Quality Report - Week # 37 (12.09.2022 - 18.09.

2022)

1.Field failure

Customer Model Reported Date Failure Details QTY Corrective Action Attribute to AIL / Customer/Unknown

VECV SRT FRONT -997972 Reported Date: 16/09/22 Dome weld Leak 2

Field investigation report - Pending

VECV SRT REAR-997973 Reported Date: 16/09/22 Dome weld Leak 1

2.Customer returned Housings to AIL

Customer Model Reason for return QTY Corrective Action Attribute to AIL / Customer/Unknown
(To be filled by concern Dept head)

NIL

3.Customer End Rejection/Rework

 Customer Rejection Details Corrective Action taken Customer Concerns(Not considered in PPM) Corrective Action Disciplinary
(Reported in Portal and considered in PPM)  Action

DANA,USA NIL

Volvo truck-Thailand/ NIL

Japan

Inner plate position is not ok , AAM gauge's shaft not rotating freely 1) We have sent our representative to AAM to understand the issue.
Complaint raised by : AAM-Pune 2) We have been requesting PDE to provide more clearance in the baffle plate bore (presently we
-
Model : AAM 16.5 Rear have 0.5mm clearance considering axle shaft OD and position of the Baffle plate bore).
Qty : 2

DICV/AAM

Welding material was found inside the SS hole, found before assembly at DICV SS welding operator has been advised
Complaint raised by : DICV 1) To use masking pin to avoid weld material / spatter entry in the SS hole Show cause notice issued to final inspector for miss
Model : RT2 2) To do self inspection after SS full welding to ensure NO welding material in the SS hole inside in Visual inspection
Hsg No. T16885 I22 3) To write commitment mark 'D OK'

TML DL, NIL

Jamshedpur

TML DL Pune NIL _

1) Model Name: 11.12 ; Part number: ID605031

Problem: ET Damge
Housing No: 12865D22
Rejection Qty: 1 No. ET Damage - Transit Damage.
NIL Plant D1 _

2) Model Name: 11.10 ; Part number: ID351190 -

Problem: Spindle inside burr;
Housing No:(26729H22);
Rejected Qty: 1 No
NIL Plant D1 Final & Dock audit inspector advised to check inside cleaning with magnetic road. _

3) Model Name: SRT Front: Part Number: ID369942

Problem: Top BKT Inside Burr
Rejected Qty: 1No
Plant D1
NIL Top bkt maching stage operator advised to clean tapped hole after maching and final & dock audit _
Inspector to ensure 100% free from burr.

VECV

4) Part Number: ID360027

Problem: - Drain Hole Inside burr Final Inspector advised to ensure before final appruval hsg inside free from burr.
NIL Rejection Qty - 1 No. _

5) Part Number: ID321670 VMC: Finish bore stage name plate distance modified & Name Plate Gauge Design modified -New
NIL Problem: Name Plate Foul Name Plate Receiver Gauge given. _
Rejection Qty: 1No

6) Part Number: ID366729

NIL Problem: Ring Face Rust Opertor advised thru OPL to apply oil all machining face. _
Rejection Qty: 1 No.

SML NIL

Mahindra NIL

Problem:-Crown wheel fouling Qty-1 no Action taken:

Hsg no.H 37120 H22
Part# 10153579 1) Dome tack stage locating profile modified & flappy changed ,dome runout maintain within
spec.,
Reported date: 15.09.22 2)Final stage 100% inspection done.
Plant : Cheyyar

Problem: Shoulder to spl end over size- Qty-1 no

Hsg no.H 40112 I22 Action taken:
1.All Centerless grinding shoulder face to spindle end size to be maintain in mean value.
Part# 990963 2.Final stage 100%
Reported date: 15.09.22
Plant : Cheyyar inspection done.

DIPL Oragadam

Problem: Paint peel off issue - Qty-1 no Action taken:

Hsg no.H 26863 G22 Part# 10153579 1.RP oil application will be done after finish paint on ring face to avoid paint over RP oil
Reported date: 14.09.22 2.Oven will be provided for better curing
Plant : E1 3.Curing time 10 min to be follwed for primer paint to finish paint

Problem: Drain plug broken- Qty-1 no

Hsg no.E 19807 HI22 Action taken:
Part# 991999 1.After final inspection drain plug loosened and maintained 30- 40 bar torque for drain plug
Reported date: 16.09.22 Target date: 16.09.22
Plant : E1

Action taken:
1.Packing drwg revised to increase the gap between axle housing to avoid
Problem : 'Nylon boss damage- 992954- ME.Comet hit with nylon boss during transit.
Hsg# 28129 I22- Qty 1no, Reported date: 15.09.22- Plant -D1 2.In Vehicle side wood provided to arrest the packing movement during
running of vehicle
Resp: Mr.Manikandan- PDE
DIPL-
Pant Nagar
 DIPL-
Pant Nagar

Problem :Housing inside loose burrs - Qty 1no, Reported date: 15.09.22 Action taken:
1.Blower provided at trolley inspection to remove the burrs if any from
Model 92 S Model - HSG# E 16106 G22,Part#10149280 inside housing
Plant-E1
2.Air cleaning will be done before inner plate welding