piece and guides
the cutting tool for a specific operation.
FIXTURES
It is a work holding device that holds, supports and locates the work piece for a specific
operation but does not guide the cutting tool. It provides only a reference surface or a
device. What makes a fixture unique is that each one is built to fit a particular part or shape.
The main purpose of a fixture is to locate and in some cases hold a work piece during
either a machining operation or some other industrial process. A jig differs from a fixture in
that it guides the tool to its correct position in addition to locating and supporting the
work piece. Examples: Vises, chucks.
Page 46 of 98
Self-Check -1 Written Test
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 47 of 98
Information Sheet-2 Using hand tools safely and effectively according to their
intended use
Ensure that employees are properly trained in the safe use of hand tools.
Always provide training on how to choose the right tool for the job, how to correctly use
each tool, and how to identify when tools need repair.
Select the right tool for the job. Substitutes increase the chance of having an accident.
Use tools designed to allow wrist to stay straight. Avoid using hand tools with your wrist
bent.
Inspect tools for defects before use. Replace or repair defective tools.
Keep cutting tools sharp and cover sharp edges with a suitable covering to protect the
tool and to prevent injuries from unintended contact.
Ensure that the handles of tools like hammers and axes fit tightly into the head of the tool.
Pull on a wrench or pliers. Never push unless you hold the tool with your palm open.
Point sharp tools (e.g., saws, chisels, knives) laying on benches away from aisles and
handles should not extend over the edge of the bench top.
Maintain tools carefully. Keep them clean and dry, and store them properly after each
use.
Page 48 of 98
Carry tools in a sturdy tool box to and from the work site.
Wear safety glasses or goggles, or a face shield (with safety glasses or goggles) and
well-fitting gloves appropriate for the hazards to which you may be exposed when doing
various tasks.
Keep the work environment clean and tidy to avoid clutter which may cause accidents.
Use a heavy belt or apron and hang tools pointed down at your sides, not behind your
back.
Keep the work space tidy. Store tools properly when not in use.
To effectively and safely use different hand tools it’s advisable to understand the
following tip which is very essential in the construction industry.
Do not use tools for jobs they are not intended to do. For example, do not use a slot
screw driver as a chisel, pry bar, wedge or punch, or wrenches as hammers.
Do not apply excessive force or pressure on tools.
Do not cut towards yourself when using cutting tools.
Do not hold the stock in the palm of your hand when using a cutting tool or a screwdriver.
Always lay it on a workbench or in a vice.
Do not wear bulky gloves to operate hand tools.
Do not throw tools. Hand them, handle first, directly to other workers.
Do not carry tools in a way that interferes with using both hands on a ladder, while
climbing on a structure, or when doing any hazardous work. If working on a ladder or
scaffold, tools should be raised and lowered using a bucket and hand line.
Do not carry a sharp tool in your pocket.
Do not use tools during electrical work unless they are designed for electrical work (e.g.,
properly insulated).
Do not leave tools lying around on elevated structures such as a platform or scaffold as
they may be bumped and fall.
Page 49 of 98
Self-Check -2 Written Test
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 50 of 98
Information Sheet-3
locating Hand tools safely when not in immediate use
Page 51 of 98
Invest in some shelving for smaller tools, or hang pegboard along your workbench or on a
wall in your garage. You’ll be able to hang things like wrenches, hammers, box cutters,
garden equipment and many other tools so they’ll be easy to access at any time.
Keep these tool storage ideas and tips in mind, and your tool collection will be organized and
accessible for that next home project, whether it’s something big like putting an addition on
your home or simply just finally fixing that leaky faucet!
Page 52 of 98
Self-Check -3 Written Test
Directions:
1. Everything should be completely dry before placing it in storage to avoid rust
developing. True/false (3 points)
2. To locate hand tools in position manufacturers guidelines are not
essential .(3points)
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 53 of 98
Operation Sheet-1 Systems of locating hand tools safely when not in immediate use
Page 54 of 98
LAP Test Practical Demonstration
Task 1- please develop mini project in the collage and apply hand tool application.
Page 55 of 98
List of Reference Materials
1. ^ "Modern Marvels: The World's First Power Tools" . History . Archived from the original on
January 25, 2013. Retrieved Oct 4, 2011.
4. ^ Franks, John R., ed. (1996). Appendix A: OSHA Noise Standard Compliance Checklist
(PDF).
Preventing Occupational Hearing Loss: A Practical Guide. U.S. Department of Health and
Human Services. p. 60.
8. ^ Scott P. Schneider (1998). "Tools". In Jeanne Mager Stellman (ed.). Chemical, industries
and occupations . Encyclopaedia of Occupational Health and Safety. 3 (4th ed.).
International Labour Organization . pp. 93.33–93.34. ISBN 978-92-2-109816-4 .
9. ^ a b Cacha, Charles A. (1999). Ergonomics and Safety in Hand Tool Design . CRC.
ISBN 1566703085 .
10. ^ Salaman, R. A. (1997 edition revised by Philip Walker; first published in 1975 by
George Allen & Unwin [Publishers] Ltd). Dictionary of Woodworking Tools, c. 1700–1970
Mendham, NJ: Astragal Press ISBN 978-1-879335-79-0 .
11. ^ Salaman, R. A. (1996). Dictionary of Leather- working Tools, c.1700–1950, and the
Tools of Allied Trades Mendham, NJ: Astragal Press ISBN 978-1-879335-72-1 .
12. ^ Russell, David R. , with Robert Lesage and photographs by James Austin , cataloguing
assisted by Peter Hackett (2010). Antique Woodworking Tools: Their Craftsmanship from the
Earliest Times to the Twentieth Century Cambridge: John Adamson
Page 56 of 98
Basic building construction works
Level I
Learning Guide-28
Unit of Competence: Use Construction Hand and
Power Tools
Module Title: Using Construction Hand and
Power Tools
LG Code: EIS BBCW1M0 8 LO1-LG-28
TTLM Code: EIS BBCW1 M0 8 TTLM 0919v1
Page 57 of 98
Instruction Sheet Learning Guide # 28
This learning guide is developed to provide you the necessary information regarding the
following content coverage and topics:
This guide will also assist you to attain the learning outcome stated in the cover page.
Specifically, upon completion of this Learning Guide, you will be able to:
o Power tools are selected consistent with the needs of the job in accordance with
conventional work practice
o Power tools are visually checked for tags, serviceability/safety in accordance with OH&S
requirements and any faults reported to supervisor in accordance with enterprise procedures
o Equipment is selected to hold, position or support materials for power tool application
Learning Instructions:
Page 58 of 98
selecting appropriate personal protective equipment correctly
Information Sheet-1
fitted and used
At a minimum, each employee is required to wear a hard hat and safety glasses. High
visibility safety vests with reflective striping are required when employees are exposed to
vehicular traffic. In the absences of vehicular traffic, high visibility shirts should be worn at all
times. All workers must wear shirts with sleeves, long work pants, and sturdy work shoes or
boots when working on a construction or renovation site. Sleeveless or tank top shirts, short
pants, sweatpants, sneakers, sandals, and high-heeled or open-toed shoes are not
permitted. Depending on the circumstances and potential hazards present, additional PPE
Page 59 of 98
may be required. This determination will by made by your supervisor based on the
preliminary Job Hazard Analysis; EHS may also be consulted. Additional PPE may include:
Protective gloves
fig 7
Hearing protection
fig 8
fig 9
fig10
Respiratory protection
Page 60 of 98
fig 11
fig 12
Page 61 of 98
Self-Check -1 Written Test
You can ask your teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 62 of 98
Information Sheet-2 Selecting Power tools the needs of the job conventional
work practice.
2.1 Power Tools
Power tools include a wide range of devices for fabrication, assembly, construction, and
repair. Most power tools are constructed for long service under heavy use.
Types
Drills
Fastening tools
Reciprocating saws
Torque wrenches
Selection Criteria
Selecting power tools requires an analysis of both product specifications and features.
Because power tools may be used for hours at a time, ergonomic products are often
recommended.
Power
Portable power tools can be carried to a job and may be hydraulic, pneumatic, and electrical
(corded), or battery- operated (cordless). Cordless power tools run on 7.2, 9.6, 12, 14.4, 18,
19.6, or 24-volt batteries. Many are lightweight.
Motors
A power drill can have a one-speed or variable speed motor, a reversible motor, and be
mounted on a powered drill stand. Suppliers of power tools can provide additional
information.
Features
A comfortable grip
Page 63 of 98
Lubrication-free motor package
Vibration-free design
Built-in silencers
Applications
Power tools can be designed for specific purposes. For example, a power sander called a
rasper is suitable for marine applications because it is designed for fairing hulls and plugs
and stripping bottom paint, leaving a smooth surface. Specialty power tools are available.
Accessories
Adapters
Batteries
Battery chargers
Bits
Blades
Cases
Organizers
Wrenches
Standards
Page 64 of 98
Self-Check -2 Written Test
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 65 of 98
Information Sheet-3 Checking Visually Power tools for tags
Ensure that any unsafe electrical equipment at the workplace is disconnected (or isolated)
from its electricity supply; and once disconnected (or isolated) is not reconnected until it
is repaired or tested and found to be safe; or is replaced or permanently removed from
use. Ensure that electrical equipment is regularly inspected and tested by a competent
person if:
Electrical equipment that is new and unused at the workplace is not required to be tested.
However, the University must ensure that the equipment is inspected for obvious damage
before being used. A record of any testing carried out must be kept until the electrical
equipment is next tested, or permanently removed from the workplace, or disposed of.
The record of testing must specify the name of the person who carried out the testing; the
date of the testing; the outcome of the testing; the date on which the next testing must be
carried out; and may be in the form of a tag attached to the electrical equipment tested.
tagging of the equipment to indicate to users that the item has been identified
as safe in accordance with AS/NZS 3760:2010 and when the item is due to be
tested again provision of a detailed Asset Register and Log Book.
a person who has successfully completed a structured training course and been
deemed competent in the use of a pass-fail type portable appliance tester and the
visual inspection of electrical equipment.
Page 66 of 98
Self-Check -3 Written Test
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 67 of 98
Information Sheet-4 Selecting equipment to hold position materials for power tool
application.
4.1 Inspection of power tools before application process
The circumstances where inspection is required to ensure healthy and safe conditions are
maintained:
where the safety of work equipment depends on the installation conditions, it should be
inspected after installation and before first use, and after reassembly at any new site /
location
Page 68 of 98
Self-Check -4 Written Test
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 69 of 98
Operation Sheet-1 Methods to Select Power tools the needs of the job conventional work
practice.
Methods to Select Power tools the needs of the job conventional work practice.
Page 70 of 98
LAP Test Practical Demonstration
Task 1-use power tools to develop project work and submit for your instructor
Page 71 of 98
List of Reference Materials
1. ^ "Modern Marvels: The World's First Power Tools" . History . Archived from the original on
January 25, 2013. Retrieved Oct 4, 2011.
4. ^ Franks, John R., ed. (1996). Appendix A: OSHA Noise Standard Compliance Checklist
(PDF).
Preventing Occupational Hearing Loss: A Practical Guide. U.S. Department of Health and
Human Services. p. 60.
8. ^ Scott P. Schneider (1998). "Tools". In Jeanne Mager Stellman (ed.). Chemical, industries
and occupations . Encyclopaedia of Occupational Health and Safety. 3 (4th ed.).
International Labour Organization . pp. 93.33–93.34. ISBN 978-92-2-109816-4 .
9. ^ a b Cacha, Charles A. (1999). Ergonomics and Safety in Hand Tool Design . CRC.
ISBN 1566703085 .
10. ^ Salaman, R. A. (1997 edition revised by Philip Walker; first published in 1975 by
George Allen & Unwin [Publishers] Ltd). Dictionary of Woodworking Tools, c. 1700–1970
Mendham, NJ: Astragal Press ISBN 978-1-879335-79-0 .
11. ^ Salaman, R. A. (1996). Dictionary of Leather- working Tools, c.1700–1950, and the
Tools of Allied Trades Mendham, NJ: Astragal Press ISBN 978-1-879335-72-1 .
12. ^ Russell, David R. , with Robert Lesage and photographs by James Austin , cataloguing
assisted by Peter Hackett (2010). Antique Woodworking Tools: Their Craftsmanship from the
Earliest Times to the Twentieth Century Cambridge: John Adamson
Page 72 of 98
Basic building construction works
Level I
Learning Guide-29
Unit of Competence: Use Construction Hand and
Power Tools
Module Title: Using Construction Hand and
Power Tools
LG Code: EIS BBCW1M0 8 LO1-LG-29
TTLM Code: EIS BBCW1 M0 8 TTLM 0919v1
Page 73 of 98
Instruction Sheet Learning Guide # 26
This learning guide is developed to provide you the necessary information regarding the
following content coverage and topics:
Learning Instructions:
Page 74 of 98
locating material and holding in position for power tool
Information Sheet-1
application
Workers should be trained on safe procedures for working with tools. However, safe
practices when carrying or storing those tools may not be thoroughly covered. Tools can
pose a safety risk when they are misplaced or improperly handled by workers. The National
Safety Council offers the following tips for safe handling of tools when they are not in use:
Workers should never carry tools up or down a ladder in a way that inhibits grip. Ideally,
tools should be hoisted up and down using a bucket or strong bag, rather than being
carried by the worker.
Tools should always be carefully handed from one employee to another – never tossed.
Pointed tools should be passed either in their carrier or with the handles toward the
receiver.
Workers carrying large tools or equipment on their shoulders should pay close attention
to clearances when turning and maneuvering around the workplace.
Pointed tools such as chisels and screwdrivers should never be carried in a worker’s
pocket. Acceptable ways to carry them include in a toolbox, pointed down in a tool belt or
pocket tool pouch, or in the hand with the tip always held away from the body.
Tools should always be put away when not in use. Leaving tools lying around on an
elevated structure such as a scaffold poses a significant risk to workers below. This risk
increases in areas with heavy vibration.
In order to keep tools in good working condition during storage, there are some basic
preparatory steps that should be taken. Consult the manufacturer’s instructions for
specifics on how to store power or hand tools. It is important to follow the cleaning
and storage instructions, especially for larger power tools such as power saws or
drills.
1. To keep tools tidy, clean them after each use. Wipe down with a rag or towel to be
sure that they are free of dirt, grease and debris.
2. As you do your cleaning, check for damage or defects. If the tool cannot be
repaired, then throw it away. Do not leave it to clutter up extra space.
3. Clean every metal surface with an approved solution and scrape away any soil and
dirt. Completely dry the tool with a towel or rag before it is placed in storage.
Page 75 of 98
4. Coat the metal parts of the tools with a lubricant metal protector spray.
5. Do not place tools directly on the ground for storage. Place small hand and power
tools on shelving.
7. Tie together long-handled tools in a garbage can while in storage. Otherwise hang
these tools on a wall.
8. Power tools should have all surfaces cleaned and completely dry before storage.
Spray lubricant on all metal surfaces.
Page 76 of 98
Self-Check -1 Written Test
2. Workers should never carry tools up or down a ladder in a way that inhibits grip.(2 points)
You can ask your teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 77 of 98
Information Sheet-2 using safely and effectively power tools in application
processes
When it comes to using tools such as right-angle grinders, flap discs, die grinders, and cutoff
wheels, you should keep in mind some basic tips to help promote safe and proper usage.
Raising awareness of basic safety practices and thinking about safety before the job starts—
and after the job is complete—can help curb accidents and injuries in the shop.
Practicing these basic safety rules when using tools not only contributes to safer conditions
for you, it can also contribute to cost savings for the fabrication shop through improved
productivity and extended consumable life. Additionally, labor-hours are maximized when
injuries are prevented.
The following tips can help you improve safety regardless of your application or work
environment.
Wear proper safety gear. Most manufacturers’ tool and accessory instructions include
specifications about the recommended safety gear. In most situations, face and eye
protection are the common first level of protection.
Keep aisles and work areas clear of clutter. This can help prevent accidental trips and
falls in the shop. In addition, doing so benefits your shop’s productivity when operators don’t
have to step over clutter or take the time to search for tools or accessories.
It’s important that you understand the basic safety information and proper usage for each tool
or accessory. It’s also a good idea to read any material safety data sheets before using the
tool to familiarize yourself with specific safety considerations for the materials being used.
Inspect the tool or accessory each time it is used. While it sounds obvious, the simple act
of a quick once-over inspection can help you to determine if anything is wrong with the tool or
accessory, such as
chips in the grinding wheel or a frayed cord on a power tool. This is an especially important
step when multiple people use the same tools and accessories over the course of numerous
work shifts in a fabrication shop.
Another key step for optimizing safety in the shop is choosing the right tool or accessory for
the application and the material. For example, don’t use an electric drill for a job that might
require a grinder. Anytime you force the tool to operate in a way that it’s not designed to be
Page 78 of 98
used, you automatically increase the risk for injury either to yourself or to those around you.
Even when you do choose the appropriate accessory or tool and use it as it’s intended, take
it a step further by checking that all the necessary tool guards are attached and secured
properly before an accessory is mounted on the tool. Disconnect the tool from its power
source before attaching or removing an accessory. Doing so eliminates the danger of the tool
powering on accidentally while the accessory is being attached or
removed. Also, be sure to secure and properly clamp the work piece to reduce the risk of
injury from potential slipping or the piece moving. Never use a tool that has been modified,
as modifications may change how the tool can be safely operated. Employ the SPOT Method
One way to ensure that you are properly and safely using tools, accessories, and
consumables is to employ the SPOT method, which highlights four factors you control that
can limit the potential for injury when using wire brushes and abrasives. SPOT stands for
speed and size, pressure, orientation, and time.
Speed and size. It’s important to match the speed and size of the accessory to the speed
and size of the tool. The RPM rating of the accessory should meet or exceed the maximum
RPM rating of the tool for safest use. Just because an accessory fits on a specific tool does
not mean it can be used safely with that tool.
Pressure . Using the appropriate pressure for the tool helps contribute to safe usage.
Pushing hard to get the job done adds to the potential for injury, and it also can lead to
greater operator fatigue.
Orientation. Any tool or accessory needs to be used at the proper angle to the work piece for
maximum safety. A wire brush, for example, is designed so that the wire tips do the work in
striking the base material. Take care, then, to use it at the appropriate angle to ensure the
wire tips are working as intended.
Time. Using an accessory for too long can be unsafe. When it shows signs of physical
damage or wear, you should replace it as soon as possible. Never use a tool or accessory
that has visible signs of fatigue, such as a crack in a grinding wheel or long wire breakage on
a brush. Inspect the tool or accessory before each use to determine its condition; this not
only affects your own safety, but the tool or accessory’s productivity.
Improving safety in the shop happens in part by increasing awareness of your surroundings
and what others around you are doing. Continue to pay attention to your safety even after the
work is completed. Eye injuries commonly occur after the work is done and eye protection is
removed. Keep your protective eye wear on when you brush debris or grit out of your hair or
remove your cap or do-rag. Debris from your hair or cap can still enter the eye, causing
injury.
Page 79 of 98
Self-Check -2 Written Test
You can ask your teacher for the copy of the correct answers.
Answer Sheet
Score = ___________
Rating: ____________
Page 80 of 98
Switching and locating safely power tools when not in
Information Sheet-3
use
Positive On-Off
Platen sanders, disc sanders, and grinders with less than 2”-diameter discs, scroll
saws
Momentary On-Off
Turnoff can be accomplished by a single motion of the same finger or fingers that
turn it on
Appropriate personal protective equipment such as safety goggles and gloves must be worn
to protect against hazards that may be encountered while using hand tools. Workplace floors
shall be kept as clean and dry as possible to prevent accidental slips with or around
dangerous hand tools. Power tools must be fitted with guards and safety switches; they are
extremely hazardous when used improperly. The types of power tools are determined by
their power source: electric, pneumatic, liquid fuel, hydraulic, and powder-actuated. To
prevent hazards associated with the use of power tools, OSHA recommends that workers
should observe the following general precautions:
Never yank the cord or the hose to disconnect it from the receptacle.
Page 81 of 98
Keep cords and hoses away from heat, oil, and sharp edges.
Disconnect tools when not using them, before servicing and cleaning them, and when
changing accessories such as blades, bits, and cutters.
Keep all people not involved with the work at a safe distance from the work area.
Secure work with clamps or a vise, freeing both hands to operate the tool.
Avoid accidental starting. Do not hold fingers on the switch button while carrying a
plugged-in tool.
Maintain tools with care; keep them sharp and clean for best performance.
Follow instructions in the user's manual for lubricating and changing accessories.
Be sure to keep good footing and maintain good balance when operating power tools.
Wear proper apparel for the task. Loose clothing, ties, or jewelry can become caught in
moving parts.
Remove all damaged portable electric tools from use and tag them: "Do Not Use."
Page 82 of 98
Self-Check -3 Written Test
You can ask you teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 83 of 98
Operation Sheet-1 Methods of using Power tools safely and effectively in application
processes
Page 84 of 98
LAP Test Practical Demonstration
Task 1- investigate power tool safety in the work shop and apply principles of
documentation .
Page 85 of 98
List of Reference Materials
1. ^ "Modern Marvels: The World's First Power Tools" . History . Archived from the original on
January 25, 2013. Retrieved Oct 4, 2011.
4. ^ Franks, John R., ed. (1996). Appendix A: OSHA Noise Standard Compliance Checklist
(PDF).
Preventing Occupational Hearing Loss: A Practical Guide. U.S. Department of Health and
Human Services. p. 60.
8. ^ Scott P. Schneider (1998). "Tools". In Jeanne Mager Stellman (ed.). Chemical, industries
and occupations . Encyclopaedia of Occupational Health and Safety. 3 (4th ed.).
International Labour Organization . pp. 93.33–93.34. ISBN 978-92-2-109816-4 .
9. ^ a b Cacha, Charles A. (1999). Ergonomics and Safety in Hand Tool Design . CRC.
ISBN 1566703085 .
10. ^ Salaman, R. A. (1997 edition revised by Philip Walker; first published in 1975 by
George Allen & Unwin [Publishers] Ltd). Dictionary of Woodworking Tools, c. 1700–1970
Mendham, NJ: Astragal Press ISBN 978-1-879335-79-0 .
11. ^ Salaman, R. A. (1996). Dictionary of Leather- working Tools, c.1700–1950, and the
Tools of Allied Trades Mendham, NJ: Astragal Press ISBN 978-1-879335-72-1 .
12. ^ Russell, David R. , with Robert Lesage and photographs by James Austin , cataloguing
assisted by Peter Hackett (2010). Antique Woodworking Tools: Their Craftsmanship from the
Earliest Times to the Twentieth Century Cambridge: John Adamson
Page 86 of 98
Basic building construction works
Level I
Learning Guide-30
Unit of Competence: Use Construction Hand and
Power Tools
Module Title: Using Construction Hand and
Power Tools
LG Code: EIS BBCW1M0 8 LO1-LG-30
TTLM Code: EIS BBCW1 M0 8 TTLM 0919v1
Page 87 of 98
Instruction Sheet Learning Guide # 30
This learning guide is developed to provide you the necessary information regarding the
following content coverage and topics:
clean, check, maintain and store tools and equipment in accordance with
manufacturers' recommendations and workplace procedures
Learning Instructions:
Page 88 of 98
Information Sheet-1 Clearing work area in accordance work procedure.
Keeping workshop and storage spaces clean and dry can help prevent many accidents.
Sparks can ignite scraps, sawdust and solvents. Water can conduct electricity. Do not stand
in water, on damp floors or in the rain when working with electrical tools. Keep hands and
tools dry.
The proper electrical wiring and outlets needed to run power tools. Install adequate wiring to
handle the electrical load required. All outlets should have three pronged plugs or be double-
insulated. Any outlets that may come in contact with water should have ground fault circuit
interrupters. Never use indoor tools outside. Use only approved outdoor extension cords.
Use one long extension cord instead of several short ones. Do not damage or cut extension
cords. When working on ladders or scaffolding rest power tools on a flat surface or in a bin
secured to the ladder itself. A falling tool can seriously injure a co-worker or bystander. Never
carry heavy power tools up and down ladders. Stop working and turn off the power tool you
are working with if distracted by something or someone. Never look away from your work
when operating a power tool. Cutting tools can be particularly dangerous. If one stalls, switch
off the power and unplug the tool before trying to restart it. When using a power saw, let the
saw reach full speed before cutting and support the work firmly so it won’t shift. Never use
your hands to clear scraps from a sawing worktable. Use a long stick instead. When working
with metal, secure the metal material with clamps or in a machinist’s vise to keep it from
moving. Take extra care when working with hazardous materials. Handle fiberglass with
care. Its particles can irritate the skin, eyes and respiratory system. When soldering,
remember that lead solder is toxic. The work area should be ventilated and flammable
material properly stored.
Page 89 of 98
Self-Check -1 Written Test
2. Do not stand in water, on damp floors or in the rain when working with electrical tools.
(2points)
You can ask your teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 90 of 98
Information Sheet-2 checking Tools and equipment cleaned, maintained and stored in
workplace procedures
2.1 Proper maintenance and cleaning
All tools, equipment and vehicles must be properly maintained so that workers are not
endangered.
We must always be aware that maintenance tasks themselves are potentially hazardous and
can result in injury.
controls hazards,
Most manufacturers can provide maintenance schedules for their equipment. Large
companies with a fleet of vehicles/equipment typically have a comprehensive maintenance
program due to the capital investment and/or leasing agreements. Smaller companies may
lease equipment and maintenance services may be included in the leasing agreement.
2.2 Requirements
Page 91 of 98
Obtaining a copy of the maintenance schedule recommended by the manufacturer.
Ensuring that the person(s) performing the maintenance are competent (e.g. licensed
mechanic).
Specifying who is responsible for overseeing equipment maintenance and where the
records are kept.
Set up a system for removal and tagging of damaged or defective tools and
equipment.
Page 92 of 98
Self-Check -2 Written Test
You can ask your teacher for the copy of the correct answers.
Score = ___________
Rating: ____________
Page 93 of 98
Completing Documentation in accordance with workplace
Information Sheet-3
requirements.
3.1 definitions
Documentation refers to a set of records that exist online, on paper or on hard drives. It is
material that provides evidence or information to serve as a record. In the workplace,
documentation is retained records of employment and company actions and events as
required by legal mandates and company policy. The best human resource practices involve
maintaining both formal and informal records about employment events. This can include
items such as:
Actions
Contributions
Disciplinary actions
Disputes
Investigations
Performance evaluations
Policy violations
Documentation gives substance to a workplace's activities not only for legal matters, audits
or disputes, but also for rules and regulations. It keeps an office running systematically and
ethically. It would be difficult for employees in a training program to remember everything if it
was only presented orally. During an emergency, staff might not remember the proper
procedure to exit the building without documentation.
For Training
Many workplaces offer training to their employees for career development, new technology
systems, or for health and safety or other policy training. To grasp what they have learned,
employees rely on documentation for a point of reference. It would be ineffective and
wasteful to spend training dollars on a trainer who lacks quick tip sheets, overviews, user
guides or other training documentation, whether as hard copy or electronic.
Workplace policies help employers manage staff with standards of acceptable and
unacceptable behavior. They outline the repercussions if an employee does not adhere to
the policies. An employee being harassed in the workplace, for example, might feel more
comfortable reporting the incident knowing the workplace's position on the matter based on
the workplace's anti-harassment policy. It helps an employee understand her rights.
Page 94 of 98
For Safety
The Occupational Safety and Health Act says that employers must provide a safe
environment for employees. This includes posting Occupational Health and Safety Act
documentation and industry regulations in a high traffic area accessible to staff. In addition,
employers must post first aid regulations at first aid stations and emergency services and
phone numbers near telephones. Posting documentation is important for employees to
understand their rights and obligations to maintain a safe workplace.
In Case of Audit
From time to time, regulators may conduct a workplace audit for a snapshot of how an
employer runs the business. Auditors will ask for documentation of written policies, rules and
regulations, procedures, job descriptions and inspection reports which might involve
environmental standards, health and safety and benefits to employees. If a company does
not maintain up-to- date documentation, the auditors could report the company to be
violation, which could cost the company time and money.
Page 95 of 98
Self-Check -3 Written Test
You can ask you teacher for the copy of the correct answers.
Score = ___________
Page 96 of 98
List of Reference Materials
1. ^ "Modern Marvels: The World's First Power Tools" . History . Archived from the original on
January 25, 2013. Retrieved Oct 4, 2011.
4. ^ Franks, John R., ed. (1996). Appendix A: OSHA Noise Standard Compliance Checklist
(PDF).
Preventing Occupational Hearing Loss: A Practical Guide. U.S. Department of Health and
Human Services. p. 60.
8. ^ Scott P. Schneider (1998). "Tools". In Jeanne Mager Stellman (ed.). Chemical, industries
and occupations . Encyclopaedia of Occupational Health and Safety. 3 (4th ed.).
International Labour Organization . pp. 93.33–93.34. ISBN 978-92-2-109816-4 .
9. ^ a b Cacha, Charles A. (1999). Ergonomics and Safety in Hand Tool Design . CRC.
ISBN 1566703085 .
10. ^ Salaman, R. A. (1997 edition revised by Philip Walker; first published in 1975 by
George Allen & Unwin [Publishers] Ltd). Dictionary of Woodworking Tools, c. 1700–1970
Mendham, NJ: Astragal Press ISBN 978-1-879335-79-0 .
11. ^ Salaman, R. A. (1996). Dictionary of Leather- working Tools, c.1700–1950, and the
Tools of Allied Trades Mendham, NJ: Astragal Press ISBN 978-1-879335-72-1 .
12. ^ Russell, David R. , with Robert Lesage and photographs by James Austin , cataloguing
assisted by Peter Hackett (2010). Antique Woodworking Tools: Their Craftsmanship from the
Earliest Times to the Twentieth Century Cambridge: John Adamson
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