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TATA ZIP RHD

(PARTS LIST)

SEPTEMBER 2010

Tata Motors Limited


Mumbai Jamshedpur Pune Lucknow Thane
PRELIMINARY REMARKS
This list comprises of parts for Engine, Gear Box, Chassis Parts and Sheet Metal Parts of the under
mentioned vehicle

CHASSIS VARIANT
VC NO VARIANT DETAILS ENGINE TYPE
TYPE DESCRIPTION
TATA ZIP GOODS TATA ACE ZIP GOODS CARRIER GREVES 600, 1 CYL.
491005 55170216000R
CARRIER BS-III DIESEL ENGINE BSIII DI ENGINE BS-III
INSTRUCTIONS

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator
side

The word “Optional” in the remarks column against an item having two or more part
numbers indicates that depending or availability, the item will be supplied under any one of
these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:


Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -


5717310400R.01 ENGINE GROUP 00

CHASSIS TYPE: 491005

2
5717310400R.01 ENGINE GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
571701000105 ASSY.ENGINE COMPLETE WITH CLUTCH 1
(ACE ZIP)
1 571701010101 BARE ENGINE 1

3
5717310400R.02 ENGINE OVERHAUL GASKET KIT GROUP 00

CHASSIS TYPE: 491005

4
5717310400R.02 ENGINE OVERHAUL GASKET KIT GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
— 571701109928 ENGINE OVERHAUL GASKET KIT 1
CONSISTS OF
— GASKET FOR CASING WATER PUMP 1
(0.5MM THK.)
— JOINT 0.25 MM 1
— GASKET INLET MANIFOLDS 1
— GASKET EXHAUST MANIFOLD 1
— GASKET GUIDE PRT 1
— JOINT ADAPTOR 1
— GASKET CYL. HEAD-1.0MM 1
— GASKET CYL. HEAD - 1.25 MM 1
— GASKET CYL. HEAD - 1.4MM 1
— STEM SEAL VALVE 1
— LOCK PLATE CON ROD 1
— JOINT PUSH ROD SLEEVE 1
— JOINT FOR STOP PIN 0.5MM 1
— JOINT FOR STOP PIN 1.0 MM 1
— JOINT FOR HOUSING 1

5
5717310301R.01 CRANK CASE GROUP 00

CHASSIS TYPE: 491005

6
5717310301R.01 CRANK CASE GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571701109901 CRANKCASE ASSY WITH STANDARD 1
BUSH DOWEL PIN
2 571703129901 M B BUSH (MAIN BEARING BUSH-STD) 1
3 571703129902 BEARING U/S 0.5 MM(MAIN BEARING 1 Required as u/s
BUSH U/S 0.5MM) crankshaft
4 571703129903 BEARING U/S1.0 MM (MAIN BEARING 1 Required as u/s
BUSH U/S 1.0MM) crankshaft
5 571701109902 DOWEL PIN (DIA.4X8 FOR THRUST 1
WASHER)
6 571703129904 THRUST WASHER AT CRANKCASE 2.5 1
THK.)
7 571701109903 STUD PTO END COVER (M8X1.25X62TL) 9
8 571701109904 STUD FWE (M8X1.25X37TL FLYWHEEL 7
END SIDE)
9 571701109905 STUD CYLINDER HEAD MTG. 4
(M12X1.5X246TL)
10 571701109906 STUD ENGINE FEET (M10X1.5X60TL) 4
11 571701109907 STUD M8X1.25 (M8X1.25X34TL) FOR FUEL 2
FEED PUMP
12 571701109908 DOWEL PIN (DIA.6X18 FOR PTO END 1
COVER)
13 571701109908 DOWEL PIN (DIA.6X18 FOR PTO END 1
COVER)

7
5717310301R.02 CYLINDER & PISTON ASSEMBLY GROUP 00

CHASSIS TYPE: 491005

8
5717310301R.02 CYLINDER & PISTON ASSEMBLY GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571701109923 PISTON ASSEMBLY & CYLINDER BARREL 1
KIT CONSISTING O
2 571701109909 CYLINDER BARREL ASSEMBLY 1
3 571701109910 DOWEL PIN (HOLLOW) (15H7X12.6X12L) 2
4 571701109911 JOINT CYLINDER HEAD (AL- GASKET 1
0.5MM THK.)
5 571703149901 PISTON ASSEMBLY GRADE A WITH RING 1
SET, PISTON PIN & CIRCLIPS
6 571703149902 PISTON RING SET 1
7 571703149903 PISTON PIN 1
8 571703149904 CIRCLIP PISTON 2
SETS/KITS
— 571701109923 PISTON ASSEMBLY & CYL. BARREL KIT 1
CONSISTING OF:
2 CYLINDER BARREL ASSEMBLY 1
3 DOWEL PIN (HOLLOW) 2
4 JOINT CYL. HEAD 1
5 PISTON ASSEMBLY GRADE A WITH RING 1
SET, PISTON PIN

9
5717310301R.03 OIL PAN & SUCTION TUBE GROUP 00

CHASSIS TYPE: 491005

10
5717310301R.03 OIL PAN & SUCTION TUBE GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571701139901 OIL PAN ASSY WITH DRAIN PLUG 1
2 571701139902 JOINT OIL PAN (1.5MM THICK) GASKET 1
FOR OIL PAN
3 571701139905 MAGNETIC DRAIN PLUG 1
4 571701139903 JOINT DRAIN PLUG (WASHER- 1
19X12.1X1MM THK.)
5 571718159901 OIL SUCTION TUBE 1
6 571718159902 BANJO BOLT (M10X1.5 FOR OIL INTAKE) 1
7 571718159903 JOINT (WASHER- 16X10.1X1MM THK. FOR 3
OIL SUCTION TUBE)
8 571718159904 LOCK PLATE 1
9 571701179901 DIPSTICK ASSY 1
10 571701139904 HEX FLANGE SCREW M8X1.25X20 12

11
5717310301R.04 CYLINDER HEAD GROUP 00

CHASSIS TYPE: 491005

12
5717310301R.04 CYLINDER HEAD GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571701159901 CYLINDER HEAD ASSY 1
2 571701159902 SET OF VALVE SEAT CONSISTING OF SR. 1
NOS. 3 & 4
3 571701159903 VALVE SEAT INLET 3
4 571701159904 VALVE SEAT IEXHAUST 3
5 571705159901 VALVE GUIDE SET STANDARD 4
CONSISTING OF SR. NOS.6 &7
6 571705159902 GUIDE INLET VALVE STD. 4
7 571705159903 GUIDE EXHAUST VALVE STD. 1
8 571701159905 STUD INJECTOR MOUNTING 1
(M8X1.25X50TL)
9 571701159906 PLUG (25 DIA.) 2
10 571705159907 GASKET CYL. HEAD -1.25MM 1 For selection to get
required bumping
clearance
11 571701159908 GASKET CYL. HEAD -1.4MM 1 For selection to get
required bumping
clearance
12 571701159929 GASKET CYL. HEAD -1.0MM 1 For selection to get
required bumping
clearance
13 571701159909 STUD INTAKE MANIFOLD (M6X1X37TL) 3
14 571701109904 STUD EXHAUST MANIFOLD 3
(M8X1.25X37TL)
15 571701159910 STUD (M6X1X26TL) FOR THERMOSTAT 3
16 571701159911 NUT CYL. HEAD M12 4
17 571701159912 WASHER (24X13X3MM THK. FOR 4
CYLINDER HEAD)
18 551754209909 TEMPERATURE SENSOR FOR FAN 1
CONTROLLER 4K7
19 571701159913 SEALING WASHER OF TEMPERATURE 1
SENSOR (10X6.2X1.9 CU WASHER)
20 551754209919 TEMPERATURE SENSOR M10X1 1
21 571701159914 JOINT FOR TEMPERATURE SENSOR 1
(15X10.2X2 CU WASHER)
22 571720129902 THERMOSTAT COVER 1
23 571701159915 SPRING WASHER M6- FOR THERMOSTAT 3
24 571701159916 NUT M6X1 3
25 571701159917 SEALING WASHER (10X6.2X1.9 CU 1
WASHER FOR BLEEDING SCREW)
26 571750109901 AIR BLEEDING SCREW 1

13
5717310301R.04 CYLINDER HEAD GROUP 00

CHASSIS TYPE: 491005

14
5717310301R.04 CYLINDER HEAD GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
27 571720129903 THERMOSTAT 1
28 571701159918 CLAMP –C 2
SETS/KITS
— 571705159901 VALVE GUIDE SET CONSISTING OF: 1
6 VALVE GUIDE INLET 1
7 VALVE GUIDE EXHAUST 1

15
5717310301R.05 PTO COVER GROUP 00

CHASSIS TYPE: 491005

16
5717310301R.05 PTO COVER GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571701109913 PTO END COVER ASSY. CONSISTING OF 1
SR. NO.2 ,3 & 7.
2 571701109914 PTO COVER GRUB SCREW 1
3 571703129920 BEARING STD 1
4 571703129921 BEARING U/S 0.5 MM 1 For selection as per
crankshaft main journals.
5 571703129922 BEARING U/S 1.0 MM 1 For selection as per
crankshaft main journals.
6 571701109915 GRUB SCREW (1/8"BSPTX5/16"L FOR PTO 4
COVER)
7 571701109916 OIL SEAL STD FOR PTO COVER 1
8 571701109926 OIL SEAL U/S 0.5 MM FOR PTO COVER 1 For selection as per
crankshaft main journals.
9 571701109927 OIL SEAL U/S 1.0 MM FOR PTO COVER 1 For selection as per
crankshaft main journals.
10 571703129911 NUT FOR PTO COVER- M8X1.25 9
11 571701109917 SPRING WASHER FOR PTO COVER 9
(14.2X8.2X1.6MM THK.)
12 571701109918 GASKET FOR PTO COVER. 1

17
5717310301R.06 ROCKER COVER & PROTECTED BREATHER ASSY GROUP 00

CHASSIS TYPE: 491005

18
5717310301R.06 ROCKER COVER & PROTECTED BREATHER ASSY GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571701159919 ROCKER BOX COVER 1
2 571701159902 JOINT 0.25 MM (GASKET FOR ROCKER 1
COVER)
3 571701159924 BOLT M8 FOR ROCKER COVER 1
(M8X1.25X45L)
4 571701159925 SPRING WASHER (15X8.4X0.5MM THK.) 1
5 571701159926 BOLT M8 FOR ROCKER COVER 1
(M8X1.25X40L)
6 571701109917 WASHER FOR LIFTING HOOK 1
(14.2X8.2X1.6MM THK.)
7 571722109901 ENGINE LIFTING HOOK 1
8 571701159927 CLAMP - A 1
9 571701159928 CLAMP – B 1
10 571701179902 BREATHER PLUG ASSEMBLY 1
11 571701179903 O RING BREATHER CAP 1
12 571701179904 PLATE BREATHER PLUG 1
13 571701179905 JOINT BREATHER PLUG 1
14 571701179906 BREATHER VALVE (DIAPHRAGM) 1
15 571701179907 WORM DRIVE NOSE CLIP 1
16 571701179908 NIPPLE 1
17 571701179909 BREATHER EXTENSION 1
18 571701179910 CLAMP 1
19 571701179911 BREATHER SERVICE KIT CONSISTING OF 1
SR.NO.11 TO 14
SETS/KITS
12 571701179911 BREATHER SERVICE KIT CONSISTING OF: 1
19 O RING - BREATHER CAP 1
12 PLATE - BREATHER PLUG 1
13 JOINT - BREATHER PLUG 1
14 BREATHER VALVE (DIAPHRAGM) 1

19
5717310301R.07 NOZZLE HOLDER ASSEMBLY GROUP 00

CHASSIS TYPE: 491005

20
5717310301R.07 NOZZLE HOLDER ASSEMBLY GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571701169901 INJECTOR ASSEMBLY 1
2 571701169902 SEALING WASHER 1
3 571701169903 O RING 1
4 571701169904 CLAMP INJECTOR 1
5 571701169905 NUT INJECTOR CLAMP 1

21
5717310103R.01 ADAPTOR PLATE & CLUTCH FLYWHEEL GROUP 00

CHASSIS TYPE: 491005

22
5717310103R.01 ADAPTOR PLATE & CLUTCH FLYWHEEL GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571703113801 ADAPTOR PLATE 1
2 570501154801 HOLLOW DOWEL (ON CYLINDER 2
CRANKCASE FOR CYLINDER
3 13050508166 CYL PIN 8M6X16 IS2393 1
4 11632496062 STUD BM8X25 IS1862 8.8 SS8451-8C 6
5 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 6
6 571703113701 CLUTCH FLYWHEEL 1
7 551754608204 EWH MOUNTING BRACKET 3 (ADAPTOR 1
PLATE)
8 551754608206 EWH MOUNTING BRACKET 5 (ADAPTOR 1
PLATE)

23
5717310303R.01 CRANKSHAFT SUPPORT ASSY GROUP 00

CHASSIS TYPE: 491005

24
5717310303R.01 CRANKSHAFT SUPPORT ASSY GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571703129905 CRANKSHAFT SUPPORT ASSY. WITH 1
STD. BUSH,PIN & RELIEF VALVE ASSY.
2 571703129906 BUSH (MAIN BEARING BUSH- STD) 1
3 571703129902 BEARING U/S 0.5 MM (MAIN BEARING 1 For Selection as per
BUSH U/S 0.5MM) crankshaft main journals.
4 571703129903 BEARING U/S 1.0 MM (MAIN BEARONG 1 For Selection as per
BUSH U/S 1.0MM) crankshaft main journals.
5 571701109902 PIN (DIA. 4X8 FOR THRUST WASHER) 1
6 571703129909 RETAINER PLATE 1
7 571703129910 RETAINER PLATE 3
8 571703129911 NUT (M8X1.25 FOR CRANKSHAFT 7
SUPPORT)
9 571703129912 WASHER (16X8.1X2 FOR CRANKSHAFT 7
SUPPORT)
10 571701109912 OIL SEAL STD (CRANKSHAFT SUPPORT 1
FWE SIDE)
11 571701109924 OIL SEAL U/S 0.5MM (CRANKSHAFT 1 For Selection
SUPPORT)
12 571701109925 OIL SEAL U/S 1.0MM (CRANKSHAFT 1 For Selection
SUPPORT)
13 571703129913 RELIEF VALVE ASSEMBLY 1
14 571703129914 PRESSURE RELIEF VALVE 1
15 571703129915 SPRING 1
16 571703129916 FLANGE 1
17 571703129917 BOLT (M6X1X12L) FOR PRESSURE 2
RELIEF VALVE
18 571703129904 THRUST WASHER (74X53.5X2.5 THK.-FWE 1
SIDE)
19 571703129918 JOINT 0.15MM (SHIM 0.15MM THK. FOR AR
END COVER FWE SIDE)
20 571703129919 JOINT 0.3MM (SHIM 0.3MM THK. FOR END AR
COVER FWE SIDE)
SETS/KITS
— 571703129923 SET OF MAIN BEARING BUSH (STD) 1
CONSISTING OF:
2 BUSH CRANKCASE 1
2 BUSH FWE SIDE 1
— 571703129924 SET OF MAIN BEARING BUSH (0.5U/S) 1
CONSISTING OF:
3 BUSH CRANKCASE 1
3 BUSH FWE SIDE 1

25
5717310303R.01 CRANKSHAFT SUPPORT ASSY GROUP 00

CHASSIS TYPE: 491005

26
5717310303R.01 CRANKSHAFT SUPPORT ASSY GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
- 571703129925 SET OF MAIN BEARING BUSH (1.0U/S) 1
CONSISTING OF:
4 BUSH CRANKCASE 1
4 BUSH FWE SIDE 1
— 571701109929 SET OF OIL SEALS (STD) 1
CONSISTING OF:
10 OIL SEAL STD (CRANKSHAFT SUPPORT 1
FWE SIDE)
OIL SEAL STD FOR PTO COVER 1

27
5717310303R.02 CRANKSHAT & CONROD ASSEMBLY GROUP 00

CHASSIS TYPE: 491005

28
5717310303R.02 CRANKSHAT & CONROD ASSEMBLY GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571703109901 CRANK SHAFT ASSY. WITH PLUG AND 1
KEYS
2 571703109902 KEY FWE SIDE (FLYWHEEL END SIDE) 1
3 571703109903 KEY PTO SIDE 1
4 571703109904 PLUG DIA 5 2
5 571703109905 PLUG DIA 5.5 2
6 571703109906 PLUG DIA 6 2
7 571703109907 BOLT FWE SIDE 1
8 571703109908 PLAIN WASHER FOR FLYWHEEL BOLT 1
9 571703109909 BOLT PTO SIDE 1
10 571703159901 CONNECTING ROD ASSY CONSISTING OF 1
SR. NO. 11,12,13 & 14
11 571703159902 BUSH SMALL END 1
12 571703159903 NUT (M8X1) FOR CONNECTING ROD 2
BOLTS
13 571703159904 BOLT 2
14 571703159905 LOCK PLATE CON ROD 1
15 571703159906 BEARING LARGE END- STD 1s As required
16 571703159907 BEARING LARGE END U/S 0.25 MM 1 set As required
17 571703159908 BEARING LARGE END U/S 0.50 MM 1 set As required

29
5717310303R.03 ELECTRIC START SYSTEM GROUP 00

CHASSIS TYPE: 491005

30
5717310303R.03 ELECTRIC START SYSTEM GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571701109919 STARTER PLATE 1
2 571701109920 STUD STARTER MOUNTING 2
3 571701109921 STUD TENSIONER LEVER (M8X1.25X28TL) 1
4 571703119901 FLYWHEEL RING GEAR ASSEMBLY 1
5 571703119902 RING GEAR 1
6 571703139901 CRANK SHAFT PULLEY 1
7 571703139902 BOLT PULLEY (M6X1X20L ALLEN SCREW) 3
8 571701159916 SPRING WASHER M6 (11.1X6.1X1.3MM 3
THK.)

31
5717310305R.01 PUSH ROD/ ROCKER LEVER/ VALVES GROUP 00

CHASSIS TYPE: 491005

32
5717310305R.01 PUSH ROD/ ROCKER LEVER/ VALVES GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571705139901 TAPPET ASSEMBLY SET CONSISTING OF 1
SR NO 2
2 571705139902 TAPPET ASSLY 2
3 571705169901 PUSH ROD INLET & EXHAUST 2
4 571705169902 PUSH ROD SET CONSISTING OF SR.NO. 3 1
5 571705169903 GASKET GUIDE PRT 1
6 571705169904 GUIDE PUSH ROD TUBE 1
7 571718109906 SPRING WASHER (11X6.4X0.5MM THK) 2
8 571718109904 CAP SCREW (M6X1X30L ALLEN SCREW) 2
9 571705169905 JOINT PUSH ROD SLEEVE 1
10 571705169906 TUBE PUSH ROD PROTECTION 1
11 571705129901 VALVE INTAKE 1
12 571705129902 VALVE EXHAUST 1
13 571705129903 VALVE SET CONSISTING OF SR. NO. 11 & 2
12
14 571705129904 BOTTOM SHEET FOR VALVE SPRING 2
15 571705159904 STEM SEAL VALVE 2
16 571705129905 VALVE SPRING 2
17 571705129906 RETAINER ( VALVE SPRING) 2
18 571705129907 COLLETS HALF FOR VALVE 4
19 571705149901 ‘O’ RING FOR SHAFT 1
20 571705149902 ROCKER FULCRUM 1
21 571705149903 ROCKER INLET VALVE 1
22 571705149904 ROCKER LEVER EXHAUST VALVE 1
23 571705149905 ROCKER LEVER SET CONSISTING OF 1
SR. NO. 21 & 22
24 571705129908 SCREW VALVE ADJUSTING 2
25 571705129909 NUT 1
26 571705149906 LOCK SCREW FOR FULCRUM ADJUSTING 1
27 571701159906 SPRING WASHER (11.1X6.1X1.3MM THK) 1
28 571705149907 NUT (M6X1 FOR FULCRUM ADJUSTING 1
SCREW)
SETS/KITS
— 571705139901 TAPPET ASSY. SET 1
CONSISTING OF:
2 TAPPET ASSY. 2

33
5717310305R.01 PUSH ROD/ ROCKER LEVER/ VALVES GROUP 00

CHASSIS TYPE: 491005

34
5717310305R.01 PUSH ROD/ ROCKER LEVER/ VALVES GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
— 571705149905 ROCKER LEVER SET 1
CONSISTING OF:
22 ROCKER LEVER EXHAUST ASSY. 1
21 ROCKER LEVER INLET ASSY. 1
— 571705129903 VALVE SET 1
CONSISTING OF:
11 VALVE INTAKE 1
12 VALVE EXHAUST 1
— 571705169902 PUSH ROD SET 1
CONSISTING OF:
3 PUSH ROD INLET 1
3 PUSH ROD EXHAUST 1

35
5717310305R.02 CAM SHAFT & FIP CAM SHAFT GROUP 00

CHASSIS TYPE: 491005

36
5717310305R.02 CAM SHAFT & FIP CAM SHAFT GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571705109901 CAMSHAFT INLET & EXHAUST 1
2 571707139901 CAMSHAFT FIP 1

37
5717310307R.01 EXTRA FUEL DEVICE ASSY GROUP 00

CHASSIS TYPE: 491005

38
5717310307R.01 EXTRA FUEL DEVICE ASSY GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571707109901 EXTRA FUEL DEVICE ASSEMBLY 1
2 571707109902 JOINT FOR STOP PIN 0.5MM 1
3 571707109903 JOINT FOR STOP PIN 1.0MM 1
4 571707109904 MACHINED WASHER 2
5 571707109905 BOLT M6X1X16 2
6 571707109906 BRACKET ASSEMBLY & LEVER 1
7 571707109907 COLLAR BOLT M6X1X16L 3
8 551715999902 ELLECTRICAL SHUTOFF SOLENOID WITH 1
LOCK NUT

39
5717310307R.02 AUTOMATIC GOVERNOR & RACK CONTROL LEVER GROUP 00

CHASSIS TYPE: 491005

40
5717310307R.02 AUTOMATIC GOVERNOR & RACK CONTROL LEVER GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571707109908 PIN ASSEMBLY FOR GOVERNOR GEAR 1
CONSISTING OF SR. NO. 2 & 3
2 571707109909 PIN FOR GOVERNOR GEAR 1
3 571707109910 CYLINDRICAL PIN (DIA. 2X6) 1
4 571707109911 NUT (M10X1.5) 1
5 571707109912 MACHINED WASHER (18X10X2MM THK.) 1
6 571707109913 GEAR GOVERNOR 1
7 571707109914 THRUST WASHER 1
8 571707109905 BOLT M6X1X16 1
9 571707109915 TAB WASHER 1
10 571707109916 BALL 6
11 571707109917 GOVERNOR BELL 1
12 571707109918 DISC-GOVERNOR BELL 1
13 571707109919 CIRCLIP 1
14 571707109920 COVER GOVERNOR GROUP 1
15 571707109921 FDC LEAVER & GOV. SUPPORT 1
ASSEMBLY
16 571707109922 SCREW-COUNTERSUNK (M6X1X35L) 1
17 571707109923 HEX SCREW M6X35 (M6X1X35L) 1
18 571707109924 SPRING LOCK WASHER (12X6.2X0.6MM 1
THK.)

41
5717310307R.03 REMOTE SPEED CONTROL GROUP 00

CHASSIS TYPE: 491005

42
5717310307R.03 REMOTE SPEED CONTROL GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571707109925 REMOTE SPEED HOUSING ASSEMBLY 1
2 571707109926 OIL SEAL 1
3 571707109927 PIN LEVER ASSEMBLY 1
4 571707109928 WASHER 1
5 571707109929 THROTTLE LEVER ASSEMBLY 1
6 571707109930 TIE ROD 1
7 571707109931 BOLT 1
8 571707109932 COVER- SPEED CONTROL BOX 1
9 571701159915 SPRING WASHER (11.1X6.1X1.3MM THK) 2
10 571703129917 BOLT (M6X1X12L) 2
11 571707109933 CAP SCREW (M6X1X16L) 3
12 571707109934 BOLT MAX SPEED SETTING (M6X1X35L) 1
13 571707109923 BOLT MIN SPEED SETTING (M6X1X35L) 1
14 571705149907 NUT- M6X1 2
15 571707109935 JOINT FOR HOUSING 1
16 571707109936 LOCK WIRE WITH LEAD SEAL 1

43
5717310307R.04 FUEL INJECTION PUMP ASSY GROUP 00

CHASSIS TYPE: 491005

44
5717310307R.04 FUEL INJECTION PUMP ASSY GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571707109937 FUEL INJECTION PUMP ASSY. 1
2 571703129912 PLAIN WASHER 3
3 571701109917 SPRING WASHER 3
4 571707109938 HEX SOCKET HEAD SCREW 3
5 571707109939 SPACER FOR FUEL PUMP- 2.45MM 1
6 571707109940 JOINT- FUEL PUMP 0.10MM (SHIM) 1 For Selection
7 571707109941 JOINT- FUEL PUMP 0.15MM (SHIM) 1 For Selection
8 571707109942 JOINT- FUEL PUMP 0.20MM (SHIM) 1 For Selection
9 571707109943 JOINT- FUEL PUMP 0.25MM (SHIM) 1 For Selection
10 571707109944 JOINT- FUEL PUMP 0.30MM (SHIM) 1 For Selection
11 571707109945 JOINT - FUEL PUMP 0.35MM (SHIM) 1 For Selection
12 571707109946 JOINT - FUEL PUMP 0.40MM (SHIM) 1 For Selection
13 571707109947 JOINT - FUEL PUMP 0.50MM (SHIM) 1 For Selection

45
5717310409R.01 AIR INTAKE SYSTEM & FUEL FILTER - ZIP GROUP 00

CHASSIS TYPE: 491005

46
5717310409R.01 AIR INTAKE SYSTEM & FUEL FILTER - ZIP GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571709130123 ASSY. AIR-INTAKE SYSTEM (FLEET 1
GUARD KIT)
2 571709130110 AIR CLEANER ASSY. 1
- 571709130102 ASSY ELEMENT AIR CLEANER 1
- 571709130121 AIR CLEANER ASSY.(WITHOUT AIR 1
FILTER)
- 571709135808 EJECTOR VALVE 1
- 571709130115 CONNECTOR;POWDER COATED 1
- 571709130122 BRACKET MOUNTING ASSY. 1
3 571709137706 PIPE-PLASTIC 1
4 571709134201 HOSE CLAMP-CONSTANT TORQUE 1
5 571709135804 HOSE (AIR CLEANER TO INTAKE 1
MANIFOLD)
6 252709130322 T BOLT TYPE HOSE CLAMP-TB 34 1
7 570809134201 HOSE CLAMP-CONSTANT TORQUE 1
(FLEETGUARD)
8 570809130107 ASSY. SERVICE INDICATOR. 1
10 12460502304 BRIGHT WASHER 23 IS2016 ST SS8451-8C 1
11 278609130181 ASSY.ADAPTOR (FOR SERVICE 1
INDICATOR)
12 12080996037 HEX THIN NUT M22X1.5 1
IS13724-05SS8451-8C
13 252550106918 PIPE (400 L) 1
16 571709110101 ASSY FUEL FILTER 1
- 571709110102 FILTER ASSEMBLY(BOSCH) 1
- 571709110103 FILTER INSERT(BOSCH) 1
18 571709135809 HOSE-PLASTIC PIPE TO LONG MEMBER 1
ELBOW

47
5717310314R.01 MANIFOLDS GROUP 00

CHASSIS TYPE: 491005

48
5717310314R.01 MANIFOLDS GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571714109901 AIR INTAKE MANIFOLDS 1
2 571714109902 GASKET INLET MANIFOLDS 1
3 571701159915 SPRING WASHER 3
4 571705149907 NUT M6X1 3
5 571714119901 EXHAUST MANIFOLDS 1
6 571701109904 STUD 2
7 571714119902 GASKET EXHAUST MANIFOLDS 1
8 571714119903 NUT (M8X1.25) 3

49
5717310315R.01 ALTERNATOR MOUNTING PROVISION GROUP 00

CHASSIS TYPE: 491005

50
5717310315R.01 ALTERNATOR MOUNTING PROVISION GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571715149901 TENSIONER LEVER 1
2 571703129912 PLAIN WASHER (16X8.1X2MM THK.) 5
3 571701109917 SPRING WASHER (14.2X8.2X1.6MM THK.) 3
4 571703129911 NUT M8X1.25 1
5 571715149902 BOLT M8X35 2
6 571715149903 BRACKET ALTERNATOR MOUNTING 1
(D-22886)

51
5717310315R.02 STARTER MOTOR AND ALTERNATOR GROUP 00

CHASSIS TYPE: 491005

52
5717310315R.02 STARTER MOTOR AND ALTERNATOR GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
551715109901 STARTER MOTOR 1
551715400102 ALTERNATOR 50A INTERNAL FAN 1
WITHOUT LRS
571715146301 COGGED BELT 1

53
5717310318R.01 LUB OIL PUMP GROUP 00

CHASSIS TYPE: 491005

54
5717310318R.01 LUB OIL PUMP GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571718109901 LUB OIL PUMP ASSEMBLY 1
2 571718109902 GEAR OIL PUMP 1
3 571701109917 WASHER (14.2X8.2X1.6MM THK. FOR LUB. 1
OIL PUMP)
4 571718109903 NUT M8X 1.25 FOR LUB. OIL PUMP 1
5 571718109904 CAP SCREW (M6X1X30L ALLEN SCREW) 1
FOR LUB. OIL PUMP
6 571701159925 SPRING WASHER (15X8.4X0.5MM THK.) 1
FOR LUB OIL PUMP
7 571718109905 CAP SCREW (11X6.4X0.5MM THK.) FOR 2
LUB OIL PUMP
8 571718109906 SPRING WASHER (11X6.4X0.5MM THK.) 2
FOR LUB OIL PUMP

55
5717310318R.02 EXTERNAL LUB OIL FILTER GROUP 00

CHASSIS TYPE: 491005

56
5717310318R.02 EXTERNAL LUB OIL FILTER GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571718139901 ADAPTOR LUB OIL FILTER 1
2 571718139902 JOINT ADAPTER (GASKET 0.5MM THK.) 1
3 571718139903 STUD FOR SPIN ON 1
4 571718139904 SPIN ON FILTER 1
5 571718139905 HEX SCREW (M8X1.25X20L) 2
6 571701109917 SPRING WASHER – ADAPTOR MOUNTING 2
(14.2X8.2X1.6MM THK.)
7 571718139906 BOLT FOR PRESSURE GUAGE 1
(M8X1.25X12L)
8 571718139907 JOINT (WASHER 12X8.1X1MM THL.-PHOS. 5
BRONZE)
9 551715999901 PRESSURE SWITCH 1
10 571701159928 CLAMP - B 1
11 571718139908 PIPE - FWE POSITIVE LUBRICATION 1
12 571718139909 BANJO BOLT M8X1.25X20L 2

57
5717310318R.03 PIPES GROUP 00

CHASSIS TYPE: 491005

58
5717310318R.03 PIPES GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571718139910 TUBE ROCKER LUBRICATION 1
2 571718139909 BANJO BOLT M8X1.25X20L 1
3 571718139907 JOINT FOR M8 (WASHER 12X8.1X1MM 4
THK.- PHOS.BRONZE)
4 571718139911 BANJO BOLT M6X1 FOR ROCKER 1
LUBRICATION
5 571718139912 JOINT 6.1X10X1 2
6 571718139913 OIL RETURN PIPE CYLINDER HEAD TO 1
CRANKCASE
7 571718139914 BANJO BOLT OIL RETURN (M12X1.5X24L) 2
8 571718139915 JOINT BANJO BOLT (WASHER 4
17X12.1X1.5MM THK.-PHOS.BRONZE)
9 571709129901 FUEL PIPE – FEED PUMP TO FUEL 1
INJECTION PUMP
10 571718159903 JOINT (WASHER 16X10.1X1MM 2
THK.-PHOS.BRONZE)
11 571709129902 M10 BANJO BOLTX22L 1
12 571718139915 JOINT (WASHER 17X12.1X1.5MM 2
THK.-PHOS.BRONZE)
13 571709129903 BANJO BOLT M12X1.5X24L 1
14 571709129904 BANJO BOLT M8X1.25X16L 1
15 571707149901 FUEL PIPE- PUMP TO INJECTOR 1
16 571718139912 JOINT (WASHER 10X6.1X1MM 4
THK.-PHOS.BRONZE)
17 571707149902 BANJO BOLT M6X1X13L 1
18 571707149903 SPACER FOR LEAK OFF PIPE 1
19 571707149904 BANJO BOLT M6X1X13.5L 1
20 571701109907 STUD M8X1.25X34L 2
21 571709109901 PIN – FEED PUMP 1
22 571709109902 JOINT – 0.25 MM THK. (GASKET) 1
23 571709109903 FUEL FEED PUMP 1
24 571703129912 MACHINED WASHER 2
25 571709109904 NUT 2
26 571707149905 HP PIPE ASSEMBLY 1

59
5717310320R.01 WATER PUMP & WATER PUMP PULLEY GROUP 00

CHASSIS TYPE: 491005

60
5717310320R.01 WATER PUMP & WATER PUMP PULLEY GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571720109901 CASING WATER PUMP 1
2 571720109902 GASKET FOR CASING WATER PUMP 1
(0.5MM THK)
3 571720109906 SCREW FOR PUMP FIXING (M8X1X30L 4
ALLEN SCREW)
4 571701159925 SPRING WASHER (15X8.4X0.5MM THK.) 4
5 571703129912 WASHER (16X8.1X2MM THK.) 4
6 571720109903 WATER PUMP ASSEMBLY (WITH LIQUID 1
SEALANT)
7 571720109904 BOLT M6X1 FOR WATER PUMP 6
(M6X1X20L)
8 571718109906 SPRING WASHER M6 FOR WATER PUMP 6
(11X6.4X0.5MM THK.)
9 571720109905 PULLEY WATER PUMP 1
10 571703129917 BOLT PULLEY (M6X1X12L) 4
11 571701159915 SP WASHER FOR PULLEY BOLT 4
(11.1X6.1X1.3MM THK.)

61
5717310122R.01 ENGINE ACCESSORIES GROUP 00

CHASSIS TYPE: 491005

62
5717310122R.01 ENGINE ACCESSORIES GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571722123704 BRACKET-'D'MOUNT & SILENCER 1
2 571722123702 ENGINE MOUNTING BRACKET 1
2 11632610604 STUD BM10X60 IS1862 10.9 SS9400 2
2 11632610507 STUD BM10X50 IS1862 10.9 SS9400 1
3 11071510508 HEX FL BOLT M10X50 4
TS17130-8.8-SS8451-8C
4 571722123701 ENGINE MOUNTING ARM (MOUNT 'A') 1
5 11341512206 HEX FL SCREW M12X20 TS17130 1
8.8SS8451-8C
6 12301601008 HEX FL NUT AM10 TS17430 10 3
SS8451-8CH

63
5717310124R.01 ENGINE MOUNTING GROUP 00

CHASSIS TYPE: 491005

64
5717310124R.01 ENGINE MOUNTING GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571724100101 ASSY.ENGINE MOUNT-A (FRONT)(SIGMA 1
VIBRO ACOUSTICS
2 12301601008 HEX FL NUT AM10 TS17430 10 2
SS8451-8CH
3 571724200101 ASSY.ENGINE MOUNT-B(REAR 1
MIDDLE)(SIGMA VIBRO ACOU
4 571724203201 HEX FL BOLT M10X1X95 12.9 PROPERTY 1
CLASS
5 12465001052 BRIGHT WASHER 10.5 IS2016 ST 1
SS8451S2-Y
6 12051901001 HEX NUT M10X1 IS13722-12-SS9400 1
7 11341508187 HEX FL SCREW M8X18 11
TS17130-8.8-SS8451-8C
8 571724200102 ASSY.ENGINE MOUNT-C(REAR 1
LEFT)(SIGMA VIBRO ACOUST
9 11071510753 HEXFL BOLT M10X75 2
TS17130-8.8-SS8451S2-Y
10 12301501003 HEX FL NUT AM10 TS17430-8-SS8451S2-Y 2
11 571724200103 ASSY.ENGINE MOUNT-D(REAR 1
RIGHT)(SIGMA VIBRO ACOUS

65
2724100925R.01 160 DIA. CLUTCH FOR TATA PENGUIN GROUP 00

CHASSIS TYPE: 491005

66
2724100925R.01 160 DIA. CLUTCH FOR TATA PENGUIN GROUP 00

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 272425200164 160 DIA. ASSLY. CLUTCH DISC-M/S 1
CEEKAY
1 272425400159 160 DIA. ASSLY. CLUTCH COVER-M/S 1
CEEKAY
2 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 6
3 3122521071 SET SCREW 6
4 580725601601 ASSY CLUTCH RELEASE BEARING - 1
OFFER
5 580725103402 BUSH LOWER (ON HOUSING) 1
6 580725600102 ASSY. CLUTCH RELEASE YOKE 1
7 580725608702 RETURN SPRING (INTERNAL) 1
8 580725103403 UPPER BUSH (ON HOUSING) 1
9 580725608704 RETURN SPRING EXTERNAL 1
10 580725606001 CLUTCH RELEASE LEVER 1
11 11071508350 HEX FL BOLT M8X35 TS17130 8.8 1
SS8451-8C
12 12301600800 HEX FL NUT AM8 TS17430-10-SS8451-8C 1

67
5813010426R.01 ASSEMBLY TRANSAXLE GROUP 26

CHASSIS TYPE: 491005

68
5813010426R.01 ASSEMBLY TRANSAXLE GROUP 26

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 581326000104 ASSY TA59 OF PENGUIN WITH 1ST GEAR 1
RATIO 26.4(12
2 581326103801 FRONT HALF HOUSING 1
3 580126106306 OIL COLLECTOR FRONT HALF 1
4 11341506125 HEX FL SCREW M6X12 2
TS17130-8.8-SS8451-8C
5 580126106302 OIL COLLECTOR (FRONT HALF) 1
6 269026104803 CYL.PIN (HSG.FRT.HALF TO HSG.REAR 2
HALF)
7 580126257801 OIL SEAL INPUT SHAFT 1
8 581326200113 CYL.ROLLER BEARING-INNER & OUTER 1
RACE
9 580126308301 SHIM (ASSEMBLY DIFF.) 0.05 THK 1 FOR SELECTION
9 580126308302 SHIM (DIFF ASSEMBLY) 0.075 THK 1 FOR SELECTION
9 580126308303 SHIM (ASSEMBLY DIFF.) 0.125 THK 1 FOR SELECTION
9 580126308304 SHIM (ASSEMBLY DIFF.) 0.25 THK 1 FOR SELECTION
9 580126308305 SHIM (ASSEMBLY DIFF.) 0.3 THK 1 FOR SELECTION
9 580126308306 SHIM (ASSEMBLY DIFF.) 0.38 THK 1 FOR SELECTION
9 580126308308 SHIM (ASSEMBLY DIFF.) 0.45 THK 1 FOR SELECTION
9 580126308309 SHIM (ASSYEMBLY DIFF.) 0.5 THK 1 FOR SELECTION
10 580126103806 REAR COVER (3.3 THK.) 1
11 580126106307 OIL COLLECTOR (REAR COVER) 1
12 11071508252 HEX FL BOLT M8X25 8
TS17130-8.8-SS8451S2-Y
13 580126706705 PIN (INTERLOCK) 2
14 285726307801 OIL SEAL DRIVE SHAFT 2
15 581326103802 REAR HALF HOUSING ASSY. TRANSAXLE 1
TA59
16 13050507127 CYL PIN 6m6X12 IS 2393 2
17 580126106305 OIL CHANNEL (REAR HALF) 1
18 16220710240 SEALING WASHER 16X20 IS3175 CU 1
19 269026107202 MAGNETIC DRAIN PLUG 1
20 268426103101 LINEAR BEARING (SELECTOR SHIFTER 1
SHAFT)
21 16220510283 SEALING WASHER 18X22 IS3175 AL 1
22 283454509914 REVERSE LAMP SWITCH M/S MINDARIKA 1
MAKE
23 580126258611 SNAP RING 2
24 11071508406 HEX FL BOLT M8X40 17
TS17130-8.8-SS8451-8C
25 580126108206 CAP SHIFTER SHAFT 3

69
5813010426R.01 ASSEMBLY TRANSAXLE GROUP 26

CHASSIS TYPE: 491005

70
5813010426R.01 ASSEMBLY TRANSAXLE GROUP 26

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
26 551754201611 VEHICLE SPEED SENSOR 1
27 16220710240 SEALING WASHER 16X20 IS3175 CU 1
28 269026107203 FILLER PLUG 1
29 551749100139 ASSY. EXHAUST MTG.BKT. TRANSAXLE 1
END
30 581326100109 ASSEMBLY C MOUNT BRACKET 1
31 11341710458 HEX FL SCR M10X45 TS17130 3
10.9SS8451-8CH
32 581326100108 ASSLY B MOUNT BRACKET 1
33 11323910555 HEX SCREW M10X55 IS1364P2-8.8 SS9400 3
34 270254608204 CLAMP -DIA 8.5 W/H. 1
35 551754608202 EWH MOUNTING BRACKET 1 1
36 551754608203 EWH MOUNTING BRACKET 2 1
37 551754608205 EWH MOUNTING BRACKET 4 1
38 580126108204 BRACKET (CABLE ANCHORING) 1
39 11341508187 HEX FL SCREW M8X18 3
TS17130-8.8-SS8451-8C

71
5813010426R.02 DIFFERENTIAL ASSEMBLY GROUP 26

CHASSIS TYPE: 491005

72
5813010426R.02 DIFFERENTIAL ASSEMBLY GROUP 26

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 580126303701 DIFFERENTIAL HOUSING 1
3 581326305402 FINAL DRIVE GEAR (RATIO:90/13) (ASSY 1
DIFFERENTIAL
4 269026303201 COLLARED SCREW 6
5 285726309201 WASHER - DIFF BEVEL GEAR (0.4 MM) 2 FOR SELECTION
5 285726309202 WASHER - DIFF. BEVEL GEAR (0.45MM) 2 FOR SELECTION
5 285726309205 WASHER - DIFF. BEVEL GEAR (0.6MM) 2 FOR SELECTION
5 285726309207 WASHER - DIFF. BEVEL GEAR (0.7MM) 2 FOR SELECTION
5 285726309213 WASHER - DIFF. BEVEL GEAR (1.0MM) 2 FOR SELECTION
5 285726309212 WASHER - DIFF. BEVEL GEAR (0.95MM) 2 FOR SELECTION
5 285726309209 WASHER - DIFF. BEVEL GEAR (0.8MM) 2 FOR SELECTION
5 285726309208 WASHER - DIFF. BEVEL GEAR (0.75MM) 2 FOR SELECTION
5 285726309210 WASHER - DIFF. BEVEL GEAR (0.85MM) 2 FOR SELECTION
5 285726309211 WASHER - DIFF. BEVEL GEAR (0.9MM) 2 FOR SELECTION
6 285726305401 BEVEL GEAR (ASSY DIFF.) FOR END 2
GEARBOX
7 285726305402 BEVEL PINION (ASSY DIFF.) FOR END 2
GEARBOX
8 580126307901 SPIDER ( ASSEMBLY DIFFERENTIAL ) 1
9 13120507324 DOWEL SLEEVE HEAVY 4X32 TS17616 1
SS8400
10 580126308201 SPEED DETECT GEAR (ELECTRONIC) 1
11 580126303101 BALL BEARING 2

73
5813010426R.03 GEAR SHIFTERS GROUP 26

CHASSIS TYPE: 491005

74
5813010426R.03 GEAR SHIFTERS GROUP 26

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 580126517904 SHIFTER SHAFT 1ST/2ND SPEED 1
3 580126513803 SHIFTER FORK (1/2) INTEGRAL 1
4 269026516705 SPIRAL PIN 4
6 580126517905 SHIFTER SHAFT (3RD/4TH SPEED) 1
7 580126513806 SHIFTER FORKE (3/4) INTEGRAL 1
9 580126517906 SHIFTER SHAFT (REVERSE SPEED) 1
10 580126513708 SHIFTER DOG (REVERSE IDLER GEAR 1
11 580126513707 SHIFTER FINGER (REVERSE IDLER GEAR) 1
12 580126513809 BRACKET (REVERSE IDLER SHAFT 1
LEVER)
13 580126519901 BARREL (REVERSE DETENT) 1
14 580126708701 SPRING (REV. DETENT) 1
15 15950100807 BALL 8 DIA GRADE-20 IS2898 1
16 580126510109 ASSY. REVERSE LEVER 1
17 580126516702 PIVOT PIN REVERSE LEVER 1
18 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 1
19 11341508225 HEX FL SCREW M8X22 TS17130 8.8 2
SS8451-8C

75
5813010426R.04 ASSY TOP COVER GROUP 26

CHASSIS TYPE: 491005

76
5813010426R.04 ASSY TOP COVER GROUP 26

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 580126703802 TOP COVER 1
2 580126703406 BUSH (SELECTOR SHIFTER SHAFT) 1
3 285626707803 OIL SEAL (SELECTOR SHIFTER SHAFT) 1
M/S SIGMA
4 580126700109 ASSY SELECTOR SHIFTER SHAFT 1
5 580126706302 DUST CAP 1
6 14550601509 EXT.CIRCLIP 15X1N-IS3075P1-SS8400 1
7 580126708203 SPACER - SELECTOR / SHIFTER SHAFT 1
8 580126708704 SPRING (1ST & 2ND SELECTION) 1
9 580126708705 SPRING ( REV. SELECTION ) 1
10 580126708204 CUP (SELECTOR SHIFTER SHAFT) 1
11 580126708208 PLATE TOP COVER 1
12 11345506103 HEX FL SCR M6X10 4
TS17070-8.8-SS8451S2-Y
13 580126708209 SPACER SELECTOR SHIFTER SHAFT 1
14 14550801206 CIRCLIP E 12X1.3 IS3075 PT3 SS8400 2
15 580126708206 INTERLOCK PIECE 1
16 580126709903 BARREL (CENTRAL DETENT) 1
17 580126708702 SPRING OUTER ( CENTRAL DETENT ) 1
18 285626703803 CENTRAL DETENT (INA) 1
19 580126703702 SELECTION AND SHIFTING FINGER 1
20 268426516704 SPIRAL PIN (6X28) 1
21 580126707701 BELLOW SELECTOR SHIFTER 1
22 580126706303 COLLER WASHER ASSY TOP COVER 2
(SELECTOR LEVER)
23 580126700110 SUBASSY BELL CRANK LEVER 1
(SELECTION)
24 580126706703 PIN ( ASSY TOP COVER TO SEL. LEVER) 1
25 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 1
26 580126706301 OIL FILLER PLUG CUM BREATHER 1
26 580126106308 BREATHER CAP 1
27 11071508252 HEX FL BOLT M8X25 4
TS17130-8.8-SS8451S2-Y

77
5813010426R.05 ASSY INPUT & LAY SHAFT GROUP 26

CHASSIS TYPE: 491005

78
5813010426R.05 ASSY INPUT & LAY SHAFT GROUP 26

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 581326257902 INPUT SHAFT (4-SPEED) 1
(RATIO:1ST=42/11; 2ND=33/17
3 580126253103 BALL BEARING (I/S FRT. END) 1
4 581326250110 SUB ASSY 3RD GEAR(LASER WELD AT 1
SOFT STAGE)
5 580126258603 CIRCLIP (THK 1.95) 3 FOR SELECTION
5 580126258604 CIRCLIP (THK 2 ) 3 FOR SELECTION
5 580126258605 CIRCLIP (THK 2.05) 3 FOR SELECTION
5 580126258606 CIRCLIP ( THK 2.10 ) 3 FOR SELECTION
5 580126258607 CIRCLIP (THK 2.15) 3 FOR SELECTION
5 580126258608 CIRCLIP (THK 2.2) 3 FOR SELECTION
5 580126258609 CIRCLIP (THK 2.25) 3 FOR SELECTION
5 580126258610 CIRCLIP (THK 2.3) 3 FOR SELECTION
6 580126254604 ENGAGING GEAR (SINT SOFT VERSION) 2
7 269026208701 SPRING (SYNCHRO) 6
8 15950500210 BALL 5.556DIA-GRADE 20 IS2898 6
9 580126259901 CARRIER 6
10 580126254603 SHIFTER SLEEVE (3RD/4TH SPEED) 1
11 580126253801 SYNCHRO CONE 4
12 580126250111 SUB ASSY 4TH GEAR INPUT SHAFT 1
(GEAR RATIO: 31/26)
14 580126258602 SPACER INPUT SHAFT 1
15 580126253102 DEEP GROOVE BALL BRG WITH SNAP 2
RING GROOVE
16 580126258612 SNAP RING (2 THK) 2 FOR SELECTION
16 580126258613 SNAP RING (2.05 THK) 2 FOR SELECTION
16 580126258614 SNAP RING (2.10 THK) 2 FOR SELECTION
16 580126258615 SNAP RING (2.15 THK) 2 FOR SELECTION
16 580126258616 SNAP RING (2.2 THK.) 2 FOR SELECTION
16 580126258617 SNAP RING (2.25 THK) 2 FOR SELECTION
16 580126258618 SNAP RING (2.3 THK) 2 FOR SELECTION
16 580126258619 SNAP RING (2.35 THK) 2 FOR SELECTION
16 580126258620 SNAP RING (2.4 THK) 2 FOR SELECTION
16 580126258621 SNAP RING (2.45 THK) 2 FOR SELECTION
16 580126258622 SNAP RING (2.5 THK) 2 FOR SELECTION
16 580126258623 SNAP RING (1.9 THK) 2 FOR SELECTION
16 580126258624 SNAP RING (2.6 THK) 2 FOR SELECTION
16 580126258625 SNAP RING (2.7 THK) 2 FOR SELECTION
18 581326207902 LAYSHAFT (4 SPEED) F.D.RATIO:90/13 1
(FOR DEEPER)

79
5813010426R.05 ASSY INPUT & LAY SHAFT GROUP 26

CHASSIS TYPE: 491005

80
5813010426R.05 ASSY INPUT & LAY SHAFT GROUP 26

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
20 581326200102 SUB ASSY 1ST GEAR (LASER WELD 1
VERSION)
21 580126205410 SHIFTER SLEEVE (1ST/2ND SPEED) 1
22 580126200107 SUB ASSY 2ND GEAR (LASER WELD 1
VERSION) SOFT STAGE
23 581326205416 3RD GEAR LAYSHAFT (RATIO:26/25) 1
24 580126208601 SPACER LAYSHAFT 1
25 580126205415 4TH GEAR LAYSHAFT ( RATIO : 26/31) 1
26 580126357902 SHAFT (REVERSE IDLER) 1
27 580126350102 SUBASSY REV. IDLER GEAR WITH 1
BIMETALIC BUSH
28 580126353402 BIMETALIC BUSH (SUBASSY REV. IDLER 1 OPTIONAL
GEAR WITH BIME
28 580126353403 BIMETALIC BUSH M/S MENON BEARING 1 OPTIONAL
LTD.
29 580126356301 SPACER (REVERSE IDLER GEAR SHAFT) 1

81
5813010426R.06 GEAR SHIFT LINKAGE GROUP 26

CHASSIS TYPE: 491005

82
5813010426R.06 GEAR SHIFT LINKAGE GROUP 26

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 581326800102 ASSY. GEAR SHIFTER MECHANISM 1
2 581326800103 ASSY GEAR SHIFTING HOUSING (M/S 1
TATA FICOSA)
3 580126808203 MOUNTING CLIP (M/S TATA FICOSA) 2
4 580126806313 CLIP 1
5 580126808701 RETENTION SPRING 1
6 580126806314 SHIFT LOCKING BUSH 1
7 580126806315 SELECT LOCKING BUSH 1
8 11071508287 HEX FL BOLT M8X28 3
TS17130-8.8-SS8451-8C
9 581326800106 ASSEMBLY BELLOW WITH KNOB AND 1
BELLOW HOLDER
9 551768906313 BELLOW HOLDER 1
10 581326807701 BELLOW 1
11 580126800113 ASSY GSL KNOB (BASE AND MADIUM 1
END VERSION)
12 62196058422 CABLE TIE 3.7X145 BLACK TS29360 1
13 11345506162 HEX FL SCREW M6X16 2
TS17070-8.8-SS8451S2-Y
14 283447607709 CLAMP 10
15 581326800107 ASSY OF GEAR SHIFT & SELECT CABLE 1
(M/S TATA FICOS

83
5813010426R.07 DRIVE SHAFT (M/S GKN) GROUP 26

CHASSIS TYPE: 491005

84
5813010426R.07 DRIVE SHAFT (M/S GKN) GROUP 26

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
12 581326300110 ASSY DRIVE SHAFT_LH (GKN) 1
12 581326300111 ASSY DRIVE SHAFT_RH (GKN) 1
SERVICE KITS PART NOS.(GKN)
KIT 581326300112 BOOT KIT 1
5 BOOT INSERT 2
6 BOOT CLAMP(LARGER) 2
7 BOOT 2
8 BOOT CLAMP(SMALL) 2
10 GREASE AR
11 CIRCLIP 2
KIT 581326300113 JOINT KIT- WHEEL SIDE 1
1 OBJ TULIP 1
2 SPRING 1
3 TRIPOD FINISHED 1
4 FINISHED ROLLER 3
5 BOOT INSERT 1
6 BOOT CLAMP(LARGER) 1
7 BOOT 1
8 BOOT CLAMP(SMALL) 1
10 GREASE AR
11 CIRCLIP 1
KIT 581326300114 JOINT KIT- DIFFERENTIAL SIDE 1
2 SPRING 1
3 TRIPOD FINISHED 1
4 FINISHED ROLLER 1
5 BOOT INSERT 1
6 BOOT CLAMP(LARGER) 1
7 BOOT 1
8 BOOT CLAMP(SMALL) 1
10 GREASE AR
11 CIRCLIP 1
9 IBJ TULIP 1

85
5517021629R.01 CLUTCH & BRAKE PEDAL GROUP 29

CHASSIS TYPE: 491005

86
5517021629R.01 CLUTCH & BRAKE PEDAL GROUP 29

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
— 551729500107 ASSY. CONTROL PEDALS MOUNTING 1 FOR ACCELERATOR
SYSTEM PEDAL DETAILS REFER
NEXT TABLE
5517021629R.02
1 551729500106 ASSY TUBE CONTROLS MOUNTING 1
2 551729100111 ASSY. CLUTCH PEDAL LEVER COMPLETE 1
2B 269929103402 PIVOT BUSH 2
3 551729108404 PIVOT BOLT CLUTCH PEDAL 1
4 283429108702 TORSION SPRING (FOR CLUTCH PEDAL 1
RETURN)
5 287154509906 STOP LIGHT SWITCH -2C/O NO&NC FIAT 1
M/S MINDARIKA
6 11323998096 HEX SCREW M8X35 1
IS1364P2-8.8-SS8451-8C
7 12051598022 HEX NUT M8 IS1364P3-8-SS8451-8C 1
8 551729200115 ASSY BRAKE PEDAL LEVER COMPLETE 1
8B 265129103401 SINTERED BUSH 2
9 551729206701 PIVOT PIN BRAKE PEDAL MTG. 1
10 282929208220 LOCKING PLATE 1
11 14550601401 EXT.CIRCLIP 14X1N-IS3075 PT1-SS8400 2
12 282929208702 RETURN SPRING (BRAKE) 1
13 270254509930 STOP LIGHT SWITCH 1
14 265829107704 RUBBER COVER (BRAKE & CLUTCH 2
PEDAL)

87
5517021629R.02 ACCELERATOR CABLE & TMC MOUNTING GROUP 29

CHASSIS TYPE: 491005

88
5517021629R.02 ACCELERATOR CABLE & TMC MOUNTING GROUP 29

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551730100107 ASSY. ACCELERATOR PEDAL LEVER 1
COMPLETE
1B 270230103403 BUSH 2
2 283430108701 TORSION SPRING (ACC. PEDAL RTN.) 1
3 12460501308 BRIGHT WASHER 13 IS2016 ST SS8451-8C 1
4 14550601002 EXT.CIRCLIP 10X1N-IS3075 PT1-SS8400 1
5 283430107703 RUBBER STOPPER (FOR ACCLERATOR 1
PEDAL)
6 551729508206 BRACKET CONTROL TUBE (FLOOR SIDE 1
CENTRAL SUPPORT)
7 12460500841 BRIGHT WASHER 8.4 IS2016 ST 10
SS8451-8C
8 11323999114 HEX SCREW M8X18 8
IS1364P2-8.8-SS8451-8C
9 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 8
10 11341508306 HEX FL SCREW M8X30 TS17130 8.8 2
SS8451-8C
11 282929206706 BRAKE PIN 1
12 13150606149 SPLIT PIN 2X14 IS549 SS8451-8C 2
13 270242804301 CLIP (BRAKE HOSE) 1

89
5517021629R.03 CLUTCH CABLE GROUP 29

CHASSIS TYPE: 491005

90
5517021629R.03 CLUTCH CABLE GROUP 29

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551729100121 ASSY. CLUTCH CABLE (M/S ACEY 1
ENGINEERING PVT. LTD
2 283447607709 CLAMP 4
2 283442804207 CLIP FOR PARKING BRAKE DIA 9 4
(RAYMOND 132029)
3 551729100109 ASSY. BRACKET CLUTCH CABLE GUIDE - 1
ENGINE END
4 11341510351 HEX FL SCREW M10X35 TS17130 1
8.8SS8451-8C
6 11341508250 HEX FL SCREW M8X25 TS17130 8.8 1
SS8451-8C
7 11323998371 HEX SCREW M8X50 1
IS1364P2-8.8-SS8451-8C
8 12051598022 HEX NUT M8 IS1364P3-8-SS8451-8C 1
9 283429106701 PIN (FOR CLUTCH CABLE GUIDE) 1
10 283429106501 NUT (FOR CLUTCH CABLE LOCK) 1
11 551729108219 BRACKET CLUTCH CABLE CLAMP 2
13 551729108221 BRACKET CLUTCH CABLE CLAMP 1
ALTERNATOR SIDE
14 11323906353 HEX SCREW M6X35 IS1364P2-8.8 1
SS8451-8C
15 12080896032 HEX THIN NUT M6 IS1364P4-05 SS8451-8C 1
16 287142807713 CLAMP (BRAKE & FUEL PIPES) M/S.ITW 4
17 11071506403 HEX FL BOLT M6X40 TS17130-8.8 4
SS8451S2-Y
— 282954406313 CROCODILE CLIP 1

91
5517011630R.01 ACCELERATOR & EXCESS FUEL CABLE GROUP 30

CHASSIS TYPE: 491005

92
5517011630R.01 ACCELERATOR & EXCESS FUEL CABLE GROUP 30

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551730400107 ASSY EXCESS FUEL CABLE 1
2 551730100130 ASSY. ACCELERATOR CABLE 1
3 551730408701 SPRING (EXCESS FUEL LEVER) 1
4 283442804207 CLIP FOR PARKING BRAKE DIA 9 1
(RAYMOND 132029)
5 287142807713 CLAMP (BRAKE & FUEL PIPES) M/S.ITW 1
6 11071506403 HEX FL BOLT M6X40 TS17130-8.8 1
SS8451S2-Y

93
5517021632R.01 SUSPENSION ZIP GOODS CARRIER GROUP 32

CHASSIS TYPE: 491005

94
5517021632R.01 SUSPENSION ZIP GOODS CARRIER GROUP 32

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551732100125 ASSY WISHBONE WITH BUSHES RH 1
1 551732100126 ASSY WISHBONE WITH BUSHES LH 1
3 283432100125 ASSY PIVOT BUSH - FRONT 1
4 287132100107 ASSY. REAR PIVOT BUSH (FRONT SUSP.) 2
5 11071814906 FL BOLT M14X1.5X90TS17130 2
10.9SS8451-8CH
6 12460501502 BRIGHT WASHER 15 IS2016 ST SS8451-8C 2
7 12140801401 NYLOC NUT M14X1.5 2
ISO-10512-10SS8451-8CH
8 11071812857 FL BOLT M12X1.5X85TS17130 2
10.9SS8451-8CH
9 12460501308 BRIGHT WASHER 13 IS2016 ST SS8451-8C 2
10 12140801206 NYLOC NUT M12X1.5 2
ISO-10512-10SS8451-8CH
11 11071810358 FLBOLT M10X1.25X35TS17130 4
10.9SS8451-8CH
12 12460501057 BRIGHT WASHER 10.5 IS2016 ST 4
SS8451-8C
13 12140801001 NYLOC NUT M10X1.25 4
ISO10512-10SS8451-8CH

95
5517021632R.02 FRONT ANTI-ROLL BAR GROUP 32

CHASSIS TYPE: 491005

96
5517021632R.02 FRONT ANTI-ROLL BAR GROUP 32

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551732800101 ASSEMBLY FRONT ANTI-ROLL BAR 1
COMPLETE
2 551732807901 FRONT ANTI ROLL BAR 1
3 551732808201 CUP (FRONT ANTI ROLL BAR) 8
4 551732807501 RUBBER BUSH 4
5 551732807502 RUBBER BUSH (FRONT ANTI ROLL BAR) 4
6 551732806001 LINK ANTIROLL BAR FRONT 2
7 12140500800 NYLOC NUT M8 IS7002-8-SS8451-8C 2
8 551732807701 BEARING BLOCK FRONT ARB MOUNTING 2
9 551732808203 BRCKET (BEARING BLOCK MOUNTING) 2
10 11341508187 HEX FL SCREW M8X18 4
TS17130-8.8-SS8451-8C

97
5517021632R.03 SEMI TRAILING ARM AND SUSPENSION - ZIP GROUP 32

CHASSIS TYPE: 491005

98
5517021632R.03 SEMI TRAILING ARM AND SUSPENSION - ZIP GROUP 32

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551732400106 ASSY SEMI TRAILING ARM COMP WITH 1
BUSH RH
1 551732400107 ASSY SEMI TRAILING ARM COMP WITH 1
BUSH LH
3 269532400119 ASSY.PIVOT BUSH (INNER) 4
4 11071898077 FL BOLT M12X1.5X95TS17130 4
10.9SS8451-8CH
5 12460501308 BRIGHT WASHER 13 IS2016 ST SS8451-8C 4
6 12140801206 NYLOC NUT M12X1.5 4
ISO-10512-10SS8451-8CH
7 12650601309 WASHER A13 IS5370 ST SS8451-8C 4
8 551732609201 WASHER DAMPER MTG REAR 2
9 12301501216 HEX FL NUT AM12X1.5 4
TS17430-8-SS8451-8C
10 11071812954 FLBOLT M12X1.5X140TS17130 2
10.9SS8451-8CH
11 551732407701 SPRING RUBBER SEAT TOP 2
12 283432401604 OFFER DRAWING - BUMP STOPPER REAR 2
13 551732408701 REAR COIL SPRING 2
14 551732600101 ASSY REAR DAMPER 2

99
5517021632R.04 FRONT STRUT ASSEMBLY - ZIP GROUP 32

CHASSIS TYPE: 491005

100
5517021632R.04 FRONT STRUT ASSEMBLY - ZIP GROUP 32

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551732100102 OFFER ASSY FRONT STRUT COMPLETE 1
RH
1 551732100103 OFFER ASSY FRONT STRUT COMPLETE 1
LH

101
5517021632R.05
SERVICEABLE PARTS: FRONT STRUT ASSEMBLY (M/S ENDURANCE) GROUP 32

CHASSIS TYPE: 491005

102
5517021632R.05
SERVICEABLE PARTS: FRONT STRUT ASSEMBLY (M/S ENDURANCE) GROUP 32

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551732100183 ASSY FRONT DAMPER RH GC M/S 1
ENDURANCE
1 551732100184 ASSY FRONT DAMPER LH GC M/S 1
ENDURANCE
2 551732108704 SPRING 1
5 551732108257 SPRING SEAT TOP 1
11 551732990106 KIT - 1 1
6 551732107705 ASSY TOP MOUNT 1
7 551732107706 STEEL BUSH 1
8 12140601215 DISC LIMITER 1
9 551732990105 NYLOC NUT M12 X 1.25 1
12 551732100174 KIT - 2 1
3 551732103402 BUMP STOP ASSY 1
4 551732107707 RUBBER SEAT 1
9 12140601215 NYLOC NUT M12 X 1.25 1

103
5517021632R.06SERVICEABLE PARTS: FRONT STRUT ASSEMBLY (M/S GABRIEL) GROUP 32

CHASSIS TYPE: 491005

104
5517021632R.06SERVICEABLE PARTS: FRONT STRUT ASSEMBLY (M/S GABRIEL) GROUP 32

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551732100179 ASSY FRONT DAMPER RH GC M/S 1
GABRIEL
1 551732100180 ASSY FRONT DAMPER LH GC M/S 1
GABRIEL
2 551732108705 SPRING FRONT STRUT 1
5 551732100175 UPPER SPRING SEAT SUB ASSY 1
7 551732108258 BEARING TOP SEAT 1
9 551732100176 ASSY SUPPORT CUP 1
10 551732108259 INNER SUPPORT 1
16 55173290103 KIT - 1 1
6 551732103101 STRUT BEARING 1
8 551732107710 RUBBER MOUNT 1
11 12460501308 PLAIN WASHER 13 1
12 12520696014 SPRING WASHER B12 1
13 12051601201 HEX NUT M12 X 1.25 1
14 551732107711 CAP 1
17 551732990104 KIT - 2 1
3 551732107712 BUMP STOPER 1
4 551732107709 RUBBER SEAT WITH DUST COVER 1
8 551732107710 RUBBER MOUNT 1
11 12460501308 PLAIN WASHER 13 1
12 12520696014 SPRING WASHER B12 1
13 12051601201 HEX NUT M12 X 1.25 1
14 551732107711 CAP 1

105
5517021633R.01 STUB AXLE GROUP 33

CHASSIS TYPE: 491005

106
5517021633R.01 STUB AXLE GROUP 33

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551733100102 ASSY STUB AXLE WITH BRAKE-RH 1
1 551733100112 ASSY STUB AXLE WITH BRAKE-LH 1
2 551733205104 STUB AXLE RH 1
2 551733205103 STUB AXLE LH 1
3 551733408602 SEAL RACE (STUB AXLE) 1
3 551733408602 SEAL RACE (STUB AXLE) 1
4 551732100110 ASSY LOWER BALL JOINT RH 1
4 551732100111 ASSY LOWER BALL JOINT LH 1
5 551732103201 HEX FLANGE BOLT FOR LBJ MTG 2
6 12140801001 NYLOC NUT M10X1.25 2
ISO10512-10SS8451-8CH
7 551742101602 FRONT BRAKE ASSY. RH 1
7 551742101601 FRONT BRAKE ASSY. LH 1
8 11071508287 HEX FL BOLT M8X28 8
TS17130-8.8-SS8451-8C
9 12301500805 HEX FL NUT AM8 TS17430-8-SS8451S2-Y 8
11 551742103701 HUB CUM BRAKE DRUM (FRONT) 2
12 551733403106 TAPPER ROLLER BEARING (INNER 25X47) 1
13 269533403101 TAPER ROLLER BEARING (OUTER) 2
14 551733408201 BAFFLE 2
15 551733400105 OIL SEAL-FRONT INNER 2
16 551740106702 WHEEL MOUNTING PIN (FRONT) 8
17 282933409203 THRUST WASHER 2
18 12102096043 CASTLE NUT M16X1.5 IS2232-8-SS8451-8C 2
19 13150608281 SPLIT PIN 3.2X28 IS549 SS8451-8C 2
20 551733108603 SPACER TUBE 2
21 282933208626 SHIM 0.7 THK(SPACER) 2 FOR SELECTION
21 282933208621 SHIM 0.25 THK(SPACER) 2 FOR SELECTION
21 282933208619 SHIM 0.15 THK (SPACER) 2 FOR SELECTION
21 282933208620 SHIM 0.20 THK(SPACER) 2 FOR SELECTION
21 282933208622 SHIM 0.30 THK (SPACER) 2 FOR SELECTION
21 282933208623 SHIM 0.4 THK (SPACER) 2 FOR SELECTION
21 282933208625 SHIM 0.6 THK (SPACER) 2 FOR SELECTION
21 282933208624 SHIM 0.5 THK (SPACER) 2 FOR SELECTION
21 282933208618 SHIM 0.1 THK(SPACER) 2 FOR SELECTION
22 551733408204 HUB COVER 2
23 551732103204 STRUT MOUNTING PIN ECCENTRIC 2

107
5517021633R.02 FRONT BRAKES (M/S BOSCH) GROUP 33

CHASSIS TYPE: 491005

108
5517021633R.02 FRONT BRAKES (M/S BOSCH) GROUP 33

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551742100106 ASSY FRONT BRAKE RH. (M/S BOSCH) 1
1 551742100107 ASSY FRONT BRAKE LH. (M/S BOSCH) 1
19 283443990128 WHEEL CYL. ASSY.(FRONT) 2
20 551742990110 STRUT ASSEMBLY LH (FRONT) 1
20 551742990111 STRUT ASSEMBLY RH(FRONT) 1
24 272942308709 RETURN SPRING 'D' UPPER 1
25 551742998701 RETURN SPRING 'ANCHOR POINT' 1
21 283443996704 SHOE SET PIN 2
22 283443998702 SHOE HOLD DOWN SPRING 2
23 283443998204 SHOE HOLD DOWN CUP 2
15 551742990102 FRONT KIT AUTO ADJ.RH (M/S.BOSCH) 1
2 ADJ.SCREW RH THREAD 1
4 ADJ. NUT RH THREAD 1
3 ADJ.BOLT SPRING RH 1
5 PAWL 1
6 GREASE PACK 1
15 551742990101 FRONT REPAIR KIT ADJ. LH 1
2 ADJ.SCREW LH THREAD 1
4 ADJ. NUT LH THREAD 1
3 ADJ.BOLT SPRING LH 1
5 PAWL 1
6 GREASE PACK 1
16 551742990103 FRONT KIT SHOE ASSY. COMPLETE 1
7 SHOE COMPLETE 4
6 GREASE PACK 1
17 551742990104 FRONT WHEEL CYLINDER ASSY. MAJOR 1
KIT
9 PISTON 2
11 SEAL 2
13 SPRING 1
10 BOOT 2
14 BLEEDER SCREW 1
12 BLEEDER CAP 1
18 551742990105 FRONT WHEEL CYLINDER ASSY. MINOR 1
KIT
11 SEAL 2
10 BOOT 2
13 SPRING 1

109
5517021633R.03 FRONT BRAKES (M/S. BIL) GROUP 33

CHASSIS TYPE: 491005

110
5517021633R.03 FRONT BRAKES (M/S. BIL) GROUP 33

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551742100109 ASSY. FRONT BRAKE RH (M/S BIL) 1
1 551742100108 ASSY. FRONT BRAKE LH (M/S BIL) 1
2 283442990113 WHEEL CYL ASSY 1
3 551742990113 BACKPLATE ASSY - LH 1
3 551742996301 BACKPLATE ASSY - RH 1
4 283442990114 ADJUSTER ASSY - LH 1
4 283442990115 ADJUSTER ASSY - RH 1
6 283442994801 PIN, SPRING DOWEL 2
21 283442997703 GROMMET LINING INSP 1
22 283442998004 SCREW, M6X1 2
23 283442999203 WASHER,SPRING 2
24 551742990129 FORNT KIT LINED SHOE(M/S.BIL) 1
5 UNIT-SHOE LEADING - LH 1
5 UNIT-SHOE LEADING - RH 1
5 LINED SHOE ASSY 2
7 GREASE SACHET (GRAPHITE) 1
25 283442990122 FORNT KIT W/CYL - MAJOR(M/S.BIL) 1
8 PLUNGER ASSY 2
9 SEAL 2
10 DUST COVER 2
11 SPRING 1
12 DUST CAP-BLEED SCREW 1
13 GREASE SACHET (LITHIUM SOAP) 1
26 283442990123 FORNT KIT W/CYL - MINOR (M/S.BIL) 1
9 SEAL 2
10 DUST COVER 2
12 DUST CAP-BLEED SCREW 1
13 GREASE SACHET (LITHIUM SOAP) 1
27 283442990124 FRONT KIT SHOE HOLD DOWN (M/S.BIL) 1
14 SPRING-SHOE HOLD DOWN 2
15 PIN-SHOE HOLD DOWN 2
16 WASHER-SHOE HOLD DOWN 4
28 283442990125 FORNT KIT LEVER PAWL LH (M/S.BIL) 1
17 LEVER PAWL - LH 1
18 SPRING, ADJUSTER 1
28 FORNT KIT LEVER PAWL RH (M/S.BIL) 1
17 LEVER PAWL - RH 1
18 SPRING, ADJUSTER 1
29 283442990137 FRONT SPRING KIT (M/S.BIL) 1
19 SPRING W/CYL END 1

111
5517021633R.03 FRONT BRAKES (M/S. BIL) GROUP 33

CHASSIS TYPE: 491005

112
5517021633R.03 FRONT BRAKES (M/S. BIL) GROUP 33

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
20 SPRING, ABUTMENT 1
18 SPRING, ADJUSTER 1
14 SPRING-SHOE HOLD DOWN 2

113
5517021635R.01 REAR AXLE GROUP 35

CHASSIS TYPE: 491005

114
5517021635R.01 REAR AXLE GROUP 35

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551735700103 ASSY.BRAKE DRUM MOUNTING FLANGE 2
REAR
2 551735707903 BRAKE DRUM MOUNTING FLANGE REAR 2
3 551740106703 WHEEL MOUNTING PIN (REAR) 8
4 551735605103 HUB REAR 2
5 551735603107 DOUBLE ROW TAPPER ROLLER BEARING 2
6 14580606009 INTERNAL CIRCLIP 60X2N IS3075P2 2
SS8400
7 283432409209 THRUST WASHER-(REAR AXLE) (REAR 2
AXLE)
8 12102096043 CASTLE NUT M16X1.5 IS2232-8-SS8451-8C 2
9 13150608281 SPLIT PIN 3.2X28 IS549 SS8451-8C 2
10 283433208201 HUB COVER 2
11 551742303702 REAR DRUM (180 DIA) 2

115
5517021635R.02 ASSY REAR AXLE (M/S BOSCH) GROUP 35

CHASSIS TYPE: 491005

116
5517021635R.02 ASSY REAR AXLE (M/S BOSCH) GROUP 35

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551742300109 ASSY REAR BRAKE RH (M/S BOSCH) 1
1 551742300108 ASSY. REAR BRAKE LH (M/S BOSCH) 1
8 551742993702 WHEEL CYLINDER ASSEMBLY. (REAR) 1
18 270242300139 STRUT ASSEMBLY LH (REAR) 1
18 270242300140 STRUT ASSEMBLY RH(REAR) 1
24 270242308706 SHOE RETURN SPRING D 1
25 270242308707 SHOE RETURN SPRING LOWER 1
14 551742990128 REAR KIT AUTO ADJ.RH (M/S.BOSCH) 1
2 ADJ.SCREW RH THREAD 1
4 ADJ.NUT RH THREAD 1
3 ADJ.BOLT SPRING RH 1
5 PAWL 1
6 GREASE PACK 1
14 551742990127 REAR KIT AUTO ADJ.LH (M/S.BOSCH) 1
2 ADJ.SCREW LH THREAD 1
4 ADJ.NUT LH THREAD 1
3 ADJ.BOLT SPRING LH 1
5 PAWL 1
6 GREASE PACK 1
15 551742990126 REAR KIT SHOE ASSEMBLY COMPLETE 1
(M/S.BOSCH)
19 SHOE COMP LEADING 2
20 SHOE COMP TRAILING 2
7 HAND BRAKE LEVER RH 1
7 HAND BRAKE LEVER LH 1
6 GREASE PACK 1
16 551742990125 REAR KIT WHEEL CYLINDER : MAJOR 1
(M/S.BOSCH)
9 PISTON 2
11 SEAL 2
13 SPRING 1
10 BOOT 2
12 BLEEDER CAP 1
17 551742990124 REAR KIT WHEEL CYLINDER : MINOR 1
(M/S.BOSCH)
11 SEAL 2
10 BOOT 2
13 SPRING 1
21 551742990123 REAR SHOE HOLD DOWN KIT 1
(M/S.BOSCH)

117
5517021635R.02 ASSY REAR AXLE (M/S BOSCH) GROUP 35

CHASSIS TYPE: 491005

118
5517021635R.02 ASSY REAR AXLE (M/S BOSCH) GROUP 35

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
22 SHOE SET PIN 2
23 SHOE SET SPRING 2

119
5517021635R.03 ASSY REAR AXLE (M/S BIL) GROUP 35

CHASSIS TYPE: 491005

120
5517021635R.03 ASSY REAR AXLE (M/S BIL) GROUP 35

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551742300107 ASSY. REAR BRAKE RH (M/S BIL) 1
1 551742300106 ASSY. REAR BRAKE LH (M/S BIL) 1
3 551742990115 BACKPLATE ASSY - LH 1
3 551742990116 BACKPLATE ASSY - RH 1
11 551742993701 WHEEL CYL ASSY 1
10 283442990114 ADJUSTER ASSY - LH 1
10 283442990115 ADJUSTER ASSY - RH 1
24 551742998703 SPRING, W/CYL END 2
25 283442998709 SPRING ABUTMENT 2
26 283442997703 GROMMET 4
27 551742990117 REAR KIT LINED SHOE (M/S.BIL) 1
4 LINED SHOE ASSY - LEADING 2
19 LINED SHOE ASSY - TRAILING 2
2 PIN (SPRING DOWEL) 2
12 GREASE SACHET (GRAPHITE) 1
28 551742990120 REAR KIT W/CYL - MINOR (M/S.BIL) 1
13 SEAL 2
15 DUST COVER 2
17 DUST CAP-BLEED SCREW 1
14 GREASE SACHET (LITHIUM SOAP) 1
29 277942300124 REAR KIT SHOE HOLD DOWN (M/S.BIL) 1
21 CLIP-SHOE HOLD DOWN 2
20 PIN-SHOE HOLD DOWN 2
- 287142990104 REAR KIT HAND BRAKE LEVER LH 1
(M/S.BIL)
5 LEVER, HAND BRAKE -LH 1
6 PIN-HAND BRAKE LEVER 1
8 WASHER 1
7 SPRING PLATE 1
9 CIRCLIP 1
- 287142990105 REAR KIT HAND BRAKE LEVER RH 1
(M/S.BIL)
5 LEVER, HAND BRAKE -RH 1
6 PIN, HAND BRAKE LEVER 1
8 WASHER 1
7 SPRING PLATE 1
9 CIRCLIP 1
- 551742990121 REAR KIT LEVER PAWL LH (M/S.BIL) 1
22 LEVER PAWL - LH 1
23 SPRING, ADJUSTER 1

121
5517021635R.03 ASSY REAR AXLE (M/S BIL) GROUP 35

CHASSIS TYPE: 491005

122
5517021635R.03 ASSY REAR AXLE (M/S BIL) GROUP 35

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 PIN (SPRING DOWEL) 1
- 551742990122 REAR KIT LEVER PAWL RH (M/S.BIL) 1
22 LEVER, PAWL - RH 1
23 SPRING, ADJUSTER 1
2 PIN (SPRING DOWEL) 1

123
5517021640R.01 WHEEL RIM AND SPARE WHEEL - GC GROUP 40

CHASSIS TYPE: 491005

124
5517021640R.01 WHEEL RIM AND SPARE WHEEL - GC GROUP 40

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 282940100107 OFFER DRAWING ASSY. WHEEL RIM 1
4JX12
2 287140106510 WHEEL NUT 16
- 551740300107 ASSY. TUBE COMPLETE (SPARE WHEEL 1
MTG.)
4 551740306905 CLAMP (SPARE WHEEL MTG.) 1
5 282940306501 HEX NUT 1
6 12701101209 CONICAL SEAT 12 TYPE-A IS4297-SS8400 1
7 12301501003 HEX FL NUT AM10 TS17430-8-SS8451S2-Y 1
8 12051598073 HEX NUT M10 IS1364P3-8-SS8451-8C 1
9 551740308210 LOCK PLATE (SPARE WHEEL MTG.) 1
10 551740300114 ASSY.MTG BRACKET WITH WASHER 2
11 551740309901 SPACER (SPARE WHEEL MOUNTING) 4
12 551740306703 PIN (SPARE WHEEL MOUNTING) 2
13 13150608222 SPLIT PIN 3.2X22 IS549 SS8451-8C 2
- 11341610208 HEX FL SCREW M10X1.25X20-8.8-TS17130 2
15 551740107703 RUBBER PAD (SPARE WHEEL SUPPORT) 2

125
5517011643R.01 HYDRAULIC LINES GROUP 42

CHASSIS TYPE: 491005

126
5517011643R.01 HYDRAULIC LINES GROUP 42

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 11071506306 HEX FL BOLT M6X30 1
TS17130-8.8-SS8451-8C
2 14300512152 SPR. BD CLAMP 15DX12W TS17665 4
SS8451S2-Y
3 551743100112 ASSY. BRAKE FLUID RESERVOIR (M/S 1
BOSCH)
4 551743807703 HOSE BRAKE RESERVOIR TO TMC 1
PRIMARY INLET
5 551743807701 HOSE BRAKE RESERVOIR TO TMC 1
SECONDARY INLET
6 551743100115 ASSY. DPV 25 BAR (M/S BOSCH) 1
7 287042807704 CLAMP - FOR BRAKE LINES 5
8 287142807701 SEPERATOR FOR 4 BRAKE PIPEN 1
9 287142807711 CLAMP (FOR SINGLE BRAKE PIPE) 6
10 270242804301 CLIP (BRAKE HOSE) 8
11 11341506222 HEX FL SCREW M6X22 TS17130 8.8 11
SS8451-8C
12 551743800182 ASSY. TUBE FROM ADAPTER C2 TO DPV 1
INLET A1
13 551743800185 ASSY.TUBE FROM DPV OUTLET B2 TO 1
FRONT BRAKE HOSE
14 551743800152 ASSY TUBE FROM TMC PRIMERY TO 1
ADAPTER
15 551743800142 ASSY. TUBE FROM TMC SECONDERY TO 1
ADAPTER
16 551743806801 ADAPTER 2
17 551743800146 ASSY TUBE FROM FRONT BRAKE HOSE 1
TO FRONT BRAKE AS
18 551743800148 ASSY TUBE FROM REAR BRAKE HOSE TO 1
REAR BRAKE ASSY
19 551743800186 ASSY. TUBE FROM DPV OUTLET B4 TO 1
REAR BRAKE HOSE
20 551743800183 ASSY TUBE FROM ADAPTOR C1 TO DPV 1
INLET A2
21 551743800145 ASSY. TUBE FROM FRONT BRAKE HOSE 1
TO FRONT BRAKE A
22 551743800147 ASSY TUBE FROM REAR BRAKE HOSE TO 1
REAR BRAKE ASSY
23 551743800184 ASSY. TUBE FROM DPV OUTLET B1 TO 1
FRONT BRAKE HOSE

127
5517011643R.01 HYDRAULIC LINES GROUP 42

CHASSIS TYPE: 491005

128
5517011643R.01 HYDRAULIC LINES GROUP 42

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
24 551743800187 ASSY. TUBE FROM DPV OUTLET B3 TO 1
REAR BRAKE HOSE
25 551742800104 ASSY. BRAKE HOSE FRONT 1
26 551742800105 BRAKE HOSE ASSY. REAR 2
27 551743100110 TANDEM MASTER CYL. DIA.19.05 1

129
5517021642R.02 PARKING BRAKE GROUP 42

CHASSIS TYPE: 491005

130
5517021642R.02 PARKING BRAKE GROUP 42

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 551742706701 PIN (PULLEY MOUNTING) 1
3 551742700151 ASSY. BRACKET ABUTMENT (REAR) 1
4 283442704204 CLAMP (PARKING BRAKE CABLE) 1
5 283442708204 EQUALIZER PARKING BRAKE 1
6 11341508128 HEX FL SCREW M8X12 4
TS17130-8.8-SS8451-8C
7 265142709907 SPHERICAL NUT 1
8 13150606203 SPLIT PIN 2X20 IS549 SS8451-8C 1
9 265142704301 CLIP 3
10 270242704203 CLIP (PARKING CABLE) 2
11 270242804301 CLIP (BRAKE HOSE) 1
12 551742700154 ASSY. FRONT PARKING BRAKE 1
CABLE-ACE ZIP
13 551742700158 PARKING LEVER ASSY COMPLETE(M/S 1
AUTOLINE)
14 551742700155 ASSY. REAR PARKING CABLE REAR-ACE 1
ZIP
15 11341506125 HEX FL SCREW M6X12 2
TS17130-8.8-SS8451-8C

131
5517021642R.03 TANDEM MASTER CYLINDER M/S BIL GROUP 42

CHASSIS TYPE: 491005

132
5517021642R.03 TANDEM MASTER CYLINDER M/S BIL GROUP 42

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
23 551743100113 ASSY.TANDEM MASTER CYLINDER (M/S 1
BIL)
KIT-1 282943100103 MC MAJOR KIT (M/S.BIL) 1
3 SPRING - SECONDARY 1
4 RETAINER -SEAL 1
5 RECUPERATING SEAL 1
6 SHIM - SEAL 1
7 PLUNGER SECONDARY 1
8 SEAL - "L" - TYPE 1
9 PLUNGER ASSEMBLY - PRIMARY 1
12 CIRCLIP 1
13 DUST COVER - BELLOW 1
14 CRIMPING SLEEVE 1
18 STOP PIN 1
19 SEALING RING 1
20 SEAL - FLUID TANK 2
22 GREASE SACHET 1
KIT-2 282943100104 MC MINOR KIT (M/S.BIL) 1
8 SEAL - "L" - TYPE 2
5 RECUPERATING SEAL 2
6 SHIM - SEAL 2
12 CIRCLIP 1
13 DUST COVER - BELLOW 1
19 SEALING RING 1
20 SEAL - FLUID TANK 2
22 GREASE SACHET 1

133
5517021646R.01 STEERING GROUP 46

CHASSIS TYPE: 491005

134
5517021646R.01 STEERING GROUP 46

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551746400104 ASSY STEERING WHEEL 1
1A 551746406301 HORN PAD 1
1B 551746400106 DAMPER ASSEMBLY 1
1C 551746400107 STEERING WHEEL 1
1D 551746400108 BOTTOM COVER WITH CONTACT RING 1
2 12080901206 H THIN NUT 1
M12X1.25IS13724-05SS8451S2-Y
3 12520696014 SPRING WASHER B12 IS3063 SS8451-8C 1
4 551746100105 ASSY.STEERING COLUMN 1
5 11323998223 HEX SCREW M8X16 4
IS1364P2-8.8-SS8451-8C
6 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 4
7 11323998070 HEX SCREW M8X20 4
IS1364P2-8.8-SS8451-8C
8 551746600104 ASSY.RACK & PINION STEERING 1
GEAR-RHD
9 11063910459 HEX BOLT M10X1.25X45IS13726 2
8.8SS8451-8C
10 11341610208 HEX FL SCREW M10X1.25X20-8.8-TS17130 2
11 12460501057 BRIGHT WASHER 10.5 IS2016 ST 2
SS8451-8C
12 551746207705 RUBBER BELLOW 1
13 265446206314 BUSH (FOR RUBBER BELLOW). 1
14 551746208219 COVER SHEET 1
15 12520698050 SPRING WASHER B10 IS3063 SS8451-8C 1
16 551746207701 RUBBER GASKET 1

135
5517021646R.02 RACK & PINION (M/S RANE) GROUP 46

CHASSIS TYPE: 491005

136
5517021646R.02 RACK & PINION (M/S RANE) GROUP 46

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551746600105 ASSY RACK AND PINION (M/S.RANE) 1
2 551746990101 HOUSING KIT (M/S.RANE) 1
3 CAS. STG GEAR 1
4 RACK TUBE 1
5 NEEDLE ROLLER BEARING 1
6 270246603405 RUBBER BUSHING (M/S.RANE) 2
7 270246608404 COLLAR GEAR MOUNTING (M/S.RANE) 2
8 551746997701 RUBBER MOUNT (M/S.RANE) 1
9 551746990102 PINION BRG SUB ASSY 1
10 PINION 1
11 BEARING 1
12 RETAINER RING 1
13 551746993702 RACK (M/S.RANE) 1
14 551746999901 YOKE (M/S.RANE) 1
15 551746993501 YOKE COVER (M/S.RANE) 1
16 551746993502 PINION COVER (M/S.RANE) 1
17 551746997801 OIL SEAL (M/S.RANE) 1
18 551746997703 RACK BUSH (M/S.RANE) 1
19 551746998701 SPRING (M/S.RANE) 1
20 551746997704 BELLOW - PINION (M/S.RANE) 1
21 551746997705 BELLOW - SUPPORT (M/S.RANE) 1
22 551746990103 INNER BALL JOINT ASSY (M/S.RANE) 2
23 270246600165 OUTER BALL JOINT ASY WITH NUT 2
(M/S.RANE)
24 551746994301 BELLOW STRAP - PINION (M/S.RANE) 1
25 551746994302 BELLOW STRAP - SUPPORT (M/S.RANE) 1
26 551746994303 BELLOW CLIP (M/S.RANE) 2
27 551746998201 BRACKET - SUPPORT END (M/S.RANE) 1
28 270246606506 NYLOCK NUT (M/S.RANE) 2
29 551746998601 SPACER (M/S.RANE) 1
30 551746997706 DUST EXCLUDER (M/S.RANE) 1

137
5517021646R.03 RACK AND PINION STEERING GEAR(M/S SONA KOYO) GROUP 46

CHASSIS TYPE: 491005

138
5517021646R.03 RACK AND PINION STEERING GEAR(M/S SONA KOYO) GROUP 46

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
14 551746600106 ASSY.RACK AND PINION STEERING 1
GEAR(M/S SONA KOYO)
2 551746990105 GEAR BOX ASSEMBLY 1
3 551746996101 TAB WASHER 2
4 551746990106 TIE ROD ASSEMBLY 2
5 551746994304 WIRE STEERING 2
6 551746997707 BOOT STEERING PINION SIDE 1
7 551746997708 BOOT STEERING RACK SIDE 1
8 551746994305 CLIP RACK BOOT 2
9 551746996501 NUT, TIE ROD END LOCK 2
10 551746990107 END COMP STEERING TIE ROD 2
11 551746996502 NYLOC NUT 2
12 551746997709 DUST COVER 1
13 551746998202 BRACKET MOUNT 1

139
5517021646R.04 STEERING COLUMN (M/S.SONA KOYO) GROUP 46

CHASSIS TYPE: 491005

140
5517021646R.04 STEERING COLUMN (M/S.SONA KOYO) GROUP 46

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551746100107 ASSY.STEERING COLUMN (M/S.SONA 1
KOYO)
2 551746100110 UPPER COLUMN ASSEMBLY 1
3 551746100111 I-SHAFT ASSEMBLY UPPER 1
4 551746100112 I-SHAFT ASSEMBLY MIDDLE 1
5 551746100113 I-SHAFT ASSEMBLY LOWER 1
6 281846100124 RUBBER JOINT ASSY-MANUAL 1
7 281846109202 SPRING WASHER 5
8 551746103201 HEX BOLT 5

141
5517021647R.01 FUEL SYSTEM GROUP 47

CHASSIS TYPE: 491005

142
5517021647R.01 FUEL SYSTEM GROUP 47

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551747100143 ASSY. FUEL TANK COMPLETE 1
2 551754201610 ASSY FLOAT TANK UNIT OFFER 1
3 16220710282 SEALING WASHER 18X22 IS3175 CU 1
4 16081001808 SEALING PLUG AM18X1.5 TS16460 1
5 12520698041 SPRING WASHER B5 IS3063 SS8451-8C 6
6 11321305107 HEX SCREW M5X10 IS1364P2 8.8 6
SS8451-8C
7 551747100132 ASSY. FILLER NECK (FUEL FILLING) 1
8 551747107704 HOSE FUEL FILLING 1
9 551747100150 ASSY. FUEL TANK CAP 1
10 14300512551 SPRING BAND CLAMP 55DX12W TS17665 2
11 265947100111 ASSY.RUBBER BUSH 6
12 281847106913 SPACER TUBE 6
— 551747600133 ASSY. FUEL LINES COMPLETE CONSISTS: 1
13 551747600130 ASSY. SUCTION LINE (TANK TO FILTER) 1
14 551747600131 ASSY SUCTION LINE (FILTER TO PUMP) 1
15 551747600132 ASSY. RETURN LINE (ENGINE TO TANK) 1
16 282947604202 CLAMP(063572)(M/S McKECHNIE 1
EXOTECH)
17 16220710215 SEALING WASHER 14X18 IS3175 CU 4
18 16531999049 PIPE UNION BOLT 10 M14X1.5 TS16405 2
19 551747106923 BREATHER HOSE 1
- 282947107709 SEAL (FILLER/BREATHER HOSE) 1
21 14300512179 SPR. BD CLAMP 17DX12W TS17665 2
SS8451S2-Y
22 12520698050 SPRING WASHER B10 IS3063 SS8451-8C 3
23 11063896057 HEX BOLT M10X60 3
IS1364P1-8.8-SS8451S2-Y
24 12520698017 SPRING WASHER B6 IS3063 SS8451-8C 3
25 11323998061 HEX SCREW M6X12 3
IS1364P2-8.8-SS8451-8C

143
5517021649R.01 EXHAUST SYSTEM COMPLETE GROUP 49

CHASSIS TYPE: 491005

144
5517021649R.01 EXHAUST SYSTEM COMPLETE GROUP 49

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551749200101 GASKET EXHAUST MANIFOLD (M/S 1
SANKAR SEALING)
2 571749101602 ASSY. CATALYTIC CONVERTER 1
COMPLETE
3 279014116501 FLANGED CLINCH NUT (SUNDARAM) 2
4 283449205306 GASKET (M/S BANKO)(FOR CATALYTIC 1
CONVERTER)
5 551749100134 ASSY.MUFFLER COMPLETE 1
6 551749100138 ASSY. CATCON SUPPORT BRACKET 1
7 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 6
8 11063896766 HEX BOLT M8X35 IS1364P1-8.8-SS8451-8C 2
9 12460501057 BRIGHT WASHER 10.5 IS2016 ST 1
SS8451-8C
10 12520698050 SPRING WASHER B10 IS3063 SS8451-8C 1
11 11063810306 HEX BOLT M10X30 1
IS1364P1-8.8-SS8451-8C
12 12460500841 BRIGHT WASHER 8.4 IS2016 ST 4
SS8451-8C
13 11323908259 HEX SCREW M8X25 IS1364P2-8.8 SS9400 4
14 12301601008 HEX FL NUT AM10 TS17430 10 2
SS8451-8CH
15 551749103701 BRACKET EXHAUST MOUNTING 1

145
5717310150R.01 RADIATOR AND FITMENTS GROUP 50

CHASSIS TYPE: 491005

146
5717310150R.01 RADIATOR AND FITMENTS GROUP 50

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571750100114 ASSY.RADIATOR WITH DEFLECTOR 1
1A 571750105809 RADIATOR DEFLECTOR 1
1B 571750100106 ASSY.RADIATOR COMPLETE 1
2 279050107501 RUBBER GROMET (RAD MOUNT) 3
3 571750105801 HOSE - UPPER COOLING LINE - GC 1
(WATER OUTLET ELBO
4 14300512349 SPR. BD CLAMP 34DX12W TS17665 6
SS8451S2-Y
5 571750105808 LOWER COOLING LINE 1
6 571750100112 CLAMP-LCL MOUNTING 1
7 278850105805 BRACKET HOLDING SLEEVE 1
8 11343508184 H/FL SCREW M8X18 1
TS17130-8.8-SS8451S2-Y
9 571750100115 ASSY.INTERMEDIATE PIPE (LOWER 1
COOLING LINE)
10 571750105806 HOSE-WATER PUMP TO INTERMEDIATE 1
PIPE)
11 571720125802 HOSE- WATER BYPASS TUBE (WITH 1
INTEGRAL THERMOSTAT
12 14300512233 SPRING BAND CLAMP 23DX12W TS17665 2
13 571750100113 ASSY. NO LOSS TANK WITH CAP 1
13B 254750106305 CAP (AUX. WATER TANK) 1
14 11341506141 HEX FL SCREW M6X14 4
TS17130-8.8-SS8451-8C
15 571750106902 HOSE - NO LOSS TANK ( RADIATOR TO 1
NO LOSS TANK) (
16 571750106903 HOSE - NO LOSS TANK ( SPILL OVER 1
HOSE )(FOR GOODS
16 252550106918 PIPE (L=400mm) 1
17 252550104201 CLAMP 3
18 278850107501 RUBBER GROMMET 2
19 283447607709 CLAMP 1
20 571750108201 CLAMP (NO LOSS TANK SPILL OVER 1
HOSE)

147
5717310150R.02 RADIATOR - CHILD PARTS GROUP 50

CHASSIS TYPE: 491005

148
5717310150R.02 RADIATOR - CHILD PARTS GROUP 50

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 571750100106 ASSY.RADIATOR COMPLETE 1
2 571750100109 RADIATOR ASSY. 1
2B 252750100327 DRAIN COCK (TATA TOYO)S0202001M001 1
2C 278850100114 PRESSURE CAP-TATA TOYO 1
3 571750100104 ASSY.FAN;MOTOR AND SHROUD-TATA 1
TOYO
4 571750107703 RADIATOR GUARD 1

149
5517021654R.01 BATTERY CABLES AND BATTERY NOUNTING GROUP 54

CHASSIS TYPE: 491005

150
5517021654R.01 BATTERY CABLES AND BATTERY NOUNTING GROUP 54

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551754100105 BATTERY CABLE POSITIVE PC 1
2 551754100107 BATTERY CABLE NEGATIVE PC 1
1 551754100112 ASSY BATTERY CABLE POSITIVE MAGIC 1
IRIS & ACE ZIP
2 551754100116 BATTERY CABLE NEGATIVE MAGIC IRIS & 1
ACE ZIP
3 551754108201 BATTERY CLAMP 1
3 551754108203 BATTERY CLAMP FOR PC 1
3 551754100114 ASSY BATTERY CLAMP FOR 14 SEATER 1
PC
4 551754108801 BATTERY CLAMPING STUD 1
4 551754100109 ASSY BATTERY STUD 1
4 551754100110 ASSY BATTERY STUD LOCKSIDE 1
4 551754108804 BATTERY CLAMPING STUD FOR BOLTED 2
TRAY
— 551754106301 BATTERY TRAY PC 1
5 551754109904 EARTH CABLE 1

151
5517021654R.02 INSTRUMENTS GROUP 54

CHASSIS TYPE: 491005

152
5517021654R.02 INSTRUMENTS GROUP 54

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551754200101 ASSY_INSTRUMENT_CLUSTER 1
2 11497396010 FL TAP SCR C-ST4.2X13 TS17249 4
SS8451S2-B
3 551754209910 HORN 12V DC 1
3 551754209923 HORN 12V DC DIA 70 1
4 11323998070 HEX SCREW M8X20 1
IS1364P2-8.8-SS8451-8C
5 12460500841 BRIGHT WASHER 8.4 IS2016 ST 1
SS8451-8C
6 12520698025 SPRING WASHER B8 IS3063 SS8451-8C 1
7 551754509914 FLASHER 1 OPTIONAL
7 263254504602 FLASHER 12V 1 OPTIONAL
9 551754209903 RAD.COOLING_FAN_CONTROLLER 1
8 11071506209 HEX FL BOLT M6X20 6
TS17130-8.8-SS8451S2-Y
10 551754608207 FUSE BOX MOUNTING BRACKET 1

153
5517021654R.03 LAMPS AND SWITCHES GROUP 54

CHASSIS TYPE: 491005

154
5517021654R.03 LAMPS AND SWITCHES GROUP 54

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551754400104 ASSY COMPOSITE HEAD LAMP RH 1
1 551754400103 ASSY COMPOSITE HEAD LAMP LH 1
1A 11341506141 HEX FL SCREW M6X14 4
TS17130-8.8-SS8451-8C
1B 12301800604 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 8
1C 283454406306 TAIL LAMP TOP CATCHER ITW MAKE 2
2 282954400115 ASSY.RECTANGULAR TAIL LAMP LH 1
2 282954400116 ASSY.RECTANGULAR TAIL LAMP RH 1
3 282954400117 ASSY.RECTANGULAR REVERSE LAMP 1
4 270254409946 REGIS.PLATE LAMP 1
5 267899006524 MSA 4.2 SCREW SPRING (J-SPIRE S) 4
6 282954400103 SIDE REPEATER LAMP 2
7 551754409907 FRONT_REFLEX_REFLECTOR 2
10 282954406309 COVER FOR REVERSE LAMP CUTOUT 1
11 551754400111 ASSY HEAD LAMP MTG BRACKET LH 1
11 551754400112 ASSY HEAD LAMP MTG BRACKET RH 1

155
5517021654R.04 WIRING HARNESS GROUP 54

CHASSIS TYPE: 491005

156
5517021654R.04 WIRING HARNESS GROUP 54

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551754500103 ASSY COMBISWITCH 1
2 551754509916 HAZARD WARNING SWITCH 1
3 551754501601 HEAD_LAMP_LEVELLING_SW 1
4 551754509913 PIANO SWITCH 1

157
5517021654R.05 WIRING HARNESS GROUP 54

CHASSIS TYPE: 491005

158
5517021654R.05 WIRING HARNESS GROUP 54

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551754600118 ASSY ENGINE WIRING HARNESS : MAGIC 1
IRIS & ACE ZIP
2 551754600116 ASSY ROOF WIRING HARNESS :MAGIC 1
IRIS & ACE ZIP
3 551754600117 ASSY MAIN WIRING HARNESS ACE ZIP 1
4 62123060011 MINI FUSE,5A 1
4 62123060020 MINI FUSE,10A 6
4 62123060038 MINI FUSE,15A 5
4 62123060046 MINI FUSE,20A 4
5 MAXI FUSE 40 AMPS 2
5 MAXI FUSE 30 AMPS 1

159
5517021660R.01 BODY SHELL GROUP 60

CHASSIS TYPE: 491005

160
5517021660R.01 BODY SHELL GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551760000102 ASSY BODY SHELL COMPL PIANTED -GC 1

161
5517021660R.02 SHEET METAL PARTS - I - ZIP GROUP 60

CHASSIS TYPE: 491005

162
5517021660R.02 SHEET METAL PARTS - I - ZIP GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551772200101 ASSY FRT DOOR SHELL LH 1
2 551772200102 ASSY FRT DOOR SHELL RH 1
3 551788100105 ASSY FENDER LH 1
4 551788100106 ASSY FENDER RH 1
5 551761200118 ASSY BRACKET BUMPER MTG SIDE 2
6 551761100195 ASSY AMOUNT TUBE STRUCTURE 1
7 11071506209 HEX FL BOLT M6X20 2
TS17130-8.8-SS8451S2-Y
8 551760600101 ASSY DASHBOARD CROSS MEMBER 1
9 551760106910 REINF PARKING LEVER LOWER 1
10 11341508187 HEX FL SCREW M8X18 7
TS17130-8.8-SS8451-8C
11 11341506168 HEX FL SCR M6X16 16
TS17130-8.8-SS8451S2-Y
12 11323998037 HEX SCREW M8X25 7
IS1364P2-8.8-SS8451-8C
13 12460500841 BRIGHT WASHER 8.4 IS2016 ST 7
SS8451-8C
14 283472300112 ASSY HINGE COMPLETE LH 2
15 283472300129 ASSY HINGE COMPLETE RH 2
16 283472308243 SPECIAL WASHER FOR DOOR HINGE 8

163
5517021667R.01 WINDSHIELD GLASS AND REAR GLASS GROUP 60

CHASSIS TYPE: 491005

164
5517021667R.01 WINDSHIELD GLASS AND REAR GLASS GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551767102301 WINDSHILD GLASS 1
2 551767106305 MOULD WINDSHIELD GLASS 1
3 551767802301 REAR GLASS -FIXED 1

165
5517021668R.01 DASHBOARD-1 GROUP 60

CHASSIS TYPE: 491005

166
5517021668R.01 DASHBOARD-1 GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 11405698091 CR PAN HD SCREW M6X14 IS7483 9
SS8451-8C
2 551768900103 ASSY COVER SHIFT LEVER 1
2B 287169106352 OMEGA CLIP 13
3 281888700105 ASSY CAP & WASHER FOR M6 SCREW 5
4 551768900101 ASSY DASHBOARD HIGH END GC 1
4 551768900108 ASSY DASHBOARD LOW END GC 1
5 12650600647 WASHER A6.4 IS5370 ST SS8451-8C 4
6 551768900112 ASSY INSTRUMENT HOOD COVER 1
LOWER
6B 283468908210 C NUT ST 4.8 2
7 551768906313 BELLOW HOLDER 1
8 551768900110 ASSY NACELLE COMPLETE 1
8C 11498496077 TAP SCR C-ST4.8X13 TS17249 2
SS8457S1-BL-B
8D 11405606161 CR PAN HD SCREW M6X16 IS7483 1
SS8451S2-Y
9 551768906314 PAD AUDIO SUPPORT 2
10 551768906316 INSTRUMENT CLUSTER HOOD UPPER 1
10B 287499506301 RIB LOCK CLIP (ITW) 1
11 551760603316 BRACKET DASHBOARD MTG CENTER LH 1

167
5517021668R.02 DASHBOARD-II ZIP GROUP 60

CHASSIS TYPE: 491005

168
5517021668R.02 DASHBOARD-II ZIP GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551768900101 ASSY DASHBOARD HIGH END GC 1
3 551768906304 CAP WASHER RESERVIOR 1
4 551768906305 CAP BREAK FLUID RESERVIOR 1
5 551768906310 HOUSING GLOVE BOX 1
6 551768900104 ASSY LID GLOVE BOX 1
6B 551768906317 LOCK GLOVE BOX 1
7 11492498213 TAP SCREW C-ST4.2X16 TS17245 2
SS8451-13D
8 551768906311 STOPPER GLOVE BOX 3
13 551768906322 DUMMY COVER PAINO SWITCH 2
13 551768906323 DUMMY COVER HEADLAMP LEVELING 1
SWITCH

169
5517021668R.03 FLOOR MAT GROUP 60

CHASSIS TYPE: 491005

170
5517021668R.03 FLOOR MAT GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 551768406301 FLOOR MAT FRONT 1

171
5517021672R.01 FRONT DOOR GROUP 60

CHASSIS TYPE: 491005

172
5517021672R.01 FRONT DOOR GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 283472300145 ASSY DOOR INNER HANDLE FRT LH 1
1 283472300146 ASSY DOOR INNER HANDLE FRT RH 1
2 282972306306 OFFER DRG DOOR PULL 1
3 551772300107 KIT ASSY LOCK SET 1
3 551768906317 LOCK GLOVE BOX 1
3 551781100115 ASSY KEY (WITH TAG)- JAY SWITCHES 1
3 551754500102 ASSY IGNITION SWITCH - JAY SWITCHES 1
3 551747100150 ASSY. FUEL TANK CAP( M/S JAY 1
SWITCHES)
3 551772300108 ASSY DOOR LOCK 2
4 551772300103 ASSY DOOR LATCH WITH LINKS LH 1
4 551772300104 ASSY DOOR LATCH WITH LINKS RH 1
5 283472300173 ASSY STRIKER SHIVANI 2
6 551772300108 ASSY DOOR LOCK 2
7 551772306306 DOOR PRIMARY SEAL RH 1
7 551772306305 DOOR PRIMARY SEAL LH 1
8 551772306307 DOOR SECONDARY SEAL MOULD LH 1
8 551772306308 DOOR SECONDARY SEAL MOULD RH 1
9 551772506301 DOOR GLASS RUN MOULD LH 1
9 551772506302 DOOR GLASS RUN MOULD RH 1
10 551772500101 ASSY MANUAL WINDOW REGULATOR LH 1
10 551772500102 ASSY MANUAL WINDOW REGULATOR RH 1
11 551772306303 WAIST SEAL OUTER LH 1
11 551772306304 WAIST SEAL OUTER RH 1
12 551772502301 REGULATING GLASS FRONT DOOR LH 1
12 551772502302 REGULATING GLASS FRONT DOOR RH 1
13 551772700101 ASSY FRONT DOOR PAD LH 1
13 551772700102 ASSY FRONT DOOR PAD RH 1
14 551772706301 PLASTIC MEMBRANE LH 1
14 551772706302 PLASTIC MEMBRANE RH 1
15 551772306301 WAIST SEAL INNER LH 1
15 551772306302 WAIST SEAL INNER RH 1
16 551772300105 ASSY DOOR OUTER HANDLE 1
16 551772300106 ASSY OUTER DOOR HANDLE RH 1

173
5517021672R.01 FRONT DOOR GROUP 60

CHASSIS TYPE: 491005

174
5517021672R.01 FRONT DOOR GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
17 11405606200 CR PAN HD SCREW M6X20 IS7483 2
SS8451-8C
18 283472300155 ASSY WINDOW WINDING HANDLE 2

175
5517021681R.01 INTERIOR & EXTERIOR FITMENTS GROUP 60

CHASSIS TYPE: 491005

176
5517021681R.01 INTERIOR & EXTERIOR FITMENTS GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551769506302 GRAB HANDLE FRONT 1
2 551769506301 HEADLINER FRONT GC 1
3 551781100110 ASSY ORVM DOOR MTG LH -SANDHAR 1
3 551781100111 ASSY ORVM DOOR MTG RH -SANDHAR 1
4A 551769106307 A PILLAR TRIM LH 1
4B 551769106308 A PILLAR TRIM RH 1
8 287199506301 TRIM CLIP (ITW) 6
5 551781100112 ASSY IRVM- SANDHAR 1
6 11405606404 CR PAN HD SCREW M6X40 IS7483 4
SS8451-8C
7 551781106318 A PILLAR CORNER INNER COVER LH 1
— 265469504301 SPRING CLIP [INNER LINING] 3
8 283481100120AQ ASSY SUNVISOR WITH TWO POINT MTG 1
RH
9 11385606259 CR CSK SCREW M6X25 IS7485 SS8451-8C 4
10 551781806302 MASCOT ZIP 1
11 282981806301 MASCOT FOR CUB 1
12 551781106319 A PILLAR CORNER INNER COVER RH 1
— 265469504301 SPRING CLIP [INNER LINING] 3
13 11405606161 CR PAN HD SCREW M6X16 IS7483 6
SS8451S2-Y
14 282999506301 TREE CLIP 7
— 267899706341 SCREW GROMMET M4 (VIPUL). 3
15 551781100109 ASSY ORVM BLANK COVER LH 1
16 551781100116 ASSY FRONT EMBLEM 1
17 551769306301 COVER FRONT FLOOR UPPER 2
- 551769106309 ELR UNIT COVER LH 1
- 551769106310 ELR UNIT COVER RH 1
19 551781106331 REAR REFLECTIVE TAP_RED 1
19 551781106332 FRONT REFLECTIVE TAP_WHITE 1
20 551781906306 TOOL KIT HOLDIG STRAP 1

177
5517021681R.02 PLUG AND GROMMET PENGUIN PC GROUP 60

CHASSIS TYPE: 491005

178
5517021681R.02 PLUG AND GROMMET PENGUIN PC GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 267899706341 SCREW GROMMET M4 (VIPUL). 3
2 267899706351 HOLE PLUG FOR DIA.20. 5
3 269981906309 PLUG BUTTON FOR 10 DIA.HOLE 5
4 269981906310 PLUG BUTTON FOR 12 DIA.HOLE 8
4 269981906311 PLUG BUTTON FOR 16 DIA.HOLE 2
— 269981906315 PLUG BUTTON FOR 12X16 SLOT 4
— 283499706306 RUBBER GROMMET 10X12 1
4 287081906308 GROMMET FOR C/M CEN FLR DIA 16 THK 4
1.6
— 287081906318 GROMMET DIA16X20X1.6THK FOR CRS 1
MBR CENTRE FLOOR
5 287081906319 GROMMET DIA16X20X1.25THK FOR LONG 1
REAR FLR
6 289481906318 PLUG - BONNET SLOT - 14X18 3
7 551754607509 PLUG BUTTON FOR 25 X 40 SLOT 1
8 287199706309 HOLE PLUG HOLE(20X25) 4

179
5517021682R.01 WIPER GROUP 60

CHASSIS TYPE: 491005

180
5517021682R.01 WIPER GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
2 551782400107 ASSY WIPER MOTOR SYSTEM COMPLETE 1
3A 551782409901 ASSY_WIPER_MOTOR 1
3B 551782403302 BRACKET_WIPER 1
4 551782400105 ASSY WIPER LINKAGES 1
- 551782400117 ASSY WIPER ARM BLADE WITHOUT 1
NOZZLE-BCS
6A 551782400102 ASSY ARM 1
6B 551782400103 ASSY BLADE 1
9 11071506209 HEX FL BOLT M6X20 2
TS17130-8.8-SS8451S2-Y
11 551782409904 DUMMY CAP FOR NOZZLE 1

181
5517021683R.01 VENTILATION GROUP 60

CHASSIS TYPE: 491005

182
5517021683R.01 VENTILATION GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551783100101 ASSY VENTILATION DUCT COMPLETE LH 1
2 551783100102 ASSY VENTILATION DUCT COMPLETE RH 1
270181100101 PLASTIC GRILL RR INNER 2

183
5517021688R.01 FRONT BUMPER GROUP 60

CHASSIS TYPE: 491005

184
5517021688R.01 FRONT BUMPER GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551788506306 BEZEL FRONT REFLEX REFLECTOR;LH 1
2 551788506307 BEZEL FRONT REFLEX REFLECTOR;RH 1
3 551788500101 ASSY IMPACT BEAM FRONT BUMPER 1
4 11492498353 FL TAP SCR C-ST4.8X16 TS17249 2
SS8451-13D
7 551788506303 SIDE SUPPORT;FRONT BUMPER;RH 1
8 551788506302 SIDE SUPPORT ;FRONT BUMPER;LH 1
9 11341506141 HEX FL SCREW M6X14 11
TS17130-8.8-SS8451-8C
10 12650600647 WASHER A6.4 IS5370 ST SS8451-8C 11
11 282999506303 CANOPY SIDE MTG CLIP 2
12 551788506304 COVER TOWING HOOK 1
13 283468908210 C NUT ST 4.8 2
14 551788500108 ASSY FASCIA FRONT BUMPER WITHOUT 1
FOG LAMP
15 551788100103 ASSY BEZEL LH 1
16 551788100104 ASSY BEZEL RH 1
19 287499506301 RIB LOCK CLIP (ITW) 14

185
5517021691R.01 FRONT SEAT GROUP 60

CHASSIS TYPE: 491005

186
5517021691R.01 FRONT SEAT GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551791000108 ASSY FRONT BENCH SEAT GC (TJC) 1
3 11343596083 HEX FL SCR M8X16 11
TS17130-8.8-SS8451S2-B

187
5517021691R.02 FRONT SEAT BELT GROUP 60

CHASSIS TYPE: 491005

188
5517021691R.02 FRONT SEAT BELT GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
M/S IFB
1 551791500102 ASSY FRONT SEAT BELT KIT FOR FIX 1
CO-DRIVER
2 551791500104 ASSY ELR UNIT RH 1
3 551791500105 ASSY TWIN BUCKLE FOR FIX CO DRIVER 1
SEAT
4 551794500102 ASSY ELR UNIT LH 1
M/S RANE TRW
1 551791500107 ASSY FRONT SEAT BELT KIT FOR FIX 1
CO-DRIVER
2 551791500108 ASSY ELR UNIT RH 1
3 551791500109 ASSY TWIN BUCKLE FOR FIX CO DRIVER 1
SEAT
4 551794500103 ASSY ELR UNIT LH 1

189
5517021691R.03 FRONT SEAT : SERVICEABLE PARTS GROUP 60

CHASSIS TYPE: 491005

190
5517021691R.03 FRONT SEAT : SERVICEABLE PARTS GROUP 60

CHASSIS TYPE: 491005

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 551791000117 ASSY BACK COMPLETE PENGUIN GC 1
2 551791000120 ASSY CO-DRIVER SEAT CUSHION 1
COMPLETE PENGUIN GC
4 551791000118 ASSY DRIVER SEAT CUSHION WITHOUT 1
TRACK
5 551791000112 ASSY WELDED SLIDER SET WITH MTG 1
BKT
6 551792009901 TORX HEAD M8 X 15L BOLT 4
7 551792009905 WASHER 8.5 4
8 551791003301 PLASTIC CAP UPPER MTG BRACKET 2

191

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