YIH CHUAN MACHINERY

Accessories assemble
introduction

Doc. No. ：AA32203

Version ：5
Institution ：050629
Revision ：080215
Item：

1．Machine shipping condition ……………………………………………………………… 2

2．Machine w/- Control system ……………………………………………………………… 3

3．Machine w/o Control system ………………….……………………………………….… 7

4．Arm type ATC system set up .……………………………………………………………. 9

5．Fanuc-Second home point for Arm type ATC setting .................................................10

6．Fanuc-Second home point for Armless type ATC setting …..………………………….. 13

7. FANUC ABSOLUTION AXIS MOTOR SET UP INTRODUCTION ………………………..16

8．Mitsubishi-Second home point for Arm type ATC setting ….………………………… 18

9．Mitsubishi-Second home point for Armless type ATC setting .....………………………21

10. Mitsubishi M70 ABSOLUTION AXIS MOTOR SET UP INTRODUCTION …………… 23

11. HEIDENHAIN Arm type ATC set up introduction ………………………………………….. 25

12．Support fitting for X axis telescoping way cover ……………………………………… 26

13．Telescoping way cover fitting …..…………………………..………………………………. 27

14．Heat exchanger fitting …..……………………………………………………………….. 28

15．Side cover (for full enclosure) fitting ……..…………………………………………… 29

16．Spindle cooler set up ………………………….………………………………………… 30

17．Chip conveyor set up (M218、E320、E422、M422) ………………………………. 31

18．Chip conveyor set up (E216) …….…………………. …………………………………32

19．The 4 axis package set up …………………………………………………………….. 33

1
 1. Machine shipping condition

Make sure whether machine has any rusty

＊ After set up the machine level，please make sure whether all slide way have rusty。If there are
rusty on slide way，please use #400 sand paper to fix it。

X axis X axis

Y axis Y axis

Z axis

2
 2. Machine w/- Control system
(1) Leveling the machine, it needs to rise from the ground about 20-25mm as picture shown。

20~25 ㎜

(2) Install servo motor, use the reference mark to install X & Z axis servo motor。(Expect of
FANUC)
Direct drive system：Lining up the reference mark between motor & ball-screw with coupling
white mark。Since dismounting motor might cause the coupling loose，
when mounting motor，please check whether the coupling at motor side
lock tight as well as the ball screw side。
Belt drive system ：Use reference mark between motor pulley & belt also ball-screw pulley &
belt. There are one line mark & two line mark (All mark are white.)。

Refer to the mark to fit back X axis motor。 Refer to the mark to fit back Z axis motor。

(3) Install power cable, use correct size wiring refer by electric hand book & grounded the
machine.

(4) Power on：(confirm the input phase & voltage correctly)

○1 Turn the main switch to “ON” position which is on the electrical cabinet door。

2 Press “POWER ON” switch on operating panel。

○
3 Release the Emergency stop switch to finish Power on step。
○

3
(5)○
1 Remove the fixed screw for counter weight balancing。

Fixed screw
2 If the machine fits w/- Mitsubishi control，Please open PLC switch 13，allow to job the Z axis
○
up and down movement。Set “off” for PLC switch 13 after finish to prevent possible damage。
(Turn on → MONITOR → manual → PLC switch → Input 13 → INPUT 。)
Monitor

Manual

Standard should as picture shown

3 Move head up slowly by MPG

○ 4 Than to move head down till chain tightly。
○
in x10 feed than take the head
support bracket off。
To take spindle supporter off

tightly
x10 feed
Move Z axis down by MPG in
。
，
to make chain
。

5 Remove the support bar from column。

○
4
 6 If no support bar as left picture, it will have the fixed drawbar as right picture。release the
○
fixed screw to take fixed drawbar off。

Fixed drawbar

Fixed screw

Support bar from column

(6) Remove ATC & ATC cylinder support bracket。

Remove ATC support off。 Air cylinder support bracket

(7) ○
1 Make sure the rotation for pump’s fan and ATC

fan
rotation for pump’s
Make sure the
。
direction。
2 Select mode selection to JOG，press pump’s
○
key，make sure the rotation for pump’s fan is correct。
3 Press CW or CCW key for ATC on operating
○
panel，make sure the ATC direction is correct。
CW：1、2、3、4
CCW：4、3、2、1
4 If direction is not correct，swap two wiring
○
for power cable can be solved。

(8) Testing home return function。

1 Move table and head to center of travel position。
○
2 Select mode selection switch to ZRN position。
○
3 Press axis key + Z to do Z axis home return first，than press + Y & +X to do
○
X & Y axis home return。
4 If any problem or unusual during doing home return，press Emergency stop switch
○
to stop this action。
5 Make sure the grid value within 2.0~3.0 (For Mitsubishi control only)。
○
5
(9) Make sure the second reference position (Tool changing position) is correct，to adjust and
re-set up the parameter, if it is incorrect。(Refer to page 8~17)

(10) After running machine，if there is any problem, please contact with agent near by you。

6
 3. Machine w/o control system

(1) When machine set up，Machine needs to leave the ground about 20-25mm。

20~25 ㎜

(2) Remove fixed screw for counter weight balancing。

Fixed screw

(3) Turn the nut by adjustable spanner to move head casting up，than take spindle support off。

Adjustable spanner inside

tool box
Spindle support

Belt drive system machine can

Turn here to move head casting 7
(4) Turn the ballscrew to make head casting down，let the chain tightly，than take the roll bar off。

Take roll bar off from column

(5) Take ATC & ATC cylinder support off。

Take ATC support off Air cylinder supporter for ATC

8
 4. Arm type ATC system set up
(1) Lift ATC by chain hoist, than take back plate off.
Hook

Back plate

(2) Move ATC up to square key position. (3) Reference this location to tighten screw.

Pin×2
Square key

M12 screw×4

(4) When ATC’s right & left are not on correct position, release 4 off M12 screw on ATC a little,
than to turn the screw on adjusting tool to adjust ATC position, move right or left till ATC on
correct position (as following picture), than tight all 4 screws.

Adjusting tool (on tool box)

M10 screw(push)
Pin

M8 screw(pull)

M12 screw
(5) Use taper pin to fixed the position.

9
 5. Fanuc-Second reference point for Arm type ATC
* When the Z servo motor has been removed from machine, must to reset up the parameter for
home return. *

(1) Power up.

(2) Turn mode selection switch to MDI.

OFFSET
(3) Press key SETTING → SETING

OFFSET
SETTING

SETTING

(4) Set PARAMETER WRITE to 1 for parameter modification.

(After home return and tool change point parameter set up, must be adjusted back to 0.)

Set 1

(5) SYSTEM → 1320 → NO.SPH → Parameter 1320(Z3000 change to 9999999) → INPUT , turn switch
to home return than do home return, when finish(parameter 1320)(Z9999999 change to 3000)

10
(6) Pull up & hold braking releasing bar, than turn motor shaft by M12 spanner, the ATC arm will
move in under spindle position, turn reserve by spanner to move ATC arm out.
M12 spanner

ATC arm in
Pull up & hold braking releasing

(7) Jog the head down & use Dial caliper to measure 3.2mm from the align key and orientation
key the value on the screen is Z axis tool changing point position (BT40), than set Z axis tool
changing point value，parameter for Z axis tool changing point is (#1241). (The space between
orientation key on arm & spindle is 3.2mm)

3.2mm

(8) Make sure the orientation angle, parameter for spindle orientation angle is(#4077)。

Spindle orientation key

Arm orientation key

11
 (9) Parameter for second reference point (changing tool point) set up:

SYS Input value for second reference point

CAN key
TEM

INPUT

NO.SRH

Turn mode selection to MDI

1 Turn mode selection switches to MDI.
○
2 Press SYSTEM Æ [PARAM] Æ input 1241 Æ [ NO.SRH ]
○
3 Press direction key to high light Z Æ input second reference point Æ press INPUT (the value is
○
negative)
4 Input 6950 Æ [ NO.SRH ] Æ input second reference point Æ press INPUT。
○
z If input wrong value: press CAN key for delete.

12
 6. Fanuc-Second reference point for Armless type ATC
* When the Z servo motor has been removed from machine，must to reset up the parameter for
home return.*

(1) Power up
(2) Turn mode selection switch to MDI

OFFSET
(3) Press key SETTING Æ SETING

OFFSET
SETTING

SETTING

(4) Set PARAMETER WRITE to 1 for parameter modification.

(After home return and second reference point (tool change point) parameter set up, must be
adjusted back to 0)

Set up 1

(5) SYSTEM Æ 1320 Æ NO.SPH Æ parameter 1320(Z3000 change to 9999999) Æ

13
 INPUT ，turn switch to home return than do home return, after finish (parameter
1320)(Z9999999 change to 3000).

(6) ATC magazine in & out by manual

Push

(7) After Z axis return home point, manually move ATC magazine to under spindle position, than check
space between orientation key on spindle and ATC magazine by Dial Caliper，use the value and reduce
2.3 mm, the new value is Z axis tool changing point position(BT40).

(8) Input vale into parameter 1241, also set up parameter 6950 by the same value.
(9) Parameter set up for second reference point (Z axis tool changing point):

CAN key Input value for Z axis tool changing

SYSTEM

INPUT

NO.SRH

Turn mode selection switch to MDI

1 Turn mode selection switch to MDI.
○
14
2 Press SYSTEM Æ [ PARAM ] Æ
○ input 1241 Æ [ NO.SRH ]
3 Press direction key to high light Z Æ input second reference point value Æ press INPUT (the
○
value is negative)
4 Input 6950 Æ [ NO.SRH ] Æ input second reference point value Æ press INPUT
○
z If input wrong value: press CAN key for delete

15
 7. FANUC ABSOLUTION AXIS MOTOR SET UP INTRODUCTION

(1) Turn mode selection to MDI mode Æ OFS/SET Æ SETING into set up page:

Set 1 to PARAMETER WRITE，It will has Alarm for 100 PARAMETER WRITE。Do not
need to reset to cancel the alarm。

(2) Turn mode selection to MDI mode Æ SYSTEM Æ [ PARAM ] into parameter page

(3) 1005#1 X/Y/Z set 1

(4) Refer to the home position mark to move all axis to home position。

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 X axis Y axis Z axis

(5) Parameter 1815#5 set 1，Control will request to power up again，after press the POWER OFF
key on operating panel then press POWER ON to power up machine。

(6) After power up，please kindly check whether the parameter 1815#4 changed to 1，If it is 1，
setting OK。

(7) If 1815#4 is not 1，change it to 1 by manual then power up again。

(8) Process the home return for checking。

(9) Refer to item 1 into the set up page，Set PARAMETER WRITE to 0。Press RESET key to
cancel the Alarm for 100 PARAMETER WRITE。

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 8. Mitsubishi-Second reference point for Arm type ATC

*When the Z servo motor has been removed from machine，must to reset up the parameter for
home return.*

(1) Power up
(2) Return home for all axis:
1 Turn mode selection switch to ZRN.
○
2 Press + Z.
○
3 Waiting all action finish.
○

Turn model selection switch to

＋Z

(3) Grip adjustment by dog plate

○1 After home return Æ Press DIAGN IN/OUT Æ [ servo ] Æ Next page key

○2 Grip value should be the rate of ballscrew pitch to pulley rate (Ex: ballscrew pitch 8mm÷2×

pulley 2/3=2.6 (±0.5); if not, must adjust reference point dog and turn off than turn on & do
home return, to meet grip standard value.
DIAGN
IN/OUT

Grip value should

Next page key

be within standard
servo
value.

(4) Pull up & hold braking releasing bar, than turn motor shaft by M12 spanner, the ATC arm will
move in to spindle location, turn reserve by spanner to move ATC arm out.
M12 spanner
ATC arm in

(5) Jog the head down by Dial caliper to measure 3.2mm from the align key & orientation key.
Pull up & hold braking releasing bar
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 The value on screen is Z axis tool changing point position (BT40), than set Z axis tool
changing point value, parameter for Z axis tool changing point is (#1241). (The space
between orientation key on arm & spindle is 3.2 mm)

3.2mm

(6) Make sure the orientation angle, parameter for spindle orientation angle is (#3207).

Spindle orientation key

ATC arm orientation key

(7) Parameter for second reference point (Z axis tool changing point) set up:
○1 Turn mode selection switch to MDI

2 Press TOOL PARAM

○
3 [Menu] Æ [ set up ] Æ press [ Y ] Æ press INPUT
○
TOOL PARAM INPUT Set up Menu

Turn to MDI mode

4 Press [ Axis ] Æ input 2038 Æ press direction key → , move cursor to Z below, input
○
110.6(reference no.) Æ INPUT
5 [ Manu ] Æ [ PSW ] Æ press 7503 Æ press direction key → , move cursor to data(
○ ), input
19
 110.6 (tool changing point, reference no.) Æ INPUT
6 If input wrong value, press CB CAN(high light) for cancel
○

axis Manu

Input 110.6(reference no.)

PSW

Can key

INPUT
Direction key

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 9. Mitsubishi-Second reference point for Armless type ATC
* When the Z servo motor has been removed from machine，must to reset up the parameter for
home return. *

(1) Power up.

(2) Do home return
1 Turn mode selection switch to ZRN.
○
2 Press + Z.
○
3 Waiting all action finish.
○

Turn mode selection switch to ZRN

＋Z

(3) Grip adjustment by do plate

○1 After home return finish Æ press DIAGN IN/OUT Æ [ servo ] Æ Next page key 。
○2 Grip value should be the rate of ballscrew pitch to pulley rate (Ex: ballscrew pitch 8mm÷2×

pulley 2/3=2.6 (±0.5); if not, must adjust reference point dog and turn off than turn on & do
home return, to meet grip standard value.
DIAGN
IN/OUT
Grip value should be
Next page key

servo within standard value.

(5) After Z axis return home point, manually move ATC

(4) ATC magazine in & out by manual magazine to under spindle position, than check space
between orientation key on spindle and ATC magazine by
Dial Caliper, use the value and reduce 2.3 mm, the new
value is Z axis tool changing point position. (BT)

Press

(6) Parameter for second reference point (Z axis tool changing point) set up
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 1 Turn mode selection switch to MDI.
○
2 Press TOOL PARAM.
○
3 [Manu] Æ [ set up ] Æ press [Y] Æ press INPUT
○
TOOL INPUT Set up Manu
PARAM

Turn to MDI
4 Press [ Axis ] Æ input 2038 Æ press direction key → , move cursor to Z below, input
○
110.6(reference no.) Æ INPUT
5 [ Manu ] Æ [ PSW ] Æ press 7503 Æ press direction key → , move cursor to data (
○ ), input
110.6(tool changing point, reference no.) → INPUT
6 If input wrong value, press CB CAN(high light) for cancel.
○

axis Manu

Input 110.6（reference）
PSW

Cancel

INPUT
Direction

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 10. Mitsubishi M70 ABSOLUTION AXIS MOTOR SET UP INTRODUCTION
(1) Press MAINTE key to Mainte. Page:

(2) Press Mainte key enter following page:

(3) Press Psswd key Æ Input MPARA Æ INPUT key

input
(4) Press To enter following page:
Abs pos

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(5) Press Axis to choice the axis which you want to set up，then use direction key to
select

move ”0 Absolute posn set” position。Æ Input 9 Æ INPUT

(6) Use RAPID to move axis，when the axis near to position，then use MPG to do small adjustment。

X axis Y axis Z axis

(7) After move to correct position，move the Cursor to ” 1 Origin-P ” position，then input 0

Æ INPUT

(8) Use MPG to do obverse side direction movement，when State column displays Complete，

axis set up finished。

(9) Power off then Power on。

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 11. HEIDENHAIN Arm type ATC set up introduction
* Fit the Z axis motor back on Z axis, must check whether the second 0 position is correctly after
fitting the Z axis motor back. *

(1) Power up

(2) Press key Æ Æ Input 95148 inter parameter Æ press Æ into 4210.14。

(4) Refer to the parameter 4210.14 for the value of second 0 position (tool changing position, then
move Z axis to second 0 position.

(5) Clamp a tool holder by spindle then process M19 for spindle orientation action.

(10) Pulling up & hold the breaking bar then turn the motor shaft by M12 spanner, let the ATC
Arm moves to spindle position, Turn spanner opposite direction which can move the arm
to its home position.

M12 spanner

Move Arm to
Spindle position。

Pulling up the breaking released bar

(11) Move the ATC arm to spindle position the check whether the position on ATC arm and
tool Holder are correctly. If it is not correctly to input correct value into parameter
4210.14.

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 12. X axis telescoping way cover supporter set up introduction
(1) Use two pin to fixed supporter after fitted. (2) Fixed by screw but do not be tight.

L R

(3) Than use dial test indicator for checking after fitting support, support must be lower than the
slide way surface 0.03~0.05mm; Checking the side face of support by dial test indicator, the
base of dial lean on side of slide way to check, Side face of supporter must be lower than the
slide way surface 0.01-0.15mm.
Surface checking point

(4) Tighten the screw after finish checking.

(5) After fitting support than fit parallel supporter by three fixed screws.

Side of slide way & side of support Parallel support

(6) Fit by fixed screw. (7) Fit the telescoping way cover after finish all support fitting.

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 13. X、Y、Z telescoping way cover fitting
X axis:
1 After fitting X axis telescoping way ○
○ 2 Than move the table to end of 3 Right & left movement to
○
Cover, than fit cover on support the cover side, than tighten make sure the cover moves
and tighten by fixed screw whose by fixed screw whose between smoothly.
between supporter & cover. cover & table.

2 6
4
1
3
5

7
(1) Move table to cover side (5) X axis telescoping way cover (left) (7) Move right than left
(2) Fit fixed screw between cover & table (6) Fixed screw between cover & table
(3) X axis telescoping way cover(right)
(4) Fixed screw between cover &
supporter

Y axis:
1 Move saddle to cover side and tighten
○ 2 Front & rear movement to make sure the cover
○
by fixed screw between saddle & cover. moves smoothly.

Z axis：
○1 Move Z axis down to cover side, 2 Up & down movement to make sure the cover
○
than tighten both side screw than moves smoothly.
front side screw.

2 3
(1) Move Z axis down to cover
(2) Both side screw × 2
(3) Front side screw × 2

27
 14. Heat exchanger fitting
(1) Remove the screw for heat exchanger. (2) Fit the exchanger and tighten screw.

Remove the screw

(3) Than connect wiring

Power cable

Ground wiring

28

(1) Remove the side cover screw from
full enclosure(right and left side).
(4) Make sure the out side of cove &
full enclosure are neat & tighten
screws.
Out side desire
(6) Tighten screw for top cover
To use silicone on front and back
crack for leaking proof.
15. Side cover fitting
(2) Move the side cover near side (3) Tighten screw from front and
of full enclosure. below side first.
(5) Tighten screw for crack cover which
is between side cover & main cover.
By silicone also
By silicone also
Front side splash guard
Rear side splash guard
(7) Make sure the door is symmetrical after adjusting machine leveling,
Adjusting door by 2 adjustable screw whose are below full enclosure
Adjustable screw for door
29
 16. Spindle cooler unit fitting
(1) Put cooling unit on fixed location than connect (2) Refer to the no. to connect wiring.
the oil pipe, red color mark pipe is on top.

1: Connection number from cooling unit supplier

2: Connection number from Extron factory

(3) If power cable w/- wrong connection (4) Temperature display when normal operating.
LEC display [E01]. (Operating manual for spindle cooling unit w/-M/C)
Operating manual

30
 17. Chip conveyor w/- tank
Model: M218, E320, E422, M422

Make sure the conveyor running direction

1-1/4”×1000mm water pipe 2 pcs Exit for chip

Chip car Edge of chip gate for full enclosure

2 3

Please adjust height of tank to superimpose full 1：Screw adjustment

enclosure 2：Tighten screw
3：Power connection
31
 18. Chip conveyor w/- tank
Model: E216

(1) After leveling machine and fit coolant tank & chip (2) Power connection, make sure the screw running
conveyor direction.

(3) Connect two water pipe whose link between base and coolant tank.

Coolant tank joint Base joint Base joint Coolant tank joint

32
 19. The 4th axis package (For Golden Sun type)

(1) Fixed screw & block for 4th axis。 (2) Power supply cable for 4th axis。

1 2 3 4

1: M16 T-slot nut×2 pcs

2: M16×45mm Hexagonal head screw×2pcs
3: M16 Hexagonal nut×4pcs
4: M10 T-slot nut×4pcs

(3) Fixed plate×2 pcs (4)

1
2

1：Power supplier cable for 4th axis

2：Air pipe joint
3：Fixed plate & M16×100mmT type screw×2 pcs

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