A Process

4 26-11-07 Nehls Degen As Built
3 02-28-07 Degen Degen Revision according Functional Diagrams
2 05-17-06 JPM JPM DRI Final Issue
1 01-16-06 JPM JPM DRI Initial Issue
0 11-01-05 JPM JCL DRI Preliminary Issue

Rev. Date Originator Mech I&C Details of Revision
SUPPLIER
2675 Morgantown Road
Reading, Pennsylvania 19607
Telephone: +1 610 855 2000
Internet: www.worleyparsons.com
DSD-Project No.:
5705/102242-M01 Termozulia – Expansion to Combined Cycle
Status
REVISION 4
SYSTEM DESCRIPTION
DATE NAME FOR
FEEDWATER SYSTEM
BY 11-01-05 JP Mitton
MECH 11-01-05 J.C. Lloyd
SHEET No.:
E&C 11-01-05 D.R. Iserman ALL RIGHTS RESERVED DIN 34
1 of 26
SIZE Letter (8.5“ x 11“)
DRWG No..:
SUPPLIER -
REV.
SCALE NA DRWG.-
No.:
DSD
TZ03-CD-LA-PAR0001 4
FILENAME TZ03-CD-LA-PAR0001-R4
SYSTEM DESCRIPTION TERMOZULIA CCPP
FEEDWATER SYSTEM
TABLE OF CONTENTS
SECTION TITLE PAGE
1.0 PURPOSE 3
1.1 Abbreviations 3
2.0 DESIGN CRITERIA 3
2.1 Codes and Standards 3

2.2 System Design Basis 4
3.0 DESCRIPTION OF SYSTEM AND EQUIPMENT 6
3.1 Description of System 6

3.2 Description of Equipment 10
3.3 Description of Control 13
4.0 SAFETY PRECAUTIONS 17
4.1 Hazards 17
4.2 Precautions 17
5.0 SYSTEM OPERATION 17
5.1 Commissioning 17
5.2 Start-up 17
5.3 Normal Operation 20
5.4 Shutdown 21
5.5 Special or Infrequent Operation 21
6.0 SETPOINT/EVENT LIST 21
7.0 E-STOP/EMERGENCY 24
8.0 INTERFACE SYSTEMS 24
9.0 REFERENCES 25
9.1 Instrument and Control Drawings and Diagrams 25

9.2 Electrical Drawings and Diagrams 25
9.3 Piping and Instrumentation Diagrams 25
9.4 Specifications 26
9.5 Piping Materials 26
TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 2 of 26

FEEDWATER SYSTEM
1.0 PURPOSE
The feedwater system transports feedwater from the feedwater tank through the boiler feedwater
pumps. The pump HP discharge flows to the HP feedwater system through the HP feedwater
level control valves to the inlet of the HP economizer and to the HP steam attemperator. Two
boiler feedwater pump inter-stage bleeds provide feedwater to the IP and LP feedwater systems.
The IP feedwater system branches of to supply the HP bypass attemperator and continues to the
inlet of the IP economizer before flowing through the IP feedwater level control valves and into
the IP drum. The LP feedwater system flows to the inlet of the LP economizer before flowing
through the LP feedwater level control valves and into the LP drum. The LP feedwater system
piping also provides hot water return back to the feedwater tank to assist in heating the Feedwater
Tanks. Feedwater pump minimum flow recirculation is provided via Automatic Recirculation
Check (ARC) valves located on the HP discharge of each pump.
1.1 Abbreviations:
ANSI – American National Standards Institute

ARC – Automatic Recirculation Check valves
ASME – American Society of Mechanical Engineers
B & PVC - Boiler & Pressure Vessel Code
BEP – Boiler External Piping
BOP – Balance Of Plant
CRH-Cold Re-heat
DCS – Distributed Control System
DN – Diameter Nominal
GT – Gas Turbine
HP – High Pressure
HRH – Hot Re-heat
HRSG – Heat Recovery Steam Generator
IP – Intermediate Pressure
KKS – Power Plant Identification System
LP – Low Pressure
NBEP – Non-Boiler External Piping
TG-VWO – Turbine Generator - Valves Wide Open
2.0 DESIGN CRITERIA
2.1 Codes and Standards:
Piping is designed in accordance with the requirements of ASME B31.1, "Power Piping."
The heat recovery steam generator (HRSG) components (evaporators, drums, super-heaters, re-
heaters, and economizers) are designed in accordance with the requirements of the ASME Boiler
& Pressure Vessel Code (B & PVC), Section I.
The feedwater pumps are designed in accordance with the requirements of API Standard 610.

FEEDWATER SYSTEM
2.2 System Design Basis:
The feedwater system piping, valves, and equipment are designated with the KKS code LAA
(Feedwater Tanks and De-aerators), LAB (HP, IP and LP Feedwater systems) and LAC
(Feedwater pumps).
Feedwater piping design conditions are listed below:
Design Pressure Design Temperature

barg (psi) °C
Suction Piping 10.5 (152.3) 200
LP Feedwater Piping 40 (580) 145
LP Hot Water Return from 40 (580) 252
Economizer
IP Feedwater Piping 90 (1305) 145
HP Feedwater Piping 225 (3263) 140
The HP Feedwater large bore piping system DN200 (8”) is fabricated from SA335 Gr. 12 Alloy
steel piping.
The IP Feedwater large bore piping system DN80 (3”) and smaller and the LP Feedwater large
bore piping system DN65 (2,5”) and smaller are fabricated from SA106 Grades B carbon steel
piping.
The Feedwater suction, LP feedwater and IP feedwater piping is also fabricated from SA106
Grades B carbon steel piping.
The HP feedwater system large bore valves DN200 (8”) are made of SA217Gr. WC6 cast alloy
steel material and are ANSI class 1500 rated, all with dimensional standards per ANSI B16.10.
The HP feedwater system small bore valves DN50 (2”) and smaller are made of SA182F22
forged carbon steel and are ANSI class 1500 rated, all with dimensional standards per ANSI
B16.10.
The suction, LP and IP feedwater piping system large bore valves DN65 (2.5”) and larger are
made of SA 216WCB cast carbon steel material. IP feedwater piping valves are ANSI class 800
rated. LP feedwater and suction piping valves are ANSI class 300 rated. The suction, LP and IP
feedwater piping system small bore valves DN50 (2”) and smaller are made of SA 105 forged
carbon steel material and are ANSI class 800 rated. All suction, LP and IP feedwater piping
system valves are supplied with dimensional standards per ANSI B16.10.
Each unit feedwater system is associated with one HRSG and is independent of the other
feedwater system. One Feedwater Tank and Deaerator is provided for each HRSG.
Two 100% capacity feed pumps, each driven by a direct connected electric motor, are provided
for each HRSG.
The feedwater system for the HRSG, branch piping, and major components therein are designed
to satisfy the following operating conditions:

FEEDWATER SYSTEM
Each unit’s Feedwater Tank and Deaerator is designed for the worst case operating scenario of a
steam turbine bypass operating case with 75 kg/s of incoming condensate at 45°C (no condensate
preheating from the Low Pressure Condensate Preheater).
One of the two feed pumps per HRSG is capable of supporting the HRSG operation at the
operating design conditions:
Flow
The rated flow at the inlet of the boiler feed pump shall be equal to the sum of flows required to
feed one HRSG, when operating at the of the safety valve setpoints on the HP/IP/LP-Boiler
drums.
The following parameters should also be considered:
• The design flow rate of the LP- water cycle of one HRSG, considering the raised
steam and the hot water extracted downstream of the LP-economizer.
• The design flow rate of the IP- water cycle.
• Spray water for the de-superheating of the steam downstream of the HP-bypass. In
case of By-pass operation (add-on safety margin, as the IP-bypass is closed, when the
safety valve on the HP-Drum blows-off).
• The design flow rate of the HP- water cycle.
• The make up to recover the continuous blow down losses of the HRSG. The blow
down of water from the drums takes place during normal operation. This is covered
by the safety margin previously mentioned.
Differential Head
The rated differential head of the different sections of the Boiler Feedwater Pump is the
difference between the required discharge head at the LP/IP/HP-pump nozzles and the pressure at
inlet of the pump.
Pressure at Discharge Nozzle
The discharge pressure at each of the pump nozzles is defined as follows:

• The design pressure of the respective drum in each of the HRSG-LP/IP/HP adding a
3% allowance for the safety valve setpoint (full opened).
• Friction losses in the respective water side of the HRSG-LP/IP/HP-sections including
feedwater control valve.
• The friction losses in the feedwater lines connecting the respective discharge nozzles
of the Boiler Feedwater Pump with the inlet of the stop valves of the LP/IP/HP
sections of the HRSG.
• The static pressure corresponding to the geodetic differential height between the
water level in the respective drums and the pump axis.
The feedwater suction system is designed for 10.5 barg (152 psi) and 200°C.

FEEDWATER SYSTEM
3.0 DESCRIPTION OF SYSTEM AND EQUIPMENT
3.1 Description of System:
Refer to Feedwater System Piping & Instrumentation Diagrams

TZ03-XN-LAA-DSD0021 (Sheet 1 for Line 11 & Sheet 2 for Line 12) and
TZ03-XN-LAB-DSD0023 (Sheet 1 for Line 11 & Sheet 2 for Line 12).
The following is a description of the feedwater system.
Feedwater Tanks and De-aerators
For each HRSG unit, one (1) Feedwater Tank (11LAA10 BB001, 12LAA10 BB001) and
Deaerator (11LAA10 BB002, 12LAA10 BB002) are provided to preheat the feedwater going into
the HRSG.
Each tray type Deaerator receives condensate from the Main Condensate System. This
condensate is cascaded over a series of trays to increase the surface contact area with the
Deaerator steam injected into the lower section of the Deaerator. The steam admission takes place
via the inlet valve of the De-aerator (11LBA30 AA006 / 12LBA30 AA006). The dissolved non-
condensable gases in the main condensate are segregated during the boiling process in the
Feedwater tank and deaerator and are led with vent steam via a manual control valve to the
atmosphere (11LAA10 AA502 / 12LAA10 AA502).
Each Feedwater tank is fitted with two steam jet nozzle distribution grids (one for warming and
one for after-boiling) and one LP hot water mixing nozzle distribution grid located in the bottom
of the tanks. Steam into the After-Boiling nozzles is admitted through the motor operated After-
Boiling Admission Valves (11LBA30 AA003 / 12LBA30 AA003). Steam to the warming nozzles
is admitted through the normally open manually operated Feedwater Tank Warming Valves
(11LBA30 AA004 / 12LBA30 AA004). The net storage volume in each tank is approximately
25 m3 as defined by the volume between the Normal control water level and the low-low water
level for feedwater pump protection. The boiler feedwater pump minimum flow recirculation
lines are routed back into the feedwater tank. A safety relief valve is provided for over-pressure
protection against complete water fill. A vacuum breaker is also provided. A check valve
connected back into the steam inlet line provides a flow path from tank to after-boiling steam
distributor in case of a sudden pressure drop in the LP steam system. This will prevent water
induction into the LP steam line. Since the steam lines enter the tank underwater, if the pressure
in the tank is greater than in the steam line, the water in the tank could travel up and into the
steam line. To avoid this potential problem, the water induction line allows excess pressure to be
relieved from the top of the feedwater tank and into the LP steam line. A motorized emergency
drain valve (11LAA10 AA401 / 12LAA10 AA401) opens upon a high water level in the
feedwater tank and discharges excess feedwater into the Blow-down Drain Pit (00GMA20
BB001).
The de-aerated water leaves the tank as Feedwater with the following main conditions:
• The Feedwater is heated up to a temperature of 130 °C (= 1.7 barg (24.7 psi))

FEEDWATER SYSTEM
• The Feedwater contains less than 0.02 mg/l of dissolved oxygen
A connection is provided in the deaerator outlet neck flange connection to the feedwater tank for
the injection of ammonia from the Ammonia chemical dosing system (KKS code QCD).
Feedwater Pump Suction
The feedwater pump suction piping, valves, and equipment are designated with the KKS code
LAB. One feedwater tank is provided for each HRSG unit. Each feedwater tank provides suction
to two 100% capacity feedwater pumps. The feedwater pump suction from the Feedwater tank is
a single DN300 (12”) connection to a header that branches into two DN250 (10”) lines for
connection to each individual pump. The suction piping includes manual isolation valves
(11LAB11/12 AA001 and 12LAB11/12 AA001 with open and closed limit switches
11LAB11/12CG101/102 and 12LAB11/12CG101/102), relief valves, and permanent suction
strainers (11LAC11/12 AT001 and 12LAC11/12 AT001). Each strainer is equipped with a
differential pressure switch (11LAC11/12 CP101 and 12LAC11/12 CP101).
Each feedwater pump and associated strainer can be isolated by the manually-operated gate
valves on both the suction and discharge sides (main discharge and inter-stage bleeds) of the
pumps. Repair of the pumps can be performed while the plant is in operation. Check valves are
provided on the IP and LP discharge lines. The feedwater pump suction and discharge valves are
normally open. The suction valves are provided with open and closed limit switch to prove the
valve position and are interlocked into the pump control.
A relief valve set at 10.5 barg (152 psi) is located in the suction piping of each pump. The relief
valve prevents overpressure of the suction piping due to leakage from the discharge or inter-stage
bleed header check valves through the standby pump, if the pump suction valve is closed.
Each feedwater pump is a multi-stage segmental ring type centrifugal pump.
HP Feedwater System
The HP- feedwater system is designed for 225 barg (3263 psi) and 140°C.
The DN200 (8”) HP feedwater discharge lines from each pump supply a common DN200 (8”)
discharge header. The main HP feedwater flow path passes through flow element (11LAB70
QB001 and 12LAB70 QB001 furnished by NEM) to the HRSG interface connection.
Downstream of this connection, the HP feedwater continues to the normal and start-up HP drum
level control valves (11LAB70 AA151, 11LAB70 AA152 and 12LAB70 AA151, 12LAB70
AA152). A motor operated HP Feedwater shut-off valve (11LAB70AA001 and 12
LAB70AA001) and check valve (11LAB70 AA002 and 12LAB70 AA002) are provided in the
piping downstream of the control valves for HRSG isolation as required by the ASME B & PV
code. Flow continues through the economizer and into the HP drum.
Downstream of each flow element (11LAB70 QB001 and 12LAB70 QB001) in the main HP
feedwater flow path, a branch provides spray water to the HRSG HP steam attemperators
(11HAH70 AH001 and 12HAH70 AH001 provided by NEM). A motorized block valve
(11LAE70 AA002 and 12LAE70 AA002) is provided in the HP attemperator spray water supply

FEEDWATER SYSTEM
pipe. Attemperator flow continues to the NEM supplied check valve followed by NEM supplied
control valve (11LAE70 AA151 and 12LAE70 AA151), which controls flow to the attemperator
based upon final HP super-heater outlet steam temperature (11HAH70 CT906 and 11HAH70
CT906).
IP Feedwater System
The IP- feedwater system is designed for 90 barg (1305 psi) and 145°C.
The IP feedwater inter-stage bleed from each pump feeds a common DN80 (3”) header. A DN65
(2.5”) branch line supplies the HP Bypass attemperator spray valves (11MAN50 AA151 and
12MAN50 AA151 provided by NEM). Downstream of this branch connection, the flow passes
through the flow element (11LAB50 QB001 and 12LAB50 QB001 furnished by NEM) and to the
HRSG interface connection. Downstream of the interface connection, NEM furnished IP
feedwater piping continues through the check valve (11LAB50AA001 and 12LAB50AA001)
which provides the NBEP and BEP code break and onto the IP Feedwater shut-off and shut-off
bypass valves (11LAB50 AA002, 11LAB50 AA012 and 12LAB50 AA002, 12LAB50 AA012)
before continuing onto the economizer. Flow through the IP economizer and into the IP drum is
regulated by the IP level control valve (11HAC50 AA151 and 12HAC50 AA151) located
downstream of the economizer.
Upstream of the IP level control valve, a branch connection provides spray water to the HRSG
reheat steam attemperator (11LBB50 AH001 and 12LBB50 AH001 provided by NEM). A
motorized block valve (11LAF50 AA001 and 12LAF50 AA001) is provided in the HRH
attemperator spray water supply pipe. Attemperator flow continues to the NEM supplied control
valve (11LAF50 AA151 and 12LAF50 AA151), which controls flow to the attemperator based
upon final HRH super-heater outlet steam temperature (11LBB50 CT904).
LP Feedwater System
The LP- feedwater system is designed for 40 barg (580 psi) and 145°C.
The LP feedwater inter-stage bleed from each pump feeds a common DN100 (4”) header and to
the HRSG interface connection. Downstream of this interface connection, the flow passes through
the flow element (11LAB20 QB001 and 12LAB20 QB001 furnished by NEM) and continues
through the check valve (11LAB20AA001 and 12LAB20AA001) which provides the NBEP and
BEP code break. Thereafter, the LP Feedwater shut-off and shut-off bypass valves (11LAB20
AA001, 11LAB20 AA011 and 12LAB20 AA001, 12LAB20 AA011) before continuing onto the
economizer. Flow through the LP economizer and into the LP drum is regulated by the LP level
control valve (11HAC20 AA151 and 12HAC20 AA151) located downstream of the economizer.
Upstream of the LP level control valves, a DN100 (4”) LP Hot Water return line is provided to
maintain flow through the LP Economizer and avoid deadheaded situations that could result in
acid dew point corrosion in the LP economizer. To control a constant flow rate of 20 kg/s
(72 t/h) of hot water return flow rate, a flow meter (11LAB60 QB001/CF001 and
12LAB60QB001/CF001) and a flow control valve (11LAB60 AA101 and 12LAB60 AA101) are
provided. Check valve (11LAB60 AA002 and 12LAB60 AA002) prevents backflow from the
Feedwater tank into the LP Economizer system during shutdown.

FEEDWATER SYSTEM
System Features Local to the Feedwater Pump
An automatic modulating recirculation check (ARC) valve (11LAB41 AA001, 11LAB42 AA001
and 12LAB41 AA001, 12LAB42 AA001) is located in the HP feedwater line immediately
downstream of the HP discharge nozzle of each feedwater pump. The ARC valve automatically
modulates to ensure minimum flow for pump protection at low loads by bypassing flow from the
HP discharge of the feedwater pump to the Feedwater Tank. The ARC valve also serves as a
check valve by preventing backflow into the pump. In each recirculation line, a breakdown
orifice (11LAB43 BP001, 11LAB44 BP001, 12LAB43 BP001 and 12LAB44 BP001) and a
manual globe valve (11LAB43 AA001, 11LAB44 AA001, 12LAB43 AA001 and 12LAB44
AA001) are provided to maintain back pressure on the downstream side of the ARC valve
recirculation connections. The orifice will be sized to avoid flashing in the recirculation line.
Seal water is provided to the inboard and outboard mechanical seals of the feedwater pumps. The
seal water is taken from the feedwater pump, routed through a seal water cooler provided by the
pump vendor then supplied to the mechanical seals. This arrangement is in accordance with Plan
23 of API 610.
The pump bearings and the coolers for the boiler feed pump mechanical seals are cooled with
cooling water from the Closed Cooling Water System (See System Description TZ03-CD-PGB-
PAR0001). The balance line of the mechanical seal on the discharge side is connected via an
orifice to the suction nozzle.
Water Chemistry
A sample connection is provided in the Feedwater common suction line for measurement of
dissolved oxygen (11LAB10 CQ001 and 12LAB10 CQ001). A sample piping is routed to the
BOP sample panel where a conditioned sample is provided for analysis.
A sample connection is also provided in the LP feedwater piping upstream of the LP Feedwater
shut-off valves. This sample piping is routed to the NEM provided sample panels where a
conditioned sample is provided for analysis.
Electrical Power
Power for the feedwater pumps is from the plant 4160 volt switchgear. Bus 00BBA supplies
power to 11LAC11 AP001 and 12LAC11 AP001. Bus 00BBB supplies power to 11LAC12
AP001 and 12LAC12 AP001.

FEEDWATER SYSTEM
3.2 Description of Equipment:
Boiler Feedwater Pumps: 11LAC11 AP001, 11LAC12 AP001 and

12LAC11 AP001, 12LAC12 AP001
Specification: TZ03-XR-LAC-DSD0210
Manufacturer: Sulzer
Model: MD100-300/1d+10
Type: Segmental Ring
Number of Stages: 11
Operating Medium: de-aerated water
Water pressure at pump inlet: 2.81barg (40.8 psi)
Water temperature at pump inlet: 130°C
Design temperature: 160°C
Main Design Flow: 388.9 m3/hr ()
LP Bleed Design Flow: 102.3 m3/hr (26.5 kg/s)
IP Bleed Design Flow: 58.6 m3/hr (15.2 kg/s)
HP Discharge Design Flow: 228 m3/hr (59 kg/s)
Main Differential Head: 1851 m (169.4 bar (2757 psi))
NPSHR: 8.2 m
Brake Horsepower: 1578 kW
Motor Manufacturer: TECO -Westinghouse
Motor Data: 1750 kW, 4160V, 3 phase, 3600 rpm, 60 Hz
Feedwater Pump Strainers: 11LAB11 AT001, 11LAB12 AT001

12LAB11 AT001, 12LAB12 AT001
Manufacturer: Sulzer
Model: WN535
Differential Pressure drop: 0.5bar (7.25 psi)
Feedwater Pump Automatic Recirculation Valves:
11LAB41 AA001, 11LAB42 AA001 and

12LAB41 AA001, 12LAB42 AA001
Manufacturer: Schroedahl
ARC Valve Model: TDM128UVWS-CS
Design Minimum Flow: 83 m3/hr
Pressure Difference: 191.96bar (2784 psi)
Back Pressure: 16.0barg (232 psi)
Feedwater Tanks and Deaerators: 11LAA11 BB001, 11LAA11 BB002

12LAA12 BB001, 12LAA12 BB002
Specification: TZ03-DC-LAA-DSD0001
Design by: Wassertechnik

FEEDWATER SYSTEM
Manufacturer: DSD-Venezuela
Design Standards ASME Code Section VIII Division I
Type of Deaerator system Tray Type
Type of Feedwater tank Horizontal, cylindrical vessels with semi elliptical heads
Design pressure 9 barg (130 psi) and -1 barg (-14.50 psi)(Full vacuum)
Deaerator design temperature 350 °C for the Steam inlet internals
200 °C for the Deaerator system
Feedwater Tank design temperature 200 °C for the tank system
Operating Pressure Range 1.7 barg (25 psi) – 2.5 barg (36 psi)
Operating Temperature Range 130 °C – 140 °C
Gross Capacity per Feedwater Tank 47 m³
Net Capacity per Feedwater Tank 35 m³
Number/Model of After-Boiling nozzles 34 / G3/4”A; GGG40-steam
Number/Model of Warming nozzles 14 / G3/4”A; GGG40-steam
Number/Model of hot water mixing
nozzles 14 / G11/2”A; GGG40-hot water
Material of the Feedwater Tank:

Shell and Heads SA 285 Gr. C
Internals Carbon Steel
Steam Jet and HW Mixing Nozzles Stainless Steel
Material of the Deaerator apparatus

Head (Upper part / Lower part) AISI 316 TI / SA 285 Gr. C
Shell (Upper part / Lower part) AISI 316 TI / SA 285 Gr. C
Internals for Heating Steam distribution AISI 316 TI
Main Condensate distribution trays AISI 316 TI
Deaerator trays AISI 316 TI
Deaerator Vent Valve and orifice: 11LAA10 AA502, 11LAA10 BP502

12LAA10 AA502, 12LAA10 BP502
The Deaerator vent valve and orifice pipe size and capacity are set according to the requirements
listed in the Feedwater Tank and Deaerator O & M Manual TZ03-CD-LAA-WT001. The vent
valve can be manually adjusted by the plant chemist according to on-line and sample analysis of
the feedwater quality.
Venting capacity 240 kg/h

Vent size DN 80 (3”)
Feedwater Tank Safety Valve: 11LAA10 AA191, 12LAA10 AA191
The feedwater tank safety valve is provided to protect the feedwater against over-pressurization
resulting from the condensate supply control valve (11LCA10 AA101 / 12LCA10 AA101) failing
to control the feedwater tank level. The safety valve set pressure is set according to the design
pressure of the feedwater tank. The flow capacity of the safety valve is based upon the valve wide

FEEDWATER SYSTEM
open flow capacity of the condensate supply valve.
Manufacturer Bopp & Reuther

Set Pressure 9 barg (130.5 psi)
Flow capacity 92 kg/s
Feedwater Tank Emergency Drain Valve: 11LAA10 AA401, 12LAA10 AA401
The Feedwater Tank Emergency Drain Valve opens upon a high-high Feedwater tank level
(greater than 44 m3/2600 mm) signal (11LAA10 CL901 / 12LAA10 CL901) to protect against
overfilling of the Feedwater Tank which may be caused by a malfunction in the Feedwater tank
Level control Valve (11LCA10 AA101 / 12LCA10 AA101). The size of the drain valve is the
same line size as the Feedwater tank Level control Valve. The drains will be lead to the drain pit
on the grade level underneath the Feedwater Tank.
Manufacturer Fluval
Design temperature 200°C
Design pressure 9bar (130.5 psi)
LP Economizer Hot Water Return Control Valve: 11LAB60 AA101, 12LAB60 AA101
The LP Economizer Hot Water Return Control Valve Maintains a flow of 20 kg/s of hot water
return from the LP system, downstream of the economizer back to the Feedwater Tank based
upon the LP Hot Water Return flow measurement (11LAB60 CF901 [001] / 12LAB60 CF901
[001]). The control loop is active only when the temperature downstream of the LP-economizer
(11HAC20 CT001 / 12HAC20 CT001) is greater than 130°C. The control valve is also
automatically closed whenever both feedwater pumps are off.
Manufacturer Holter
Design Flow Rate 20 kg/s
Design inlet pressure 20bar (290 psi)
Design Outlet pressure 3bar (43.51 psi)

FEEDWATER SYSTEM
3.3 Description of Control
Discrete Control
A lead/lag selection macro typical logic will be applied to each of the 2 x 100% feedwater pumps.
Auto start/stop of this system will be initiated from the startup and shutdown sequences
(11LAB00 EC001 / 12LAB00 EC001).
Lead Pump Auto Start: Feedwater pump system in service signal from startup sequencer
(11LAB00 EC001, 12LAB00 EC001)
Standby Pump Auto Start: Lead pump trip OR low discharge header pressure (11LAB41/42
CP001, 12LAB41/42 CP001) < 100 barg (1450 psi)
Lead Pump Auto Stop: Feedwater pump system off from shutdown sequencer
Feedwater Pump 11LAC11 AP001 / 11LAC12 AP001 / 12LAC11 AP001 / 12LAC12 AP001,
are controlled from the DCS using a 4160V Motor with Auto/Manual Control (MVMTRA)
macro and faceplate. If in auto and selected to lead mode this pump will start in response to a
signal from the startup sequencer. If in auto and selected to standby mode, this pump will start if
the lead pump trips. The following macro logic definition table outlines the DCS control
functions:
Process Trip: ● Low-low selected Feedwater Tank level < 800 / 1350 mm
depending from GT-Load < 105 MW / > 125 MW (11LAA10
CL001, 11LAA10 CL002, 11LAA10 CL003,
processed via 11LAA10CL901 / 12LAA10 CL001, 12LAA10
CL002, 12LAA10 CL003, processed via 12LAA10CL901; these
level signals will use a 2 of 3 Select macro to select the level
signal to be used for control), OR
● High-high Feedwater Strainer (11LAC11 CP101 / 11LAC12
CP101 / 12LAC11 CP101 / 12LAC12 CP101)Differential
Pressure > 290 mbar/4.2 psi , OR
● If feedwater tank pressure (11LAA10 CP001 / 12LAA10
CP001) decreases at a rate of 26 mbar/sec [0.377 psi/sec] for 9.6
seconds.
● Feedwater Pump Suction Valve Not Open (11LAB11 CG101 /
11LAB12 CG101 / 12LAB11 CG101 / 12LAB12 CG101), OR
● Feedwater Pump Min Flow Valve Not Open (11LAB43
CG101 / 11LAB44 CG101 / 12LAB43 CG101 / 12LAB44
CG101), OR
● IP Drum Level > 324 mm for more than 30 seconds
(11HAD50CL911 / 12HAD50CL911), OR
● HP Drum Level > 324 mm for more than 30 seconds
(11HAD70CL911 / 12HAD70CL911), OR
● Local Emergency-Off Push Button (11LAC11CH001,
11LAC12CH001, 12LAC11CH001, 12LAC11CH001), OR

FEEDWATER SYSTEM
Feedwater Pump (continued)

● Motor radial bearing temperature DE, high (11LAC11 CT003 /
11LAC12 CT003 / 12LAC11 CT003 / 12LAC12 CT003) >
100°C, OR
● Motor radial bearing temperature NDE (11LAC11 CT004 /
11LAC12 CT004 / 12LAC11 CT004 / 12LAC12 CT004)
> 100°C, OR
● Motor winding temperature, high (11LAC11 CT005,006,007/
11LAC12 CT005,006,007/12LAC11 CT005,006,007 / 12LAC12
CT005,006,007) >160°C, OR
● Pump radial bearing temperature DE, high (11LAC11 CT001 /
11LAC12 CT001 / 12LAC11 CT001 / 12LAC12 CT001) > 90°C
OR
● Pump radial bearing temperature NDE (11LAC11 CT002 /
11LAC12 CT002 / 12LAC11 CT002 / 12LAC12 CT002) > 90°C
Bus Undervoltage: ● From lead/standby logic

Auto Start: ● From lead/standby logic
Auto Stop: ● From shutdown sequencer
Start Permit: ● Per boiler feed pump manufacturer recommendations AND
● Feedwater Pump Suction Valve Open (11LAB11 CG101 /
11LAB12 CG101 / 12LAB11 CG101 / 12LAB12 CG101)
● Feedwater Pump Min Flow Valve Open (11LAB43 CG101 /
11LAB44 CG101 / 12LAB43 CG101 / 12LAB44 CG101)
● A Closed Water Pump is in Operation (10PGB11 AP001,
10PGB 12AP001) and Closed Water Pressure (10PGB51
CP001) > 1.31 bar/19 psi
● Feedwater Tank Level > 1600 mm (11LAA10 CL001,
11LAA10 CL002, 11LAA10 CL003, processed via
11LAA10CL901 / 12LAA10 CL001, 12LAA10 CL002,
12LAA10 CL003, processed via 12LAA10CL901; these level
signals will use a 2 of 3 Select macro to select the level signal to
be used for control)
Events:
Running: ● None
Tripped: ● None
Stopped: ● None
Auto: ● None
Start Permissive: ● None

FEEDWATER SYSTEM
Alarm: Macro: Spring Charger Fault, Ground Switch Closed, Ground

Fault, Control Voltage Tripped, Protection Trip, Not In
Operate Position
Specific: ● Feedwater Pump Suction Valve Not Open (11LAB11 CG101,

11LAB12 CG101 / 12LAB11 CG101, 12LAB12 CG101), OR
● Feedwater Pump Min Flow Valve Not Open (11LAB43
CG101 / 11LAB44 CG101 / 12LAB43 CG101 / 12LAB44
CG101), OR
● High Feedwater Strainer Differential Pressure
(11LAB11 CP101 / 12LAB12 CP101 / 12LAB11 CP101 /
12LAB12 CP101) > 193 mbar/2.8 psi, OR
● Level Instrument Bad Quality, OR
● Level Deviation Error

FEEDWATER SYSTEM
Feedwater Tank Emergency Drain Valve (11LAA10 AA401 and 12LAA10 AA401):
The Feedwater Tank Emergency Drain Valve opens upon a High-high Feedwater tank level
(> 44 m3/2600 mm) signal (11LAA10 CL901 / 12LAA10 CL901) to protect against overfilling of
the Feedwater Tank which may be caused by a malfunction in the Condenser Hotwell Level
Control Valves (11LCA10 AA101 / 12LCA10 AA101). The size of the drain valve is the same
line size as the Condenser Hotwell Level Control Valves.
This valve is controlled from the DCS and has the typical macro (MOVIA) and faceplate
for a Motor Operated Valve with Auto/Manual Control. The following macro logic
definition table outlines the DCS control functions:
Auto Open: ● High-high selected Feedwater Tank level (> 44.0 m3/2600
mm)
(11LAA10 CL001, 11LAA10 CL002, 11LAA10 CL003,
processed via 11LAA10CL901 /
12LAA10 CL001, 12LAA10 CL002, 12LAA10 CL003,
processed via 12LAA10CL901; these level signals will use a
2 of 3 Select macro to select the level signal to be used for
control)
Auto Close: ● Feedwater Tank level (< 35.7 m3/2100 mm)
(11LAA10 CL001, 11LAA10 CL002, 11LAA10 CL003,
processed via 11LAA10CL901 /
12LAA10 CL001, 12LAA10 CL002, 12LAA10 CL003,
processed via 12LAA10CL901; these level signals will use a
2 of 3 Select macro to select the level signal to be used for
control)
● from startup sequencer (11LAB00 EC001 / 12LAB00 EC001)
Open Permit: ● None
Close Permit: ● None
Events:
Opened: ● None
Closed: ● None
Auto: ● None
Close Permissive: ● None
Open Permissive:: ● None
Alarm: Macro: ● Valve Position Error, Torque, Common Fault
Specific: ● None

FEEDWATER SYSTEM
Modulating Control
LP Economizer Hot Water Return Control Valve (11LAB60 AA101 and 12LAB60 AA101):
Refer to Feedwater Tank Condensate Supply Closed Loop Control Diagram TZ03-YL-700-
DSD0008 and Logic Diagrams TZ03-YL-700-DSD0020 for the LP Economizer Hot Water
Return Control Valves (11LAB60 DF901 and 12LAB60 DF901).
4.0 SAFETY PRECAUTIONS
4.1 Hazards:
No special hazards are considered to exist in the feedwater system beyond those normally
associated with high temperature, high pressure piping, and rotating equipment. Personnel should
be aware that automatic start of a standby feedwater pump can occur. When cleaning the suction
strainers, operating personnel should be cautious of the presence of high temperature water with a
flashing potential.
4.2 Precautions:
There are no special precautions for safe operation of the feedwater system. Startup, normal
operation, and shutdown must be in accordance with instructions received from the manufacturers
furnishing equipment for this system.
Operating and Maintenance staff should ensure that the appropriate Lock out – Tag out
procedures have been followed prior to breaking the pressure boundary. When isolating a pump
for maintenance, the IP and LP bleed discharge valve is closed first. Next, the HP main discharge
valve is closed. Only after these two valves are positively shut should the suction isolation valve
be closed.
5.0 SYSTEM OPERATION
5.1 Commissioning:
The feedwater system, subsystems, and components will be commissioned as described in the
startup plan for the plant.
5.2 Start-up:
The boiler feedwater system, subsystems, and components will normally be started up as follows:
Verify the following:

• Tag outs cleared.
• Instrument air system in-service.
• All equipment and instruments properly installed and calibrated.
• All manual valves shall be aligned per the Plant Operating and Maintenance Manual.
• All instrument lines vented and filled/drained.

FEEDWATER SYSTEM
• Breaker status for feedwater pump and motor operated valves racked in and operational.
• 4.16 kV switchgear bus MVSWGR1 and bus MVSWGR2 is energized.
• Normal oil level in feedwater pump bearings.
• Main Condensate system in-service.
• Chemical feed systems available for service.
• Condensate makeup Water system in-service.
• Auxiliary cooling water system in-service.
• Blind flanges installed on chemical cleaning connections.
• Feedwater pump suction strainers are cleaned and installed.
Starting the Feedwater pumps:

• Verify the Feedwater tank level is above Low Alarm point (> 21.8 m³/1400 mm).
• Verify the condensate control valve (11LCA10 AA101 / 12LCA AA101) is in auto.
• Verify the HP, IP and LP drum set points are set to start-up levels.
• Place both pumps in manual and select the Lead and Lag pumps.
• From DCS, start the Lead feedwater pump.
• Pump should start re-circulating water back to Feedwater tank. Verify status by checking for
normal HP, IP and LP discharge pressures.
• When pressure gauges reach normal pressure, release the HP Drum level controller to open
the HP Feedwater Startup level Control Valve (11LAB70 AA152) and fill the HP
economizer, evaporator and drum to startup level.
• Fill the IP economizer up to the IP Feedwater Level Control Valve by opening the IP
Feedwater Shut-off Bypass valve (11LAB50 AA012). Once the IP Feedwater pressure
(11LAB50 CP001) is equalized with the IP Economizer outlet pressure (11HAC50 CP001)
within 1 Bar (14.50 psi) (taking static height into consideration), the IP Feedwater Shut-off
Valve (11LAB50 AA002) is opened and the IP Feedwater Shut-off Bypass valve (11LAB50
AA012) is closed.
• Release the IP drum Level to open the IP Feedwater Level Control Valve (11HAC50 AA151)
and fill the IP evaporator and drum to startup level.
• Fill the LP economizer up to the LP Feedwater Level Control Valve by opening the LP
Feedwater Shut-off Bypass valve (11LAB20 AA011). Once the LP Feedwater (11LAB20
CP001) is equalized with the LP Economizer outlet pressure (11HAC20 CP001) within 1 Bar
(14.50 psi) (taking static height into consideration), the LP Feedwater Shut-off Valve
(11LAB20 AA001) is opened and the LP Feedwater Shut-off Bypass valve (11LAB20
AA011) is closed.
• Release the LP drum Level to open the LP Feedwater Level Control Valve (11HAC20
AA151) and fill the LP evaporator and drum to startup level.
• Place second feed pump of unit into "auto" position (stand-by) in the DCS. Pump will not
start unless first feed pump trips or HP feedwater line pressure falls below 100 barg (1450
psi).
Starting the Feedwater Tank and Deaerator is accomplished automatically in the following
sequence (Refer to Operations and Maintenance Manual TZ03-XN-LAA-WT0001):
• Initial warming of the Feedwater Tank is accomplished using the warming steam nozzles via
11LBA30 AA004 / 12LBA30 AA004. The Deaerator inlet Valve (11LBA30 AA006 /
12LBA30 AA006) and the Feedwater After-boiling Admission Valve (11LBA30 AA003 /

FEEDWATER SYSTEM
12LBA30 AA003) are both closed.

• The CRH-LP PRV (11LBC10 AA101 / 12LBC10 AA101) controls the warming up of the
feedwater tank by feeding steam through the valve 11LBA30 AA004 and 12LBA30 AA004
to until the feedwater tank temperature is greater than 90C. The maximum allowable warm-
up rate for this period is about 1°C/minute.
• Above 90C, the Feedwater After-boiling Admission valve (11LBA30 AA003 / 12LBA30
AA003) is opened to admit steam to the after-boiling steam jet nozzles and continue the
raising of the water in the Feedwater tank to approximately 130°C when the pressure in the
feedwater tank reaches 2.7 bar (39 psi). The maximum allowable warm-up rate for this period
is about 0.7°C/minute.
• Once the Feedwater After-boiling Admission valve is opened and the pressure in the
feedwater tank is greater than 2.7 bar (39 psi), the Deaerator Inlet Valve (11LBA30 AA006 /
12LBA30 AA006) is opened.
• Once the Feedwater tank temperature of 130°C is reached, and the water temperature
downstream the LP-economizer is >130°C (11LAB60 CT001 / 12LAB60 CT001), the LP
Hot water return control valve (11LAB60 AA101 / 12LAB60 AA101) is automatically
released to control its flow set-point of 20 kg/s (72t/h) based upon the flow measurement
(11LAB60 CF001 / 12LAB60 CF001).
The line-up of DCS controlled or monitored equipment for the Feedwater System prior to startup
is as follows (Note: the line up described below is for Unit 11. The line up for Unit 12 is
identical):
Device Description Tag No. Status

Feedwater Pump 11LAC11 11LAC11 AP001 Ready to run
Feedwater Pump 11LAC12 11LAC12 AP001 Ready to run
Feedwater Suction Header TE 11LAB10 CT001 Low Temp
Feedwater Suction Header O2 Analyzer 11LAB10 CQ001 No Alarm
Pump 11LAC11 Suction Valve 11LAB11 AA001 / CG101 Open
Pump 11LAC12 Suction Valve 11LAB12 AA001 / CG101 Open
Pump 11LAC11 Min Flow Valve 11LAB43 AA001 / CG101 Open
Pump 11LAC12 Min Flow Valve 11LAB44 AA001 / CG101 Open
Pump 11LAC11 Strainer ΔP 11LAC11 CP101 No Alarms
Pump 11LAC12 Strainer ΔP 11LAC12 CP101 No Alarms
HP Feedwater Pressure 11LAB41 CP001 Low Pressure
IP Feedwater Pressure 11LAB50 CP001 Low Pressure
LP Feedwater Pressure 11LAB20 CP001 Low Pressure
HP Feedwater Temperature 11LAB70 CT001 No Alarms
IP Feedwater Temperature 11LAB50 CT001 No Alarms
LP Feedwater Temperature 11LAB20 CT001 No Alarms
HP Feedwater Flow Measurement (Voted) 11LAB70 CF911 No Alarms
IP Feedwater Flow Measurement (Voted) 11LAB50 CF911 No Alarms
LP Feedwater Flow Measurement (Voted) 11LAB20 CF911 No Alarms

FEEDWATER SYSTEM
Device Description Tag No. Status

HP Feedwater Level Control Valve 11LAB70 AA151 Auto closed
HP Feedwater Startup Level Control Valve 11LAB70 AA152 Auto closed
HP Feedwater Shut-off Valve 11LAB70 AA001 Auto open
HP Attemperator spray water shut-off valve 11LAE70 AA001 Auto closed
HP Attemperator spray water control valve 11LAE70 AA151 Auto closed
HP Economizer Vent Shut-off Valve 11HAC70 AA514 Auto Open
HP Drum Level 11HAD70 CL911 At Startup level
HP Drum Level Indicator 11HAD70 CL011 No Alarm
IP Feedwater Shut-off Valve 11LAB50 AA002 Auto closed
IP Feedwater Shut-off Bypass Valve 11LAB50 AA012 Auto closed
IP Feedwater Level Control Valve 11LAB50 AA151 Auto closed
IP Attemperator spray water shut-off valve 11LAE50 AA012 Auto closed
IP Attemperator spray water control valve 11LAE50 AA151 Auto closed
IP Economizer Outlet Feedwater Temperature 11HAH50 CT001 No Alarm
IP Economizer Outlet Feedwater Pressure 11HAH50 CP001 No Alarm
IP Drum Level 11HAD50 CL911 At Startup level
IP Drum Level Indicator 11HAD50 CL011 No Alarm
LP Feedwater Shut-off Valve 11LAB20 AA001 Auto closed
LP Feedwater Shut-off Bypass Valve 11LAB20 AA011 Auto closed
LP Feedwater Level Control Valve AA151 11LAB20 AA151 Auto closed
LP Drum Level 11HAD20 CL911 At Startup level
LP Drum Level Indicator 11HAD20 CL011 No Alarm
LP Economizer Outlet Feedwater Temperature 11HAH20 CT001 No Alarm
LP Economizer Outlet Feedwater Pressure 11HAH20 CP001 No Alarm
LP Hot Water Return Temperature 11LAB60 CT001 Low temp
LP Hot Water Return Flow Measurement 11LAB60 CF901 [001] Low flow
LP Hot Water Return Control Valve 11LAB60 AA101 Auto Closed
Feedwater Tank Level Indication 11LAA10 CL901 No Alarm
Feedwater Tank Temperature Indication 11LAA10 CT001 Low temp
Feedwater Tank Pressure Indication 11LAA10 CP001 Low Pressure
Feedwater Tank Emergency Drain Valve 11LAA10 AA401 Auto Closed
5.3 Normal Operation:
One feedwater tank and One feedwater pump is required for normal operation per HRSG.
The second feedwater pump will be maintained in standby with suction and discharge valves
open and will automatically start on low discharge header pressure (11LAB41/42 CP001,
12LAB41/42 CP001) or trip of the operating feed pump.
The condenser hotwell level control valves (11LCA10 AA101, 11LCA10 AA101) are normally
in automatic, three element, hotwell level control (10MAG10 CL901).
The Feedwater tanks level control valve (10GHC20 AA101) is normally in automatic level

FEEDWATER SYSTEM
control using the Feedwater tanks three element processed levels (11LAA10 CL901, 12LAA10
CL901).
The system does not require operator action after start-up, except for normal surveillance through
the plant DCS. All alarms should be monitored continually from the DCS.
Root valves for sample system should be opened when unit is on line.
5.4 Shutdown:
Continuous feedwater delivery is required to maintain steam drum level while bringing the plant
to a shutdown. As the HRSG load decreases, the feedwater system will decrease flow to the
steam drum via the feedwater level control valve. As the feed pump flow reaches its minimum
flow, the ARC on the pump discharge will begin to open. The ARC valve will maintain minimum
flow through the pump until the pump can be shut off.
After plant shutdown has been achieved, proceed as follows:
• Place the standby pump in the "off" position at the DCS.

• Place the operating pump in the "off" position at the DCS.
5.5 Special or Infrequent Operation:
If feedwater flow rate is greater than twice the pump minimum flow setpoint, transfer of
operation from the operating pump shall be accomplished as follows:
- Place the standby pump in manual and select START from the DCS.
- After verifying that the standby pump has started, place the operating pump in manual
and select OFF from the DCS.
6.0 SETPOINT/EVENTS LIST
TAG NUMBER EVENT SETTING CONSEQUENCES/ACTIONS

Feedwater
11LAA10 CL901 Feedwater Tank (44.0 m3/2600 mm) Alarm (HH)
12LAA10 CL901 Level High-High Open Emergency Drain valve
(11LAA10 AA401 / 12LAA10
AA401)
Close Hotwell Level Control
valves (11LCA10 AA101,
11LCA10 AA101)
Feedwater Tank (40.9 m3/2400 mm) Alarm (H)
Level High
Feedwater Tank (35.7 m3/2100 mm) (< 35.7 m3/2100 mm)
Level Normal Close Emergency Drain valve
(11LAA10 AA401 / 12LAA10
AA401)
Release Automatic Hotwell Level

FEEDWATER SYSTEM

Control (11LAA10 DL901,
11LAA10 DL901)
Feedwater Tank (1600 mm) (> 1600 mm)
Level start permit Feedwater Pumps
(< 1600 mm) Alarm (L)
depending from GT-Load
Feedwater Tank (21.8 m3/1400 mm) Alarm (L)
Level Low depending from GT-Load
Feedwater Tank (10.2 m3/800 mm) Alarm (LL)
Level Low-Low Trip Feedwater Pumps
depending from GT-Load
11LAB70 CP001 HP Feedwater <150 barg (2176 psi) Alarm (L)
12LAB70 CP001 Pressure Low
11LAB41 CP001 HP Feedwater < 150 barg (2176 psi) Alarm (L)
11LAB42 CP001 HP Feedwater < 100 barg (1450 psi) Alarm (LL)
12LAB42 CP001 Pressure Trip operating Feedwater Pump
Low-Low Start standby Feedwater Pump
11LAB50 CP001 IP Feedwater <40 barg (580 psi) Alarm (L)
11LAB20 CP001 LP Feedwater <13 barg (189 psi) Alarm (L)
11LAB60 CF001 LP Economizer < 2 kg/s Alarm (L)
Return Hot Water
Flow Low
11LAB60 CF001 LP Economizer > 21 kg/s Alarm (H)
Return Hot Water
Flow High
11LAB60 CT001 LP Economizer > 190°C Alarm (H)
Return Hot Water
Temp High
LP Economizer < 130°C Alarm (L)
Return Hot Water
Temp Low
11LAB11 CP101 High > 193 mbar (2.8 psi) Alarm (H)
11LAB12 CP101 Feedwater
12LAB11 CP101 Strainer
12LAB12 CP101 Differential
High-High > 290 mbar (4.2 psi) Alarm (HH)
Feedwater Trip operating Feedwater Pump
Strainer Start standby Feedwater Pump
Differential

FEEDWATER SYSTEM

11LAB11 CG101 Feedwater Pump False Alarm (Suction Valve Closed)
11LAB12 CG101 Suction valve Trip operating Feedwater Pump
12LAB11 CG101 Not Open Start standby Feedwater Pump
12LAB12 CG101
11LAB43 CG101 Feedwater Pump False Alarm (Min Flow Valve Closed)
11LAB44 CG101 Min Flow valve Trip operating Feedwater Pump
12LAB43 CG101 Not Open Start standby Feedwater Pump
12LAB44 CG101
11LAB10 CT001 Feedwater Pump < 130°C Alarm (L)
12LAB10 CT001 Suction Temp
Low
(DE) Motor Radial > 95º C Alarm (H)
11LAC11 CT003 Bearing
12LAC11 CT003 Temperature High
11LAC12 CT003
12LAC12 CT003
(NDE) Motor Radial > 100º C Alarm (HH)
11LAC11 CT004 Bearing Trip operating Boiler Feed Pump
12LAC11 CT004 Temperature Start standby Boiler Feed Pump
11LAC12 CT004 High High
12LAC12 CT004
(DE) Pump Radial > 80 º C Alarm (H)
11LAC11 CT001 Bearing
11LAC12 CT001
12LAC12 CT001
(NDE) Pump Radial > 90 º C Alarm (HH)
11LAC11 CT002 Bearing Trip operating Boiler Feed Pump
12LAC11 CT002 Temperature Start standby Boiler Feed Pump
11LAC12 CT002 High High
12LAC12 CT002
11LAC11 CT005 Motor Winding > 140º C Alarm (H)
11LAC11 CT007
11LAC12 CT005
11LAC12 CT006
11LAC12 CT007
Motor Winding > 160º C Alarm (HH)
12LAC11 CT005
Temperature Trip operating Boiler Feed Pump
12LAC11 CT006
High High Start standby Boiler Feed Pump
12LAC11 CT007
12LAC12 CT005
12LAC12 CT006
12LAC12 CT007
11LAA10 CP001 Feedwater Tank < 1.7 barg Alarm (L)
12LAA10 CP001 Pressure Low (24.5 psi)

FEEDWATER SYSTEM

Feedwater Tank > 1.7 barg Open DA AdmV
Pressure High (24.5 psi) 11/12LBA30AA006
Feedwater Tank > 3.8 barg Alarm (H)

Pressure High (55.5 psi)
Feedwater Tank > 7.5 barg Alarm (HH)
Pressure (109 psi) Close CRH-LP PRV
High High 11/12LBC10AA101
11LAA10 CT001 Feedwater Tank > 90°C Open Feedwater Tank warm Up
12LAA10 CT001 Temp Valve 11/12LBA30AA003
Feedwater Tank < 130°C Alarm (L)
Temp Low
Feedwater Tank > 150°C Alarm (H)
Temp High
11LAB10 CQ001 Feedwater Pumps > 20 ppm Alarm (H)
12LAB10 CQ001 Suction Dissolved
Oxygen High
7.0 E-STOP/EMERGENCY
For each Feedwater Pump (11LAC11AP001, 11LAC12AP001, 12LAC11AP001,

12LAC12AP001) a local Emergency-Off Push Button (11LAC11CH001, 11LAC12CH001,
12LAC11CH001, 12LAC11CH001) is provided. These buttons are connected to the pumps motor
control switchgears (0BBA04, 0BBA05, 0BBB04, 0BBB05) to switch off directly the
corresponding pump in case of danger. The actuation of a button and sequentially shut-off of a
feedwater pump will be reported to the operator (CCR).
8.0 INTERFACE SYSTEMS
System Description
HAH HRSG System (NEM)

HAN HRSG & Drains Blow-down
MAL Steam Drain and Gland Steam Seal System
LB Main and Reheat Steam System
LCA Main Condensate System
PGB Closed Cooling Water System
QCD Chemical Dosing of Ammonia
GMA Waste water Collection Pits

FEEDWATER SYSTEM
9.0 REFERENCES
9.1 Instrument and Control Drawings and Diagrams:
Dwg. No. Dwg. Title
TZ03-YL-700-DSD0020 BOP Functional Control Diagrams

TZ03-YJ-HA-NEM4600 HRSG Functional Control Diagrams
9.2 Electrical Drawings and Diagrams:
Dwg. No. Dwg. Title
TZ03-YD-BBA-SIV0314 11LAC11AP001 Boiler Feed-Water Pump Motor Control 0BBA04

TZ03-YD-BBA-SIV0315 12LAC11AP001 Boiler Feed-Water Pump Motor Control 0BBA05
TZ03-YD-BBB-SIV0324 11LAC12AP001 Boiler Feed-Water Pump Motor Control 0BBB04
TZ03-YD-BBB-SIV0325 12LAC12AP001 Boiler Feed-Water Pump Motor Control 0BBB05
9.3 Piping and Instrumentation Diagrams:
Dwg. No. Dwg. Title
TZ03-XN-QCD-DSD0081 Chemical Dosing of Ammonia

TZ03-XN-GMA-DSD0004 Waste Water Collection Pits
TZ03-XN-HAC-NEM0503 HRSG HP Economiser System (Part 1)
TZ03-XN-HAC-NEM0504 HRSG HP Economiser System (Part 2)
TZ03-XN-HAC-NEM0514 HRSG LP Economiser System
TZ03-XN-HAD-NEM0505 HRSG HP Evaporator System
TZ03-XN-HAD-NEM0509 HRSG IP Evaporator System
TZ03-XN-HAD-NEM0515 HRSG LP Evaporator System
TZ03-XN-HAH-NEM0506 HRSG HP Superheater (Part 1)
TZ03-XN-HAH-NEM0507 HRSG HP Superheater (Part 2)
TZ03-XN-HAJ-NEM0511 HRSG Reheat System (Part 1)
TZ03-XN-HAJ-NEM0513 HRSG Reheat System (Part 3)
TZ03-XN-HAN-NEM0518 HRSG & Drains Blowdown
TZ03-XN-LAA-DSD0021 Shts. 1&2 Feedwater Tank and Deaerator
TZ03-XN-LAB-DSD0023 Shts. 1&2 Feedwater System
TZ03-XN-LBA-DSD0027 HP - Steam,
TZ03-XN-LBA-DSD0029 LP – Steam
TZ03-XN-LBA-DSD0030 Hot Reheat
TZ03-XN-LBA-DSD0031 Cold Reheat and Steam Extraction
TZ03-XN-LCA-DSD0025 Main Condensate System
TZ03-XN-MA-TOS0006 Steam Drains

FEEDWATER SYSTEM
9.4 Specifications and Bills of Materials:

Number Title
TZ03-XR-LAC-DSD0210 Technical Specification - Boiler Feedwater Pumps

TZ03-DC-LAA-DSD0001 Technical Specification - Feedwater Tank with Deaerator
9.5 Pipe Materials:
Number Title
TZ03-XW-U-DSD0001 Design Philosophy Main Piping

4 24/11/07 Ravelli Degen As Built
3 02/28/07 Degen Degen Revision according Functional Diagrams
2 05/17/06 DRI/JPM JPM DRI Final Issue
1 01/09/06 DRI/JPM JPM DRI Initial Issue
0 12/14/05 DRI/JPM JPM DRI Preliminary Issue
Rev. Date Originator Mech I&C Details of Revision
SUPPLIER
2675 Morgantown Road
Reading, Pennsylvania 19607
Telephone: +1 610 855 2000
Internet: www.worleyparsons.com
DSD-Project No.:
5705/102242-M01 Termozulia – Expansion to Combined Cycle
Status FEEDWATER SYSTEM
Revision 4 SUB GROUP CONTROL SEQUENCER
DATE NAME
11/12LAB00EC001
MECH 12/14/05 JP MITTON
I&C 12/14/05 D.R. ISERMAN ALL RIGHTS RESERVED DIN 34

SHEET No.:
1 of 10
SIZE Letter (8.5“ x 11“)
DRWG No..: REV.
SUPPLIER
SCALE NA DRWG.-
FILENAME TZ03-CQ-LA-PAR0001-R4
No.:
DSD
TZ03-CQ-LA-PAR0001 4
TERMOZULIA EXPANSION TO CCPP
FEEDWATER SYSTEM
SUB GROUP CONTROL SEQUENCER
11/12LAB00EC001
Table of Contents
1.0 PURPOSE.................................................................................................................................................................................... 3
2.0 PREREQUISITES........................................................................................................................................................................ 4
3.0 PROCEDURE .............................................................................................................................................................................. 5
TZ03-CQ-LA-PAR0001-R4_FEEDWATER SYSTEM_sequence.doc Page 2 of 10

FEEDWATER SYSTEM
11/12LAB00EC001
1.0 PURPOSE
The intent of this procedure is to instruct the operator how to start the Feedwater system using the Subgroup Controller
(Sequencer). This procedure assumes all equipment is operational and the system is filled. At the conclusion of the
sequence the Closed Feedwater System is in operation.

FEEDWATER SYSTEM
11/12LAB00EC001
2.0 PREREQUISITES
STEP COMPONENT/SYSTEM DESCRIPTION REQUIREMENT COMPLETE

Verify the setpoints are set to the values indicated in the Events
1 Feedwater System COMPLETED
List (Section 6.0 of System Description TZ03-CD-LA-PAR0001).
2 Feedwater System Valves pre-aligned and system prerequisites complete COMPLETED
3 Feedwater System Feedwater Pumps Ready to Start (no disturbances) COMPLETED
4 Feedwater System Feedwater Pumps in Remote Control Mode SELECTED
5 Feedwater System Feedwater Pumps in Automatic Control Mode SELECTED
6 Feedwater System Lead Feedwater Pump selected to Start SELECTED
7 Make-Up Water System Make-Up Water System in Operation IN SERVICE
8 Closed Cooling Water System Closed Cooling Water System in Operation IN SERVICE
9 Circulating Water System Circulating Water System in Operation IN SERVICE
10 Main Condensate System Main Condensate System in Operation IN SERVICE
11 Dosing System for Ammonia Dosing System in Operation IN SERVICE

FEEDWATER SYSTEM
11/12LAB00EC001
3.0 PROCEDURE
NOTE: The various sequences and pre-selection cause certain setpoint values to automatically be selected. This is NORMAL. Minor
transients and over/undershooting is to be expected during startup, shutdown and transients. The process should be given time to
return to its setpoint. The operator should only assume manual operation if the deviation is exceeding design limits and the logic is
not correcting it quickly enough.
This Procedure is intended to provide the operator with instruction on how to start using the sub-group sequences.
Column Legend: STEP = Sequence Step,

ACTION = Automatically by Control Sequencer or Operator Action in Manual Operation,
CRT DISPLAY = DCS Screen Display,
STATUS/RESULT = Equipment Status as a Result of Action,
COMPLETE = Used by Operator as check sheet during start-up in Manual Operation.
It is important to note that some of the steps have checkbacks from other sequences or process conditions that require the sequence step to be held until
certain the checkbacks are satisfied.
NOTE: Description below is for HRSG 11. Description for HRSG 12 is identical except for unit identified is 12.
PROCEDURE – FEEDWATER SYSTEM START USING SUB GROUP SEQUENCE
STEP ACTION CRT DISPLAY STATUS/RESULT COMPLETE

1 TURN ON Feedwater Supply System Startup Sequencer SEQUENCE STARTUP ON
11LAB00EC001 STARTED
1A 1. Feedwater Tank Emergency Drain Valve STEP XS01
11LAA10AA401 CLOSE
Set Feedwater Tank Emergency Drain Valve
11LAA10AA401 to AUTO
1B 1. Feedwater Tank Emergency Drain

Valve 11LAA10AA401 CLOSED
Feedwater Tank Emergency Drain
Valve 11LAA10AA401 AUTO
2. Feedwater Tank Level Control
11LAA10DL901 AUTO

FEEDWATER SYSTEM
11/12LAB00EC001

(11LCA10AA101)
3. Feedwater Tank Level > 1400 mm
Step complete [~ 24 m³] (11LAA10CL901)
advance to next step
2A STEP XS02
2B Feedwater Tank Level Control Valve
Step complete 11LCA10AA101 AUTO
advance to next step (11LAA10DL901)
3A 1. - - - STEP XS03
2. HP Feedwater LCV 11LAB70AA151 CLOSE
3. HP Feedwater Start-up LCV 11LAB70AA152 CLOSE
4. HP Attemperator Spray Water Shutoff Valve
11LAE70AA002 CLOSE
5. IP Feedwater Shut-off Valve 11LAB50AA002 CLOSE
6. IP Feedwater Bypass Shut-off Valve
11LAB50AA012 CLOSE
8. IP Feedwater LCV 11HAC50AA151 CLOSE
9. RH Attemperator Spray Water Shutoff Valve
11LAF50AA001 CLOSE
10. LP Feedwater Shut-off Valve 11LAB20AA001 CLOSE
11. LP Feedwater Bypass Shut-off Valve
11LAB20AA011 CLOSE
12. LP Feedwater LCV 11HAC20AA151 CLOSE
13. LP Hot Water Return CV 11LAB60AA101 CLOSE
(11LAB60DF901)
Set LP Hot Water Return CV
11LAB60AA101 to MANUAL (11LAB60DF901)
3B 1. HP Feedwater Shut-off Valve
11LAB70AA001 AUTO
2. HP Feedwater LCV
11LAB70AA151 CLOSED
HP Feedwater LCV
11LAB70AA151 MANUAL

FEEDWATER SYSTEM
11/12LAB00EC001

(Continued)
3. HP Feedwater Start-up LCV
11LAB70AA152 CLOSED
HP Feedwater Start-up LCV
11LAB70AA152 MANUAL
4. HP Attemperator Spray Water
Shutoff Valve
11LAE70AA002 CLOSED
HP Attemperator Spray Water
Shutoff Valve
11LAE70AA002 AUTO
5. IP Feedwater Shut-off Valve
11LAB50AA002 CLOSED
IP Feedwater Shut-off Valve
11LAB50AA002 AUTO
6. IP Feedwater Bypass Shut-off
Valve
11LAB50AA012 CLOSED
IP Feedwater Bypass Shut-off
Valve
11LAB50AA012 AUTO
8. IP Feedwater LCV
11HAC50AA151 CLOSED
IP Feedwater LCV
11HAC50AA151 MANUAL
9. RH Attemperator Spray Water
Shutoff Valve
11LAF50AA001 CLOSED
RH Attemperator Spray Water
Shutoff Valve
11LAF50AA001 AUTO
10. LP Feedwater Shut-off Valve
11LAB20AA001 CLOSED
LP Feedwater Shut-off Valve
11LAB20AA001 AUTO
11. LP Feedwater Bypass Shut-off
Valve

FEEDWATER SYSTEM
11/12LAB00EC001

(Continued)
11LAB20AA011 CLOSED
LP Feedwater Bypass Shut-off
Valve
11LAB20AA011 AUTO
12. LP Feedwater LCV
11HAC20AA151 CLOSED
LP Feedwater LCV
11HAC20AA151 MANUAL
13. LP Hot Water Return CV
11LAB60AA101 CLOSED
Step complete LP Hot Water Return CV
advance to next step 11LAB60AA101 MANUAL
(11LAB60DF901)
4A 1. [OPEN manual operated Feedwater Pumps Suction Valves STEP XS04
11LCA11/12AA001]
2. HP Feedwater Shut-off Valve 11LAB70AA001 OPEN
4B 1. Feedwater Pumps Suction Valves
11LCA11/12AA001 OPEN
Step complete
advance to next step 2. HP Feedwater Shut-off Valve
11LAB70AA001 OPEN
5A Lead Feedwater Pump start 11LAC11/12AP001 STEP XS05
(11LAC10EE001)
5B 1. Feedwater Pump
11LAC11AP001 or
11LAC12AP001 RUNNING
2. HP Feedwater Pressure
> 150 BARG (2176 psi)
(11LAB70CP001)
3. IP Feedwater Pressure
> 40 BARG (580 psi)
(11LAB50CP001)
4. LP Feedwater Pressure
> 13 BARG (189 psi)
(11LAB20CP001)

FEEDWATER SYSTEM
11/12LAB00EC001

5C (NOTE: The completion of this step RELEASES the NEM 1. HP Feedwater Supply Available
Logic for the HP/IP/LP Feedwater Shut-off and Level Controls BOP-EXT-019
to fill the HP/IP/LP Economizer, Evaporators and Drums.) 2. IP Feedwater Supply Available
BOP-EXT-015
Step complete 3. LP Feedwater Supply Available
advance to next step BOP-EXT-007
6A 1. Set LP Hot Water Return CV 11LAB60AA101 to AUTO STEP XS06
(11LAB60DF901)
2. Set HP Feedwater LCV 11LAB70AA151 to AUTO
3. Set HP Feedwater Start-up LCV 11LAB70AA152
to AUTO
4. Set IP Feedwater LCV 11HAC50AA151 to AUTO
5. Set LP Feedwater LCV 11HAC20AA151 to AUTO
6B 1. LP Hot Water Return CV
11LAB60AA101 AUTO
(11LAB60DF901)
2. LP Hot Water Return Control
11LAB60DF901 AUTO
(11LAB60AA101)
3. HP Feedwater LCV
11LAB70AA151 AUTO
4. HP Feedwater Start-up LCV
11LAB70AA152 AUTO
5. IP Feedwater LCV
11HAC50AA151 AUTO
Step complete 6. LP Feedwater LCV
advance to next step 11HAC20AA151 AUTO
7 11LAB00EC001 start
sequence complete
51 TURN ON Feedwater Supply System Shutdown Sequencer SEQUENCE SHUTDOWN ON
11LAB00EC001 STARTED
51A Feedwater Pumps stop 11LAC11/12AP001 STEP XS51
(11LAC10EE001)

FEEDWATER SYSTEM
11/12LAB00EC001

51B Feedwater Pumps
Step complete 11LAC11AP001 and
advance to next step 11LAC12AP001 OFF
52 11LAB00EC001
shutdown sequence
complete

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4 26-11-07 Nehls Degen As Built

3 02-28-07 Degen Degen Revision according Functional Diagrams

2 05-17-06 JPM JPM DRI Final Issue

1 01-16-06 JPM JPM DRI Initial Issue

0 11-01-05 JPM JCL DRI Preliminary Issue

MECH 11-01-05 J.C. Lloyd

2.0 DESIGN CRITERIA 3

2.1 Codes and Standards 3

3.0 DESCRIPTION OF SYSTEM AND EQUIPMENT 6

3.1 Description of System 6

4.0 SAFETY PRECAUTIONS 17

5.0 SYSTEM OPERATION 17

6.0 SETPOINT/EVENT LIST 21

8.0 INTERFACE SYSTEMS 24

9.1 Instrument and Control Drawings and Diagrams 25

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 2 of 26

ANSI – American National Standards Institute

2.0 DESIGN CRITERIA

2.1 Codes and Standards:

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 3 of 26

2.2 System Design Basis:

Feedwater piping design conditions are listed below:

Design Pressure Design Temperature

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 4 of 26

The following parameters should also be considered:

Pressure at Discharge Nozzle

The discharge pressure at each of the pump nozzles is defined as follows:

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 5 of 26

3.0 DESCRIPTION OF SYSTEM AND EQUIPMENT

3.1 Description of System:

Refer to Feedwater System Piping & Instrumentation Diagrams

The following is a description of the feedwater system.

Feedwater Tanks and De-aerators

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 6 of 26

• The Feedwater contains less than 0.02 mg/l of dissolved oxygen

Feedwater Pump Suction

Each feedwater pump is a multi-stage segmental ring type centrifugal pump.

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 7 of 26

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 8 of 26

System Features Local to the Feedwater Pump

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 9 of 26

3.2 Description of Equipment:

Boiler Feedwater Pumps: 11LAC11 AP001, 11LAC12 AP001 and

Feedwater Pump Strainers: 11LAB11 AT001, 11LAB12 AT001

Feedwater Pump Automatic Recirculation Valves:

11LAB41 AA001, 11LAB42 AA001 and

Feedwater Tanks and Deaerators: 11LAA11 BB001, 11LAA11 BB002

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 10 of 26

Material of the Feedwater Tank:

Material of the Deaerator apparatus

Deaerator Vent Valve and orifice: 11LAA10 AA502, 11LAA10 BP502

Venting capacity 240 kg/h

Feedwater Tank Safety Valve: 11LAA10 AA191, 12LAA10 AA191

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 11 of 26

open flow capacity of the condensate supply valve.

Manufacturer Bopp & Reuther

Feedwater Tank Emergency Drain Valve: 11LAA10 AA401, 12LAA10 AA401

TZ03-CD-LA-PAR0001-R4_FEEDWATER SYSTEM_description.doc Page 12 of 26