MACHINES IN DOVETAIL INDUSTRIES PVT. LTD.

WOOD:
1. Manual edge banding machine:
A manual edge banding machine, also known as a handheld edge bander or
portable edge banding machine, is a tool used for applying edge banding to the edges of various types
of panels, such as plywood, particleboard, or MDF (medium-density fiberboard). Edge banding is a
thin strip of material, usually made of PVC, ABS, wood veneer, or melamine, that is used to cover
and protect the exposed edges of these panels, providing a clean and finished look.
a. Construction: A manual edge banding machine typically consists of a handheld device that
houses a heating element, a glue reservoir, and a feed mechanism. It may also include
adjustable guides or fences to ensure accurate alignment during the application process.
b. Glue application: The machine is designed to apply hot-melt adhesive or other types of edge
banding glue to the panel's edge. The glue is usually stored in a reservoir or cartridge within
the machine and is heated to the appropriate temperature for application.
c. Edge banding feeding: The machine features a mechanism to feed the edge banding strip onto
the panel's edge. This can be done through a manual hand-feeding process, where the
operator guides the strip along the edge, or by using a built-in feed mechanism that
automatically advances the edge banding strip as it is applied.

2. Edge band trimming machine:

An edge band trimming machine is a type of woodworking machinery used to
trim and finish the edges of wood panels that have been covered with edge banding material. Edge
banding is a process where a thin strip of material, such as PVC, ABS, or wood veneer, is applied to
the exposed edges of a wood panel to provide a clean and finished look. The edge band trimming
machine is specifically designed to remove the excess edge banding material from the panel, creating
a smooth and flush edge. It typically consists of a motorized cutter or trimmer that is guided along the
edge of the panel, removing the excess banding material with precision. Depending on the desired
edge profile, these machines may use different types of cutters, such as straight or radius cutters.
a. Motorized trimming: The machine is equipped with a motorized cutter that trims the excess
edge banding material efficiently and accurately.
b. Adjustable settings: The machine allows for adjustments in terms of cutting depth, speed, and
other parameters to accommodate different types of edge banding materials and panel
thicknesses.
c. Precision and repeatability: Edge band trimming machines are designed to provide consistent
results, ensuring that the edges of the panels are trimmed evenly and smoothly.
Edge band trimming machines are commonly used in woodworking industries, furniture
manufacturing, cabinet making, and other applications where edge banding is required to give a
professional finish to wood panels. They offer efficiency, precision, and speed in trimming edge
banding material, streamlining the production process and enhancing the quality of finished products.
3. Tenoning machine:
A tenoning machine is a woodworking machine used to create tenons,
which are projecting tongues or protrusions that fit into corresponding slots or mortises. Tenoning
machines are commonly used in joinery and cabinetmaking to create strong and accurate joints.
a. Fence: A flat and adjustable surface against which the workpiece is held securely. The
fence helps ensure the accuracy and consistency of the tenon.
b. Workpiece clamp: A mechanism used to hold the workpiece firmly in place during
the cutting process, preventing any movement or slippage.
c. Cutting mechanism: The cutting mechanism may vary depending on the type of
tenoning machine. It can include a saw blade or a cutter head, which is usually driven
by a motor. The cutting mechanism removes the material to create the tenon shape.
d. Adjustable stops: These are used to control the length and depth of the tenon,
allowing for precise adjustments based on the specific requirements of the project.
When using a tenoning machine, the operator typically positions the workpiece against the fence and
secures it with the clamp. The machine is then activated, and the cutting mechanism removes the
material to form the tenon. The process is repeated for each workpiece, resulting in accurately shaped
tenons that can be joined with corresponding mortises.

4. Hole cutter for concealed hinge:

A hole cutter for a concealed hinge machine is a specialized tool used in
woodworking or cabinetry to create precise holes or pockets for installing concealed hinges.
Concealed hinges are commonly used in cabinet doors where the hinge mechanism is not visible from
the outside when the door is closed, providing a cleaner and more aesthetic appearance. The hole
cutter for concealed hinges is designed to create a specific size and depth of the hole to accommodate
the hinge hardware. It typically consists of a drill bit or cutter that is mounted on a machine or jig
specifically designed for this purpose. The cutter is often carbide-tipped for durability and precision.
a. Marking the hole positions: The location for the concealed hinges is typically marked
on the door or cabinet frame, ensuring accurate placement and alignment.
b. Securing the workpiece: The door or cabinet frame is securely clamped or held in
place to prevent movement during the cutting process. This ensures precision and
avoids any accidental damage.
c. Adjusting the cutter: The hole cutter may have adjustable settings to control the depth
and size of the hole. These adjustments are made based on the specific hinge
requirements.
d. Aligning the cutter: The hole cutter is aligned with the marked positions on the
workpiece. This ensures that the holes are drilled or cut at the correct locations.
e. Cutting the holes: The machine or jig is activated, and the cutter is used to drill or cut
the holes for the concealed hinges. The operator guides the cutter through the
material, following the marked positions.
f. Checking the fit: Once the holes are cut, the concealed hinges are typically test-fitted
to ensure they align properly and operate smoothly. Any necessary adjustments can
be made before the final installation.
Using a specialized hole cutter for concealed hinges helps achieve consistent and accurate results,
ensuring that the hinges fit perfectly and operate smoothly. It saves time and effort compared to
manual methods and contributes to the overall quality of the finished product.

5. Mortising machine:
A mortising machine, also known as a mortiser or morticer, is a woodworking tool
used to create square or rectangular holes, called mortises, in wood. It is commonly used in joinery
and furniture-making to create strong and precise joints. The basic design of a mortising machine
consists of a sturdy base, a vertical column, and a chisel or drill bit specifically designed for cutting
mortises. The machine may be powered by electricity, or pneumatics, or be operated manually using a
hand crank.
a. Set up the machine: Place the workpiece on the machine's table and secure it using
clamps or a vise. Adjust the table height and position to align the mortise location.
b. Adjust the chisel or drill bit: Select an appropriate chisel or drill bit size for the
desired mortise width and depth. Install it into the machine's chuck or holder and
adjust its position to align with the workpiece.
c. Set the mortise dimensions: Use the machine's controls to set the desired width,
length, and depth of the mortise. Some machines have adjustable stops or depth
gauges to ensure consistent and accurate cuts.
d. Cut: Activate the machine's power source (if electric or pneumatic) or engage the
hand crank. Lower the chisel or drill bit into the workpiece, slowly feeding it into the
wood. The machine's mechanism will typically guide the chisel orbit in a vertical
motion, removing wood to create the mortise.
Mortising machines vary in size and capabilities. Some machines are dedicated mortises, while others
may be attachments or accessories for other woodworking tools such as drill presses or table saws.
The specific features and operation of a mortising machine can vary, so it's important to consult the
manufacturer's instructions for the specific model you are using. Mortising machines can significantly
speed up the process of creating mortises compared to traditional methods such as using chisels and
mallets.

6. Multiple-spindle drill:
A multiple-spindle drill, also known as a multi-spindle drill, is a type of drilling
machine that has multiple drilling spindles mounted on a single machine. This setup allows for the
simultaneous drilling of multiple holes in a workpiece, increasing productivity and efficiency.
Multiple spindle drills are commonly used in industries such as automotive, aerospace, and metal
fabrication, where repetitive drilling operations are required. They are especially useful when a large
number of holes need to be drilled with precise spacing and alignment.
The number of spindles on a multiple-spindle drill can vary depending on the specific machine. Some
machines may have two spindles, while others can have six or more. Each spindle can be
independently adjusted for depth, feed rate, and speed, allowing for flexibility in drilling operations.
These machines often feature a fixed worktable or a movable workpiece holder that allows for easy
positioning and clamping of the workpiece. The spindles can be manually operated or controlled
through automation, such as pneumatic or hydraulic systems.
Multiple spindle drills are designed to improve drilling efficiency by reducing the cycle time required
to drill multiple holes. They are commonly used for applications such as drilling holes for bolts,
dowels, or fasteners in metal or plastic parts.

7. Dimensioning table saw:

a. Determine the desired width and length of the material you need to cut.
b. Measure the distance from the blade to the fence (the guide parallel to the blade) on your
table saw. This measurement ensures that the material will be cut to the desired width.
c. Adjust the fence according to the measurement you took in the previous step. Align it parallel
to the blade at the desired distance.
d. Use a tape measure or a ruler to measure the distance from the blade to the miter gauge slots
(the slots on the table surface perpendicular to the blade).
e. Adjust the blade height according to the thickness of the material you're cutting. Raise or
lower the blade to the appropriate height to achieve the desired cut depth.
f. Ensure that the blade is square to the table surface. Use a square tool to check the alignment
of the blade. If it's not square, consult your table saw's manual for instructions on how to
adjust it.
g. Before making any cuts, double-check all the measurements, alignments, and safety features
on your table saw, such as the blade guard and riving knife. Ensure that everything is in
proper working order.

8. Lamination press:
A lamination press for wood is a machine used in the woodworking industry to
apply pressure and heat to laminate multiple layers of wood together, creating a strong and durable
composite material. It is commonly used to manufacture products such as plywood, laminated veneer
lumber (LVL), and engineered wood flooring.
The lamination press typically consists of a large, flatbed or platen where the wood layers are placed.
The wood layers, often referred to as veneers, are arranged with their grain orientations alternated to
improve the strength and stability of the final product.
Once the wood layers are stacked, they are covered with a layer of adhesive, such as resin or glue,
which acts as a bonding agent. Then, the entire stack is placed inside the lamination press. The press
applies high pressure evenly across the wood layers, compressing them together and ensuring a strong
bond between the layers. Heat is often applied simultaneously to cure the adhesive and enhance the
bonding process.
The pressure and temperature settings vary depending on the specific type of wood, adhesive, and
desired outcome. Different types of lamination presses exist, including hydraulic, pneumatic, and
vacuum presses, each employing different mechanisms to apply pressure.
Lamination presses for wood are available in various sizes and configurations to accommodate
different production needs, from small-scale operations to large industrial facilities. They can be
manually operated or automated with programmable controls for precise pressure and temperature
control.

9. CNC 3D cutting machine:

A CNC 3D cutting machine, also known as a CNC router or CNC milling
machine is a computer-controlled machine used for cutting and shaping various materials in three
dimensions. It utilizes computer numerical control (CNC) technology to precisely control the
movement of a cutting tool or spindle.
a. Construction: CNC 3D cutting machines typically consist of a rigid frame or gantry
structure that holds the workpiece in place while the cutting tool moves along
multiple axes. The machine may have a bed or work table where the material is
secured.
b. CNC Control: These machines are controlled by computer software, which allows for
precise and complex cutting operations. The software translates the design or
instructions into machine-readable code, often using standard programming
languages like G-code or specialized CAM (Computer-Aided Manufacturing)
software.
c. Cutting Tools: CNC 3D cutting machines can use various cutting tools, depending on
the material and desired result. Common tools include end mills, drills, engraving
tools, and knives. The machine may have an automatic tool changer that enables
quick tool changes during the cutting process.
d. Material Compatibility: CNC 3D cutting machines can work with a wide range of
materials, such as wood, plastics, foam, composites, aluminum, and even some
metals. The machine's capabilities may depend on factors like the power of the
spindle, the rigidity of the structure, and available cutting tools.
e. Precision and Accuracy: One of the significant advantages of CNC 3D cutting
machines is their ability to achieve high levels of precision and accuracy. The
computer-controlled movements ensure consistent results, allowing for intricate
designs and complex cuts.
f. Applications: CNC 3D cutting machines find applications in various industries and
fields. They are commonly used in woodworking, sign making, prototyping, furniture
manufacturing, architectural modeling, and even in the production of molds and dies.

10. Edge banding machine:

An automatic edge banding machine is a type of woodworking machinery used to
apply decorative edge banding to the edges of panels such as plywood, particle board, MDF, and
other composite materials. It automates the process of attaching thin strips of material, known as edge
bands, to the exposed edges of these panels.
 a. Panel feeding: The machine is equipped with a conveyor belt or rollers that feed the
panels into the machine for processing. The panels are placed on the conveyor, and
they move forward into the machine for edge banding.
b. Edge band feeding: The machine has a magazine or a feed system that holds the edge
bands. These edge bands are usually made of materials like PVC, ABS, wood veneer,
or melamine. The machine automatically feeds the edge bands from the magazine
onto the panel.
c. Glue application: Before the edge band is applied, the machine applies an adhesive
(usually hot melt glue) to the edge of the panel. The glue is applied evenly and
precisely to ensure a strong bond between the panel and the edge band.
d. Edge band application: As the panel moves forward, the edge band is pressed against
the glued edge. The machine uses rollers or pressure wheels to ensure proper
adhesion and to smooth out any air bubbles or imperfections.
e. Trimming: Once the edge band is applied, the excess material is trimmed off to create
a clean, flush edge. The machine may have multiple trimming units that trim the top
and bottom edges simultaneously for efficiency.
f. Finishing operations: After trimming, the machine may perform additional operations
such as scraping, sanding, or buffing to smoothen the edges and achieve a high-
quality finish.
These machines significantly speed up the edge banding process, improve efficiency, and ensure
consistent and high-quality results compared to manual edge banding techniques. They are commonly
used in furniture manufacturing, cabinetry, interior design, and other industries where panel edges
need to be finished with decorative edge bands.

11. Post-farming machine:

A machine specifically designed for post-farming or post-harvesting from
wood, you might be referring to a wood post peeler or a wood post harvester. These machines are
used to efficiently remove the bark and shape wooden posts for various applications such as fencing,
construction, or agriculture.
Wood post peelers typically utilize rotating blades to remove the bark from the wood, while wood
post harvesters can cut and shape the posts to desired dimensions. These machines are often used in
the timber industry or by farmers and ranchers who require large quantities of wooden posts.

12. Combined thicknesser plainer:

A combined thicknesser plainer machine, also known as a thickness plainer
or a jointer-plainer combo, is a woodworking machine that combines two functions: thickenessing
and plaining. It is a versatile tool commonly used in woodworking shops to prepare and smooth rough
lumber.
a. Thicknessing: This function allows you to reduce the thickness of a piece of wood
while maintaining a consistent thickness throughout. The machine has a feed table
and a set of rotating cutter heads or blades. The wood is fed into the machine, and the
 cutter heads remove material from the top surface, effectively reducing the thickness
of the board. The thickness can be adjusted based on the desired final thickness.
b. Plaining: This function is used to create a smooth and flat surface on one or both
faces of a board. The machine has a plainer bed and another set of cutter heads or
blades. The wood is fed through the machine, and the cutter heads remove material
from the surface, leveling it and creating a uniform thickness.
A combined thicknesser plainer machine allows you to switch between these two functions without
the need for separate machines. It saves space in the workshop and provides efficiency by combining
the two operations into one machine. This type of machine is especially useful when working with
rough-sawn lumber or when you need precise thickness and flatness in your woodworking projects.

13. Spindle molder:

A spindle molder, also known as a spindle shaper or wood shaper, is a woodworking
machine used to shape and mold various types of wood. It consists of a vertically mounted spindle or
shaft that protrudes from the surface of a table. The spindle rotates at high speeds and is equipped
with a cutting tool or cutter head.
Wood pieces are guided along the table and pressed against the spinning cutter, allowing the
woodworker to shape the material into various profiles, such as decorative moldings, edges, or joints.
The cutter head can be changed to accommodate different profiles, and some spindle molders may
have multiple spindles for added versatility.
Spindle molders are commonly used in woodworking shops and industries to create precise and
consistent shapes in woodwork. They are often used for tasks such as creating moldings for furniture,
producing raised panels, making joinery cuts, or shaping curved or angled pieces.