Instru Checks

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Package Service – 4k/8k Annual - GS

Customer Name OPS Angola FE Name


Site Name Saxi FPSO W.O. Nr.
Contact Name W.O. Start / Finish
Contract Nr. CS-SA19-14837 Report Date Click here to enter a date.
Package Engine Engine
PD Number Customer Tag Package SN Package Hours Engine SN
Starts Hours Starts
79011
Software Revision Number
As Found As Left
NOTE
Safety Critical items are identified in this report with the lettering [SC]. These items must be
completed on an annual basis per the approved testing procedure.

Safety Critical items confirm safe operation of the package and are not reliability checks.
Checks that are included but not identified as Safety Critical benefit reliable operation of the
package.

Table of Contents

Section 1 - Safety and Pre-Shutdown Activities....................................................................................


Section 2 - Start System.......................................................................................................................
Section 3 - Fuel System........................................................................................................................
Section 4 - Electrical and Control Systems...........................................................................................
Section 5 - Turbine, Air Inlet, and Exhaust Systems.............................................................................
Section 6 - Lube Oil System.................................................................................................................
Section 7 - Gearbox..............................................................................................................................
Section 8 - Generator...........................................................................................................................
Section 9 - Fire and Gas System..........................................................................................................
Section 10 - Enclosure and Ventilation Systems Completed..............................................................10
Section 11 - Completion and Operational Checks..............................................................................11
Appendix............................................................................................................................................ 12
Safety Critical, Electrical and Control System Data Tables...........................................................12
Mechanical Service Data Tables...................................................................................................16

Page 1
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Package Service – 4k/8k Annual - GS

Table 3 - [SC] Switches Function Test Data:


☐All pass Initial: Click here to enter text. Date: Click here to enter a date. ☐Other (add comment)
Specification Unit AS FOUND AS LEFT*
Device ID Description
Inc ± Dec ± (Eu) Inc Dec Inc Dec
S349 Switch DP (Flame out) 6 / 41.5 4 / 27.6 Psi / kPa
S322-2 Back up lube oil pump activating 8 / 55 Psi / kPa
S596-1 Fan Flow Press Switch 0.5 / 0.12 H2O / kPa
S596-3 Enclosure Vent Filter Dp 1.0 / 0.25 H2O / kPa
S322-3 AC Pre-Post Oil pump check 12 / 83 1/7 9 / 62 Psi / kPa
S322-5 Back-up Lube Oil pump low pressure check 12 / 83 1/7 9 / 62 Psi / kPa
S395-1 Enclosure Door #1 Open Closed Status Open Closed
S395-2 Enclosure Door #2 Open Closed Status Open Closed
S395-3 Enclosure Door #3 Open Closed Status Open Closed
S395-4 Enclosure Door #4 Open Closed Status Open Closed
S395-5 Enclosure Door #5 Open Closed Status Open Closed
S395-6 Enclosure Door #6 Open Closed Status Open Closed
S361-1 GENERATOR WATER LEAKAGE ALARM Open Closed Status Open Closed
S344-1 LF PUMP PRESSURE HIGH Open Closed Status Open Closed
LF PRIMARY SHUTOFF VLV CLOSED
ZSC349-1 Open Closed Status Open Closed
POSITION
S532-1 Coalescer LIQUID LEVEL UPPER SUM Open Closed Status Open Closed
S532-2 Coalescer LIQUID LEVEL LOWER SUMP Open Closed Status Open Closed
*Note: If no adjustment was required leave the AS LEFT column blank.

Comments:

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Caterpillar: Confidential Green Copyright 2017
Solar Turbines Incorporated

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Package Service – 4k/8k Annual - GS

Table 4 - [SC] Transmitters Function Test Data


☐All pass Initial: Click here to enter text. Date: Click here to enter a date. ☐Other (add comment)
AS FOUND AS LEFT* Verify
Span Unit Controls Controls
Device ID Description Pressure (% of scale) Pressure (% of scale) Wire-Off
Alarm Shut-Down
Low High (Eu) 0% 50% 100% 0% 50% 100% Fault

MASS FLOW GAS FUEL


TF586 0 5440 Kg/H 2 2721 5440
FLOW
TRANSMITTER MASS FLOW
TF332 0 113 Kg/Min 1 57 112.8
LIQ FUEL FLOW
TP386 GAS FUEL PRESSURE 0 700 PSI 0 349.8 699.5
GAS FUEL VALVE Pressure
TP342-1 0 700 PSI 1 350.2 698.9
Check
TP341 Air Assist Supply Pressure 0 700 PSI 0.1 351 699.2
TP343-1 Gas Fuel Manifold Purge 0 700 PSI 0 350 697.9
TP389 Fuel Control Upstream Pressure 0 700 PSI 0 350 699.8
PCD PRESSURE FOR
TP303 0 700 PSI 0 350 699.9
FORWARD PURGE
TP387 Liquid Fuel Pressure 0 150 PSI 0.2 75 150
LIQUID FUEL PUMP
TP344 0 1500 PSI 1 750 1500
PRESSURE CHECK
FUEL SUPPLY FILTER
TPD532 0 11 PSI 1 5.5 11
COALESCER DP
TPD531 FUEL FILTER DP 0 30 psi 2 14.9 30
LIQUID FUEL
TP543-1 0 100 PSI 0 49.9 100
FILTER DELTA-P
MAIN GAS FUEL CONTROL
TPD388 0 1000 PSI 0 499 999.8
DELTA-P
TP349 MONITOR PCD 0 700 PSI 0 350 698.5
TPD358 TURBINE AIR INLET dP 0 15 INH2O 0 7.5 15
TL388 Lube Oil Tank level 0 103.1 Cm 0 55.55 103.1
TPD324 LUBE OIL TANK PRESSURE 0 0.54 PSI 0.2 0.27 0.54
LUBE OIL HEADER
TP380 0 150 PSI 0.1 74.8 150
PRESSURE
TPD397 LUBE OIL FILTER DELTA-P 0 100 PSI 0 49.8 100
ENCLOSURE (DRIVER)
TPD396-2 0 3 INH2O 0 1.49 3
PRESSURE DP
TPD799 AIR INLET FILTER DELTA-P 0 10 INH2O 0 5 10
*Note: If no adjustment was required leave the AS LEFT column blank.

Comments:

Table 8 - [SC] Fire and Gas Test Data


☐All pass Initial: Click here to enter text. Date: Click here to enter a date. ☐Other (add comment)
Test Gas Display Reading
Device ID Description Alarm Trip
% LEL % LEL
ZX399-100 Detector, Gas Enclosure Exhaust 2.5% 52.5 10 39.9

Page 3
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Package Service – 4k/8k Annual - GS

ZX399-101 Detector, Gas Enclosure Exhaust 2.5% 41.2 10 39.9


ZX399-102 Detector, Gas Enclosure Exhaust 2.5% 40.3 10 39.9
ZX399-103 Detector, Gas Enclosure Inlet 2.5% 42.6 10 39.9
ZX399-104 Detector, Gas Enclosure Inlet 2.5% 50.2 10 39.9
ZX399-105 Detector, Gas Enclosure Inlet 2.5% 45.8 10 39.9
ZX399-106 Detector, Gas Turbine Air Inlet #1 2.5% 41.2 10 39.9
ZX399-107 Detector, Gas Turbine Air Inlet #2 2.5% 46.5 10 39.9
ZX399-108 Detector, Gas Turbine Air Inlet #3 2.5% 45.2 10 39.9
Monitor
Device ID Description Strobe Horn Firing Head
Indication
Z398-60 Detector, Flame UV/IR Enclosure Inlet Fire alarm Yes Yes Set1
Z398-61 Detector, Flame UV/IR Enclosure Exh. Fire alarm Yes Yes 2W
Z398-62 Detector, Flame UV/IR Enclosure Exh. Fire alarm Yes Yes 2W
Z398-63 Detector, Flame UV/IR Enclosure Exh. Fire alarm Yes Yes Set1
S398-31A Thermal Detector Thermal alarm Yes Yes Set1
S398-31B Thermal Detector Thermal alarm Yes Yes 2W
S398-32A Thermal Detector Thermal alarm Yes Yes 2W
S398-32B Thermal Detector Thermal alarm Yes Yes Set1
L399 Solenoid Fire Damper SOV replaced Yes Yes
Device ID Fire cabinet Level Pressure Temperature
S598-30 Release confirm #1
S598-31 Release confirm #2
S598-32 Release confirm #3

Comments:

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