1 Ultrasonic Manuals and Instructions

Manufacturing Record Book
Doc. Nr.: IES001854-P9-03
Sales nr. 1000092435 – Instromet Latin America S.A. –

P.O. PO/1657/14
Q.SONICPlus 30” – serial number 07024
1.Ultrasonic Manuals and instructions

Doc. Nr.: IES001854-P9-03

P.O. PO/1657/14
1.1 Ultrasonic Flowmeter Series 6: Operation and maintenance

manual
Elster NV/SA DOCUMENT TITLE
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6
2910 Essen, OPERATION AND MAINTENANCE MANUAL
Belgium
T + 32 3 670 0700 DOCUMENT NUMBER REVISION REVISION DATE
www.elster-instromet.com 22.100.200.002.02/2 A 2012-05-10
Ultrasonic Flowmeter Series 6

Operation and maintenance manual
This reproduction is sole property of Elster NV/SA and is subject to the conditions that it or any information contained therein will not be used in PAGE:
any way detrimental to our interests and that all copies will be returned immediately on demand 1 OF 13
22.100.200.002.02_2_A ULTRASONIC FLOWMETER SERIES 6_ OP
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Table of contents
1 About this technical documentation.......................................................................................... 3

2 Operation ...................................................................................................................................... 4
2.1 General instructions .......................................................................................................... 4
2.2 Meter configuration ........................................................................................................... 4
2.3 Front panel ......................................................................................................................... 6
2.3.1. Basic display...................................................................................................................................... 6
2.3.2. Home screen ..................................................................................................................................... 7
2.3.3. Diagnostics ........................................................................................................................................ 9
2.3.4. Info................................................................................................................................................... 11
3 Maintenance ............................................................................................................................... 12
3.1 Collecting data ................................................................................................................. 12
3.2 Inspection of measured data .......................................................................................... 12
3.2.1. Sample rate ..................................................................................................................................... 12
3.2.2. Performance .................................................................................................................................... 12
3.2.3. Velocity of Sound ............................................................................................................................. 13
3.2.4. Gas velocity (zero flow measurement)............................................................................................. 13
3.2.5. Presentation of AGC-levels and AGC-Limits ................................................................................... 13
3.2.6. Swirl angle ....................................................................................................................................... 13
Figures
Figure 1: Path types ................................................................................................................................ 5
plus
Figure 2: Configuration Q.Sonic ......................................................................................................... 6
Figure 3: Front panel, basic display ........................................................................................................ 6
Figure 4: Home screen............................................................................................................................ 7
Figure 5: Clock menu .............................................................................................................................. 7
Figure 6: Error list .................................................................................................................................... 8
Figure 7: Info screen ............................................................................................................................... 8
Figure 8: Archive screen ......................................................................................................................... 9
Figure 9: Diagnostics screen................................................................................................................. 10
Figure 10: software info screen ............................................................................................................. 11
This reproduction is sole property of Elster NV/SA and is subject to the conditions that it or any information contained therein will not be used in any way PAGE
detrimental to our interests and that all copies will be returned immediately on demand 2 OF 13
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1 About this technical documentation

This documentation provides information on the operation and maintenance of an Elster Instromet
Ultrasonic Flowmeter Series 6 (UFM). Please read the manual carefully before handling an UFM.
When question arise, do not hesitate to contact Elster NV/SA (email: sales@elster-instromet.com)
or your local agent.
Additional essential information on installation, operation and maintenance of the Ultrasonic

Flowmeter Series 6, is provided in the Safety Instructions manual, code 22.100.200.001.02/2. For
plus
general information on Elster Instromet Ultrasonic Flowmeter Series 6, Q.Sonic , see its Quick
start manual (doc. Code: 22.100.200.002.02/2/ latest valid revision).
Please also familiarize yourself with these documents.
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2 Operation
2.1 General instructions
The Ultrasonic Flowmeter Series 6 is a highly sophisticated ultrasonic flowmeter. It should

only be used in the operating conditions and environment where it is designed for.
Warning!
Wrong use of a Ultrasonic Flowmeter Series 6 may not only result in
unreliable performance, but may even lead to hazardous situations.
Please refer to the type plates, located on the meter, for the correct
operating conditions. Never use the meter outside these limitations!
The Ultrasonic Flowmeter Series 6 contains 2 type plates:

• Main plate. Provides information on mechanical design conditions as well as flow
related information such as meter factor and range
• SPU type plate. Provides information on applicable hazardous area approval.
Ensure the meter will never operate outside the limits stated on the type plates. Any
mismatch between the type plates should be reported to Elster NV/SA or you’re local agent
immediately.
For examples of the type plate, refer to the Quick start manual (doc. code:
22.100.200.000.02/2/ latest valid version).
2.2 Meter configuration
On the flow cell of a Ultrasonic Flowmeter Series 6 flowmeter several measuring paths are
incorporated. Two transducers are required for each measuring path. There are two
possible measuring path types in the Ultrasonic Flowmeter Series 6:
• axial path: single reflection
• swirl path: double reflection
Figure 1 shows how the transducer signal of the measuring path types propagate in the
pipe.
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Figure 1: Path types
plus
The Q.Sonic contains:
• 2 axial paths (single reflection)
• 4 swirl paths (double reflection)
After the meter has been calibrated at a suitable calibration facility, the meter is often used
for custody transfer purposes. With the 2 axial paths asymmetry in the flow profile can be
detected. The 4 swirl paths measure and compensate for swirl in the flow profile. The entire
configuration is completely symmetrical, ensuring the most optimal accuracy.
A view of the path configuration and the path types is shown in Figure 2.
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Top view Front view
Trd Path Nr. Path Type

1 Swirl path (B1-CW*)
2 Swirl path (B1-CCW**)
3 Axial Path (A1)
4 Axial Path (A2)
5 Swirl path (B2-CW*)
6 Swirl path (B2-CCW**)
* CW: Path travels Clock Wise through the pipe
** CCW: Path travels Counter Clock Wise through the pipe
Figure 2: Configuration Q.Sonicplus
2.3 Front panel
The SPU contains a front panel, showing the most important measurements, software
information, diagnostic and more. It contains a touch screen with 7 touch areas (see Figure
3).
It’s also possible to visualize the front panel on your PC for which you need to connect the
ethernet cable at the field terminal board (see wiring instructions: 03.302.101.003.07/2
latest valid version). Go to the internet browser of the PC and type following internet
address: http://X/frontpanel.html (where X stands for IP-address of the meter).
Figure 3: Front panel, basic display
2.3.1. Basic display
The basic display is how in Figure 3 and provides the following values:
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• Qline. Gas line flow running through the meter

• Volume FWD. Total amount of gas volume passed through the meter in positive
direction.
• Volume REV. Total amount of gas volume passed through the meter in negative
direction.
• Vline. Speed of the gas running through the meter.
Use the buttons on the right to navigate up and down.
The submenus ‘Diagnostics’ and ‘info’, shown on the top of the display will disappear after
some time. By pressing on the ‘UP’ button, they will reappear.
2.3.2. Home screen
By pressing on the Home button visualised in Figure 3, you can go to the Home screen of
the display (see Figure 4).
Figure 4: Home screen
Use the buttons on the left and right to navigate and highlight a particular option on the
screen. Press ‘select’ to open the program of the chosen option. When you’re connected
with the front panel through ethernet, you can simply ‘click’ and select the option you desire.
Below is an overview of the options:

Language selection. Standard language setting is English. Select “Deutsch” for
German language setting.
Clock. Time and date of the meter can be programmed through this menu (see
Figure 5).
Figure 5: Clock menu
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Error List. Herein you can see a list of all the latest errors. By selecting an error you
see it exact begin and end time. If the error is not important anymore, you can select
‘accept’ and the error will be ‘accepted’ (see Figure 6).
Figure 6: Error list
Info. In this menu some general important information about the meter can be
found, regarding: IP-address, software status and license info. Through this menu it
is also possible to perform a display test (see Figure 7).
* When this ‘Display test’ is selected, the middle part of the screen will alternate between black and white.
Pressing any button will stop the test.
Figure 7: Info screen
Archive. With the software package ‘SonicExplorer’ it is possible to set up an archive

in the Ultrasonic Flowmeter Series 6 ultrasonic flowmeter. For detailed information
about the nature of the archive and its possibilities, please refer to the
‘SonicExplorer’ user manual.
By selecting the right ‘Group’ and ‘Channel’ and pressing ‘Show values’ it is possible
to see all important data of the selected archive (see Figure 8).
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Figure 8: Archive screen
USM. This will also bring you back to the basic display.
2.3.3. Diagnostics
With the ‘Diagnostics’ tab on top of the ‘basic display’ screen (see Figure 3), it is possible to
perform some easy first hand diagnostics of the ultrasonic meter and its individual paths.
On the ‘Diagnostics’ screen the following general diagnostic items are shown in the center
field (see Figure 9, use the up and down buttons on the right for navigating through the
field):
• Operational status.
o OK: Everything is working properly
o Reduced Acc.: There are some paths which are failing, nevertheless the
measurement is still suitable for custody transfer.
Contact Elster NV/SA or you’re local representative
o Non fiscal: There are some paths which are failing; measurement is no longer
suitable for custody transfer.
o No Measurement: all paths are failing.
• VoS_avg. Average measured Velocity of Sound of the gas.
• Error Volume FWD. Total volume measured in forward direction, while the meter was in
error mode.
• Error Volume REV. Total volume measured in reverse direction, while the meter was in
error mode.
• Pressure. With our optional pressure sensor the live pressure can be given. If the meter
is not equipped with the pressure sensor or it is not working, a preset value will be
shown in red.
• Temperature. With our optional temperature sensor the live temperature can be given.
If the meter is not equipped with the temperature sensor or it is not working, a preset
value will be shown in red.
• Density. This value is calculated from the option temperature and pressure sensor. If
the meter is not equipped with the pressure and/or pressure sensor or they are not
working, a preset value will be shown in red.
• Viscosity. This value is calculated from the option temperature and pressure sensor If
the meter is not equipped with the pressure and/or pressure sensor o they are not
working, a preset value will be shown in red.
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• Internal temperature. This is the temperature measured in the SPU box on the
mainboard. When the electronics is not equipped with the temperature sensor or it is
not working, a preset value will be shown in red.
Figure 9: Diagnostics screen
The submenus ‘Path Diagnostics’ and ‘Correction Factors’, shown on the top of the display
will disappear after some time. By pressing on the ‘UP’ button, they will reappear.
At ‘Path Diagnostics’ an overview is given of all paths and the current performance of each
path individually can be checked. The meter always checks if a path is failing or not, this is
represented at the ‘diagnostic’ information, this can either ‘OK’ or ‘Fail’.
At ‘Correction factors’ an overview is given of all correction factors of the meter.

• k – factor Geometry Corr. This correction factor corrects the size of the flow cell’s body,
based upon the measurements of the internal pressure and temperature sensors. The
factor will only be taken into account if the meter is equipped with the pressure and
temperature sensor and when this function is enabled. Enabling should be done with
the software package ‘SonicExplorer’.
• k – factor Linearization. When a meter is corrected after calibration through
linearization, the adjust factor will be flow depending (interpolated between the
calibration points). The meter can have a linearization for each flow direction.
This factor shows the adjust factor calculated for the current operating flow (and
direction).
• k – factor Adjustment. This is the factor when a meter is corrected after calibration with
one single adjust factor. There can be a different adjust factor for both flow directions.
When operating around zero flow, it possible that this factor is constantly switching from
positive adjust factor to negative adjust factor.
• Voffset Correction. It is possible to put a fixed velocity offset in the meter. This will
normally only be used on special projects. Standard this factor 0 m/s.
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2.3.4. Info
With the ‘Info’ tab on top of the ‘basic display’ screen (see Figure 3), some general
information about the electronics and its software can be checked. There are 2 submenus
(see Figure 10):
• Selftests. Some important parts of the electronics will perform a test. Outcome can be
‘PASS’ or ‘FAIL’. If a ‘FAIL’ is encountered, the selftest should be done again. If it
continues to fail, contact Elster NV/SA or you’re local agent.
• SW versions (internal). Herewith all software versions and their matching checksum in
the electronics can be read.
Figure 10: software info screen
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3 Maintenance
The UFM meter contains no moving parts. The transducers are the only components that are in
contact with the gas medium. The materials used for the transducers are resistant to the
conditions that were clearly specified for the measuring instrument. As a result the transducers
and the electronics are virtually maintenance free.
However, Elster NV/SA recommends inspection of the UFM at regular intervals, for example every
week or month. In case of degradation of the meter, appropriate measures can be taken before a
serious failure occurs.
3.1 Collecting data
A good way for a quick health check of the meter can be done through the front panel. How
this should be done is described in chapter 2.3. However this will only provide you
information of the meter at his current status.
For a more detailed indication of the meter’s condition, Elster NV/SA recommends to
perform a trend analysis on the meter’s measured data (comparison of recent measured
data with results from a past period of time). The software package ‘SonicExplorer’ is
specially designed for these propose. More information about this software package can be
obtained at Elster NV/SA or your local agent. It is good engineering practice to record some
of the measured data with regular intervals.
3.2 Inspection of measured data
The following general rules provide a good basis for analysing the measured data:
3.2.1. Sample rate
The process of travel time measurement for all paths is repeated a number of times per
second. This number is called Sample Rate. Typically this is a stable value of about 20 with
a variation of -1.
The sample rate is programmable to be anything between 1 and 100Hz. However, the
actual sample rate may be lower than the programmed value since, particularly with large
size meters, the travel times of the ultrasonic pulses in the gas do not allow for the
programmed sample rate. The UFM will then adjust the sample rate to the highest possible
value. The highest possible sample rate is not necessarily the best setting for optimum
performance. Although the sample rate is not critical, a value between 8 and 25
samples/second is recommended.
3.2.2. Performance
Performance is the pulse acceptance rate, expressed as a percentage for the pulses
transmitted each second. Each transducer transmits a number of pulses each second. To
be accepted as a valid received pulse by the signal processing system, each pulse must
arrive within a small time window, be of sufficient strength, and match a unique waveform
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signature. The percentage of accepted pulses is shown as an average value of all

measuring paths, and for each individual path.
At zero flow the performance should be close to 100% (not less than 90%). At higher flow
rates the performance of individual paths may drop to 60% because of flow-induced
attenuation of the ultrasonic pulses. Even with a performance as low as 20 %, at a sample
rate of 15, the accuracy of the gas flow measurement is maintained. It is recommended to
consult the Elster NV/SA (or a local representative) if a path persistently has a performance
lower than 40%.
3.2.3. Velocity of Sound
The UFM calculates the speed of sound in the gas, based on the measured travel times
and the programmed spool piece geometry. This value may be compared to the
(theoretically) expected value, for example as calculated using the AGA-10 equations of
state. The difference between measured and expected value can be as little as 0.25%,
provided that gas composition, temperature and pressure are precisely known.
3.2.4. Gas velocity (zero flow measurement)
When there is no flow through the meter, i.e. the block valve(s) are closed, the corrected
gas velocity should randomly fluctuate between ±0.025 m/s and average very close to zero.
During a sunny day the warm walls of the meter will cause small thermal convection
currents to circulate inside the meter. The ultrasonic meter may actually measure these
very slow currents as an increase in the random fluctuations.
3.2.5. Presentation of AGC-levels and AGC-Limits
AGC limits an levels are presented in decibel (dB).

The AGC ratio (AGC-limit / AGC-level) is very much depending on the meter size and on
the application (operating pressure, amount of CO2, control valve nearby, etc.). It is
preferred to have a high AGC ratio.
The change of the AGC ratio in time is a very useful parameter to predict the performance
of the meter in the future.
3.2.6. Swirl angle
This value indicates the amount of swirl measured by a ultrasonic flow meter, expressed in
degrees. Positive swirl angles signal clockwise swirl whilst negative swirl angles indicates
counter-clockwise swirl. The meter operates reliable if the angle is in between -20 and +20
degrees. When the indicated swirl angle is larger please consult Elster NV/SA for support.
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P.O. PO/1657/14
1.2 Ultrasonic Flowmeter Series 6: Quick start manual

DOCUMENT TITLE
Elster NV/SA
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6, MODEL Q.SONICPLUS
2910 Essen, SUBTITLE
Belgium QUICK START MANUAL
www.elster-instromet.com 22.100.200.000.02/2 C 2014-02-24
Ultrasonic Flowmeter Series 6,

Q.Sonicplus
Quick start manual
22.100.200.000.02_2_C ULTRASONIC FLOWMETER SERIES 6_UC.DOC
DOCUMENT TITLE
Elster NV/SA
Rijkmakerlaan 9 ULTRASONIC FLOWMETER SERIES 6, MODELS Q.SONICPLUS
Table of contents
1 About this technical documentation ..........................................................................................5

1.1 Introduction ........................................................................................................................5
1.2 Warranty..............................................................................................................................5
1.3 Typographical Conventions..............................................................................................6
1.4 Abbreviations .....................................................................................................................6
2 Ultrasonic Flowmeter Series 6 gas flow meter .........................................................................7
2.1 General ................................................................................................................................7
2.2 Applicable standards .........................................................................................................7
2.3 Configuration......................................................................................................................7
2.4 Calibration ..........................................................................................................................8
3 Theory of operation......................................................................................................................9
3.1 Flow velocity measurement ..............................................................................................9
3.2 Correction after calibration .............................................................................................10
3.3 Volume flow at line conditions .......................................................................................10
3.4 Volume conversion to standardised conditions...........................................................10
4 System description ....................................................................................................................11
4.1 Flow cell ............................................................................................................................11
4.2 Signal processing unit ....................................................................................................11
4.3 Transducers......................................................................................................................12
4.4 Flow cell optional pressure sensor ................................................................................12
4.5 Flow cell optional temperature sensor ..........................................................................13
4.6 Labels and nameplates ...................................................................................................13
4.6.1. ATEX certified .................................................................................................................................. 13
4.6.2. IECEx certified ................................................................................................................................. 14
4.6.3. FM certified ...................................................................................................................................... 14
4.6.4. CSA certified .................................................................................................................................... 15
4.7 Sealing ..............................................................................................................................15
4.7.1. Main plate ........................................................................................................................................ 15
4.7.2. SPU.................................................................................................................................................. 16
5 Installation and commissioning ...............................................................................................18
5.1 Introduction ......................................................................................................................18
5.2 Installation requirements flow cell .................................................................................18
5.2.1. Installing meter in pipeline................................................................................................................ 18
5.2.2. Testing installation ........................................................................................................................... 19
5.3 Wiring instructions ..........................................................................................................19
5.4 SPU configuration ............................................................................................................19
5.5 Cold commissioning ........................................................................................................19
5.6 Hot commissioning ..........................................................................................................20
6 Operation ....................................................................................................................................21
6.1 LED at display ..................................................................................................................21
6.2 Front panel........................................................................................................................22
DOCUMENT TITLE
Elster NV/SA
6.2.1. Verifying software versions .............................................................................................................. 22

6.2.2. Display test ...................................................................................................................................... 23
6.2.3. Checking errors and warnings ......................................................................................................... 24
6.3 Software package ............................................................................................................24
7 Maintenance, service and repair...............................................................................................25
7.1 Introduction ......................................................................................................................25
7.2 Exchanging components ................................................................................................25
7.2.1. Pressure sensors exchange............................................................................................................. 25
7.2.2. Temperature sensors exchange ...................................................................................................... 26
7.2.3. Transducer exchange ...................................................................................................................... 26
7.2.4. SPU exchange ................................................................................................................................. 26
8 Storage and shipping.................................................................................................................28
9 MID requirements .......................................................................................................................29
9.1 General ..............................................................................................................................29
9.2 EC declaration of conformity ..........................................................................................29
9.3 Sealing ..............................................................................................................................29
9.4 Calibration ........................................................................................................................29
9.5 Installation requirements ................................................................................................29
Appendix I. Integrated volume conversion and gas quality functionality ......................................30
I.1 Flow Conversion AFB ...........................................................................................................32
I.2 Gas Quality AFB ....................................................................................................................36
Appendix II.References ........................................................................................................................39
Figures
Figure 1: Path types ................................................................................................................................ 7
plus
Figure 2: path layout Q.Sonic .............................................................................................................. 8
Figure 3: Ultrasonic measuring line ......................................................................................................... 9
Figure 4: Example of an Elster-Instromet Ultrasonic gas flowmeter ..................................................... 11
Figure 5: SPU compartments ................................................................................................................ 12
Figure 6: SPU cover .............................................................................................................................. 12
Figure 7: NG transducer ........................................................................................................................ 12
Figure 8: NG transducer with the mounting bracket. ............................................................................. 12
Figure 9: example main plate ................................................................................................................ 13
Figure 10: example ATEX label ............................................................................................................. 14
Figure 11: example IECEx label ............................................................................................................ 14
Figure 12: example FM label ................................................................................................................. 15
Figure 13: example CSA label ............................................................................................................... 15
Figure 14: sealing main plate ................................................................................................................ 16
Figure 15: Example PCB sealing bracket.............................................................................................. 16
Figure 16: hardware protection on the main board ............................................................................... 17
Figure 17: LED at display ...................................................................................................................... 22
Figure 18: Front panel ........................................................................................................................... 22
Figure 19: checking software versions and checksum through the front panel .................................... 23
Figure 20: Display test ........................................................................................................................... 23
Figure 21: Errors / Warnings ................................................................................................................. 24
Figure 22: Data flow for a basic “one stream, two flow direction” application ....................................... 30
Figure 23: Data flow for Flow Conversion AFB ..................................................................................... 32
Figure 24: Display indication of Vb (fiscal display) ................................................................................ 33
Figure 25: Display with AFB menu’s ..................................................................................................... 33
DOCUMENT TITLE
Elster NV/SA
Figure 26: example flow conversion: display screen ............................................................................. 33

Figure 27: Example flow conversion: main display ............................................................................... 34
Figure 28: Data flow for Gas Quality AFB ............................................................................................. 37
Figure 29: Gas quality: main display ..................................................................................................... 38
Tables
Table 1: Power LED .............................................................................................................................. 21
Table 2: Status LED .............................................................................................................................. 21
Table 3: Connection of measurement devices ...................................................................................... 30
Table 4: Contents of the Flow Conversion’s: fiscal display ................................................................... 34
Table 5: Hyperlinks in Flow Conversion’s main display ........................................................................ 35
Table 6: Contents of the Gas Quality's main display............................................................................. 38
DOCUMENT TITLE
Elster NV/SA

1.1 Introduction
This manual is a quick guide to the operation and maintenance of the Ultrasonic Flowmeter
plus
Series 6 gas flow meter, models Q.Sonic . This manual together with
22.100.200.001.02/2, Ultrasonic Flowmeter Series 6 Safety Instructions and
03.302.101.003.07/2, Ultrasonic Flowmeter Series 6 wiring instructions describes essential
information for safe use in compliance with and insofar applicable:
- European Directives (e.g. ATEX, PED, EMC, MID).
- International IECEx standards.
- North American FM Approvals standards.
- Canadian CSA standards.
In this manual is explained how to verify from the labelling on your ultrasonic flowmeter to
which certifications it complies.
The manual also contains important instructions to prevent accidents and serious damage
before start-up, during operation, and to ensure trouble-free operation in the safest possible
way. Before using the product read this manual carefully, familiarise yourself with the
operation of the product, and strictly follow the instructions.
If you have any questions, or need further details of specific matters concerning this
product, please do not hesitate to contact one of our staff members, email:
sales.essen@elster.com (See the address information on header).
This manual is based on the latest information. It is provided subject to alterations. We reserve
the right to change the construction and/or configuration of our products at any time without
obligation to update previously shipped equipment.
1.2 Warranty
The warranty provisions stipulated in the manufacturer's Terms of Delivery are applicable
to the product. The manufacturer shall have no obligation in the event that:
Repair or replacement of equipment or parts has been required through normal wear
and tear, or by necessity in whole or part by catastrophe, or the fault or negligence of
the purchaser.
The equipment, or parts, have been maintained or repaired by other than an authorised
representative of the manufacturer, or have been modified in any manner without prior
express written permission of the manufacturer.
Non-original parts are used.
Equipment is used improperly, incorrectly, carelessly or not in line with its nature and/or
purpose.
The product is used with unauthorised equipment or peripherals, including, but not
necessarily limited to, cables, testing equipment, computers, voltage, etc.
DOCUMENT TITLE
Elster NV/SA
The manufacturer is not responsible for the incidental or consequential damages resulting
from the breach of any express or implied warranties, including damage to property, and to
the extent permitted by law, damage for personal injury.
1.3 Typographical Conventions
This manual employs consistent visual cues and some standard text formats to help you
locate and interpret information easily.
Warning!
A warning indicates hazards or unsafe practices that could result
in severe personal injury or death.
Caution!
A caution indicates hazards or unsafe practices that could result in

minor personal injury or product or property damage.
A caution is also used to indicate operations or practices that may
cause the product to operate in an undefined or unexpected way,
or may produce non-specification results.
1.4 Abbreviations
ATEX Atmosphères Explosibles; European Directive 94/9/EC on equipment and
protective systems intended for use in potentially explosive atmospheres
CSA Canadian Standards Association
DC Direct Current
EC European Community
EMC ElectroMagnetic Compatibility; European EMC Directive 2004/108/EC
IECEx International Electrotechnical Commission System for Certification to
Standards Relating to Equipment for use in Explosive Atmospheres
FM Factory Mutual Approvals
MID European Directive 2004/22/EC on measuring instruments
NMi Nederlands Meetinstituut
PED Pressure Equipment Directive; European Directive 97/23/EC concerning
pressure equipment
PC Personal Computer
PCB Printed Circuit Board
SPU Signal Processing Unit
UFM Ultrasonic FlowMeter
DOCUMENT TITLE
Elster NV/SA
2 Ultrasonic Flowmeter Series 6 gas flow meter

2.1 General
The Ultrasonic Flowmeter Series 6 is a sophisticated, multi-path ultrasonic gas flow meter
manufactured by Elster NV/SA. It has been specifically designed for custody transfer
measuring applications that demand a high degree of accuracy and reliability. It can be
extended with an extra functionality whereby the flowmeter has the possibility to convert the
measured line volume to standardised volume, mass or energy.
2.2 Applicable standards
The Ultrasonic Flowmeter Series 6 is manufactured to be in accordance with European

Directives: ATEX, PED, EMC and optionally MID.
If the meter is ordered for use at a location where European Directives are NOT mandatory,
the meter can alternatively be manufactured in compliance with IECEx, FM Approval or CSA
certificate for use in hazardous area.
Applicable standards for the optional integrated flow computer functionality are: AGA8-92
DC, SGERG-88, AGA-NX19 and ISO 6976.
2.3 Configuration
On the flow cell of an Ultrasonic Flowmeter Series 6 several pairs of transducers are
mounted. Each pair of transducers represents one individual measuring path. There are two
measuring path types on the Ultrasonic Flowmeter Series 6: Axial (single bounce) and swirl
(double bounce) these are shown in Figure 1.
Figure 1: Path types

plus
The Q.Sonic path layout consists of 2 axial paths and 4 swirl paths. This combination
results in a complete symmetrical path layout, ensuring the most optimal accuracy. Figure 2
plus
shows the path layout of the Q.Sonic .
DOCUMENT TITLE
Elster NV/SA
Figure 2: path layout Q.Sonicplus
2.4 Calibration
plus
When using the Ultrasonic Flowmeter Series 6, model Q.Sonic in custody transfer
applications, most countries demand (by law) a calibration from a certified calibration
institute, supervised by an inspector of weights and measures. Examples of facilities
generally used for calibrations are Euroloop in Rotterdam (NL), TransCanada Calibrations in
Canada and PIGSAR GH45 or Open Grid Europein Dorsten (D).
If the Q.Sonic Series 6 has to be in accordance with MID, extra restrictions should be taken
into account (see chapter 9.4).
DOCUMENT TITLE
Elster NV/SA
3 Theory of operation
An ultrasonic flow meter is an inferential measurement device that consists of ultrasonic
transducers that are typically located along a pipe's wall. The transducers are inserted into the
piping using a gas tight mechanism. Ultrasonic pulses are alternately transmitted by one
transducer and received by the other one. Figure 3 shows a simple geometry of two transducers,
‘A’ and ‘B’, at a sharp angle “ϕ” with respect to the axis of a straight cylindrical pipe with diameter
“D”. The Q.Sonic Series 6 employs reflection paths, where the acoustic pulses reflect one or more
times off the pipe wall.
B
ϕ
D L v
Figure 3: Ultrasonic measuring line
3.1 Flow velocity measurement
The acoustic pulses are crossing the pipe like a ferryman crossing a river. Without flow, they
propagate with the same speed in both directions. If the gas in the pipe has a flow velocity
different from zero, pulses travelling downstream with the flow will move faster, while those
travelling upstream against the flow will move slower. Thus, the downstream travel times
“tab“ will be shorter, while the upstream ones “tba“ will be longer as compared when the gas is
not moving. Equation 1 illustrates the computation of these times:
Ln  1 1 
VoGrawn = ⋅  − 
2 ⋅ cos(ϕ n )  tabn tban 
Equation 1: raw gas velocity
where:
tabn the downstream travel time of path n.
tban the upstream travel time of path n.
Ln the straight line length of the acoustic path between the two transducers.
VoGraw is the average uncorrected (raw) gas velocity.
ϕn the angle between the gas flow and ultrasonic signal.
The raw gas velocity is corrected by a Reynolds flow profile correction. This correction is
depending on the path type. Also the contribution of the gas velocity of each path to the
combined gas velocity is depending on the path type.
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3.2 Correction after calibration
After flow calibration the meter can be adjusted either through an adjust factor or through
linearization. How the meter is adjusted can be visualized at the display (see chapter 6.1).
3.3 Volume flow at line conditions

The volume flow at line conditions QLine is the (adjusted) profile-corrected gas velocity Vline
multiplied by the internal cross section A of the flow cell:
Q line = Vline ⋅ A ⋅ t
= Vline ⋅
π ⋅ D2
4
⋅ 3600 m [ h] 3
Equation 2: calculation of the line volume flowrate
where:
QLine the volume flow at line conditions
Vline the adjusted profile-corrected gas velocity
D the internal diameter of the meter
A the internal crosssection of the flow cell
t time coefficient to go from seconds to hours.
3.4 Volume conversion to standardised conditions
For more detailed information with regards to the conversion from line to base conditions,
please refer to Appendix I.
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4 System description
4.1 Flow cell
The flow cell is the part of the Ultrasonic Flowmeter Series 6 that is mounted in the piping
system. All components making the Ultrasonic Flowmeter Series 6 (SPU, transducers, type
plates and optional pressure and temperature sensors) are mounted on the flow cell, see
Figure 4.
Figure 4: Example of an Elster-Instromet Ultrasonic gas flowmeter
4.2 Signal processing unit
The SPU is mounted in an explosion proof housing. The box consists of two separate
compartments; a main and a rear compartment (see Figure 5).
The main compartment can be opened from the side of the SPU and contains the main
circuit boards. The main compartment also comprises intrinsically safe connections for the
ultrasonic transducers and optional temperature and pressure sensors. All data processing
from excitation of the transducers to calculating the flow rate is handled by the electronics in
this compartment.
To prevent the box from opening by vibration, the covers on the side need to be firmly
tightened and secured with the lock screw in the cover, see Figure 6. When closing the back
compartment ensure all screws are used.
A grounding point is foreseen at the bottom of the SPU. As the meter is already internally
grounding, it is not necessary to use this grounding for normal operation.
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Figure 5: SPU compartments Figure 6: SPU cover
The rear compartment comprises a field terminal board used for connecting the Ultrasonic
Flowmeter Series 6 to the end users applications. For detailed information about this see
chapter 5.2.2.
4.3 Transducers
The ultrasonic signals required for the flow measurement are generated and received by
ultrasonic transducers.
Piezoelectric transducers employ crystals or ceramics that are set into vibration when an
alternating voltage is applied to the piezoelectric element. The vibrating element generates
sound waves in the gas. Since the piezoelectric effect is reversible, the element will become
electrically polarised and produce voltages related to the mechanical strain, when the crystal
is distorted by the action of incident sound waves. Because the acoustic impedance of the
gas is much smaller compared to the acoustic impedance of the piezoelectric element, and
to maximise the acoustic efficiency, a matching layer is employed between the gas and the
piezoelectric element.
The transducers used in the Ultrasonic Flowmeter Series 6 are type ‘NG’, see Figure 7.
Figure 8 visualises the NG transducer with the mounting bracket.
Figure 7: NG transducer Figure 8: NG transducer with the mounting bracket.
4.4 Flow cell optional pressure sensor
As an optional feature the UFM can be equipped with a pressure sensor. This pressure
sensor is used for:
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• Reynolds flow profile correction

• Compensation of the flow cell expansion due to gas pressure
Caution!
The pressure sensor is not used for Volume conversion
4.5 Flow cell optional temperature sensor
As an optional feature the UFM can be equipped with a temperature sensor. The
temperature sensor is used for:
• The Reynolds flow profile correction
• Compensation of the flow cell expansion due to flow cell temperature
Caution!.
The temperature sensor is not used for volume conversion.
4.6 Labels and nameplates
Nameplates and labels are used to identify the product and to provide details on the specific
product. Together with the product manual it specifies how the product is certified and
designed.
The main (type)plate (see Figure 9) provides information on mechanical design
conditions as well as flow related information such as meter factor and range. If the
UFM has been manufactured in accordance with the Measuring Instruments Directive
(MID) the related certificate reference T10335 is mentioned in the top right corner of the
main plate. Refer to chapter 9 for more MID information
Refer to the type plate on the SPU for the applicable hazardous area approval. This
could be according to ATEX, IECEx, FM or CSA, see Figure 10 to Figure 13.
Figure 9: example main plate
4.6.1. ATEX certified
The explosion proof housing has following ATEX certification information:

Classification: Ex d ia [ia] IIB+H2 T6 Gb IP66 / IP67
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-50 °C < Tamb < +60 °C

ATEX markings:  II 2 G 0344
o 0344 is the NoBo no. of DEKRA Certification B.V.
ATEX certificate reference: DEKRA 11ATEX0170 X
Warning: Read instruction manual before operating device
Figure 10: example ATEX label
4.6.2. IECEx certified
The explosion proof housing has following IECEx certification information:

Classification: Ex d ia [ia] IIB+H2 T6 Gb IP66 / IP67
-40 °C ≤ Tamb ≤ +60 °C
IECEx certificate reference: IECEx DEK11.0062 X
Warning: Read instruction manual before operating device.
Figure 11: example IECEx label
4.6.3. FM certified
The explosion proof housing has following FM certification information:

• Explosionproof for Class I, Division 1, Group A, B, C and D
• Intrinsically safe for Class I, Division 1, Group A, B, C and D
• Ta = -40 °F to 140 °F (-40 °C to +60 °C), T6
• Type 4X
• “FM approved” mark
Installation requirement: Seal fitting required within 1.5 inches of enclosure
Warning: Read instruction manual (control drawing: 03.304.001.003.05/2) before
operating device. See safety instructions (doc. code: 22.100.200.001.02/2 latest valid
version) for the control drawing.
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Figure 12: example FM label
4.6.4. CSA certified
The explosion proof housing has following CSA certification information:

• Explosionproof for Class I, Division 1, Group B, C and D T6
• Ex d ia [ia] IIB + H2 T6
• -50 °C < Tamb < +60 °C
• Type 4X
• IP66 / IP67
Installation requirement: Seal all conduit within 1.50 inches in group B & C
Warnings:
o Substitution of components may impair intrinsic safety.
o Read instruction manual (control drawing: 03.304.001.004.05/2) before
operating device. See safety instructions (doc. code: 22.100.200.001.02/2
latest valid version) for the control drawing.
Figure 13: example CSA label
4.7 Sealing
This chapter describes the important sealing locations. This chapter describes the sealings
as required by MID certificate T10335 (see also chapter 9). Even if MID is not required it is
advised to seal the UFM.
4.7.1. Main plate
Figure 14 shows how the main plate is sealed to the flow cell.
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Figure 14: sealing main plate
4.7.2. SPU
The SPU in the main compartment of the flameproof certified box is sealed on 2 locations.
• By means of the PCB sealing bracket the SPU electronics is sealed to the flameproof
certified Box, see Figure 15.
Figure 15: Example PCB sealing bracket
• The meter should be protected from undesired changes in the software. Therefore a
hardware switch is placed on the main board. This hardware switch can be reached
through a hole in the back panel. The hole in the back panel is protected with a
transparent cap (see Figure 16).
If both pins on the switch are up the meter is sealed and the parameter settings of the
meter are locked from editing. If both pins are down the meter is unsealed and
parameter settings can be altered, when using the right software (see chapter 6.2.3).
Sealing of the switch itself should be done with the screw socket on the protective cap.
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Figure 16: hardware protection on the main board
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5 Installation and commissioning

5.1 Introduction
It is very important to check the shipment of your ultrasonic flow meter equipment. At least a
visual inspection of surfaces and flanges should be performed. In case of damage, contact
Elster NV/SA immediately.
Also verify if all the necessary documentation is available as well. At least you should have:
• Safety instructions (doc. Code: 22.100.200.001.02/2 latest valid version)
• Operation and maintenance manual (doc. Code: 22.100.200.002.02/2 latest valid
revision)
Also look at your project data to see if extra documentation is required and delivered. If
documentation is missing, contact Elster NV/SA or your local agent immediately.
5.2 Installation requirements flow cell
5.2.1. Installing meter in pipeline
The Ultrasonic Flowmeter Series 6 (flow cell, transducers and SPU) is shipped in a suitable
box (e.g. wooden box, cardboard box, …). Carefully disassemble the box. Remove the
transport straps from the flow cell, and then move the ultrasonic flow meter (using the lifting
lugs provided on the flow cell) to the installation site. Install the meter according to end-
user’s company regulations and applicable local and national requirements. To ensure
optimal performance of the UFM, comply with the up- and downstream spool requirements
specified for your particular UFM (see your order documentation).
Warning!
To avoid possible injury, make sure the lifting equipment is
suitable for the weight of the Ultrasonic Flowmeter Series 6.
Always use the lifting lugs and make sure lifting equipment is
certified and shows no damage or wear.
Eyebolts shall be inspected before each use and used according
to the manufacturer’s specification.
Be aware!
• Special attention needs to be taken when the Ultrasonic

Flowmeter Series 6 has to be installed in accordance with MID
(see chapter 9.5).
• For FM Approved and CSA certified Ultrasonic Flowmeter see
also their respective Control drawing and particular installation
remarks in the Safety instructions (doc. Code:
22.100.200.001.02/2 latest valid version).
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5.2.2. Testing installation
The flowcell is always hydrotested in-house at the correct hydrotest pressure before the
transducers were installed on the ultrasonic flowmeter. Herewith all welding of the flowcell is
checked. When an Ultrasonic flowmeter series 6 is installed in a pipe line, it is no longer
possible to hydrotest the pipeline. Water can be trapped between the housing and the
transducers, causing the meter to have difficulties measuring.
Before pressurizing check all pressure points on the meter. If necessary remove the cover
caps to have a clear view of the entire pressure point, particularly when an adapter is fitted
on the meter body.
5.3 Wiring instructions
All detailed information about wiring is stated the ‘Ultrasonic Flowmeter Series 6 Wiring
Instructions’ (document code 03.302.101.003.07/2), as well as Ultrasonic Flowmeter Series
6 Safety Instructions (document code 22.100.200.001.02/2). Please refer to these
documents for correct wiring of the Ultrasonic flowmeter series 6.
5.4 SPU configuration
When the meter is installed and correctly wired, it’s advisable to read out the parameter
settings of the meter. If the meter had been calibrated before, the parameter set-up should
be compared to the one of the calibration.
The parameter set-up can be read with the software package ‘SonicExplorer’. Connection
should be made through the Ethernet or VDSL communication, more detailed information
about this matter can be found in the manual of the software packages. When mismatches
are detected; contact Elster NV/SA or your local representative immediately.
Warning!
When opening the SPU (either main – or rear compartment), obey
the rules and regulations that apply to hazardous area operations.
The electronics and the main plate of the UFM should be sealed. The sealing should be
done by either the calibration facility or by Elster NV/SA. This should be done according to
chapter 4.7; any mismatch has to be reported to Elster NV/SA or your local representative
immediately.
5.5 Cold commissioning
During cold commissioning the meter is pressurized with a known gas composition, at a
known temperature and pressure, because in some cases the UFM will not be able to
measure under atmospheric conditions.
A thorough functional test is performed by means of a PC and diagnostic software package

(‘SonicExplorer’). Diagnostics and status per measuring path and the zero flow can be
checked, assuming there is sufficient pressure in the meter. A technician of Elster NV/SA
will, if this has been agreed, verify measurements and check the system performance.
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5.6 Hot commissioning
The hot commissioning is in most cases the last test of the UFM and can be witnessed by a
representative of the client and, if required, by an inspector of weights and measures for the
official sealing. Under this condition there is process gas in the pipe and a flow test is being
performed. The performance, AGC Levels/Limits and zero flow are checked again. If
possible, the gas flow running through the UFM will be compared to another flowmeter in
the line. Most UFM are calibrated gas flow meters, so the measured value is reliable without
exception. Furthermore, the interaction with the flow computer can be tested.
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6 Operation
This chapter describes how the Ultrasonic Flowmeter Series 6 can be operated through the
interactive touch screen display on the meter. For more detail information, see the Q.Sonic Series 6
operation and maintenance manual (document code: 22.100.200.002.02/2 last valid revision).
6.1 LED at display
2 LED’s provide an overall status indication of the meter.

• Power LED (LED 1 at Figure 17):
LED status Description
Off Power off
Green Power on
Table 1: Power LED
• Status LED (LED 2 at Figure 17)

LED status Description
Off Power off or
The device is running warning and error free.
Yellow, flashing A warning is pending that does not affect the metrology
relevant functionalities. The user has to accept such
warnings at the operation panel before the color of the
status LED turns back to off*
Yellow, permanently At least one warning that does not affect the metrology
illuminated relevant functionalities was pending but has already ended.
The user has to accept such warnings at the operation
panel before the color of the status LED turns back to off*
Red, flashing An error is pending that affects the metrology relevant
functionalities. The user has to accept such warnings at the
operation panel before the color of the status LED turns
back to off*
Red, permanently At least one error that affects the metrology relevant
illuminated functionalities was pending but has already ended. The
user has to accept such warnings at the operation panel
before the color of the status LED turns back to off*
* See chapter 6.2.3
Table 2: Status LED
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Figure 17: LED at display
6.2 Front panel
The SPU contains an interactive touch screen display, showing the most important
measurements and diagnostics (line flow, gas velocity, speed of sound, totalizers, …). It
contains a touch screen with 7 touch area’s (see Figure 18).
It’s also possible to mimic the interactive touch screen display on your PC. To do this you
need to connect the ethernet cable at the field terminal board (see chapter 5.2.2). Go to the
internet browser of the PC and type following internet address: http://X/frontpanel.html
(where X stands for IP-address of the meter). The IP-address can be found through the
interactive touch screen display at ‘Info’, also see Figure 20.
Figure 18: Front panel
6.2.1. Verifying software versions
It is also possible to verify the software version with checksum for all components. This
should be done at 2 different places. Figure 19 shows how this should be done.
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Verifing the components with their checksums
Verifing the software status of the parameter build-up:
Figure 19: checking software versions and checksum through the front panel
6.2.2. Display test
Display test of the screen can be carried out as follows: see Figure 20.
Figure 20: Display test

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6.2.3. Checking errors and warnings
The status LED on the display shows when a warning or error has taken place (see chapter
6.1). Through the front panel it is possible to get more information on the error/warning, see
Figure 21. It is also possible to ‘accept’ the error/warning. Hereby it will be written in the
‘Logbook’ of the meter and will no longer influence the status LED on the meter.
Figure 21: Errors / Warnings
6.3 Software package
For configuration and monitoring the Ultrasonic Flowmeter Series 6 Elster NV/SA has
software package ‘Sonic Explorer’. This program is specially designed to perform advanced
monitoring of the Ultrasonic Flowmeter Series 6.
For more information about ‘Sonic Explorer’, please contact Elster NV/SA.
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7 Maintenance, service and repair

7.1 Introduction
The Ultrasonic Flowmeter Series 6 ultrasonic gas flow meter contains no moving parts. The
transducers and internal pressure sensor are the only components that are in contact with
the gas medium. The materials used for the transducers are selected for the measuring
conditions that were clearly specified for the instrument. As a result the transducers and the
electronics are virtually maintenance free. However, Elster NV/SA recommends inspection
of the Ultrasonic Flowmeter Series 6 with the software packages ‘SonicExplorer’ at regular
intervals (e.g. monthly). In case of degradation of the meter, appropriate measures can be
taken on time.
For detailed information about maintenance, please refer to operation and maintenance
manual (doc. code: 22.100.200.002.02/2 last valid revision).
7.2 Exchanging components
Different parts of the Ultrasonic Flowmeter Series 6 metering system like transducers,
electronic boards, etc can be exchanged easily. The digital programmed pulse shape and
pulse identification of the meter is always identical. Therefore the electronic- and transducer
products need no adjustment. This means that re-programming or re-calibration of the meter
after exchanging any identical part of the Ultrasonic Flowmeter Series 6 metering system is
not necessary.
Spare parts of the Ultrasonic Flowmeter Series 6 metering system must be supplied by
Elster NV/SA. After exchanging parts of the Q.Sonic Series 6 metering system the present
“calibration” sealing must be renewed, see the chapter 4.7.
Caution!
Before exchanging any components verify with your local

metrology authority on proper procedures. It may be required that
the operation needs to be witnessed by a representative of the
local authority.
Warning!
Exchanging of components should only be done with the same
type and model; unless otherwise specified by Elster NV/SA.
7.2.1. Pressure sensors exchange
The meter might be equipped with an optional pressure sensor for internal use (see
chapters 4.4). As the pressure sensors are specially designed for the Ultrasonic Flowmeter
Series 6, they may only be exchanged with sensors from Elster NV/SA.
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Warning!
For the pressure sensor it’s absolutely necessary to depressurize
the line before exchanging.
7.2.2. Temperature sensors exchange
The meter might be equipped with an optional temperature sensor for internal use (see
chapters 4.5). As the temperature sensors are specially designed for the Ultrasonic
Flowmeter Series 6, they may only be exchanged with sensors from Elster NV/SA.
As the temperature sensor only measures the flow cell temperature and is not in contact
with the gas in the pipe, exchanging can be done under pressure.
7.2.3. Transducer exchange
Each transducer is a separate component of the Ultrasonic Flowmeter Series 6 that can be
exchanged independently. This can be done without degradation of the measuring
properties and accuracy (thus the calibration) of the Ultrasonic Gas Flow Meter.
However, as the transducers are paired up during production, Elster NV/SA always
recommends changing both transducers of an acoustic path, if possible.
Warning!
Obey the rules and regulations that apply to hazardous area
operations and those with respect to custody transfer regulations
(sealing).
Exchanging a transducer can take place when the line with the
Ultrasonic Flowmeter Series 6 is depressurized:
Refer to specific installation instructions delivered with the
transducers: Transducer exchange at atmospheric conditions
(Document code: 03.200.001.001.02/2 last valid revision).
Optionally exchanging a transducer can be done when the Ultrasonic

Flowmeter Series 6 is pressurized:
A special tool is required for this: the ‘retraction tool NG
transducers’. Please familiarise yourself with the documentation
regarding this special tool: Retraction tool NG transducers
(document code: 03.203.101.001.02/2 last valid revision).
Before beginning this procedure please verify if this is allowed by
the safety standards set by your company and local safety
regulations. If in doubt, DO NOT remove the transducers under
pressure.
7.2.4. SPU exchange
Parts of the SPU can be exchanged without problems, provided that the appropriate
hardware and software versions are used. The product numbers can be found on the PCB
and have following structure xxx-xxx-xxx-xxx. The software version and its checksums can
be checked through the front panel (see chapter 6.1).
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This will not affect the measuring characteristics and the accuracy (and as a consequence
the calibration) of the Ultrasonic Flowmeter Series 6. However if the board is sealed after
calibration, please contact Elster NV/SA or your local representative before proceeding with
the exchange.
When exchanging the SPU (or parts of the SPU), refer to specific manual delivered with the
component. Depending on the board it can be following document:
• Ultrasonic Flowmeter Series 6 Exchanging PCB boards in TIP (document code:
03.303.101.000.02/2 last valid revision).
• Ultrasonic Flowmeter Series 6 Exchanging boards at the rear compartment of the SPU
(document code: 03.302.101.000.02/2 last valid revision).
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8 Storage and shipping

As the Ultrasonic Flowmeter Series 6 is a delicate instrument, care should be taken to carefully
handle and store the flowmeter in a proper way. Improper handling, shipping or storing may void
its warranty.
The Ultrasonic Flowmeter Series 6 should be stored in indoor conditions, with a low humidity (5% -
95,% non-condensing); storage temperature should remain between -20 °C and +60 °C (long term
storage temperature: between 0 °C - +60 °C). Please refer to our ‘Ultrasonic Flowmeter Series 6
shipping and storage manual’ (document code: 22.100.200.000.35/2 last valid revision) for more
detailed information about this.
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9 MID requirements
9.1 General
plus
This chapter is only applicable when the Ultrasonic Flowmeter Series 6, models Q.Sonic
needs to be in accordance with European Directive 2004/22/EC on measuring instruments
(MID) as stated in EC-type Examination Certificate T10335.
The Ultrasonic Flowmeter Series 6 can be used legally for fiscal metering based on
European Directive 2004/22/EC, Annex MI-002.
9.2 EC declaration of conformity
Elster NV/SA ultrasonic gas flowmeters will be manufactured in accordance with applicable
Directives, e.g.:
• Pressure Equipment Directive (PED)
• Equipment and Protective systems intended for use in potential Explosive Atmospheres
(ATEX) Directive
• ElectroMagnetic Compatibility (EMC) Directive
• Measuring Instrument Directive (MID)
In compliance with the applicable directives the meters are supplied with the CE mark and
the EC Declaration of Conformity. This declaration is part of your flow meter documentation
since it also contains important details of your particular flow meter (e.g. PED category,
ATEX markings).
9.3 Sealing
An MID compliant meter shall be sealed (see par. 4.7).
9.4 Calibration
An MID compliant meter is accompanied by a copy of the EC Declaration of Conformity

stating compliance with Measuring Instruments Directive 2004/22/EC Annex MI-002, based
on:
• EC-Type examination certificate T10335 according MID Annex B and
• a certificate of conformity from a Notified Body according to MID Annex F.
9.5 Installation requirements
Special attention needs to be taken so that the Ultrasonic Flowmeter Series 6 and its in- and
outlet spools are mounted according to EC examination Certificate T10335 (last valid
version).
Note that parameters stated in certificate T10335 may indicate a limit or limits of a range.
The values and ranges applicable to your flowmeter may be different.
The UFM needs to be powered by an Uninterruptible Power Supply (UPS).
Please also refer chapter 5.
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Appendix I. Integrated volume conversion and gas quality functionality

The Ultrasonic flowmeter series 6 also contains an integrated flow computer for measuring and
calculating the normalized or mass flow of natural gas. Additional transmitters are to be connected
via the optional input card (pressure transmitters, temperature transmitters and, optionally, gas
quality measurement devices).
Device type Connection options

Pressure transmitters • 4… 20 mA input (Not for fiscal use)
• HART protocol interface*
Temperature transmitters • Resistance input
• HART protocol interface*
Gas quality measurement devices • Serial interface
• TCP/IP interface
* In total 4 devices can be connected through HART protocol (typical 2 pressure and 2 temperature devices)
Table 3: Connection of measurement devices
Within the software of the Ultrasonic Flowmeter series 6 two additional AFB’s (Application
Function Blocks) are handling the conversion:
• The Gas Quality AFB calculates the conversion factor C, density and heating values by
using pressure, temperature and gas quality measurement data, taking the selected
calculation standards and the base conditions to be applied into consideration.
• The Flow Conversion AFB generates counters for volumes at base and measurement
conditions as well as mass and energy by using the Qline data from the ultrasonic
measurement AFB and the results of the Gas Quality AFB. Optionally It may perform
additional meter correction and additional counter administration due to error handling.
The device software of an Ultrasonic Flowmeter series 6 equipped with integrated flowcomputer
functions consists of the Basic System, an Ultrasonic measurement AFB, two Flow Conversion
AFB’s and one Gas Quality AFB. This configuration implements a typical “one stream, two flow
directions” application. Where each flow conversion AFB represents a flow direction, see Figure
22. With Forward flow only the ‘Flow conversion FWD’ AFB will be addressed and with reverse
flow only the ‘flow conversion REV’ AFB will be addressed.
Figure 22: Data flow for a basic “one stream, two flow direction” application
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Remarks:
• One Flow Conversion AFB is necessary for each flow direction. For the ultrasonic meter
standard the 2 flow directions with their flow conversion AFB are available.
• One Gas Quality AFB is necessary for each C calculation working with different
measurement data (pressure / temperature and/or gas quality) or based on different
calculation rules (as to calculation standards and/or base conditions).
• The Flow Conversion and Gas Quality AFBs working with the same measurement data
are linked via parameterization. The parameterization supports the grouping of AFBs in
user-defined structures. This way, it is easy to identify which AFBs belong together in
both, the parameterization user interface and the device screen.
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I.1 Flow Conversion AFB

The Flow Conversion AFB generates counters for volume at base and measurement
conditions as well as mass and energy by using the gas meter measurement data and the
results of the Gas Quality AFB. It performs the meter correction and the counter
administration due to error handling and – if applicable – takes the counter activation
message (e.g. for flow direction switching) into consideration, see Figure 23.
Figure 23: Data flow for Flow Conversion AFB
The Flow Conversion AFBs are responsible for generating the fiscal counters. Each single
Flow Conversion AFB administrates the counters of a distinct flow direction.
Each Flow Conversion AFB provides a so-called fiscal display wherein the main counter for
volume at base conditions is preferentially indicated.
That means that the Vb counter is highlighted, marked with a preceding special icon and
displayed using a larger font size (see Figure 24).
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Figure 24: Display indication of Vb (fiscal display)
When the ultrasonic meter is powered the front screen is displayed (see Figure 18). By
pressing the ‘Home button’ a list of AFB’s is shown. By using the 7 touch area’s you can
navigate to one of the ‘Flow Conversion AFB’, see Figure 25. For switching back to the
basic display, you may either activate the corresponding AFB button or the button labeled
Basic display.
Figure 25: Display with AFB menu’s
In most ultrasonic flowmeter displays, there are labels that are designed as hyperlinks.
Hyperlinks are underlined and displayed in blue color. Using these hyperlinks is the most
intuitive way for switching to subordinate displays showing further values and results.
Figure 26 shows an example of a Flow Conversion fiscal display; Table 4 lists the target
displays of the available hyperlinks as well as the values and results included.
Figure 26: example flow conversion: display screen
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Hyperlink / value Target Display Values shown in target display

Vb Flow Conversion AFB See Table 5
(main display)
Vc
1
- -
Vm - -
C Gas quality AFB (main See Table 6
display)
2
Qc Flow rates QE Energy flow rate
QM Mass flow rate
Qc Corrected volume flow rate
Qm Flow rate for volume at
measurement conditions
Cf Correction factor
1) The line for the corrected Volume Vc is omitted in case that no gas meter correction is parameterized
2) If no gas meter correction is parameterized, the flow rate Qm (uncorrected flow rate at measurement conditions)
is displayed instead of Qc. Within the target display, the lines for Qc and the correction factor are omitted in that
case
Table 4: Contents of the Flow Conversion’s: fiscal display
The labels for all counters and additional measurements that are shown in the Flow
Conversion's main display are hyperlinks.
Figure 27 shows a typical example of a Flow Conversion main display; Table 5 lists the
target displays of the hyperlinks as well as the values and measurements included.
Figure 27: Example flow conversion: main display
DOCUMENT TITLE
Elster NV/SA
Hyperlink Target Values shown in target display

Display
Freeze display Main display Stops the display with all its information (counters,
measurements, time). All calculations and processing
routines continue in the background.
The “frozen” display allows sighting all actual values
comfortably at the same point of time.
Activate Unfreeze display to return to the normal display
mode.
E Energy E Energy main counter
Ee Energy error counter
Eu Energy unhaltable counter
HVol Volume-based heating value
HMass Mass-based heating value
M Mass M Mass main counter
Me Mass error counter
Mu Mass unhaltable counter
ρb Base density
ρm Density at measurement conditions
Vb Base volume Vb Base volume main counter
Vbe Base volume error counter
Vbu Base volume unhaltable counter
1
Vc Corrected Vc Corrected volume main counter
volume Vce Corrected volume error counter
Vcu Base volume unhaltable counter
Vm Measured Vm Volume at measurement conditions, main counter
volume Vme Volume at measurement conditions, error counter
Vmu Volume at measurement conditions, unhaltable
counter
C Gas quality See Table 6
AFB (main
display)
2
Qc Flow rates QE Energy flow rate
QM Mass flow rate
Qb Base volume flow rate
Qc Corrected volume flow rate
Qm Flow rate for volume at measurement conditions
1) The line for the corrected volume Vc is omitted in case that no gas meter correction is parameterized.
2) Qc is replaced by Qm if no gas meter correction is parameterized.
Table 5: Hyperlinks in Flow Conversion’s main display
DOCUMENT TITLE
Elster NV/SA
Gas meter correction (optional)

The optional gas meter correction of the Flow Conversion AFB uses up to 10 calibration
3
points, each of them consisting of the flow rate in m /h and the related error in %.
The correction factor Cf is calculated for any measured flow rate Q by linear interpolation
between the parameterized calibration points. If Q falls below the lowest flow of all calibra-
tion points, the correction factor obtained for that flow is retained (no extrapolation). The
behavior regarding high flow rates is similar: Above the highest flow rate of all calibration
points, the correction factor remains at the value obtained for that flow rate. As the EN12405
standard prescribes in § 4.4 a special behavior of the gas meter correction below Qmin and
above Qmax, following additional rules are applied:
• no gas meter correction is performed below Qmin (Cf := 1).
• above Qmax, the correction factor remains at the value obtained at Qmax.
The calibration points are specified in the gas meter's calibration certificate and have to be
parameterized in the related Flow Conversion AFB, as well as the minimum and maximum
flow rates Qmin and Qmax. During operation, for each operating point the gas meter
correction is carried out by applying the calculated correction factor Cf as follows:
Vc = Vm * Cf
Qc= Qm* Cf
Where:
Vm = volume at measurement conditions
Vc = volume at measurement conditions, gas meter correction applied
Qm = flow rate at measurement conditions
Qc = flow rate at measurement conditions, gas meter correction applied
Cf = correction factor
I.2 Gas Quality AFB
The Gas Quality AFB calculates special characteristics of the gas, using gas quality data,
pressure and temperature measurements and taking the base conditions to be applied into
consideration.
The gas quality data are either provided by the Basic System or parameterized as constant
values.
In detail, the Gas Quality AFB performs the following tasks (also see Figure 28):
• Normalization of the gas component vector, if required.
• Calculation of Compression factor C (and the interim results Compressibility factors Zm
and Zb, K factor) according to either:
o AGA8-92 DC (ISO 12213-2).
o SGERG-88 (ISO 12213-3).
o AGA-NX19 mod.
o AGA-NX19 mod BR.KOR.3H.
o AGA-NX19 GOST.
• Calculation of density at base / measurement conditions and relative density, according
to either:
o AGA8-92DC.
o ISO 6976.
DOCUMENT TITLE
Elster NV/SA
• Calculation of heating values and Wobbe Indices according to

o ISO 6976.
Figure 28: Data flow for Gas Quality AFB
As the calculation of the compression factor is performed by the Gas Quality AFB, the
measurements used for this calculation are indicated in the main display of the responsible
Gas Quality AFB. As shown in Table 4 and Table 5, this display can be activated by using
the C Conversion factor hyperlink in the Flow Conversion AFB (fiscal and main display).
Alternatively, the main display of the Gas Quality AFB can be invoked by using the
corresponding button in the home display as usual.
The labels of some of the measurements that are shown in the Gas Quality's main display
are designed as hyperlinks.
Figure 29 shows a typical example of a Gas Quality main display; Table 6 lists the target
displays of the hyperlinks as well as the values and measurements included.
DOCUMENT TITLE
Elster NV/SA
Figure 29: Gas quality: main display
Hyperlink / value Target Display Values shown in target display

Pressure p - -
Temperature t - -
C Compressibility p Pressure
t Temperature
C Conversion factor
Zm Compressibility factor at measurement
conditions
Zb Compressibility factor at base conditions
K K factor
Zb air Compressibility factor of air at base
conditions (acc. to ISO 6976)
rd Density Measurements and calculated values for density
and relative density
HsV Heating values Heating values and Wobbe Indices
Gas components Gas components Gas components (as far as available)
Table 6: Contents of the Gas Quality's main display
DOCUMENT TITLE
Elster NV/SA
Appendix II. References

All references below can be obtained at Elster NV/SA.
[1] MID certificate T10335 (last valid version)

Doc.-No.:T10335_certificate
[2] Ultrasonic Flowmeter Series 6 operation and maintenance manual

Doc.-No.: 22.100.200.002.02/2 last valid revision
[3] Ultrasonic Flowmeter Series 6 wiring instructions

[4] Transducer exchange at atmospheric conditions

Doc.-No.: 03.200.001.001/02/2 last valid revision
[5] Retraction tool NG transducers

[6] Ultrasonic Flowmeter Series 6 Exchanging PCB boards in TIP

Doc.-No.:03.303.101.000.02/2 last valid revision
[7] Ultrasonic Flowmeter Series 6 boards at the rear compartment of the SPU
Doc.-No.:03.302.101.000.02/2 last valid revision
[8] Ultrasonic Flowmeter Series 6 shipping and storage manual

[9] Ultrasonic Flowmeter Series 6 Safety instructions

Doc. Nr.: IES001854-P9-03

P.O. PO/1657/14
1.3 Ultrasonic Flowmeter Series 6: Safety Instructions

Safety Instructions
Document code: 22.100.200.001.02/2/D
22.100.200.001.02/2/D
Document Ultrasonic Flowmeter Series 6 Safety Instructions
Document code 22.100.200.001.02/2/D
Date 13/8/2013
Publisher Elster NV/SA
Rijkmakerlaan 9
2910 Essen
Belgium
Phone: +32 3 670 0700

Fax: +32 3 667 6940
Web WWW.ELSTER.COM
Email info@elster-instromet.com
Copyright © 2013, Elster NV/SA, Essen, Belgium.

Elster NV/SA is a member of the Elster group.
All technical and technological information contained in this manual, including

any drawings and technical specifications shall remain the property of Elster
NV/SA and shall not be used (other than for the operation of this product),
copied, multiplied, passed on or communicated to a third party without the prior
written permission of Elster NV/SA.
Trademarks Products listed are trademarks of their respective manufacturers. Elster-

Instromet is a trade name of Elster NV/SA, Essen, Belgium.
Company names listed are trade names of their respective companies.
Revision History Revision Remark Date

22.100.200.001.02/2/A First edition 28-03-2012
22.100.200.001.02/2/B Only ATEX & IEC (FM & CSA 10-05-2012

Pending)
22.100.200.001.02/2/C Revised 18-03-2013
22.100.200.001.02/2/D VCI foam added as 13-8-2013

conservation method
Page 2 of 17 22.100.200.001.02/2/D
Contents
Contents
Preface ............................................................................................................ 4
Introduction................................................................................................. 4
Warranty..................................................................................................... 4
1. Application and operation ...................................................................... 5

System ....................................................................................................... 5
SPU ............................................................................................................ 5
Special conditions for safe use .................................................................. 6
SPU label ................................................................................................... 6
Hazardous Situations ................................................................................. 7
Storage & transportation ............................................................................ 7
2. Installation ............................................................................................. 8
General....................................................................................................... 8
Wiring ......................................................................................................... 8
System ....................................................................................................... 9
specifications .............................................................................................. 9
Field terminal board.................................................................................. 10
Field terminal board connections ............................................................. 10
Transducer connections ........................................................................... 11
Pressure connection................................................................................. 11
Maintenance ............................................................................................. 11
3. Electrical Parameters .......................................................................... 12
Intrinsic safe ............................................................................................. 12
Non-intrinsic safe...................................................................................... 12
Annex A Control drawing ......................................................................... 13
Annex B Safety prescriptions .................................................................. 15
Figures
Figure 1: Example of an Elster-Instromet Ultrasonic gas flowmeter .......... 5
Figure 2: ATEX label example ................................................................... 6
Figure 3: IECEx label example ................................................................... 6
Figure 4: FM label example ........................................................................ 7
Figure 5: Field terminal board in electronics enclosure ............................ 10
Figure 6: Field terminal board with connections labelled ......................... 10
Figure 7: Example Pr connection with Pr adapter .................................... 11
22.100.200.001.02/2/D Page 3 of 17
Preface
Preface
Introduction This manual contains safety instructions for the installation; operation and
atom
maintenance of the Ultrasonic Flowmeter Series 6, models Q.Sonic ,
plus
Q.Sonic , CheckSonic, Vx.Sonic, FlareSonic. It contains information for
proper operation and maintenance of this product. It also contains important
instructions to prevent accidents and serious damage before commissioning,
during operation, and to ensure trouble-free operation in the safest possible
way. Before using the products read this manual carefully, familiarise
yourself with the operation of the product, and strictly follow the instructions.
This manual is based on the latest information. It is provided subject to
alterations. We reserve the right to change the construction and/or
configuration of our products at any time without obligation to update previously
shipped equipment.
If you have any questions, or need further details of specific matters

concerning this product, please do not hesitate to contact one of our staff
members, email: info@elster-instromet.com (see the address information on
page 2).
Warranty The warranty provisions stipulated in the manufacturer's Terms of Delivery

are applicable to the product. The manufacturer shall have no obligation in
the event that:
• Repair or replacement of equipment or parts has been required through
normal wear and tear, or by necessity in whole or part by catastrophe, or
the fault or negligence of the purchaser;
• The equipment, or parts, have been maintained or repaired by other than
an authorised representative of the manufacturer, or have been modified
in any manner without prior express written permission of the
manufacturer;
• Non-original parts are used;
• Equipment is used improperly, incorrectly, carelessly or not in line with its
nature and/or purpose;
• Use of this product with unauthorised equipment or peripherals,
including, but not necessarily limited to, cables, testing equipment,
computers, voltage, etc.
The manufacturer is not responsible for the incidental or consequential

damages resulting from the breach of any express or implied warranties,
including damage to property, and to the extent permitted by law, damage for
personal injury.
Page 4 of 17 22.100.200.001.02/2/D
Application and operation
1. Application and operation

System The ultrasonic flowmeter comprises the following main parts (see example in
Fig. 1-1)
1. The Signal Processing Unit (SPU) comprising the flowmeter electronics
2. Two ultrasonic transducers per flow measurement path.
3. The spoolpiece (flowcell) designed for gas flow measurement.
4. An optional pressure sensor.
5. An optional temperature sensor.
6. pm (or pr) pressure connection (for flow pressure); one or two (provided
with adapter piece).
Figure 1: Example of an Elster-Instromet Ultrasonic gas flowmeter

The Ultrasonic flowmeter is intended for flow measurement as indicated on
the SPU label and the Flow meter (main) typeplate. Never exceed any
limitation for use!
This document provides essential details for safe installation and
maintenance of the Ultrasonic flowmeter, including a non-exhaustive list of
safety prescriptions in annex B. It is however required to also read and
understand all other documentation of your flowmeter; see the reference list
in the Quick Start manual (doc. code: 22.100.200.000.02/2, latest valid
revision) of your flowmeter.
The Ultrasonic flowmeter is to be operated on the local display or by “remote

control”, for example by means of a PC with SonicExplorer software, as part
of your specific flowmeter.
SPU The Signal Processing Unit (SPU) houses the flowmeter electronics and
comprises these user interfaces:
- SPU label (see next paragraphs)
- Electrical user connections (see Ch. 2 Installation and Ch. 3
Electrical parameters)
- Local display (see the Quick Start manual)
22.100.200.001.02/2/D Page 5 of 17
Special conditions for Contact the manufacturer for information on the dimensions of the
safe use flameproof joints.
The enclosure is provided with special fasteners of property class A2-70.
These special fasteners are only available from Elster NV/SA.
For FM approved product refer to the Control drawing in annex A for
particular requirements.
SPU label The Ultrasonic flowmeter is available with approval for use in hazardous area
according to ATEX, IECEx or FM Approval (CSA certification is pending).
Always refer to the actual label information on your flowmeter and this
manual for correct use.
Each SPU label comprises:

• Our company name and address
• Type of Ultrasonic flowmeter
• Model SPU
• Serial number
• Power: 18-30 VDC / 20Wmax
• Year-Month
• Warning: Read instruction manual before operating device
• Additional label information depending on the applicable approval (see
following label examples)
If ATEX certified, the additional label information is e.g. (see fig. 2):
• Classification: Ex d ia [ia] IIB+H2 T6 Gb IP66
• -50 °C < Tamb < +60 °C
• ATEX markings:  II 2 G 0344
- 0344 is the NoBo no. of DEKRA Certification B.V.
• ATEX certificate reference: DEKRA 11ATEX0170 X
Figure 2: ATEX label example
If IECEx certified the additional label information is e.g. (see fig. 3):
• Classification: Ex d ia [ia] IIB+H2 T6 Gb IP66
• -40 °C ≤ Tamb ≤ +60 °C
• IECEx certificate reference: IECEx DEK11.0062 X
Figure 3: IECEx label example
Page 6 of 17 22.100.200.001.02/2/D
If FM certified the additional label information is e.g. (see fig. 4):

• Explosionproof for Class I, Division 1, Group A, B, C and D
• Intrinsically safe for Class I, Division 1, Group A, B, C and D
• Ta = -40 °F to 140 °F (-40 °C to +60 °C), T6
• Type 4X
• “FM approved” mark
• Installation requirements according to the FM approval:
- Refer to control drawing: 03.304.001.003.05/2 (see annex A).
- Seal all conduits within 1.50” of enclosure
Figure 4: FM label example
Warning!
Always refer to the label on the product itself for the correct information for
your particular product. Do not use or keep the product outside its
specifications.
Hazardous Situations • Read instruction manual before operating device.

• Explosion proof box with the electronics inside may never be opened
when meter is energized.
• Do not open the enclosure when explosive atmosphere may be present.
• Use the Ultrasonic flowmeter only for intended application. Never use it
outside of its limits.
• It is not allowed to perform repair and maintenance activities on an
operating flowmeter. The meter is pressurized and is used for
dangerous media. Removing / exchanging parts during operation can
cause severe harm or even death.
• The meter can be used for media with within specified range.
• Take care of proper grounding of the meter.
• To prevent water entering the Electronics enclosure, firmly tighten the
box when closing. Make sure O-rings on the covers are correctly fitted
and in good condition.
• Take care that no dirt / particles are present on the gasket the back
compartment before closing.
• See also the safety prescriptions in Annex B
Storage & The back and main compartments of the electronics enclosure may be
transportation provided with a silica gel bag in the Ex box. Before powering, take the silica
gel bag out of enclosure.
Always store or transport the meter with a silica gel bag in back and main
compartment, to absorb excessive humidity. Replace the silica gel with a
fresh one before it is saturated. Check on a regular basis (e.g. monthly).
Warning!
Obey the rules and regulations that apply to hazardous area operations and
those with respect to custody transfer regulations (sealing).
22.100.200.001.02/2/D Page 7 of 17
Installation
2. Installation
General It is the user’s responsibility to ensure that the installation complies with
applicable regulations, including those required by applicable certifications.
It is highly recommended to install the meter on a vibration free location.

Continuous vibration or shocks may have disadvantageous effect on the
construction of the flowmeter.
More information on installation of the ultrasonic flowmeter in the pipeline is
provided in the flow meter Quick Start Manual (doc. code:
22.100.200.000.02/2, latest valid revision).
This chapter provides information on the electrical user connections available

on the SPU (see fig. 1). For additional wiring information see the Ultrasonic
Flowmeter Series 6 wiring instructions (document code 03.302.101.003.07/2/
latest valid revision).
Wiring User connections are available in the back compartment of the SPU.
The transducers and optional pressure and temperature sensors are already
factory connected.
The electronics enclosure is provided with five M20 or ½” NPT size cable
gland entries available to the user, see figure 6.
Select and install the glands according to all applicable requirements, like
those stated in:
- National and local regulations;
- the SPU documentation (this manual, order specification stating the type
of entry holes) and on the SPU label ;
- the certificate and manual of the glands;
- the specifications of the user wiring.
It is recommended to use suitable armoured shielded cable to provide

protection against mechanical damage and electrical interference.
Important: Use a cable with suitable resistance, diameter, cores and length.
If your Ultrasonic flowmeter is FM approved (see the SPU label), these

special remarks are also applicable:
• Installations shall comply with the relevant requirements of the latest
edition of the National Electrical Code (ANSI/NFPA 70). Installations
shall comply with the latest edition the manufacturer’s instruction manual.
• For intrinsically safe installation in the United States of America, electrical
equipment connected to the Associated Apparatus shall not use or
generate more than 250 volts rms.
• For guidance on United States of America installations, see ANSI/ISA-
RP12.06.01, Installation of Intrinsically Safe Systems for Hazardous
(Classified) Locations.
• Tampering and replacement with non-factory components may adversely
affect the safe use of the system.
• Seal fitting required within 1.5 inches of enclosure.
• Warning: Read instruction manual (control drawing:
03.304.001.003.05/2) before operating device. A copy of the control
drawing is available in annex A.
Page 8 of 17 22.100.200.001.02/2/D
Installation
Warning!
• Do not perform any modification of the products supplied.
• The volume of the SPU enclosure to fit user glands is less than 2 liters.
• Unused gland entries must be fitted with suitable certified stopping plugs.
• Before use ensure unused entries contain suitable certified plugs (and no
temporary or transportation plugs).
• The connection between each gland or stopping plug and the enclosure
must comply with the NEMA or IP class and the temperatures indicated
on the SPU (e.g. by using a suitable IP washer).
• During transport and storage the electronics enclosure back and main
compartment may contain a bag of silica gel to absorb excessive
humidity. Remove the bags before powering the SPU.
System Power connection (TB1):

specifications • 18 – 30VDC, 20 Watt maximum. 24 V Nominal.
• Cable max. 700m, max. 5 Ohm/wire
• Built-in surge protection
• Maximum cable core 2.5 mm2
Warning!
For compliance with EN-IEC 61010 (also harmonized under EU Low Voltage
directive 2006/95/EC) the SPU requires an external power supply, limited-
energy (< 30 Vdc max. 8A), reinforced insulation is provided between input
and output by safety transformer and distances on PCB.
Disconnecting means from supply source shall be provided in the end use.
The electronics requires a (preferably) 24VDC (nominal) power supply.

A combined power supply and communication cable between the electronics
enclosure and the external equipment can be used:
e.g. 2x2 wire (min. Ø 0,5 mm) twisted-pair max. 700m, max. 5Ω/wire.
Armoured shielded cable is recommended to provide protection against
mechanical damage and electrical interference.
Cathodic protection!
In case the ultrasonic flowmeter body is connected to a cathodic protection
system, DO NOT CONNECT the ground of the external power supply to the
ground (GND) of the field terminal power connection (TB1).
DSL / Network connections (TB2 & J4):

• DSL Network / Ethernet connections
• Power over Ethernet
Outputs / Communication (TB3):

• Two configurable opto-coupler outputs, max 30VDC @ 12mA.
• Two isolated passive/active 4...20mA analogue outputs, 16 bit resolution.
• Two opto-coupler outputs, max 30VDC @ 12mA (shared with analogue
outputs.
• Two RS232/RS485 (software configurable) ports:
2
- cable: 3 x 2 wire (min 0.5 mm ), shielded max. 15m, max. 2,5
Ohm/wire
- programmable up to 38400 bps.
22.100.200.001.02/2/D Page 9 of 17
Installation
IS Inputs (optional) (TB4/TB5). For electrical parameters, refer to Chapter 3:

Field terminal board:
• Two isolated passive/active 4...20mA analogue inputs, 16 bit resolution.
Field terminal board The field terminal board in the back compartment of the electronics
enclosure is for customer connections.
Rear compartment
Figure 5: Field terminal board in electronics enclosure
Field terminal board

connections
1
1 1
1
Figure 6: Field terminal board with connections labelled
Page 10 of 17 22.100.200.001.02/2/D
Installation
Transducer The Analogue board PCB has a terminal block to connect the transducers for
connections each transducer and the optional pressure sensor. The transducers are
connected using a single connector
Pressure connection All forged meters bodies sizes 3” (DN80) to 12” (DN300) are supplied with ½”
NPT Pr adapters and ½” NPT blind plugs. Adapters and plugs are sealed
with PTFE tape and hydrotested with meter body. After that hydrotest,
adapters and plugs are painted together with meter body. Where necessary,
seals on Pm (Pr) point adapter (at both ends) and blind plug shall be
replaced with appropriate sealant for the application. Hold Pr point adapter
with 30mm wrench while removing blind plug or fitting new connections.
ALWAYS CHECK NEWLY MADE CONNECTIONS FOR LEAKS (see Figure
7)
These places need to be

checked for leaks, when new
Pressure connection has been
made.
Figure 7: Example Pr connection with Pr adapter
Maintenance For maintenance refer to the ‘Operation and Maintenance’ manual of your
particular flowmeter, e.g. document: 22.100.200.002.02/2 (latest valid
revision) for the Q.Sonic flowmeter.
22.100.200.001.02/2/D Page 11 of 17
Electrical parameters
3. Electrical Parameters
Intrinsic safe
Field terminal board

(see figure 6, chapter 2)
Terminals 4-20 mA connection with HART, label “IS_opt_C1” and “IS_opt_C2” circuit
IS_opt_C1, IS_opt_C2 (terminals P+ and P-) (for pm flow pressure sensor)
In type of protection intrinsic safety, with the following maximum values:
Uo = 23.1 V
Io = 109 mA
Po = 629 mW
Lo = 1 mH
Co = 0.1 µF
Terminals
4-wire PT 100 (external) temperature sensor input with label “IS_opt_A1”,
IS_opt_A1, IS_opt_A2,
“IS_opt_A4” ,“IS_opt_A2” and “IS_opt_A3” circuit (terminals I+, I-, U+ and U-
IS_opt_A3, IS_opt_A4
):
Uo = 5.9 V
Io = 9.8 mA
Po = 15 mW
Lo = 10 mH
Co = 0.5 µF
Terminals Namur pulse input #1, with label “IS_opt_B1” and “IS_opt_B3” circuit
IS_opt_B1, IS_opt_B3 (terminals Z1+ and Z1-):
Uo = 9.1 V
Io = 37 mA
Po = 84 mW
Lo = 10 mH
Co = 0.5 µF
Terminals Namur pulse input #2, with label “IS_opt_B2” and “IS_opt_B4” circuit
IS_opt_B2, IS_opt_B4 (terminals Z2- and Z2+):
Uo = 9.1 V
Io = 37 mA
Po = 84 mW
Lo = 10 mH
Co = 0.5 µF
Non-intrinsic safe
Terminals Power supply connection (Um = 250V) pins:

TB1 1,2,3 3. +24VDC nom. (18 - 30 VDC, 20 W)
2. 0 V
1. Do not connect (see chapter 2)
Terminals Non-IS data circuits (Um = 250V)

TB2, TB3 and J4 TB2: DSL / Network connections
TB3: Output / Communication ports
J4: Ethernet
Page 12 of 17 22.100.200.001.02/2/D
Control drawing
Annex A Control drawing
Drawing 03.304.001.003.05/2 (FM Approved)
22.100.200.001.02/2/D Page 13 of 17
Control drawing
Page 14 of 17 22.100.200.001.02/2/D
Safety prescriptions
Annex B Safety prescriptions

This annex includes a non-exhaustive list of important safety prescriptions for the Ultrasonic Flowmeter
Series 6. At dispatch the latest version of this Annex is attached to the Ultrasonic Flowmeter Series 6. For
safety reasons it is however required to read and understand the entire document to which this Annex
belongs, viz. document: Ultrasonic Flowmeter Series 6, Safety Instructions, code 22.100.200.001.02/2 (last
valid revision).
22.100.200.001.02/2/D Page 15 of 17
Safety presciptions Ultrasonic Flowmeter Series 6

Read instruction manuals before handling or operating device! See Quick Start manual for
reference list.
Storage & transportation (also refer to your flowmeter Shipping and Storage manual):
- Use a fork-lift or fork-truck for transportation, loading and unloading of the packed
ultrasonic gas flow meter. The wooden cover of the box is not suitable for the use of
strap belts and a crane.
- If the package has been removed from the product, lifting and moving may only be
carried out using suitable, properly fitted lifting lugs.
- Take care that the meter will be installed on a vibration free location. Continuous
vibration or shocks may have disadvantageous effect on the construction of the flow
meter.
- The back and main compartments of the electronics enclosure may be provided with a
silica gel bag in the Ex box. Before powering, take the silica gel bag out of enclosure.
- Always store or transport the meter with a silica gel bag in the SPU box, to absorb
excessive humidity. Replace the silica gel with a fresh one before it is saturated. Check
on a regular basis (e.g. monthly).
All forged meters bodies sizes 3” (DN80) to 12” (DN300) are supplied with ½” NPT Pr adapters
and ½” NPT blind plugs. Adapters and plugs are sealed with PTFE tape and hydrotested with
meter body. After that hydrotest, adapters and plugs are painted together with meter body.
Where necessary, seals on Pm (Pr) point adapter (at both ends) and blind plug shall be
replaced with appropriate sealant for the application. Hold Pr point adapter with 30mm wrench
while removing blind plug or fitting new connections. ALWAYS CHECK NEWLY MADE
CONNECTIONS FOR LEAKS.
IT IS NOT ALLOWED TO DO A HYDROTEST WHEN TRANSDUCERS ARE INSTALLED ON
THE ULTRASONIC FLOWMETER. Water can be trapped between the transducers and the
spoolpiece. It is very hard to remove this afterwards. This water can cause the ultrasonic
flowmeter to incorrect operation.
Installation, maintenance and replacement may only be carried out by qualified personnel
under safe conditions.
Always use a gas detector during servicing of the meter!
Obey the rules and regulations that apply to hazardous area operations and those with respect
to custody transfer regulations (sealing).
Pressurized part involved. When executing any work, comply with the regulations that are
specifically stipulated applicable to pressurized installations in a possible explosive danger area
(as the case may be).
Explosion proof box with the electronics inside may never be opened when meter is energized.
Do not open the enclosure when explosive atmosphere may be present (see label & manual).
Use the ultrasonic meter only for intended application. Restrict to media and pressure &
temperature limits. Never use ultrasonic meter outside of these limits (for information see tag
plate).
It is not allowed to perform repair and maintenance activities on an operating ultrasonic meter.
The meter is pressurized and is used for dangerous media. Removing / exchanging parts
during operation can cause severe harm or even death.
When a non-retractable transducer needs to be taken out of the flow cell, the meter and the
process line must be de-pressurized and have ambient temperature suitable to handle.
In case of retractable transducers, it is only allowed to exchange these retractable transducers
during operation of the meter when the procedure for exchanging transducers, as described in
the manual from the manufacturer, is strictly followed.
Be careful when removing transducers, media from the process line may still come out. This
media can be poisonous, inflammable or dangerous in a different kind. To avoid these
dangerous situations precautions need to be taken.
(In any doubt about the type of transducers / manual contact manufacturer: “sales@elster-
instromet.com” or your local agent).
Page 16 of 17 22.100.200.001.02/2/D
When the meter needs to be taken out of the process line, this process line must be de-
pressurized.
The meter can be used for media with high or low temperatures, within specified range. Any
contact with the meter can cause severe harm.
Always use the correct tools and parts. Never use pneumatically powered tools, electrically
powered tools or hydraulically powered tools to perform retraction of an Ultrasonic Transducer.
Always leak test the meter after installation.
Take care of proper grounding of the meter.
To prevent water entering the flameproof certified box, firmly tighten the box when closing.
Take care of preventive inspection of the meter (environment - & weather influence).
Removing internal coating and tape

BEFORE INSTALLATION REMOVE
CONSERVING COATING INSIDE SPOOLPIECE
Before this ultrasonic gas flowmeter was shipped an conservative protection layer has been applied on the
inside of the meter. It has been applied immediately after the internal of the meter has been in contact with
the atmosphere (oxygen) and should be removed prior to installing the meter in-line or calibration. The face
of the transducers is not coated.
The face of some particular transducers might be protected against the coating by means of tape that can be
removed easily. Prior to installation of the flowmeter verify there is no tape.
The type of coating applied in the spoolpiece of Ultrasonic flow meter
VCI foam type: . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vapour Corrosion Inhibitor (VCI) foam has been applied if its type ref. is mentioned above. The foam needs
to be removed before installation. The foam itself is not harmful and can be thrown away as standard
garbage. It is recommended to use gloves when handling the foam.
Tectyl type: . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tectyl coating has been applied if its type ref. is mentioned above. To remove tectyl coating use cloth and a
solvent (e.g. Solvent thinner). Avoid the use of chlorinated or highly aromatic solvents. If the tectyl layer is
dried out removal of it takes some effort. Do not clean the face of the transducer with solvent. If cleaning of
the transducer is needed, which should not be the case, use only a dry cloth.
Oil type: . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil coating has been applied if its type ref. is mentioned above. Removal of oil is not really needed. Because
it is not dried out the gas-flow will certainly remove the layer present. However it is preferred to remove it
using cloth and a solvent. Do not clean the face of the transducer with solvent. If cleaning of the transducer is
needed, which should not be the case, use only a dry cloth.
22.100.200.001.02/2/D Page 17 of 17
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P.O. PO/1657/14
1.4 Ultrasonic Flowmeter Series 6: Shipping and storage

2910 Essen, SHIPPING AND STORAGE
Belgium

Shipping and storage
22.100.200.000.35_2_A ULTRASONIC FLOWMETER SERIES 6_SHIPPING AND STORAGE.DOC
Belgium
Table of contents
1 About this technical documentation.......................................................................................... 3

1.1 Introduction ........................................................................................................................ 3
1.2 Warranty ............................................................................................................................. 3
2 Preservation ................................................................................................................................. 4
2.1 Application ......................................................................................................................... 4
2.2 Conditions of preservation ............................................................................................... 4
2.3 Specification of preservation ........................................................................................... 4
3 Packing ......................................................................................................................................... 6
3.1 Packing preparations for re-transportation of an UFM from a site .............................. 6
3.2 Packing instruction ........................................................................................................... 6
4 Shipping & storage ...................................................................................................................... 8
4.1 Shipping instructions ........................................................................................................ 8
4.2 Storage instructions .......................................................................................................... 8
A Packing Example ....................................................................................................................... 10
Belgium
1.1 Introduction
This document describes general instructions for packing, handling and storage of Elster
NV/SA ultrasonic gas flow meters.
If you have any questions, or need further details of specific matters concerning this
product, please do not hesitate to contact one of our staff members, email: sales@elster-
instromet.com (See the address information on page 2)
This document is based on the latest information. It is provided subject to alterations. We

reserve the right to change the construction and/or configuration of our products at any time
without being obliged to update earlier supplies.
1.2 Warranty
The warranty provisions stipulated in the manufacturer's Terms of Delivery are applicable
to the product. Manufacturer shall have no obligation in the event that:
• Repair or replacement of equipment or parts has been required through normal wear
and tear or necessitated in whole or part by catastrophe or the fault or negligence of
the purchaser.
• The equipment or parts have been maintained or repaired by other than an authorised
express written permission of the manufacturer;
• Equipment is used improperly, incorrectly, carelessly or not in line with its nature
and/or purpose;
• Use of this product with unauthorised equipment or peripherals, including but not
necessarily limited to cables, testing equipment, computers, voltage, etc.
Manufacturer is not responsible for the incidental or consequential damages resulting from
the breach of any express or implied warranties, including damage to property, and the
extent permitted by law, damage for personal injury.
Belgium
2 Preservation
The preservation of an ultrasonic gas flow meter is meant to guarantee a proper and safe
condition of the product during packing, transport, installation and operating lifetime. Preservation
includes quality control of coating as described by painting procedure, quality control of packing
and packing material and visual inspection of the product before and after transport.
2.1 Application
This procedure applies to the required inspections, treatment and handling of an ultrasonic
gas flow meter of Elster NV/SA before shipment of the equipment to a calibration site or to
the delivery address as specified by the contractor.
2.2 Conditions of preservation
In order to start the preservation procedure the following conditions must be met:
• A successful hydrostatic pressure test of the ultrasonic gas flow meter body, confirmed
with a hydrostatic test certificate, wet stamped and duly signed by an inspecting and
certifying authority.
• A fully completed painting and/or finishing procedure of the spoolpiece(s) according to

the Contractor's specification or otherwise to the Elster NV/SA company's protocol. A
supporting painting report has to be available.
• A successfully completed assembly and Factory Acceptance Test (FAT) of the

ultrasonic gas flow meter confirmed by a Factory Acceptance Test Report of Elster
NV/SA.
The above mentioned conditions are parts of the Inspection Test Plan (ITP) of Elster NV/SA
and are inspected correspondingly.
2.3 Specification of preservation
After completion of the Factory Acceptance Test the ultrasonic gas flow meter will be ready
for shipment. The following precautions shall be taken in order to prevent any damage to
the ultrasonic gas flow meter:
• The spoolpiece(s) to be transported shall be visually inspected before packing. Dirty,

damaged or corroded surfaces are not allowed. Defects shall be reported and repaired
before continuing the packing and shipping of the ultrasonic gas flow meter.
• The pipe ends and uncovered flange faces of the ultrasonic gas flow meter shall be
covered with caps. This is to prevent the spoolpiece from getting dirty or damaged
during transport and/or storage.
• A suitable packing, for instance a cardboard or wooden box made according to

company specification (for an example see appendix A), has to be available which is
Belgium
able to carry the ultrasonic gas flow meter and guarantees protection of the ultrasonic
gas flow meter against damage during transport.
• A set of documents shall be shipped together with the equipment:
o A correctly addressed packing list, one enclosed in the box and one or more on
the outside of the box.
o Safety prescriptions for ultrasonic flowmeter
o Additional export documents (when applicable).
Belgium
3 Packing
3.1 Packing preparations for re-transportation of an UFM from a site
Before packing the UFM:
• Depressurize the measuring line and make sure the dismounting of the UFM can take
place in a safe environment. Also unwire the UFM from the Flow computer according to
your UFM user manual.
• Make sure that all entries are properly closed. Close open glands with e.g. piece of
cable to prevent dust or water entering the SPU.
• Do not remove transducer cables or disassemble any transducer. Some transducer

models do not contain serviceable parts and may not be disassembled, tightened or
loosened at all!
• If a Flow computer is shipped along as well, this must be packed in a separate box.
Take necessary precautions when putting that package in the box together with the
UFM.
• A flow conditioner can be transported in the same box with the UFM.
• The UFM should be transported in a suitable box, ensuring the UFM cannot roll over
and with extra support of the SPU (this can be either cardboard, wood, or ….). For re-
transportation, it is easiest to use the same box the meter has arrived in. However
check if this box is still suited and in perfect condition!
When these preparations are made, continue with the packing instruction listed below.
3.2 Packing instruction
The following packing instruction ensures a safe and secure transport for an UFM:
• Protect the flowcell from corrosion during long term storage by applying a long term
coating (e.g. Tectyl, ENSIS DW 2462 or VCI (Vapor Corrosion Inhibitor) impregnated
foam) on unpainted surfaces (inner wall, flange faces. Do not coat the transducer and
sensor faces).
In case of short term coating, it’s sufficient to moisten the inside of the spoolpiece with
oil coating. Do not coat the transducer and sensor faces.
On the attached safety prescriptions it should be clear which corrosion protective

method is used.
• Use a suitable crane or fork-truck to lift the spoolpiece and place it on the spool
supporting parts of the box. While the spoolpiece is lifted in the air, remove the
Belgium
supporting legs from the ultrasonic gas flowmeter. Place them in a secure place in the
box.
• When packed by Elster NV/SA, a document with Safety prescriptions for the ultrasonic
flowmeter is clearly visible attached to the explosion proof box
• Depending on the type of transportation box extra care needs to be taken to ensure the
meter is in a stable and fixed position.
• If applicable, the flow conditioner can be packed as well in the box. Ensure it is properly
fixed.
• Before closing the box, take pictures of the gas flowmeter fixed in the box (and the flow
conditioner, if applicable).
• Put the shipping documents on the outside of the box in a fixed and secure position.
Belgium
4 Shipping & storage

4.1 Shipping instructions
Always use a fork-lift or fork-truck for transportation, loading onto and unloading of the
packed ultrasonic gas flow meter from a lorry. The wooden cover of the box is not suitable
for the use of strap belts and a crane.
A crane and strap belts are only to be used to lift the ultrasonic gas flow meter from the box
by means of the lifting lugs.
The dimensions and weight of the package depend on the type and size of the ultrasonic
gas flow meter and are to be specified on the packing list.
For larger ultrasonic gas flowmeters and complete stations the centre of gravity is roughly
to be found in the centre of the bottom plane of the box and at 1/3 of the total box height.
4.2 Storage instructions
If the ultrasonic gas flow meter equipment needs to be stored for a certain period of time
before installation the following storage conditions do apply:
• Don’t ever pile packages (crates or boxes).
• To protect the meter from corrosion; it’s recommended to use either:
o VCI (Vapor Corrosion Inhibitor) impregnated foam
o Tectyl
o Coating on all non coated areas of the spoolpiece (e.g. inside, flange
surfaces,...), to prevent it from corrosion. Be aware:
Do not spray the optional pressure sensor opening and never use any coating
on the surface of the transducers. This could permanently damage the
transducers!
When the tectyl coating has dried out, removal may take some effort. Use a
cloth and a solvent for this (e.g. solvent thinner). However, do not clean the
face of the transducer with solvent. If cleaning of the transducer is needed,
which should not be the case, use only a dry cloth.
• Storage air temperature: -20 °C - +60 °C.
• Storage relative air humidity: 5% - 95% non-condensing.
• If a Flow conditioner is provided with the meter, treat this as a non-coated area of the
meter and apply tectyl coating to protect it from corrosion.
Belgium
• Long term storage:

If the meter is going to be stored for a very long time or when the storage-period is
unknown, please also follow these extra restrictions:
o Store the meter inside, in sheltered conditions
o Keep storage temperature between 0 °C - +60 °C.
Belgium
A Packing Example
Cardboard box package
Wooden box package
Doc. Nr.: IES001854-P9-03

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1.5 Ultrasonic Flowmeter Series 6: ModBus Protocol

Elster NV/SA TITLE
Rijkmakerlaan 9 SERIES 6 ULTRASONIC FLOWMETER
2910 Essen
Belgium SUBTITLE DOCUMENT REVISION
MODBUS PROTOCOL A
T +32 (0)3 6700700 DOCUMENT NUMBER REVISION DATE
aftersales@elster-instromet.com
22.100.200.001.98/2 2012-09-06
www.elster-instromet.com
Series 6 Ultrasonic Flowmeter
ModBus Protocol
A 2012-09-06 Original issue DVDB JTIL ASTE

Revision Date Description Made By Checked Approved
This reproduction is sole property of Elster NV/SA and is subject to the conditions that it or any information CLASSIFICATION PAGE
contained therein will not be used in any way detrimental to our interests and that all copies will be returned
immediately on demand OPEN 1 OF 14
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Table of contents
1 Introduction ........................................................................................................................ 3
2 OSI Layer 1: The Hardware Layer .................................................................................... 4
2.1 Introduction .......................................................................................................................... 4
2.2 RS-485 hardware connections ............................................................................................ 4
2.3 RS-232C hardware connections .......................................................................................... 4
3 OSI Layer 2: The Link Layer ............................................................................................. 5
3.1 Introduction .......................................................................................................................... 5
3.2 General characteristics ........................................................................................................ 5
3.3 Message format ................................................................................................................... 5
3.4 Exception responses ........................................................................................................... 6
3.5 Bits and Bytes ...................................................................................................................... 6
4 OSI Layer 6: The Presentation Layer ............................................................................... 7
4.1 Introduction .......................................................................................................................... 7
4.2 Abstract data types .............................................................................................................. 7
5 OSI Layer 7: The Application Layer ................................................................................. 8
5.1 Introduction .......................................................................................................................... 8
5.2 Register groups ................................................................................................................... 8
5.2.1 Short word registers ............................................................................................................ 8
5.2.2 Long word registers ........................................................................................................... 10
5.2.3 Floating point registers ...................................................................................................... 12
5.3 Examples ........................................................................................................................... 13
5.3.1 Example 1 .......................................................................................................................... 13
5.3.2 Example 2 .......................................................................................................................... 13
5.3.3 Example 3 .......................................................................................................................... 14
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1 Introduction
This document describes the serial communication protocol for measured data of the following ultrasonic flow
meters Series 6 from Elster-instromet:
- CheckSonic series 6
- Q.Sonic series 6
- Vx.sonic
atom
- Q.Sonic
plus
- Q.sonic
max
- Q.sonic
Information is passed in messages between the ultrasonic flow meter and a master device. A message is a data
packets conforming to certain rules. The information may be measured data, a command or a response to a
command. Commands are passed from a master device to the ultrasonic flow meter, measured data and
commands responses are passed from the ultrasonic flow meter to the master device.
The series 6 ultrasonic flow meter is equipped with two serial ports that can be independently configured as
RS232 or RS485. On these ports the ModBus data protocol shall be implemented to allow existing equipment
such as flow computers and Supervisory systems to read measured data from the meter.
In addition an extended protocol is available to read out the extended capabilities of the series 6 ultrasonic flow
meters.
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2 OSI Layer 1: The Hardware Layer
2.1 Introduction
The physical layer is concerned with both the physical and electrical interface between the user
equipment and the network terminating equipment. It provides the link layer with a means of
transmitting a serial bit stream between the two correspondent systems.
The ultrasonic flow meters from Elster-Instromet are fitted with a serial interface software configurable
as RS-485 or RS-232.
2.2 RS-485 hardware connections

The RS-485 electrical standard is used on a shielded twisted pair data link. The RS-485 terminals are
called A and B. The following rules apply when connecting an ultrasonic flow meter to external
equipment:
• RS-485 devices should be connected "1:1" (or "straight through"). This means that the SPU
terminal A is connected to the external equipment's terminal A, and the SPU terminal B is
connected to the external equipment's terminal B.
2.3 RS-232C hardware connections
• Equipment configured as DCE transmits data on pin 2, and receives data on pin 3.
• Equipment configured as DTE transmits data on pin 3, and receives data on pin 2.
• A standard "1:1" (or "straight through") serial cable must be used when interfacing Data Circuit-
terminating Equipment (DCE) with Data Terminal Equipment (DTE).
• A "null modem" serial cable must be used when interfacing DTE to DTE (or DCE to DCE).
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3 OSI Layer 2: The Link Layer
3.1 Introduction
The link layer builds on the physical connection and provides a reliable information transfer facility.
3.2 General characteristics

A serial data link is used. Specifications:
- Transmission mode: asynchronous, half duplex (RS-485) or full duplex (RS-232C)
- Transmission rate - instrument type dependent:
o programmable: 300 – 115200.
o Normal values are: 4800 bps, 9600 bps (default), 19200 bps or 38400 bps
- Start bits: 1
- Data bits: 8 (LSbit first)
- Stop bits: 1
- Parity - instrument type dependent: none (default), or even.
3.3 Message format

Frame synchronisation can be maintained in the RTU transmission mode only by simulating a
synchronous message. The receiving device monitors the elapsed time between receipt of characters.
If 3½ times elapse without a new character or completion of frame, then the device flushes the frame
and assumes that the next byte received will be an address, see Figure 1.
Description of the message fields:
Figure 1: RTU message frame format
• The T3.5 field represents the time-out limit (3½ character times) that provides frame
synchronisation.
• The address field immediately follows the beginning of the frame and consist of 8 bits (1byte).
These bits indicate the user assigned address of the slave device that is to receive the message
sent by the attached master. Each slave will respond to a query that contains its address. When
the slave sends a response, the slave address informs the master which slave is communicating.
Valid addresses range from 1 to 247. Broadcast messages – which have address 0 – are not
supported by Elster-Instromet ultrasonic flowmeters.
• The function code field tells the addressed device which function to perform. Refer to chapter
Error! Reference source not found. for list of function codes (and detailed description of their
meaning) implemented in the Elster-Instromet ultrasonic flowmeters series 6.
The high order bit in the function code field is set by the slave device to indicate other than normal
response is being transmitted to the master device. See chapter 3.4 for a description of exception
responses. This bit remains 0 if the message is a query or a normal response message.
• The Data field contains information needed by the addressed device to perform the specific
function or it contains data collected by the device in response to a query or limits. For example,
the function code tells the slave to read a holding register and the data field is needed to indicate
which register to start at and how many to read.
• The checksum field consists of 16 bits (2 bytes) which contain the CRC-16 checksum of the
message. This field allows the master and slave devices to check the message for errors in the
transmission. Sometimes, because of electrical noise or other interference, a message may be
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changed slightly while it is on its way from one unit to another. The error checking assures that
the slave or master does not react to messages that have changed during transmission. This
increases the safety and the efficiency of the communication system.
3.4 Exception responses

The high order bit of the function code field is set by the slave device to indicate that other than a
normal response is being transmitted to the master device.
Operation errors are those involving illegal data in a message or difficulty in communicating. These
errors result in an exception response. The exception response codes are listed in Table 1.
Code Name Meaning

01 Illegal Function The message function received is not an allowable action for the
device
02 Illegal Data Address The address referenced in the data field is not an allowable address
for the device
Table 1: Supported error codes
When a slave device detects one of these errors, it sends a response message to the master
consisting of a slave address, function code, error code and error check fields, see Figure 2.
Figure 2: Exception response message frame format
3.5 Bits and Bytes

Bits and bytes are handled according to the following rules:
• Bits are numbered 0 through 7; bit 0 is the least significant bit, bit 7 is the most significant bit. The
N
decimal value of bit N is 2 .
• The bits of a byte are transmitted in ascending order: LSbit first; MSbit last.
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4 OSI Layer 6: The Presentation Layer
4.1 Introduction
The presentation layer is concerned with the representation (syntax) of the data during transfer
between two correspondent application layer protocol entities.
The presentation layer maps the application layer's abstract data types to the link layer's data units
(bytes).
4.2 Abstract data types

The presentation layer recognises the following abstract data types:
• Short Word: Two bytes (16 bits) containing an integer number between 0 and 65535. Byte order:
MSB first, LSB last.
• Long Word: Four bytes (32 bits) containing an integer number between 0 and + 4294967295.
Byte order: MSB first, LSB last.
• Float Four bytes containing a floating point number (IEEE-754). Byte order: MSB first, LSB last.
The bytes can be viewed as 32 contiguous bits, which divided into fields as per Figure 3.
Figure 3: abstract data type: float
Where:
o Sign is a 1-bit field that contains the value 0 if the real value is positive; 1 if the real
value is negative.
o Exponent is an 8-bit field that contains a value offset by 127; in other words, the
actual exponent can be obtained from the exponent field by subtracting 127. An
exponent field of all 0s or all 1s represents special cases. Otherwise, the real is called
normalised.
o Fraction is a 23-bit field that contains the fractional part of the real value, represented
in binary scientific notation. The most-significant digit of the fraction field is not
actually represented, because by definition, this digit contains a value of 1 unless the
real number is 0 or denormalised.
.
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5 OSI Layer 7: The Application Layer
5.1 Introduction
The application layer provides the user interface for data exchange with the UFM.
5.2 Register groups

The data types presented in chapter 4 are assigned specific address ranges:
• Short word registers: n000… n199
• Long word registers: n200… n399
• Floating point word registers: n400… n599
Where n = 0 or 1; higher values for n are available upon request
5.2.1 Short word registers

* see Table 3
Will be available in later versions
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Table 2 lists the short word registers implemented in Elster-Instromet ultrasonic flowmeter series 6.
Address Measured value Units Meaning
n000 InstrumentType - Flowmeter identification code*
n001 NumPaths - Number of acoustic paths*
n002 SequenceNum LO - Measurement interval sequence number: ‘Low-

order’ bytes
n003 SequenceNum HO - Measurement interval sequence number: ‘High-

order’ bytes
n004 SampleRate - Number of acquired samples (elementary

measurements)
n005…n012 ValidSamples: L1…L8 - Number of valid samples of path1…8
n013…n028 AgcLevel: Trd L1A….L8B - Gain required on the received pulses for proper
measurement. Transducers: 1A, 1B, 2A, 2B,…, 8A,
8B
n029…n044 SNR: Trd L1A…L8B - Signal Noise Ratio (in dB) of transducer: 1A, 1B,
2A, 2B,…, 8A, 8B
n045 OperationalStatus - Operational status of the flowmeter:

Hex Value Description
0x000 OK: Measurement data is reliable
0x001 reduced accuracy
0x002 Error – Non Fiscal: Specific paths
in error resulting in Non fiscal
measurement
0x004 Error – No Measurement: All
paths in error
n046 Status2 (C/R-status) - (reserved for future use: Operational status of the optional
inputs)
n047…n199 Undefined - Undefined registers always return zero ()
* see Table 3
Table 2: Short word registers
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The meter identification code with the corresponding number of paths are registered in Table 3.
Meter name Meter identification code Number of paths
CheckSonic Series-6 Meter 61 1
CheckSonic 2 Series-6 Meter 62 2
Q.Sonic 3 Series 6 63 3
atom
Q.Sonic 64 4
Q.Sonic 5 Series 6 65 5
plus
Q.Sonic 66 6
max
Q.Sonic 68 8
Vx.Sonic 70 6
Table 3: Meter identification
5.2.2 Long word registers

* see Table 5
Table 4 lists the long word registers implemented in Elster-Instromet ultrasonic flowmeter series 6.
n200…n207 Diabits: L1…L8 - Reserved for diagnostic information of path 1…8*
3
n208 ForwardVolume m Accumulated actual volume ‘forward’: 8-digit counter
3
n209 ReverseVolume m Accumulated actual volume ‘reverse’: 8-digit counter
3
n210 ForwardAlarmVolume m Accumulated actual error volume ‘forward’: 8-digit
counter
3
n211 ReverseAlarmVolume m Accumulated actual error volume ‘reverse’: 8-digit
counter
n212 Checksum1 - Program (=firmware ROM) checksum
n213 Checksum2 - Parameter set-up checksum
n214…n399 Undefined - Undefined registers always return zero (0)
* see Table 5

Table 4: Long Word registers
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The Diagnostic bits (Diagbits) are reserved diagnostic information of each path. Detailed description
can be found in Table 5.
Hex Value Short Description Meaning
0x000 No error No Error
0x001 No_Pulse_A TA: received signal stat under threshold (signal too small)
0x002 Pulse_Clip_A TA: crossing clip threshold (signal too big)
0x004 Criterion_A TA: pulse ratios error
0x008 SNR_A TA: Signal to Noise ratio too low
0x010 No_Pulse_B TB: received signal stat under threshold (signal too small)
0x020 Pulse_Clip_B TB: crossing clip threshold (signal too big)
0x040 Criterion_B TB: pulse ratios error
0x080 SNR_B TB: Signal to Noise ratio too low
0x100 VoS_range Velocity of Sound out of range
0x200 VoG_range Velocity of Gas out of range
0x400 Ping_reject Acceleration Error
0x800 Performance_Low Performance too low
0x1000 Path Substitution A per-path gas velocity value was calculated by substitution
0x2000 WGF_VoS VoS ratio or VoS standard deviation out of range
0x4000 WGF_VoG VoG ratio out of range
0x8000 Std_dev_hi_A TA: standard deviation exceeds threshold
0x10000 Std_dev_hi_B TB: standard deviation exceeds threshold
0x20000 DSP_Error Error (or inconsistency) in internal (DSP) parameters
0x40000 Tracking Active Seeking signal
Table 5: Diagnostic bits
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22.100.200.001.98/2 2012-09-06
5.2.3 Floating point registers

Table 6 lists the floating point registers implemented in Elster-Instromet ultrasonic flowmeter series 6.
n400 Speed of Sound m/s Speed of Sound (N-path average)
n401 Velocity of Gas m/s Velocity of Gas (N-path average)
n402 Pressure kPa Absolute pressure / Reserved for future use
n403 Temperature K Absolute temperature / Reserved for future use
3
n404 QLine m /h Volume flow at line conditions (= actual flow)
n405 QBase Nm3/h Volume flow at base/reference conditions (= corrected volume flow)
/ Reserved for future use
n406…n413 Cpp: L1…L8 m/s Speed of Sound per acoustic path (L1…L8)
n414…n421 Vpp: L1…L8 m/s Velocity of Gas per acoustic path (L1…L8)
n422 Tspare - Reserved for future use
n423 Swirl Angle Degrees Swirl angle estimation from the swirl paths
n424 Meter Factor Pulse/ m3/h Meter factor
n425…n599 Undefined - Undefined registers always return zero (0)

Table 6: Floating point register
Q3F.01.15
VERSION 1.1
Elster NV/SA TITLE
2910 Essen
MODBUS PROTOCOL A
22.100.200.001.98/2 2012-09-06
5.3 Examples
5.3.1 Example 1
Read long word register #200 (SequenceNum) from device #1. The query and response data streams
are shown in Figure 4.
Query:
Response:
Note(s):
• Query and response data are shown as hexadecimal values
• Returned register value: SequenceNum = 1031 (hex: 00 00 04 07)
Figure 4: Query and response message example 1
5.3.2 Example 2
Read short word registers #4 through #7 (SampleRate, ValidSamples (L1), ValidSamples(L2),
ValidSamples (L3)) from device #1. The query and response data streams are shown in Figure 5.
Query:
Response:
Note(s):
• Query and response data are shown as hexadecimal values.
• Returned register values:
• SampleRate = 15 (hex: 00 0F)
• ValidSamples (L1)= 14 (hex: 00 0E)
• ValidSamples (L2)= 13 (hex: 00 0D)
• ValidSamples (L3)= 12 (hex: 00 0C)
Figure 5: Query and response message of example 2
Q3F.01.15
VERSION 1.1
Elster NV/SA TITLE
2910 Essen
MODBUS PROTOCOL A
22.100.200.001.98/2 2012-09-06
5.3.3 Example 3
Read floating-point register #400 (Speed of Sound) from device #22. The query and response data
streams are shown in Figure 6.
Query:
Response:
Note(s):
• Query and response data are shown as hexadecimal values.
• Returned register values: SpeedOfSound = 421.5 (hex: 43 D2 C0 00)
Figure 6: Query and response message of example 3
Q3F.01.15
VERSION 1.1
Doc. Nr.: IES001854-P9-03

P.O. PO/1657/14
1.6 Ultrasonic Flowmeter Series 6: Wiring Instructions

2910 Essen, WIRING INSTRUCTIONS
Belgium
www.elster-instromet.com 03.302.101.003.07/2 B 2013-03-07

Wiring instructions
Belgium
Table of contents
1 Introduction .................................................................................................................................. 4
1.1 General ............................................................................................................................... 4
1.2 Overview SPU .................................................................................................................... 4
1.3 Overall instructions ........................................................................................................... 5
2 Power connection (TB1) .............................................................................................................. 6
3 Communication connections ..................................................................................................... 7
3.1 Network (TB2 and J4) ........................................................................................................ 7
3.1.1. Connector TB2 .................................................................................................................................. 7
3.1.2. Connector J4 (Ethernet RJ45 connection) ......................................................................................... 8
3.2 Communication connector TB3 ....................................................................................... 8
4 Switches and LED indication .................................................................................................... 10
4.1 Switches on the field terminal board ............................................................................. 10
4.1.1. SW1 ................................................................................................................................................. 10
4.1.2. SW2 and SW3 ................................................................................................................................. 10
4.1.3. SW4 ................................................................................................................................................. 11
4.2 LED indication at the display ......................................................................................... 11
5 Optional DSL modem ................................................................................................................ 12
5.1 Switches ........................................................................................................................... 12
5.1.1. DIP switch 1..................................................................................................................................... 12
5.1.2. DIP switch 2..................................................................................................................................... 12
5.1.3. DIP switch 3..................................................................................................................................... 13
5.1.4. DIP switch 4..................................................................................................................................... 13
5.2 LED indication.................................................................................................................. 13
6 IS connections TB4, TB5 ........................................................................................................... 15
Figures
Figure 1: SPU compartments .................................................................................................................. 4

Figure 2: Rear Compartment .................................................................................................................. 4
Figure 3: Field terminal board ................................................................................................................. 5
Figure 4: Optional DSL modem print board ............................................................................................ 7
Figure 5: switches on the flied terminal board ...................................................................................... 10
Figure 6: Switches on optional DSL modem ......................................................................................... 12
Figure 7: LED indication on the DSL modem........................................................................................ 13
Tables
Table 1: Power connections (TB1) .......................................................................................................... 6

Table 2: Power connection, wire specification ........................................................................................ 6
Table 3: Communication connector, TB2 ................................................................................................ 8
Table 4: Communication connector, J4 .................................................................................................. 8
Table 5: Field terminal board, TB3 .......................................................................................................... 9
Table 6: Standard factory settings of communication connector TB3 .................................................... 9
Table 7, Led indication on the DSL modem .......................................................................................... 14
Table 8: Field terminal board, TB4 ........................................................................................................ 15
Table 9: Field terminal board, TB5 ........................................................................................................ 16
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Preface
This manual is based on the latest information. It is provided subject to alterations. We reserve the
right to change the construction and/or configuration of our products at any time without obligation
to update previously shipped equipment.
The warranty provisions stipulated in the manufacturer's Terms of Delivery are applicable to the
product. The manufacturer shall have no obligation in the event that:
• Repair or replacement of equipment or parts has been required through normal wear and tear,
or by necessity in whole or part by catastrophe, or the fault or negligence of the purchaser;
• The equipment, or parts, have been maintained or repaired by other than an authorised
express written permission of the manufacturer;
• Equipment is used improperly, incorrectly, carelessly or not in line with its nature and/or
purpose;
• Use of this product with unauthorised equipment or peripherals, including, but not necessarily
limited to, cables, testing equipment, computers, voltage, etc.
The manufacturer is not responsible for the incidental or consequential damages resulting from
the breach of any express or implied warranties, including damage to property, and to the extent
permitted by law, damage for personal injury.
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1 Introduction
1.1 General
This document provides detailed information about wiring an ultrasonic flowmeter series 6.
For general information about the ultrasonic flow meter series 6, please read the quick start
manual (doc. code: 22.100.200.000.02/2 latest valid version). Before performing any activity
on the ultrasonic flowmeter, please familiarize yourself with the safety instructions (doc.
code: 22.100.200.001.02/2 latest valid version).
1.2 Overview SPU
The SPU box contains 2 separated compartments; a main and a rear compartment (see
Figure 1 and Figure 2). The main compartment can be opened from the side of the SPU
and contains the most important circuit boards. All connections herein are factory set and
shouldn’t be adjusted on site. Therefore it is strongly advised to only open this compartment
after consultation with Elster NV/SA.
Figure 1: SPU compartments Figure 2: Rear Compartment
All connections on the meter should be made at the rear compartment (see Figure 2). Five
connection holes are provided; the thread type can be either M20 or ½” NPT. Unused holes
shall be equipped with certified stopping plugs; non-certified plugs (e.g. used for transport
or storage) shall also be replaced by certified plugs. The client is responsible to provide
suitable glands and stopping plugs, with regards to e.g. thread type, hazardous area
certification, ingress protection.
The rear compartment is equipped with the field terminal board (see Figure 3). On this PCB
all connections for external wiring are placed, therefore connecting to a flow computer only
the connection on this PCB should be used.
Optional a DSL modem is placed behind the field terminal board. This is for a long distance
network connection.
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Figure 3: Field terminal board
1.3 Overall instructions
For wiring the meter suited armoured shielded cables must be used (communication cables
should also be twisted), whereby the cables are protected from mechanical damages as
well as electrical interference. In addition ensure length, diameter, core and resistance of
the cables provide a most optimal match for the particular application.
Be aware!
Special attention needs to be taken when the Ultrasonic Flowmeter Series 6 has
to be installed in accordance with MID (see quick start manual (doc. code:
For FM Approved Ultrasonic Flowmeter series 6 see also the control drawing
and installation remarks in the Safety Instructions (doc. code:
For wiring reliable and durable connection it is highly recommended to use

insulated wire end terminals.
To avoid cables ‘hanging’ in the glands; all cables must be ‘’clamped and
cleated’ properly and close to the UFM connections.
The SPU can rotate almost 360°, keep this in mind for the length of the cables.
Ensure they can rotate as well, if needed.
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2 Power connection (TB1)

In Table 1 an overview is given of the power connections of the Ultrasonic Flowmeter Series 6.
The position of the power connection is stated in Figure 3.
Pin number Signal name Description

3 24 VDC DC power input 24V nominal
2 0 VDC DC power ground
1* EARTH Power earth
* Be aware!
In case the ultrasonic flow meter body is connected to a cathodic protection system, leave pin number 1
unconnected; as in that case the ‘earth’ of the external power supply should NOT BE CONNECTED.
Table 1: Power connections (TB1)
For choosing the correct cable for wiring the power connection, please refer to the general
instruction in chapter 1.3 and specific instruction in Table 2. When wiring the meter ensure all
requirements are fulfilled. In case of accidental overvoltage the UFM contains a built-in surge
protection.
2
Maximal cable core 2.5 mm
Maximal cable length 700 m
(max. 5 ohm / wire)
Voltage at the field terminal board 18 – 30 VDC
(24 V nominal)
Nominal power consumption 20 Watt
Table 2: Power connection, wire specification
To prevent the ending of the flow measurement as result of a power failure; it is recommended to
connect the UFM to an Uninterruptible Power Supply (UPS). If MID applies, the UFM needs to be
powered by an Uninterruptible Power Supply (UPS).
Warning!
For compliance with EN-IEC 61010 (also harmonized under EU Low Voltage
directive 2006/95/EC) the SPU requires an external power supply, limited-
energy (< 30 Vdc max. 8A), reinforced insulation is provided between input and
output by safety transformer and distances on PCB.
Disconnecting means from supply source shall be provided in the end use.
Depending on the switch ‘SW4’ it is also possible to power the meter through the ethernet
connections, for more detailed information please see chapters 3.1.1 and 4.1.3.
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3 Communication connections
This chapter provides detailed information on communication wiring of the Ultrasonic Flowmeter
Series 6. For choosing the correct cables, do not only follow the specification of this chapter, but
also refer to the general instruction in chapter 1.3.
3.1 Network (TB2 and J4)
Only with Elster software package ‘SonicExplorer’ it is possible to perform any

parameterization on the meter. Both software packages can only connect with the meter
through a network connection. This network connection can be either Ethernet or DSL.
It is only possible to connect through DSL when the field terminal board is equipped with
the optional DSL modem print board (see Figure 4). With DSL it is possible to get a network
communication over a total maximum length of 1 km.
Figure 4: Optional DSL modem print board
When connecting through DSL, certain switches on the field terminal board need to be
aligned, see chapter 4.1.2. With the switches on the DSL modem itself, it’s possible to fine
tune the quality of the communication, see chapter 5.
3.1.1. Connector TB2
Table 3 shows an overview of the connections on TB2. Maximum cable core is 1.5 mm².
10 VDSL - DSL - *
9 VDSL + DSL + *
8 PoE - Power over Ethernet (Power -) **
7 PoE - Power over Ethernet (Power -) **
6 RX- Ethernet receive - ***
5 PoE + Power over Ethernet (Power +) **
4 PoE + Power over Ethernet (Power +) **
3 RX+ Ethernet receive + ***
2 TX- Ethernet transmit - ***
1 TX+ Ethernet transmit + ***
* Only possible with the optional DSL modem print board
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** Power over Ethernet (POE) requires an external power supply, limited-energy (max. 48 Vdc max. 3 A),
reinforced insulation is provided between input and output by safety transformer and distances on PCB. Power
over ethernet complies with IEEE 802.3af
*** Cable must be UTP, STP or FTP with category 5E or 6. Maximum cable length is 100 meter.
Table 3: Communication connector, TB2
3.1.2. Connector J4 (Ethernet RJ45 connection)
Table 4 shows an overview of the connections on J4.

8 Unused / PoE Power - RJ45 Power over Ethernet (Power -) *
7 Unused / PoE Power - RJ45 Power over Ethernet (Power -) *
6 Receive - / PoE Receive - RJ45 Ethernet receive - **
5 Unused / PoE Power + RJ45 Power over Ethernet (Power +) *
4 Unused / PoE Power + RJ45 Power over Ethernet (Power +) *
3 Receive + / PoE Receive + RJ45 Ethernet receive + **
2 Transmit - / PoE Transmit - RJ45 Ethernet transmit - **
1 Transmit + / PoE Transmit + RJ45 Ethernet transmit + **
* Power over ethernet (POE) complies with IEEE 802.3af. It requires an external power supply, limited-energy
(max. 48 Vdc max. 3 A), reinforced insulation is provided between input and output by safety transformer and
distances on PCB.
** Cable must be UTP, STP or FTP with category 5E or 6. Maximum cable length is 100 meter.
Table 4: Communication connector, J4
3.2 Communication connector TB3
Besides a network connection, the Ultrasonic Flowmeter Series 6 is capable of

communicating through:
• serial communication (either RS232 or RS485), protocol U_DATA or ModBus
o Cable cross-sectional size area (CSA) min 0.5 mm²
o RS232: 3 x 2 cable max. 15m and 2.5ohm/wire
o RS485: 2 x 2 cable max. 700m
• frequency output
o Externally powered: 24 VDC, 10 kOhm pull-up resistor (max 30VDC @ 12mA)
o Range programmable up to 5kHz
o Possible outputs can be selected with ‘SonicExplorer’.
• analogue output
o Internally powered (active): 24VDC, 40 mA maximum
• digital output
o Externally powered: 24 VDC, 10 kOhm pull-up resistor
o Can be set as ‘Low frequency’ or as a status output (e.g. data valid, flow
direction)
All these communication possibilities are located on the TB3 connector. Maximum cable
core is 1.5 mm². Table 5 shows an overview of the connections
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14 D/I_RET2 Digital output 2 / current output 2 return
13 D/I_OUT2 Digital output 2 (open collector) / current output 2
12 D/I_RET1 Digital output 1 / current output 1 return
11 D/I_OUT1 Digital output 1 (open collector) / current output 1
10 FRET2 Frequency output 2 (return)
9 FOUT2 Frequency output 2 (open collector)
8 FRET1 Frequency output 1 (return)
7 FOUT1 Frequency output 1 (open collector)
6 RXD COM2 Serial port 2 RS232 receive / RS485 B
5 GND COM2 Serial port 2 RS232 ground
4 TXD COM2 Serial port 2 RS232 transmit / RS485 A
3 RXD COM1 Serial port 1 RS232 receive / RS485 B
2 GND COM1 Serial port 1 RS232 ground
1 TXD COM1 Serial port 1 RS232 transmit / RS485 A
Table 5: Field terminal board, TB3
TB3 is factory set according to Elster-Instroment’s standard settings (see Table 6), unless
for a specific order otherwise has been agreed. The user can change the settings with
“SonicExplorer” software through a network connection (see chapter 3.1).
Pin numbers Signal type Description

13 - 14 Digital output 2 Flow direction
Open: Flow direction positive
Closed: Flow direction negative
11 - 12 Digital output 1 Partial Failure
Open: Performance of at least one path is
below 10%
Closed: Performance of all paths are above
10%
9 - 10 Frequency output 2* Q-line Reverse flow, 0 – 3000 Hz
7-8 Frequency output 1 Q-line Positive flow, 0 – 3000 Hz
4-6 Serial comm. 2 RS 485, U_DATA, Baudrate 4800
1-3 Serial comm. 1 RS 485, ModBus RTU, Baudrate 9600
* It is also possible to ‘link’ the second frequency to the first, then it has the same setting, but only 90° phase
shifted.
Table 6: Standard factory settings of communication connector TB3
Factory settings can be changed by using software package ‘SonicExplorer’.

Communication between the meter and ‘SonicExplorer’ can only be made through a
network connection (see chapter 3.1).
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4 Switches and LED indication

4.1 Switches on the field terminal board
The field terminal board contains four switches, SW1 to SW4 (see Figure 5), to control
communication lines and power input.
Figure 5: switches on the flied terminal board
4.1.1. SW1
This switch is placed for the line termination of the serial communication lines (see Table 5).
Every transmission line has to be terminated with the right impedance. Certainly with long
lines, like with RS 485 connections, a correct line termination is important. In transmission
lines without termination, the signal reflects at the end of the cable. This reflection interferes
with the original signal so a cacophony of signals is seen at the receiver.
In practice the line is terminated at the last meter in the RS485 multidrop network with a
resistor. The ‘SW1’ switch has two separate line terminations, one for each RS 485 port.
• ‘SW1-1’: is the line termination of port 1: (pin number 1-3 of TB3, see Table 5).
• ‘SW1-2’: is the line termination of port 2: (pin number 4-6 of TB3, see Table 5).
The line termination is enabled when the switch is placed to the ‘ON’ position.
4.1.2. SW2 and SW3
‘SW2’ and ‘SW3’ are both used to switch the communication of the meter from Ethernet to
DSL. ‘SW2’ consists of 2 separate switches; together with ‘SW3’ they all should be aligned
the same (either up or down).
• For communication through DSL: ‘SW2’ and ‘SW3’ should be up. Communication
should now be taken at pin number 9 -10 of TB2, see Table 3.
• For communication through ethernet: ‘SW2’ and ‘SW3’ should be down.
Communication should now be taken at TB2 or J4, see Table 3 and Table 4.
Please keep in mind, that it is not possible to have communication with the Ultrasonic
Flowmeter Series 6 through ethernet and DSL at the same time.
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4.1.3. SW4
This switch controls if the meter needs to be powered through TB1 or through the ethernet
connection.
• If the switch is up: the power should be foreseen through TB1 connector (see Table 1).
• If the switch is down: the power should be foreseen through the ethernet connection
(see Table 3 and Table 4).
4.2 LED indication at the display
The display at the front of the SPU contains LED’s to visualize the status of the power,
connection and performance of the meter. Detailed information can be found in the quick
start manual (doc. code: 22.100.200.000.02/2 latest valid version).
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5 Optional DSL modem

For DSL communication the SPU must be equipped with the optional DSL modem (Figure 4)
behind the field terminal board (see Figure 3). Wiring of the DSL communication at the UFM
should be done as described in Table 3.
At the ‘control room’, it’s recommended to use Elster NV/SA own designed VDD DSL modem.
Detailed information about this modem can be found in doc: 03.302.101.050.07/2 (latest valid
version).
5.1 Switches
The DSL modem contains 4 DIP switches (see Figure 6), whereby the DSL communication
can be fine-tuned and aligned. The external VDD DSL modem also contains these 4 DIP
switches. For optimal communication ensure both modems are aligned, as described
below.
Figure 6: Switches on optional DSL modem
5.1.1. DIP switch 1
This switch is to set the modem configuration:

• ON, RT/CPE: DSL modem acts as Remote type / Customer premise equipment side
(slave).
• OFF, OT/CO: DSL modem acts as Office type / Central office side (master).
The setting of this switch must be the opposite as on the modem on the
other side of the communication line.
5.1.2. DIP switch 2
This switch is to set the data transmission mode:

• ON, Fast mode: Direct data transmitting with latency less than 1 ms.
• OFF, Interleave mode: Provides communication protection for up to 250 ms impulse
noise with latency less than 6 ms.
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Switch is only relevant if this modem is the master modem (see chapter
5.1.1)
5.1.3. DIP switch 3
This switch is to set the Band plan:

• ON, 998 ISDN: DSL modem acts as per 998 ISDN band plan.
• OFF, 997 symmetric ISDN: DSL modem acts as per 997 symmetric band plan.
5.1.1)
5.1.4. DIP switch 4
This switch is to set the noise reduction level:

• ON, 6dB SNR: Standard noise reduction level (6 dB).
• OFF, 9dB SNR: Higher noise reduction level (9 dB)
5.1.1)
5.2 LED indication
The DSL modem contains contains LED’s that provide communication status information.
Figure 7 shows the position of the LED’s on the modem. The first 4 LED’s are regarding the
VDSL connection. The last 3 LED’s are regarding the internal LAN connection. Table 7
shows their functionality.
Figure 7: LED indication on the DSL modem
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LED ON OFF Flashing

D1 Power ON Power OFF (Not applicable)
D2 Slave Master (Not applicable)
(see chapter 5.1.1) (see chapter 5.1.1)
D3 VDSL connection VDSL link fail - Slow flashing: VDSL connection is
established and OK IDLE, system start-up
(it can blink occasionally - Fast flashing: establishing VDSL
when data is transferred) connection
D4 (Not applicable) No VDSL link Number of blinks after each other
shows the speed of the VDSL
connection.
(For example:
- blinking 6 times: speed 50 – 60M
- blinking 9 times: speed 80 – 90M)
D5 LAN link ok LAN link fail TX/RX activity
D6* 100M speed 10M speed (Not applicable)
D7* LAN connection: LAN connection: LAN connection:
Full duplex Half duplex Collision
(4-wire connection) (2-wire connection) (communication fail)
* Only applicable when LAN connection is good (LED D5 is ON or blinking)

Table 7, Led indication on the DSL modem
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6 IS connections TB4, TB5

IS connections TB4, TB5 are described below in Table 8 and Table 9. Use these tables together
with the instruction on chapter 1.3, to choose the correct cable. Maximum cable core is 1.5mm².
TB4 and TB5 are connections for an Intrinsically Safe optional board. These connections are not
in the scope of the MID approval.
If this board is not fitted in your SPU, these connections should not be used. If used, the
intrinsically safe connections must comply with the applicable intrinsic safety approval. For more
information see 22.100.200.001.02/2, Ultrasonic Flowmeter Series 6 Safety Instructions, which
also includes the Control drawing required for FM Approved flow meters.
TB4 (IS connections 1)

8 IS_opt_A4 * PT 100 I-
7 IS_opt_A3 * PT 100 U-
6 IS_opt_A2 * PT 100 U+
5 IS_opt_A1 * PT 100 I+
4 NC Not Connected
3 NC Not Connected
2 IS_opt_C2 ** Analogue input 4-20 mA - / HART
1 IS_opt_C1 ** Analogue input 4-20 mA + / HART
* 4-wire PT 100 (external) temperature sensor input with label “IS_opt_A1”, “IS_opt_A4” ,“IS_opt_A2” and
“IS_opt_A3” circuit (terminals I+, I-, U+ and U-):
Uo = 5.9 V
Io = 9.8 mA
Po = 15 mW
Lo = 10 mH
Co = 0.5 µF
** 4-20 mA connection with HART, label “IS_opt_C1” and “IS_opt_C2” circuit (terminals P+ and P-; for Pm flow
pressure sensor):
Uo = 23.1 V
Io = 109 mA
Po = 629 mW
Lo = 1 mH
Co = 0.1 µF
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TB5 (IS connections 2)

4 IS_opt_B4 IS pulse input 2 + (Z2+)
3 IS_opt_B3 IS pulse input 1 - (Z1-)
2 IS_opt_B2 IS pulse input 2 - (Z2-)
1 IS_opt_B1 IS pulse input 1 + (Z1+)
Namur pulse input #1 and pulse input #2, with label “IS_opt_B1”, “IS_opt_B3”, “IS_opt_B2” and “IS_opt_B4” circuit
(terminals respectively Z1+, Z1-, Z2- and Z2+):
Uo = 9.1 V
Io = 37 mA
Po = 84 mW
Lo = 10 mH
Co = 0.5 µF
Doc. Nr.: IES001854-P9-03

P.O. PO/1657/14
1.7 SonicExplorer: Quick start manual

DOCUMENT TITLE
Elster NV/SA
Rijkmakerlaan 9 SONICEXPLORER
SonicExplorer
Version: 1.0.1.…
Quick start manual
93.303.201.001_2_B SONICEXPLORER_GETTINGSTARTED.DOC
DOCUMENT TITLE
Elster NV/SA
Table of contents
1 Preface .......................................................................................................................................... 4
1.1 Introduction ........................................................................................................................ 4
1.2 What you need to run SonicExplorer .............................................................................. 4
1.3 What is in the manual ........................................................................................................ 4
1.4 Typographical Conventions ............................................................................................. 4
2 Installing SonicExplorer .............................................................................................................. 6
3 Connecting to meter .................................................................................................................... 7
3.1 Setting PC/laptop network connections ......................................................................... 7
3.2 Verifying connection between PC/Laptop and Meter .................................................... 8
3.3 Connecting SonicExplorer ............................................................................................... 9
4 Using SonicExplorer.................................................................................................................. 11
4.1 Service .............................................................................................................................. 11
4.2 Analysis ............................................................................................................................ 12
4.2.1. Process Conditions .......................................................................................................................... 13
4.2.2. Tab 1: Velocity and Performance .................................................................................................... 14
4.2.3. Tab 2: Flow profile ........................................................................................................................... 15
4.2.4. Tab 3: SNR (Signal to Noise Ratio) ................................................................................................. 16
4.2.5. Tab4: AGC (Automatic Gain Control) .............................................................................................. 17
4.2.6. Tab 5: Stability ................................................................................................................................. 18
4.3 Start a logfile .................................................................................................................... 18
4.4 Generate customer service package ............................................................................. 19
4.5 Acquire signals ................................................................................................................ 20
4.6 Configure .......................................................................................................................... 20
4.7 Edit preferences............................................................................................................... 21
4.8 Configuration report ........................................................................................................ 21
5 Setting healthcare limits ........................................................................................................... 22
5.1 Changing reference case ................................................................................................ 22
5.2 Changing limits in reference case ................................................................................. 22
5.3 Creating a new reference case ....................................................................................... 23
Figures
Figure 1: Starting ‘SonicExplorerInstaller’ ............................................................................................... 6
Figure 2: navigating to local network connections .................................................................................. 7
Figure 3: local network properties ........................................................................................................... 8
Figure 4: verifying connection between PC/Laptop and meter ............................................................... 9
Figure 5: Managing and connecting meters at main screen ................................................................... 9
Figure 6: Create Meter .......................................................................................................................... 10
Figure 7: quick launch menu ................................................................................................................. 11
Figure 8: detailed monitoring................................................................................................................. 12
Figure 9: Quick health check................................................................................................................. 12
Figure 10: Process Conditions screen .................................................................................................. 13
DOCUMENT TITLE
Elster NV/SA
Figure 11: Healthcare; Velocity and performance ................................................................................ 14

Figure 12: Healthcare: Flow Profile ....................................................................................................... 15
Figure 13: Healthcare: SNR .................................................................................................................. 16
Figure 14: Healthcare: AGC .................................................................................................................. 17
Figure 15: Healthcare: Stability ............................................................................................................. 18
Figure 16: taking logfile ......................................................................................................................... 19
Figure 17: visualising pulses ................................................................................................................. 20
Figure 18: Preferences .......................................................................................................................... 21
Figure 19: Choosing reference case ..................................................................................................... 22
Figure 20: Changing limits in reference cases ...................................................................................... 23
Figure 21: creating a new reference case............................................................................................. 24
Figure 22: Data Collection..................................................................................................................... 24
Figure 23: Example ‘reference points’ of ‘reference case’ .................................................................... 25
Tables
No table of figures entries found.
DOCUMENT TITLE
Elster NV/SA
1 Preface
1.1 Introduction
Welcome to SonicExplorer, the software that allows you to perform healthcare monitoring of
your Ultrasonic Flowmeter Series 6 with your personal computer.
SonicExplorer is a software tool which allows easy healthcare monitoring of an ultrasonic

gas flow meters from Elster-Instromet (only series 6). It is recommended to perform a
health care monitoring of your UFM on a regular basis (e.g. monthly). Using SonicExplorer
on a regular basis can detect certain malfunctions before they develop into real problems.
In addition the long term stability of the ultrasonic meter can be monitored.
SonicExplorer allows you to calculate physical properties, e.g. velocity of sound, density,
superior calorific value, ... These calculations are made according to generally accepted
standards: AGA 8 / 10 and ISO 6976.
When there is doubt about the performance and health of the UFM; the ‘Service Pack’
feature of SonicExplorer can be used to collect the most important data of the UFM.
SonicExplorer will put this all in a ‘.zip’ file making it ready to send to Elster for detailed
inspection of the UFM.
1.2 What you need to run SonicExplorer
The minimum system requirements to run SonicExplorer are:

• Windows XP service pack 2,Vista or Windows 7.
• Free disk space, should be minimum 500 MB
• No license is required for SonicExplorer. SonicExplorer software provided on an as-is
basis. In no event will Elster be liable for direct, indirect, incidental or consequential
damages resulting from a defect in the software, or the unintentional or deliberate
misuse of the software.
• .Net Framework 3.5 service pack 1 is required (this is included in the package). .Net
Framework 3.5 service pack 1 software provided on an as-is basis. In no event will
Elster be liable for direct, indirect, incidental or consequential damages resulting from a
defect in the software, or the unintentional or deliberate misuse of the software.
• Screen resolution of 1024x768 or higher.
• One ethernet port for communication with the meter
1.3 What is in the manual
This manual describes how SonicExplorer should be installed and its basic functionalities.
This includes connection, monitoring and verifying the performance of a Q.Sonic series 6.
1.4 Typographical Conventions
This manual employs consistent visual cues and some standard text formats to help you
locate and interpret information easily.
DOCUMENT TITLE
Elster NV/SA
Choose: To use a mouse or key combination to pick an item that begins an action in
SonicExplorer.
Click: To quickly press and release the mouse button.
Select: To mark an item by highlighting it with key combinations or by clicking it with
a mouse.
Window: A rectangular region of the screen containing a set of controls that accept input
from the user and display information to the user. Windows can perform many
different functions, from representing the front panel of an instrument to allowing you
to select a filename.
Caution!
A caution is also used to indicate operations or practices that may cause the
product to operate in an undefined or unexpected way, or may produce non-
specification results.
DOCUMENT TITLE
Elster NV/SA
2 Installing SonicExplorer
This section details the installation procedure. Follow the instruction carefully.
Caution!
Elster recommends installing SonicExplorer on a laptop/PC under the account

of the user who will be using SonicExplorer. During the installation the user
needs to have administrator rights.
Afterwards the administrator rights are no longer necessary, as long as the
installation was done under the same username.
1) Place the folder with the SonicExplorer installation files on your desktop.
2) Open the folder and double click on ‘setup.exe’, see Figure 1.
Figure 1: Starting ‘SonicExplorerInstaller’
3) SonicExplorer will start installing, follow the procedure.
4) When procedure is followed SonicExplorer is installed. When questions or problems

arise during the installation please contact your Elster-Instromet or its the local agent.
DOCUMENT TITLE
Elster NV/SA
3 Connecting to meter
3.1 Setting PC/laptop network connections
To connect to the meter, the local network connection of the PC/laptop needs to match the
connection properties of the meter or to the ethernet network where the meter is connected
too:
• The IP-address should be similar the one of the meter, but may not be the same
(detailed explanation will be stated below).
• The subnet mask should be set exactly the same as the meter.
Both parameters of the meter can be obtained through the display (see document:
Next a detailed instruction on how the settings of the local network can be checked or
altered is shown.
The example shown is for a laptop with Windows XP as operating system. With
other operating systems their might be some small differences, please contact your
IT department for assistance if necessary.
Most likely you’ll need administrator rights on the PC/laptop for viewing and
changing the local network settings.
1) Go to ‘My Computer’ -> ‘My Network Places’ -> ‘View network connections’ -> right
mouse button click on ‘Local Area Connection’ -> ‘Properties’ (see Figure 2)
Figure 2: navigating to local network connections
DOCUMENT TITLE
Elster NV/SA
2) Go to ‘Internet Protocol (TCP/IP)’ -> ‘properties’ and a menu will be shown with the
network properties (see Figure 3).
Figure 3: local network properties
3) Depending on the situation following settings are recommended:

a. PC/Laptop will be directly connected to the meter:
i. Set the selection to ‘Use the following IP address’.
ii. Set the first 3 tabs of the IP-address the same as the meter. The last
has to be different.
For example: meter’s IP-address is 192.168.1.110. A good choice for
the PC/Laptop will be 192.168.1.100, whereas the last part is different.
iii. The subnet mask must be the same as the meter (frequently used is:
255.255.255.0). Be aware that the after the last point it has to be a
zero, which is normally is the case.
iv. Press ‘OK’ and afterwards close ‘Local Area Connection’, only then the
changes are implemented.
b. PC/Laptop will be connected to the meter through a local ethernet network.
i. Set the selection to ‘Obtain an IP address automatically’.
ii. Press ‘OK’ and afterwards close ‘Local Area Connection’, only then the
changes are implemented.
iii. Hereby we assume that the local ethernet network ensures that the
meter and PC/laptop can communicate. If problems arise please
contact the authorized person of the local ethernet network.
3.2 Verifying connection between PC/Laptop and Meter
It is possible to perform a small test to verify if the connecting between the meter and the
PC/Laptop is working. This can be done through ‘Command prompt’.
Write: ‘ping X’, whereas X stands for the IP-address (see example in Figure 4). When the
connection is correct a reply of the meter will follow, see Figure 4.
DOCUMENT TITLE
Elster NV/SA
Figure 4: verifying connection between PC/Laptop and meter
3.3 Connecting SonicExplorer
Open the ‘Short-cut’ of SonicExplorer on your desktop. The main screen of SonicExplorer
will be shown. The software version of SonicExplorer is shown during start-up.
First the meter needs to be created in SonicExplorer before it’s possible to connect. All
created meters will be displayed on the main screen. Creating should be done through the
‘Add’ button at the bottom. The ‘Delete’ and ‘Edit’ button should be used for managing
already created meters (see Figure 5).
Figure 5: Managing and connecting meters at main screen
When creating new meter (pressing ‘Add’) a menu will pop-up. Fill this in properly (see
Figure 6). For practice the ‘Simulator’ can be enabled, in this case there will be no
connection to a meter, but SonicExplorer itself will simulate one.
DOCUMENT TITLE
Elster NV/SA
If the IP Address of the meter is not known, it can be obtained through the display
of the meter (see document: 22.100.200.002.02/2 latest valid version).

Ensure the meter and the computer/laptop are connected to the same ethernet
network. Otherwise it will not be possible for SonicExplorer to find the meter.
Figure 6: Create Meter
When a meter is correctly created, connecting SonicExplorer should be done by pressing

‘Connect’ (see Figure 5). When connected the gas velocity and performance are visualised.
It is possible to connect to more than one meter at the same time. Please keep in might that
it is preferred to have the meters need to be on the same network, with a different IP-
address and the same subnet mask.
It is also possible to create a ‘simulator’ meter, see Figure 6. Hereby SonicExplorer should
not be connected to a meter and can be used for training purposes.
DOCUMENT TITLE
Elster NV/SA
4 Using SonicExplorer
When connection is made with a meter; all possible ‘actions’ can be shown by pressing with the
right mouse button on the UFM icon. This will bring up the quick launch menu showing common
used operations, see Figure 7.
Figure 7: quick launch menu
A description of each action is described in this manual:

• Service -> see chapter 4.1
• Analysis -> see chapter 4.2
• Start a log -> see chapter 4.3
• Generate a Customer Service Package -> see chapter 4.4
• Acquire signals -> see chapter 4.5
• Configure -> see chapter 4.6
• Edit Preferences -> see chapter 4.7
• Configuration Report -> see chapter 4.8
4.1 Service
Detailed monitoring should be done by pressing on the ‘Service’ button in the quick launch
menu. Three graphs are shown with the: Velocity of Sound (VoS), Velocity of Gas (VoG)
and the Automatic Gain Control (AGC) ratio for each path. There is also a table, with all
important general data and all important measurements for each path, see Figure 8.
DOCUMENT TITLE
Elster NV/SA
Figure 8: detailed monitoring
It is also possible to do a very quick health check. This is done by pressing on the icon of
the UFM on the main page, see Figure 9.
Figure 9: Quick health check
4.2 Analysis
SonicExplorer allows the user to make live healthcare reports of the Flowmeter series 6.
Elster recommends making such a healthcare report for each Flowmeter series 6 on a
regular basis (e.g. monthly). Hereby it’s possible to detect certain malfunctions before they
develop into real problems. In addition the long term stability of the ultrasonic meter can be
monitored.
DOCUMENT TITLE
Elster NV/SA
By pressing ‘Analysis’ in the quick launch menu, SonicExplorer will start the healthcare
functionally.
4.2.1. Process Conditions
The screen with the ‘Process Conditions’ will be opened and should be filled in according
the process conditions, see Figure 10. Gas composition can be saved and loaded (when
loading ensure the loaded data is still exactly correct).
Be aware
When having a very low flow rate a warning message will pop-up. A healthcare
check is still possible, however keep in mind that some flow-profile-related criteria
(e.g. Path Velocity Ratios) may exceed normal limit values.
For a reliable Velocity of Sound check the exact gas composition, temperature
and pressure has to be known. If not, this check at the end of the report should
be ignored.
Figure 10: Process Conditions screen
Once all process conditions are filled in, some important gas parameters (compressibility,
Line density and Velocity of Sound) are calculated. To continue the healthcare check, press
‘Run’.
DOCUMENT TITLE
Elster NV/SA
Depending on the application conditions, it is possible that the original test limits are not
sufficient. If needed, they can be set to the application conditions. This is described in
chapter 5.
SonicExplorer will show 5 tabs, all with graphs visualising the measurements of the meter.
On these graphs are also the limits and possible warnings values shown. A green, yellow or
red light on the tab gives the user a quick status of the test status on each of the tabs. You
can click on the specific tab to get more details on the test results.
4.2.2. Tab 1: Velocity and Performance
This tab contains 4 graphs, see Figure 11:

• VoS check: Overall VoS compared to the calculated VoS. This is only relevant if the
exact gas composition, pressure and temperature are known. Otherwise it should be
ignored.
Limits can be altered.
• Performance: Number of approved signals compared to the number of sent out signals.
This decreases with higher gas velocities. When it drops below 20% all pulses
(including the approved) will be dismissed
• VoS Path Ratios: Velocity of Sound of each path compared to the overall Velocity of
Sound.
• Velocity path ratios: Velocity of Gas of each path compared to the overall Velocity of
Gas. With ideal flow profiles the axial paths have a slightly higher ratio (around 4%). Be
aware that a flow profile on a station can be far from ideal.
Figure 11: Healthcare; Velocity and performance
DOCUMENT TITLE
Elster NV/SA
4.2.3. Tab 2: Flow profile
This Tab contains 3 graphs, see Figure 12:

• Axial/swirl: Velocity of Gas of the axial paths compared to the Velocity of Gas of the
swirl paths (or vice versa). With an ideal flow profile the axial paths are around 4%
higher as the swirl paths.
• Asymmetry: Asymmetry in the flow profile can be detected by comparing:
o Both axial paths
o Both swirl pairs.
• Swirl angle: Swirl in the flow profile can be detected by comparing the swirl paths of
each swirl pair.
Figure 12: Healthcare: Flow Profile
DOCUMENT TITLE
Elster NV/SA
4.2.4. Tab 3: SNR (Signal to Noise Ratio)

• Elevated AGC dB: For each transducer the elevated gain of the pulse is shown.
Limits are fixed.
• SNR dB: AGC limit of each transducer compared to the AGC level of that transducer.
This will decrease with higher gas velocities. When the value has dropped to 5
measuring will become more difficult (a warning will pop-up). At a value of 2,
SonicExplorer will give an error.
Limits are fixed.
• AGC ratio: For each path the AGC level of transducer A is compared with the AGC
level of transducer B. Preferably this should be as close to 1 as possible.
Limits are fixed.
Figure 13: Healthcare: SNR
DOCUMENT TITLE
Elster NV/SA
4.2.5. Tab4: AGC (Automatic Gain Control)

• Axial AGC Ratios: The AGC ratios of the axial paths compared. Should be close to 1.
Limits are fixed.
• Swirl AGC Ratios: The AGC ratios of the swirl paths compared. Should be close to 1.
Limits are fixed.
Figure 14: Healthcare: AGC
DOCUMENT TITLE
Elster NV/SA
4.2.6. Tab 5: Stability

• Peak-Skip: The Peak skip test checks the RTd (Relative Timing difference) between
paths of different length. The RTd value is calculated for all path combinations where
the path lengths are significantly different.
• Turbulence: The turbulence test is used to check the relative stability of each individual
path’s velocity readings. The stability of the individual Velocity of Gas (VoG) of each
path gives an indication of the reliability of that paths VoG. The turbulence will increase
lower flow velocities.
Figure 15: Healthcare: Stability
4.3 Start a logfile
It is preferred to start a logfile by pressing ‘Service’ in the quick launch menu. Then open
‘Data source’ at the left side of the service screen by clicking on the Data Sources tab on
left hand side of the screen. Go to: Meters -> name of the meter -> Logs. At the left bottom
you have the action buttons for taking a logfile, see Figure 16.
DOCUMENT TITLE
Elster NV/SA
Figure 16: taking logfile
4.4 Generate customer service package
If there are questions about the performance of the meter, a service package should be
generated through SonicExplorer. Herewith SonicExplorer, will perform a healthcare check
and log samples of the transducer (pulse) signals, this will be zipped into a file, which can
be sent to the Elster service department. It is advisable to write in the guiding letter to
Elster, why there are doubts about the meter. All this information provides a very good
basis for Elster for analysing the meter. Once analysed Elster NV/SA will respond and
propose on how to proceed.
Generating a service package should be done as follows:

1) Press ‘Generate customer service package’ in the quick launch menu.
2) SonicExplorer will first start the healthcare check. Please fill in the process conditions,
as described in chapter 4.2.1.
3) Once the health check is completed, SonicExplorer will start taking samples of the
transducer (pulse) signals. As the meters stops measuring during the collection,
SonicExplorer will first ask for a login. This can be obtained at Elster. After the login a
warning will pop-up that the meter will stop measuring. Taking the pulses might take
several minutes.
4) SonicExplorer will put all the data in a zip-file and places it into a new mail with the right
email-address. Please also provide a guiding text, explaining the doubts about the
meter performance.
DOCUMENT TITLE
Elster NV/SA
4.5 Acquire signals
Taking transducer pulse signals can be done, by pressing ‘Acquire signals’ in the action list.
SonicExplorer will ask for username and password. This can be obtained at Elster.
Be aware
SonicExplorer will generate a warning that during the gathering of the pulses the
meter will stop measuring. The output will remain on the last value. Acquiring of
the pulses will take several minutes.
Before proceeding, SonicExplorer will ask the number of pulses that should be taken. It
preferred to set this to a value of 2 or 3. Then the pulses will be taken.
Afterwards the pulses can be displayed by going to ‘Service’ in the quick launch menu, then
open ‘data sources’, select the applicable meter, MPC files and then right click on the
desired collection. The pulses will be opened in a new chart, see Figure 17.
Figure 17: visualising pulses
4.6 Configure
By pressing Configure in the quick launch menu it is possible to see and change the
parameters.
Be aware
Standard all parameters are hardware protected and can only be changed when
the security switch is disabled (see the quick start manual, doc code:
Changes in the parameterfile can have consequences on the performance of the
meter and the validity of the calibration results (if applicable). Therefore Elster
strongly insists to only alter anything after consultation with either Elster-Instromet
or its local agent.
DOCUMENT TITLE
Elster NV/SA
4.7 Edit preferences
By pressing on ‘Preferences‘ in the quick launch menu, the ‘Preferences’ can be set as
desired (see Figure 18). Preferably the ‘File Locations’ should not be changed, making
possible future assistance easier.
When the ‘Preferences’ are set, SonicExplorer should be restarted.
Figure 18: Preferences
4.8 Configuration report
By pressing on ‘Configuration report’ in the quick launch menu, a ‘.pdf’ is generated with an
overview of all parameters. This report can be used to verify with the calibration report, if
applicable.
DOCUMENT TITLE
Elster NV/SA
5 Setting healthcare limits

5.1 Changing reference case
When performing a healthcare check, SonicExplorer uses a reference case for setting the
limits. The operating conditions and station lay-out can have a serious impact on the flow
profile in the meter. Therefore it is important to use the correct reference case when
performing a healthcare check.
Changing the ‘Reference Case’ can be done by clicking ‘service’ in the quick launch menu.
Click ‘Data Sources’ followed by ‘Meters’ and then the desired meter. Open the ‘Reference
Cases’ and click on the desired ‘Reference Case’ (wet, dry or site or ..) with the right mouse
button. A list will be opened, see Figure 19:
• Click on ‘Edit’ for checking the limit setting of the ‘Reference case’, also see chapter
5.2.
• By clicking on ‘Make Active’ the ‘Reference Case’ can be enabled. Once enabled it will
turn green.
Figure 19: Choosing reference case
When all the ‘Reference Cases’ are not as desired, it is possible to make a new one, with
live data from the meter. This is described in chapter 5.3.
5.2 Changing limits in reference case
When making a healthcare check and errors pop-up in the report, Elster should be
contacted. When the errors are not caused by a faulty measurement of the meter, but are
triggered by a not ideal flow profile; it’s possible that Elster recommends altering the limits.
Below is briefly described how the limits can be altered, however keep in mind that Elster
strongly recommends to only alter the limits after consultation with Elster!
DOCUMENT TITLE
Elster NV/SA
Go to the desired ‘Reference Case’, as also described in chapter 5.1 and click ‘Edit’.
SonicExplorer will display a screen as Figure 20. On the left there is a table with all
‘Reference Points’. Choose one ‘reference point’ then the test limits are shown the table on
the right. Each ‘Reference Point’ has its own ’Test Limits’ table. Therefore altering the limits
should be done for each ‘Reference Point’ separately.
In the table ‘Test Limits’, the values in light grey cannot be altered. Also the ‘Targets’ cannot
be changed.
Figure 20: Changing limits in reference cases
5.3 Creating a new reference case
When creating a ‘Reference Case’, SonicExplorer will take a logfile with preferably several
gas velocities. At each gas velocity SonicExplorer will analyse the data and create a
‘Reference Point’. A ‘Reference point’ contains the most optimal limit setting for a reliable
healthcare check. Between the ‘reference points’ the limit settings are interpolated.
Creating a ‘Reference Case’ can be typically done during at:

• calibration: with each calibration point as ‘reference point’
• commissioning: with ‘reference points’ starting from slightly below Qmin operating increasing
until slightly above Qmax operating.
DOCUMENT TITLE
Elster NV/SA
Creating a ‘Reference Case’ should be done as follows:

1) When SonicExplorer is connected to the meter click ‘service’ in the quick launch menu.
Click ‘Data Sources’ followed by ‘Meters’ and then the desired meter. Below three
buttons appear, click on ‘Reference’, see Figure 21.
Figure 21: creating a new reference case
2) When a new reference case is created and Sonic Explorer opens the tab ‘Data
Collection’, see Figure 22.
Figure 22: Data Collection
3) During the entire process SonicExplorer will create a logfile. This should be started by
clicking ‘Begin Data Collection’. SonicExplorer will pop-up a menu for saving the logfile.
DOCUMENT TITLE
Elster NV/SA
4) Look in the right graph for the gas velocity in the meter (also the stability is shown
below the graph). When the correct velocity is reached, it is possible to make a
reference point. This can be done in 2 different ways:
a. With ‘Auto-end Cal. Point’ enabled for a certain number of points.
Press ‘Cal. Point Start’; SonicExplorer will ask for some process conditions, see
chapter 4.2.1. Meanwhile SonicExplorer will start making a ‘Reference point’ for
the number of point filled in at ‘Auto-end Cal. Point’. When all points are taken,
the new reference point will automatically be completed on the left table.
b. With ‘Auto-end Cal. Point’ disabled.
Press ‘Cal. Point Start’; SonicExplorer will ask for some process conditions, see
chapter 4.2.1. Meanwhile SonicExplorer will start making a ‘Reference point’.
SonicExplorer will only stop creating the ‘Reference point’ when ‘Cal. Point
End’ is pressed. Then the new ‘reference point’ will be completed on the left
table.
If the flow is not very stable, SonicExplorer will generate a warning.
5) ‘Reference n points’ should be taken for different gas velocities:

a. During an actual calibration, for each calibration point.
b. At commissioning, ‘reference points’ starting from slightly below Qmin operating
increasing until slightly above Qmax operating.
All ‘reference points’ will be shown in the right table. A small example is shown in
Figure 23.
Figure 23: Example ‘reference points’ of ‘reference case’
6) When all ‘Reference points’ are taken, ‘End Data Collection’ should be pressed. Sonic
Explorer will stop logging the data. Then click ‘Create Ref. Case’. Sonic Explorer will
pop-up a menu for naming the ‘reference case’, please fill in properly.
7) SonicExplorer will create the most suitable limits for the current application, this can be
seen as described in chapter 5.2, however it is highly recommended not to alter these.
Also make sure this ‘Reference case’ is used when making a health care check, see
chapter 5.1.

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Manufacturing Record Book

Doc. Nr.: IES001854-P9-03

Sales nr. 1000092435 – Instromet Latin America S.A. –

Q.SONICPlus 30” – serial number 07024