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Ref50 Yilmaz-2020-Journal of The Brazilian Society of Mechanical Sciences and Engineering
Ref50 Yilmaz-2020-Journal of The Brazilian Society of Mechanical Sciences and Engineering
Ref50 Yilmaz-2020-Journal of The Brazilian Society of Mechanical Sciences and Engineering
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Article in Journal of the Brazilian Society of Mechanical Sciences and Engineering · July 2020
DOI: 10.1007/s40430-020-02430-2
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TECHNICAL PAPER
Abstract
This study experimentally and numerically investigates the condensation problem, which is one of the most important
problems in chilled ceiling application. In a wide range of applications, including air-conditioning, drying, food storage,
airflow contact with surface and heat transfer occurs with a fluid through this surface. Since heat transfer is influenced by the
movement of both airflow and this fluid, it is important to solve a temperature field as well as a velocity field in all heating,
cooling and ventilation applications. Commercial package programs, which have been widely used in recent years, have
become “user-friendly” design tools that make it possible to find “location- and time-dependent” distributions of temperature.
Since these programs solve the “mass transport” equation in addition to the “momentum” and “energy” equations, it makes
it easy to examine the “moist air" which constitutes the scope of psychrometry. However, the “condensation on the cold
surface" encountered in most HVAC-R applications cannot be simulated directly with these programs. In order to introduce
the phase changes to this program, the user must write additional codes. In this study, the "user-defined function” module
of Ansys-Fluent® program was used to introduce the condensation to the program in terms of psychrometrics. In the study,
which was compared with experimental results, psychrometric equations were added as source term to mass transport and
energy equation. As a result, in the context of mass transport—energy balance relationship, it is possible to predict the psy-
chrometric critical values before the design by computational methods.
1 Introduction the supplied air and global warming caused by the use of
such systems have led researchers to seek alternative systems
Today, as people spend a lot of time in the indoor environ- such as chilled ceiling (CC) system. CC systems have been
ment, indoor air-conditioning is gaining more importance preferred due to their quiet operation, high thermal comfort
every day. Due to the increase in the number of common and low energy costs. CC systems as an alternative to the
areas such as shopping malls, plazas, hospitals, meeting conventional system are a good research topic. The structure
halls and business centers, the need for controlled central of some old buildings and the historical resources show that
air-conditioning has become more important. Although con- passive cooling (or heating) methods have been known and
ventional systems provide controlled air-conditioning in the used for a long time.
environment, they do not create a healthy environment. Air Beside its several advantages, condensation is a disadvan-
velocities blown from the vents and bacteria formed in the tage of the CC system applications that makes its practical
moist areas in channels cause decrease in indoor air quality. use difficult. Several methods can be used either to reduce
Additionally, the energy consumption of fans, high sound or to eliminate completely the risk of condensation on the
levels and low thermal comfort due to the high velocity of surface of the CC panel. One of the primary precautions to
avoid condensation is to keep the surface temperature of the
ceiling panels above the dew point temperature. This is the
Technical Editor: Jose A. R. Parise. simplest solution. It is possible to use a condensation sensor
to modulate the inlet temperature of the water in function of
* Deniz Yilmaz the temperature and humidity of the outdoor air. However,
denizyilmaz@arel.edu.tr
this reduces the thermal efficiency of the system. In spite
1
Mechanical Engineering Department, Istanbul AREL
University, Istanbul, Turkey
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351 Page 2 of 12 Journal of the Brazilian Society of Mechanical Sciences and Engineering (2020) 42:351
of this, several studies have been conducted both to avoid Ansys-Fluent® program and condensation has been intro-
condensation and to increase the cooling capacity [1, 2]. duced to the program psychrometrically.
Other possible solutions are ventilation system and dehu-
midifying the air. In recent studies, it is seen that, a com-
bined system of chilled ceiling, displacement ventilation and 2 Experimental study
desiccant dehumidification are used together. It is feasible
to combine these three technologies in a hot and humid cli- The test room was made of plasterboard insulated by rock
mate. Haoa et al. compared the conventional all-air system wool. Selection of appropriate materials according to cli-
with combined chilled ceiling system; the combined system mate characteristics is very important in terms of energy sav-
saves 8.2% of total energy consumption with climatic condi- ings [23]. The dimensions of the room are 2.5 m (L) × 2.5 m
tion of Beijing. Moreover; the combined system reduces 62% (W) × 2.5 m (H). Three ceiling panels were installed into the
of electricity consumption used by a conventional system ceiling. The panels were 0.8 m (W) × 2.3 m (L) aluminum
operating under the same conditions [3]. To solve the issue profile with copper pipes mounted on them with magnetic
of dew condensation, there are many different application system. The panels are connected to each other by flexible
methods in the literature on the chilled ceiling system with pipes. The water circulating in the system was cooled by a
displacement ventilation [4–7]. chiller unit (Fig. 1).
Condensation of water vapor on surfaces is a complicated The room temperatures were measured using T-type
process, which depends on various factors including surface thermocouples in 12 different points, and moisture was
properties and environmental conditions. Tang et al. studied
the departure duration of condensate droplets from radiant
cooling ceiling surfaces. The simulation results indicate a
dependence of condensation water mass on the apparent
contact angle of the substrate, but almost no relation with
the surface temperature [8]. There are also detailed studies
on dropwise condensation in the literature [9–11]. Beside
these, in order to determine the amount of condensation on
the surface of ceiling panel, various studies have been car-
ried out [12, 13]. In some of the studies, laser technique
was used for measurement, so that the airflow would not be
affected. Data obtained from these studies show that there
is an important relationship between the condensation and
roughness of the surface [14–16]. Most of the numerical
studies are related to modeling condensation on surfaces
[17–20]. With regard to the amount of condensation over
the surface, the studies are insufficient. One of the studies
on modeling the condensation amount was performed by
Liu et al. [21]. They modeled the condensation numerically
by using a source at 70 °C, boiled the water in the ventilated
test room and compared it with the experimental results.
The results obtained were consistent with the experimental
results. Hohota et al. performed a similar study in a venti-
lated room for modeling the condensation in the room [22].
The biggest problem that limits the use of cold ceiling
applications, the use of which is becoming more common
every day, is the condensation on the cold ceiling surface.
In this study, the condensation on the cold ceiling surface
was numerically analyzed and confirmed by experiments.
Package programs used for computational fluid dynam-
ics are widely used today, but the “cold surface condensa-
tion” encountered in most HVAC-R applications cannot be
directly simulated with these programs. In order to model
the condensation, an additional code has been added to
the program with the user-defined functions module of the Fig. 1 Test room layout
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surface tensions that will be created through this flow can be Equation of momentum:
entered as a source term in the program. However, a new code
( )
is required for phase change. Phase change can be analyzed D 𝜌ui 𝜕p
[ (
𝜕ui 𝜕uj
) ]
𝜕
− 𝜌ui uj + 𝜌gi (4)
� �
under two topics: =− + 𝜇 +
Dt 𝜕xi 𝜕xj 𝜕xj 𝜕xi
( )
1. In a two-phase flow, governing equations can be solved where −𝜌ui uj indicates turbulent shear stress, ui is the
� �
3.2 Mathematical models
Equation of continuity:
( )
𝜕𝜌 𝜕 𝜌ui
+ =0 (3)
𝜕t 𝜕xi
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q̇ ��
h= (9)
(Ti − Ts )
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351 Page 6 of 12 Journal of the Brazilian Society of Mechanical Sciences and Engineering (2020) 42:351
lower surface of a cooled plate with the Nusselt value in this 3.3 Boundary conditions
study, it was found to be quite close.
For modeling of the turbulence, various turbulent models Physical models and boundary conditions are as in Fig. 3.
(standard k–ε, RNG k–ε, standard k–ω, realizable k–ε, RSM) Constant temperature boundary condition is defined for
were analyzed and RNG k–ε model was selected as the model the right and left wall surfaces, the floor and top surface
with the highest level of consistency to experiment results. In of the ceiling. Heat transfer occurs in the locations where
this model, the transport equations for the turbulent kinetic ceiling panels touch the pipes. The temperature of cool-
energy and dissipation velocity are: ing water is given as the boundary condition. CC panels
[ ] are perforated. Therefore, holes on ceiling panels (0 < x < c
D(𝜌k) 𝜕 𝜕k
= 𝛼k 𝜇eff + Gk + Gb − 𝜌𝜀 (12) and c + b < x < 2c + b) are calculated as the porous surface
Dt 𝜕xi 𝜕xi area and submitted to the Fluent® under the “porous-jump”
boundary condition. At locations, where the plates touch
[ ]
D(𝜌𝜀) 𝜕 𝜕𝜀 𝜀( ) 𝜀2 the panels on which the pipes are fixed (c < x < c + b), the
= 𝛼𝜀 𝜇eff + C1𝜀 Gk + C3𝜀 Gb − C2𝜀 𝜌 − R
Dt 𝜕xi 𝜕xi k k constant chilled water temperature in the pipe is defined as
(13) the boundary condition (Fig. 4).
The coefficients in this model are C1ε = 1.42, and C2ε = 1.68.
Here, αk and αε are the inverse effective Prandtl numbers for k
and ε, respectively, and calculated as follows: 4 Modeling of the condensation
| 𝛼 − 1.3929 |0.6321 | 𝛼 + 2.3929 |0.3679 𝜇mol Commercial software solves the mass transport equation,
| |
| 𝛼 − 1.3929 |
| |
| 𝛼 + 2.3929 | = (14) but it is not capable of directly simulating the changes in
| 0 | | 0 | 𝜇eff
the air humidity as a result of condensation on the surface.
Therefore, UDF (user-defined function) code was written
and added to the program for modeling the condensation.
Some assumptions are made to ensure modeling of the
water vapor and dry air mixture in the room. The mixture
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Journal of the Brazilian Society of Mechanical Sciences and Engineering (2020) 42:351 Page 7 of 12 351
wsat= Psat/ρRT
No
No
0.95wsat ≤w
Condensation
Yes
Condensation Occurs
can be assumed to be the ideal gas since a chemical reaction humidity should decrease along with a certain amount of
would not occur between the dry air and water vapor. condensation upon reaching the saturation curve.
In this case, the transport equation for the water vapor In order to evaluate the actual situation with the software
concentration can be written as: package, “the source term” in Eq. (15) is calculated with
( ) ( ) UDF. The ideal gas equation for calculation of condensing
D 𝜌Cui 𝜕 𝜕(𝜌C) water vapor is:
(15)
�
= Dwv,air − 𝜌ui C� + Si
Dt 𝜕xi 𝜕xi
Pi V = mi RT (16)
In this equation, C is the ratio of water vapor in the air
Dividing by the total mass results in:
to the total air mass. Taking this ratio as equal to the ratio
of water vapor mass to dry air does not lead to a significant (
Pi (V∕m) = mi ∕m RT
)
(17)
difference. Si is the source term. Dwv,air is the diffusion coef-
ficient of the water vapor in the air. Since w = mi/m and ρ = m/V, partial pressure of the water
By adding the source term, calculated with UDF, to con- vapor can be calculated using the formula below:
centration equation, the saturation curve was introduced to
the software. The model developed to Fluent is presented in
Pi = 𝜌wRT (18)
Fig. 5. The figure shows that the increase in specific humid-
ity and decrease in temperature and the increase in rela- Relative humidity:
tive humidity are above the saturation curve. However, the
real situation should be as shown in Fig. 6 and the specific
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0.01 0.01
0.009 0.009
0.008 0.008
0.007 0.007
0.006 0.006
0.005 0.005
0.004 0.004
0 50 100 150 200 0 50 100 150 200
Time (min.) Time (min.)
(a) (b)
18 18
17 17
16 16
Temperature (°C)
15 15
Temperature (°C)
14 14
13 13
12 12
11 11
10 10
0 50 100 150 200 0 50 100 150 200
Time (min.) Time (min.)
(c) (d)
Fig. 9 Temperature and specific humidity changes a–c on the ceiling, b–d in the center of the room
with specific humidity of 0.006 kgsb/kgkh and temperature of The humidity of air in the room increases and temperature
17 °C. Point 2 indicates the values approximately 50 min later. decreases. After a while, cooling was almost complete. Since
humidification was still continuing, the values on point 3 were
reached and humidification was stopped without condensation.
As shown in Fig. 9, specific moisture changes are given
over time. The numerical study results are consistent with
the experimental results. As seen in the figure, humidity
ratios vary linearly with respect to time. This change will
continue with a linear increase until condensation occurs.
In Fig. 9, temperature changes are given for both the ceiling
and the center of the room. As can be seen from the figures,
the rapid drop in temperature during the first 40 min stopped
after 50 min.
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351 Page 10 of 12 Journal of the Brazilian Society of Mechanical Sciences and Engineering (2020) 42:351
conditions (temperature and humidity) in the room were humidity values stopped after approximately 70 minutes.
determined and the amount of moisture supplied to the This is because condensation has started. When condensa-
room was adjusted to condensation (Fig. 11). tion begins, the amount of condensed water is replaced by
Figure 10 presents the condensation contours obtained the water vapor coming from the humidifier, as the humidi-
with the numerical study. As seen in the figure, condensa- fication process continues. Therefore, there is no significant
tion occurs on the surfaces of the pipes and at the humidi- decrease in specific humidity.
fier outlet. When the stages until condensation occur, point Figure 12 shows the change in temperature over time.
1 shows the initial conditions when examined on the psy- When the temperature changes in the case of condensation
chrometric diagram in Fig. 11. Point 2 shows the values are compared with the graphs in which the condensation
10 min later, and point 3 shows the values 20 min later. does not occur, it is seen that the decrease in temperature
Temperature decreases and humidification goes through extends to 60 minutes and it reaches approximately 100 min-
the same enthalpy level until point 3. On the other hand, utes in the regime conditions. The reason for this slowdown
although the temperature drop slows down after point 4, in temperature drop is that the condensation begins at 50th
humidification process continues at the same rate. It is seen minute and the latent heat of the condensed water vapor is
that the decrease in temperature gradually stops and the released.
increase in humidity continues. After point 7 (approx. 70
minutes), all other points coincide substantially, because
from here on, condensation has started. While condensa- 6 Conclusions
tion occurs in the room, the amount of water vapor lost is
recovered from the humidifier. Therefore, after point 7, all In this study, a modeling method has been developed to
other points overlap. investigate the parameters affecting the temperature and
The specific humidity changes, according to time, humidity distribution in a closed volume cooled from the
obtained as a result of numerical and experimental studies ceiling. The validation of the numerical model created for
are shown in Fig. 12 for different sensor points. As can be the implementation of this method was carried out, and the
seen on the psychrometric diagram, the increase in specific designs affecting the operation of the system were examined.
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Journal of the Brazilian Society of Mechanical Sciences and Engineering (2020) 42:351 Page 11 of 12 351
0.012 0.012
0.011 0.011
Specific Humidity(kg/kg)
Specific Humidity(kg/kg)
0.01 0.01
0.009 0.009
0.008 0.008
0.007 0.007
0.006 0.006
0 50 100 150 200 0 50 100 150 200
Time (min.) Time (min.)
(a) (b)
20 20
18 18
Temperature (°C)
Temperature (°C)
16 16
14 14
12 12
10 10
0 50 100 150 200 0 50 100 150 200
Time (min.) Time (min.)
(c) (d)
Fig. 12 Temperature and specific humidity changes a–c on the ceiling, b–d in the center of the room
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tion and transport in the room, in addition to the velocity and Therm Energy 22:1861–1873
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