®

Service Manual
Motor / Pump
SH11C 160-180

HSM-0005E
1
February 2018
VERSION TRACKING
FILE NAME REVISION DATE CHANGES DESCRIPTION
SH11C 160-180_en Rev. 00 na document issued
H S M - 0 0 0 5 E _ R e v . 0 1 Rev. 01 28/02/2018 Changed covers ang general graphics, added disclaimer
SH11C 160-180 and tracking list

MANUAL APPLICABILITY AND SUPPORTED MODELS

MODELS
Motor / Pump SH11C 160-180

DISCLAIMER
The official language chosen by the Product manufacturer is English. No liability is assumed as a result of translations in other
languages not in compliance with the original meaning. In case of conflicting language versions of this document, the English original
prevails. Dana shall not be liable for any misinterpretation of the content here into. Photos and illustrations might not represent the
exact product.
© Copyright 2017 Dana Incorporated
All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or otherwise,
without prior written approval.
THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES.
Foreword

Index
Foreword ........................................................................ 4
Layout and use of this manual ........................................................................ 4
Notice .............................................................................................................. 4
Safety instructions ........................................................................................... 4
Product identification and serial number ......................................................... 5
Standard tools ................................................................................................. 5
Special tools .................................................................................................... 5

Exploded views and part lists ....................................... 6

Ports and settings ......................................................... 8
Troubleshooting ............................................................. 9
Preliminary operations ................................................ 10
Disassembly ................................................................. 11
Assembly ...................................................................... 14
Setting .......................................................................... 17
Table - control settings ................................................ 17
Storage and demolition ............................................... 18

HSM-0005E - SH11C 160-180 Hydraulic Service Manual Dana Incorporated 3

Foreword
Layout and use of this manual
The purpose of this manual is to provide the user with all the
information required to ensure the proper disassembly and
assembly Brevini Fluid Power S.p.A. products.
It contains information concerning technical matters, assembly,
operation and safety.
Before carrying out any operations, operators and qualified
technicians must read the instructions contained in this manual
very carefully. In the event of any doubts over the correct
interpretation of the instructions, please contact our offices for
clarification.
The contents of this manual comply with Directive 98/37/EC and
has been written following the guidelines of the UNI 10893-2000
standard. It is forbidden to disclose, modify or use the contents of
this manual for personal purposes.
Notice
Due to the continuous product developments, modifications
and improvements Brevini Fluid Power S.p.A. will not be held
responsible for any erroneous information or data that may lead to
errors, indicated in catalogues, instructions, drawings, technical
data and other data supplied by Brevini Fluid Power S.p.A..
Therefore, legal actions cannot be based on such material.
Product development. Brevini Fluid Power S.p.A. reserves the
right to make changes to its products, even for those already
ordered, without notice.

In preparing the manual some simple pictograms have been chosen with the purpose of
drawing the reader’s attention and making the consultation of the manual easier and more
immediate.
DANGER CAUTION
Failure to comply with the Failure to comply with the
instructions could result instructions could lead to
in damage to persons and technical damage to the
property. machine and/or system.

Safety instructions

The motor (or pump) may only be used or assembled
on a machine by technicians who are adequately
trained about its operation and the deriving dangers,
using clothing and personal protective equipment ap-
propriate.
Variations to the functional parameters of the mo-
tor (or pump), pressure adjustments, demounting
and refitting of parts not described in the operation
and maintenance manual by unauthorized personnel
shall relieve Brevini Fluid Power from all and every
liability for deriving accidents or for failure to comply
with the laws in merit.
The motor (or pump) must be started in compliance
with the specific instructions in the “Installation and
commissioning notes”.
Before proceeding with any operation on the motor (or pump),
Stop the machine and let it cool. Never carry out any operation
whilst the pump is running.
Avoid release to the environment the oil contained in the motor
housing (or pump housing) and in the circuit during disassembly.
Moving the motor (or pump) only as described in the operations
of predisassembly.
Use the equipment listed in this manual to prevent damage to
property and people.
Tighten all components with the torque indicated in the table and
in the early stages of assembly.

During operation, the surface of the motor (or pump)

can become dangerously hot. Avoid contact without
gloves.

4 Dana Incorporated HSM-0005E - SH11C 160-180 Hydraulic Service Manual

Foreword
Product identification and serial number

Product
description

Each Brevini fluid power’s product is supplied with an identification

data plate. The full identification of the product is made only
through the serial number. Every request of information must
X X X X X X X X X quote this number.

YY/MM - S S S S S S BB

Do not remove, alter or damage the identification

plate.

Serial number

YY/Y = Year of production

MM/M = Month of production
SSSSSS = Batch number
BB = Batch progressive number (if present)

Standard tools
METRIC Spanners 10mm a 41mm
METRIC Allen Keys 2.5mm a 14mm
Series of screwdrivers
Series of Drivers / Punch
Torque spanners

Special tools
DESCRIPTION CODE

Puller for bearing (commercial product)

Threadlocking medium strength

(commercial product)
(it is possible to unscrew)

Grease (commercial product)

HSM-0005E - SH11C 160-180 Hydraulic Service Manual Dana Incorporated 5

Exploded views and part lists

6
11
17 21
8
20 4 7
3

1
5 2
30
15

12
18
19

24 26
27
29

16
13

28
27
25 14 23

31
10A
22

10C

10B

23

23 22

6 Dana Incorporated HSM-0005E - SH11C 160-180 Hydraulic Service Manual

Exploded views and part lists
Tightening torques
Pos. Item Q’ty
Nm [lbf·ft]
1 SHAFT 1
2 PISTON RETAINING FLANGE 1
3 TAPERED ROLLER BEARING 70x140x39 1
4 TAPERED ROLLER BEARING 65x100x23 1
5 COMPLETE PISTON 7
6 SEEGER D=140 UNI 7437-140 1
7 SHIM BEARING 1
8 SEEGER D=55 UNI 7435-55 1
9 HOUSING MOTOR 1
10A PORT COVER 1
10B PORT COVER VM2 1
10C PORT COVER FP2 1
11 SEAL COVER 1
12 PIVOT CENTRAL 1
13 PIN 5x10 UNI-ISO 8734-A-St 1
14 O - RING 113.97x2.62 FKM 90Sh 0
15 CYLINDER BARREL 1
16 VALVE PLATE 1
17 LIPSEAL BABSL ASY 55x72x7 FKM DIN 3760 2
18 CILINDER BARREL SPRING 2
19 CYLINDER BARREL SPACER 2
20 RING SPACER SHIM 1
21 O-RING 132.95x3.53 FKM 90Sh (4525 / 2-252) 1
SOCKET HEAD (ALLEN) SCREW UNI 5931
22 2 150 [110,55]
M12x40 - 12.9
SOCKET HEAD (ALLEN) SCREW UNI
23 1 150 [110,55]
5931 M12x70 - 12.9
SOCKET HEAD (ALLEN) PLUG 1/8 G-BSPP
24 1 10 [7,37]
with FKM SEAL
25 HEXAGONAL HEAD PLUG 3/4 G-BSPP 1 50 [36,85]
26 DATA PLATE PUMP AND MOTOR 1
27 RIVET 2.4x5 Al/Fe UNI 9200-A 4
DATA PLATE REVERSIBLE ROTATION
28 1
MOTOR
29 PLASTIC PLUG 3/4 G-BSPP 1
SOCKET HEAD (ALLEN) SCREW UNI 7380
30 7 9 [6,64]
M6x20 - 10.9
31 PLASTIC COVER 1 G-BSPP 1
32 VITE TCEI M12x35 - 12.9 UNI 5931 6

HSM-0005E - SH11C 160-180 Hydraulic Service Manual Dana Incorporated 7

Ports and settings

SAE - Air bleed (plugged) 7/16”-20 UNF

R Metric - Air bleed (plugged) 1/8 G (BSPP)

SAE - Drain port 1”1/16-12 UN 2B

S1 Metric - Case drain port 3/4 G (BSPP)

Service line port

SAE 6000 - 1”¼” A

Service line port

SAE - Drain port 1”1/16-12 UN 2B SAE 6000 - 1”¼” B
S2 Metric - Case drain port 3/4 G (BSPP)

Direction of motor rotation CW rotating pump CCW rotating pump

8 Dana Incorporated HSM-0005E - SH11C 160-180 Hydraulic Service Manual

 HYDROSTATIC TRANSMISSION TROUBLESHOOTING
Transmission does Transmission Transmission
Hydrostatic Check points not operates Engine Low motor operates Low motor System is Leakage from
transmission & operate in any sluggishly or overloading output torque hot (motor case temp. output speed noisy shaft seal
components instruments direction jerkily aboute 80°C/180°F)

Overloaded engine. The engine does

Low engine power.
Engine Tacho-meter. The engine does not not run at max
Engine damaged. run at max. speed. speed.

Disaligned shaft. Check

distorsion in mounting,
Pump drive axial interference, faulty
coupling installation, excessive
overloading.
High pressure Setting of high pressure Setting of high Internal damage to Cavitation in the Shaft seal damaged.
Excessive operation at
Ga, Gb ports 0 - 600 relief valve faulty Boost pressure relief relief valve is low. pressure relief valve pump. Insufficient pump group. Excessive pump leakage
Pump high pressure relief
bar manometer or damaged (no valve damaged. (check pressure at low (check pressure boost pressure or Mechanical fault caused by internal
valve setting.
pressure at port Ga, Gb). port Ga, Gb). at port Ga, Gb). boost flow. in pump. damage to pump.
Wrong direction
Troubleshooting

Gs port 0 - 60 bar of rotation. Boost pump

Boost pump manometer. damaged. Suction line
closed.
Check the entire control

HSM-0005E - SH11C 160-180 Hydraulic Service Manual

mechanism from operator Control line damaged or
Pump control consolle to pump lever. interrupted.
The link might be faulty.

Pump drain Return lines directly Unsuitable

piping connected to reservoir. drain hose.

Internal damage Internal damage to Internal damage to Internal damage Shaft seal damaged.
Motor to motor. Check motor. Check motor. Check to motor. Unsuitable drain
the drain flow. the drain flow. the drain flow. Check the drain flow. hose.

Motor output Motor coupling Unsuitable gear

coupling damaged. ratio.

Low fluid level in the

Low fluid level reservoir. The diffuser of
High oil
Reservoir Oil level indicator. Low fluid level. in reservoir. return lines in the reservoir
temperature. Unsuitable oil. aren’t submerged below
fluid level.

Air in the system.

Disconnected or
Suction piping Check for suction line
demaged pump suction. air leaks.

Suction filter plugged.

Dana Incorporated
Suction filter Suction filter Air in suction
Suction filter Vacuum-meter. Check pressure at
plugged. plugged. line.
max speed.

Heat exchanger by Heat exchanger by pass

Heat exchanger Heat exchanger dirty.
pass valve faulty. valve faulty.

9
Preliminary operations
Introduction
Before removing the motor you need to take all precautions Before disconnecting the various pipes or hoses, clean the mo-
necessary to ensure safety. tor to avoid the accidental ingress of dirt.
Stop the machine. Check that the system is not under pressure. If there are electrical connections, check that they are not under
Discharge or disconnect accumulators. tension.
Verify that there are no suspended loads connected to the
machine.

Remove the pressure, case drain and pilot lines and any electrical
connections.
CAUTION: The hydraulic circuit and the motor may be
hot! Start the disassembly operations only after cooling.

After removing the hoses, apply the protections at all the open
port to prevent the ingress of foreign bodies.

Move the motor by the means of lifting straps or eyebolts.

Make sure you apply the straps firmly to the motor

before you move it to prevent an accidental fall and
damage of objects and / or injury to persons.

10 Dana Incorporated HSM-0005E - SH11C 160-180 Hydraulic Service Manual

Disassembly
24
27
9
26 10C

23
29
13 10B

23

10A
32
28
27 25

Fig. 1 Fig. 2

15

11

6
9

14
16

Handle with care to avoid damage.

Check the condition of the cylinder barrel (15): if it shows
scratches or dents in the contact surfaces and in the
piston bores, replace the parts.
Fig. 3 Fig. 4

18
1
19

15

Example of tools to be used.

Fig. 5

HSM-0005E - SH11C 160-180 Hydraulic Service Manual Dana Incorporated 11

Disassembly

Remove the shaft with a press fastening the flange of the motor to
P a bracket (S).
Place under the motor a cushion for the shaft block (P)
of soft material (ES: foam / rubber) to avoid damage.

Fig. 6 Fig. 7

Displace- Clearance between piston

Piston bore diameter
ment and flange retaining piston
A (mm)
(cm3) B (mm)
A 160 Ø24,5 (+0.014/+0,005) 0.2 ÷ 0.3
180 Ø23,5 (+0.014/+0,005) 0.2 ÷ 0.3

Fig. 8

12
2 8
30
20

Handle with care to avoid damage. Check clearances and

diameters of the components as shown in the table. Visually
check pistons sides (5): no scratches or seizure marks must
be visible. In the case, replace the parts.
WARNING: the piston retaining flange screws (30) are
mounted with thread locking fluid (strong). Therefore, it
can be possible that the hexagon head is damaged during
disassembly. to avoid this, it is recommended to warm them
for easy removal.
Fig. 9 Fig. 10

12 Dana Incorporated HSM-0005E - SH11C 160-180 Hydraulic Service Manual

Disassembly
A

3
7

1
3
Insert 7 pin Ø3,5 (B) in the outer holes M4. place a
metal plate (A), on the pins (B) to be able to remove the
bearings through a press (see next figure).
Do not insert pins too long to prevent breakage and
damage to the parts.
Fig. 11 Fig. 12

3
A

7
B
4

Remove the metal plate (A) and the pins (B). Continue to remove the bearings (4) and (3) with a puller.

Fig. 13 Fig. 14

1
3

4
21
17

11

Check shaft (1) end spline wear or parallel shaft end key 6
groove and key for wear or fractures.
Check bearings (3) and (4) and adjacent surfaces for Remove the seals (17). Remove the seals (21) being
wear. If necessary, they must be changed. careful not to damage it with sharp or pointed tools.

Fig. 15 Fig. 16

HSM-0005E - SH11C 160-180 Hydraulic Service Manual Dana Incorporated 13

Assembly

C
7

3 3
1 1

Insert the bearing (3) with a press using a spacer (C). Place the spacer (7) paying attention to the direction of mounting.
Fig. 17 Fig. 18

8
20

7 4

Insert the bearing (4) with a press using a cylindrical spacer (D). Add shims to achieve correct prelaod of bearings
Fig. 19 Fig. 20

Thread locking
fluid (strong)

12
2
30 18

6 Nm 19
[4.43 lbf•ft]

15

Handle with care to avoid damage.

Do not apply thread lock if screws have tecnologic 150
red. Check pistons movement is free. If not, disassemble
and clean all parts.
Fig. 21
Lubricate the components before assembly.
Handle with care to avoid damage.
Pay attention to the cylinder barrel (15) during the next
steps to prevent the cylinder barrel from falling.
Fig. 22

14 Dana Incorporated HSM-0005E - SH11C 160-180 Hydraulic Service Manual

Assembly

137

Lay a teflon spacer on the spherical seat on the cylinder

barrel (not to damage the bronze); insert a M5x80 UNI
5931 screw inside the hole of the central pivot, just to
lightly compress the cylinder barrel spring up to a dimen-
sion of 137 mm (approx).
Fig. 22

1
21
Heat the motor housing to 75°-80° C to facilitate insertion of the 17
preassembled shaft. Move the shaft (1) to the stop.
Remove the components that can be damaged at high
temperatures, such as lip seal and O-ring. 11
Do not heat the motor housing with a flame.
WARNING: avoid hand contact with the motor housing
that will be at a very high temperature - use gloves! 6
Wait until the assembly has cooled down before pro-
ceeding to next step.
Fig. 23 Fig. 24

14
16
Extract the screw mounted on the central pivot. By this
way, the spring enlarges its length and the cylinder barrel
touches the chamfer on the housing.

Fig. 25 Fig. 26

HSM-0005E - SH11C 160-180 Hydraulic Service Manual Dana Incorporated 15

Assembly
9 Clockwise rotation Counter clockwise rotation
10C

23

13 10B

23

10A
22

While mounting the cover assembly to the motor casing WARNING: see correct mounting position referred to
assembly, check that the shaft is free to move, although pump rotation.
with some friction. If it jams, stop screwing the bolts and
re-check the correct positioning of the components.
Fig. 27 Fig. 28

COUNTER
CLOCKWISE
24
pump 27
CLOCKWISE
pump 26
10 Nm
[7.37 lbf•ft]
29

28
27
25 50 Nm
[36.85 lbf•ft]
Fig. 29 Fig. 30

16 Dana Incorporated HSM-0005E - SH11C 160-180 Hydraulic Service Manual

Setting
Table - control settings

Vg Qdr
ηv
[cm /rev]
3
[l/min]
min 1,0(b)
SH11C 160 160 0.97%
max 3,0(b)
min 1,0(b)
SH11C 180 178,1 0.97%
max 3,0(b)

(b): 2500 rpm, 250 bar

NOTE: data for unit tested as motor.

HSM-0005E - SH11C 160-180 Hydraulic Service Manual Dana Incorporated 17

Storage and demolition
Storage

Fill with oil all the ports and the casingS and apply protective
plastic caps on the open parts of the motor (or pump) to avoid the
entry of foreign bodies.
Store in a dry place and protect from dust or rain. (eg: plastic
bag).

Demolition

Do not dispose outdoors but hand the motors (or pumps) over to
specialised waste collection centres.

18 Dana Incorporated HSM-0005E - SH11C 160-180 Hydraulic Service Manual

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