A contractor worker operating a portable bar bending machine had his left hand pinched between the machine and a rebar starter bar when he accidentally activated the machine. This resulted in a hairline fracture to his left hand and 42 days of restricted work. The incident was caused by the worker misjudging the risk and placing his hand in the line of the moving machine. The risk assessment also did not account for accidental machine activation during extraction. As a result, the risk assessment was revised and the machine's power supply was required to be isolated during extraction to prevent future injuries.
A contractor worker operating a portable bar bending machine had his left hand pinched between the machine and a rebar starter bar when he accidentally activated the machine. This resulted in a hairline fracture to his left hand and 42 days of restricted work. The incident was caused by the worker misjudging the risk and placing his hand in the line of the moving machine. The risk assessment also did not account for accidental machine activation during extraction. As a result, the risk assessment was revised and the machine's power supply was required to be isolated during extraction to prevent future injuries.
A contractor worker operating a portable bar bending machine had his left hand pinched between the machine and a rebar starter bar when he accidentally activated the machine. This resulted in a hairline fracture to his left hand and 42 days of restricted work. The incident was caused by the worker misjudging the risk and placing his hand in the line of the moving machine. The risk assessment also did not account for accidental machine activation during extraction. As a result, the risk assessment was revised and the machine's power supply was required to be isolated during extraction to prevent future injuries.
Description: Recognition • The contractor worker was operating a portable bar bending machine to bend the • - starter bar from the drilled pile. • When the contractor accidentally activated the machine, his left hand was caught Lessons from this Incident & respective Preventive Actions: between the machine and the rebar. • Communicate the lessons from incident to all employees. Consequences: • Discuss with your team the reasons why employees would avoid reporting incidents • The contractor worker suffered a hairline fracture on his left hand and was prescribed (e.g., fear, embarrassment, lack of time, convenience, company culture, downplaying restricted work for 42 days. incident, quick fixes, etc.) and what would they need to accept and feel encouraged to report incident. • Discuss with your team the 5 good practices of the “Hand Safety Mind-Set” they can Causes: enforced today: • Contractor worker misjudged risk and hazard by placing left hand in line of fire. 1. No Hand on Moving Loads or Equipment • The risk assessment did not take into account that the user could accidentally trigger the 2. Hands Off When Energy On machine while attempting to pull the machine out. 3. Hand On Permission to Manually Lift or Carry heavy Load • The injured worker feared reporting his injury to management; He self-medicated. 4. Right Tools and Right Gloves for Every Tasks 5. Watch out for Pinch Points Corrective/Preventive Actions Taken: • Revised risk assessment for installation of rebar. • Isolation of power supply during extraction of handheld rebar bending machine
Behaviour oriented Actions taken:
• Re-briefing to bar bending crew on the safe use of the portable bar bending machine. • Consequence Management on Site Supervisor and Foreman for not reporting the incident once they knew about it. • All remaining Site supervisor and Foremen to sign an undertaking letter on incident management procedure. Confirmation of implementation of defined preventive actions: Name [Site Manager]:______________________ Date / Signature: ______________________
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