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A R T I C L E I N F O A B S T R A C T
Keywords: Most traditional food packaging and preservation films suffer from limited stretchability and relatively simple
Highly stretchable hydrogel film functionality, which severely restricts their practical application. In this study, a highly stretchable and versatile
Food packaging and preservation sodium carboxymethyl cellulose (CMC)/polyvinyl alcohol (PVA)/poly(ethylene imine) (PEI)/tannic acid (TA)
Intermolecular interaction
hydrogel film was elaborately designed and demonstrated as an efficient food packaging and preservation sys
Dynamic reversible non-covalent bonds
tem. The dynamic reversible non-covalent within three-dimensional (3D) network structures served as sacrificial
bonds to dissipate the loaded energy and endowed the hydrogel film with excellent elongation ~400 %, which is
much larger than that of conventional food packaging films (<50 %). Furthermore, the optimized CMC/PVA/
PEI/TA3 hydrogel film delivers versatile performances, including self-healing, whole UV-blocking (<400 nm),
strong adhesive strength (234.08 KPa), antioxidation virtues, oxygen barrier (32.64 cm3*μm/(m2*d*KPa)) and
water vapor barrier (642.92 g/(m2*24 h)). Notably, the shelf life of fresh strawberries, mangoes, and cherries
was prolonged by at least one week under ambient conditions when the packaging box was covered by the
fabricated CMC/PVA/PEI/TA3 film. Thus, our work not only provides a highly stretchable and versatile hydrogel
film but also boosts the in-depth comprehension and rational design of robust food packaging and preservation
films.
* Corresponding authors.
E-mail addresses: dujian01@dlpu.edu.cn (J. Du), wanghs@dlpu.edu.cn (H. Wang).
https://doi.org/10.1016/j.ijbiomac.2022.11.102
Received 27 August 2022; Received in revised form 5 November 2022; Accepted 10 November 2022
Available online 14 November 2022
0141-8130/© 2022 Elsevier B.V. All rights reserved.
Y. Zhao et al. International Journal of Biological Macromolecules 223 (2022) 1126–1137
packaging films can significantly suppress the gas exchange rate and hydrogel films was ~89 %. After optimizing the PVA and PEI contents,
reduce food contamination by microorganisms [22]. In daily life, fresh the TA doping amount in the optimized CMC/PVA/PEI/TA hydrogel
fruits are often placed in different containers, such as glass, carton, films was controlled to 0 wt%, 0.2 wt%, 0.4 wt%, 0.6 wt% and 0.8 wt%
plastic, or wooden tableware. The good adhesion performance of the and the resultant films were named as CMC/PVA/PEI/TA0, CMC/PVA/
packaging film on the headspace of various substrates provides an intact PEI/TA1, CMC/PVA/PEI/TA2, CMC/PVA/PEI/TA3 and CMC/PVA/PEI/
packaging microenvironment. Furthermore, lipid peroxidation often TA4, respectively.
occurs in food. The oxidation of unsaturated fatty acids results in sig
nificant generation of dietary advanced lipid oxidation endproducts 2.3. Characterizations of the hydrogel film
(ALEs) which are in part cytotoxic and genotoxic compounds, posing a
threat to human health [23]. Considering these factors, to maximally 2.3.1. Morphology
prolong the shelf life of food, an ideal packaging system should simul The morphology and microstructures of the prepared hydrogel films
taneously possess good gas barrier, strong mechanical strength, UV- were analyzed using scanning electron microscopy (SEM, JSM-7800F,
blocking, self-sealing, and antioxidation properties. JEOL, Japan) at an accelerating voltage of 5 kV after spray coating
To date, several biopolymer-based hydrogel composites (e.g., agar, with gold. The synthesized PVA/CMC/PEI/TAx hydrogel film was brittle
sodium alginate, carrageenan, collagen, bacterial cellulose, and CMC) and broke in liquid nitrogen.
have been explored as food packaging and preservation films [24,25]. In
general, to achieve better preservation, antimicrobial compounds or 2.3.2. FTIR spectroscopy
bioactive ingredients are physically incorporated into films [26]. How The chemical structure was investigated using Fourier transform
ever, such a relatively simple function cannot simultaneously meet the infrared spectroscopy (FTIR, Spectrum Two, PerkinElmer, USA) and
aforementioned requirements for food packaging systems in practical infrared spectroscopy scans from 450 cm− 1 to 4000 cm− 1 with a reso
applications. To the best of our knowledge, the integration of these lution of 1 cm− 1 in transmission mode for 32 scans. The intensity ratios
multifunctional features into one hydrogel film to establish an effective are presented as the average of the three replicates.
food packaging and preservation system remains a significant challenge.
Polyvinyl alcohol (PVA), a water-soluble and new type of eco- 2.3.3. XRD pattern
friendly material, has been successfully exploited as a matrix in com The crystalline structure was recorded using an X-ray diffractometer
posite films in recent years. Microorganism tests have verified that PVA (XRD-6100, SHIMADZU, Japan) from 10◦ to 80◦ at a scanning rate of 2
o
cannot restrain the growth of microorganisms and can be degraded /min at a voltage of 40 kV.
completely [27]. In addition, amino-rich polyethyleneimine (PEI) mol
ecules can reinforce the interactions between molecular chains by 2.3.4. Barrier properties
forming more hydrogen bonds. Herein, a multifunctional CMC/PVA/ The oxygen transmission rate (OTR) was measured using a differ
PEI/TA composite film with desirable stretchability, UV-blocking, ential pressure gas permeameter (BASIC201, LABTHINK, China) at 23 ±
antioxidation, self-healing, and adhesion features is proposed as a 0.5 ◦ C and 50 ± 5 % RH. The water vapor transmission rate (WVTR) was
food packaging and preservation system. The influence of the underly determined using a water vapor permeability tester (PERMEW3/010,
ing dynamic reversible non-covalent bonds, auxochromic effect of –NH2 LABTHINK, China) at 38 ± 0.5 ◦ C and 90 ± 5%RH. All samples were
on PEI, and catechol structure on the overall performance of the tested at least five times, and the average values were expressed.
hydrogel films was further analyzed. The practical application of the
resultant hydrogel films for the packaging and preservation of several 2.3.5. Mechanical properties
fresh fruits (strawberry, cherry, and mango) and the corresponding Mechanical strength was measured using an electronic universal
shelf-life evaluation were performed. This study established the great material test instrument (Instron 5965, Boston Instron Co. Ltd. USA).
potential of multifunctional hydrogel films as food packaging systems The fabricated hydrogel film was cut into strips of dimensions 80 mm ×
for food preservation. 20 mm (length × width). The moving distance between the two clamps
and tensile rate were 40 mm and 10 mm/min, respectively. The tensile
2. Experimental section stress–strain curves were averaged over five measurements.
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2.5. Self-healing property of fabricated hydrogel film The preservation application of fabricated hydrogel films was pre
served according to previously reported methods [32,33]. Fresh straw
The self-healing performance of the broken hydrogel film was eval berries, cherries, and mangoes of uniform sizes and textures were
uated according to a previously reported work [29]. The fabricated purchased from a local market. Prior to the experiment, the fruits were
hydrogel films (length × width = 40 mm × 20 mm) were cut into two washed several times with deionized water to remove impurities and
pieces with a knife and then placed into the mold after a simple butt then dried at room temperature. Subsequently, each type of washed fruit
joint. The healing states of the broken hydrogel films were traced using a was randomly separated into four batches and packaged with no film,
digital camera after 1 h at room temperature (25 ◦ C, 25–30 % RH). polyethylene film, CMC/PVA/PEI/TA0 hydrogel film, and CMC/PVA/
Fig. 1. (a) Schematic diagram of preparing CMC-based hydrogel film. (b) FTIR and (c) XRD spectra of CMC/PVA, CMC/PVA/PEI and CMC/PVA/PEI/TA3. (d)
Proposed multiple dynamic reversible non-covalent bonds between polymers. (e) Amidation reaction between PEI and protonated CMC.
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Fig. 2. Low- and high- magnification cross-sectional SEM images of (a-c) CMC/PVA, (d-f) CMC/PVA/PEI/TA0 and (g-i) CMC/PVA/PEI/TA3 hydrogel films.
PEI/TA3 hydrogel film. Each batch was further randomly divided into placed in a volumetric flask filled with 50 mL of distilled water, and the
four or six groups, which were employed to evaluate the freshness of diluted strawberry homogenate was incubated in a water bath at 80 ◦ C
fruits every two days during the storage period. All groups were stored for 30 min. Then, 20 mL of diluted strawberry homogenate containing
under ambient conditions (23–26 ◦ C). Photographs of the fruits were two drops of phenolphthalein as an indicator was titrated with NaOH
captured using a digital camera. The physicochemical parameters of solution (0.1 mol/L) until the pH reached 8.2. The titratable acid content
packaged fruits in each batch, including weight loss, hardness, decay was calculated using Eq. (4).
rate, titratable acid content, and total soluble solid (TSS) content, were
Titratable acids (g citric acid/100 g strawberries)
measured by destroying the fruits according to a previously reported
method [32]. Appearance, color, and gloss were used as sensory eval =
VNaOH × 0.1 × 0.064 × V0
(4)
uation indicators, and the specific evaluation criteria are listed in m × V1
Table 1.
where VNaOH is the volume (mL) of NaOH spent for titration, 0.1 is the
Browned strawberry pulp, mildew spots on the surface, and juice
concentration of the NaOH solution (mol/L), 0.064 is the conversion
outflow were indicators of rotten strawberries. The number of rotten
factor of citric acid, V0 is the volume (mL) of the volumetric flask, m is
strawberries was recorded every day, and the rot rate was expressed by
the mass (g) of strawberry homogenate, and V1 is the volume (mL) of the
the rot index according to Eq. (2).
filtrate for titration.
Number of rotten strawberries
Decay rate (%) = (2)
Total number of strawberries
2.8. Statistical analysis
The quality of strawberries was tested with an electronic balance
every day, and the rate of weight loss was calculated using formula (3). All data tested in this experiment were presented as mean ± standard
( ) deviation (SD). The mean differences in the hydrogel films were deter
m0 − m1
Weight loss rate (%) = × 100 (3) mined using analysis of variance (ANOVA) and Origin (Origin 2018,
m0
Origin Laboratories, Inc., USA). Confidence interval was 95 % (p ≤
where m0 is the original weight of fresh strawberries and m1 is the 0.05).
weight of strawberries after storage.
Firmness was measured using a texture analyzer in which the 3. Results and discussion
strawberry equator was aligned with the texture analyzer probe, and the
average value was obtained from triplicate measurements. 3.1. Fabrication of hydrogel film and structure analysis
The soluble solid content was determined using a hand-held refrac
tometer. Strawberries were randomly selected from each group, and the Fig. 1a shows a schematic of the multifunctional CMC-based
strawberry juice was filtered through filter paper after grinding in a hydrogel films prepared by the amidation-assisted freeze-thaw
mortar. The refractive index of the filtrate was measured using a hand- method. Prior to other experiments, the PVA and PEI contents were
held refractometer. optimized using a typical tensile strength test. As shown in Fig. S1, the
To determine titratable acids, 5 g of strawberry homogenate was largest tensile stress of (375.43 KPa) and elongation at break (395.21 %)
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Fig. 3. Mechanical performances of hydrogel films. (a) Typical tensile stress-strain curves of various CMC/PVA/PEI/TAx hydrogel films. (b) Stretching stress-strain
cycle curves (at the strain of 100 % for 50 cycles) and (c) successive stretching stress tests (under 100 %, 200 %, and 300 % strains) of CMC/PVA/PEI/TA3 hydrogel
film. (d) Tensile strain-stress curves of CMC/PVA, HEC/PVA/PEI/TA3 and CMC/PVA/PEI/TA3 hydrogel films. (f) OTR and (g) WVTR of CMC/PVA/PEI/TAx hydrogel
films. (h) Comparison of flexibility and resistance to puncture of CMC/PVA/PEI/TA3 prepared by traditional film-casting method and hydrogel film. Error bars
presented standard deviation (n = 5).
were achieved at the concentrations of 8 % PVA and 1 % PEI. Without The microstructures of the hydrogel films were characterized using
special instructions, the optimized CMC/PVA8%/PEI1% was employed as SEM, and the corresponding results are shown in Fig. 2. All the hydrogel
the matrix in the following hydrogel films. To reveal the chemical in films presented a close thickness of 550–600 μm and obvious
teractions between the polymers, Fourier transform infrared spectros honeycomb-like internal structures, implying the typical porous feature
copy (FTIR) was performed. As shown in Fig. 1b, compared to the CMC/ of hydrogel materials (Fig. 2a, d, g). Upon closer observation (Fig. 2b, c
PVA and CMC/PVA/PEI spectra, a new peak was observed at 1090 cm− 1 and e, f), CMC/PVA/PEI/TA0 possesses shaggier network structures than
in the CMC/PVA/PEI/TA3 spectrum, which could be attributed to the the pristine CMC/PVA hydrogel film because of the restrained CMC/
amide bond formed between –COOH on CMC and –NH2 on PEI [34]. PVA chain interactions and the reduced proportion of crystal regions
This result indicated that the amidation reaction only occurred between influenced by PEI molecules [38]. Such microscopic morphological
protonated CMC and PEI in the presence of TA, which provided differences matched well with the XRD results shown in Fig. 1c.
hydrogen ions [35,36]. Apart from this peak, no peaks associated with Furthermore, the incorporation of TA into CMC/PVA/PEI/TA0 increased
newly formed chemical bonds were detected, implying physical in the number of cross-linking sites and reinforced intermolecular in
teractions with the other polymers. The crystalline structures of the teractions such as hydrogen bonds, coordination bonds, and cation-π
hydrogel films were investigated using XRD, and the measured patterns interactions [39,40], thereby densifying the 3D network structures of
are shown in Fig. 1c. The broad characteristic peaks located at 2θ = CMC/PVA/PEI/TA3. Such structures are favorable for improving the
21.6o indicate the semi-crystalline structure of the CMC material. mechanical strength and stretchability of the designed hydrogel films,
Notably, the diffraction intensity of this peak decreased gradually upon which can effectively dissipate the loaded energy [41]. However, the
the successive incorporation of PEI and TA molecules. The reduced CMC/PVA/PEI/TA3 film prepared by the traditional casting method
crystallinity of the hydrogel film was attributed to the newly formed possessed dense structures without 3D network structures, as shown in
intermolecular bonds between CMC, PVA, PEI, and TA, inhibiting the Fig. S2, further emphasizing the feasibility of the fabricated hydrogel
movement of CMC/PVA molecular chains and thus reducing the crys film.
tallinity and increasing the flexibility [37]. Following this in line, the
proposed molecular interaction diagram and amidation reaction within
hydrogel film was depicted in Fig. 1d and e, respectively.
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Fig. 4. (a) UV-blocking, (b) scavenging activities on DPPH free radicals and (c) self-healing performance of CMC/PVA/PEI/TAx hydrogel films. (d) Self-healing
capacity of hydrogel film. (e) Adhesive property of hydrogel film to metal, plastic, wood and glass and (f) the adhesive strength of CMC/PVA/PEI/TA hydrogel
films on glass. (g) The adhesion mechanism.
3.2. Mechanical and gas barrier properties The underlying mechanism is the fast breaking and repair of dynamic
reversible non-covalent bonds, accompanied by energy dissipation [44].
In practice, the application scenarios and lifespan of food packaging Such network changes and energy dissipation in the hydrogel film under
films are highly determined by their mechanical properties [42]. From repetitive stretching suggest satisfactory resilience to elastic deforma
the typical tensile stress–strain curves in Fig. 3a, pristine CMC/PVA/PEI tion and fatigue of the hydrogel films.
hydrogel film delivered a tensile strength of 202.74 kPa and elongation Furthermore, as shown in Fig. 3c, the cyclic tensile loading-
at a break of 208.97 %. Under low TA concentrations (<0.8 %), both the unloading tests of hydrogel films with varying strains (100 %, 200 %,
tensile stress and strain were elevated by increasing the TA doping and 300 %) demonstrated that hysteresis loops were observed under
amount, and a maximum tensile stress of 502.12 kPa and strain of different strains. However, hydrogel films cross-linked by physical
397.65 % can be achieved at 0.6 % TA. This is because highly concen structure were not easily destroyed, even at high strain of 300 %,
trated TA molecules provided more cross-linking sites (e.g., hydrogen implying the relatively stable mechanical performance. When the
bonds, electrostatic interactions, amide bonds, coordination bonds, and carboxyl sodium was replaced by HEC free of Na+, both the tensile
cation-π interactions) and were beneficial for forming a denser network strength and strain of the HEC/PVA/PEI/TA3 hydrogel film were
structure in the hydrogel film, which could effectively dissipate the significantly reduced (Fig. 3d), which further verified the key role of
loaded energy. Upon further increasing the TA content, the reinforced cation–π interactions (between Na+ and the benzene ring in TA) in
interaction with polymer chains endowed the hydrogel film with a reinforcing the mechanical strength of the hydrogel film [45]. Impres
higher tensile stress of 645.93 kPa. However, the strain was reduced to sively, the fabricated CMC/PVA/PEI/TA3 hydrogel film displayed
311.29 % owing to the rigid nature of agglomerated TA (graphene-like excellent extensibility and the strain reached as high as up to 400 %
structure) under π–π stacking and hydrogen bonds [43]. without disintegration, as shown in Fig. 3e. The stretched CMC/PVA/
As shown in Fig. 3b, when the CMC/PVA/PEI/TA3 hydrogel film was PEI/TA3 hydrogel film also visually presented deformation resistance (e.
repeatedly stretched 50 times, the hysteresis loop did not change g., stretching and curving) and anti-puncture characteristics (Fig. 3h).
significantly, except for the 1st cycle, indicating that the network Overall, all of the above-mentioned merits, including mechanical
structure of the hydrogel film could quickly recover to its initial state. strength, elongation at break, fatigue, and puncture resistance, meet the
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Fig. 5. Comparison of overall performances of previously reported hydrogel-based food packaging and preservation films with CMC/PVA/PEI/TA3 in this work.
basic mechanical performance demands and give rise to significant ap shown in Fig. 4a. Clearly, the light transmittance was sensitive to the
plications in packaging films. In addition, the TGA and DSC curves in film composition. The CMC/PVA/PEI/TA0 film displayed the highest
Fig. S3, the slightly enhanced onset decomposition temperature (To) of transmittance within the UV region, indicating a poor UV-blocking
the CMC/PVA/PEI/TAx hydrogel films upon incorporation of TA sug performance. However, when 0.6 % TA was doped into hydrogel film
gested the salutary influence of TA on thermal stability. (89 % moisture content), the almost 0 % transmittance of CMC/PVA/
Most of the decay mechanisms of fruits and vegetables are correlated PEI/TA3 in whole UV region suggested the excellent UV-shielding abil
with the presence of gaseous molecules inside packaging, which regulate ity. This phenomenon could be explained from two aspects: (I) the ar
their physiological metabolism [46,47]. The ideal gas environment omatic ring structure on TA effectively reduced the penetration of UV
(relatively low concentration of oxygen and high concentration of car light; (II) the auxochromic group of -NH2 on PEI boosted the UV-
bon dioxide) slowed the respiratory effect of fruits and vegetables and shielding capacity of TA, which was further confirmed by the
inhibited the growth of microorganisms [48]. Fig. 3f and g present the increased transmittance of CMC/PVA/PEI0/TA3 at 400 nm. Moreover,
oxygen transmission rate (OTR) and water vapor transmission rate the reduced transmittance and darkened color of the CMC/PVA/PEI/
(WVTR) of CMC/PVA/PEI/TAx hydrogel films as a function of the TA TA3 film-forming solution as the PEI content in the hydrogel gradually
doping amount. Typically, the largest OTR value of 60.61 cm3*μm/ increased and confirmed the validity of this conclusion, as shown in
(m2*d*kPa) and WVTR value of 813.81 g/m2*24 h were obtained for Fig. S5.
CMC/PVA/PEI/TA0. With increasing TA content, the OTR and WVTR The structural degradation and nutritional quality loss of food are
values were decreased to 32.64 cm3*μm/(m2*d*kPa) and 642.92 g/ often caused by the oxidative deterioration of food between atmospheric
m2*24 h, respectively, at TA concentration of 0.6 % (CMC/PVA/PEI/ oxygen and nutritional ingredients [53]. The DPPH radical scavenging
TA3). The enhanced gas barrier properties of the hydrogel films were assay is based on the ability of antioxidants to quench the DPPH radicals.
ascribed to the formation of denser network structures, in which the As well known, tannic acid (TA), plant-derived polyphenols rich in
motion of the matrix (polymer) correlated with the gaseous-diffusion catechol groups, has been widely used as a natural antioxidant to pre
coefficient was suppressed [49]. However, the WVTR and OTR of the vent the food from being oxidized [54]. It can be seen from Fig. 4b, the
hydrogel films were reduced by 0.8 % TA. The permeability of the films DPPH free radical scavenging rate of CMC/PVA/PEI/TAx hydrogel films
also depends on the crystallinity and hydrophobicity of the matrix [50]. was observably increased from 2.3 % to 78.7 % as the TA content
As shown in Fig. 1c, the incorporation of TA into the hydrogel film increased gradually. TA pyrogallol with a large number of ortho-
decreased the crystallinity of the CMC/PVA/PEI. In this manner, the phenolic hydroxyl groups provided a hydrogen donor. DPPH is a rela
crystallinity would be further reduced at higher TA doping dosages tively stable nitrogen-centered free radical that has three aromatic ring
(Fig. S4), which deteriorated the gas-barrier properties of the hydrogel structures and belongs to the aromatic class of free radicals [55].
films. In addition, the hydrophilicity of the hydrogel film was improved Consequently, TA can directly capture or combine with DPPH free
by increasing the amount of water-soluble tannic acid, which is radicals, thereby endowing the films with desirable antioxidant activity.
conducive to the penetration and diffusion of water molecules, reducing Fig. 4c reveals that the two disconnected hydrogel films can be self-
the gas barrier performance [51]. Moreover, at higher TA concentra healed at room temperature without any external stimuli, and the healed
tions in CMC/PVA/PEI/TA4, agglomerated TA under π–π stacking and hydrogels can still withstand mechanical deformations, such as a 500 g
hydrogen bonds caused the non-uniformity of TA in the matrix. These weight. Such excellent self-healing characteristics can be attributed to
factors resulted in relatively improved OTR and WVTR values [52]. the abundant dynamic reversible physical bonds (e.g., hydrogen bonds,
coordination bonds, and cation–π interactions) within the network
structures [56]. The broken physical bonds on the fracture surface on
3.3. UV-shielding, antioxidants activity, self-healing and adhesiveness hydrogel films would connect with each other when the two surfaces
performances were jointed together and the proposed self-healing mechanism was
drawn in Fig. 4d. In addition, the hydrogel film exhibited excellent
The UV-blocking performance of the fabricated hydrogel films was adhesion performance to various materials (Fig. 4e), including metals,
characterized, and the corresponding UV–vis transmittance spectra are
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Fig. 6. The evolution of (a) weight loss rate, (b) hardness, (c) decay rate, (d) titratable acid content, (e) TSS content and (f) sensory evaluation score of strawberries
packaged by different films during storage period under ambient conditions for 7 days.
plastics, wood, and glass, owing to the abundant catechol functional increased number of catechol groups associated with adhesion sites in
groups in TA [43]. To quantify the adhesion strength of the hydrogel the hydrogel film (Fig. 4g).
films with different TA doping concentrations, detailed adhesive Based on the above results and analysis, it can be clearly concluded
strength measurements were conducted. As shown in Fig. 4f, it is that the fabricated CMC/PVA/PEI/TAx hydrogel films simultaneously
obvious that the adhesive strength is directly proportional to the TA possess excellent mechanical strength, gas barrier, UV-blocking, self-
doping amount, and the maximum adhesive strength of 234.08 KPa can healing, and adhesion performance compared to previously reported
be reached for CMC/PVA/PEI/TA4, which is mainly attributed to the hydrogel-based packaging films (Fig. 5). These merits satisfy the
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practical application requirements of food packaging and preservation [60]. Thus, safe and efficient packaging and preservation technologies
films [57–59]. are highly desired to prolong the shelf life. In this study, potential ap
plications of the prepared hydrogel films as packaging and preservation
3.4. Application of hydrogel films for fruits packaging and preservation systems were evaluated (Fig. S6). Under ambient conditions, fresh
strawberries were packaged in different films for 7 days, and changes in
Strawberries are beautiful in shape, sweet in taste, and deeply loved. weight loss rate, hardness, decay rate, TA content, TSS content, sensory
evaluation score, and visual appearance were periodically monitored.
However, they are susceptible to mechanical damage during harvesting
and storage processes, resulting in microbial infection and a high rot rate Water loss from fruits inevitably promotes the hydrolysis of enzymes
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