Business Management System bey 7 Work Instruction . BM- 0602 - 01 - WS 0007 r Services 01 Oktober 2009 Rev 00 Prepared by, Date Approved by TIB Station Manager, Date: ae 1/10 2009 \Z/\92009 oe and verified by, Date Distribution [1i#8*. ORIGINAL | Leader ena 1 f2009 Date gg 0-0) [Sign Keywords Replaces BM - 0602 - 01 - WS 0007 WORK INSTRUCTION OF HACK SAWING MACHINE 1, Check condition of machine (pre-start check) 2. Wear PPE as required 3. Put workpiece/material in the middle of clamp and fasten the clamp 4, Adjusment of Cutting pressure In order to saw correct material, you should adjust pressure which is subject to the area of sawing, When the saw blade is obtuse, ir you give too large adjustment, sawing material will induce slope or the saw blade breaks short Description to selected - Pin of cutting pressure : A. Round Bar ‘The new saw blade is sharp when operated and the pressure is at 1. after 2 minutes, the pressure will rise gradually. When the diameter of material is below 300, the highest pressure is 2, and the diameter is lager than 300, the adjustment is in 3 ~ 4. The new saw blade is sharp when operated and the pressure is at 1. after 2 minutes, the pressure will rise gradually. When the diameter of material is below 300, the highest pressure is 2, and the diameter is lager than 300, the adjustment is in 3 =A,Business Management System e 20) e Work Instruction + BM- 0602 - 01 - WS 0007 ower Services 01 Oktober 2009 Rev 00 B. Square Material ‘The cut of the square material, the teeth of saw blade havesmall contact face, should avoid too large pressure which will make blade break short. You had better pick the saw up with pressure in 0-1 and increse pressure gtsdually. The pressure is in 2~3 when cutting it below 20 mm. H Shape Steel a. The teeth of saw blade have less contact face when cutting H shape steel, the pressure in 0 ~ 1. If ot is L shape, the vertical part should learn on the part of workable clamp. b. The teeth of saw steel you cut off, the larger pressure will be adjusted. Cut it when thickness below 2mm with the pressure in 0 ~ 1; when thickness in 2-6 mm, the pressure will be I- 1,5. It will be subject to the condition to adjust when cutting strange and uneven thickness. 5. Adjustment of size Installment Fixing equipment is the accesorry to measure the size which is installed with the steel rule. Move to 0 before using there is the adjustment in the front. See the figures 6. Automatic ~ stop Equipment Adjustment After saw material, it will stop automatically and lift up. The machines has finished the adjustment before selling. If there is the difference in saw balde height, can adjust screw of automatic-switch slightlyBusiness Management System e ds Work Instruction 36) BM- 0602 - 01 - WS 0007 Power Services 01 Oktober 2009 Rev 00 @ na AT ENT 2 7. Adjustment of Saw Slide Plate Saw slide plate will be loosened after using for a long period. It needs to be adjusted and tighten the nut. At first loosen the outside screw nut of 23 spanner. After inside screw nut adjust the slide in proper condition, then tighten the outside screw nut, Testing Way of tight loose degree for Slide Plate : First of all take down V belt and rotate the pulley by hand while rot there is no presure, is all right : => 25 Pe et Ad ust nent 8. The choise of Using saw blade Teeth Number Powerfull Hydraulic Saw Machine CM225A, CM280A. When assemble saw machine anf saw balde, it should be in accordance with the direction of indicatet teeth on the saw. ‘The saw machine is high speed used to materials. So the saw blade should be manufactured by high speed steel to operate efficiently.(0-27 Sia! ORIGINAL | Business Management System 40) . Work Instruction 10. : BM- 0602 - 01 - WS 0007 Services 01 Oktober 2009 Rev 00 Standard Size of saw blade : (Cm225A Lenght 400 x width 32 x thickness 1,6 x bore hole 8.1 Cm280A Lenght 450 x width 32 x thickness 1,6 x bore hole 8.10 Saw blade Theeth has 47, 6", 8", 10Tetc, each 25,4 is a unit. When choose it,should be according to material, shape and size; for instance; cutting steel tube must have many teeth and round steel can choose less teeth. Ability of cutting: M2254 CM280A | Q | se The tention intensity of allow materials about 140kg/mm?, should choose 6” teeth. When the thickness of materials is above 13mm, please choose 4", Bellow 13mm, can choose 6" 8". If 7mm and 10mm,can choose 8" and 6". Round iron & square iron ( steel, cast iron & Non iron metal ) ete. To choose the teeth number is accoreing to the diameter of materials, above 50, use 47, 20 ~ 50 mm use 6", below 20 mm use 8" or 107. Pull of Tightening Saw Blade It must have suitable pull to the correct cutting. When tighten the saw blade of powerfull Hydarulic Saw machine CM225A CM280A, the extension leght of saw is 3,75mm. The saw blade tighten screw p=1.25 that means 1.5 rotation. ‘The way to lock is to assemble the saw blade and tighten the nut by hand, the tighten it at 1.5 rotation. Stroke Number of the Saw The situation of choosing saw blade manufactured by high speed stell, CM225A rege inoueBusiness Management System 5) al ; é Work Instruction fl . BM- 0602 -01 - WS 0007 Services 01 Oktober 2009 Rev 00 CM280A saw machines transmissinon divides into three steps 1* is the highest speed, used for cutting at 60 kg/mmintensity 2™ : used for cutting at 90 kg/mm. 3™ : used for cutting alloy steel and special steel. Stroke Number CM225A is 80, 100, 125 SPM CM225A is 80, 100, 125 SPM ‘Transmission travels with V belt. ign ~e7Sign oon