Nirvana

Contact Cooled
Training Manual

Overview

Airend

Drive

Air flow Circuit

Coolant Circuit

Controls

Installation

Commissioning

Service

Engineering Data

Operator and Parts Manual

Field Service Memos

Rev. July 2006

 Nirvana Contact Cooled
Index

Introduction SGNe Intellisys

This Manual has been designed to provide you with
fundamental knowledge about Ingersoll Rand Nirvana
Contact Cooled Compressors. Its purpose is to give
you an understanding of operation, construction and
service requirements of these units. It will also provide
engineering data, service procedures and prepare you
for the hands-on practical training that you will receive
on the Training Course.
Index
Overview
Identification and Model Numbers ..............3
General Description .....................................4
Operating Pressures....................................5
Compressed Air System ..............................6
Condensate Removal .................................7
Lubrication System ......................................7
Cooling System (Air-cooled / Water cooled) 8
Intellisys Controller ......................................8
Airend
Compression Process................................11
Typical Components ..................................16
Bearings & Thrust ......................................17
Seals ..........................................................17
Description, Components, Software .......... 67
Controller Button Functions ....................... 68
Warnings.................................................... 78
Alarms........................................................ 79
Inputs and Outputs .................................... 81
Pressure Sensors & Calibration ................ 83
Clock Function ........................................... 84
PORO—Power Outage Restart Option ..... 84
NTC Thermistors ....................................... 85
Temperature Vs Resistance Charts .......... 88
Temperature Sensors ................................ 88
Commissioning
Power Off Pre-start Checks....................... 93
Power On Pre-start Checks....................... 94
Running Check .......................................... 95
Maintenance & Start-up Checklist ............. 96
Nirvana Integration .................................... 97
Service & Maintenance
Warnings and Precautions ...................... 107
Service Procedures ................................. 108
Service Philosophy .................................. 109
Maintenance Chart .................................. 111
Routine Maintenance............................... 112

Drive
Main Drive Motor Overview .......................23
HPM Rotor .................................................24

Airflow Circuit
Overview ....................................................28
Airflow Circuit Drawing...............................29
Component Descriptions ...........................30
Compressor Cooling System .....................37

Coolant Circuit
Overview ....................................................42
Coolant Flow Circuit...................................43
Component Descriptions ...........................45

Electrical System
Warnings....................................................52
T1 Modular Drive parts drawing ................54
Power Supply Unit .....................................58
Transformer, Miniature Circuit Breakers....60
KM1 Isolation Contactor ............................61
K1 & K2 Control Relays .............................62
MSM 1 Blower Motor Circuit Protection.....63

Nirvana Training Manual

Ingersoll Rand Global Service Education Team
Issue: 01/Davidson, July, 2006. Ingersoll Rand Proprietary Information