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    1) The vibration analysis survey identified one piece of equipment, the Stand 13/14 Pre-Finisher, as having significant problems requiring near-term attention. 2) Wideband bearing noise was detected on the top bearings of both stands of the Pre-Finisher. Predominant vibration was at multiples of 277 cpm, the lower spiral bevel shaft speeds. 3) The report recommends an inspection of the lower shaft assemblies and spiral bevel gears for looseness, wear, noise, temperatures, lubrication and damage. A visual inspection of the driven and idler shaft assemblies was also recommended.

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    1) The vibration analysis survey identified one piece of equipment, the Stand 13/14 Pre-Finisher, as having significant problems requiring near-term attention. 2) Wideband bearing noise was detected on the top bearings of both stands of the Pre-Finisher. Predominant vibration was at multiples of 277 cpm, the lower spiral bevel shaft speeds. 3) The report recommends an inspection of the lower shaft assemblies and spiral bevel gears for looseness, wear, noise, temperatures, lubrication and damage. A visual inspection of the driven and idler shaft assemblies was also recommended.

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    6 views7 pages

    Report

    Uploaded by

    Anderson viana
    1) The vibration analysis survey identified one piece of equipment, the Stand 13/14 Pre-Finisher, as having significant problems requiring near-term attention. 2) Wideband bearing noise was detected on the top bearings of both stands of the Pre-Finisher. Predominant vibration was at multiples of 277 cpm, the lower spiral bevel shaft speeds. 3) The report recommends an inspection of the lower shaft assemblies and spiral bevel gears for looseness, wear, noise, temperatures, lubrication and damage. A visual inspection of the driven and idler shaft assemblies was also recommended.

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    of 7

    ArcelorMittal Resende

    April 17, 2023

    Vibration Analysis Survey

    Analyst: KV Prakash (kvprakash@ITR.com)

    Analysis Legend
    Code Severity Description
    4★ DANGEROUS Immediate shutdown and corrective action recommended.

    Significant problem. Corrective action recommended without undue


    3★ URGENT delay.
    Problem is developing or already exists. Timely corrective action
    2★ DEVELOPING may be recommended.
    Problem may exist. Vibration levels are within tolerable limits,
    1★ POTENTIAL however some action may be recommended.

    ✓ ACCEPTABLE No problems indicated and no actions recommended.

    Observation made by technician OR information/response required


    Highlight INFORMATION from customer.

    ➔ IMPROVEMENT Significant Improvement recognized.

    N/A Not Measured.

    EMERGENCY
    ArcelorMittal Resende
    April 17, 2023

    Report Summary
    3★ Equipment with Significant Problems, Requiring Near-Term Attention Page
    2. 620133 Stand 13/14 Pre-Finisher Wideband bearing noise 5

    -2-
    Job ID Number: 242397

    EMERGENCY
    ArcelorMittal Resende
    April 17, 2023

    Analysis Summary/History

    DSL Count

    17-Apr-23
    Page
    # Machine Condition

    1 Stand 13/14 Pre-Finisher MOTOR 2 4 OK ✓


    2 Stand 13/14 Pre-Finisher 2 5 Wideband bearing noise 3★
    4★ 0
    3★ 1
    2★ 0
    DSL = Data Sample Location, placement of a sensor on an asset; e.g. the placement of a triaxial
    1★ 0
    accelerometer on a bearing equates to one DSL
    ✓ 1
    Machine Total 2
    DSL Total 4

    -3-
    Job ID Number: 242397

    EMERGENCY
    ArcelorMittal Resende
    April 17, 2023

    Analysis Survey Details


    Pre-Finishers
    Product: 10- mm Dia Rod,
    ✓ 1. Stand 13/14 Pre-Finisher MOTOR ID: 620131
    Motor Speed: 827
    No problems are indicated.

    -4-
    Job ID Number: 242397

    EMERGENCY
    ArcelorMittal Resende
    April 17, 2023

    3★ 2. Stand 13/14 Pre-Finisher ID: 620133


    Last time, this stand was measured in July of last year.
    We detect an increase in wideband vibration on the top bearings of both stands and
    we can not zero-in on the right frequencies due to wideband nature of the spectrum.
    However, predominant vibration is at multiples of 277 cpm, the lower spiral bevel
    shaft speeds, of both stands. Wideband nature of the spectrum is more predominant
    on stand-14. We recommend an inspection of the lower shaft assemblies of both
    stands for looseness/wear, unusual noise, temperatures and adequate lubrication.
    We also recommend an inspection of the lower spiral bevel gears for wear/damage
    and adequate lube sprays. Refer to the trend charts given below.
    A visual inspection of driven bevel/idler shaft assemblies of both stands is also
    recommended.
    Note: Only the top bearings were measured.

    Stand-13

    Stand-14

    -5-
    Job ID Number: 242397

    EMERGENCY
    ArcelorMittal Resende
    April 17, 2023

    -6-
    Job ID Number: 242397

    EMERGENCY
    ArcelorMittal Resende
    April 17, 2023

    Not Measured Machines


    Last Measure Months
    # Machine Name Reason # of DSLs
    Measured Interval Overdue

    -7-
    Job ID Number: 242397

    EMERGENCY

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