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  • Rev07 - Atmospheric Corrosivity Analysis - For Reference

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    The document analyzes the environmental corrosivity at a project site in Arequipa, Peru over a 30 year design life. It determines the site has a corrosivity category of C2 based on annual temperature, relative humidity, SO2 deposition, and CL- deposition. For galvanized steel, the total expected corrosion on each side is calculated to be 7.48 μm, which is below the minimum HDG coating thickness of 55 μm specified. For carbon steel, the total expected corrosion is much higher at 136.74 μm per side.

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    Rev07_Atmospheric Corrosivity Analysis_for Reference

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    The document analyzes the environmental corrosivity at a project site in Arequipa, Peru over a 30 year design life. It determines the site has a corrosivity category of C2 based on annual temperature, relative humidity, SO2 deposition, and CL- deposition. For galvanized steel, the total expected corrosion on each side is calculated to be 7.48 μm, which is below the minimum HDG coating thickness of 55 μm specified. For carbon steel, the total expected corrosion is much higher at 136.74 μm per side.

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    5 views1 page

    Rev07 - Atmospheric Corrosivity Analysis - For Reference

    Uploaded by

    ashadiamir
    The document analyzes the environmental corrosivity at a project site in Arequipa, Peru over a 30 year design life. It determines the site has a corrosivity category of C2 based on annual temperature, relative humidity, SO2 deposition, and CL- deposition. For galvanized steel, the total expected corrosion on each side is calculated to be 7.48 μm, which is below the minimum HDG coating thickness of 55 μm specified. For carbon steel, the total expected corrosion is much higher at 136.74 μm per side.

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    of 1

    ENVIRONMENTAL CORROSIVITY ANALYSIS

    PROJECT: Arequipa Projects DESIGNED BY: AGR


    DATE: 17/06/2022 REVIEWED BY: MN
    References:
    EN ISO 9223:2012 Corrosion of metals and alloys- Corrosivity of atmospheres- Classification, determination and
    estimation.
    EN ISO 9224:2012 Corrosion of metals and alloys- Corrosivity of atmospheres- Guiding value for the corrosivity
    categories.

    FORMULA

    Where
    D=depth of corrosion per side
    t=Time exposure in years
    r corr =corrosion rate experienced in the first year of expure for zinc
    b= is the metal-environment-specific time exponet (0,873 for zinc)
    This formula is applicable up to 20 years desing life. From 20 years to the limit a lineal approach is used.

    INPUT DATA

    Design life in years (t) 30 years


    Annual average temperature (T) 15 ºC
    Annual avergae relative humidity (RH) 45 %
    Annual average SO2 deposition (Pd) 4 mg/m2.d
    Annual average CL- deposition (Sd) 5,99 mg/m2.d
    CHECKINGS

    C2 Corrosive category
    rcorr= 0,38 µm First year corrosion rate
    D= 7,48 µm Total corrosion per side

    COATING DESIGN
    HDG COATING (µm)* 55 10
    PREGALVANISED Z275
    ZM (MAGNELIS FROM SPAIN) ZM175
    ZM (MAGNELIS FROM CHINA) ZM275

    *Minimum value of the average thickness according to standard ISO 1461

    CHECKINGS CARBON STEEL

    rcorr= 8,766232669 µm First year corrosion rate


    D= 136,74 µm Total corrosion per side

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