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ENGINEERING, MANUFACTURING

SUBCONTRACTING SERVICES

- ENGINEERING & DESIGN - FINISHING - PROTOTYPE MANUFACTURING


- MATERIAL - HEAT TREATMENTS - SHEET METAL PROCESSING
- CASTING & FOUNDRY - ASSEMBLY - PLASTICS PROCESSING
- CNC MACHINING - INSPECTION & TESTING - CONTRACT MANUFACTURING

www.turcont.com

C A T A L O G U E
ABOUT
US
Turcont Engineering & Manufacturing
Co Ltd is a family-run company serving
in machining industry as one-stop
shop for all needs of its clients since
2002. It is based in the city of Konya
in Turkey.

The company serves its customers in


design, engineering, material supply,
casting & foundry, machining, finishing,
heat treatment, assembly, inspection
& testing, sheet metal processing,
prototype manufacturing and logistics
2 operations. 3

It provides its services to several


industries including machinery
macnufacturing, pump, valves, energy,
mining, rail, marine, automotive,
oil&gas, medical and OEM productions.

www.turcont.com
MILESTONES

4 5
1973 1986 - 2002 2011 2015 2020 - June
The founder, Mr. Mr. Selami Yildirim Mr. Fatih Yildirim, took First export contract T h e c o m p a n y ’s n a m e
Selami Yildirim, came back to over the company from signed, new machinery has been changed from
started his career Turkey, established his father, became new investments made, KONTEK to TURCONT
a company with his Managing Director after several export sales ENGINEERING &
brother working for 4 years at other accomplished M A N UFA C T U R I N G LT D
casting and machining
companies

1980 - 1986 2002 2015 2019


Mr. Selami Yildirim Mr. Selami Yildirim KONTEK moved to KONTEK moved to its
worked in Germany as established his own bigger facility, new, latest technology
welding foreman for 6 company named 1.000 sqm, received facility, 2.400 sqm
years KONTEK HYDRAULICS ISO 9001 quality
certificate

www.turcont.com
QUALITY FACTORY
6
SYSTEM 7
As Turcont, we hold internationally Our factory is located in Karatay Industrial Zone, 11 minutes away from Konya
recognized quality certificates of ISO 9001: I n t e r n a t i o n a l A i r p o r t . We m ove d t h e s e f a c i l i t i e s i n 2 0 1 9 .
2015, ISO 14001:2015, ISO
45001:2018. Our factory with figures:

T U R C O N T ’s Quality Management System - To t a l 2 . 4 0 0 s q m ( 1 . 4 0 0 s q m i n d o o r / 1 . 0 0 0 s q m o u t d o o r )


ensures monitoring the whole manufacturing - The building consists of Management Offices, Production, Social Areas
p r o c e ss using various quality control - S i n g l e p a r t m a n u f a ct u r i n g c a p a c i t y : 6 .0 0 0 kg m a x
methods. Also, we have the exclusive - M a c h i n i n g c a p a c i t y : Ø 2 .0 0 0 m m m a x
authorization to perform quality control - Manufacturing capacity per month: 300 tonnes
analyses and present them as evidence to - R e n e w e d I n s p e c t i o n Te s t i n g U n i t – N e w C M M M a c h i n e !
identify and solve the problem in a short - 18 Employees (12 Blue collar + 6 white collar)
time. Quality is our priority in production - 80 + people with suppliers & solution partners
to meet the requirements of our customers.
Besides, we follow advanced quality control
p r o c e d u r e s s u c h a s A P Q P, F M E A , P PA P, a n d
MSA.

www.turcont.com
SERVICES ENGINEERING - Engineering Support

WE OFFER & DESIGN


- 3D CAD Modeling
- Mechanical Design
- 3D Scanning
- 3D Printing
- 3D Rendering
ENGINEERING & MATERIAL CASTING & CNC FINISHING HEAT
DESIGN FOUNDRY MACHINING TREATMENTS - CNC Machining
- Surface Finishing

ASSEMBLY INSPECTION & CONTRACT PROTOTYPE SHEET METAL PLASTICS


TESTING MANUFACTURING MANUFACTURING PROCESSING PROCESSING

www.turcont.com
M AT E R I A L &
DESIGN
In order to decide which material
would be best for your parts, you
may use below information. S phe ro d i al Grap h i t e Iro n
Aluminum Casting Grey Cast Iron
( S. G)
Metals: Metals are the parts with
higher tolerance than plastics.

Plastics: Plastics cost less


than metals, but it should be
kept in mind that plastics get
10 distorted by the time because of 11
m o i s t u r e ’s a n d h e a t ’s b a d e f f e c t s
on plastics.

Sheet Metals: These parts have


Au s te m p ered D uct i l e Iro n
reasonable costs compared to Ductile Ni - Resist Iron Silicon Molybdenum (SiMo) ( A D I)
machined parts.

For prototyping processes or


low-volume orders, it is highly
recommended to use stainless
steel and aluminum as these do
not need secondary finishing.

Steel Casting Stainless Steel Casting Aluminum

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Brass Bronze Cop p er Polyethylene Polypropylene Polystyrene

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Steel Stainless Steel Carbon Fiber PTFE PVC Rubber

Laminated Fiberglass Nylon Polycarbonate NBR Nitrile Neoprene Silicone

www.turcont.com
CASTING &
FOUNDRY
Turcont Engineering & Manufacturing Ltd applies below foundry and
casting processes depending on customers’ requirements:

- Automatic Moulding
- Chemically Bonded Sand Moulding
- Hand Moulding
- Investment Casting
- Semi - Automatic Moulding
- Shell Moulding

14 15

www.turcont.com
CNC
MACHINING
With its professional CNC machine shop and specialized operators, Turcont
Engineering & Manufacturing Ltd has the experience and capacity to carry
out precision and ultra-precision CNC machining works. As Turcont, we do
not only complete and deliver your orders in time but also provide a price
advantage. Besides offering our precision and ultra-precision CNC machining
services at competitive prices, we also provide reliable and personalized
customer service after on-time delivery of your order.

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- CNC TURNING
- CNC VERTICAL TURNING
- CNC HORIZANTAL MILLING
- CNC VERTICAL MILLING
- MECHANICAL TURNING

www.turcont.com
Anodizing Black Oxide Plating

FINISHING
- ANODIZING
- BLACK OXIDE Laser Marking Powder Coating Surface Grinding
18 - P L AT I N G 19
- L ASER MARKING
- P O W D E R C O AT I N G
- SURFACE GRINDING
- ABRASIVE BL ASTING
- V I B R ATO R Y P O L I S H I N G
- H O T D I P G A L VA N I Z I N G
- CYLINDRICAL GRINDING
- W E T C O AT I N G / P R I M I N G Abrasive Blasting Vibratory Polishing Hot Dip Galvanizing
- C ATA P H O R E S I S T R E AT M E N T
- BUFF POLISHING

Cylindrical Grinding We t C o a t i n g / P r i m i n g Cataphoresis Treatment


Buff Polishing

www.turcont.com
H E AT
T R E AT M E N T S

- ANNEALING
20 - Stress – Relief Annealing 21

- Recrystallization Annealing
- Normalization Annealing
- Softening Annealing
- HARDENING
- TEMPERING
- CASE HARDENING
- INDUCTION HARDENING

www.turcont.com
23

ASSEMBLY Turcont Contract Manufacturing & Assembly


Services serve the customers with its up
to date technologies and facilities, such
as leading-edge quality control department
and temperature controlled calibration
facilities and dust-free clean rooms. With
the latest technology in use and total
quality management systems applied,
Turcont guarantees the maximum quality
for each part and component it processes.

www.turcont.com
24 25

INSPECTION & - Dimensional Inspection

TESTING
- Metalographic Examination
- Chemical Analysis
- H a r d n e ss Te s t i n g
- Te n s i l e Te s t
- I m p a c t Te s t i n g
- Visual Inspection
- L i q u i d P e n e t r a n t Te s t i n g
- M a g n e t i c P a r t i c l e Te s t i n g
- U l t r a s o n i c Te s t i n g
- R a d i o g r a p h i c Te s t i n g
- H y d r o s t a t i c Te s t i n g

www.turcont.com
We provide following product development
services:
- Concept Design Engineering
- Design for Manufacturability
- Prototype Development
- Production and marketing presentations

PROTOTYPE
MANUFACTURING
- Engineering Support
- 3D Cad Modelling
- Mechanical Design
- 3D Scanning
- 3D Printing
- 3D Rendering
- CNC Machining
- Surface Finishing

www.turcont.com
S HE E T M E TA L PLASTICS
We are capable of providing the
following services:
PROCESSING PROCESSING
- L ASER CUTTING
T u r c o n t ’s m a n u f a c t u r i n g a b i l i t y c o v e r s a w i d e
- SHEET METAL STAMPING
range of plastics products, including but not
- L ASER WELDING
limited to plastic enclosures:
- ASSEMBLY SERVICES

- for plastic containers for food and non-food


products,
- consumer electronics,
- plastic components for the automotive
industry etc...

www.turcont.com
CONTRACT INDUSTRIES
MANUFACTURING SERVED
With its widespread network of manufacturing partners, TURCONT offers - Automotive - Oil&Gas - Hydraulic
high-quality product engineering support across the World providing you a - Rail - Energy - Machinery Manufacturing
cost advantage. - Marine - Pumps - G e n e r a l O E M ’s
- Mining - Valves - Medical
Our design team reviews the designs and drawings of the products before
beginning to machining process to ensure receiving the intended design
properly. Thus, they have a benchmark to compare the quality of the product
with the intended design before bearing a high cost for machining.

There will be a dedicated project management team in contact with you


to coordinate all the details about your project. Thus, your requirements
in bespoke prototypes production or mass production projects are met, as
well as, the details about purchasing, shipping, and subsequent marketing
procedures are decided.
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www.turcont.com
EXPORT &
LOGISTICS
We p r o v i d e f u l l s e r v i c e s t o o u r c u s t o m e r s w i t h
different freight options:

- SEAFREIGHT
- Less Container Load
- Full Container Load (10 DC / 20 DC / 40 DC)
- AIRFREIGHT
- F U L L T R U C K / PA R T I A L L O A D I N G
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- TRAIN

PACKAGING SOLUTIONS

RUST VCI BUBBLE FOAMS CARTONS / WOODEN WOODEN GITTER WOOD PLASTIC STRETCH FILM CUSTOMIZED
PREVENTATIVES BAGS FILMS CARDBOARDS BOXES BOXES with BOXES PALLETS PALLETS WRAP UPS SOLUTIONS
HINGES

www.turcont.com
DELIVERED Aluminium Oil Cover Peristaltic Pump Wheel

PRODUCTS & Material GAlCu4,5 Material EN 1563 / EN-GJS-400-15 (GGG 40)

PROJECTS
Weight 1,50 kg Weight 4,80 kg

Dimensions Ø300 mm x 60 mm Dimensions Ø230 mm x 50 mm

Project AUTOMOTIVE Project PUMP

Country TURKEY Country FRANCE

Peristaltic Pump Body Peristaltic Pump Shoe


Material EN 1563 / EN-GJS-400-15 (GGG 40) Material EN 1563 / EN-GJS-400-15 (GGG 40)

Weight 4,10 kg Weight 6,20 kg

Dimensions Ø260 mm x 65 mm Dimensions 300 mm x 70 mm x 50 mm

Project PUMP Project PUMP

Country FRANCE Country FRANCE

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Forged Screw Coupling Forged Biel Arm


Material AISI 1050 / C50E (1.1206) Material EN C40 (1.0511) / AISI 1040

Weight 34,00 kg Weight 3,30 KG

Dimensions 800 mm x 210 mm x 120 mm Dimensions 190 mm x 85 mm x 45 mm

Project RAILWAY Project MACHINERY MANUFACTURING

Country MOROCCO Country TURKEY

Pump Impeller Forged Steel Nut


Material EN 1561 / EN-GJL-200 (GG 20) Material EN C40 (1.0511) / AISI 1040

Weight 3,90 KG Weight 5,30 KG

Dimensions Ø216 mm x 60 mm Dimensions 210 mm x 50 mm

Project PUMP Project RAILWAY

Country GERMANY Country MOROCCO

www.turcont.com
Forged Steel Hook Crankshaft Exhaust Mani̇fold Screw and Nut
Material AISI 1050 / C50E (1.1206) Material EN C40 (1.0511) / AISI 1040 Material EN 1563 / EN-GJS-400-15 (GGG40) Material GS-52 / GE 260

Weight 47,00 KG Weight 4,40 KG Weight 11,50 KG Weight 1,80 KG

Dimensions 465 mm x 170 mm Dimensions Ø60 mm x 400 mm Dimensions 630 mm X 180 mm Dimensions 170 mm x 65 mm

Project RAILWAY Project MACHINERY MANUFACTURING Project AUTOMOTIVE Project RAILWAY

Country MOROCCO Country TURKEY Country TURKEY Country MOROCCO

Suspension Ring Brake Shoe Forged Biel Arm Generator Cover


Material AISI 1050 / C50E (1.1206) Material GS-52 / GE 260 Material EN C40 (1.0511) / AISI 1040 Material EN 1561 / EN-GJL-200 (GG 20)

Weight 0,20 KG Weight 5,90 KG Weight 5,40 KG Weight 27,00 KG

Dimensions 190 mm x 80 mm x 10 mm Dimensions 420 mm x 140 mm Dimensions 410 mm x 130 mm Dimensions Ø450 mm x 280 mm

Project RAILWAY Project RAILWAY Project RAILWAY Project ENERGY

Country MOROCCO Country MOROCO Country MOROCCO Country CZECH REPUBLIC

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Chain Pulley Cast Body Pump Plate Tensioning Flat


Material GS-60N / GE300 (1.0558) Material EN 1563 / EN-GJS-400-15 (GGG 40) Material EN 1561 / EN-GJL-250 (GG 25) Material EN C40 (1.0511) / AISI 1040

Weight 260 KG Weight 15,00 KG Weight 11,90 KG Weight 1,10 KG

Dimensions 680 mm x 240 mm Dimensions 170 mm x 220 mm Dimensions 180 mm x 340 mm x 25 mm Dimensions 80 mm x 110 mm X 16 mm

Project ENERGY Project MACHINERY MANUFACTURING Project HYDRAULIC Project MACHINERY MANUFACTURING

Country UNITED KINGDOM Country TURKEY Country TURKEY Country TURKEY

Forged Steel Wedge Invesment Casting Tool Parts Turbine Disc Endless Screw And Gear
Material AISI 1050 / C50E (1.1206) Material GS-52 / GE 260 Material AISI 4140 / 42CrMo4 Material AISI 4140 / 42CrMo4

Weight 1,10 KG Weight 0,1 KG Weight 5,50 KG Weight 4,80 KG

Dimensions 30 mm x 310 mm Dimensions 5 mm x 20 mm Dimensions Ø380 mm x 20 mm Dimensions Ø70 mm x 380 mm

Project RAILWAY Project MACHINERY MANUFACTURING Project MACHINERY MANUFACTURING Project MACHINERY MANUFACTURING

Country MOROCCO Country TURKEY Country TURKEY Country TURKEY

www.turcont.com
Screw And Nut Invesment Casting Healthcare Parts Invesment Casting Automotive Parts Gear Box
Material AISI 4140 / 42CrMo4 Material EN 1.4301 / AISI 304 Material GS-52 / GE 260 Material EN 1561 / EN-GJL-300 (GG 30)

Weight 2,90 KG Weight 0,40 KG Weight 0,50 KG Weight 60 KG

Dimensions Ø45 mm x 430 mm Dimensions 25 mm x 60 mm x 8 mm Dimensions 50 mm x 35 mm Dimensions 650 mm x 390 mm x 240 mm

Project MACHINERY MANUFACTURING Project MEDICAL Project AUTOMOTIVE Project MACHINERY MANUFACTURING

Country TURKEY Country TURKEY Country TURKEY Country TURKEY

Exhaust Mani̇fold Generator Cover Cast Steel Valve Body Circulation Pump
Material G-AlSi10Mg Material EN 1561 / EN-GJL-200 (GG 20) Material GP240GH ( 1.0619 ) Material EN 1561 / EN-GJL-250 (GG 25)

Weight 3,70 KG Weight Ø710 mm x 340 mm Weight 24,00 KG Weight 16,00 KG

Dimensions 320 mm x 140 mm x 70 mm Dimensions 85,00 KG Dimensions 270 mm x 160 mm Dimensions 370 mm X 160 mm

Project AUTOMOTIVE Project ENERGY Project VALVE Project PUMP

Country TURKEY Country CZECH REPUBLIC Country TURKEY Country TURKEY

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Filter Housing Exhaust Mani̇fold Compressor Body Circulation Pump


Material EN 1561 / EN-GJL-200 (GG 20) Material EN 1563 / EN-GJS-500-7 (GGG 50) Material EN 1561 / EN-GJL-250 (GG 25) Material EN 1561 / EN-GJL-250 (GG 25)

Weight 4,00 KG Weight 8,50 KG Weight 27,00 KG Weight 10,50 KG

Dimensions Ø140 mm x 120 mm Dimensions 310 mm x 160 mm Dimensions 320 mm x 200 mm Dimensions 420 mm x 200 mm

Project HYDRAULIC Project AUTOMOTIVE Project AUTOMOTIVE Project AUTOMOTIVE

Country GERMANY Country TURKEY Country TURKEY Country TURKEY

Invesment Casting Machinery Parts Cast Alumunium Rung Gear Pump Body Valve Body
Material 1.7131 / 16MnCr5 Material G-AlSi10Mg Material EN 1561 / EN-GJL-300 (GG 30) Material EN 1561 / EN-GJL-250 (GG 25)

Weight 0,60 KG Weight 1,40 KG Weight 6,00 KG Weight 21,00 KG

Dimensions Ø40 mm x 60 mm Dimensions 210 mm x 140 mm Dimensions 180 mm x 100 mm Dimensions 360 mm x 220 mm

Project MACHINERY MANUFACTURING Project RAILWAY Project HYDRAULIC Project VALVE

Country TURKEY Country MOROCCO Country TURKEY Country TURKEY

www.turcont.com
NOTES NOTES
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NOTES NOTES

TURCONT MUHENDISLIK IMALAT SAN. VE TIC. LTD. STI.

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© Turcont Catalogue – v.1020

T U R C O N T M U H E N D I S L I K I M A L AT S A N . V E T I C . LT D . S T I .
Registed in Turkey - Vat No: 576 051 214 5 - Vat Office: Selcuk - D-U-N-S® Number: 53-314-8299
Fevzi Cakmak Mh. Elit San. Sit. 10757.Sk. No:6A, ZIP Code: 42050, Karatay - Konya, TURKEY
+90 332 606 09 48 +90 332 606 09 49 +90 332 606 09 49
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