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XSL5/260 水井钻机

技术规格书

Technical Specification of XSL5/260 Water Rig

徐州徐工基础工程机械有限公司

二〇一八年六月
XCMG Foundation Construction Machinery Co., Ltd.
June 2018
XSL5/260 水井钻机 技术规格书

XSL5/260 水井钻机技术规格书

Technical specification of XSL5/260 Deep Well Drilling Rig

产品型号:XSL5/260水井钻机
Model: XSL5/260 Deep Well Drilling Rig
生产厂家:徐州徐工基础工程机械有限公司
Manufacturer: XCMG Foundation Construction Machinery Co., Ltd.
XSL5/260水井钻机是履带式全液压顶驱水井钻机,主要应用于钻凿水井、检测井、
降水井、地热空调孔、煤层气井等各种深孔钻凿施工,也可用于微型桩、抢险救援等
场合。该钻机可采用空气潜孔锤钻进、泥浆钻进等多种施工工艺,具有钻进速度快、
成孔效果好等优点。
XSL5/260 Deep Well Drilling Rig is a full hydraulic system and top drive Deep Well
Drilling Rig, it’s mainly used to water wells, monitoring well, grouting hole, air conditioner
hole(geotherm), coalbed methane wells, it’s also used to miniature pile, the place of
emergency rescue. XSL5/260 is suitable for various construction technologies such as air
DTH hammer and mud drilling, and it is highly prized for its drilling speed and good
performance.
一、 亮点介绍
Ⅰ.Merit Introduction
1、采用康明斯 III 阶段发动机
 电子控制喷油,燃油消耗更低、更环保;
 采用电控技术有效减少游车、掉转、冒白烟现象;
 可自动显示发动机故障代码,方便检修。
1、Cummins Chinese III-stage engine is use to the drilling rig
 Electronic-controlled injection system, lower fuel consumption, more green
environmental protection;
 Electronic control technology is used to reduce the phenomenon of touring cars、speed
change、white smoke;
 Engine failure codes can be displayed automatically, easy maintenance.
2、成熟可靠的液压顶驱动力头
 主轴采用大承载力轴承,承载能力更大,钻孔精度更高;
 主轴密封采用多组密封设计,确保密封效果;
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XSL5/260 水井钻机 技术规格书

 气龙头采用公司专有技术的密封技术,使用寿命长。
2、 Mature and reliable full hydraulic system power unit

 Large capacity bearings are used to the principal axis, larger capacity, higher precision
of the drill hole;
 Multiple sets of seal design are used to guarantee the seal ability of the principal axis;
 XCMG know-how gas faucet seal technology works well, offers longer service life and
easier maintenance as well.
3、大行程伸缩式钻桅
 长行程设计,满足 6m 跟管钻进需求;
 内外钻架采用间隙可调式耐磨块,有效减少钻架的磨损,降低维护成本。
3、Large-stroke and retractable mast
 Large-stroke design can satisfy the need of 6m casing pipe.
 Adjustable-interval sliding blocks are used between the inside and outside mast, which
can reduced wear and maintenance costs effectively.
4、独有的液压匹配技术
 多泵合分流技术,最大限度降低系统发热和油耗;
 集成化的精细进给系统,压力损失小,可根据孔内钻具重量精确调节钻压;
 采用液压锁止系统,防止动力头自动下落;
 起塔油缸采用负载平衡阀,钻架起落平稳无冲击。
4、Unique hydraulic matching technology
 Junction and division of mutil-pumps can reduce the system generated heat and fuel
consumption;
 Integrated fine feeding system can reduce the pressure loss, and the drilling pressure
can be adjusted accurately by the weight of drilling tools in the hole;
 Hydraulic lock system is used to prevent the power unit from falling down;
 The tower cylinder uses load balancing valve to make the mast move smoothly.
5、安全贴心的细节设计
 多处设置急停按钮,保证机器和人员安全;
 定心盘采用可更换式耐磨套,维护成本低;
 多管路同步导向防磨损机构,减少管路磨损。
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XSL5/260 水井钻机 技术规格书

5、Safe and thoughtful detail design


 The emergency stop buttons are set in several places to keep the machine and people
be safe;
 Centering plates use replaceable wear-proof casing to reduce maintenance costs;
 Mutil-lines wear proof mechanism is used to reduce the abrasion of lines.
二、 技术介绍
Ⅱ.Technical introduction
1、动力头
1. Power unit
动力头整体采用双马达驱动的齿轮传动机构,旋转速度分四档并且每档速度都能实
现无级调速,可根据地层和冲击器规格选择合适的转速,提高锤头破碎岩石的效率。
档位 转速(r/min) 扭矩(Nm)
1档 53 9200
2档 106 4600
3档 106 9200
4档 190 4600
Power unit uses gear drive which is actuated by double-motors, the rotation speed is
divided into four gears and each gear can realize stepless speed regulation, suitable speed can
be chosen according to the formation and impactor to improve the efficiency of rock breaking.
Gear Speed(r/min) Torque(Nm)
Gear Ⅰ 53 9200
Gear Ⅱ 106 4600
Gear Ⅲ 106 9200
Gear Ⅳ 190 4600
2、进给系统
2. Feed system
进给系统通过油缸链条实现动力头提升、下放,具有快速进给、精细钻进两种钻进
模式。可根据孔内的地层情况合理控制钻进压力和钻进速度,提高进尺效率和防止孔内事
故的发生;
钻架采用伸缩结构,可提高顶驱动力头的运动行程,方便下放长钻杆与套管,同时

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XSL5/260 水井钻机 技术规格书

减小运输尺寸。钻架滑轨采用耐磨块,磨损后易于更换,钻架磨损少、寿命长。
最大提升力 260kN
快速提升速度 30m/min
快速下放速度 60m/min
动力头行程 6600mm
Feed system make the power unit move up or down by oil cylinder chain, it has two
drilling modes, which are fast feed and fine drilling. the drilling pressure and drilling speed
can be adjusted accurately by stratum situation in the hole to improve the efficiency of drilling
and prevent the accidents from happening.
Mast uses telescopic structure to increase the distance of full hydraulic system power unit,
advantage is that it is convenient to move down the drilling pipes and reduce the transport
dimension. Adjustable-interval sliding blocks are used between the inside and outside mast,
which can reduced wear and maintenance costs effectively.
Maximum lifting force 260kN
Rapid lifting speed 30m/min
Rapid putting down speed 60m/min
Power unit distance 6600mm
3、履带底盘
3. Track chassis
底盘采用挖机成熟配置,场地适应能力强、可靠性高。配置四个高支腿,无需吊装
即可进行装卸,调平速度快。
采用旋开式定心盘结构,外侧部分采用销轴铰接,可在孔口上方提供广阔的作业空
间。最大通孔直径可达 φ400mm。
最大通孔直径 φ400mm
履带宽度 400mm
履带节距 135mm
轮距 2410mm
轨距 1700mm
最大爬坡角度 21
履带离地最大间隙 1300mm

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XSL5/260 水井钻机 技术规格书

支腿行程 1600mm
支腿最大档距 2935mm
Using mature excavator undercarriage and steel track( can match the rubber piece) make
the machine good adaptability and high reliability. Four high outriggers are equipped to achieve
freely assemble and unassemble and fast leveling.
Screw centering plates and outer pin hinge are used to provide enough working space
above the hole. The maximum hole diameter could be φ400mm.
The maximum hole diameter φ400mm
Track shoe width 400mm
Track pitch 135mm
Wheel track 2410mm
Track gauge 1700mm
Grade ability 21
The maximum ground clearance 1300mm
Stroke of supporting legs 1600mm
The maximum pitch of legs 2935mm
4、发动机系统
4. Engine system
东风康明斯中国 III 阶段排放标准电喷发动机,系统更加高效、节能。
Using Dongfeng Cummins Chinese III-stage electric jet engine make the system more
efficient and energy-saving.
发动机型号 Engine model QSB5.9-C150
额定功率 Rated power 113kW
额定转速 Rated rotating speed 2200r/min
最大扭矩 The maximum torque 690Nm/1500r/min
燃油箱容积 Volume of fuel tank 160L
5、液压系统
5. Hydraulic system
液压系统采用成熟的中低压系统,主要液压元件均采用国内外一流厂家品牌,性能好、
可靠性高。
Hydraulic system uses mature low-medium pressure system with main parts coming from
the first-class brand both in China and the world with good performance and high reliability.
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XSL5/260 水井钻机 技术规格书

系统压力 System pressure 25MPa


液压油箱容积 Volume of hydraulic oil tank 300L
6、电气系统
电气系统包括电源总开关、启动开关、急停按钮、照明灯、喇叭等,发动机仪表总
成可实时显示发动机运行参数。
6、Electrical System
Electrical system includes main power switch, start switch, emergency stop button, Lights,
horn, etc. Engine instrument assembly can indicate engine operating parameters in real time.
7、气(水)路系统
选用我公司专有技术的气(水)龙头密封技术,密封效果好、使用寿命长、维修保
养方便。适用于空气、泥浆、泡沫等多种钻进工艺,最大程度的适应不同地层条件的施工。
配备可调式油雾器,可满足锤头润滑,延长使用寿命。
7. Air (Water) circuit system
XCMG know-how gas faucet seal technology works well, offers longer service life and
easier maintenance as well. Equipped with grease injector, and optional mud pump and foam
pump are suitable for a variety of drilling technologies. The air (water) circuit system is adapted
to different stratum. At the same time, using adjustable atomized lubricator can increase of
service life.
8、工具卷扬
工具卷扬通过液压马达驱动卷筒来实现钢丝绳的提升与下放,用于吊装冲击器、套
管等。
8. Tool winch
Tool winch is driven by hydraulic motor to move the steel wire rope up or down, it’s used
to hoist the impactor and pipe.
马达排量 Motor displacement 200ml/r
第一层最大提升力 Maximum lifting force 15kN
第一层最大提升速度 maximum lifting speed 30m/min
钢丝绳直径 Steel wire rope diameter Φ10mm
钢丝绳型号 Steel wire rope model 10NAT6×19+IWR1770ZS
钢丝绳长度 Steel wire rope length 36m

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XSL5/260 水井钻机 技术规格书

9、钻杆钻具
钻杆可选用 φ89/φ102/φ114 三种规格的外平钻杆,标配使用 φ102×3m 钻杆。
9. Drilling rods and tools (optional)
Three kinds of flat drilling rods ( φ89/φ102/φ114 ) are optional. Standard configuration is
φ102×3m.
10、选配装置
(1)动力头主轴输出端螺纹配置:
螺纹型号 对应钻杆 备注
NC26 Φ89 选配
NC31 Φ102 标配
(2)定心盘最小通过直径:
通过直径 mm 对应钻杆 备注
Φ95 Φ89 选配
Φ107 Φ102 标配
(3)垫叉和拨叉配置:
铣扁槽宽度 mm 对应钻杆 备注
70 Φ89 选配
85 Φ102 标配
10. Optional configuration
(1)the thread of Power unit principal axis :
Thread type Corresponding Drilling rods Remark
NC26 Φ89 Standard configuration
NC31 Φ102 Optional configuration
(2)The minimum hole diameter of Centering plates:
Hole diameter (mm) Corresponding Drilling rods Remark
Φ95 Φ89 Standard configuration
Φ107 Φ102 Optional configuration
(3)Base fork and shifting fork configuration:
Groove width(mm) Corresponding Drilling rods Remark
70 Φ89 Standard configuration

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XSL5/260 水井钻机 技术规格书

85 Φ102 Optional configuration


三、 主要技术参数
Ⅲ. Main technical parameters
项目 Model 单位 Units 数值 Number
最大钻孔深度
m 500
钻进能力 Max drilling depth
Drilling
最大钻孔直径
capacity mm Φ400
Max drilling diameter

型号 Model / QSB5.9-C150
额定功率
发动机 Engine kW 113
Rated power
额定转速
r/min 2200
Rated speed
提升力
kN 260
Lifting force
快速提升速度
m/min 30
Speed of fast lifting
进给系统 加压力
kN 120
Crowd force
Feeding system 快速下放速度
Speed of fast putting m/min 60
down
动力头行程
mm 6600
Power unit Stroke
扭矩 Torque Nm 9200/4600
转速
动力头 Power unit r/min 190/106
Rotating speed
主轴通径 Principal
mm Φ55
axis Hole diameter
工具卷扬 Tool 提升力
kN 15
winch Lifting force
行走速度
km/h 2.0
行走系统 Travel speed
爬坡能力
Travelling 21
Grade ability
system 支腿行程
mm 1600
Legs stroke
钻杆直径 Drilling
/ mm Φ89/Φ102/Φ114
rods diameter

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XSL5/260 水井钻机 技术规格书

长×宽×高
运输尺寸 Transport
Length × Width mm 6150×2100×2630
dimension
×Height
长×宽×高
工作尺寸 Work
Length × Width mm 4400×3200×9300
dimension
×Height
整机重量 Overall
/ t 12.5
weight
四、 主要部件配置
Ⅳ.Main parts configuration
序号 Number 名称 Subject 生产厂家 Manufacturer
1 发动机 Engine 东风康明斯 DCEC
2 散热器 Radiator 银轮 Yinlun
3 联轴器 Coupling 晟达 CENTA MP
4 空滤 Air filter 弗列加 Fleetguard
5 主泵 Main pump 美国泊姆克 Permco
6 主阀 Main valve 力特 Lit
7 副阀 Assistant valve 圣邦 ShengBang
8 动力头马达 Power unit motor 伊顿 EATON
9 行走减速机 Track motor/reducer 艾迪 Eddie
10 液压油缸 Hydraulic cylinder 徐工集团 XCMG
11 软管接头 Joints and hoses 徐工集团 XCMG
12 卷扬 Winch 济宁鑫盛源 XingShengYuan
13 履带 Track 大连升隆 ShengLong
14 油雾器 lubricator 宣化北方 XuanHua North
15 气阀门 Gas valve 艾特利尔 Atelier
16 显示器 Monitor 美国摩菲 Murphy

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XSL5/260 水井钻机 技术规格书

五、 外形尺寸
Ⅴ. Boundary dimension
1、运输尺寸:
1. Transport dimension

整机运输尺寸 Transport dimension 6150mm×2100mm×2630mm


整机运输重量(不含钻杆钻具) 12.5t
Transport weight (without drilling rods
and tools)

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XSL5/260 水井钻机 技术规格书

2、装车尺寸:
2. Loading dimension

支腿最大档距 The maximum pitch of legs 2935mm


履带最大离地间隙 The maximum ground clearance 1300mm

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XSL5/260 水井钻机 技术规格书

3、工作尺寸:
3. Work dimension

工作尺寸(长×宽×高) 4400mm×3200mm×6000(9300)mm
Work dimension(Length × Width ×Height)

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XSL5/260 水井钻机 技术规格书

六、 随机技术文件
Ⅵ Attached technical documents
XSL5/260 水井钻机发车时随车附带装箱单,包含以下技术文件:
The XSL5/260 deep well drilling rig shall be companied by packing list while shipping,
which contains the following technical documents:
产品合格证
Certificate of qualification
产品使用说明书
Operating manual of product
发动机使用说明手册
Maintenance manual of engine use
发动机保修卡
Warranty card of engine
装箱单(包含易损件及备件清单、随车工具清单、运输用件清单)
Packing list (including list of wearing parts and spare parts, basic hand tool list and
transporting parts list)

随着技术不断进步,我们无法将产品变更有效的通知到阁下,敬请谅解!
Due to the development of the technology, we couldn't give you the notice of product’s
change effectively, please understand us.

2018 年 06 月版

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