Professional Documents
Culture Documents
LRV 1 - 300 I 9010050 en
LRV 1 - 300 I 9010050 en
Reference: 300-I-9010050-EN-31
Issue: 01.2023 1/92
LRV-1 lift control valve
Published by
Bucher Hydraulics AG
Industriestrasse 15
CH-6345 Neuheim
Phone +41 41 757 03 33
Email info.ch@bucherhydraulics.com
Internet www.bucherhydraulics.com
Classification: 430.310.501
2/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve
Contents Page
1.4.1 Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.3 Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.10 Surroundings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.11 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
300-I-9010050-EN-31/01.2023 3/92
LRV-1 lift control valve
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.3 Miniterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.4 Handterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.5 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.3 Commissioning/settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.3.6 Setting the speed-monitoring in the unlocking zone of the door, SIU-4 . . . . . . . . . 57
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.1 Parameterisation with Handterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve
5.7.3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.7.4 Informations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.1 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
300-I-9010050-EN-31/01.2023 5/92
1 General, product description LRV-1 lift control valve
Description Document
Term Definition
6/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
300-I-9010050-EN-31/01.2023 7/92
1 General, product description LRV-1 lift control valve
1.4.3 Conformity
The product was designed and developed in conformity with the
following directives and standards:
EU-Directive 2006/42/EC
EU-Directive 2014/33/EU
Standards EN 81-20:2020
EN 81-50:2020
8/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
300-I-9010050-EN-31/01.2023 9/92
1 General, product description LRV-1 lift control valve
Valve type/size
= LRV 175-1
= LRV 350-1
= LRV 700-1
Test port
without test nipple (female thread G½”) = OP
with test nipple (DIN 16271) = MP
DELCON type
without DELCON = D0
with DELCON = D1
10/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
300-I-9010050-EN-31/01.2023 11/92
1 General, product description LRV-1 lift control valve
D
B
24 R1 R2
R1’ R2’
6
20 Z3
23 7 C
Z1
Z2 8
13
12
11 10 14
Z
21 15
22 4
25
16
22a
M P T
M
12/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
GND
A
YE
WH B
GN
BN
RN
26a
4 x 12 V = 48 V
26b 2 x 24 V = 48 V
RN
RN
C
22
L1, L2, L3, PE
300-1.10009306
300-I-9010050-EN-31/01.2023 13/92
1 General, product description LRV-1 lift control valve
16
1
4
S Initial position:
UP spool (16) is open in the 0 position; pump flow goes directly to
tank
S Up travel / acceleration:
UP spool (16) is progressively closed by the electro-proportional
valve (UP solenoid); this results in smooth acceleration of the lift up
to maximum speed
S Deceleration:
UP spool (16) is progressively opened by the electro-proportional
valve (UP solenoid); this results in smooth deceleration of the lift to
standstill
S Overload:
pressure-relief valve (4) and UP spool (16) open when the maximum
working pressure set with screw (1) is reached
14/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
13
14
300-I-9010050-EN-31/01.2023 15/92
1 General, product description LRV-1 lift control valve
10
12
S The oil flows through the flow meter (12) in both the up and down
directions
S The baffle-disc is displaced axially as a function of the flow rate
S This axial displacement is converted by a non-contacting feedback
transducer (10) into an electrical DC signal (the feedback signal),
which is then sent to the DELCON
S The output signal (the feedback) is proportional to the flow rate
S The controller in the DELCON works to match the feedback value to
the demand signal
16/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
3
2
7
4
H*
L*
R*
300-7-10015573
300-I-9010050-EN-31/01.2023 17/92
1 General, product description LRV-1 lift control valve
LRV 175-1 G1 G¼ 8 80
18/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
15
12.5
2.5
150
180
250
20
90
100
200
50
LRV 350-1
R 250 R 350 R 500 Flow ring (R)
15
12.5
10 DOWN (Z-T)
A Spool K 501
7.5
UP (P-Z)
5
2.5
150
175
200
225
250
275
300
325
350
375
400
425
450
475
500
B
300-I-9010050-EN-31/01.2023 19/92
1 General, product description LRV-1 lift control valve
LRV 700-1
R 700 R 1000 Flow ring (R)
15
12.5
DOWN (Z-T)
10
A Spool K 1001
7.5
UP (P-Z)
5
2.5
1000
400
450
500
550
600
650
700
750
800
850
900
950
B
20/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
ATTENTION!
Electrostatic discharge (ESD)
The DELCON can be damaged by incorrect handling.
Always keep the DELCON in its ESD protective bag and only hold
it by the front panel.
1
2
3
6
5 4
300-I-9010050-EN-31/01.2023 21/92
1 General, product description LRV-1 lift control valve
Features
S The travel curve for the up and down directions is set and adjusted
with the Miniterminal, the Handterminal or a PC
S The demand curve can be set and checked at the DELCON while the
lift is at standstill
S Measured values can be checked with the Handterminal
S The DELCON card is easy to exchange (1 card for all valves), which
means that rapid fault-fixing is ensured
IMPORTANT!: If the DELCON is exchanged, the
installation-specific parameters must be replicated in the new card.
22/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
128.5
100
300-2-10002640
General description
S Digital electronic card for the LRV‐1 valve
S Enhanced ride comfort
S Automatic reduction of demand signal if nominal speed is not
attained
S Extended functions
S Simple set-up
S Easy to trouble-shoot
New installations
S Factory settings permanently stored
Replacement cards
S Contain basic settings
For installation-specific settings ⇒page66, chapter5
300-I-9010050-EN-31/01.2023 23/92
1 General, product description LRV-1 lift control valve
*
N
Y−
**
* Motor run-on time of 0.5…1s Y-Δ Y starting time of up to approx.
** Drop-out delay of 0.5…1s, after drop 3s with Y-Δ,
out of K4 K1 and K2 not until Δ connection
24/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
Short distance between floors with normal speed Short distance between floors with reduced auxili
(slow-speed travel distance too long) ary speed (K6)
Z
X
N
N
Z
Z
Y
X
K
K
Y
Y
**
Z
300-I-9010050-EN-31/01.2023 25/92
1 General, product description LRV-1 lift control valve
300-1-10008856
Legend 1 Mains voltage terminals 6 Terminal block for emergency
2 Socket for feedback cable power supply
3 Terminal block 7 Jumper JP1 (inversion of relay
(screwless) function)
4 Jumper JP2 (connects Earth 8 Transformer
and Signal GND) 9 Card-holder for DELCON
5 Terminal block for
SIU connection
1.8.1 Description
The power supply unit is connected directly to the main supply.
The control signals for the DELCON are connected to the terminal block
(3).
Through the terminals 18-17a (N.O. make contact)
18-17b (N.C. break contact)
a relay output is provided.
Its function is defined in the DELCON by the settings of the ”SIU type”
and ”Relay function” parameters.
26/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
300-I-9010050-EN-31/01.2023 27/92
1 General, product description LRV-1 lift control valve
ATTENTION!
Creating an earth loop
Earth loops can cause malfunctions.
If the jumper JP2 is set, the reference potential of the command
input must not be earthed a second time on the lift-control side.
If the reference potential of the command inputs cannot be
insulated from earth on the lift-control side, the jumper JP2 must
be removed.
ATTENTION!
Damage to the DELCON electronic card
Connecting the NTA‐2 to the mains WITHOUT a
DELCON inserted will charge capacitors on the NTA‐2, and the
charges will persist for a long time.
Inserting the DELCON into a NTA‐2 whose capacitors are
charged can damage the DELCON.
A NTA‐2 without a DELCON inserted must NOT be connected to
the mains at any time.
28/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
8 12 151.7
M4
110
100
300-1-10008856
Weight 0.675kg
Protection class IP 00
300-I-9010050-EN-31/01.2023 29/92
1 General, product description LRV-1 lift control valve
21
22
23
12
12
6a
6b
10
11
12
1
2
3
4
5
9
L1c/L2c
19 L1b/L2b
C
JP1 L1a/L2a
E 12
PE
20
N/L1
JP2
17a
17b
18
Terminal Description
L1a/L2a* Phase (L1): 120V Phase (L1): 240V Phase (L2): 440V
L1b/L2b* Phase (L1): (110)/115V Phase (L1): 230V Phase (L2): 400/(415)V
L1c/L2c* Phase (L1): 100V Phase (L1): 220V Phase (L2): 380V
PE Earth terminal
30/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 1 General, product description
Terminal Description
1 K1 Fast UP
2 K2 Slow UP
3 K3 Fast DOWN
4 K4 Slow DOWN
5 K5 Inspection speed
21 K6 Speed reduction (auxiliary speed)
22 K7 Speed reduction (auxiliary speed)
23 K8 Speed reduction (auxiliary speed)
12 Ground/reference potential (GND) for command inputs (K1…K8)
12 Ground/reference potential (GND) for command inputs (K1…K8)
6a Common, DOWN solenoid
7 Output, DOWN solenoid
6b Common, UP solenoid
8 Output, UP solenoid
17a Relay output for monitoring the demand/feedback deviation (SIU-1) or the speed
18 in the unlocking zone (SIU-4).
⇒page26, chapter1.8.1 and table on page75
17b
300-I-9010050-EN-31/01.2023 31/92
1 General, product description LRV-1 lift control valve
BN
GN
WH
YE
1.10 Surroundings
For reliable operation, the following conditions must be maintained in
the surroundings:
Surroundings Requirement
1.11 Emissions
The following emissions can occur during operation:
32/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 2 Safety instructions
2 Safety instructions
This documentation (manual) advises the user of the dangers and re
maining risks that can arise even when the product is being used pro
perly and for its intended purpose. It is essential to take note of the sa
fety instructions in each section.
300-I-9010050-EN-31/01.2023 33/92
3 Operating controls and indicators LRV-1 lift control valve
14
13
18
12
11
10
300−7−10012261
17
2
* Accessible from the front side only for valve size 700; valve sizes 175 and 350 require removal of the pilot plate
34/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 3 Operating controls and indicators
DANGER!
Car descent
Can lead to death or serious injuries.
Before operating the emergency-lowering valve, make sure that
there are no people or materials in the lift shaft.
2. Screw the M3-screw into the opening (1) of the lever of the
emergency-lowering valve
300-I-9010050-EN-31/01.2023 35/92
3 Operating controls and indicators LRV-1 lift control valve
1 RUN
Ready for operation (green). Lights when ready for travel; off during
parameterisation
2 UP
UP travel (yellow). Lights during upwards travel (fast and slow)
3 DOWN
DOWN travel (yellow). Lights during downwards travel (fast and slow)
4 ERROR
Fault indication (red). Lights when a fault has occurred; no travel is pos
sible
5 SIU-1
SIU-1 display (yellow). Lights when the permissible demand/feedback
difference is exceeded
6 RELAY
Relay display (yellow). Lights when the relay actuates because of a
fault, ⇒table on page 75
3.3 Miniterminal
Keys
1 Demand values menu
2 Options menu
3 Zero point display
4 Menu - Funtions/Informations
↑ Steps to previous parameter
↓ Steps to next parameter
+ Increases the value of the
current parameter
- Decreases the value of the
current parameter
E When parameter value is displayed:
back to parameter selection;
in parameter selection mode:
quits parameterisation mode
↵ Pipe-rupture valve test
General description
S Commands are displayed during travel
S Zero-point adjustment
S Fault memory can be called up
36/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 3 Operating controls and indicators
Slow UP K2 2 18 34 66 130
Fast UP K1 + K2 3 19 35 67 131
Description of function
S By pressing any of the keys 1 to 4 for at least 2seconds, the
DELCON switches into parameterisation mode. No travel is possible;
the green RUN LED on the DELCON goes out.
S Select the desired parameter using the ↑ or ↓ key
IMPORTANT!: The parameter names of the menu Options (2) do
not appear in numeric order of sequence, but in the order of
sequence as shown in the parameter overview, ⇒page67,
chapter5.2
S Display value with + or – key
S Increase value with + key, decrease value with – key
S With ↑ or ↓ key, save the value and return to parameter selection
S With key E, do not save the value and return to parameterisation
mode
S Press the key E again to quit parameterisation mode
S If no key pressed within 5 minutes, the DELCON automatically quits
parameterisation mode (changes to the currently displayed
parameter are not saved)
300-I-9010050-EN-31/01.2023 37/92
3 Operating controls and indicators LRV-1 lift control valve
Fault code
S Fault memory for the last 8 faults
S For explanation of error codes ⇒page84, chapter5.7.2
38/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 3 Operating controls and indicators
3.4 Handterminal
Keys
1 Menu - Demand values
2 Menu - Options
3 Zero point display
4 Menu - Funtions/Informations
↑ Steps to previous parameter
↓ Steps to next parameter
+ Increases the value of the
current parameter
- Decreases the value of the
current parameter
General description
S Easy set-up of the travel curve
S Commands, feedback value and control voltage are displayed during
travel
S Zero-point adjustment
S Fault memory can be called up
Connection
S Connect the Handterminal to the DELCON using the cable provided
S Connecting cable is standard Ethernet network cable
Description of function
S By pressing any of the keys 1 to 4, the DELCON switches into para
meterisation mode. No travel is possible; the green RUN LED on the
DELCON goes out.
S Select the desired parameter using the ↑ or ↓ key
S Increase value with + key, decrease value with – key
S With ↑ or ↓ key, save the value and return to parameter selection
S With keys 1, 2, 3 or 4, do not save the value, and return to paramet
erisation mode
S If no key pressed within 5 minutes, the DELCON automatically quits
parameterisation mode (changes to the currently displayed para
meter are not saved)
300-I-9010050-EN-31/01.2023 39/92
3 Operating controls and indicators LRV-1 lift control valve
3.5 Password
The DELCON's parameters and functions can be password-protected.
The password consists of four digits. Password “0000" means that
password protection is not activated (this is the factory setting).
Setting a password
40/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 3 Operating controls and indicators
When all digits display the desired value, with the digit currently selected
still signaling:
7. Press the keys ↑ and ↓ simultaneously to transmit the password.
The display will read Confirmation with the first digit signaling. The
0000
user is prompted to enter the password a second time for confirmation.
If the two passwords entered are identical, the DELCON will quit param
eterisation mode.
The user is logged in, parameters can be changed.
In order to log out and protect the DELCON against inadvertent para
meterisation: ⇒Log out.
If the two passwords entered are different, the display will read
Confirmation for approx. 1second, then change to
not allowed
300-I-9010050-EN-31/01.2023 41/92
3 Operating controls and indicators LRV-1 lift control valve
Logging in
When all digits display the desired value, with the digit currently selected
still flashing:
7. Press the keys ↑ and ↓ simultaneously to transmit the password
meterisation mode.
In order to try again, start over by pressing key4.
In order to retrieve a forgotten password: ⇒Forgotten password.
42/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 3 Operating controls and indicators
Logging out
Forgotten password
300-I-9010050-EN-31/01.2023 43/92
3 Operating controls and indicators LRV-1 lift control valve
44/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 3 Operating controls and indicators
Parameterisation
Display of curves
300-I-9010050-EN-31/01.2023 45/92
4 Installation and commissioning LRV-1 lift control valve
4.1 Installation
Orientation of the ball-valve outlet
As standard, the ball-valve outlet is rear-facing (code H)
Alteration to left (L) or right (R) is possible.
WARNING!
Risk of damage to the flow-rate measuring system
When orienting the ball-valve outlet, never lift up the head of the
valve.
46/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
4.2 Assembly
4.2.1 Hose or pipe
CAUTION!
Contamination in the line
Contamination adversely affects the valve's function. This can
lead to a dangerous system condition.
Preventive measures:
300-I-9010050-EN-31/01.2023 47/92
4 Installation and commissioning LRV-1 lift control valve
DANGER!
Dangerous voltage
Can lead to death or serious injuries.
Before fitting the power supply unit, disconnect all power to the
control cabinet.
S The NTA‐2 power supply unit is intended for installation in the control
cabinet
S There must be no voltage at the power supply unit when working on
its connections or exchanging the DELCON
Feedback cable IMPORTANT!: Set jumper JP2 to earth the reference potential of
connection the command inputs (observe the note on page28).
⇒page32
Screwless terminals
IMPORTANT!: To prevent damage, the NTA-2 must only be wired
when the DELCON card has been removed.
Command signals Feedback cable plug S Only one core per terminal point (if necessary,
combine two cores in a terminating sleeve)
1 1 S Use a size 0 screwdriver (2.5 mm)
2
S Insert a screwdriver (1) as far as the stop
S Open the clamp spring by gently pressing down
or turning the screwdriver, and insert the core (2)
into the terminal point
2 S Remove the screwdriver - the conductor is now
safely clamped
48/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
F 12 WH white
300-1-10009300
GND
N 20
S
19
C
* When the additional command K5 is present, the ** When the additional command K6, K7 or K8 is present,
DELCON's two ”fast” speeds drop to a preset the DELCON’s two ”fast” speeds drop to a preset
percentage of their nominal values. The setting is percentage of their nominal values. The settings are
adjustable between 20…80%. adjustable between 20…100%.
K1…K8, potential-free contacts or semiconductors
R1+R2 as per EN81
300-I-9010050-EN-31/01.2023 49/92
4 Installation and commissioning LRV-1 lift control valve
K6/K7/K8
21/22/23
R1 R1
R1' R1'
2 Supplied by customer
3 DOWN solenoid
50/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
WARNING!
Do not activate the electrical emergency-lowering valve unless
the safety circuit is closed!
In a power failure the lift car can be lowered by operating the emergency
lowering valve electrically.
Depending on the external battery voltage, 12VDC and 24VDC spool
valve versions are available.
Wiring diagram
–
12 / 24* VDC + **
– / +
4. Re-tighten locknut
22a
22
300-I-9010050-EN-31/01.2023 51/92
4 Installation and commissioning LRV-1 lift control valve
4.3 Commissioning/settings
4.3.1 Checking the check numbers
S The valve check number is stamped on the body (below the manuel
pump) ⇒page9, chapter1.5.2
S DELCON check number: ⇒page21, chapter1.7, item7
IMPORTANT!: Always quote the check number when making
enquiries. This makes it easier for the factory to help you!
IMPORTANT!: The check numbers on the DELCON and the valve
must be the same to avoid the need for resetting.
1. Make sure that the pressure gauge shut-off screw/ shut-off valve is
undone (the pressure gauge indicates changing pressures in the lift
system without delay)
52/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
6. Send UP command
13. Overwrite the value of the min. static pressure given on the
nameplate (⇒page9, chapter1.5.1, Item(7)) with the actual value
300-I-9010050-EN-31/01.2023 53/92
4 Installation and commissioning LRV-1 lift control valve
Setting the bypass pressure with the pressure gauge, without Handter
minal
2. Make sure that the pressure gauge shut-off screw/ shut-off valve is
undone (the pressure gauge indicates changing pressures in the lift
system without delay)
6. Bridge the two terminals of the relay output connected to the lift
control system (either 17a,18 or 17b,18 – depending on the
configuration of the relay output, ⇒page26, chapter1.8.1)
11. With motor running, slowly turn bypass-pressure setscrew (2) clock
wise until pressure is approx. 3bar below the min. static pressure
previously read
14. Remove the bridge from the terminals of the relay output
17. Overwrite the value of the min. static pressure given on the
nameplate (⇒page9, chapter1.5.1, Item(7)) with the actual value
54/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
Setting the bypass pressure with the car in sight, with or without
Handterminal
7. Send UP command
15. Overwrite the value of the min. static pressure given on the
nameplate (⇒page9, chapter1.5.1, Item(7)) with the actual value
300-I-9010050-EN-31/01.2023 55/92
4 Installation and commissioning LRV-1 lift control valve
1. Make sure that the pressure gauge shut-off screw is open (the
pressure gauge indicates changing pressures in the lift system
without any delay)
10. Overwrite the value of the max. operating pressure given on the
nameplate (⇒page9, chapter1.5.1, item(10)) with the new value
The maximum pressure has been adjusted for the new situation
56/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
4.3.6 Setting the speed-monitoring in the unlocking zone of the door, SIU-4
The SIU-4 function monitors the speed during levelling, relevelling and
anti creeping. Depending on the settings of “SIU type” and “Relay func
tion” (⇒table on page75), the relay actuates (terminals 17a/b and 18).
The switching of the relay can be evaluated by the lift control system in
order to prevent the opening of the doors if the max. permissible speed
(acc. to EN81: 0.3m/s) is exceeded.
S The speed which will trigger a SIU-4 (”SIU-4 threshold”) can be set
with the Handterminal, the Miniterminal or PC software
300-I-9010050-EN-31/01.2023 57/92
4 Installation and commissioning LRV-1 lift control valve
Z
Y
X
Time t
X
Y
Z
Z
Aux. speed e.g.
v=50% v=50%
v=100% v=100%
58/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
300-I-9010050-EN-31/01.2023 59/92
4 Installation and commissioning LRV-1 lift control valve
6. Hold the feedback sensor by the plug and move it axially until the
feedback reading is less than ±0.05V
60/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
CAUTION!
Contamination in valve (filter)
Severe malfunction possible. People may suffer injury and
materials may be damaged.
Never operate the lift without the pilot filter installed.
Carry out regular maintenance as per maintenance plan
⇒page90, chapter6.1
5. Remove filter
300-I-9010050-EN-31/01.2023 61/92
4 Installation and commissioning LRV-1 lift control valve
DANGER!
Uncontrolled descent (free fall).
Leads to death or serious injuries.
Before testing the pipe-rupture valve, make sure that there are no
people or materials in the lift shaft.
IMPORTANT!: Do not carry out the test if the car is too close to the
lowest floor.
ATTENTION!
Uncontrolled descent (free fall)
Can cause damage to the support frame and car.
The elevator car must come to rest within 3…5metres.
If it does not, immediately release the +-key of the Handterminal
↵-key of the Miniterminal.
Resolve the problem and repeat the test.
62/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
300-I-9010050-EN-31/01.2023 63/92
4 Installation and commissioning LRV-1 lift control valve
DANGER!
Uncontrolled descent (free fall)
Leads to death or serious injuries.
Before testing the pipe-rupture valve, make sure that there are no
people or materials in the lift shaft.
ATTENTION!
Uncontrolled descent (free fall)
Can cause damage to the support frame and car.
The elevator car must come to rest within 3…5metres.
If it does not, immediately switch off the main switch for the lift
control system.
Resolve the problem and repeat the test.
64/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 4 Installation and commissioning
11. Reset the "SIU Type" parameter in the DELCON to the setting
noted down (⇒step1.)
12. Reset the "Demand val. red" parameter in the DELCON to the set
ting noted down (⇒step3.)
13. In order to reopen the pipe rupture valve and make the lift ready for
service: build up pressure using the hand pump or carry out an UP
travel
300-I-9010050-EN-31/01.2023 65/92
5 Operation LRV-1 lift control valve
5 Operation
66/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
- P1.01 Start speed = - P2.01 Valve type - Zero point - F4.01 1) Error
- P1.02 Min. pressure = - P2.03 SIU type - F4.02 2) Error
- P1.04 Acceleration = - P2.04 SIU-1 difference - F4.03 3) Error
- P1.05 Fast speed = - P2.05 SIU-4 threshold - F4.04 4) Error
- P1.06 Deceleration = - P2.16 Accel.inspection - F4.05 5) Error
- P1.07 Slow speed = - P2.06 Inspection speed - F4.06 6) Error
- P1.08 Soft-Stop = - P2.07 Decel.inspection - F4.07 7) Error
- P1.09 Relevelling = - P2.18 K6 acceleration - F4.08 8) Error
- P1.11 Start speed O - P2.08 K6 speed - d4.01 Software version
- P1.12 Offset sol. O - P2.09 K6 deceleration - d4.02 Hardware version
- P1.14 Acceleration O - P2.20 K7 acceleration
- P1.17 Fast speed O - P2.10 K7 speed
- P1.18 Deceleration O - P2.11 K7 deceleration
- P1.20 Slow speed O - P2.22 K8 acceleration
- P1.21 Soft-Stop O - P2.12 K8 speed
- P1.22 Relevelling O - P2.13 K8 deceleration
- P2.14 Decel. emergency
- P2.15 Pulsation sol.
- P2.24 Demand val. red.
- P2.25 Start delay
- P2.26 Relay function
- P2.27 Command input
- P2.28 Auxiliary curve
- P2.29 Edge detection
300-I-9010050-EN-31/01.2023 67/92
5 Operation LRV-1 lift control valve
68/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
300-I-9010050-EN-31/01.2023 69/92
5 Operation LRV-1 lift control valve
70/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
300-I-9010050-EN-31/01.2023 71/92
5 Operation LRV-1 lift control valve
72/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
300-I-9010050-EN-31/01.2023 73/92
5 Operation LRV-1 lift control valve
74/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
1 only SIU-4
SIU-1
1 only SIU-4
SIU-4
The relay function setting “all errors +FT” acts like the setting “all errors”, however additionally the relay in
standstill can be switched through K7. This way the function monitoring of the DELCON can be realized.
300-I-9010050-EN-31/01.2023 75/92
5 Operation LRV-1 lift control valve
Command evaluation
Command K K K K K K K K K K K K K K K K B B B B K1 K K K K K K K K K K K K K K
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 / 2 4 5 6 7 8 1 2 3 4 5 6 7 8
K3
Stand 0 0 0 0 - - - - 0 0 0 0 - - - - 1 0 0 0 - 0 0 - - - - 0 0 0 0 - - - -
still
Relevel 0 1 0 0 - - - - 0 1 0 0 1 - - - 1 1 0 0 0 1 0 - - - - 0 1 0 0 - - - -
ling a) a) a)
Slow 0 1 0 0 - - - - 0 1 0 0 0 - - - 1 0 1 0 0 1 0 - - - - 0 1 0 0 - - - -
speed a) a) a)
up Insp. 1 - 0 0 1 - - - 1 - 0 0 1 - - - 1 1 1 0 1 1 0 1 - - - 1 1 0 0 1 - - -
speed d)
V K6 1 - 0 0 0 1 - - 1 - 0 0 0 1 - - 1 0 0 1 1 1 0 0 1 - - 1 0 0 0 0 1 - -
V K7 1 - 0 0 0 0 1 - 1 - 0 0 0 0 1 - 1 1 0 1 1 1 0 0 0 1 - 1 0 0 0 0 0 1 -
V K8 1 - 0 0 0 0 0 1 1 - 0 0 0 0 0 1 1 0 1 1 1 1 0 0 0 0 1 1 0 0 0 0 0 0 1
Fast 1 - 0 0 0 0 0 0 1 - 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 0 1 1 0 0 0 0 0 0
speed
Stand 0 0 0 0 - - - - 0 0 0 0 - - - - 0 0 0 0 - 0 0 - - - - 0 0 0 0 - - - -
still
Relevel 0 0 0 1 - - - - 0 0 0 1 1 - - - 0 1 0 0 0 0 1 - - - - 0 0 0 1 - - - -
ling a) a) a)
Slow 0 0 0 1 - - - - 0 0 0 1 0 - - - 0 0 1 0 0 0 1 - - - - 0 0 0 1 - - - -
speed a) a) a)
down Insp. 0 0 1 - 1 - - - 0 0 1 - 1 - - - 0 1 1 0 1 0 1 1 - - - 0 0 1 1 1 - - -
speed c) c)
V K6 0 0 1 - 0 1 - - 0 0 1 - 0 1 - - 0 0 0 1 1 0 1 0 1 - - 0 0 1 0 0 1 - -
V K7 0 0 1 - 0 0 1 - 0 0 1 - 0 0 1 - 0 1 0 1 1 0 1 0 0 1 - 0 0 1 0 0 0 1 -
V K8 0 0 1 - 0 0 0 1 0 0 1 - 0 0 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 1 0 0 0 0 1
Fast 0 0 1 - 0 0 0 0 0 0 1 - 0 0 0 0 0 1 1 1 1 0 1 0 0 0 0 0 0 1 1 0 0 0 0
speed
a) After a standstill, relevelling is implemented; after fast speed, slow speed.
b) Command can be applied to terminal 1 or to terminal 3 or to both terminals simultaneously
c) For movement downwords K3 and K5 or K4 and K5 are nessesary
d) For movement upwords K1 and K5 or K2 and K5 are nessesary
Legend 0 Inactive
1 Active
– Any
76/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
Pipe rupture approx. Simplified test procedure for Final display: max. feedback
(o) 30% higher the pipe-rupture valve value
than normal Instructions for “Pipe rupture
fast travel valve test” ⇒page62,
speed chapter4.3.11
1)…8) Error Error memory for the last For possible error messages,
(F4.01…F4.08) 8errors, with operating- warnings, information
hours count ⇒page84, chapter5.7.2
Software version Version of installed software Example: 2.200
(d4.01)
Hardware version DELCON version Example: 2.050
(d4.02)
Serial number Serial number of the Format: Year/month - sequential
DELCON number
300-I-9010050-EN-31/01.2023 77/92
5 Operation LRV-1 lift control valve
78/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
Calculation example:
®Flow rate UP (Q) 120l/min.
¯Flow rate DOWN (Q) 150l/min.
1 2 Valve selection:
LRV175−1 R175/K251/VN ¬Valve type LRV 175-1
3 4 Flow range 91…175l/min. *
120 / 150 l/min 21 / 45 bar Flow ring R175
Conversion 1V <=> 19.3l/min. *
P min−max/adj 7−63 / 55 bar
Conversion:
Flow rate UP:
120[l/min] / 19.3[l/min] = 6.22V Fast UP
Flow rate DOWN:
150[l/min] / 19.3[l/min] = 7.77V Fast DOWN
→ Settings in the DELCON
* These values are taken from the above table.
300-I-9010050-EN-31/01.2023 79/92
5 Operation LRV-1 lift control valve
Car does not reach S Pressure-relief valve set S Check pressures/ consult 56 (4.3.4)
speed too low factory
Cannot lift maximum load S Pressure-relief valve set S Check pressures/ consult 56 (4.3.4)
too low factory
80/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
Car does not reach land S Oil level in power unit is S Top-up when car is at 52 (4.3.2
ing below minimum lowest landing
Car overshoots landing S Shaft switch wrongly po S Position correctly 58 (4.3.8)
during UP travel sitioned
300-I-9010050-EN-31/01.2023 81/92
5 Operation LRV-1 lift control valve
Lift starts DOWN, then S SIU-1 (demand/feedback S DELCON settings are too
stops monitoring) activates, low
LED “SIU-1” on DELCON
lights up
DOWN speed is too slow S Car is too light S Add weight to the car
Car stops before reach S Shaft switch wrongly po S Set as per page(s) 58 (4.3.8)
ing landing during DOWN sitioned
travel
S Safety relay R1 drops out S Set as per page(s) 24 (1.7.4)
too early, or without a
delay
82/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
Leakage in hydraulic sys S DOWN pilot pin is bent S Replace DOWN pilot 92 (6.3)
tem (test only when oil is valve
cold):
Pressure drop in approx. S Emergency-lowering S While UP-command is 35 (3.1)
3minutes is more than valve leaking present, operate emer
5bar (with ball valve gency-lowering valve sev
closed) eral times
Car sinks (with ball valve S Oil is just cooling down! S None
closed)
S Leak in cylinder or con S Check/tighten connecting
necting line hose. Renew seals, if ne
cessary
300-I-9010050-EN-31/01.2023 83/92
5 Operation LRV-1 lift control valve
84/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) saved reset
Effect
Err:SIU-1 Demand/feedback dif During travel At end of If the "Relay
(5) ference too large Not monitored if travel function" set
travel is executed ting is "only
Travel is abor SIU-1 difference on Increase value SIU-1 dif
with additional SIU1": reset
ted; relay actu DELCON too low ference on DELCON
command K5 (in operation
ates depending
Acceleration is too Decrease the accelera spection travel) after there is
on parameter
high tion setting no longer
“Relay function",
any travel
LED SIU-1 Fast DOWN is set too Reduce fast DOWN command. If
lights up) high on the DELCON the "Relay
Closing flow rate of the Increase the closing flow function" set
pipe rupture valve set rate of the pipe rupture ting is "all er
too low, pipe rupture valve (by authorized per rors": delay
valve has activated sonnel only!) of 2s.
Err:Command Incorrect combination Ensure correct com At start of travel If at stand When the
(7) of commands mands are signalled During travel still, immedi cause has
ately; if trav been re
Travel disabled; Not monitored if
elling, at end moved
relay actuates travel is executed
e.g. UP and DOWN of travel
depending on with additional
simultaneously
parameter “Re command K5 (in
lay function" spection travel)
Err:0-Point+ Automatic zero point At start of travel Immediately Delay of 2s
(15) equalisation above
+1.00V
Travel disabled;
relay actuates At inspection travel:
depending on Automatic zero point
parameter “Re equalisation above ap
lay function" prox. +5.00V
Bypass pressure is too Set the bypass screw on
high the valve correctly
(unscrew it slightly)
Err:0-Point– Automatic zero point At start of travel Immediately Delay of 2s
(16) equalisation below
–1.00V
Travel disabled;
relay actuates At inspection travel:
depending on Automatic zero point
parameter “Re equalisation below ap
lay function" prox. –5.00V
Emergency lowering For relevelling tests, only
valve actuated actuate the emergency
lowering briefly
Leakage Rectify leakage
Err:Wrong SW Software fault During powering Immediately When the
(9) up cause has
Wrong EPROM in Change the EPROM been re
Travel disabled;
stalled moved
relay actuates
depending on
Software initialisation Replace the DELCON
parameter “Re
fault
lay function"
Err:Unknown Unknown fault At standstill Display only
(18) Internal software fault Upgrade/reinstall soft —
ware
300-I-9010050-EN-31/01.2023 85/92
5 Operation LRV-1 lift control valve
Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) saved reset
Effect
Err:U+15V Internal +15V voltage At start of travel If at stand When the
(31) faulty During travel still, immedi cause has
ately; if trav been re
Travel disabled;
elling, at end moved
relay actuates
of travel
depending on DELCON defective Replace DELCON
parameter “Re
lay function"
Err:U–15V Internal –15V voltage At start of travel If at stand When the
(32) faulty During travel still, immedi cause has
ately; if trav been re
Travel disabled;
elling, at end moved
relay actuates
of travel
depending on DELCON defective Replace DELCON
parameter “Re
lay function"
Err: SMA9 ground fault check wiring during down at end of Delay of 6s
(33) travel travel
Travel disabled; solenoid current is too replace the solenoid
relay actuates small
depending on
parameter “Re
lay function" solenoid coil is faulty replace Delcon
Delcon is faulty
Err: Cmd T0 Command present check wiring During powering Immediately When the
(34) during power-up Actuate the command up cause has
correctly been re
Travel disabled;
moved
relay actuates
depending on
parameter “Re
lay function"
Err: FB tol. Actual value signal check wiring At start of travel at end of After no
(35) outside valid value Reset the mechanical During travel travel more travel
range zero point command is
If at standstill:
present
travel disabled;
during travel:
travel is
aborted; relay
actuales de
pending on pa
rameter “Relay
function"
86/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) saved reset
Effect
Err: FB edge Change of actual check wiring At start of travel at end of After no
(36) value signal exceeds During travel travel more travel
tolerance limit command is
Travel disabled;
present
relay actuates
depending on
parameter “Re
lay function"
Err: SMA Error in the actuation check wiring At start of travel at end of After no
(37) circuit of the solenoid replace Delcon During travel travel more travel
coil command is
If at standstill:
present
travel disabled;
during travel:
travel is
aborted; relay
actuales de
pending on pa
rameter “Relay
function"
5.7.3 Warnings
Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) saved reset
Effect
Warn:Board-T. Temperature of At standstill Immediately When the
(2) DELCON exceeds cause has
70°C (158 °F) been re
moved
Ambient temperature Lower the ambient tem
is too high perature
Control cabinet ventil Improve control cabinet
ation missing ventilation
Poor ventilation in con
trol cabinet
Warn:0 Point Zero point outside of At start of travel Immediately Immediately
(14) ±0.20V (save only)
Mechanical zero point Reset the mechanical
is wrongly set zero point
Bypass pressure is too Set the bypass screw on
high the valve correctly
(unscrew it slightly)
300-I-9010050-EN-31/01.2023 87/92
5 Operation LRV-1 lift control valve
Display
Handterminal Message Message
Cause Analysis / Remedy Monitoring
(Miniterminal) saved reset
Effect
Warn:A0-Point Zero point outside of At start of travel Immediately Immediately
(17) 1.00V during relevel Not monitored if (save only)
ling additional com
Mechanical zero point Reset the mechanical mand K5 (in
is wrongly set zero point spection travel) is
present
Bypass pressure is too Set the bypass screw on
high the valve correctly
(unscrew it slightly)
Emergency lowering For relevelling tests, only At start of travel Immediately Immediately
valve actuated actuate the emergency Not monitored if (save only)
lowering briefly additional com
mand K5 (in
spection travel) is
present
Warn:Demand Automatic demand During travel, de At end of Immediately
(19) signal reduction was pending on para travel (save only)
invoked, maximum meter "Demand
speed was reduced for val. red."
this travel
Fast speed too high Decrease the fast speed
Oil temperature too Install an oil heater, or
low use thinner oil
Too heavy a load with Install an oil cooler, do not
hot oil overload the car
Warn:Bypass pre Automatic zero point At start of travel Immediately Immediately
(25) equalisation above Not monitored if (save only)
+0.20V additional com
Hand pump activated mand K5 (in
spection travel) is
Bypass pressure is too Set the bypass screw on present
high the valve correctly
(unscrew it slightly)
Warn:Leakage Automatic zero point At start of travel Immediately Immediately
(26) equalisation below Not monitored if (save only)
-0.20V additional com
Emergency lowering For relevelling tests, only mand K5 (in
valve actuated actuate the emergency spection travel) is
lowering briefly present
Leakage Rectify leakage
Warn:Relevel Relevelling up/down During travel At end of Immediately
(27) took longer than Not monitored if travel (save only)
2minutes travel is executed
Travel is abor
ted (relay does Emergency lowering For relevelling tests, only with additional
not actuate) valve actuated actuate the emergency command K5 (in
lowering briefly spection travel)
88/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 5 Operation
5.7.4 Informations
Display
Message Message
Handterminal Cause Analysis / Remedy Monitoring
saved reset
(Miniterminal)
Info:New vers New software version During powering Immediately Immediately
(12) installed up (save only)
New EPROM has
been installed
Info:Default Factory settings At standstill Immediately Immediately
(13) loaded (save only)
300-I-9010050-EN-31/01.2023 89/92
6 Maintenance LRV-1 lift control valve
6 Maintenance
During commissioning
After 10 years
After 5 years
Annually
Valve Check internal leakage X X X
Replace X
90/92 300-I-9010050-EN-31/01.2023
LRV-1 lift control valve 6 Maintenance
ATTENTION!
The volume of oil additive that is mixed in must not exceed 2 %
of the existing total oil volume.
300-I-9010050-EN-31/01.2023 91/92
6 Maintenance LRV-1 lift control valve
S Assemble the C parts, then insert the unit in the bore. Make sure that
the stem of the cone (3) is clearly engaged in the spring.
300-2-10006634
92/92 300-I-9010050-EN-31/01.2023