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03 Metallurgy00TO06WITHANS
03 Metallurgy00TO06WITHANS
OXIDE ORE:
*ZnO Zincite * Fe2O3 Heamatite
* Fe3O4 Magnetite * AlOx(OH)3–2x Bauxite (where 0 < x < 1)
* Al2(OH)4Si2O5 Kaolinite (a form of clay) * Fe2O3·3H2O Limonite
* Cu2O Cuprite or Ruby copper MnO2 Pyrolusite
SnO2 Tinstone or Casseterite TiO2 Rutile
Fe·Cr2O4 (FeO+Cr2O3) Chromite ore Na2B4O7·10H2O Borax or Tincal
Ca2B6O11·5H2O Colemanite U3 O 8 Pitch Blende
FeO.TiO2 Ilmenite
SULPHURISED ORE:
* PbS Galena HgS Cinnabar
* ZnS Zinc blende/sphalerite * Cu2S Copper glance/Chalcocite
CuFeS2 Copper Pyrite (Chalcopyrite) * FeS2 Iron pyrite or Fool’s gold
Ag2S Silver glance or Argentite
HALIDE ORE:
NaCl Rock Salt KCl Sylvite / silvine
CaF2 Fluorspar Na3AlF6 Cryolite
AgCl Horn Silver
KCl·MgCl2·6H2O Carnallite
Mixture of KCl and NaCl (sylvinite)
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 1
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METALS IN LIVING ENTITIES :
(a) Magnesium is found in chlorophyll.
(b) Potassium is present in plant roots.
(c) Manganese, iron and copper are present in chloroplast.
(d) Zinc is present in eyes of cats and cows.
(e) Iron is present in haemoglobin.
(f) Calcium is present in bones.
(g) Vanadium is present in cucumbers.
(h) Chromium is present in prown.
(i) Cobalt is present in cynocobalamin (Vitamine-B12)
ALLOYS
NAME OF THE ALLOY COMPOSITION USES
1. Magnelium Al : 98%, Mg : 2% For making balance
2. Duralumin Al: 95%, Cu : 4 % Air craft parts
Mg : 0.5 %, Mn : 0.5% boat machinary
3. Aluminium bronze Al :10%, Cu : 90 % Making coins, photo frames
utensils, golden paints
4. Almica Al : 20%, Ni : 20 % For making permanent magnet
Co: 10%, Steel : 50%
5. -Alloy Al : 92%, Cu : 4% Pistons and machine parts
Mg : 1.5 %, Ni : 2.5 %
6. Nickeloy Al : 95%, Cu : 4 %, Ni : 1% Air craft parts
7. Pewter Pb : 20, Sn : 80 Utensils
8. Solder Pb : 60, Sn : 40 Soldering
9. Type metal Pb : 75, Sn : 5, Sb:20 Printing type
10. Bell metal Cu : 80, Sn : 20 Bells making
11. Babbit metal Sn : 90, Sb : 7, Cu : 3 Bearing of machinary
12. Frary metal Pb : 97%, Ba: 2%, Ca: 1% Bearing of machine
13. Lino type metal Pb : 83%, Sn : 3%, Sb:14% Printing type
14. Brass Cu:70%, Zn:30% making utensils condenses tube
making
15. Bronze Cu: 88-96%, Sn 4-12% utensils, coins, statues
16. Monel metal Cu: 27%, Ni : 68%, Fe : 5% making pumps, turbines of
ships, boilers etc.
17. German silver Cu: 50%, Zn: 30%, Ni: 20% Flower Vase & ornaments
18. Dutch metal Cu: 80%, Zn: 20% Golden yellow colour used for
decorative purpose
19 Nichrome Ni, Cr, Fe
20. Gun Metal Cu : 87%, Zn:3%, Sn :10%
21. Alnico Al, Ni, Co
22. Con Stantan Cu : 60% , Ni : 40%
23. Artifical Gold Cu : 90%, Al : 10%
24. 14 Carat Gold Au : 54%, Ag : 14% to 30%, Cu : 12-28%
25. 24 Carat Gold 100% Au
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 2
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26. Elektron Mg (major part), Al (< 9.5%), Y (5.25%), Nd (2.7%) Ag (2.5%)
Gd (1.3%) Zn (0.9%) Zr (0.6%) Mn (0.5%) and other rare earth metals
Uses of elektron : Parts of aeroplane and motor cars
27. Stellite : Typical chemical composition of stellite 1 :
Elements Content
Cobalt, Co 57%
Chromium, Cr 28 – 32%
Tungsten, W 11 – 13%
Carbon, C 2 – 3%
ALLOY OF STEEL
1. Vanadium V : 0.2-1%
2. Chromium Cr : 2- 4%
3. Nickel Ni : 3-5%
4. Manganese steel Mn : 10-18%
5. Stainless steel Cr : 12-14 % and Ni : 2-4%
6. Tunguston W : 10-20%
7. Invar Ni : 36%
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 3
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INORGANIC CHEMISTRY
RACE # 1
3. The most common elements present in the crust of the Earth are: [3]
(A) oxygen, silicon, aluminium (B) oxygen, iron, magnesium
(C) silicon, iron, potassium (D) oxygen, iron, silicon
Ans. (A)
4. Froth floatation process for the concentration of sulphide ores is an illustration of the practical application
of - [3]
(A) Adsorption (B) Absorption (C) Sedimentation (D) Coagulation
Ans. (A)
5. When ZnS and PbS minerals are present together, then NaCN is added to separate them in the froth
floatation process as a depressant, because [3]
(A) Pb(CN)2 is precipitated while no effect on ZnS
(B) ZnS forms soluble complex Na2[Zn(CN)4]
(C) PbS forms soluble complex Na2[Pb(CN)4]
(D) They cannot be separated by adding NaCN.
Ans. (B)
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 4
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Matrix Match
8. Match List-I with List-II and select the correct answer using the codes given below the lists. [3]
List-I (Metals) List-II (Ores)
(P) Tin (1) Calamine
(Q) Zinc (2) Cassiterite
(R) Titanium (3) Cerrusite
(S) Lead (4) Rutile
(P) (Q) (R) (S) (P) (Q) (R) (S)
(A) 1 2 3 4 (B) 2 1 4 3
(C) 4 3 2 1 (D) 2 1 3 4
Ans. (B)
Sol. Calamine= ZnCO3
Cassiterite = SnO2
Rutile= TiO2
Cerrusite= PbCO3
9. Match List-I with List-II and select the correct answer using the codes given below the lists: [3]
List-I (Ore) List-II (Metal)
(P) Carnallite (1) Zinc
(Q) Calamine (2) Titanium
(R) Ilmenite (3) Magnesium
(S) Chalcopyrite (4) Copper
(P) (Q) (R) (S) (P) (Q) (R) (S)
(A) 1 3 2 4 (B) 1 3 4 2
(C) 3 1 4 2 (D) 3 1 2 4
Ans. (D)
Integer
10. How many of the following are the containing Pb, [3]
Hornsilver, Cerrusite, Chalcopyrite, Galena, Anglesite
Ans. (3)
Sol. Hornsilver = AgCl Cerrusite = PbCO3
Chalcopyrite = CuFeS2 Galena = PbS
Anglesite = PbSO4
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 5
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INORGANIC CHEMISTRY
RACE # 2
5. Which of the following metals are obtained by auto reduction method: [3]
Pb, Mn, Cu, Cr, Fe, Al.
(A) Cu, Fe (B) Cu, Pb, Mn (C) Mn, Cr, Pb (D) Pb, Cu
Ans. (D)
Sol. PbS + 2PbO 3Pb + SO2
Cu2S + 2Cu2O 6Cu + SO2
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 6
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More than one correct :
7. Carbon reduction is not used for extraction of Al from Al2O3 because
(A) High temperature is required
(B) It incurs huge cost
(C) Al is obtained in the solid form and its separation becomes difficult
(D) It forms carbide with the used coke powder at that temperature
Ans. (A,B,D)
Matrix Match :
8. Match the column - [3]
Column-I Column-II
(A) Froth floatation (P) Based upon thermal decomposition reaction
(B) Roasting (Q) Oxidation of the ore takes place
(C) Calcination (R) Adsorption is associated
(D) Hydrometallurgical reduction (S) Metal replacement reaction takes place
(T) High temperature is associated
Ans. (A) - R ; (B) - Q, T (C)- P, T ; (D) - S
Integer :
10. Find the number(s) of ore of copper from the following [3]
(a) Chalcopyrite (b) Azurite (c) Sphalerite (d) Malachite
(e) Tincal (f) Magnetite (g) Fluospar
Ans (3)
(A) Chalocopyrite CuFeS2 (B) Azurite Cu(OH)2·2CuCO3
(C) Malachite Cu(OH)2·CuCO3 (D) Tincal Na2B4O7.10H2O
(E) Magnetite Fe3O4 (F) Fluorspar CaF2
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 7
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INORGANIC CHEMISTRY
RACE # 3
DG(kJ/mol)
–500
–600
–700 gO
–800 2M
–900 O 2
–1000 Mg+
2
–1100
–1200
T1 T2 T3
Temperature
(A) T1 and T2 are melting point & boiling point of Mg respectively.
(B) T1 and T2 are melting point & boiling point of MgO respectively.
(C) Reduction of MgO by coke is possible above T3
(D) Mg can be extracted from gaseous products by rapid cooling.
Ans. (B)
2. For same above question find the correct statement regarding Gº [3]
(A) After T1 point |Gº| decreases (B) After T2 point |Gº| increases
(C) After both points |Gº| decreases (D) Both (A) and (C) are correct
Ans. (D)
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 8
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5. Which of the following is the principal reducing agent for the reduction of Fe2O3 : [3]
(A) CO (B) C (C) CO2 (D) None of these
Ans. (A)
Sol. CO + 1/2 O2 CO2
–400 2Z
Gº,kJ
–600 b.p.
m.p.
O
–800 2Mg
2Mg+O2
–1000 b.p.
m.p.
0
500 1000 1500 2000
Temperature, ºC
The points noted by arrows are the melting and boiling points of the metals zinc and magnesium. G° as
a function of temperature for some reactions of extractive metallurgy.
7. At what approximate temperature, zinc and carbon have equal affinity for oxygen?
(A) 1000°C (B) 1500°C (C) 500°C (D) 1200°C
Ans. (A)
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 10
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INORGANIC CHEMISTRY
RACE # 4
Q.2 Give the correct order of initials T or F for following statements. Use T if statement is true and F if it is false.
(i) Cu metal is extracted from its sulphide ore by reduction of Cu2O with FeS. [3]
(ii) An ore of Tin containing FeWO4 is concentrated by magnetic separation method.
(iii) Auto reduction process is used in the extraction of Cu & Hg.
(iv) Cassiterite and Rutile are oxide ores of the metals.
(A) TFTT (B) TTFT (C) FTTT (D) FFFT
Ans. (C)
Sol. (i) Cu2S + Cu2O Cu + SO2
Self reduction
Q.3 Electrolytic reduction of alumina to aluminium by Hall-Heroult process is carried out: [3]
(A) In the presence of NaCl
(B) In the presence of BaF2
(C) In the presence of cryolite which forms a melt with lower melting temperature
(D) In the presence of cryolite which forms a melt with higher melting temperature
Ans. (C)
Q.4 During the process of electrorefining of copper some metals present as impurity settle as anode mud.
These are: [3]
(A) Sn and Ag (B) Pb and Zn (C) Ag and Au (D) Fe and Ni
Ans. (C)
Q.5 Reduction of a metal oxide by excess carbon at high temperature is a method for the commercial preparation
of some metals. This method can be successfully applied in the case of [3]
(A) BeO and Al2O3 (B) ZnO and Fe2O3 (C) CaO and Cr2O3 (D) BaO and U3O8
Ans. (B)
Sol. Zn, Fe, Sn, Pb
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 11
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Q.6 Electric furnaces are lined with magnesia because: [3]
(A) It is not affected by acids (B) It liberates oxygen on heating
(C) It melts at very high temperature (D) It has no effect of electricity
Ans. (C)
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 12
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INORGANIC CHEMISTRY
RACE # 5
Q.2 A solution of Na2SO4 in water is electrolysed using inert electrodes. The products at cathode and anode
are respectively [3]
(A) O2 ; H2 (B) O2 ; Na (C) H2 ; O2 (D) O2 ; SO2
Ans. (C)
Q.3 Give the correct order of initials T or F for following statements. Use T if statement is true and F if it is
false. [3]
(i) In Gold Schmidt thermite process aluminium acts as a reducing agent.
(ii) Mg is extracted by electrolysis of aq. solution of MgCl2.
(iii) Extraction of Pb is possible by smelting.
(iv) Red Bauxite is purified by Serpeck’s process.
(A) TTTF (B) TFFT (C) FTTT (D) TFTF
Ans. (D)
Sol. Na, Mg Molten salt electrolysis
Serpeck’s process is used for white bauxite.
Q.4 Among the following groups of oxides, the group containing oxides that cannot be reduced by C to give
the respective metal is [3]
(A) CaO and K2O (B) Fe2O3 and ZnO
(C) Cu2O and SnO2 (D) PbO and Pb3O4
Ans. (A)
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 13
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Q.6 Select the correct option for the given processes. [3]
(i) Process of heating steel to redness and then cooling it very slowly.
(ii) Process of heating steel in presence of NH3 and producing hard coating of Iron Nitride on the surface
of steel.
(iii) Process of heating steel to redness and then cooling it suddenly by plunging it into water or oil.
(iv) Process of heating quenched steel to a temperature well below redness and then cooling it slowly.
(A) Tempering, Nitriding, Annealing & Quenching respectively
(B) Quenching, Nitriding, Annealing & Case Hardening respectively
(C) Tempering, Case harding, Quenching & Annealing respectively
(D) Annealing, Nitriding, Quenching & Tempering respectively
Ans. (D)
Q.7 When the sample of Cu with Zn impurity is to be purified by electrolysis, the appropriate electrodes are:
Cathode Anode [3]
(A) Pure Zn Pure Cu
(B) Impure sample Pure Cu
(C) Impure Zn Impure sample
(D) Pure copper Impure sample
Ans. (D)
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 14
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Match the Column
Q.10 Column-I Column-II [6]
(Conversion processes) (Involves which of the following operation/s)
(A) Auriferrous rock Au (P) Roasting (separately)
(B) Haemetite containing siderite (Q) Smelting
and magnetite Fe
(C) Bauxite Al (R) Leaching
(D) Galena Pb (S) Electrolytic reduction
(by self reduction) (T) Froth floatation
Ans. (A) – R ; (B) – P, Q ; (C) – R,S ; (D) – T
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 15
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INORGANIC CHEMISTRY
RACE # 6
Q.2 Extraction of silver from its ore involving NaCN, air and an active metal is known as: [3]
(A) Hall process (B) Amalgamation method
(C) Mac Arthur-forest method (D) Van-Arkel process
Ans. (C)
Q.4 If impurity in a metal has a greater affinity for oxygen, then the purification of metal may be carried out by
(A) Liquation (B) Distillation (C) Zone Refining (D) Cupellation [3]
Ans. (D)
Q.5 In the cyanide process for extraction of gold and silver from ores, the cyanide solution acts as a [3]
(A) reducing agent to reduce the gold and silver compounds present in the ores into the metallic states
(B) leaching agent to bring the gold and silver into solution as cyanide complexes and thus separate these
metals from the ores
(C) leaching agent to dissolve all the other constituents of the ores leaving the gold and silver as metals
(D) leaching agent to bring the ores into solution.
Ans. (B)
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Q.8 Which of the following are the dissimilarities between calcination and roasting [4]
(A) Type of reactions involved for the conversion of ores
(B) Nature of the product in terms of porosity
(C) The way of removal of impurities like S, As and Sb
(D) The nature of ore used for two cases in general
Ans. (A,C,D)
Q.9 Which of the following statement is/are correct regarding the extraction of lead. [4]
(A) Carbon reduction can be employed to get Pb from PbS when impurity content is high
(B) Self-reduction can be employed to get Pb from PbS when impurity content is low.
(C) The obtained lead is hard due to the presence of impurity like Cu, Sn, As, Sb,Bi etc
(D) (PbSiF6 + H2SiF6) is used as electrolyte for its electrorefining
Ans. (A,B,C,D)
H.O. 92, Rajeev Gandhi Nagar, Kota (Raj.) Mob. 97831-97831, 70732-22177, 0744-2423333 17
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