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Coating Inspector Program Level 1 Studen 1
Coating Inspector Program Level 1 Studen 1
Chapter 1: Introduction
Objectives 1.2 Introduction
When this module is complete, the training The intended service life of a corrosion pro-
candidate will have knowledge and under- tection system represents the engineered
standing of: economic value of that system by providing
protection for an asset (i.e., ship, bridge,
• NACE policy regarding logos, titles, and power plant, oil rig, etc). The selection of a
certification numbers
particular corrosion protection system is typ-
• NACE Coating Inspector Program (CIP) ically a function of economic, operational,
update and renewal programs
environmental, and safety issues.
• Classroom policies
Inspection during the coatings system instal-
• Examinations
lation is used as a tool to ensure that the sys-
This module will close with classroom intro- tem is installed within the intended design
ductions and a team exercise. parameters. This mission is accomplished
through emphasis on industry practices,
1.1 NACE International Coating standards and training.
Inspector Program
The NACE CIP is composed of two training 1.2.1 Economy — Value
sessions and a peer review. The training ses- The life of any coating system on a steel
sions must be taken in sequential order. A substrate depends significantly on the qual-
minimum of two year’s work experience in ity of the surface preparation. Smooth welds,
coatings, whether done prior to, during, or radius edges and clean surfaces all contrib-
after attending the training sessions, is ute to a longer service life for installed coat-
required before any candidate can register ings.
for the Peer Review examination. In other
The level of effort required to prepare the
words:
steel substrate properly has an associated
• No prior knowledge is required to take the increase in fabrication costs. The initial cost
CIP Level 1 training session to prepare the surface properly is completely
• Successful completion of each level is outweighed by the benefits (i.e., long-term
required to move on to the next level cost savings and lengthened service life) of a
• Two year’s work experience is required properly installed coating system. Extensive
before Peer Review down-time for repairs and re-coating are
Upon successful completion of CIP Level 1, minimized, thus providing maximum utili-
CIP Level 2, and the Peer Review, the candi- zation of the asset for its intended service
date will become a NACE Certified Coating and revenue generation lifetime.
Inspector─Level 3.
1.3 Course Overview • High voltage and low voltage holiday test-
The NACE CIP is an intensive and extensive ing instrumentation
training program; Level 1 is the more inten- • Additional standards
sive of the two courses. It is designed to • Safety
accommodate the inexperienced candidate. There will be several hands-on practice labs
Students with prior experience may well in which students can get the feel of the dif-
exceed some of the stated capability and ferent tools and techniques of the coating
intent of this course. However, both the trade and understand exactly what it takes to
inexperienced candidate and competent do the job right. As part of the exercise, stu-
basic inspector will benefit from the struc- dents will work with the basic tools and
tured training presented in this course. Upon techniques of coating inspection, including:
successful completion of CIP Level 1, par-
ticipants will have demonstrated the ability • Surface preparation inspection
to undertake basic coating inspection work. • Use of replica tape
For those inspectors wishing to become a • Use of written surface cleanliness stan-
dards, pictorial standards, and visual com-
NACE Certified Coating Inspector─Level 3,
parators
this training course is the first of two that
• Measurement of wet- and dry-film thick-
must be successfully completed. The pro-
ness
gram for this training course covers many
topics including: Students must also keep good records in a
logbook of all tests performed; this is a part
• Corrosion
of the final grade.
• Team building
• Role of the inspector 1.4 NACE Policy: Use of Logos,
• Environmental testing
Titles and Certification
Numbers
• Coatings fundamentals
NACE has a firm policy regarding the use of
• Coatings types and curing mechanisms its logo and certification numbers and titles.
• Coating project specifications The certification number and category title
• Surface preparation may be used only by individuals who are
• Surface preparation instrumentation NACE Coating Inspector Level 1─Certified,
NACE Coating Inspector Level 2─Certified,
• Pre-job conference
and NACE Certified Coating Inspec-
• Inspection project documentation tor─Level 3 and may not be used by any
• Coatings application other persons.
• Film thickness measurement instrumenta- Individuals who are NACE Coating Inspec-
tion
tor Level 1─Certified, NACE Coating
• Product technical data sheets and Material Inspector Level 2─Certified, or NACE Cer-
Safety Data Sheets (MSDS) tified Coating Inspector─Level 3 Certified
• Coatings defects and are members in good standing of NACE
International may display the NACE Logo
for the purpose of identifying the individual If a student takes another CIP within a three-
as having achieved NACE certification. year period, the date of the next required
update will be three years from the date the
All active CIP card holders are permitted to
most recent course was completed.
use the terms “NACE Coating Inspector
Level 1 ─ Certified,” “NACE Coating The Renewal Program applies to Level 3
Inspector Level 2 ─ Certified,” or “NACE inspectors. The renewal process can be com-
Certified Coating Inspector ─ Level 3” pleted by one of three methods, depending
(whichever level of certification attained) on the number of work experience points
and their certification number on business accumulated in the three years since passing
cards. The following example illustrates Peer Review, or from the last renewal:
how this information can be used by an indi- 1. 73+ points requires only work experi-
vidual who is NACE Coating Inspector ence
Level 1 ─ Certified.
2. 37 to 72 points requires work documen-
John Smith tation and completion of a home study
NACE Coating Inspector Level 1 ─ Certified program
3. 36 or fewer points requires work experi-
Cert. No. 9650
ence documentation and class attendance
ACE Inspections, Inc., Knoxville, TN with successful completion of CIP Level
This example illustrates how this informa- 2 at a regularly scheduled offering
tion can be used by a NACE Coating Inspec- Work experience documentation forms and
tor Level 3─ Certified. instructions for completing the forms are
located at the back of this manual.
John Smith
NACE Certified Coating Inspector ─ Level It is important that certification holders
3 maintain a current address on file with
NACE, because they will be notified of the
Cert. No. 9650 update/renewal process by mail 90 days
ACE Inspections, Inc., Knoxville, TN prior to the expiration date. The notification
packets supply all the information and forms
1.5 CIP Update and Renewal required to begin the update or renewal pro-
Programs cess. It is vital that students keep address
Update or renewal of NACE CIP certifica- and all contact information current with
tion must be completed every three years. NACE.
The Update Program applies to individuals
who have not passed Peer Review. The 1.6 Classroom Policies
update process can be accomplished by one To provide the best environment for train-
of two methods: ing, certain policies must be maintained.
Please observe the following requirements:
1. Attendance at the next Coating Inspector
Program course or Peer Review • No smoking or other tobacco products
• Participants are responsible for their own During the course, short, written, closed-
learning and for timekeeping book quizzes are given to help students pre-
• Please turn off audible mobile phone ring pare for the final written exam.
tones, and do not make or answer calls,
text, or tweet while in the classroom Written notification of exam results are pro-
cessed as quickly as possible. Exam results
• Designated lunch breaks, coffee breaks,
are not available on exam day. The follow-
smoke breaks are scheduled
ing is essential information about exam
• Designated toilet location(s), smoking
results:
location(s) are specified
• Exams are electronically marked by a
1.7 Examinations computer at NACE HQ.
At the end of the week, there are two final • Written notification of exam results are
examinations: one written and one a hands- mailed from NACE within 2 to 3 weeks.
on practical examination covering selected • Exam results are made available on the
test instruments. Both exams must be passed internet at www.nace.org. Access requires
with a minimum grade of 70%. Additionally, a password and course ID number.
students must receive a minimum of 70% on • PLEASE DO NOT CALL NACE HQ for
the logbook (written legibly in ink) in order exam results! NACE staff are NOT
to pass Level 1. ALLOWED to give out this information
by telephone.
1.7.1 Written Exam
1.8 Introductions
The written exam is closed book and con-
Before going further, it would be beneficial
sists of 125 multiple-choice questions. It
to learn more about each other. Please stand
lasts 2 hours.
one at a time and introduce yourself to the
1.7.2 Practical Exam class. Tell us your:
The practical exam covers the tools and • Name
techniques for inspection. Students are • Company’s name and location
required to demonstrate how well they know
• Job function
how to perform the coating inspection tests
• Experience in coating inspection
covered in this course. Tasks are assigned to
each student, who is then required to record • Hobbies
the results. The grade is based on the accu-
racy of those recorded results. Eight inspec- 1.9 Team Formation Exercise
tion tools and 8 minutes are allowed at each NACE believes that the coating inspector’s
work station. job is part of a team effort with others
involved in the coating project. We will form
To help prepare for the practical exam, the teams that reflect a cross-section of the
course includes lectures, practical labs, and industries represented in this class. Since the
practice sessions using the basic inspection teams will work together throughout the
tools and techniques listed in Level 1. course, we will change the seating arrange-
ment so team members can sit together.
At the end of the course, the lead instructors 1.10.2 Technical Committees
will review students’ expectations and reser- More than 1,000 NACE members partici-
vations to see how well the course fulfilled pate in technical committee activities. The
expectations and, hopefully minimized any committees are led by the Technical Coor-
reservations. dination Committee (TCC), which serves
Since the teams will work throughout this as the administrative and policy-making
session on a wide variety of tasks, exercises body.
and assignments, please get together with The technical committees are organized by
your team now and do the following: Specific Technology Groups (STGs). STGs
• Team name: Decide on a name to repre- are assigned specific technical areas within
sent who you are, tell how you intend to three administrative classes:
perform during the workshop, and give the
• Industry-Specific Technology (N)
team a personality.
• Cross-Industry Technology (C)
• Reason for team name: Select the team
name for a specific reason, i.e., do not just • Science (S).
give the team an arbitrary name. Think it Technology Management Groups (TMGs)
through carefully. Be prepared to report
are formed under the TCC to provide a
the reasons to the class when this exercise
is completed. structure and a conduit for communication
between the TCC and the various STGs
• Team logo: Create a team logo or trade-
mark that graphically represents the team within their respective areas. They provide
name and the rationale behind it. assistance, when necessary, to help STGs
achieve their objectives.
• Expectations and reservations: As a
team, develop a list of expectations and
reservations about the course. 1.10.3 Standards and Reports
NACE Standards are prepared by the Asso-
On a flip chart, summarize the results from
ciation’s technical committees to serve as
this exercise, select a spokesperson to
voluntary guidelines in the field of preven-
deliver a five minute presentation to the
tion and control of corrosion. These stan-
class. Teams have 20 minutes to complete
dards are prepared using consensus
the this work.
procedures. NACE offers its standards to the
1.10 Additional Resources industrial and scientific communities as vol-
untary standards to be used by any person,
1.10.1 NACE Corrosion Network company, or organization. Standards are free
The NACE Corrosion Network is an active to NACE members.
message board with members from around A Technical Committee Report is a limited-
the world who work in the corrosion preven- life document developed by a Technical
tion industry. You must sign up as a member Committee. Typical categories for commit-
at www.nace.org tee reports are:
• State-of-the-art reports dealing with the
current science and technology of a
method, technique, material, device, sys-
1.11 Disclaimer
Attendees of this course are hereby advised
that NACE International’s view on in-pro-
cess inspection with respect to an inspector
is to “inspect and document” the functions
described. The inspector must always work
solely within and abide by the job descrip-
tion and documents governing responsibili-
ties and authority granted by management.
Be advised that students fulfilling the
requirements of this course, with its qualify-
ing terminology, understand and accept the
fact that NACE International does not state,
affirm, imply, endorse, or otherwise by any
action, express or implied, indicate that the
use of the words ensure and/or enforce nei-
ther intends to convey any meaning of guar-
antee nor assumes any responsibility for the
adequacy of work inspected and docu-
mented by the inspector.
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NACE International
Coating Inspector Program
Program Summary
• No prior knowledge is required to take Level 1
• Successful completion of each course is required to
move on to the next Level
• Two year’s work experience is required before Peer
Review
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Introduction
Corrosion Protection System
• Service life of the system represents the engineered
economic value
• Selection of the system is a function of economic,
operational, environmental, and safety issues.
• Inspection during system installation is used as a tool
to ensure that the system is installed within the
design parameters.
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Level 1 Chapter 1
July 2011 ‐1‐
Economical Value
• Life of any coating system depends significantly on quality of
the surface preparation.
• Initial cost of proper surface preparation completely
outweighed by the extended service life of a coating system.
• Economy and ultimately Value is achieved by meeting the
engineered life‐cycle through system performance
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Course Overview
CIP Level 1 is…..
• designed to accommodate both the inexperienced candidate
and a competent basic inspector.
• the first of two courses (CIP 2) that must be attended to
become a NACE‐Certified Coating Inspector—Level 3 (Peer
Review).
• the more intensive of the two courses.
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CIP Level 1
Mission Statement
On successful completion of CIP Level 1, the inspector should be
able to:
• Undertake coating inspection under supervision of
qualified inspector
• Read and understand a coating specification
• Use inspection equipment for basic QC, including sling
psychrometer, WFT, and DFT gauges and holiday detectors
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Coating Inspector Program © NACE International
Level 1 Chapter 1
July 2011 ‐2‐
CIP Level 1
Mission Statement
• Understand surface preparation standards
• Recognize:
– Inspector’s job requires teamwork
– Importance of pre‐job meetings
– Need to determine inspector responsibilities and authority
– Value of record keeping
• Become “NACE Coating Inspector Level 1—Certified”
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CIP Level 1
Certification
• Laminated card is color
coded
• Number shown is unique
Certification number
• Expiration date is shown
• Validity may be checked at
www.nace.org
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Lecture Session Topics
• Corrosion • Inspection Project
Documentation
• Team Building
• Coatings Application
• Role of the Inspector
• Film Thickness Measurement
• Environmental Testing
Instrumentation
• Coatings Fundamentals
• Product Technical Data Sheets
• Coatings Types and Curing & MSDS
Mechanisms
• Coatings Defects
• Coating Project Specifications
• High Voltage and Low Voltage
• Surface Preparation Holiday Testing
• Surface Preparation Instrumentation
Instrumentation • Additional Standards
• Pre‐Job Conference • Safety
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Level 1 Chapter 1
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Class layout allows
good communication
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Hands‐On Practical Labs
We will be working with the basic tools and techniques of
coating inspection, including:
• Surface preparation inspection
• Use of replica tape
• Use of written surface cleanliness standards, pictorial
standards, and visual comparators
• Measurement of wet‐ and dry‐film thickness
You will also be required to keep good records in a logbook for
all tests you perform which will be a part of your final grade.
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NACE Policy:
Use of Logos, Titles
and Certification Numbers
NACE has a firm policy regarding the use of its logo and
certification numbers and titles. The certification number and
category title may be used only by individuals who are NACE
Coating Inspector Level 1—Certified, NACE Coating Inspector
Level 2—Certified, and NACE‐Certified Coating Inspector—
Level 3 and may not be used by any other persons.
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Level 1 Chapter 1
July 2011 ‐4‐
The following example illustrates how this information can be used by an
individual who is NACE Coating Inspector Level 1—Certified.
John Smith
NACE Coating Inspector Level 1—Certified
Cert. No. 9650
ACE Inspections, Inc., Knoxville, TN
This example illustrates how this information can be used by a NACE‐Certified
Coating Inspector—Level 3.
John Smith
NACE‐Certified Coating Inspector—Level 3
Cert. No. 9650
ACE Inspections, Inc., Knoxville, TN
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CIP Update and
Renewal Programs
Update or renewal of NACE CIP certification must be
completed every three years.
• The Update Program applies to individuals who have not
passed Peer Review.
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Classroom Policies
• No smoking or other tobacco products
• Class starts at designated times
• Participants are responsible for their own learning and for
timekeeping
• Please turn off audible mobile phone ring tones, and do not
make or answer calls while in the classroom
• Designated lunch breaks, coffee breaks, smoke breaks
• Designated toilet location(s) and smoking location(s)
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Coating Inspector Program © NACE International
Level 1 Chapter 1
July 2011 ‐5‐
Examinations
• Two final examinations:
Written Exam ‐ closed book and consists of 125 multiple‐
choice questions. It will last 2 hours.
Hands‐on practical examination ‐ Eight inspection tools
and 8 minutes will allowed at each work station. You will
be graded on the accuracy of recorded results.
• Must pass both exams with a minimum grade of 70%
• Must receive a minimum of 70% on your logbook
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Exam Results
You will receive written notification of your exam results as quickly
as possible. We will not be able to tell you your results on exam
day. The following information is provided regarding exam results:
• Exam will be electronically marked by a computer located at
NACE HQ.
• Written notification of exam results will be mailed from NACE
within 6 to 8 weeks.
• Exam results will be available on the internet at www.nace.org.
Access will require a password and course ID number.
• PLEASE DO NOT CALL NACE HQ for exam results! NACE staff are
NOT ALLOWED to give out this information by telephone.
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Introductions
We would like for each of you to stand, one at a time and
introduce yourself to the class. Tell us:
• Your name
• Your company’s name and location
• Your job function
• Your experience in coating inspection
• Your hobbies
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Level 1 Chapter 1
July 2011 ‐6‐
Working in Teams
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Team Presentation
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Team Formation Exercise
Please get together with your group and do the following:
• Team name
• Reason for team name
• Team logo
• Expectations and reservations: Develop a list of
expectations and reservations about the course.
Summarize the responses of your team on the flipchart.
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Coating Inspector Program © NACE International
Level 1 Chapter 1
July 2011 ‐7‐
Disclaimer
As an attendee of this course you are hereby advised that NACE
International’s view on in‐process inspection with respect to an inspector
is to “inspect and document” the functions described. The inspector must
always work solely within and abide by the job description and documents
governing responsibilities and authority granted by management.
You are advised that by fulfilling the requirements of this course, with its
qualifying terminology, you understand and accept the fact that NACE
International does not state, affirm, imply, endorse, or otherwise by any
action, express or implied, indicate that the use of the words ensure
and/or enforce neither intends to convey any meaning of guarantee nor
any assumes any responsibility for the adequacy of work inspected and
documented by the inspector.
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Chapter 1
Introduction
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Coating Inspector Program © NACE International
Level 1 Chapter 1
July 2011 ‐8‐