Beam Girder Foundation 5000-BG-F2 & F2a - Rev-0

MACMET INDIA LIMITED
Overland Conveying System for sourcing of Bauxite

NATIONAL ALUMINIUM COMPANY DOC. NO. Date
Client: Project: from Panchpatmali Mines for Alumina Refinery, M &
LIMITED JN2682-DC-C-020_Rev-
R Complex at Damanjodi, Odisha. 24.05.2023
0
Designed by Checked by Appvd by
Title: Design Calculation of Beam Girder Foundation Mkd 500-BG-F2 & F2A
ARC AP AC
Design Calculation of Beam Girder Foundation
MKD. 5000-BGF-2 & BG-F2A For OLBC
Note :
1 These Foundations are in Between Chainage 5000 To Chainage 6000).
2 For Foundation Mkd 500-BG-F2 : 6M SPAN HC BEAM GIRDER SUPPORTED FROM BOTH SIDE.
3 For Foundation Mkd 500-BG-F2A : 6M SPAN HC BEAM GIRDER SUPPORTED FROM ONE SIDE.
Page 1 of 11
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ARC AP AC
CASE -1 101 DL + LL
Horizontal Vertical Horizontal Moment
Node L/C Fx Mton Fy Mton Fz Mton Mx MTon-m My MTon-m Mz MTon-m
28+32 101 DL + LL
0.043 7.929 -5.5 0 0 0
19+23 101 DL + LL
0.012 5.767 5.5 0 0 0
CASE -2 102 DL + WL(+Z)

28+32 102 DL + WL(+Z) 0.003 3.202 -1.059 0 0 0
19+23 102 DL + WL(+Z) -0.003 2.772 3.253 0 0 0
CASE -3 104 DL + LL + WL(+Z)

P1 104 DL + LL + WL(+Z) 0.043 7.928 -4.40 0 0 0
P2 104 DL + LL + WL(+Z) 0.011 5.766 6.60 0 0 0
Page 2 of 11
0
ARC AP AC
1000
300
𝑷𝟏 450
0
x
1710
2300
𝑷𝟐
c/c distance of trestle legs = 3m
Determination of area and section modulus

Width of footing in longer side( Along z direction ), A= 2.30 m
Length of footing ( Along x direction ), L = 1.00 m Zzz= 0.39 m2
Thickness of footing raft, T = 0.30 m Zxx= 0.89 m2
2
Depth of footing below NGL, H = 2.50 m Area of Footing= 2.3x1= 2.3 m
Height of Pedestal above NGL 0.400 m
Length of Pedestal P1 = 0.45 m
Width of Pedestal P1 0.45 m
Length of Pedestal P2 = 0.45 m
Width of Pedestal P2 0.45 m
Self weight of pedestal P1 = 1.32 T
Self weight of pedestal P2 = 1.32 T
Width of fdn.beam FB= 0.00 m
Depth of fdn.beam FB = 0.00 m
Depth of fdn.beam above raft 0.00 m
Safe ( Net ) bearing capacity of soil 29 T/m²
Unit wt. of soil = 1.8 T/m³
Unit wt. of concrete= 2.5 T/m³
Clear cover at bot of footing slab = 50 mm
Grade of Concrete= M 25
Grade of Reinforcement Steel= Fe 500
Allowable Gross bearing capacity at the bottom of fdn. (For DL+ LL) = 29x1+1.8x2.5= 33.50 T/mm²
Allowable Gross bearing capacity at the bottom of fdn. (For DL+ WL/SL) = 29x1.25+1.8x2.5= 40.75 T/mm²
Weight of bottom slab = 2.3x1x0.3x2.5= 1.7 T

Weight of outstanding beam = 0x0x(2.3-2x0.45)x2.5= 0.00 T
Weight of soil = ((2.3x1-2x0.45x0.45)x(2.5-0.3))x1.8-(1.4x0x0x1.8)= 7.5042 T
Hence total self wt. of fdn. beam + slab= 1.73 T
Co-efficient of friction= 0.3
Page 3 of 11
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ARC AP AC
CASE -1 101 DL + LL
Calculation Of Ecentricity in +X Direction(Taking moment about 'O')
Horizontal Vertical Overturning Restoring
Horizontal Vertical Load
Node L/C Distance From Distance From Moment Moment
load (MT) (MT)
'O' (m) 'O' (m) (MO) (T-m) (MR) (T-m)
P1 101 DL + LL 0.043 7.929 0.5 2.90 0.1247 3.96
P2 101 DL + LL 0.012 5.767 0.5 2.90 0.035 2.88
Self weight of pedestal P1 1.32 0.5 0.658
P1 Moment from staad 0
S/W of Slab+fdn beam 1.73 0.5 0.870
Self Weight of Soil 7.50 0.5 3.750
Total= 25.56 0.16 12.776
So, Total Vertical Load(P)= 25.56 T
Net Moment(M)=Restoring Moment-Overturning Moment= 12.77625-0.16= 12.62 T-m

X= Mz/P= (12.61625)/25.56= 0.49 m
ex= L/2 - x= 0.010 m
Calculation Of Ecentricity in +Z Direction(Taking moment about 'O')
load (MT) (MT)
'O' (m) 'O' (m) (MO) (T-m) (MR) (T-m)
P1 101 DL + LL -5.499 7.93 2.005 2.90 31.84
P2 101 DL + LL 5.5 5.77 0.295 2.90 15.95 1.7
S/W of Slab+fdn beam 1.73 1.150 1.99
Self Weight of Soil 7.50 1.150 8.63
Total= 25.56 15.95 47.19
Z= Mx/P= (31.24)/25.56= 1.22222 m
ez= L/2 - z= 0.070 m
F.O.S Against Overturning= (47.19/15.95)= 2.96 > 1.5 safe
CALCULATION OF BASE PRESSURE

P= 25.6 MT
MX = P x ez = (25.6*0.07)= 1.792 T-m
Mz = P x ex = (25.6*0.01)= 0.3 T-m

Maximum Base Pressure = P/A + Mz/Zzz+ Mx/Zxx=
(25.6/(2.3))+(0.3/(0.39))+(1.792/(0.89))=
13.91 T/m² < 33.50 T/sq.m Safe
Mniimum Base Pressure = P/A - Mz/Zzz-Mx/Zxx=

(25.6/(2.3))-(0.3/(0.39))-(1.792/(0.89))=
8.35 T/m² < 33.50 T/sq.m
Page 4 of 11
0
ARC AP AC
CASE -2 102 DL + WL(+Z)

load (MT) (MT)
'O' (m) 'O' (m) (MO) (T-m) (MR) (T-m)
P1 102 DL + WL(+Z) 0.003 3.202 0.5 2.90 0.000 1.609
P2 102 DL + WL(+Z) -0.003 2.772 0.5 2.90 -0.009 1.390
S/W of Slab+fdn beam (W4) 1.73 0.5 0.870
Self Weight of Soil (W5) 7.50 0.5 3.750
Total= 17.84 -0.010 8.940

Net Moment(M)=Restoring Moment-Overturning Moment= 8.94--0.01= 8.95 T-m
X= Mz/P= (8.95)/17.84= 0.5 m
ex= L/2 - x= 0.000 m
load (MT) (MT)
'O' (m) 'O' (m) (MO) (T-m) (MR) (T-m)
P1 102 DL + WL(+Z) -1.059 3.20 2.005 2.90 9.4911
P2 102 DL + WL(+Z) 3.253 2.77 0.295 2.90 9.43 0.82
Total= 17.84 9.43 23.96
Z= Mx/P= (14.53)/17.84= 0.81446 m
ez= L/2 - z= 0.340 m
F.O.S Against Sliding= Vertical load x frictional co-eff./total. horizontal load= (17.84x0.3)/2.194= 3.0 > 1.4 safe
P= 17.8 MT
MX = P x ez = (17.8*0.34)= 6.052 T-m
Mz = P x ex = (17.8*0)= 0 T-m
(17.8/(2.3))+(0/(0.39))+(6.052/(0.89))=
14.54 T/m² < 40.75 T/sq.m Safe
(17.8/(2.3))-(0/(0.39))-(6.052/(0.89))=
0.94 T/m² < 40.75 T/sq.m
So Tension develops
Contact Length = 3 x (L/2-e) 3x(2.3/2-0.34)= 2.43 m
Modified Pressure = 17.84/(0.5x2.43x1)= 14.683 T/m² < 40.8 T/sq.m Safe
Page 5 of 11
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ARC AP AC
CASE -3 104 DL + LL + WL(+Z)
load (MT) (MT)
'O' (m) 'O' (m) (MO) (T-m) (MR) (T-m)
P1 104 DL + LL + WL(+Z) 0.043 7.928 0.5 2.90 0.125 3.96
P2 104 DL + LL + WL(+Z) 0.011 5.766 0.5 2.90 0.032 2.88
Total= 25.56 0.16 12.78

X= Mz/P= (12.61625)/25.56= 0.49 m
ex= L/2 - x= 0.010 m
load (MT) (MT)
'O' (m) 'O' (m) (MO) (T-m) (MR) (T-m)
P1 104 DL + LL + WL(+Z) -4 7.93 2.005 2.90 28.67
P2 104 DL + LL + WL(+Z) 7 5.77 0.295 2.90 19.13 1.7
Total= 25.56 19.13 44.01
Z= Mx/P= (24.88)/25.56= 0.9734 m
ez= L/2 - z= 0.180 m
F.O.S Against Sliding= Vertical load x frictional co-eff./total horizontal load= (25.56x0.3)/2.192= 3.4982 > 1.4 safe
P= 25.6 MT
MX = P x ez = (25.6*0.18)= 4.608 T-m
Mz = P x ex = (25.6*0.01)= 0.3 T-m

(25.6/(2.3))+(0.3/(0.39))+(4.608/(0.89))=
17.08 T/m² < 40.75 T/sq.m Safe

(25.6/(2.3))-(0.3/(0.39))-(4.608/(0.89))=
5.18 T/m² < 40.75 T/sq.m
Maximum Gross Bearing Pressure = 17.1 T/sq.m

Net Design pressure = Gross pressure - s/w of footing - wt of soil
= (17.08-0.3x2.5-2.2x1.8)=
= 12.37 T/m²
Page 6 of 11
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ARC AP AC
0.45
Design of Raft in Tranverse Direction 0.275

Overall Depth ,D= 300 m
Clear Cover = 50 mm
Effective Depth= 233 mm
Design Pressure = 12.37 T/m² 1.00 0.042
Max cantilever Distance from face of foundation beam along X axis= 0.275 m 0.233
BM max= 12.37x0.275^2/2= 0.47 T-m
Mu/bd^2= (0.47x1.5x10^7)/(1000*233^2)= 0.130
Pt= 0.03 Ast = 70.01 Sq.mm
Minimum Ast required = 0.12*1000*300/100 = 360.0 mm²
Provide 10 φ @ 200 c/c at bottom in shorter directions
Area of Steel provd, Ast = 393 mm²/m > 360.00 mm²/m ok
Percentage of Steel provided, Pt = 0.161 %
τc= 0.303 (From Table 19 of IS456 )
Distribution reinforcement
Distribution steel = 0.12bD/100= 360 mm²/m
On each face = 180 mm²/m
Provide 10 φ @ 200 c/c at top in shorter direction
Area of Steel provd, Ast = 392.7 mm²/m > 180 mm²/m ok
Check for One way shear (at 'd' dist from face of pedestal)
Dist from edge of footing to section at 'd' from face of pedestal = 0.275-0.233= 0.042 m
Shear at the critical section = 12.37*0.042= 0.52 T
Design S.F., Vu = 1.5*0.52= 0.78 T
τv = Vu/bd = 0.030 < 0.303 ok
Page 7 of 11
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ARC AP AC
0.30 Ra 1.710 Rb 0.30

Design of Slab in Longitudianal Direction as a beam
Width of Foundation Slab = 1.00 m
Thk of raft = 0.30 m
UDL for Beam for width of footing slab = 12.37x1=

12.37 T/m C 12.4
2.300 T/m
Cantilever Distance from edge of the Footing to face of the column = 0.295-0.225= 0.07 m
Rb= 12.37x2.3x(2.3/2-0.295)/1.71= 14.23 T
Ra= 12.37x2.3-14.23 14.22 T
Maximum BM at Face of Pedestal = 12.37x0.07^2/2= 0.03 T-m
Maximum bending moment at Centre
Maximum bending moment at Centre i.e. 1.15 M Dist from "C" 1.15 m
Maximum BM at at centre of Footing = 12.37x(1.15^2)/2-14.22x0.855= 3.98 T-m
Overall Depth ,D= 300 m
Clear Cover = 50 mm
Effective Depth= 244 mm
Width of Fdn. Beam= 1000 mm
Reinforcement at Bottom=
Mu/bd^2= (0.03x 10^7 x 1.5)/(1000X244^2)= 0.0076
Pt= 0.002 Ast = 4.24 Sq.mm
Min. reinforcement As = 0.85xbxd/fy = (0.85x1000x244)/500= 415 mm2 (CL.26.5.1.1 IS 456-2000)
Provide 12 φ @ 150 c/c at Bottom
2
Ast provided = 753.98 mm > 415 ok
Reinforcement at Top=
Mu/bd^2= (3.98x 10^7 x 1.5)/(1000X244^2)= 1.0028
Pt= 0.242 Ast = 591.42 Sq.mm
Min. reinforcement As = 0.85xbxd/fy = (0.85x1000x244)/500= 415 mm2 (CL.26.5.1.1 IS 456-2000)
Provide 12 φ @ 150 c/c at Top

2
Ast provide = 753.98 mm > 591.4 ok
Design of Shear Reinforcement

Max, S.F.(Vmax) at distance "d" towards right from face of Pedestal (i.e. at distance 714 mm from point c)=
12.37x0.764-14.23 = 4.77 t
2
τv = Vu/bd = 4.76932x1.510^4/(1000x244) = 0.290 N/mm
pt = 100Ast/bd = 0.31
2
From Table 61 of SP-16 tc = 0.404 N/mm
τc= > τv No Shear reinf reqdt
Page 8 of 11
MACMET ENGINEERING LIMITED
Overland Conveying System for sourcing of DOC. NO. DATE
NATIONAL ALUMINIUM Bauxite from Panchpatmali Mines for
Client: Project:
COMPANY LIMITED Alumina Refinery, M & R Complex at JN2682-DC-C-020_Rev-0 24.05.2023
Damanjodi, Odisha.
Designed Checked Appvd

ARC AP AC
Design of Pedstal (450 mm x 450 mm)
(Node No 19+23 & 28+32)
Length of Pedestal = = 450 mm
Width of Pedstal = 450 mm
Height of Pedestal above FFL= 0.000 m
Height of Pedestal above FGL = 0.400 m
Height of Pedestal below FGL = 2.20 m
Grade of concrete = M 25
Grade of reinforcement = Fe 500
fck= 25 Mpa
fy= 500 Mpa
unit wt of conc. = 2.5 T/m³
Clear Cover = 50 mm
d'= 60 mm
CASE :1 Design for Compression & Bending
Load Case : 201 DL + LL Node 28+32
Axial Load, Pu = 11.89 T
Mz= 0.17 T-m
Mx= 21.4 T-m
PRELIMINARY ASSESMENT OF REINFORCEMENT
Pu / fckbD = (11.893*10^4)/(25*450*450)= 0.023 N/mm²
Mu / fckbD² =[(0.1664)*10^7]/(25*450*450^2)+(21.4474)*10^7/((25*450*450^2)= 0.095 N/mm²
d'/D= 0.1 from Chart-48 of SP-16,
p/fck= 0.058 p= 1.45 % Ast reqd = 2936.25 mm²
Provide 12 nos 20 φ bar
Ast provided = 3769.9 mm² > 2936.25 mm² ok pt provided = 1.86 %
Min Ast reqd.
Area of conc. reqd. to resist direct load = (11.893x10³)/(6.0x10.2)= 194.33 cm 2
2 2
Ast reqd. for above area = (0.8/100)x194.33= 1.56 cm << 37.6991 cm
CHECK FOR BI AXIAL BENDING
Mux = 21.45 T-m Mux1 = 28.5 T-m for, pt = 1.86 % p/fck= 0.074 d'/D= 0.13
Mu/fckDb²= 0.125 Ref Chart 47/48 of SP 16
Muz = 0.17 T-m Muz1 = 28.5 T-m for, pt = 1.86 % p/fck= 0.074 d'/D= 0.13
A s= 3769.91 mm²
Ac= (450*450)-3769.91= 198730 mm²
Puz = 0.45fck Ac + 0.75fy As =(0.45*25*198730+0.75*500*3769.91)/10^4 = 364.94 T
Pu/Puz = 11.893/364.94 = 0.03
αn = 1.0 (Pu / Puz ≤ 0.2 αn = 1.0 Pu / Puz ≥ 0.8 αn = 2.0 )
(Mux/Mux1)αn +(Muz/Muz1)αn= (21.45/28.48)^1+(0.17/28.48)^1= 0.76 < 1.0 ok
Page 9 of 11
Client: Project:
Damanjodi, Odisha.

ARC AP AC
Load Case : 202 DL + WL(+Z) Node 19+23
Mz= 0.0 T-m
Mx= 12.7 T-m

Pu / fckbD = (4.158*10^4)/(25*450*450)= 0.008 N/mm²
Mu / fckbD² =[(0.013)*10^7]/(25*450*450^2)+(12.6854)*10^7/((25*450*450^2)= 0.056 N/mm²
p/fck= 0.030 p= 0.75 % Ast reqd = 1518.75 mm²
Min Ast reqd.
2 2
A s= 3769.91 mm²
Ac= (450*450)-3769.91= 198730 mm²
Puz = 0.45fck Ac + 0.75fy As =(0.45*25*198730+0.75*500*3769.91)/10^4 = 364.94 T
Pu/Puz = 4.158/364.94 = 0.01
(Mux/Mux1)αn +(Muz/Muz1)αn= (12.69/27.34)^1+(0.01/27.34)^1= 0.47 < 1.0 ok

Load Case : 204 DL + LL + WL(+Z) Node 19+23

Mz= 0.0 T-m
Mx= 20.6 T-m
Pu / fckbD = (6.92*10^4)/(25*450*450)= 0.014 N/mm²
Mu / fckbD² =[(0.04)*10^7]/(25*450*450^2)+(20.5816)*10^7/((25*450*450^2)= 0.091 N/mm²
p/fck= 0.055 p= 1.38 % Ast reqd = 2784.375 mm²
Page 10 of 11
Client: Project:
Damanjodi, Odisha.

ARC AP AC
Min Ast reqd.

2 2
A s= 3769.91 mm²
Ac= (450*450)-3769.91= 198730 mm²
Puz = 0.45fck Ac + 0.75fy As =(0.45*25*198730+0.75*500*3769.91)/10^4 = 364.94 T
Pu/Puz = 6.92/364.94 = 0.02
αn αn
(Mux/Mux1) +(Muz/Muz1) = (20.58/28.48)^1+(0.04/28.48)^1= 0.72 < 1.0 ok
Load Case : 204 DL + LL + WL(+Z) Node 28+32
Mz= 0.14 T-m
Mx= 13.7 T-m
Pu / fckbD = (9.514*10^4)/(25*450*450)= 0.019 N/mm²
Mu / fckbD² =[(0.14)*10^7]/(25*450*450^2)+(13.7384)*10^7/((25*450*450^2)= 0.061 N/mm²
p/fck= 0.040 p= 1.00 % Ast reqd = 2025 mm²
Ast provided = 3769.91 mm² > 2025 mm² ok pt provided = 1.86 %
A s= 3769.91 mm²
Ac= (450*450)-3769.91= 198730 mm²
Puz = 0.45fck Ac + 0.75fy As =(0.45*25*198730+0.75*500*3769.91)/10^4 = 364.94 T
Pu/Puz = 9.514/364.94 = 0.03
αn αn
(Mux/Mux1) +(Muz/Muz1) = (13.74/28.48)^1+(0.14/28.48)^1= 0.49 < 1.0 ok
CHECK FOR EMBEDDED LENGTH OF BOLT
Minimum Dia of bolt provided=
20 mm Bond strength for M25 concrete with plain bar= 0.9 N/sq.m
No. of bolt provided= 4 Maximum Unfactored Uplift per bolt= 0/(4x1.5)= 0 Ton= 0N
2 x π x r x l x 1.33 x 0.9 = uplift per bolt
l= 0 mm
Provided minimum embedded length 300 mm Hence Ok
Page 11 of 11

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MACMET INDIA LIMITED

Overland Conveying System for sourcing of Bauxite

Design Calculation of Beam Girder Foundation

MKD. 5000-BGF-2 & BG-F2A For OLBC

CASE -2 102 DL + WL(+Z)

CASE -3 104 DL + LL + WL(+Z)

c/c distance of trestle legs = 3m

Determination of area and section modulus

Weight of bottom slab = 2.3x1x0.3x2.5= 1.7 T

So, Total Vertical Load(P)= 25.56 T

Net Moment(M)=Restoring Moment-Overturning Moment= 12.77625-0.16= 12.62 T-m

CALCULATION OF BASE PRESSURE

Mz = P x ex = (25.6*0.01)= 0.3 T-m

Mniimum Base Pressure = P/A - Mz/Zzz-Mx/Zxx=

CASE -2 102 DL + WL(+Z)

So, Total Vertical Load(P)= 17.84 T

So, Total Vertical Load(P)= 25.56 T

Net Moment(M)=Restoring Moment-Overturning Moment= 12.77625-0.16= 12.62 T-m

Mz = P x ex = (25.6*0.01)= 0.3 T-m

Mniimum Base Pressure = P/A - Mz/Zzz-Mx/Zxx=

Maximum Gross Bearing Pressure = 17.1 T/sq.m

Design of Raft in Tranverse Direction 0.275

0.30 Ra 1.710 Rb 0.30

UDL for Beam for width of footing slab = 12.37x1=

Provide 12 φ @ 150 c/c at Top

Design of Shear Reinforcement

τc= > τv No Shear reinf reqdt

Designed Checked Appvd

Designed Checked Appvd

PRELIMINARY ASSESMENT OF REINFORCEMENT

CASE :3 Design for Compression & Bending

Axial Load, Pu = 6.92 T

Designed Checked Appvd

Min Ast reqd.

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