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Naval Arch - Entire Portion As Per MMD Questions
Naval Arch - Entire Portion As Per MMD Questions
Naval Arch - Entire Portion As Per MMD Questions
Q2) With the help of suitable sketch, explain the wind and weather criterion (Rolling
Criteria) as enumerated in the IMO Code of Intact Stability.
The ability of a ship to withstand the combined effects of beam wind and
rolling shall be demonstrated by complying with the weather criterion
given below:
φ2 = angle of down-flooding (φF) or 500 or φC, whichever is less, φC = angle of second intercept
between lever Lw2 & GZ curve
• The wind heeling levers Lw1 and Lw2 are constant values at all angles of inclination and shall
be calculated as follows:
Q3) Panamax vessels have complained that they have encountered very severe rolling
with heavy seas from the bows or quarters at times losing large number of containers
overboard. Discuss the factors responsible for suck rolling and remedial action required to
prevent it.
ONLY WRITE PARAMETRIC ROLLING.
PARAMETRIC ROLLING:
SYNCHRONOUS ROLLING
Q4) Explain how rolling period test is taken. What is the relationship between GMT and
rolling period? What precautions must be observed when using this formula?
2𝜋𝐾
𝑅𝑜𝑙𝑙𝑖𝑛𝑔 𝑃𝑒𝑟𝑖𝑜𝑑 𝑇 𝑖𝑛 𝑠𝑒𝑐𝑠 =
/𝑔. 𝐺𝑀
Q6) With reference to Intact Stability Code 2008, explain suitable diagrams, how the
severe wind and weather heeling criteria to be satisfied by Cargo vessels.
SAME AS QUESTION NO.2.
Q7) How will you determine ships stability by Rolling Period test?
SAME AS QUESTION NO.4
Q8) Differentiate between Type A and Type B-100 Ships as per International Load Line
Conventions 1966 as amended.
Type A vessels have a smaller freeboard The reduction in freeboard is 100% of the
as compared to Type B Ships. difference between the tabulated values
indicated in Table A and B. In other words,
the freeboards of Type A and B-100 are the
same.
No additional condition of assignments. Additional Condition of Assignment for
Ships over 100m in length.
Type-A ships of over 150m in length Ships of length over 100m but less
but less than 225m, when loaded shall than 225m, must be able to withstand
be able to withstand flooding of one flooding of any two adjacent fore
compartment with an assumed and aft compartments. (not
permeability of 0.95 and shall including machinery spaces) with
remain afloat in a satisfactory assumed permeability of 0.95 and
condition of equilibrium. shall remain afloat.
Type A ships greater than 225m have If ship is over 225m in length, then
the same requirement as above, but machinery space to be treated as one
machinery space must be treated as of the floodable compartment with
a floodable compartment with permeability of 0.85.
permeability of 0.85.
Q9) State the conditions of assignment of Freeboard for a vessel which is 200m long.
Q10) With suitable sketches, explain why does a vessel normally heel outwards & not
inwards when settles into a turn at a uniform rate of turn.
a) Area under the GZ curve up to 30° of heel should not be less than
0.055 m-rad.
b) Area under the GZ curve up to 40° of heel or angle of flooding
(whichever is least) shall not be less than 0.09 m-rad.
c) Area under the curve between 30° and 40° or the angle of flooding
(whichever is least) shall be not less than 0.03 m-rad.
d) The righting lever GZ shall be at least 0.2 m at an angle of heel of 30°
or more.
e) The maximum righting lever shall occur at an angle of heel
preferably exceeding 30° but not less than 25°.
f) The initial GM shall not be less than 0.15 m.
Q12) How is brittle fracture different from ductile fracture? Elaborate on grounds of
temperature, thickness, Superficial appearance, Speed of propagation, Type of Steel to
withstand and tests used to evaluate the above.
(A) When a material is subject to stress, it will deform through the elastic
range, followed by the plastic range and then finally fracture i.e.
separation of the material into two or more parts.
(B) Brittle fractures occur in materials with low ductility. In ductile
materials, a fracture occurs after a period of plastic deformation and is
called the ductile fracture. This is a slow process leading to final
fracture. On the contrary, a brittle fracture occurs suddenly with little
or no plastic deformation. The speed of the brittle fractures have
found to exceed 340 m/s i.e. speed of sound and are called
supersonic fractures.
(C) Fatigue failures are caused by repeated and cyclical application of
stress. Initially, micro-cracks are formed. (Initiation stage) This stage is
followed by the propagation stage, when the crack enlarges. The final
stage is when the fracture spreads rapidly.
Q13) Write Short notes on Force Rolling. Why large ships tend to roll heavier in rough
seas?
FORCED ROLLING:
Forced rolling is a function that comes standard with a stabilizing /
damping system. The forced roll mode is basically a testing mode that
makes the ship roll even when there are no waves. Forced rolling is used
for testing the effectiveness of the roll damping system. In other cases, it
is a system that is used by technicians to measure the ship's roll-period
and the roll damping percentage.
Q14) What is non-combustible material? How is a standard fire test used to qualify a non-
combustible material for bulkheads used onboard ships?
• It is the one which neither burns nor gives off flammable vapours in
sufficient quantity for self-ignition when heated to approximately
7500C, as indicated in the FTP Code.
• A & B class divisions shall be constructed of non-combustible materials
with the following exceptions:
a) Adhesives and vapour barriers, but they should have low flame
spread characteristics.
b) Sealing materials used in penetration systems.
c) Seal for gas/weather/water tight doors.
Q16) What are the Intact Stability Requirements for a bulk carrier loading grain?
SAME AS ANSWER 11.
Q17) Write Short Notes on torsional Stress on ships.
TORSIONAL STRESS:
Q18) What was the traditional method of building a ship? In what way is prefabrication
different from the earlier method? What are the advantages of prefabrication?
PREFABRICATION
• Owing to the increases in size of bulk carriers and tankers, some
shipyards with restricted facilities, building berth or dock size in
particular have resorted to building the ship in two halves and joining
these afloat using a ‘Caisson’ (A structure used in underwater work,
consisting of air tight chamber, open at the bottom and containing air
under sufficient pressure to exclude the water).
• Prefabrication of the ships units, that is the construction of individual
sections of the ships structure prior to erection.
• Often the units are manufactured at a location remote from the
shipyard and the erections in the shipyard was carried out with the
schedule which looks very impressive today.
• Some units have to be prepared undercover for better weld
conditions.
• In prefabrication it is possible to turn units over to allow down hand
welding which is easier and gives better results.
• The prefabrication sequence has been planned in order to fit the time
allowed at berth or In the building dock.
Q19) Derive an expression for angle of heel of a vessel during turning.
b. Freeboard Deck.
Freeboard Deck: The freeboard deck is normally the uppermost complete
deck exposed to weather and sea, which has permanent means of closing
all openings in the weather part thereof, and below which all openings in
the sides of the ship are fitted with permanent means of watertight
closing.
c. Superstructure.
Q21) What are the conditions of assignment of freeboard for Scuppers, Inlets and
Discharges?
Q22) Describe various grades of steel used for construction of a modern vessel. Where are
these put to use?
SHIPBUILDING STEEL
Mild Steel: Steel for hull construction purposes is usually mild steel
containing 0.15 to 0.23 per cent carbon, and a reasonably high
manganese content. Both Sulphur and phosphorus in the mild steel are
kept to a minimum (less than 0.05 per cent). Higher concentrations of
both are detrimental to the welding properties of the steel, and cracks
can develop during the rolling process if the Sulphur content is high.
High Tensile Steel: These are steels having a higher strength than mild
steel. They are employed in the more highly stressed regions of large
tankers, container ships and bulk carriers. Use of higher strength steels
allows reductions in thickness of deck, bottom shell, and framing
where fitted in the midship portion of larger vessels. The weldability of
higher tensile steels is an important consideration in their application
in ship structures and reduced fatigue life with these steels has been
suggested. Also, the effects of corrosion with lesser thicknesses of plate
and section may require more vigilant inspection.
Q23) Briefly explain standard fire test, ‘A’ class divisions and ‘B’ Class Divisions. A-60 Fire
Division.
STANDARD FIRE TEST SAME AS QUESTION NO.14.
Q24) At present a large no. of ocean going ships are built with high tensile steel, in this
regard explain the advantage & disadvantages of using high tensile steel w.r.t.
i. Initial Cost.
ii. Structural Maintenance.
iii. Earning Capacity.
Q25) What are the advantages and limitations of aluminium used as the construction
material for Ship building?
Q26) With Respect to subdivision requirements of Passenger ships as per SOLAS 1974 as
amended explain:
i. Flooded Length.
• ‘Floodable length’ at any point within the length of the ship is the
maximum portion of the length, having its centre at the point of
flooding, which can be symmetrically flooded at the prescribed
permeability, without immersing the margin line.
• The floodable length at any point in the length of the ship is determined
by taking into account the draught and other characteristics of the
ship.
• The floodable length is not the actual length between two bulkheads.
Floodable length curves are made including the allowed permeability
of the spaces being covered.
• Since the forward and aft parts of the ship are more prone to change of
trim, the floodable length is shorter.
• Whereas in the middle portion the floodable length is larger as
flooding causes more of bodily sinkage. Also, the bow and stern areas
give a larger floodable length since there parts are narrow than other
areas.
• The concept of floodable length and subdivision (deterministic
method) is an old one and has been replaced by the Probabilistic
Damage Assessment method.
a) Division of the ship into main vertical zones by thermal and structural
boundaries (Passenger ships).
b) Separation of accommodation spaces from the remainder of the ship
by thermal and structural boundaries.
c) Restricted use of combustible materials.
d) Detection of any fire in the zone of origin.
e) Containment and extinction of any fire in the space of origin.
f) Protection of the means of escape or access for firefighting.
g) Ready availability of fire extinguishing appliances.
h) Minimization of the possibility of ignition of flammable cargo vapours.
Q28) Write Short Note on Sprinkler type fixe fire extinguishing system.
SPRINKLER SYSTEM:
• A fire sprinkler system is an active fire protection measure, consisting
of a water supply system, providing adequate pressure and flow rate
to a water distribution piping system onto which fire sprinklers are
connected.
• This system consists of a pressure water tank with water pipes leading
to various places in the compartments. These water pipes consist of
sprinkler head which comes in operation when there is an outbreak
of fire.
• The pressurized water tank is half filled with fresh water.
• The pressure in the tank is such that it would be able to deliver
pressure at highest sprinkler head in the system.
• The sprinkler heads are grouped into different sections with not more
than 200 sprinkler heads in each section and has its own alarm
system.
• The sprinkler head consists of a quartzoid bulb which bursts when the
temperature increases beyond the limit and the water starts flowing
from the sprinkler head.
• The quartzoid bulbs are coded in RED, YELLOW and GREEN.
• The rating of red bulb is 68 Deg, yellow is 80 Deg, Green is 93 Deg C.
• When the sprinkler head bursts and comes into operation, the Non-
Return valve in the line opens and water starts flowing.
• Due to this flow there is a drop of pressure in the line and the alarm
activates for the particular section, indicating fire in the section.
• This system is also connected to SW pump which can supply water to
the system in case the water in the pressure tank is used up.
• Various alarms and pressure switches are provided in the system for
maintenance and check of alarms and activation of SW pump by
isolating the system.
• The sprinkler system is generally used in accommodation, paint room
and other places on the ship.
SERVICE SPACES:
• Service spaces are those spaces used for galleys, pantries containing
cooking appliances, Lockers, store-rooms, workshops, etc. other than
those forming part of the machinery spaces, and similar spaces and
trunks to such spaces. Service spaces are divided into two categories:
a) Service spaces (Low Risk) include lockers and store rooms not
having provisions for the storage of flammable liquids and having
areas of less than 4m3 and drying rooms and laundries.
b) Service spaces (High Risk) include galley, pantries containing
cooking appliances, paint lockers, lockers and store rooms having
area of 4m3 or more, spaces for the storage of flammable liquids,
saunas and workshops other than those spaces forming part of
machinery spaces.
iii. The requirements for a ‘Trunk Way’ passing through an A-Class division.
Q31) Explain factor of sub-division and criteria service numeral. How do both relate to
floodable length and permissible length of passenger ships wrt subdivision requirements
as per SOLAS 74 as amended.
SAME AS QUESTION NO.26.
Q32) Describe Body Plan, Sheer Plan, Half Breadth Plan and their uses with sketches.
HALF-BREADTH PLAN
The bottom of the imaginary box is a reference plane called the ‘base
plane’. The base plane is usually level with the keel. A series of planes
parallel and above the base plane are imagined at regular intervals. Each
plane will intersect the ship’s hull and form a line at the points of
intersection. These lines are called ‘waterlines’ and all are projected
onto a single plane called the ‘Half-Breadth plan’. Each of these
waterlines shows the true shape of the hull form from the top view for
some elevation above the base plane. Since ships are symmetrical
about their centre line, they only need to be drawn for the starboard
or port side, thus the name ‘Half Breadthplan’.
BODY PLAN:
Planes parallel to the front and back of the imaginary box are called
‘stations’. There are three important stations. The intersection of the
ship’s stem at the design water line known as the Forward
Perpendicular (FP), the intersection of the stern at the design waterline
(immersed transom) or the rudder stock called the Aft Perpendicular
(AP) and the station midway between the perpendiculars called the
midship station. Each station plane will intersect the ship’s hull and form
a curved line at the point of intersection. These lines are called ‘sectional
lines’ and are all projected onto a single plane called the ‘Body Plan’. The
body plan takes advantage of the ship’s symmetry. Hence, only half
sections are shown. The sections forward of amidships are shown on
the right side, and the sections aft of amidships are shown on the left
side. The amidships section is generally shown on both sides of the body
plan.
Q33) What parts of a ship counteract sagging, hogging, racking and grounding stresses?
RACKING STRESS:
• When a ship is rolling, the deck tends to move laterally relative to the
bottom structure and the shell on one side tends to move vertically
relative to the other side. This type of deformation is referred to as
‘racking’.
• Transverse bulkheads primarily resist such transverse deformation.
Where transverse bulkheads are widely spaced, deep web frames and
beams may be introduced tocompensate.
Q34) Difference between Floodable Length and Permissible Length of Passenger Vessels.
Give a very brief outline as to how are these calculated and what parameters go as input
to its calculations? Explain also which length is larger
SAME AS QUESTION NO.26
Q35) Write Short notes on Uniform Average Permeability.
Q36) Explain with the help of a neat diagram the following tests:
i. Tensile Stress.
TENSILE TEST:
• The tensile test is carried out in order to determine the tensile
strength of a metal used in ship building.
• A tensile test, is also known as tension test.
• It is one of the most fundamental and common types of mechanical
testing.
• A tensile test applies tensile (pulling) force to a material and measures
the specimens response to the stress.
• By doing this, tensile tests determine how strong a material is and how
much it can elongate.
• Tensile tests are simple to perform and are fully standardized.
•
i. Hardness Test.
HARDNESS TEST:
• The test is used to determine the strength of the material.
• The hardness test is carried out using a machine which applies a load
to dent the surface of the metal.
• The load is applied for 15 seconds and then inspected under the
microscope for cracks, damage etc.
BEND TEST
• A bend test is a method for measuring stiffness on ductility of the metal.
• The plate is bent cold through 180 degrees till the ends are parallel.
• The bent are is then closely examined for cracks and fractures.
Q37) What is the sequence of calculating assigned freeboard?
SAME AS QUESTION NO.09
Q38) Describe Step by Step the procedures for computing the summer freeboard of Type B
Ship.
Type-B ships:
• Type B ships are those which do not fall under the Type-A ship category.
• Type-B ships have large hatch openings which can be only made
weathertight. Also, permeability of the holds is high.
• There is no sub-division requirement for ships of less than 100m in length.
• Type-B ships that exceed 100m and are fitted with steel hatch covers
and have sufficient sub-division then may be allowed a reduction in
freeboard (B60 and B100). For this, they must conform to all or some of
the properties of the Type-A ship to be assigned lower freeboards.
• When a type B ship is bilged, seawater will run into the damaged
compartment increasing the displacement and reducing the Freeboard.
• If a Type-B ship satisfies the additional conditions of assignment of
freeboard with respect to structure and damage stability, then there
is a reduction of Freeboard as follows:
1. Type B-60 – where the reduction in freeboard is 60% of the
difference between the tabulated values indicated in Table A and B.
2. Type B-100 – where the reduction in freeboard is 100% of the
difference between the tabulated values indicated in Table A and B.
In other words, the freeboards of Type A and B-100 are the same.
Forexample,ashipof140mlength,TypeA=1803mm.TypeB=2109
mm. Difference = 306mm.
Type B-60 = 2109 – (0.6 x 306) = 1925 mm.
Type B-100 = 2109 – (1 x 306) = 1803 mm.
Q38) WRT International Load Line Convention 1966, write short notes on the following:
i. Length.
Length: The length (L) shall be taken as 96 per cent of the total length on a
waterline at 85 per cent of the least moulded depth measured from the
top of the keel, or as the length from the fore side of the stem to the axis
of the rudder stock on that waterline, if that be greater. In ships designed
with a rake of keel the waterline on which this length is measured shall be
parallel to the designedwaterline.
Q41) Difference between enclosed spaces and excluded spaces WRT International
Tonnage Convention.
Q42) Describe the checks which will be carried during the Load Line Renewal Survey.
International LL convention came into force in 1968 for ships of more than 24m in length.
A renewal survey is required every 5 years before the certificate in force has expired. A
wooden freeboard batten should be kept ready for measuring the statutory freeboard.
The Chief Officer should ensure that the loadline marks, Deck line and draft marks are de-
rusted, painted and verified with the certificate. In brief, ensure that the hull is watertight
below and above the freeboard deck. The various loadline items to be surveyed are
indicated on the Record of Condition of Assessment of Freeboard.
On the day of the Survey, have the Certificate and record ready for the surveyors
inspection. Sufficient crew should be available for work such as opening cargo hatches,
ladders and stages should be ready for the surveyor to view the Load Line marks.
1. Check for Water Tightness: Check manholes, scuppers and other similar parts enabling
water flow for water-tightness.
2. Check Access Points: All movable parts (Clamps, dogs, etc.) should be well greased.
Gaskets and watertight packings should be checked for cracks and repaired
accordingly.
3. Check Ventilators and Air Pipes: ventilators and air pipes (openings) should be
provided with closing mechanisms. Check the installation if already provided and
repair any damage.
4. Check Hatches: Hatches should be checked for being weather tight. Check booby
hatches too for the same. The butterfly screw should be checked for easy movement.
5. Check Locking Bars: Locking bars, pins, hatch ventilators must be checked, de-rusted
and operated for free movement. As we all know, liberal use of WD40 is always
encouraged and helpful.
6. Ensure Proper working of Non-Return valves: The non-return valves must be checked
for working efficiency with respect to overboard discharge. Most authorities are rather
strict when it comes to this.
7. Keep Machinery spaces Clean: All machinery space openings on deck must be kept
clean and thoroughly inspected. Keep the general appearance at these sections for
they generally have patches of oil and other dirt.
8. Check ports for water integrity: All ports under the freeboard deck must be strictly
checked for their water tight integrity. Also any and every freeing port should be
moved freely. Inspect that shutters, hinges, pins are not corroding and are well
lubricated and have free movement.
9. Repair fractures: Fractures in guardrails and bulwarks must be repaired. In fact,
irrespective of any impending survey, these areas ought to be in good condition since
they mean so much to personal safety.
10. Check Side Scuttles: Side scuttles below the freeboard deck and deadlights must be
checked for watertight integrity. The rubber packing around the deadlights is of
paramount importance and must be thoroughly inspected for cracks.
11. Records must be kept ready for inspection: The loadline certificate and relevant
records should be kept ready for inspection on the final day. The stability information
should also be kept ready to show compliance of rules of Loading/Discharging and
Ballasting/De-ballasting.
Q43) Describe the following and support with sketches where necessary:
i. Stress-Strain graph of Mild Steel.
ii. Grades of Steel.
SAME AS QUESTION NO.22
Mast Riser
Mast riser is generally fitted on crude oil tankers as these ships would always carry
homogeneous cargo in all tanks.
Because crude oil tankers carry homogeneous cargo, the cargo tanks of these ships have a
common cargo tank venting pipelines.
All these cargo tank venting pipelines lead to the Mast riser.
The mast riser is a vertical pipe fitted to the common venting pipelines of all the cargo
tanks.
The mast riser is fitted with a valve (called mast riser valve).
When loading the pressure inside the cargo tank is released through the mast riser by
opening the mast riser valve.
But for ships that carry different grades, it will not be a good option.
This is simply because the cargoes can get damaged if the vapours of different grades are
allowed to mix by having a connection between the vapour spaces of the tanks.
PV valves fitted on each tanks solve this issue. PV Valves are also called High velocity vents.
Each tank has its own PV valve and the venting take place through the PV valves as the tanks
is loaded or discharged.
As per SOLAS Chapter II-2, Reg 11.6.3.2 A secondary means of allowing full flow relief of vapours, air
or inert gas mixtures shall be provided to prevent over pressure or under pressure in the event of
failure of primary means of venting.
Pressure sensors
The most common secondary means of venting fitted on modern tankers is the pressure
sensors.
And if you see, these are not exactly the means of venting. But still these can act as the
secondary means of venting.
The purpose of these pressure sensors is to alert the operator (duty officer) by an alarm if the
primary method of venting fails.
SOLAS permits the pressure sensors fitted on each tanks to be considered as a alternative to
the secondary means of venting.
Q45) With respect to International Tonnage Convention write Short notes on the
following:
i. Gross Tonnage.
• Gross tonnage is calculated by measuring a ships volume (from keel to funnel, to
the outside of the hull framing) and applying a mathematical formula and is actually
a measurement in cubic capacity.
• Gross Tonnage is a unitless index related to a ships overall internal volume. Gross
tonnage is different from Gross Registered Tonnage.
• Gross Tonnage is calculated based on the moulded volume of all enclosed spacces
of the ship and is used to determine things such as ships manning regulations,
safety rules, registration fees and port dues.
• GT is measured according to the law of the national authority with which the ship is
registered.
• The measurement is broadly the capacity in cubic feet of the spaces within the hull
and of the enclosed spaces above the deck available for cargo, stores, passengers
and crew, with certain exceptions divided by 100.
• Thus 100 cubic feet of capacity is equivalent to 1 Gross Ton.
Q46) Explain the purpose of Gross Tonnage (GT) and Net Tonnage (NT) & Write the
respective formula for calculating GT & NT.
WRITE SAME AS QUESTION NO.45
Formula for determining Gross Tonnage & Net Tonnage are as follows,
Gross Tonnage (GT) = K1V
Where,
V – Total volume of all enclosed spaces in Cubic Metres.
K1 = 0.2 + 0.02 log10V (or tabulated in Appendix 2).
Net Tonnage (NT) = K2VC (4d/3D)2 + K3 (N1 + N2/10)
Where,
VC – Total volume of all cargo spaces in Cubic Metres.
K2 = 0.2 + 0.02 log10 VC (or tabulated in Appendix 2).
K3 = 1.25 (GT +10000)/10000
D – Moulded depth amidships in metres.
d – Moulded draft amidships in metres ( Summer Load Line Draught)
N1 – No. of Passengers in cabins with not more than 8 Berths.
N2- Number of other passengers.
Q47) With the Help of a Block Diagram explain the General Layout of a Ship Yard and
cooperation between various departments.
Q48) Write Short Notes on:
i. Stiff and Tender Ships.
In this ship rolls violently and irregular. In this ship rolls smoothly and regular.
The time period to returns its original position is The time period to returns its original position is
small. large.
Very uncomfortable situation. Uncomfortable but better than stiff ship situation.
Structural damage to the ship may occur due Chances of having Structural damage to the ship is
to racking. less.
Bulk cargo less likely to shift as the angle of roll This will create greater and more prolonged strain
is small, but loose gear will be thrown out. on cargo lashings and increase the risk of cargo
shift, but to very less extent.
Severe stresses set up on the hull. Less severe stresses set upon hull.
ii. Shift of CG due to loading of heavy lift by Ships crane.
Q49) Describe the correction which are made to the basic tabular freeboard of a type-B
vessel under the International Loadline Convention.
Q50) With the aid of sketches, describe the procedure of impact test conducted on a
metal.
Q51) Explain the following wrt properties and treatment of steel:
i. Malleability.
• It is a physical property of metals that defines the ability to be hammered, pressed and
rolled into thin sheets without breaking.
• The property of a metal to deform under compression.
• A metals malleability can by measured by how much pressure (compressive stress) it
can withstand without breaking.
• Differences in malleability amongst metals are due to variances in their crystal
structures.
• When a large amount of stress is put on a malleable metal, the atoms roll over each
other, permanently staying in their new position.
ii. Ductility.
• It is a measure of a metals ability to withstand tensile stress- any force that pulls the
two ends of a material away from each other.
• Ductility is the plastic deformation that occurs as a result of such strain.
• The term ‘Ductile’ literally means that a metal substance is capable of being stretched
out into a thin wire, it does not become weaker or brittle in the process.
iii. Elasticity.
• It is a property of an object or material which will restore it to its original shape
after distortion.
• A spring is an example of an elastic object when stretched, it exerts a restoring
force which tends to bring it back to its original length.
• This restoring force is in general proportion to the stretch.
iv. Annealing.
• It is a process by which the properties of steel are enhanced. Annealing is a process
of heating the steel slightly above the critical temperature of steel (260 to 760 Deg
C depending on the alloy) and allowing it to cool down very slowly.
• This process is mainly suited for low carbon steel.
• There are various types of Annealing,
1. Full Annealing: The process involves heating the steel to 30 to 50 Deg C above the
critical temperature of steel and maintaining the temperature for a specific period
of time, then allowing the material to cool slowly down inside the furnace itself
without any forced means of cooling.
2. Process Annealing: The material is heated up to a temperature just below the
lower critical temperature of steel.
3. Stress Relief Annealing: This process involves heating the casting or structure to
about 650 Deg C. The temperature is maintained constantly for a few hours and
allowed to cool down slowly.
4. Spherodic Annealing: The material is heated just below the lower critical
temperature (About 700 Deg C.), the temperature is maintained for about 8 Hours
and allowed to cool down slowly.
v. Hardening.
• It involves heating the steel, keeping it an appropriate temperature generally 20 to
30 Deg C above the critical point and is then quenched.
• Quenching is the process of cooling the metal by rapidly immersing it in a
quenching bath.
• These baths could be air, water, oil etc.
• The microstructure of a hardened steel part is usually accompanied by brittleness.
Q52) Explain the erection sequence in shipyard practice in ship construction.
Q53) Differentiate in between steel castings. Give examples of scantlings on a ship where
these are used.
Q54) What is a Wire Frame Model? Discuss its benefits.
• Data is input into the CAD software which in turn produces wire
frame models. Wire frame images are extensively used in the
animation industry.
• Both lofting and fairing which were previously done manually, are now
done using the software to produce 3-D images which can be
manipulated by the software to produce the required design
parameters. With this technique, effects of load on the hull structure
can be reproduced on the screen.
• The model can be worked on interactively with other stored
shipyard standards and practices to produce detailed arrangement
and working drawings.
• The precision of the structural drawings generated enables them to be
used with greater confidence than was possible with manual
drawings. Also, the materials requisitioning information can be
stored on the computer to be interfaced with the shipyard’s
commercial systems for purchasing and material control.
• A 3-D steel assembly can be rotated by the draughtsman on screen to
assess the best orientation for maximum down-hand welding.
• The use of 3-D drawings is particularly valuable in the area of outfit
drawings where items like pipe work and ventilation/air-conditioning
trunking can be ‘sighted’ in the 3-D mode and more accurately
measured before being created in the 2-D drawing.
Q55) Explain:
i. Lines Plans.
LINES PLAN:
• The form of the ship can be determined by passing a set of parallel
planes through the hull at regular intervals and measuring the
outlines on these planes. The plan that defines the ‘form’ of the ship by
use of such planes is known as the ‘lines plan’.
• When the planes are vertical and parallel to the centerline, a ‘sheer
plan’ or side view isobtained.
• When the planes are horizontal and parallel to the waterline, a ‘half
breadth plan’ or bird eye view is obtained.
• When the plan is vertical and perpendicular to the centerline a ‘body
plan’ or an end view is obtained.
• The lines plan help in the calculation of various parameters such as:
1. Block co-efficient, prismatic co-efficient and WPA co-efficient.
2. Displacement at variousdrafts
3. Transverse and longitudinal COB
4. Cross curves ofstability
5. Capacity of Holds
ii. Lofting.
LOFTING:
• Shipbuilders before beginning work must resort to a practice of lofting
or laying down the lines of the ship. Lofting consists of preparing a full
size or an exact skeleton plan of the hull to be built.
• Computers and dedicated programs for ship building are used to draw a
full scale plan. This plan is saved as a ‘wire frame model’ in the
computer and can be rotated and viewed from any angle. CAD
(computer aided design) is used for shipbuilding design and lofting
process.
Q56) Compare and Contrast between Steel and Aluminium as ship building material.
• The use of aluminium in ship building reduces the weight of the ship
structures by upto 50% compared to those made from low carbon steel.
• Aluminium requires lower maintenance cost in comparison to Mild steel.
• By reducing the vessel’s weight, the use of aluminium alloys allows for
higher speeds, greater cargo carrying capacity, lower fuel
consumption, longer distances and excellent manoeuvrability.
• The position of steel as the most widely used material in the
shipbuilding industry originates from its superior mechanical
properties and low manufacturing costs.
• Alloys Al-Mg and Al-Mg-Si were found to be reliable in marine service as
well as during the manufacturing. Aluminium alloys meet or exceed
the minimum yield strength requirements for normal strength steels
(mild steels) and could even compete with high strength steels. They
also have a superior corrosion resistance.
• The superstructure & other auxiliary equipments are made from
aluminium to save weight and increase the cargo carrying capacity of
the ship.
• Aluminium ships have a clear advantage over steel ships with regards
to total ownership costs. This is due to the fact that aluminium ships are
lighter and use lesser fuel than steel ships. They also do not incur
lifecycle maintenance costs with painting and because they are
generally smaller, they require lessmanning.
• When aluminium reaches the end of its lifespan, it continues to
provide significant benefits as a result of its high recycling value.
Q57) What precautions are to be taken against corrosion when aluminium is connected to
steel work?
Adhesive Bonding –
This technique is used mainly by car
makers, but now making its way in
shipbuilding industry as well. An
electrically inert adhesive agent is
used to bond the aluminium and steel
surfaces together, while a sealant
keeps out electrolyte from seeping
into the joint.
• When all is ready and the ship is upright, a weight is shifted across the
deck transversely, causing the ship to list. A little time is allowed for
the ship to settle and then the deflection of the plumb line along the
batten is noted.
• If the weight is now returned to its original position the ship will
return to the upright position. She may now be listed in the
opposite direction.
• From the deflections noted, the GM is obtained as follows.
a) In the figure below, let a mass of `w' tonnes be shifted across the deck
through a distance of `d' metres. This will cause the centre of gravity of
the ship to move from G to G1 parallel to the shift of the centre of
gravity of the weight.
a) The ship will then list to bring G1 vertically under M, i.e. to ϴ degrees list. The
plumb line will thus be deflected along the batten from B to C. Since AC is
the new vertical, angle BAC must also be ϴ degrees.
𝐵𝐶
𝐼𝑛 𝑡𝑟𝑖𝑎𝑛𝑔𝑙𝑒 𝐴𝐵𝐶, tan 𝜃 =
𝐴𝐵
𝐺𝐺1
𝐼𝑛 𝑡𝑟𝑖𝑎𝑛𝑔𝑙𝑒 𝐺𝐺1 𝑀, 𝑡𝑎𝑛 𝜃 =
𝐺𝑀
𝐵𝐶 𝐺𝐺1
∴ = 𝐺𝑀
𝐴𝐵
𝐴𝐵
∴ 𝐺𝑀 =
𝐵𝐶
𝐺𝐺1𝑥
𝑤 𝑥𝑑
𝐵𝑢𝑡, 𝐺𝐺1 =
𝑊
𝑤 𝑥𝑑 𝐴𝐵
∴ 𝐺𝑀 𝑥
𝑊 𝐵𝐶
=
Q60) Distinguish between stability at small and large angles of heel with the help of
suitable sketches.