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XR360 旋挖钻机

技术规格书
Technical Specification of XR360 Rotary
Drilling Rig

徐州徐工基础工程机械有限公司
Xuzhou XCMG Foundation Construction Machinery Co.,
Ltd.
二 О 一六年六月
June 2016
XR360 旋挖钻机

XR360 旋挖钻机优势(亮点)介绍
Introduction of Advantages (Highlights) of XR360 Rotary
Drilling Rig
技术特点:
1、 专用液压伸缩式履带底盘,大直径回转支承,整机稳定性更高;
It adopts dedicated hydraulic retractable crawler chassis and large diameter
slewing bearing and has high stability;
2、 整机设计满足 CE 指令要求,安全性能有保证,满足欧Ⅲ排放标准;
The design of the machine complies with CE standard to ensure it’safty and Euro
III emission standard.
3、 动力头拥有普通模式和入岩模式,分别针对土层和岩层作业,提高了施工效
率;
The rotary drive can switch between Normal mode and Rock mode which are
applicable for soil and rock excavation respectively,improve the efficiency.
4、 前置单排绳主卷扬结构,钢丝绳寿命大大延长,使用成本更低;
It adopts the front-located single-rope main winch structure to greatly prolong
the service life of steel wire rope and lower the use cost.
5、 多种钻杆钻具配置可供选择,可满足大孔深桩硬地层施工,最大钻深 102 米;
Several forms of Drilling rods are available for construction of big holes and deep
piles in hard formation,the max. depth is 102 meters .
6、 可选多功能配置:支腿油缸,套管驱动,扩展性好;
Several extended functions are available for selection, such as foot bracing oil
cylinder, sleeve-driven.
7、 标配集中润滑系统,维护保养更便捷,提高工作可靠性。
It is equipped with a centralized lubrication system as standard configuration;
maintenance is easy.

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XR360 旋挖钻机

目录
一、技术介绍
二、主要技术参数
三、主要配套件明细
四、运输方案
五、随车技术文件

技术规格
产品型号:XR360旋挖钻机
Product model: XR360 rotary drilling rig
生产厂家:徐州徐工基础工程机械有限公司
Manufacturer: Xuzhou Xugong Foundation
XR360 旋挖钻机广泛用于公路、铁路、桥梁、港口码头、高层建筑等基础
工程施工中混凝土灌注桩的成孔作业。
XR360 rotary drilling rig is widely applied in pore-forming work of the
cast-in-place concrete pile in construction of foundation works, such as
highways, railways, bridges, ports and high-rise buildings.

一、技术介绍
1、 底盘 Chassis
专用液压可伸缩式履带底盘,具有超强稳定性,便于运输,行走性能优越。
XR360 is equipped with the dedicated chassis of rotary drilling rig of
ultra-strong stability, which facilitates the transportation and provides excellent
traveling performance.
履带宽度(缩回/伸出) 3500/4800mm
Crawler width (retraction/extension)
履带板宽度 800 mm
Width of crawler plate
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XR360 旋挖钻机

轮距 5175mm
Wheel track
履带长度 6150mm
Crawler length
支重轮数量 2×12 个
Number of thrust wheels
驱动力 520kN·m
Driving force
爬坡度 35%
Climbable gradient
行走速度 1.5km/h
Traveling speed
接地比压 105.5kPa
Ground pressure
总工作重量 92000Kg(裸机重量:76400Kg)
发动机系统 Engine system
进口康明斯电控涡轮增压发动机,动力强劲。
Imported Cummins electric control turbo-supercharged engine is used
and has strong power.
发动机型号 QSM11-C400
Engine model
额定功率 298kW(400HP)
Rated power
额定转速 2100 r/min
Rated speed
满足排放标准 EU Stage IIIA
Executed emission standard
燃油箱容积 650L
Fuel tank volume
液压系统 Hydraulic system
液压系统采用负荷传感技术,使液压系统效率更高,更加节能。

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XR360 旋挖钻机

The hydraulic system employs the load sensing technology for higher
efficiency and better energy saving.
液压主泵 力士乐
Hydraulic main pump Rexroth
系统压力 35 MPa
System pressure
流量(主回路+辅助回路) 2×285 l/min+1×144 l/min
Flow (main circuit + auxiliary circuit)
液压油箱容积 865 L
Hydraulic tank volume
驾驶室 Cab
具有 FOPS 功能的防噪驾驶室,座椅可调,冷暖空调,内外照明灯,风挡
雨刮器。带有各种仪表及操纵手柄的控制台,装有强大功能的彩色液晶显示器。
The noise-proof cab with FOPS function (protective steel structure) is
equipped with adjustable chair, air conditioner, internal and external lights and
windshield wiper. It is easy for operation with help of the console of various
instruments and operation handles. It is also provided with a color LCD display
with powerful function.
卷扬 Winch
主卷扬机构采用单排绳主卷扬,有效解决钢丝绳磨损,提高钢丝绳使用寿命。
The main winch mechanism adopts the single-rope main winch to
effectively solve the wearing problem and improve the service life of the steel
wire rope.
主卷扬 Main winch
最大工作拉力 280kN
Max. working pulling force
钢丝绳直径 φ36
Diameter of steel wire rope
钢丝绳型号 36 NAT 35(W) × K7+1770 ZS
Model of steel wire rope
钢丝绳直径允许的误差 +2%~+4%

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XR360 旋挖钻机

Permissible diameter error of steel wire rope


钢丝绳长度 144m(标准配置,满足 102 米钻深)
132m(可选配置,满足 92 米钻深)
Length of steel wire rope
副卷扬 Auxiliary winch
最大工作拉力 100kN
Max. working pulling force
钢丝绳直径 φ20mm
Diameter of steel wire rope
钢丝绳型号 20NAT6×19W+IWS1770ZS
Model of steel wire rope
钢丝绳直径允许的误差 +2%~+4%
Permissible diameter error of steel wire rope
钢丝绳长度 70m
Length of steel wire rope
钻桅与变幅机构 Drilling mast
拥有专利的平行四边形变幅机构,实现了大范围的工作区域,钻桅设计为高
强材质的箱形结构,较高的强度与刚性,可有效保证钻孔精度。
Luffing mechanism of large parallelogram is used, realizing large-scale
working region. The drilling mast is designed in box structure of high strength
and rigidity to effectively ensure the drilling accuracy.
离地高度 24586mm
ground clearance
桅杆左倾/右倾 4°/ 4°
Left/right inclination of mast
桅杆前倾/后倾 5°/15°
Front/back inclination of mast
动力头 Rotary drive
动力头由一加压油缸控制加压与提升,顶部有弹簧减震装置。可选配套管驱
动装置、高速甩土功能。
Rotary drive is controlled by a mechanism of pressurization cylinder or pulling

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XR360 旋挖钻机

cylinder. It is equipped with a drilling hydraulic motor with spring damper on the
top. It’s also provided with a driving sleeve suitable for the friction and internal
lock type drill rod and with a guide frame with bearing.
钻进速度 5~20r/min
Drilling speed
最大钻孔扭矩 360kN.m
Max. drilling torque
动力头配置标配选配表(标配●,选配〇,不可配-)

可拆卸驱动键 〇 套筒驱动 〇
动力头入岩模式 〇 高速甩土功能 〇

2、 钻杆
Drill rod
可选徐工 XR360 旋挖钻机所配钻杆。
The drilling rod provided with the XR360 rotary drilling rig can be selected.
钻杆直径 φ508 mm
Diameter of drill rod φ508 mm
最大钻孔直径 φ2500 mm
Max. drilling diameter φ2500 mm
方头尺寸 200×200 mm
Rectangular head dimension 200×200 mm
最大钻孔深度 标配:92m(6 节摩阻 MZ508-5×17.1,质量:14500kg)
选配 62m(4 节机锁 JS508-4×17.0,质量:13600kg)
77m(5 节机锁 JS508-4×17.1,质量:13200kg)
102m ( 6 节 磨 阻 MZ508-6×18.7 , 质 量 :
15800kg)
3、 钻具
可选用地质矿产廊坊聚力岩土工程科技开发公司、天津市八方伟业科技有限
公司、北京创深工贸有限公司、徐州承达机械设备有限公司生产的长、短螺旋钻
具、普通钻斗、捞沙钻斗、筒式岩石钻头等钻具。
4、 电气系统
应用先进的智能控制技术、CANBUS 技术和虚拟仪表技术,人机界面操作简
便,易于观察,可直接显示桅杆垂直度及孔位深度,并自动实时检测显示记录,
作业过程故障自动记录,输入/输出信号的在线调试与诊断以及钻桅限位、变幅
限位、主卷扬限位、过滤器堵塞报警、维修保养提示等各种报警信息。 PLC 控
制系统可自动/手动调整钻桅垂直度,钻桅垂直度以“十”字图形和数值两种方式
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XR360 旋挖钻机

实时动态显示在显示器上。
It adopts the advanced intelligent control technology, CANBUS technology
and virtual instrument technology. Human-machine interface is simple for
operation and easy for observation. It provides the direct display of mast
verticality and hole site depth, automatically performs real-time detection and
record display and automatically record the operation fault. It also displays the
online commissioning and diagnosis of the input/output signal and various
alarm information as limit of drilling mast, luffing limit, main winch limit, alarm of
filter and maintenance notification. The PLC control system can
automatically/manually adjust the verticality of the drilling mast which is shown
in real time and dynamically on the display in the form of “cross” and numerical
value.
电控系统标配选配表(标配●,选配〇)

桅杆垂直度检测 ● 变幅限位保护 ●
钻孔深度实时检测 ● 桅杆限位(前后、左右) ●
油压检测 ● 过滤器堵塞报警 ●
GPS 定位 ● 主卷触底保护 ●
PLC 智能控制模块 ● 收音机 ●
智能故障检测 ● 回转角度显示 ●
钻桅手动/自动调垂 ● 主卷红外监控 ●
主卷浮动 ● 副卷高度限位 〇
燃油自吸 ● 动力头扭矩显示 〇
旋转报警等 ● 主卷扬提升力检测 〇
主卷高度限位 ● 尾部安全监控 〇
冷暖空调 ●

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XR360 旋挖钻机

二、主要技术参数

名 称 单位 参 数 值

Description Unit Parameter value
S/N
最大钻孔直径
1 mm 2,500
Max. drilling diameter
最大钻孔深度(钻头筒体高度 0.8m)
2 Max. drilling depth (height of drill bit m 92/102
barrel: 0.8m)
允许变幅作业范围(钻杆中心距回转中
心)
3 mm 4410~4950
Allowable luffing scope (from center of
drill rod to slewing center)
工作状态钻机尺寸(长×宽×高)
4 Drilling rig dimension in working condition mm 11000×4800×24586
(L × W × H)
运输状态钻机尺寸(长×宽×高)
5 Drilling rig dimension in transportation mm 拆解运输
condition (L × W × H)
整机重量(标准配置下,不含钻具)
6 Weight of overall unit (standard t 92
configuration, excluding drilling tool)
型号
/ CUMMINS QSM11-C400
发动机 Model
7
Engine 额定功率 / 转速
kW 298 /(2,100r/min)
Rated power/speed
主泵最大工作压力
Max. working pressure Mpa 35
液压系统
of main pump
8 Hydraulic
副泵最大工作压力
system
Max. working pressure Mpa 30
of auxiliary pump
最大扭矩
kN.m 360
动力头 Max. torque
9
Rotary drive 转速
rpm 5-20
Rotational speed
最大加压力
加压油缸(标 Max. pressurization kN 230
配) force
10 Crowd cylinder 最大提升力
kN 240
(standard Max. lifting force
configuration) 行程
mm 6,000
Travel

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XR360 旋挖钻机

最大提升力
kN 280
主卷扬 Lifting force
11
Main winch 最大单绳速度 m/mi
72
Max. single-rope speed n
最大提升力
kN 100
副卷扬 Lifting force
12
Auxiliary winch 最大单绳速度 m/mi
65
Max. single-rope speed n
桅杆左/右倾角
° 4/4
钻 桅 Left/right inclination
13
Drilling mast 桅杆前倾角
° 5
Front inclination
整机最大行走速度
km/h 1.5
行 走 Max. Traveling speed
14
Travel 整机最大爬坡度
% 35
Max.Climbable gradient
板宽
mm 800
Width
外宽(最小-最大)
履 带 External width mm 3,500~4,800
13
Crawler (min.-max.)
纵向两轮中心距
Center distance between mm 5175
two longitudinal wheels

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XR360 旋挖钻机

运输状态(不含钻杆、钻具)
Transportation condition (excluding drill rod or drilling tool)

工作状态 Working condition


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XR360 旋挖钻机

三、主要部件配置
Configuration of Main Parts
XR360 旋挖钻机主要配套厂家名单
List of main accessory manufacturers of XR360 rotary drilling rig

关键零部件 品牌 产地

Key components Brand Producting area

发动机 Engine 康明斯 CUMMINS 美国 American

液压主泵 Hydraulic main pump 力士乐 Rexroth 德国 Germany

液压主阀 Hydraulic main valve 力士乐 Rexroth 德国 Germany

动力头液压马达 Hydraulic motor of rotary


力士乐 Rexroth 中国 China
drive

主卷扬减速机(含马达)Main winch reducer 力士乐 Rexroth 中国 China

行走减速机(含马达)Travel reducer 力士乐 Rexroth 中国 China

回转减速机(含马达)Slewing reducer 力士乐 Rexroth 中国 China

平衡阀 Balancing valve 力士乐 Rexroth 中国 China

控制器 Controller TTC 欧盟 EU

动力头减速机 Rotary drive reducer 邦飞利 Bonfiglioli 中国 China

液压软管 Hydraulic hose 安德 中国 China

动力头密封 Rotary drive seal 艾志 中国 China

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XR360 旋挖钻机

四、运输方案
Transportation Scheme
1.整车运输 Complete Transportation

运输重量:70t(不包括拖车、钻杆、钻头)
Transportation weight: 70t(excluding trailer, drill rod, drill bit)
运输宽度:3500mm,履带宽度:800mm
Transportation width: 3,500mm. Crawler width: 800mm
装车示意图

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XR360 旋挖钻机

2.分解运输 Disassembly Transportation


当运输时重量超过公路限制吨位时,需要采取分解运输的方法实施设备的长
途转移。
If the transportation weight exceeds the tonnage limit of highway, the
disassembly transportation is required to transfer the equipment in long distance.
(1)、拆卸配重 Removal of counterweight
拆掉配重和转台连接处的螺栓,移走配重;
Remove the bolt connecting the counterweight and rotary table and remove the
counterweight;
配重重量:8.9t,配重尺寸见下图。Counterweight weight: 8.9t; see the figure
配重重量:6t,配重尺寸见下图。Counterweight weight: 6t; see the figure

(2)、拆卸动力头 Removal of rotary drive


 拆掉动力头阀块处软管,软管随动力头运输
Remove the hose at the valve block of the rotary drive and transport the hose
with the rotary drive
 软管用合适的接头和堵头密封
Seal the hose with proper joint and end cap
 阀块油口用板和堵头密封
Seal the oil port of valve block with plate and end cap
 用辅助吊车吊装拆卸动力头
Use an auxiliary hoist to lift and dismount the rotary drive
 动力头总成重量:4.7t;
Weight of rotary drive assembly: 4.7t;

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XR360 旋挖钻机

 总体尺寸见右图。
See the right figure for overall dimension.

(3)、拆卸左右纵梁和履带总成 Removal of left/right longitudinal beams and


crawler assembly
 拆掉履带伸缩油缸和左右纵梁连接销轴;
Remove retractable cylinder of crawler and connecting pin roll of left/right
longitudinal beams;
 拆掉左右行走马达处软管,软管随主机运输;
Remove hoses at left/right traveling motors and transport the hoses with main
unit;
 用辅助吊车吊装拆卸左右纵梁和履带总成。
Lift and remove the left/right longitudinal beams and crawler assembly by using
an auxiliary crane.

左纵梁和左履带重量:9.4t,总体尺寸见上图;
Weight of left longitudinal beam and left crawler: 9.4t. See the figure above for
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XR360 旋挖钻机

overall dimension.
右纵梁和右履带重量:9.4t,总体尺寸可参考上图。
Weight of right longitudinal beam and right crawler: 9.5t. See the figure above
for overall dimension.

(4)、拆卸钻杆、钻头、配重、动力头、钻桅、左右纵梁、履带总成后的主机,
其重量:41.46t,总体尺寸见下图,运输宽度为:3120mm。
Main unit after disassembly of the drill rod, drilling bit, counterweight, rotary drive,
drilling mast, left and right longitudinal beams and crawler assembly: weight: 41.46t;
overall dimension is shown in the figure below; transportation width: 3,120mm.

(5)、把拆卸后的各部件及上车吊装到拖车上,并固定牢靠。
Lift the dismounted parts and upper structure onto the trailer and fix them firmly

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XR360 旋挖钻机

五、随车技术文件 Attached Technical Documents


XR360 旋挖钻机发车时随车附带装箱单,包含以下技术文件:
XR360 rotary drilling rig is shipped with the packing list including the following
technical documents:

产品合格证书
Product Conformance Certificate
产品使用说明书
Product Operation Instruction
旋挖钻机运输作业指导书
Transportation Operation Instruction for Rotary Drilling Rig
装箱单(含易损件及备件清单、随车工具清单、运输用件清单)
Packing List (including Wear and Spare Parts List, Driver's Tools List and
Transportation Parts List)
发动机操作和维护保养手册
Operation & Maintenance Manual for Engine
减速机使用说明书
Operation Instruction for Reducer
钻杆使用手册
Operation Manual for Drill Rod
空调通用使用说明书
General Operation Instruction for A/C

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