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CP 104 General Construction Method Statement
CP 104 General Construction Method Statement
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
Contents
1.0 Introduction...................................................................................................................4
2.0 Objective........................................................................................................................4
3.0 Key Project Assumptions, Method and Sequence......................................................5
3.1 Temporary Facilities and Preliminaries..................................................................5
3.2 Tunneling Works.......................................................................................................6
3.3 New Austrian Tunnel Method (NATM)................................................................10
3.4 Intermediate Pit (16k397m558 from South Ortigas Station)..............................14
3.5 Miscellaneous Structures........................................................................................16
4.0 Schedule and Key Initial Objectives..........................................................................18
4.1 Project Schedule......................................................................................................18
4.2 Key Initial Production Objectives..........................................................................18
5.0 Resources.....................................................................................................................18
5.1 Staff and Manpower................................................................................................18
5.2 Equipment................................................................................................................24
6.0 Construction Quality Plan..........................................................................................25
7.0 Health, Environment and Safety...............................................................................26
7.1 Environment............................................................................................................26
7.2 Health and Safety, General.....................................................................................26
7.3 Hazards / Risks........................................................................................................27
8.0 Permits, Approvals and Requirements.....................................................................28
8.1 List of Permits and Approval / License.................................................................28
9.0 References....................................................................................................................30
9.1 Codes and Standards...............................................................................................30
10.0 Acknowledgement.......................................................................................................30
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
1.0 Introduction
The design capacity is projected to accommodate 1.5 million passengers a day and is
expected to serve 370,000 passengers a day in the first year of its operation.
Metro Manila subway stations shall be built using the cut-and-cover and in between
shall be done by means of Earth Pressure Balance Tunneling Boring Machine (EPB
TBM) Method.
Take note that Nisimatsu-DMCI JV, herein referred thereafter as General Contractor
(GenCon) shall supply the two (2) TBMs and its spare parts.
2.0 Objective
This document shall only discuss the scope of works under the responsibility of
PBMD-SELI joint venture.
This Construction Method Statement (CMS) governs the process and procedure for
the construction of the following:
2.1.1 Tunnels by EPB TBM Method, Between North Ortigas and South Ortigas
Stations
2.1.2 Tunnels by EPB TBM Method, Between South Ortigas and Kalayaan Stations
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
c) Kalayaan Station
Satellite Office
3.1.2 Plants
PBMD-SELI JV shall supply and install support equipment and
structures on the hereunder locations but not limited thereto:
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
Workshop
TBM Charging Station
Chemical Storage
Sump Pit or Holding Tank
Grouting Equipment complete with Cement Silos
Compressors complete with Air Tank
Back-Up Generators
3.1.3 Communication
PBMD-SELI JV shall supply communication equipment to relevant
personnel but not limited thereto:
a) Cellular Phones
b) Two-way radio Transceivers
3.1.4 Utilities
PBMD-SELI JV shall apply for connections of the hereunder utilities;
a) MAYNILAD for water needs
b) MERALCO for electricity connections.
a) Upon arrival of the first (1st) TBM on site, it shall be assembled and
lowered down to the prepared opening at the rightmost side of the
Diaphragm Wall of South Ortigas Station.
b) The TBM shall excavate the first (1st) Tunnel from said station
going to Kalayaan Station.
c) Upon Breakthrough, the TBM and its back-ups, shall be lifted-up,
and transported back to South Ortigas Station.
d) The TBM shall be lowered again and shall excavate the adjacent
tunnel.
e) Upon completion, the TBM shall be disassembled and shall be
transported to the designated lay-down area for safekeeping.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
a) While waiting for the TBM arrival on site, the Cradle and Entrance
Structure shall be constructed
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
g) Once the Back-ups are all in place, the system shall switch to Main
Drive.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
3.3.2 Forepoling Umbrella shall be drilled and installed, afterwards the first
phase of excavation shall commence. Once the eight (8) meters of
excavation is completed, Steel Girders, complemented with Wire Mesh
shall be installed and shotcrete shall be applied.
3.3.3 Forepoling Umbrella shall be drilled and installed for every 8.0 meters
and shall proceed as per the preceding item. The work cycle be the
same till the end of NATM Tunnel excavation.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
3.3.5 The second (2) half of the second phase of excavation shall proceed
afterwards and shall proceed as per preceding item.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
3.3.6 The work cycle shall continue until the completion of first and second
phase of construction.
3.3.7 Once the first and second phase of the works are completed, the Invert
Arch section shall be excavated, and shotcrete applied.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
3.3.8 Water Proofing Membrane shall be installed on the bottom Invert Arch
Section and shall be concreted. Once completed, the bottom invert
shall be backfilled with subbase materials and on-grade concrete slab
shall be constructed.
3.3.9 The rest of the structure shall be lined with Water Proofing Membrane
and shall be lined with concrete.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
3.4.2 Prior to construction, Support Rings, eight (8) sets per tunnels shall be
fabricated and installed. Working platforms shall be constructed to
accommodate Drilling and Excavation Equipment.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
3.4.5 Soon after the completion of excavation of the main passage, the pit
shall be manually excavated and shall be reinforced with shotcrete.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
5.0 Resources
a) Project Manager
Responsible for the following but not limited thereto:
o Review and authorization of project documents including
Project Plans, CMS, SWMS
o Appointment of suitably qualified and experienced personnel
to perform the work
o Overall responsibility for the completion of the activity to the
requirements of the governing specification and the
satisfaction of the Client
o Programming and sequencing of the works within the
construction program
o Sourcing and assessment of personnel and resources to
perform the works
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
b) Technical Manager
Responsible for the following but not limited thereto:
o Lead and direct technical and administrative project team.
o monitor project activities.
o Manage changes to scope, cost and schedule of project work.
o Coordinate priorities and resources.
o Prepare and update project plans and status reports.
o Facilitate sessions to effectively resolve issues if any.
o Allocate appropriate resources to ensure projects are completed
within given time and budget.
o Report status develop project-related documentation and
implement lessons learned.
o Participate in project performance review meetings and
discussions.
o Assist and support Project Manager
d) Geologist
Responsible for the following but not limited thereto:
o Survey sites and create logs (e.g. borehole) and maps using GIS
o Gather and analyze geological data
o Examine the composition of samples and specimens
o Write reports on findings
o Conduct quality control on the suitability of material
o Study sites for developments, formations, hazards, and
composition
o Ensure environmental and other regulations are met during
construction
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
e) QA/QC Manager
Responsible for the following but not limited thereto:
o Supervises the Quality Control functions/activities of a project
or its parts, including Quality Control inspection schedules and
the collection of Quality Records.
o Supports the Construction Manager in dealing with the Client
for all the Quality matters.
o Assesses the implementation of the Quality Plan and Quality
Control Plans on the site.
o Allocates Quality Control personnel to the various areas of site
activity.
o Supervises inspections, reports and the documentation issued
by inspectors and collect and file the required Quality Records.
o Evaluates the qualifications of welders and Non-Destructive
Test-NDT technicians regarding the activities assigned.
o Evaluates the qualifications of inspection personnel.
o Supports the construction roles in the management and control
of subcontractors.
o Supports and participate to all the internal/external audits.
o Coordinates the relevant Tracking Systems for correct
identification of materials.
o Supervises the correct equipment calibration management
activities.
f) QA/QC Engineers
Responsible for the following but not limited thereto:
o To ensure that all works are properly carried out as per project
requirement and with good quality.
o To ensure that the works are suitable and safe to the purpose of
accommodating the project construction site preparation works.
o Quality Control Engineer will in charge in creating ITP
(Inspection Test Plan) as per project specification and
standards.
o All testing and Inspection request will be issued by QA/QC to
the inspection Authorities as per Project specification and
requirements.
o All Test are to be Done by Third Party Laboratory Under
coordination of Quality Engineer.
g) HSE Manager
Responsible for the following but not limited thereto:
o Supports the Top Management in the HSE Policy and
Guidelines issue.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
h) Safety Officers
Responsible for the following but not limited thereto:
o In-charge of all safety, health, environment and security matters
o Coordinates with MICT safety/security in-charge and local
authorities regarding safety and security issues
o Conducts safety/security orientation to all workers assigned to
the works
o Monitors and enforces all security/safety regulations and
procedures
o Ensures that all necessary safety/security precautions re
installed and well maintained
o Conducting daily pre-start meeting with personnel involved in
the activity
i) Tunnel/TBM Superintendent
Responsible for the following but not limited thereto:
o Overseeing and directing construction projects from conception
to completion
o Reviewing the project in-depth to schedule deliverables and
estimate costs
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
j) Shift Bosses
Responsible for the following but not limited thereto:
o Shall oversee the tunnel crew determining the tasks to be done.
o Directing and monitoring how work is performed, deciding on
and scheduling hours of work, dealing directly with workers
concerns.
o Enforce procedures established to protect worker health and
safety and directing resources to address health and safety
concerns.
k) Yard Foremen
Responsible for the following but not limited thereto:
o Ensure that the yard and corresponding back-up equipment are
in working order.
o Ensuring Health & Safety procedures are met by all staff at the
yard vicinity.
l) Maintenance Chief
Responsible for the following but not limited thereto:
o Ensure that all Electronics, Electricals and Hydraulic Parts of
the TBM are working properly.
o Shall prepare Preventive Maintenance Schedule and see to it
that it shall be implemented.
m) Chief Mechanic
Responsible for the following but not limited thereto:
o Schedules and assigns or performs general overhaul and repair
work on light and heavy vehicles and equipment.
o Writes repair orders, scheduling vehicles for repairs and
preventative maintenance program.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
n) Chief Surveyor
Responsible for the following but not limited thereto:
o Directs the staff engaged in technical survey.
o Resolves problems and may perform the more difficult work
associated with surveys.
o Imports raw survey data from field survey equipment and
processes data in AutoCAD to create graphical representation of
points, lines, and features.
o Maintains survey records and reports.
p) Civil Superintendents
Responsible for the following but not limited thereto:
o Collaborate with engineers, subcontractors, etc. to determine
project needs.
o Set performance goals and deadlines.
o Plan construction processes
o Supervise staff and provide constructive feedback.
o Monitor and report on project progress.
o Implement safety and quality guidelines.
o Order the appropriate equipment and arrange for regular
maintenance.
o Keep track of material stock and orders.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
q) Site Engineers
Responsible for the following but not limited thereto:
Responsible for the following:
o Direct supervision of the construction works.
o Check and ensure that the works are done in accordance with
the approved methodology and safety procedures
o Coordinate with working groups for smooth flow and conflict-
free operation
o Review and initiate project documents including Project Plans,
CMS, SWMS
o Evaluation of site personnel and resources to perform the
activity
o Monitoring the activity in terms of quality, safety and
environmental issues
o Inducting personnel onto the WMS for the activity
o Conducting daily pre-start meeting with personnel involved in
the activity
r) Foremen
Responsible for the following but not limited thereto:
o Review and initiate project documents including Project Plans,
CMS, WMS
o Pre-planning of work activity to be performed
o Evaluation of site personnel and resources to perform the
activity
o Monitoring the activity in terms of quality, safety and
environmental issues
o Inducting personnel onto the WMS for the activity
o Conducting daily pre-start meeting with personnel involved in
the activity
o Daily management of personnel and resources required for the
activity
5.2 Equipment
Hereunder are the equipment that shall be utilized during construction but not
limited thereto:
5.2.1 EPB Tunnel Boring Machine & Back-ups
5.2.2 Grout Cement Mixers
5.2.3 Grout Agitators
5.2.4 Motor & Piston Pumps
5.2.5 600 Tonner Mobile Crane
5.2.6 200 Tonner Mobile Crane
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
The CQMP substance shall include the hereunder procedures but not limited thereto:
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
All the Environment, Health & Safety regulatory, contractual and project requirement
will always be adhered to during the activities.
The process of ensuring workers on construction sites are fully informed about the
organization and operation of the site and of their responsibilities. It focuses in the on-safety
aspects of the site.
CMS induction
EWMS induction
PBMD-SELI JV Permit to Work induction (i.e., for working underground /overhead
services, tunnel, hot works, lifting and traffic plan).
Hold Points and Witness Points required before starting works
Plant inspection checklists
Toolbox Talk and Pre-Start Meeting
7.1 Environment
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
7.3.1 General
Nos Hazards/Risk Controls Remarks
o Separation by barrier
o Certified operator/rigger
2. Crane collapse Low
o Lifting plan
o Fire extinguisher
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
o Housekeeping
5. Slips, trips and fall o Edge protection for Low
excavated area and fall arrest
o Provision of
6. Heat stress shelter/ventilation Low
o Cool drinking water
o Wear of earplug/earmuff
7.3.2 Environment
Nos. Hazards/Risk Control Remarks
o Provision of oil and chemical
1. Oil and chemical spill storage with spill Low
containment and spill kit
Requirement Status
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
Barangay Clearances.
Note: All permits, licenses and approvals shall be valid for the entire duration
of the Time for Completion, including any approved extensions, unless
otherwise intended.
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
9.0 References
10.0 Acknowledgement
We, the undersigned, confirm that this CMS has been explained, its contents are clearly
understood, and that we have been given the opportunity to make comments. We also
confirm that our required qualifications to undertake this activity are current. We also clearly
understand that the controls in this CMS must be applied as documented, otherwise work is to
cease immediately.
Date Name Position Signature
16th Flr. Three E-com, Bayshore cor. Ocean Drive, MOA Complex, Pasay City
Comments:
This CMS should be continuously monitored during implementation and subject for revision
if necessary, for the safe and sustainable completion of the works.