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S

CW1 SERIES INTELLIGENT


AIR CIRCUIT BREAKERS

CV

CW

CM

CB CK CR CA

CJR CJD CD CH CE

2015 Version

CHANGSHU SWITCHGEAR MFG. CO., LTD. (FORMER CHANGSHU SWITCHGEAR PLANT)

ADDRESS:NO.8 JIANYE ROAD CHANGSHU,JIANGSU,P.R.CHINA


URL:HTTP://WWW.RIYUE.COM.CN
E-MAIL:cskg0001@cs-kg.com
POST CODE:215500

CHANGSHU SWITCHGEAR MFG. CO.,LTD.


All technical data of products should be subject to final confirmation of our technical department.
(FORMER CHANGSHU SWITCHGEAR PLANT)
Publishing of this product catalogue and explaination of all details will be reserved by Changshu
Switchgear Mfg. Co., Ltd. ( former Changshu Switchgear Plant) .
Certificate Of Conformity For
Measurement Management Systems

Quality Management System Certificate Environmental Management Occupational Health And Safety
System Certificate Management System Certificate

High-tech Enterprise Cerificate National Innovative Pilot Enterprise

National Enterprise Technology Center Postdoctoral Technical Innovation Centre Postdoctoral Programme
Introduction

Changshu Switchgear Mfg. Co., Ltd. (Former Changshu Switchgear Plant),


2
an enterprise with state-owned equity, covered an area of 200,000 m , with
1685 staffs, is a "National Key New High-tech Enterprise" and mainly
produces HV and LV electrical components, industry control products, solar
photovoltaic inverters and complete sets of equipment etc, all of which
could provide trinity and complete solutions for intelligent power
distribution system.

Post - doctoral scientific research station, Province Enterprise


Technique Center and Jiangsu Province Electrical Apparatus Control
Engineering Research Center have been established and a multi-level
professional technique team has been formed consisting of PHD candidates,
postgraduates and university graduates. Engineers and technicians have
covered 50% of all staffs.

Advanced mould manufacturing equipments, automation producing equipments


for spare parts, assembling and inspecting lines for breakers and test
equipments have been brought in. Meanwhile, information and network
management, taking ERP management as the focal point, has been applied and
quality environmental systems (ISO9001/ISO14001/OHSMS18001) have also been
established and perfected to ensure reliability and safety for customers.

CM Series Moulded Case Circuit Breaker and CW Series Intelligent Air


Circuit Breaker are both China Top Brand products.
CHANGSHU SWITCHGEAR MFG. CO.,LTD.
TRINITY AND COMPLETE SOLUTIONS FOR YOUR SYSTEMS

CV1-12 CV2-12 CV1-24 CV1-40.5

CW1 CW2 CW3 CW3V

CM1 CM1 E CM1 Z CM1 L CM1 EL

CM 2 CM2Z CM2L CM 3 CM3E CM3L

CM5 CM5Z CM5L CM5ZL CM5Z/iP CM5G


CHANGSHU SWITCHGEAR MFG. CO.,LTD.
TRINITY AND COMPLETE SOLUTIONS FOR YOUR SYSTEMS

CA1/CA1B CAP1 CAP2 C K3 CJR3 CJD 3 CLJ3

CR1 CR2 CD 4 C B1

CF1 CS1G CW3G CW3 DC CM3DC CH

CN1 DP-MP
CN1 DP-MD
CE1 CI1 CN1 DP-MC FDM3 FWB1
C N1 EG

●Riyear-PowerNet ●FCX3
优 秀 特 色

Nuke industry (IE level) test and boat test have been passed, this product can be used on land or on
boat, and can be used for nuke and wind (lowest temperature can be at -40℃、TH type for humid
tropic area).
CE certification recognized by Germany Rheinland
International recognized CB certificate
Intelligent、zero-arcing、 isolation function
Higher breaking capacity and short-time withstand capacity
rated limiting short-circuit breaking capacity Icu:400V: 80kA~120kA; 690V: 50kA~75kA
rated service short-circuit breaking capacity Ics:400V: 65kA~lOOkA; 690V: 50kA~65kA
rated short-time withstand current Icw(1s):50kA~lOOkA; 690V: 40kA~65kA
Abundant protection: Overload long-time delay、 short circuit short-time delay、 short circuit
instantaneous and ground fault protection, which can be used for power distribution protection、
motor protection、transformer protection and bus protection.
There are "connect" "test" "isolate" 3 position indication on drawer socket
Based on Modbus-RTU protocol, breaker with communication function can applied on Modbus、
profibus、 Devicenet、 CAN bus and Ethemet network through our CNIDP adapter、 CNIEG
Ethernet adapter, which made easier for user to manage these protocols.
Wireless monitoring for fault release or alarm information of breaker can be achieved by using
FDM3 short message module
Real-time joint high-temperature alarm can be achieved by using FWBl temperature alarm module
For grid-connected PV system: CW2 with PV special under voltage release complies with national
standard of Q/GDW 1972 Q/GDW1973, which realizes voltage check closing function.
目 录

CONTENTS
1

10

11

11

12

25

26

30

34

41

50

53

54

55

56

58

69

83

85

93

95

100
CW1 series intelligent air circuit breakers could be used for controlling the low voltage distribution
net and keeping it safety.Installing in the low voltage distribution panels,it works as master switch to play
general safety role.The circuit breaker,with rated current 1000A and below,can also protectes notor.The
breaker can be provided for humid type、 for ship type and 1E class,may be provided breaker of
temperature down to -40℃,also can be provided LCD displayed type and LED displayed type.
Rated current 630A~5000A AC;
Short circuit Breaking Capacity 80kA~120kA(effective value);
Rated working voltage 690V AC50Hz/60Hz or below;
Utilization category B;
Three or four poles;
Draw-out or Fixed T ype;
Can be in adverse direction;
Varied Intelligent controller offering various function;
The breaker has disconnecting function,its corresponding symbol is shown as “ ”;
Comply with the demands of the following standards, IEC60947-2、GB14048.2-2008;
The breaker is permitted to use the CCC marking of CQC.

Type and Its Meaning

C W 1 /

Changshu Switchgear Mfg. Co., Ltd.


(Former Changshu Switchgear Plant)
Poles(omit for three poles)

Universal Breakers

Design code Rated current of frame

3
1
Environment Conditions For Operation And Installation
Ambient temperature: -5℃~+40℃;
Elevation≤2000m;
Relative humidity: not exceed 50% at the maximum ambient temperature of +40℃ , but higher
relative humidity at the lower temperature, for example, 90% at 20℃ . Special measures should be
taken considering the dews on product surface due to temperature change;
Pollution protection: 3 grade;
The breakers are tested by GB/T2423.10,can withstand vibration of frequency range
2Hz~13.2Hz,displacement ±1mm and frequency range 13.2Hz~100Hz,acceleration ± 0.7g.
Installing categories: IV for the main circuit;III for other auxiliar y and control circuits;
The breaker is suitable in electromagnetic environment A;
Damp heat type( TH) breakers are tested by GB/T2423.4、 GB/T2423.18,can bear the
influence of moisture in the air of salt fog and oil fog or mould.

The vertical gradient isn't more than 5 ;
There must be not any explosive medium, and there must be not any gas which would corrode
metal or any conducting dust which would destor y the insulation;
The circuit breaker should be installed in the compartment of switchgear cabinet and doorframe
should be fixed additionally. Protection grade up to Ip40.
Sevice condition:
The breakers are tested by GB/T 2423.1 and GB/T2423.2,ambient temperature lower -25
℃ ,higher +70℃ ( temperature over +40℃ ,the breakers are used by reducing capacity;please seeing
“power consumption and capacity lowering coefficient”);
Elevation over 2000m,the breakers are used by reducing capacity,please seeing “ capacity-
reducing for high-elevation ”.
Storage condiction:ambient temperature -40℃~+70℃.

3
2
Front View of the Circuit Breaker

breakdown showing/return button

breaking button

handle for manual energy -storage

closing buttom

energy storage/energy release indicating

closed/broken showing

face

handle and its holder position indicator device for passing in or out

CW1 Series Intelligent Universal Circuit Breaker

CW1-5000 CW1-4000 CW1-3200 CW1-2000

3
1

5
6
11
7

8
9

10

12 13

Draw-out circuit breaker


1. Terminals of secondary circuit (fixed)
2. Drawer base
3. Safety separator
4. Handle
5. Terminals of secondary circuit (motional)
6. Auxiliary switch
7. Under-voltage release
8. Shunt release
9. Closing electromagnet
10. Operation mechanism
11. Motor-drive charging device
12. Intelligent controller
13. Panel

4
Structure Feature
The breakers could be classified two types:fixed type and draw-out type.It would become the draw-
out type breaker to put the body of a fixed type breaker into the special draw-out socket.The body of breaker
consists of contacts system、 arc extiguish system、 operating device、 transformer、 intelligent controller
and auxiliary switch、 secondary plug and socket units、 undervoltage and shunt release.The draw-out
socket is made up of :the rightside plate and leftside plate (with guidway)、base and cross member.
Contacts system
One-gear system.The different part of the same contact is of the different function.The contacts
unit is with both main contact function and arc-contact function;
The new-type arc-resistant material is to be chosen for making contacts.After breaking the short-
circuit current,the contacts wouldn't be overheat to make the temperature overrising;
The contacts system is made of the multiple way parallel style,to reduce the electric repulsion and
to rise the electric steady ability.
Arc-extiguish chamber
There is a arc-extiguish chamber for each pole,to play the role of seperating all the poles and
isolating them for each other,and keeping it apart with other parts of the breaker and operating worker;
The arc-extinguish chamber is all in the insulation base,to increase the mechanical strenth and
would not to be crashed when breaking big short-circuit current.
Operating device and manual、 motor-driven transmitting device.The device is sited on the front of
the breaker.The free-release device,with five connecting rods,is used in the operating device,and it is
designed energy-storage form.The device is always on energy-storage position,the breaker would be closed
instantaneously as soon as the breaker is ordered to be closed.To release the pre-stored energy,it may be by
means of pushing the release energy button manually or using the closing electro-magnet.The motor-
driven transmitting device have the system of its own,linking the energy-storage shaft and main shaft
movably with tenon and mortise,easily to assemble or disassemble.
Intelligent controller
The scheme of intelligent controller

environment
temperature data power
inspection failure
mulitiline protection
signal switch and CPU
transformer power Execution
amplifier amplifier unit

~220V input indicator Analogue


setting release
signal
auxiliary keyboard
supply
release
signal
output

communication
interface
saturable voltage- fault
transformer stabilized detection
supply output

5
Draw-out socket
The draw-out socket is made up of the rightside and leftside plates (with guided way),base and cross
member.There are pushing device and position indicator on the base.There are static seperated contacts
for auxiliar y circuit on the top of the base.The safety seperator is set on the front of the bridge main
contacts.
It has three "position" for breaker body moving in the draw-out socket:
"link" position:there are all "ON" for main circuit and auxiliary circuit.The seperator is open;

auxiliary circuit is ON
unit door
back of the draw-out socket

safety seperator

main circuit is ON

"test" position:The main circuit is "OFF",safety seperator is closed.Only auxiliary circuit is "ON",the
necessary action test could be done;

auxiliary circuit is ON
unit door back of the draw-out socket

safety seperator

main circuit is OFF

"seperated" position:The main circuit and auxiliary circuit are all "OFF",safety seperator is closed.

auxiliary circuit is OFF


unit door back of the draw-out socket

safety seperator

main circuit is OFF

6
Selecting the intelligent controller
It can be divided into three types according to its function:
Type L,electronic type (current is indicated in columnar order,adjusted with knob),
Type M, normal type (digital indication for current,can be adjusted with push button.)
Type H,communicative type (digital indication for current,can be adjusted with push button and be
communicative.)
Type MY,LCD displayed normal type(LCD indication for current,can be adjusted with push button.)
Type HY,LCD displayed communicative type(LCD indication for current,can be adjusted with push
button and be communicative.)

T ype L (Electronic)

复位 1

Panel caption:
CW1- /4 2
L型智能控制器 1. return button for fault releasing
2. load indication in percentage(%Ir1)
I1 I2 I 3 IN 3
3. rated current of the breaker
90% 45%
4. long-delay current setting
In= 5. long-delay time setting
4
50% 25%
6. short-delay current setting
7. short-delay time setting
16 20% 15% 5
8. instantaneous action current
90 Ir 1 t1 setting
% Ir1 80 85 90 60 120
240
6
95
75
70
30
15 9. test current setting
105
65 1 7
15 480
10. test terminal (for the purpose of
报警及脱扣指示 XIn s

14 Ir2 t2

4
5
6 4 4 3 inspection by the manufacturer)
3 8 3 2
13 2
10
2 8 11. "clean" key
1 1
1.5 S
XIr1 2
It
ON OFF
12. test key
Ir3

S 1215 18 13. fault showing for long-delay


10
20
8
5 off
14. fault showing for short-delay
XIr1 9
15. fault showing for instantaneous

12 10 16. alarm and release showing


Other function:
11 Ir 1 Ir 2 Ir3 A
1. thermo-memor y
8 10
3
5
15 2. MCR function
1.5
1
XIn
清灯 试验 测试

Note: The panel herein belongs to t he circuit breaker of four poles,in which the over-curre nt protection value in N pole is 50%
that of in each phase.In case t he former is 100% of the later,the percentage value indication (20%,50% and 90%) of loading
current to the right of column square will disappear.The re is no indication of "IN" column squre in case of three phase
breaker.

7
Selecting the intelligent controller
T ype M (Normal) Type MY (LCD displayed normal tpe)
1 1

2
2
复 位 复 位

CW1- /4 CW1- /4
M 型智能控制器 MY型智能控制器
In= 3 In=
5
6
V U12 U23 U31 MIN 选择2
4
7
5
6
U 12 U 23 U 31 MIN 选择2
7
A
KA 8
S
36 I 9
I 9 36 10
试验 IN IG I1 I2 I3 MAX 选择1
试验 I N I G I 1 I 2 I 3 MAX 选择1 10
故障 11 故障 11
脱 清
扣 灯
35 12 35
S 13 S 12
14 t1
13
t1 15 14
16 34 15
34 t2 17 t2 16
t4 18 t4 17
33 19 33 18
Ir4 Ir1 Ir2 Ir3 A 20 Ir4 Ir1 Ir2 Ir3 A 19
21 20
21
32 设定 ILC1 ILC2 % 故障检查
22 32 设定 ILC1 ILC2 % 故障检查
23 22
+ - 24 + - 23
脱扣 不脱扣 贮存 25 脱扣 不脱扣 贮存 24
26 31
31 25
测试 测试 26
30 试验 调整 27 30 试验 调整

29 28 29 28 27
Panel caption: 21. key for inspecting fault
1. return button for fault releasing 22. key for detecting wearing of contacts
2. rated current of the breaker 23. load supervision signal 2(alarm simul
3. unit of voltage taneously )
4. voltage indicator 24. load supervision signal 1(alarm simul
5. voltage of each line and the min. value taneously )
6. key for selecting voltage 25. setting's decrease progressively
7. current、time indicator typeM 26. setting's increase progressively
voltage time indicator(type MY) 27. test terminal (for the purpose of
8. unit of current and time inspection by the manufacturer)
9. indication of three phase current,ne-utral 28. memory key
phase current,grounding fault -current and 29. memory indicator
the max. value 30. non-release test key
10. key for selecting current 31. release test key
11. "clean" key 32. setting key for various protection value
12. fault showing for instantaneous 33. indication of the earthed fault action
13. fault showing for short-circuit short- delay time setting
14. fault showing for over-load long-delay 34. indication of the earthed fault current
15. fault showing for earthed error setting (alarm simulta neously)
16. showing the long-delay currentsetting 35. release indicating
(alarm simultaneously) 36. test indicating
17. showing the long-delay actiontime setting Other function:
18. showing the short-delay currentsetting 1. auto-diagnosis
(alarm simultaneously) 2. thermo-memory
19. showing the short-delay actiontime setting 3. fault-memory
20. showing the instantaneouscurrent setting 4. MCR
(alarm simultaneously)

Note: The Panel herein belongs to the circuit breaker of four poles,If the breaker is of three poles,the mark “ IN” in item “ 9” indicating
current of neutral phase will disappear.Other than the type M intelligent controller with voltage indication,the other one without
voltage indication is also available (there aren't items “ 3”、“ 4”、“5”and “ 6” on the panel in this case.)

8
Selecting the intelligent controller
Type H (Communicative) Type HY (LCD displayed commuicative type)
1 1

2 2
复 位 复 位

CW1- /4 CW1- /4
H型智能控制器 HY 型智能控制器
In= 3 In=
5
6
V U12 U23 U31 MIN 选择2
4
39
5 39 7
6
38 7
通信
U 12 U 23 U 31 MIN 选择2
38
A 站号
37 kA 8 37
遥控
s
I 9 I 9
36 10
试验 I N IG I 1 I 2 I 3 MAX 选择1 10 试验 IN IG I1 I2 I3 MAX 选择1
36 故障 11 故障 11


35 12 35
s 13 S 12
t1
14 13
15 t1 14
16 15
34 t2 17 34 t2 16
t4 18 t4 17
19
33 20 33 18
I r4 Ir1 I r2 Ir3 A 19
21 Ir4 Ir1 Ir2 Ir3 A 20
22 21
32 设定 ILC1 ILC2 % 故障检查 32 设定 ILC1 ILC2 % 故障检查
23 22
+ - 24 23
+ -
脱扣 不脱扣 贮存 25 24
31 26 脱扣 不脱扣 贮存
测试
31 25
26
30 试验 调整 27 30 试验 调整
测试

29 28 29 28 27
Panel caption: setting (alarm simultaneously)
1. return button for fault releasing 21. key for inspecting fault
2. rated current maximum (could be 22. key for detecting wearing of contacts
protected) 23. loading 2 current setting (alarm
3. voltage indicator simultaneously)
4. unit of voltage indicating 24. loading 1 current setting (alarm
5. voltage phase and minimun simultaneously)
6. key for selecting voltage 25. decrease progressively
7. Current、time 、number indicator, 26. increase progressively
voltage、current、time indicator(type HY) 27. test terminal (for the purpose of
8. unit of current 、time indicating inspection by the manufacturer)
9. indicating the maximun of current 28. memory key
phase 29. memory indicator
10. key for selecting current 30. non-release test key
11. "clean" key 31. release test key
12. fault showing for instantaneous 32. setting key for various protection
13. fault showing for short-circuit short- value
delay 33. showing the earthed action time
14. fault showing for over-load long-delay setting
15. fault showing for earthed error 34. showing the earthed current setting
16. showing the long-delay current sett- (alarm simultaneously)
ing (alarm simultaneously) 35. release indicating
17. showing the long-delay action time 36. test indicating
setting 37. remote control
18. showing the short-delay current set- 38. serial number
ting (alarm simultaneously) 39. communication
19. showing the short-delay action time Other function:
1. auto-diagnosis
setting
2. thermo-memory
20. showing the instantaneous current
3. fault-memory
4. MCR

Note:The panel herein belongs to the circuit breaker of four poles.If breaker is of three poles,the mark “ IN” in item “ 9 ” on the panel
indicating current of neutral phase will disappear. Type H intelligent controller is provided with voltage indication.

9
T ype CW1-20001) CW1-3200 CW1-4000 CW1-5000
Rated Frame Current Inm (A) 2000 3200 4000 5000
630、800、
2000、2500、 3200、3600、
Rated Current In (A) 1000、1250、 4000、5000
2900、3200 4000
1600、2000
Rated Operational Voltage Ue (V) AC400,690 50Hz/60Hz
Rated Insulation Voltage Ui (V) 1000
Rated Impulse Withstand able Voltage Uimp (kV) 12
Power Frequency Withstandable Voltage U 3500
Quantity of poles 3、4 3
Rated Current of N-phase IN (A) 100%In

Limited Short-circuit Breaking Capacity Icu(kA) AC400V 80 100 100 120


(effective value)
AC690V 50 65 75 75

Service Short-circuit Breaking Capacity Ics(kA) AC400V 65 80 80 100


(effective value)
AC690V 50 65 65 65
AC400V 176 220 220 264
Rated Making Capacity of Short Circuit Icm(kA) (peak)
AC690V 105 143 165 165

Rated Withstand Current For Short-time (1s) Icw(kA) AC400V 50 80 80 100


(effective value) AC690V 40 50 65 65
Applicable catelogy B
Full Disconnetion Time (without additional time-delay) (ms) 25~30
Closing Time (ms) max. 70
Electronic T ype L ○
Normal Type M ○
Intelligent Controller Communicative Type H ○
LCD displayed normal type MY ○
LCD displayed commuicative type HY ○
In=630A~1000A:15000 In=2000A~2500A:6000 In=3200A~3600A:4000 In=4000A:3000
AC400V In=1250A~1600A:10000 In=2900A~3200A:5000 In=4000A:3000 In=5000A:2000
In=2000A:8000
Electrical durability *
In=630A~1000A:10000 In=2000A~2500A:3000 In=3200A~3600A:2500 In=4000A:1500
AC690V In=1250A~1600A:6500 In=2900A~3200A:2500 In=4000A:1500 In=5000A:1000
In=2000A:5000
Non-maintainance 15000 10000 10000(3P)/5000(4P) 4000
Mechanical durability *
Maintanance 30000 20000 20000(3P)/10000(4P) 8000

Installation H×W×L(mm) H W L H W L H W L H W L
front set
3P
back set 438 375 451 438 429 492 438 544 492 438 799 492
front set
4P
back set 438 470 451 438 544 492 438 799 492
front set 494 375 425
3P
back set 438 375 446
front set 494 470 425
4P
W back set 438 470 446
front set
3P
back set 395 362 351 395 414 371 395 527 424 395 782 424
front set
4P
back set 395 457 351 395 527 371 395 782 424
front set 482 362 325
3P
back set 395 362 375
front set 482 457 325
L 4P
back set 395 457 375

Note:Motor protection type will be avalible for the breakers whose rated current(In) is 630A,800A or 1000A and rated working voltage (Ue) is 400V.
*Note:For GB14048.1-2006, the term "durability"expresses the expectancy of the number of operating cycles which can be performed by the
equipment before repair or replacement parts.

10
POWER CONSUMPTION AND CAPACITY LOWER COEFFICIENT

Power consumption (Ambient temp.+40℃)

Three poles/four poles (W)


Type
Fixed T ype Draw-out Type

CW1-2000 307.2W 452.4W

CW1-3200 550W 877.4W

CW1-4000 1060.8W 1468.8W

CW1-5000 848.8W 1221.8W


Power loss is the overall consunption measured with the breaker which is electrified with current Inm.

Capacity Lower Coefficient

The circuit breaker capacity lower coefficient

Environment temperature +40℃ +45℃ +50℃ +55℃ +60℃

2000A 1In 0.95In 0.9In 0.85In 0.8In

Permission continual 3200A 1In 0.92In 0.86In 0.80In 0.74In


working current
4000A 1In 0.93In 0.87In 0.81In 0.75In

5000A 1In 0.94In 0.88In 0.82In 0.76In

Note: Relationship between ambient temperature and permission continual working current (Under each ambient temperature condition,
basing on the circuit breaker inlet and outlet's acting temperature reaching 110.capacity lower coefficient of breakers when over +60℃ ,
please call us.

CAPACITY-REDUCING FOR HIGH-ELEVATION

If elevation exceeds work environment 2000m, electric property of circuit breaker can correct according to following table:

elevation(m) 2000 3000 4000 4500 5000

Power-frequency withstand voltage(V) 3500 3500 3000 2500 2200

690 690 690 690 560


Max.rated operational voltage(V)

Correction factor of operational current 1 0.93 0.88 0.85 0.82

11
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

Over-current Protection Feature


Over-current protection refers to two kinds of protec-tion:line protection and neutral protection (Four pole
breaker and three pole breaker with current transformer linking enternally to neutral N ). In case of line
over-current protection, current and time are setted by the manufacturer conventionelly as Per user's
demands (user can also set the value themselves); In case of neutral over-current protection, current and
time correspond to setting value of line automatically at the ratio of 50% or 100% In (rating of neutral
phase),which can be determined by users.

overload long-delay setting Ir1


Over-load Protection
Inverse long-delay overload protection,setting current
overload long-delay time setting t1 Ir1 is adjustable;
Long-delay overlaod time t1 is adjustable.
short-circuit short-delay current setting Ir2 Short-circuit short-delay Protection
Short-circuit short-delay inverse time protection (I2 t
short-circuit short-delay inverse time (I2t ON) ON),setting current Ir2 is adjustable;
short-circuit short-delay time setting(I2 t ON)
Short-circuit short-delay definite time protection (I2t
(I 2 t OFF) OFF),setting current Ir2 is adjustable;
short-circuit short-delay
2
Definite time (I t OFF) Short-circuit short-delay time t2 is adjustable.
Instantaneous short-circuit current setting Ir3
Instantaneous short-circuit protection
Instantaneous short-ciucuit (can be “OFF”) setting
O current Ir3 is adjustable.
I
Long-delay,short-delay instantaneous protection Feature

Earthed Errors Protection (can be “ OFF”)

earthed errors setting Ir4 Earthed errors protection


Earthed errors definite time protection,setting current Ir4
is adjustable.
Delay time t4 is adjustable.
earthed errors delay time t4
When this function is “OFF”,ciucuit won't be broken
off where as alarm will be sent out.

O I
Eartheed errors protection feature

12
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

Load Monitor

t lo ad monitor setting IL C2 (limit lo ad)

Load monitor
To monitor and control the next unimportant load,so as to
load monitor current I LC1 (limit load) ensure power supply of main system.
There are two patterns of load monitoring from which users can
chose one freely.The setting values of the load monitoring
current are ILC1 and ILC2,normally ILC1 is larger than ILC2.
load monito r delay tim e t c1

Pattern 1:two ways of downstream load circuit can be controlled.


When operating current of the main circuit rises over the setting
value ILC1 and ILC2, connection signal will be sent out after time
load monit or delay time t c2
duration tC1 and tC2 separatively. Then the two ways of load circuits
O are broken off. Recovery requires human intervention.
I
Action of two kinds of ultimate load setting current

t load m onitor current setting I L C2 (reload) Patter n 2:only one way of loading circ uit c an be
controlled.When operating current of the main circuit rises over
the setting value ILC1,connection signal will be sent out after
Load monito r current setting I L C 1
time duration tC1 and the loading circuit will be broken off.After
(limit load)
the breaking operation, if the main current decreases to the
setting value ILC2 and connection signal is sent out again from
the intelligent controller after time duration tC2,the open loading
Load monitor delay time t c1
circuit will be closed (reload).So the power supply of the whole
circuit is restored.

Lo ad mo nitor delay time t c2 (definite ) Load monitoring signals “(1)” and “ (2)” corresponding to ILC1
and ILC2 separately are transmitted via the secondary terminals
O I in the number of 14,16 and 18,20 separately.There will also be
one load ultimate;one reload setting current LED indication at the time when signals are being transmitted.
(The connection terminals which operate under order of load
monitoring singal from the intelligent controller will open after
half second and the output capacity is AC230V5A.)

13
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

2
Inverse Long-delay I t Action Feature For Over-load
L (0.65~1.0)In adjusting succesively with 5 percent In for each step

Adjusting area of setting current I r1 M、 H (0.4~1.0)In adjusting succesively with 20A for each step

MY、HY (0.4~1.0)In adjusting succesively with 10A for each step

Current Acting time

1.05 Ir1 2h no acting

1.30 Ir 1 ≤ 1h acting
_ 15%
Allowable error of acting time + 1.50 Ir 1 t1(s) 15 30 60 120 240 480

2.00 Ir1 T1(s) 8.4 16.9 33.7 67.5 135 270

7.20 Ir1 T1(s) 0.65 1.30 2.60 5.20 10 21

Releasing rate corresponding 10A 10 20 30

Thermo-memor y Function ≤ 30 min


(Memor y can be cleared in case of power failure)
Note:Releasing rate corresponding to the motor protection circuit breaker.

Short-delay Action Feature For Short-circuit


2
I t Inverse action feature in low current value;switch to definite action feature automatically when the over-current is
above 8Ir1;definite action feature indicated when short-time action feature (I 2t) is “OFF”

L (1.5~ 10)I r1 adjusting succesively in 1.5,2,3,4,5,6,8 and 10 times of I r1

Adjusting area of setting current Ir2 M、 H (0.4 ~ 15)In adjusting succesively with 50A for each step

MY、HY (0.4 ~ 15)In adjusting succesively with 10A for each step

current Acting time

I≥Ir2, I≤ 8Ir1 I2T 2=(8 Ir1) t 2


2
Inverse time
Allowable error of setting current +
_ 10%
_ 15%
Allowable error of acting time + I≥Ir2 , I > 8 Ir1 setting time t2 (S) 0.1 0.2 0.3 0.4
( 或I≥I r2 ,I≤8I r 1, definite
反 时限OFF时) returnable time (S) 0.06 0.14 0.23 0.35

Thermo-analogue Function ≤ 15min


(Memor y can be cleared in case of power failure)

Instantaneous Action Feature For Short-circuit

L (5~20)Ir1(for CW1series)
adjusting successively in step of 5,8,10,12,15 and 18 times of Ir1

2~50kA (for CW1-2000)


4~80kA (for CW1-3200、4000 )
Adjusting area of setting current Ir3 M、 H
6~100kA (for CW1-5000)
_ 15%
Tolerance of setting current + adjusting succesively with 0.5kA for each step

2~50kA (for CW1-2000)


4~80kA (for CW1-3200、4000 )
MY、HY 6~100kA (for CW1-5000)
adjusting succesively with 50A for each step

14
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

Action Feature For Earthed Fault (Only for M、H、MY and HY type controller,this function
can be “OFF”.)

0.2In or 160A(choose larger value) 0.2In ~0.6In or1600A


Adjusting area of setting current I r4 ~0.8In or 1200A(choose smaller value) 0.2In~2000A
(choose smaller value)

adjusting succesively with 10A for each step


Acting time

Allowable clearance of setting current ±10%


Allowable clearance of acting time ±15% definite

Action Feature of Loading Monitor (Only for M、H、MY and HY type controller,optional)

(0.2~1.0)In adjusting succesively with 20A for


each step for M、 H type and 10A for MY、 HY
Allowable clearance of setting current ±10% type

Inverse time feature(correspond to t1 automatically) tc1=0.5t1,tc2=0.25t1

(0.2~1.0)In adjusting succesively with 20A for


each step for M、 H type and 10A for MY、 HY
Allowable clearance of setting current ±10% type

Inverse time feature(corresponel to t1 automatically) tc1=0.5t1

Indication Function

L type Light column

Current indication M、H type

MY、HY type LCD light

M type(optional)、H type
Voltage indication
MY、HY type LCD light

15
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

L type Alarm and release indication lights will be on after


overload or tripping action(yellow or red)

Over-current alarm Corresponding LED on


M、H type
the panel will be “ON”
After tripping by overload long-delay,short-circuit short-delay,instantaneous,
short-circuit and earthed fault,corresponding alarm indicating lights will be on.
MY、HY type

L type After tripping by overload long-delay,short-circuit short-delay,instantaneous,


short-circuit and earthed fault,corresponding fault indicating lights will be on.

Fault indication Corresponding LED on


M、H type
the panel will be “ON”
After tripping by overload long-delay,short-circuit short-delay,instantaneous,
short-circuit and earthed fault,corresponding fault indicating lights will be on.

MY、HY type

M、H type
Indication of faulty phase, Showing fault phase, fault current breaking value and breaking time
current and time
MY、HY type LCD light

M、H type
Contact wear indication Showing wear percentage
MY、HY type LCD light

M、H type
Outgoing signal to show error
MY、HY type LCD light

Type L、 M、H i

Press key on the panel


Type M、H

Type M、
H、 MY、 HY

MCR function
The breaker can change from closed (or being closed) into instantaneous breaking instantly while short-circuit short-
delay fault occurs.(In this case the controller is being closed or has just been electrified.)

Fault memory function (only for M、H、MY、HY type)


Type of fault,phase sequence,value of faulty current and breaking action time will be indicated on the intelligent
controller promptly if breaker turns off because of faults.The controller records the last fault information.

16
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

T/I (time/current) curve of type L intelligent controller (CW1 series)

10000 curve setting by manufacturer

in long-delay range
Ir1=(0.65~1)In
Ir1=(0.65~1)In
t1=(15~480s) six steps in all

Ir1
in short-delay range
1000 Ir2=(1.5~10)Ir1
t1 Ir2=(1.5~10)Ir1
t2=(0.1~0.4s) four steps in all
500
instantaneous range
Ir3=(5~20)Ir1
200

100
long-delay curve
50

20
2
I T ON Ir2
t(s)
10

1
short-delay curve
0.5
0.4
0.3
2
I T OFF
0.2 0.2

0.1 0.1

0.05

0.02
instantaneous curve
0.01
0.2 0.4 0.8 1 1.5 2 3 4 5 6 8 10 12 15 20

Ir1

17
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

T/I (time/current) curve of the intelligent controller of M、H、MY、HY type (CW1-2000)

10000
curve setting by manufacturer

in long-delay range
Ir1=(0.4~1)In
Ir1=(0.4~1)In
t1=(15~480s) six steps in all
Ir1
1000 in short-delay range
Ir2=(0.4~15)In
t1 Ir2=(0.4~15)In
500 t2=(0.1~0.4s) four steps in all

instantaneous range
Ir3=2~50kA
200
long-delay curve
100

50

20

t(s) 10

5
I2T ON Ir2

2
short-delay curve
1

0.5
2
0.4
I T OFF
0.3
0.2 0.2

0.1 0.1

0.05
2kA~50kA

0.02
instantaneous curve
0.01
0.2 0.4 0.8 1 2 3 4 6 8 10 12 15 20 30 40 50 60

Ir1 kA

18
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

T/I (time/current) curve of the intelligent controller of M、H、MY、HY type (CW1-3200)

10000
curve setting by manufacturer

in long-delay range
Ir1=(0.4~1)In
Ir1=(0.4~1)In
t 1=(15~480s) six steps in all
Ir1
1000 in short-delay range
Ir2=(0.4~15)In
t1 Ir2=(0.4~15)In
500 t2=(0.1~0.4s) four steps in all

instantaneous range
Ir3=4~80kA
200
long-delay curve
100

50

20

t(s) 10
Ir2
5
2
I T ON

2
short-delay curve
1

0.5
0.4
I2T OFF
0.3
0.2 0.2

0.1 0.1

0.05
4kA~80kA

0.02
instantaneous curve
0.01
0.2 0.4 0.8 1 1.2 2 3 4 6 8 10 15 20 50 60 70 80

Ir1 kA

19
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

T/I (time/current) curve of the intelligent controller of M、H、MY、HY type (CW1-4000)

10000
curve setting by manufacturer

in long-delay range
Ir1=(0.4~1)In
Ir1=(0.4~1)In
t 1=(15~480s) six steps in all
Ir1
1000 in short-delay range
Ir2=(0.4~15)In
t1 Ir2=(0.4~15)In
500 t2=(0.1~0.4s) four steps in all

instantaneous range
Ir3=4~80kA
200
long-delay curve
100

50

20

t(s) 10
Ir2
5
I2T ON

2
short-delay curve
1

0.5
0.4
I2T OFF
0.3
0.2 0.2

0.1 0.1

0.05
4kA~80kA

0.02
instantaneous curve
0.01
0.2 0.4 0.8 1 2 3 4 6 8 10 15 20 50 60 70 80

Ir1 kA

20
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

T/I (time/current) curve of the intelligent controller of M、H、MY、HY type (CW1-5000)

10000
curve setting by manufacturer

in long-delay range
Ir1=(0.4~1)In
Ir1=(0.4~1)In
t1=(15~480s) six steps in all

Ir1
1000 in short-delay range
Ir2=(0.4~15)In
t1 Ir2=(0.4~15)In
500 t2=(0.1~0.4s) four steps in all

instantaneous range
Ir3=6~100kA
200
long-delay curve
100

50

20

t(s) 10
Ir2
5
I2T ON

2
short-delay curve
1

0.5
0.4
I2T OFF
0.3
0.2 0.2

0.1 0.1

0.05
6kA~100kA

0.02
instantaneous curve
0.01
0.2 0.4 0.8 1 1.2 2 3 4 6 8 10 15 20 70 80 90 100

Ir1 kA

21
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

T/I (time/current) curve of the intelligent controller of M、H、MY、HY type errors protection

10000

earthed current
Ir4=(0.2~0.8)In(CW1-2000)
Ir4=(0.2~0.6)In(CW1-3200、4000)
Ir4=0.2In~2000(CW1-5000)
t4=0.1~0.4s(four steps)
max. 1200A(forCW1-2000)
1000
max. 1600A(forCW1-3200、4000)
max. 2000A(forCW1-5000)
500

200

100

50

max.
20

t(s) 10

0.5
0.4
0.3
0.2
0.2

0.1 0.1

0.05

0.02

0.01

0.1 0.2 0.4 0.8 1 2 3 4 6 8 10 15 20 30

In

22
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

T/I (time/current) curve of the intelligent controller of M、H、MY、HY type for load-monitor pattern 1

10000
I LC1=(0.2~1)In
t C1 =t 1/2(t1=15,30,60,120,240,480s)

ILC2=(0.2~1)In
tC2=t 1/4(t1=15,30,60,120,240,480s)
ILC2 ≤ ILC1
1000
ILC2
500

200
I LC1
100

50
tC1

20
tC2

t(s) 10

0.5

0.2

0.1

0.05

0.02

0.01

0.1 0.2 0.4 0.8 1 2 3 4 6 8 10 15 20 30

In

23
CHARACTERISTIC OF THE INTELLIGENT CONTROLLER

T/I (time/current) curve of the intelligent controller of M、H、MY、HY type for load-monitor pattern 2

10000
ILC1=(0.2~1)In
tC1 =t1/2(t1 =15,30,60,120,240,480s)

I LC2=(0.2~1)In
t C2=60s
ILC2
1000

500

ILC1
200

100
tC1
50
tC2

20

t(s) 10

0.5

0.2

0.1

0.05

0.02

0.01
0.1 0.2 0.4 0.8 1 2 3 4 6 8 10 15 20 30

In

24
CW1 breaker 3-poles

transformer
current transformer
To select CW1 three-poles breakers for TN-C、 TN-
L1
L2
C-S and TN-S distribution system, no current
L3 transformer of N pole equipped externally
PEN
The earthed fault protection signal only from sum of
intelligent vectors of triphase current
controller
The protection feature is definite time protection

e.g. TN-C system

CW1breakers four-pole

transformer
current transformer
L1
L2 To selec t CW1 four- pole breake rs for TN- S
L3
N distribution system.
PE
The earthed fault protection signal from sum of vectors
of triphase current and N-pole current.
The protection feature is definite time protection.
intelligent
controller

e.g. TN-S system

CW1breakers three-pole
transformer
current transformer
L1
To select CW1 three-pole breakers for TN-S
L2 distribution system
L3
N
The current transformer,linking externally to N-pole,
works for earthed fault protection( connected to
intelligent termin-als 6,7).The maximum distance from the place
controller
where the current transformer is mounted to breaker is
2 meters.
PE The earthed fault protection signal only from sum of
vectors of triphase current and N-pole current.
The protection feature is definite time protection.
e.g. TN-S system

Note:current transformer in diagrams is r.m.s responsive.

25
DC power supply module
In case power supply of the secondary circuit is DC220V、
110V, it should be changed into DC24V via the power
module before connecting with the intelligent controller.
Features
Type Fitting breaker

FDY/WT CW1-2000 / 3200 / 4000 / 5000

Undervoltage Release

FQT/W Grid-connected PV System Grid-connected PV System


Specical FQTPV/W Specical under voltage delay time

The under-voltage release consists of release coil and control unit,and is devided to action or time delay action for
action time.
There are four specifications of time delay for AC230V、400V the under-voltage time delay release: 0.5s, 1s, 2s
and 3s. Users should consult with the manufacturer in the light of their order about special time-delay specifications
as from 3s and above up to 9s. The time delay accurary is ±30% for 0.5s,other time delay accurary is ±10%.
The specical AC220V、380V under-voltage releases of grid-connected PV system is complied with the state Grid
corporation standards : Q/GDW1972 《 specification for low-voltage circuit-breaker for distributed grid-
connected PV system》 and Q GDW 1973《 test code for low-voltage circuit-breaker for distributed grid-
connected PV system》.the delay time of release is 0~10s for user adjusting and step is 1s. the action time is less
than 0.2s when delay time is 0s,and the other delay time accuracy is ±20%.
Note:In the electrified wire netting where thurder and rain often happens or whose power supply is not stable, undervoltage release with time delay is
recommended to protect circuit breaker from releasing by transient voltage-lowering.Delay time is 0.5s, 1s,2s and 3s. It is selective by customers.

Features
Type FQT/W120 FQT/W1203 FQT/W1209 FQTPV/W120 FQTPV/W12010

Fitting breaker CW1-2000 / 3200 / 4000 / 5000

Delay time (s) Instantaneous 0.5/1/2/3 4~9 Instantaneous 0~10

Rated working voltage (V) AC400 / AC230 AC380 / AC220

Operating voltage (V) (0.35~0.7)Ue (0.2~0.7)Ue

Reliable closing voltage (V) (0.85~1.1)Ue (0.85~1.1)Ue

Reliable impossible voltage (V) ≤0.35Ue ≤0.2Ue

Power Consumption (VA) 12 12

26
Shunt Release They are available for operating remotely to break away.
Features

Type FFT/W120

Fitting breaker CW1-2000 / 3200 / 4000 / 5000

Rated voltage of control power supply (V) AC400 AC230 DC220 DC110
Instantaneous current (A) 0.7 1.3 1.3 2.4

Operating voltage (V) (0.7~1.1)Us

Breaking time (ms) No more than 30

Closing Electromagnet After the motor ended its energy stored,the closing electromagnet
would make the charging spring to release its energy
instantaneously,then to close the breaker quickly.
Features

Type FHD/W120

Fitting breaker CW1-2000 / 3200 / 4000 / 5000

Rated voltage of control power supply (V) AC400 AC230 DC220 DC110
Instantaneous current (A) 0.7 1.3 1.3 2.4

Operating voltage (V) (0.85~1.1)Us

Closing time (ms) No more than 70

27
Motor-driven Energy-storage system

It has the functions of motor-driven to store energy and to restore energy


automotively.
The energy-storage of the device could be done with motor-driven or manually.
Features

Type FDC/W120 FDC/W132 FDC/W140 FDC/W150

CW1-3200 CW1-4000
CW1-2000
Fitting breaker CW1-3200 four poles four poles
Three poles/
three poles CW1-4000 CW1-5000
four poles
three poles three poles

Rated voltage of control power supply Us(V) AC400/AC230/DC220/DC110

Operating voltage (V) (0.85~1.1)Us

Power consumption (VA/W) 192

Charging time (S) No more than 5

Auxialiary switch
Rated Value

Type FFC/W1204Z FFC/W12044 FFC/W12062 FFC/W12026 FFC/W12033

4 pieces of 6 pieces of 2 pieces of 3 pieces of


normally-opened normally-opened normally-opened normally-opened
4 groups of contacts(NO) and contacts(NO) and contacts(NO) and contacts(NO) and
Specification changeover 4 pieces of 2 pieces of 6 pieces of 3 pieces of
contacts normally-closed normally-closed normally-closed normally-closed
contacts(NC) contacts(NC) contacts(NC) contacts(NC)

Fitting breaker CW1-2000 / 3200 / 4000 / 5000

Rated operational voltage (V) AC400 AC230 DC220 DC110


Rated capacity (VA/W) 300 300 60 60

Conventional thermal current Ith (A) 6

Note: For the normal type of auxiliary switch, there are four pairs of change-over contacts.
For the special type of auxiliary contacts, they are of 4NO(normal open) 4NC(normal
close), 6NO2NC, 2NO6NC and 3NO3NC.

28
Electrical mechanism for the indication of draw-out socket’s position
When the main body of the draw-out circuit breaker and the draw-out socket are at the position of “separated”,
“ test” and “ connected” respecti-vely, three electrical mechanisms for the indication of draw-out socket’ s
location can output the electrical signals corresponding with three positions above respectively. These mechanisms are
installed inside the draw-out socket.
Characteristics

Type FWZ/W120

Fitting breaker CW1-2000 / 3200 / 4000 / 5000

Rated operational voltage Ue (V) AC 230

Conventional thermal current Ith (A) 10

Rated operational current Ie (A) 1.5

Voltage changover module

When there has voltage display function(selected for type M/MY or


standard set for H/HY type)and the input voltage is higher than
AC400V,there should have this module;the module input terminals
A、 B、 C connect to the main circuit and the output terminals A'、
B'、C' connect to the breaker's secondary circuit conection terminals

Features

Type Fitting breaker

FDZ/WT CW1-2000 / 3200 / 4000 / 5000

Current tramsformer with neutral line N connected externally


It is used together with circuit breaker with three poles in the power distribution system of TN-S and installed in the
neutral line N with 2m at maximum far from the installation point.

Features
Type Fitting breaker(three poles)

FDH-80 CW1-2000

FDH-120
CW1-3200 / 4000 / 5000
FDH-260

29
“BREAKOFF” locked device
The “BREAKOFF” locked device could lock the “OFF”
button of the breaker (draw-out or fixed type) on the pressed
position, making the breaker not to be closed.
After chosen by users, manufacturer would provide lock and key
One breaker would be outfitted with independent lock and
key.
Two breakers would be outfitted with one key and two the
same locks.
Locked device For three breakers, it would be outfitted with three the same
locks and two the same keys.

Characteristics

Type Configuration

FFS/W11 One lock and one key

FFS/W21 Two lock and one key

FFS/W32 Three lock and two key

“DISCONNECT” Position locked with padlock for draw-out breakers

When the draw-out breaker is on "DISCONNECT" position, the


lock rod of the breaker could be pulled out and locked with a pad
lock, after locking action the breaker would not be driven into to
"TEST" or "CONNECT" position.
The padlock would be prepared by users, and its rod diameter
Locked device
should be in between φ4mm toφ8mm.

30
“Button” locking device
"Button" locking device can prevent user from operating "switching in" or
"switching off " button.
The padlock would be prepared by users, and its rod should be no larger than φ
4mm.
Characteristics

Type Fitting breaker

"Button" locking device FAN/W1 CW1-2000 / 3200 / 4000 / 5000

Counter
The counter can count mechanical operation times accumulatively, which
makes users be clear at a glance.
Characteristics

Type Fitting breaker

FJS/W1 CW1-2000 / 3200 / 4000 / 5000

Barrier between phases


Barrier between phases which is a selective accessory reinforced insulation
among buses. When user needed, it can be provided.
Characteristics

Type Fitting breaker The method of installation amount

FXG/W1203C CW1-2000 / 3200 / 5000 three poles 2

FXG/W1403C CW1-4000 three poles 2


withdrawable
FXG/W1204C CW1-2000 four poles 3

FXG/W1324C CW1-3200 / 4000 four poles 3

FXG/W1203G CW1-2000 / 3200 / 4000 / 5000 three poles 2


fixed
FXG/W1204G CW1-2000 / 3200 / 4000 four poles 3

31
Two breakers put horizontally and interlocked with steel cable or stacked and interlocked with connecting rod.(mounting
dimension of two breakers with connecting rod interlocked see that of three breakers with connecting rod interlocked)
2m(max)
wiring diagram possible operation pattern

1QF 2QF

1QF 2QF 0 0

0 1

1 0

breaker 1 breaker 2

Note: Normally 2.5m steel cable of interlock is provided, either 1.5m is but an indication is needed wher marking order.

Three sets of breakers stacked and interlocked with connecting rods or three sets of circuit-breaker put horizontally
and interlocked with steel cable.

Stacked and interlocked of withdrawable breaker


wiring diagram possible operation pattern
Pattern 1:three ways of power supply close one breaker
1QF 2QF 3QF

0 0 0
1QF 2QF 3QF

breaker 1 1 0 0

0 1 0

0 0 1

180 Pattern 2:two ways of power supply +one way of standby power supply
1QF 2QF 3QF

0 0 0
600~700
breaker 2 1QF 2QF 3QF 1 0 0

0 1 0

1 0 1

0 0 1

180
Pattern 3:two ways of power supply+one way of coupling busbar
1QF 2QF 3QF

0 0 0
600~700
1QF 2QF 3QF 1 0 0
breaker 3
0 1 0
base
0 0 1

1 1 0

0 1 1
breaker base
1 0 1

32
fixed breaker stacked and interlocked(distance from up to down,please seeing withdrawable)

base

15 180 11 50

Stell cable interlocked


The style of interlock of three circuit breakers see the style of interlock between two sets of circuit breakers.
The maximal distance of two circuit breakers is 2m.

Wiring dragram Possible operation pattem


Two sets of power supply plus a ipece of coupling busbar
1QF 2QF 3QF

0 0 0
1QF 2QF 3QF 1 0 0

0 1 0

0 0 1

1 1 0

0 1 1

1 0 1

Characteristics

Type Configuration Fitting breaker

FLS/WG2 2 sets of circuit breakers steel lock interlock

FLS/WL2 2 sets of circuit breakers link rod interlock

FLS/WG3 3 sets of circuit breakers steel lock interlock


CW1-2000 / 3200 / 4000 / 5000
FLS/WL31 3 sets of circuit breakers link rod interlock type 1

FLS/WL32 3 sets of circuit breakers link rod interlock type 2

FLS/WL33 3 sets of circuit breakers link rod interlock type 3

33
AUTOMATIC POWER SUPPLY SWITCH SYSTEM

Automatic power supply switch system guarantees reliable power supply for users by providing AC400V two lines or two
incoming one bus conple of power supply alternatively.It consists automatic transfer controller,switching unit and cables (already
prepared by the manufacture).The system may be used together with the mechanical interlock.But mechanical interlock can ,t be
used when manual in parallel transfer is used.the switching unit is mounted on the mounting plate of switchboard while the
controller is mounted on the panel door of the switchboard.the cable standard length of controller to switching unit and switching
unit to breaker is 1.8m/1.8m for tow supply transfer or 2m/1.8m for two incoming one bus conple(user should make special order
when they require for the length mor than standard).
FZZ two supply transfer
function summary
Automatic transfer controller type intelligent ZR、ZS、ZF
Electronic R、S、F intelligent communicative ZTR、ZTS、ZTF

Automatic transfer controller indication

Adapter indication

Monitor Check the phase voltage of normal power supply and standby (or generator) power supply
R、ZR、ZTR:
Automatic charge and automatic recovery between normal power supply and standby power supply
S、ZS、ZTS:
Automatic transfer Automatic charge and not automatic recovery between normal power supply and standby power supply (alterater each other)
F、ZF、ZTF:
Automatic charge and automatic recovery between normal power supply and generator

Forced transfer Forced to normal,forced to standby,forced to disconnected


Reset operation Reset button
Test function Implemented by forced transfer function
Manual transfer Manual to normal ,manual to standby, manual disconnect
Generating control Only for F、ZF、ZTF type

Load uninstall Only for F type

LCD indication:condition of normal/standby power


LED indicator: condition of normal/standby supply, close、 open and tripped condition
Display mode power supply,close, open or tripped condition parameter setting, history of normal/standby breaker
and operationg mode of normal/standby breaker LED indication:close、 open condition,operating
mode of normal/standby breaker

Set the working mode, delay time and others by knob All chinese menu guide、set the working mode、undervoltage operation
Setting mode value、delay time communication parameter and others by keyboard

Under voltage:(75%~85%)User adjustable Overvoltage:115%Us


Under voltage: 75% Us Overvoltage:115%Us Voltage loss:30%Us
Voltage loss:30%Us

Controller type R、ZR、ZTR、S、ZS、ZTS F、ZF、ZTF


Delaytime(s)

Transfer disco nnection t1 0.5~64 0.5~64


Parameter setting Transfer c olsing t2 0.5 0.5~64

R eturn disconnection t3 0.5~64 0.5~240

R eturn closing t4 0.5 0.5~64

G enerating indication t5 1~180

G enerating stop indicatio nt6 32~600

Tele-control,tele-communication,tele-adjustment,tele-detection,
Communication RS485 communication interface,,Modbus-RTU protocol

34
AUTOMATIC POWER SUPPLY SWITCH SYSTEM

▲R、ZR、ZTR Type -- Automatic charge ▲ S、ZS、ZTS Type -- Automatic charge and not
and automatic recovery between normal automatic recover betweennormal and standby
and standby supply Supply

UN UR UN UR

Normal operation of the Normal operation of the


normal power supply normal power supply

The normal power supply is cut off because of The normal power supply is cut off because of
its malfunction its malfunction

UN UR UN UR
Cutoff of the normal power Cutoff of the normal power
supply supply

The standby power supply starts operating The standby power supply starts operating

UN UR UN UR

The standby power supply The standby power supply


starts operating starts operating

The normal power supply restores operation


The normal power supply restores operating and the
standby power supply is cutoff
UN UR

The standby power supply


goes on operating
UN UR

Cutoff of the standby power


supply

The standy power supply abnormally and the


standby power supply is cutoff

The normal power supply starts operating.

UN UR

Cutoff of standby power


supply
UN UR
The normal power supply
starts operating

The normal power supply starts operating

UN UR

The normal power supply


starts operating

35
AUTOMATIC POWER SUPPLY SWITCH SYSTEM

▲F、ZF、ZTF Type -- Automatic charge and automatic recovery between normal and generator supply

UN UR

Normal operation of the


normal power supply

The normal power supply works abnormally


The generator starts operating,signals are given out.

UN UR

The normal power supply Generator starts operating


isn't cut off.

The normal power supply will be cut off if the current


generated by the generator reaches the setting value.

Unloading signals for the minor loads are given out.


UN UR

The normal power supply


is cut off.

The power supply for power generation starts operating.

UN UR

The power supply for power


generation starts operating.

The normal power supply restores operating,the power supply


for power generation is cut off.
The generator stop operating,signals are given out.

UN UR

The power supply for power


Generator stop
generation is cut off.

The normal power supply starts operating.

UN UR

The normal power supply


starts operating.

Note: For the switch system used for normal power supply to power generation supply system,the controller should be supplied with a reliable
and consecutive power supply of D.C. 12V (F type) or D.C.24V (ZF、ZTF type) and power capacity no less than 6W.If the D.C. supply is
cut off,the switch system will has the function of automatic switch and restoration (type R).

36
AUTOMATIC POWER SUPPLY SWITCH SYSTEM

FLZ two incoming line one bus conple supply transfer


▲ Function summary
Automatic transfer controller type Intelligent WTT3 Intelligent with parallel WTB3

Automatic transfer controller indication

Adapter indication

Check the each phase voltage of normal,standby Check the each phase voltage of normal,standby power
p ow e r s u p p l y. i f t h e r e i s o v e r v o l t a g e、 supply.if there is overvoltage、 undervoltage、
undervoltage、 voltageloss in the checker phase、 voltageloss in the checker phase、 transfer will
Monitor
transfer will operation operation.this type can check frequency,voltage
difference,frequency difference and phase difference of
mormal standby power supply.

Automatic transfer Automatic charge and automatic rerovery or automatic charge and not automatic recovery

Forced transfer Any one load can be forced to close, any two loads can be forced to close, forced to disconnected

Manual parallel transfer √


Reset operation Reset button

Test function Implemented by forced transfer function

Manual transfer Any one load can be closed manually,any two loads can be colsed manually,disconnect manually

LCD indication:condition of normal/standby power LCD indication:condition of normal/standby power


supply ,close、 open and tripped condition, supply ,close、 open and tripped condition,
parameter setting history of normal/standby parameter setting history of normal/standby
breaker breaker
Display mode
LED indicator: condition of normal/standby power LED indication:close,open condition,operating
supply,close open or tripped condition and mode of normal/standby breaker.condition:
operationg mode of normal/standby breaker voltage difference, frequencydifference, phase
difference of normal/standby power supply

Setting mode All chinese menu guide、set the working mode、undervoltage operation value、delay time communication parameter and others by keyboard

under voltage:(70%~90% )Us user adjustable; over voltage:(105%~120% )Us user adjustable; voltage loss:30%Us ;step:5%

Voltage difference △U(V) (0.02~0.12)Ue,Time step:1V

Disconnection of power supply T1 0.1~100 Parallel transfer condition Frequency difference △f(Hz) 0.1~1,Time step:0.1Hz

Phase difference △δ(°) 5~20,Time step:1


Parameter setting Closing of bus couple breaker T2 0.1~100 0.1s
Delay time(s) Time step Disconnection of power supply T1 0.1~100
(≤10s), 0.1s
Disconnection of bus couple breaker T3 0.1~100 Closing of bus couple breaker T2 0.1~100 Time step
1s(>10s) Delay time(s)
(≤10s),
Disconnection of bus couple breaker T3 0.1~100
Closing of power supply T4 0.1~100 1s(>10s)
Closing of power supply T4 0.1~100

Communication Tele-control,tele-communication,tele-adjustment,tele-detection, RS485 communication interface, Modbus-RTU protocol

37
AUTOMATIC POWER SUPPLY SWITCH SYSTEM

▲WTT3 、WTB3 Type-- Automatic charge and automatic recovery between normal and standby supply

Normal operation of the UN UR

normal power supply


Normal operation of the
standby power supply

Delay time for cutoff of standby power supply because


The normal power supply is cut off because of of its malfuction
its malfunction

UN UR UN UR

Cutoff of the normal power Cutoff of the standby power supply


supply Normal operation of the
Normal operation of the normal power supply
standby power supply

Delay time for bus couple breaker starts operating


Delay time for bus couple breaker starts operating

UN UR UN UR
Bus couple breaker starts operating Bus couple breaker starts operating
Normal operation of the Normal operation of the
standby power supply normal power supply

The normal power supply restores The standby power supply restores
operating and delay time for the bus couple breaker cut off operating and delay time for the bus couple breaker cut off

UN UR UN UR
Bus couple breaker starts operating
Cutoff of the bus couple breaker Normal operation of the
Normal operation of the normal power supply
standby power supply

The standby power supply starts operating.


The normal power supply starts operating.

UN UR UN UR
The normal power supply Normal operation of the
starts operating normal power supply
Normal operation of the The standby power supply
standby power supply starts operating

38
AUTOMATIC POWER SUPPLY SWITCH SYSTEM

▲WTT3 、WTB3 Type -- Automatic charge and not automatic recover between normal and standby supply

Normal operation of the UN UR


normal power supply
Normal operation of the
standby power supply

Delay time for cutoff of standby power supply because


The normal power supply is cut off because of of its malfuction
its malfunction

UN UR UN UR
Cutoff of the normal power Cutoff of the standby power supply
supply Normal operation of the
Normal operation of the normal power supply
standby power supply

Delay time for bus couple breaker starts operating Delay time for bus couple breaker starts operating

UN UR UN UR
Bus couple breaker starts operating Bus couple breaker starts operating
Normal operation of the Normal operation of the
standby power supply normal power supply

The normal power supply restores The standby power supply restores
operating and delay time for the bus couple breaker keep on operation operating and delay time for the bus couple breaker keep on operation

UN UR UN UR
Bus couple breaker keep on operation Bus couple breaker keep on operation
Normal operation of the Normal operation of the
standby power supply normal power supply

Delay time for cutoff of standby power supply because The normal power supply is cut off because of
of its malfuction its malfunction

UN UR UN UR

Cutoff of the standby power supply Cutoff of the normal power supply

The normal power supply starts operating.


The standby power supply starts operating.

UN UR UN UR
The normal power supply
starts operating The standby power supply
starts operating

Stardby power supply forced to operate by manuall Stardby power supply forced to operate by manuall

Normal operation of the UN UR The normal power supply UN UR

normal power supply starts operating


The standby power supply Normal operation of the
starts operating standby power supply

39
AUTOMATIC POWER SUPPLY SWITCH SYSTEM

▲ WTB3 manual parallel transfer

WTB3 controller,s manul mode uses parattel conuersion switchover,that is ,circuit breaker,s operation metliiol is "first
,
male,then meat",meanushilie,circuit breaker s making time is less than 0.5s ,Parallelmode can be set with in "optimiztion"
means when the controller detects the phase order voltage difference and treguency different .the preconditions ,it
cuatornat.cally searches the time which approaches in phase angle and it operates parallet making to maxiumly rechue loop
current; "Normal" means when the controller detects the phase order,voltage difference and frequency difference of backup
power meet the meconditions and phase angle difference meets setting,it operates paralled meching.

● Characteristics

Type Automatic controller type Fitting breaker

R、ZR、ZTR

Two lines supply transfer S、ZS、ZTS CW1-2000/3200/4000/5000 two breakers


(can fit other CW series breakers)
F、ZF、ZTF

WTT3
Two incoming one bus conple CW1-2000/3200/4000/5000 three breakers
WTB3 (can fit other CW series breakers)

40
Current spec. L(mm) H(mm) A(mm) top view in A direction
95 95

2000A 20 20 30 70
12- 11
30
800~1600A 15 15 25
630A 10 15 25

Door frame center


door

61

base point 4- 12

10 base point
97 175 55 265 55

102
46 390

“separated” position

horizontally (back set)

door C
H
B
60
30 15
8- 11

base point 4- 12

10 390 66
97 175
46 102
390 Vertically (back set)
405
“separated” position
Vertically (front set)

top view in C direction


95 95
top view in B direction
30
95 95 10
10
30
12- 11

60 60

CW1-2000 Intelligent universal breaker ,3-poles (drawn-out)

41
top view in A direction
95 95
W B
60
30 12- 11
13
3
3

Door frame center

61

4- 12

150 69.5 11 11
285 340
290

H
C
B
60

8- 11

15 30
150 69.5 285 94
285
320

Vertically (front set)

top view in C direction


95 95
top view in B direction 30
95 95 10
10
30
12- 11

60 60

CW1-2000 Intelligent u niversal breaker ,3-poles (fixed)

42
top view in A direction
A 95 95 95
30
30
25
16- 11
25 70

Door frame center

61

4- 11

10 360 55
97 55
175
102
46 390

H
B 60
30 15

8- 11

4- 12

10 390 66
97 175
46 102
390
405

Vertically (front set)


top view in C direction
95 95 95
top view in B direction
30
10
95 95 95 10
30

16- 11
60 60

CW1-2000 Intelligent u niversal breaker ,4-poles (draw-out)

43
top view in A direction
W B 95 95 95
30
13
3
16- 11
3 60

Door frame center

61

4- 12

150 69.5
11 435 11
285
290

H
C
B

60

8- 11

15 30
150 69.5 285 94
285
320
Vertically (front set)

top view in C direction

95 95 95
top view in B direction 30
95 95 95 10
10
30

16- 11
60 60

CW1-2000 Intelligent u niversal breaker ,4-poles (fixed)

44
top view in A direction
125 125
100
12- 17
50

Door frame center

A A

102 102

4- 12

10
52 325 52
97 175
102
46 390 Current:3200A(2900A)

Current:2500A(2000A)

CW1-3200 Intelligent u niversal breaker ,3-poles (draw-out)

top view in A direction


113 113
80
40 12- 13

Door frame center

81

4- 12

150 69.5
11 392 11
285
290

CW1-3200 Intelligent u niversal breaker ,3-poles (fixed)

45
top view in A direction

125 125 125


16- 17 50

100
163.5
Door frame center

A A

102 102

4- 12

10
97 175 52 440 52

102 Current:3200A(2900A)
46 390

Current:2500A(2000A)

CW1-3200 Intelligent u niversal breaker ,4-poles (draw-out)

top view in A direction

113 113 113

40

16- 13
80

Door frame center

81

4- 12

150 69.5
11 505 11
285
290

CW1-3200 Intelligent u niversal breaker ,4-poles (fixed)

46
top view in A direction

169.5 169.5

150 120 150


4000A 12- 17
50 50 50
3600A 25
3200A 25

Door frame center

102

4- 12

10
52 440 52
97 175
102
46 390

CW1-4000 Intelligent u niversal breaker ,3-poles (draw-out)

top view in A direction


169.5 169.5

4000A 100
50
3600A 30
3200A 30 12- 17

Door frame center

134

4- 12

150 69.5
11 505 11
285
290

CW1-4000 Intelligent u niversal breaker ,3-poles (fixed)

47
top view in A direction
51
226 184 184

150 150 150 150


4000A 50

3600A 25
16- 17
3200A 25

Door frame center

102

4- 12

10
97 175 164
102 696
46 390 799

CW1-4000 Intelligent u niversal breaker ,4-poles (draw-out)

top view in A direction

226 184 184 83

100
4000A 50
3600A 30
16- 17
3200A 30

Door frame center

134

4- 12

150 69.5
285 196
290 11 760 11

CW1-4000 Intelligent u niversal breaker ,4-poles (fixed)

48
top view in A direction
248 248 100
220
5000A 50 70 50

4000A 20
24- 17

Door frame center

102

4- 12

10
97 175
164
102 696
46 390 799

CW1-5000 Intelligent u niversal breaker ,3-poles (draw-out)

top view in A direction

241 241
205
50 55 50
5000A
4000A 30 24- 17

Door frame center

134

4- 12

150 69.5
285 196
290 11 760 11

CW1-5000 Intelligent u niversal breaker ,3-poles (fixed)

49
CW1-2000 Intelligent u niversal breaker ,3-poles (draw-out) CW1-2000 Intelligent u niversal breaker ,3-poles (fixed)

Distance from the panel center of the circuit breaker Distance from the panel center of the circuit breaker
to the right hinge of switchboard door should be at to the right hinge of switchboard door should be at
least 256mm least 256mm

11- 6 258
312
312 8- 6
175 175 175 175

CW1-2000 Intelligent u niversal breaker ,4-poles (draw-out) CW1-2000 Intelligent u niversal breaker ,4-poles (fixed)

Distance from the panel center of the circuit breaker Distance from the panel center of the circuit breaker
to the right hinge of switchboard door should be at to the right hinge of switchboard door should be at
least 303.5mm least 303.5mm

14- 6 100
353 10- 6
100
407 407
445 445

50
CW1-3200 Intelligent u niversal breaker ,3-poles (draw-out) CW1-3200 Intelligent u niversal breaker ,3-poles (fixed)

Distance from the panel center of the circuit breaker Distance from the panel center of the circuit breaker
to the right hinge of switchboard door should be at to the right hinge of switchboard door should be at
least 264mm least 264mm

11- 6 8- 6
312 328
328
183 183 183 183

CW1-3200 Intelligent universal breaker ,4-poles (draw-out) Intelligent u

Distance from the panel center of the circuit breaker Distance from the panel center of the circuit breaker
to the right hinge of switchboard door should be at to the right hinge of switchboard door should be at
least 320.5mm least 320.5mm

14- 6
100 10- 6
100
425
441 441
479 479

51
CW1-4000 Intelligent u niversal breaker ,3-poles (draw-out) CW1-4000 Intelligent u niversal breaker ,3-poles (fixed)

Distance from the panel center of the circuit breaker Distance from the panel center of the circuit breaker
to the right hinge of switchboard door should be at to the right hinge of switchboard door should be at
least 320.5mm least 320.5mm

14- 6
100
10- 6 100
425
441 441
479 479

40 Intelligent u draw-out) CW1-4000 Intelligent u niversal breaker ,4-poles (fixed)

Distance from the panel center of the circuit breaker Distance from the panel center of the circuit breaker
to the right hinge of switchboard door should be at to the right hinge of switchboard door should be at
least 264mm least 264mm

8- 6
11- 6 312 328
328
366 366

52
CW1-5000 Intelligent u niversal breaker ,3-poles (draw-out) CW1-5000 Intelligent u niversal breaker ,3-poles (fixed)

Distance from the panel center of the circuit breaker Distance from the panel center of the circuit breaker
to the right hinge of switchboard door should be at to the right hinge of switchboard door should be at
least 264mm least 264mm

11- 6 8- 6
312
328 328
366 366

DC power module

46

15 20
+

DC220V -

1
Terminals 1 and 2 of the
secondary circuit 2

26
62

53
Voltage changover module
107.4 58
N A B C
AC输入

(AC 1000V/400V)

常熟开关制造有限公司
(原常熟开关厂)

N' A' B' C'


AC输出

Neutral trans former external connected


118 168 48 308 63
82±1 45 32 60 32
60 32 60

FDH-260外接中心线电流互感器
常熟开关制造有限公司
FDH-120外接中心线电流互感器
L 常熟开关制造有限公司 R
FDH-80外接中心线电流互感器
L 常熟开关制造有限公司 R
262±2
122±1

L1 L1 L1

FDH-80 FDH-120 FDH-260


For CW1-2000 For CW1-3200/4000/5000 For CW1-3200/4000/5000
For three poles For three poles For three poles
Note: for CW1-3000/4000/5000 three breaker,please selecting FDH-120 or FDH-260 by N line cross-section.

How to install and use the breaker


Check the specifications of breaker IN or OUT accordance with the requirements of order before installation.Check the insulati-ng
resistance with a 500V megameter,the resistance should not be less than 20MΩ when ambient temperature is 20℃±5℃ and relative
humidity is 50~70%.
After finished installation,and wiring the secondary circuit according with the wiring diagram,for drawout breaker,pull out the rails in
two sides,push the breaker body to separated position,insert the handle into the hole of device,shake it clockwise, make it to the test
position and do following operation test.
a) Check the rated voltage of undervoltage release,shunt release closing,electromagnet, motor-driven energy-storage system and
intelligent controller,auxiliary supply (external) is IN or OUT accordance with the voltage of supply power,then energize the secondary
circuit (at the time,the undervoltage release should be ON).
b) There are two ways for breaker energy- storage:manual and motor-driven.
For manual energy-storage,turn the handle on face until a click comes and indicator shows "energy-storage" that it tells the energy-
storage process finished.
At the time,press the button "I" or energize the closing electomagnet,the breaker could be closed reliably.For motor-driven system,it
would be recharged automatically.
c) As the breaker closed,you could make the breaker released,whatever using the under- voltage release,shunt release,"o" button or
tripping test of the intelligent controller.

! Strong interruptive device should be kept 1000mm far from the breaker at least.

54
Draw-out breaker

d2 d2

常熟开关制造有限公司

Minimn distance between breaker with switchboard wall or live part.

Switchboard wall Live part

d1(note)(mm) 0 60
d2(mm) 0 60

Fixed breaker
d2 d2

Minimn distance between breaker with switchboard wall or live part.

Switchboard wall Live part

d1(note)(mm) 0 60

d2(mm) 0 60

Note: secondary circuit wiring must be considered for safety clearance.

55
AUTOMATIC POWER SUPPLY SWITCH SYSTEM OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS

FZZ two supply transfer


The switching unit (R、S、F、ZR、ZS、ZF、ZTR、ZTS、ZTF) automatic fransfer controller

Φ6.5

Normal power supply


Normal power supply

Und er -voltage Under-voltage

Standing power supply Standing power supply


Und er -voltage Under-voltage

Switching unit

136
146 66.5

Type R and S Automatic transfer controller

R
Automatic power supply switch system of type R

UN UR 4 8 16
2 24
Normal supply Standby Power
t 2=0.5s 1 32
Standin g 0.5 64

Close Close
t 3s

U N=I
Open Open

4 8 16
2 24
Malfunction
Malfunction
1 32 t 4 =0.5s
0.5 64 Norm al

Automatic
t 1s
Normal supply

Power generating

Stop

Changshu Switchgear Mfg. Co., Ltd.


(Former Changshu Switchgear Plant)
90
143
96 136

Type F automatic controller

R
Automatic power supply switch system of type F

240
UN UR 4 8 16 180 300
2 24 U N =I 120 360
1 32 64 480
Normal supply Power generation 0.5 32 600
64
t 2s t 6s
Close Close
U N =0 U N =I

Open Open 8 16 16 32
4 8
2 24 4 64
1 32 2 120
0.5 64 0.5 240
Malfunction Malfunction t 1s t 3s

U N =1 U N =0
Normal supply Automatic

Power generating 8 16
16 32 64 4
2
8 96 U N =0 24
Stop 4 120 1 32
1 180 0.5 64
t 5s t 4s

Changshu Switchgear Mfg. Co., Ltd.


(Former Changshu Switchgear Plant) 90
143 136
96

56
AUTOMATIC POWER SUPPLY SWITCH SYSTEM OUTLINE DIMENSIONS AND MOUNTING DIMENSIONS

Type ZR,ZS,ZF,ZTR,ZTS,ZTF automatic transfer controller

ZTR automatic transfer controller

常用 备用

合闸 合闸

欠压 欠压

过压 过压

就地 通信

停止 菜 单/返 回 确定 复位

常熟开关制造有限公司

143 2.5
9 136
99.7 8

FLZ two incoming one bus conple supply transfer


WTT3/WTB3 automatic transfer controller
Cabient door

WTT3 controller
WTT3自动电源转换控制器

S1 S2
电源 电源

合闸 合闸

分闸 分闸 “fixed module” 184±0.3


And M6X16screw
脱扣 合 闸 分 闸 脱 扣 脱扣
复位

TI E
3 2
4 1

S1 1 1 0 1 0 0 5 自复

TIE 0 1 1 0 0 0
S2 1 0 1 0 1 0 6 不自复

手动模式 1 2 3 4 5 6 返回 确定
手动模式 自 动 模式

常熟开关制造有限公司

197 79.5
mounting and cut off dimension

Adapter (WTT3/WTB3 automatic transfer controller)


40.5

4-φ6.5

4-φ6.5

接至控制器
2L1 2L2 2L3 2N
接至控制器
TIE-1 TIE-2 TIE-3 TIE-4 TIE-5 TIE-6 TIE-7 TIE-8

接至控制器
S2-1 S2-2 S2-3 S2-4 S2-5 S2-6 S2-7 S2-8 接至联络断路器
NC 1 2 3 4 5 6 7 8

接至备用断路器
NC 1 2 3 4 5 6 7 8

TIE转接器

S2转接器 88 62
100 74.6
88 61.5 110
100 74.5
110
For conple breaker
For normal ,alternative breaker

57
58
Link
Test
Test
Seperation indication
59
Link
Test
Test
Seperation indication
60
Link
Test
Test
Seperation indication
61
Link
Test
Test
Seperation indication
62
Link
Test
Test
Seperation indication
63
Link
Test
Test
Seperation indication
64
Link
Test
Seperation Test
indication
65
Link
Test
Test
Seperation indication
66
Link
Test
Test
Seperation indication
67
Link
Test
Test
Seperation indication
68
Link
Test
Test
Seperation indication
1 2 3 4 5 6 7 8 9

10111213141516171819

69
1 2 3 4 5 6 7 8 9

10 111213141516171819

70
1 2 3 4 5 6 7 8 9

10 111213141516171819

71
1 2 3 4 5 6 7 8 9

10111213141516171819

72
Normal power supply Standbyl power supply

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15

73
Normal power supply Standbyl power supply

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15

74
Normal power supply Standbyl power supply

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15

75
Normal power supply Standbyl power supply

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15

76
Normal power supply Standbyl power supply

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15

77
Normal power supply Standbyl power supply

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15

78
Normal power supply Standbyl power supply

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15

79
Normal power supply Standbyl power supply

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15

80
Normal power supply
1 23 45 67 8

Standbyl power supply


1 23 45 67 8

1 23 45 67 8

D C24V 无 源

+ - A B S

81
Normal power supply
1234 567 8

Standbyl power supply


1234 567 8

1234 567 8

DC24V 无源

+ - A B S

82
83
84
NETWORKING AND MONITORING

On the experience of developing intelligent equipment,complete equipment and control system,we release the Trinity
Riyear-PowerNet power distribution monitoring system to fulfill the requirements of intelligent eletrified wire netting on
the intelligent control of user's terminal system.This system,on the basis of high-performance communicative intelligent
power distribution component,deeply combine the power distribution system on-the-spot with the computer network and
has the function of tele-detection,tele-communication,tele-control and tele-adjustment.It is a fantastic upgrade of
conventional power distribution system.
The monitoring system not only supports all kinds of communicative components of our company,but also supports
every kind of communicative components made by different manufacturers according to the standard protocol.It supports
ModBus,ModBus TCP,Profibus-DP,DeviceNet and every kind of standard communicaion buses.Thus,is provides simple
power distribution,mixed type power distribution and every kind of connection ways.It is a funcionally strong,open and
flexible monitoring system.Users can build their own complete monitoring system fits to themselves according to the need in
practice to achieve mastering the whole power distribution's operation condition remotely.
The monitoring system mainly includes reliable systematic control software,complete communication network and all
kinds of communicative power distribution component of high performance:the system control software to achieve system
management function;the communication network to provide the connection between the intelligent component on-the-spot
and the up-position monitoring host,to perform data transmission and the transformation of the protocol;the communicative
power distribution component to handle the gathering of the information on-the-spot,the control on-the-spot and the
remote management proided to the monitoring system through the communication interface.

Communication function of breaker


Communicative CW1 intelligent universal communicative circuit breaker adopts standard ModBus-RTU
protocol.Through the connection of the RS485 interface and the upper machine,the function of tele-control,tele-
communication,tele-adjustment and tele-detection to the circuit breaker canb be achieved.
Communication data:
Remote detection:real-time current、voltage.
Remote communiction:state: data of breakers such as alarm,fault,body's position,ready-for-closing,openning or
closing position.
Remote control:long-distance openning or closing,operation.
Remote adjustment:the fetching and modification of setting valies.
Communication parameter:
Baud rate:19200bps(in favour of 1200,2400,4800,9600,38400bps)
Communication address:1~247.
Byte format:first bit as start bit,eighth bit as data bit,second bit as stop bit,even check(in favour of non-check,odd
check).
Network characteristic:
Twisted-pair shielded cables serve as communication lines.
One line can link up 32 pieces of communicative breakers.
Wiring distance is 1200m.at maximum,but the distance of communication can be extendeal by equipping with
repeaters additionally.

85
NETWORKING AND MONITORING

Wiring terminals for communication

Terminals Signal Function

8 DATA+(A+) Receive/transmit date+

10 DATA-(B-) Receive/transmit date-

12 GND Connecting shielded lager of communication line

Communication cable connected

Blue Color Signal Function


One group
White Blue DATA+ Receive/transmit data

White DATA- Receive/transmit data

Shirelding layer
Shielding layer GND Grounding

Standard twisted-pair shielded cable

As the above diagram shows,a group of twisted-pair lines in the standard communication cable is employed as
the communication line of 485 and the sheilding lager is grounded.The actual pratice should be possibly different
such as the application of the colour of the twisted-pair line.Users could define the ways of cable's usage by
themselves but the definition of the signal of each line in the cable shoule be made clear in adcance.
Note:please use the type of communication cable with the shielding lager and approach to circuits with
strongelectricity should be advoided as far as possible when wiring in the cabinet.

86
NETWORKING AND MONITORING

Communication connection extend

6-I/O The Communication Adapter can largely improve the


Connecting Terminals efficiency and reliability of wiring on site by customers, which
embraces the characteristics of :
Six pieces of RS485 Communication Interfaces, can join
together with 5 sets of Communicative Devices at most
Several Communication Adapters can realize the
expansions by their networking (Refer to Note)
Equipped with earthing terminals of communication line
Earthing Terminals
Can be installed directly on the standard slideway in 35mm
width

Note: can be expanded by several times, but one piece of circuit can not connect with 32 sets of devices at most.

Connection figure diagram

communication changover device


up-lrvel device

RS232
To connectwith
communicative equipment

RS485

Communicative ACB Communicative ACB

87
NETWORKING AND MONITORING

网络通信
Our company also offers several kinds of communication adapters to achieve the support of Profibus-
DP,DeviceNet,CAN and Ethernet ModBus/TCP protocol and to supply the customers with lots of solutions.
The users can also connect FCX3 intelligent power distribution monitor with cur company's communicative circuit
breaker to achieve the display,monitor,configuration and the previous data's maintenance of the circuit breaker's parameter
remotely.At the same time,we also promote the radio monitoring function of the communicaiton circuit breaker.By the
configuration of the short message informing module,we can achieve the information's remote monitoring of the ctircuit
breaker's failure release or alarm.
The users can connnect the uncommunicative circuit breaker through CI1 series remote intelligent I/O module to
achieve remotely monitoring the circuit breaker's,switching-on or -off state,failure state and other important information.

Monitoring main computer


ModBus / Profibus-DP / DeviceNet / CAN / ModBus/TCP

Adapter
A
I/O Module

Communicative MCCB Intelligent meter

Communicative MCCB
Communicative ACB

Un-communicative ACB

NoteA:The communicative compents of my company adopts standard ModBus-RTU protocol,may be connected


ModBus field bus.if adopting other protocol,using communicative adapters changover.

88
NETWORKING AND MONITORING

Communication adaptor

CN1DP-MD CN1DP-MP CN1DP-MC CN1EG/10

CN1DP-MD,CN1DP-MP,CN1DP-MC and CN1EG/10 are four types of adapters which have the function of
communicative transformation.They can be connected to our company's communicative intelligent products which have the
standard ModBus-RTU protocol interface to achieve the transformation of different protocls,and further to make the
communicative intelligent product achieve tele-communication,tele-adjustment tele-control and tele-detection unction on
DeviceNet,Profibus-DP,CAN field bus or Ethernet TCP/IP network.
CN1DP-MD Communicative adaptor achieves the transformation from ModBus-RTU protocol to DeviceNet protocol;
CN1DP-MP communicative adaptor achieves the transformation from ModBus-RTU protocol to Profibus-DP protocol.
CN1DP-MC communicative adaptor achieves the transformation from ModBus-RTU protocol to CAN bus protocol
CN1EG/10 Ethernet adaptor make ModBus protocol transmit data between the serial chain circuit and the Ethernet
TCP/IP network.
CN1DP-MD、 CN1DP-MP can only support single equipment communication, CN1EG/10、 CN1DP-MC can
support 32 equipment's communication at most.

89
NETWORKING AND MONITORING

short message alarm module


FDM3 short message informing module adopts the standard RS485
communication method to connect one or at most 16 communicative
circuit breaker directly.When the circuit breaker encounter an incident
previously set,the module sends short message to one or at most ten
mobile phones through GSM network to cue the users to handle in
time.The previously set incident can be all kinds of failure release and
electric parameter abnormal alarm.The users can configure the short
message informing module with the computer configuration software
offered by our company,including communication parameter,mobile phone
number,equipment name,alarm type and so on.When working,no need of
computer.

intelligent power distribution monitor

Every FCX3 intelligent power distribution monitor can connect to at


mosr 16 communicative circuit breaker at the same time.We can build
power distribution monitoring system without computer configuration.At
the same time, we can achieve short message informing or GPRS wireless
function through expanding the module.

Monitoring main computer

Ethernet Or GPRS
short message
FCX3

ModBus

communiative MCCB
communicative ACB

Every FCX3 intelligent power distribution monitor can connect to at mosr 16 communicative circuit breaker at the
same time.We can build power distribution monitoring system without computer configuration.At the same time, we can
achieve short message informing or GPRS wireless function through expanding the module.
FCX3 intelligent power distribution monitor also integrate WEB server,ModBus/TCP function.The monitoring main
machine also can be connected to monitor through Ethernet interface to achieve remote monitoring such as:state of
equipment,measurement datas,setting datas,story records, history datas etc.

90
NETWORKING AND MONITORING

远程智能I/O模块

CI1 series remote intelligent I/O module is a convenient,practical and reliable communication monitoring module.It
can achieve the system's tele-communication,tele-control and tele-detection function through standard RS485
interface,ModBus-RTU protocol.When the users use the uncommunication circuit breaker,the moitoring of respective
distributing circuit can be achieved by the module.The users can monitor the current of the circuit,the switching -on or -off
state,failure state and other important information remotely.

CI1-SCM423 has four-circuit co-terminal switching times output,two-circuit 5A current input.The users can be
informed of the feeder's three-phase current and four-circuit switching times(for example:switching -on and -off
sttate,failure state and so on)through CI1-SM423 and with the help of circuit breaker's input,output and standard current
mutual inductor in the circuit.
CI-S12 has twelve-circuit co-terminal switching times input.The users can know the switching -on or -off state of at
most twelve circuit breakers or six cicuit breakers' switching -on or -off state,failure state by it
CI1-C8 has four groups of eight-circuit relay output and it can control the switching -on or -off of four circuit
breakers.
CI1-SC64 has six-circuit switching times input and four relay output.It not only controls the circuit breaker,but also
monitors circuit breaker's state at the same time.

91
Temperature alarm module

FWB1 temperature alarm module adopts online temperature detection that the FRG heat sensor directly mounted on
the connection position.It can detect at most six points connection position(the input terminals on the back of the
temperature alarm module, which the heat sensot is connected to,are 1T、 2T、 3T、 4T、 5T、 6T respectively).When
detecting the temperature of the connection points is higher than action temperature, the temperature alarm module's
directive lights are on and alarming,at that time,the inbuilt relay's 2nd output contact will make(the 2nd output terminals
are 13、 14, 23、 24 respectively);when detecting the connection temperature dropping to resetting temperature, the
temperature alarm module's directive lights are off and the 2nd output contact will break.The connection wire between the
temperature alarm module and the heat sensor is of 1.5m length.

Characteristics

temperature detection range 0~150℃

action temperature To 100/110/120/130℃

resetting temperature Tr To-5℃

precision ±5℃

sensor insulation withstand voltage AC3500V/1min

temperature detection points 6 points at most

operatiing current AC230V,range195~253V

output contace capacity 3A/AC250V,3A/DC24V

operating temperature -20℃~+70℃

92
Temperature alarm module

FWB1 temperature alarm module+FRG heat sensor

48

22 70

Temperature alarm module

30

FRG Hest sensor

heat sensor type B(mm) L(mm) d(mm)

FRG-7 12 40 φ7

FRG-9 14 41 φ9

FRG-11 16 42 φ11

FRG-13 18 44 φ13

FRG-17 22 47 φ17

93
Order Form of breaker ( Please fille d fig ures i n
or sign√ i n □ )

Name Order Amount Date

Type CW1-
Use □ On land □ Tropical (TH ) □ On ship □ Cla ss 1E Note:for the breakers used on ship and class1E condition, the frame current Inm only 2000A and 3200A.

Pole Quality □ th re e-p oles □ four-poles


Rated Voltage □ AC 400V □ AC 690V

Rated cur rent In= A Rated current of N Pole (I N) □ 50%I n □ 100%I n

Fixe d □ Horizontal (back mounted) □ Vertical (front mounted) □ Vertical (back mounted) Note:Only for the breaker with Inm 2000A,
Connection T yp e connection type are vertical(front mounted)
Draw-out □ Horizontal (back mounted) □ Vertical (front mounted) □ Vertical (back mounted) and vertical (back mounted).

Type choosing □L Type (Electronic Type) □ M Type (Typical Type) □ MY Type (LCD displayed normal type) □ H Type (Communication Type) □ HY Type (LCD displayed communicative type)

Overload L ong- time D elay Sho rt C irc uit Shirt- time Delay Short Circuit Instanta neous
Ir1 t1 Ir2 t2 Ir3
B asic Test Over Load Alarm Thermo-analogue MCR Function
F unction
Earthed Fault
I r4 t4

□ Digital indication of voltage


Choosing
Function □ Pattern O ne
Load Monit oring
□ Pattern Two

Power supply □AC230V □AC400V □DC220V □DC110V

FFT Shunt Release □AC230V □AC400V □DC220V □DC110V

FHD Closing Magnet □AC230V □AC400V □DC220V □DC110V

FDC Motor-driven □AC230V □AC400V □DC220V □DC110V

Norma l type □ Four pairs of change-over contacts


FFC Auxiliary Switch
Special type □ 4 NO4NC □ 6NO2NC □ 2 NO6NC □ 3 NO3NC

□A C230V □AC 400V PV Special type □AC220V □AC380V


□ FQT Under □Undervoltage Instantaneous Release □ Undervoltage Instantaneous Release
Voltage Release
□ Undervoltage Time Delay release □0.5 s □1s □2s □3 s □ Undervoltage Delay 0~10s Release
( Factory's default value 3s )

□ FFS OFF locked device □ One lock and one key □ Tow locks,one key □ 3-locks 2-keys

Two br eaker s □Cab le In terlock □ Rod Interl ock


□ FLS Interlock
Three breakers □ Cable interlock □Rod interlock, pattern 1 □ Rod interlock, pattern 2 □Rod interlock, pattern 3

FZZ two supply automatic power supply switch system Electronic automatic switch controller R type S type F type
Intelligent automatic switch controller ZR type ZS type ZF type
Intelligent communicative automatic switch controller ZTR type ZTS type ZTF type
FLZ two incoming one conple automatic power Intelligent automatic switch controller WTT3 type
supply switch Intelligent in parallel automatic switch controller WTB3 type communication
□Current transformer connected to N pole externally □ FDH-80 □ FDH-120 □ FDH-260
□FWZ Electrical indication mechanism of draw-out socket position
□FDY/WT DC power supply module □ DC220V □ DC110V
□FAN "Button" locking device □ FJS Counter □ FXG Barrier between phases

Note1: standard set is M type intelligent controller, four pairs of changover contacts and horizontal back set.
Note2:When there has voltage display function and the input voltage is higher than AC400V,there should have this module.
Note3:CW1-2000、3200 breaker can be provided temperature dowm to -40℃.
Note4:When order the IT power distribution system breakers of CW1-4000、5000 used in AC690V,please call us.
Note 5:When shunt release and closing magnet voltage is DC220V or 110V,auxiliary switch is 3NO3NC, othe type is ordered by next page.

94
Items may be provided under table,please filling figure in or signning √ in □

Fixed □Upper horizontal-down vertical(back) □Down horizontal-upper vertical(back)


□Upper horizontal-down vertical(front) □Down horizontal-upper vertical(front)
Bar connecting type Note:only for the
Inm=2000A breaker
Draw-out □Upper horizontal-down vertical(back) □Down horizontal-upper vertical(back)
□Upper horizontal-down vertical(front) □Down horizontal-upper vertical(front)

AC-voltage □ 3NO5NC □ 5NO3NC □ 5NO5NC □ 6NO6NC

FFC
Auxiliary □ 2NO4NC □ 4NO2NC □ Four pairs of chang over contacts □ 4NO4NC
switch
DC-voltage □ 3NO5NC □ 5NO3NC □ 5NO5NC
□ 2NO6NC □ 6NO2NC □ 6NO6NC

□AC230V □AC400V
FQT
Under voltage release
□ Under voltage time delay release s please filling value in 4s~9s

FFS OFF locked device One breaker □ Two lockes(two same lockes) □ Two lockes(two different lockes)

Note1:load monitoring and communication functions are not selected for breaker with 5NO5NC or 6NO6NC auxiliary switch.
Note2:when order control supply voltage of AC110V or 200V and so on for intelligent controller、shunt release、closing
magnet and motor driven mechanism,please call us.

95
The intelligent controller would be configured as follows,if no special demands was put forward
when ordering:

Current setting Ir1

Overload long-delay

Delay time setting t1

Current setting Ir2 6Ir1

Short-circuit short-delay

Delay time setting t2

15In (for In≤1000A)


Short-circuit instantaneous current setting Ir3 12In (for In=1250A,1600A)
10In (for In≥2000A)

Current setting Ir4 0.8In or 1200A 0.6In or 1600A

Delay time setting t4 0.4s

Monitoring current ILC1

Load monitoring

Monitoring current ILC2

96
Order form of Communication Component
Name order a date

product type communicative order amount

Communicative chargover derice

CN1DP-MD

CN1DP-MP
communicative adapter
CN1DP-MC

CN1EG/10

short message

Main body
intelligent power distribution
monitor Selecting module
short message extend module

CI1-SCM423

CI1-S12
Remoter intelligent I/O module
CI1-C8

CI1-SC64

Order Form of Temperature Alarming module


Name order a date

product type communicative order amount

FWB1Temperature alarm module

FRG-7

FRG-9

hest sensor FRG-11

FRG-13

FRG-17

97
S

CW1 SERIES INTELLIGENT


AIR CIRCUIT BREAKERS

CV

CW

CM

CB CK CR CA

CJR CJD CD CH CE

2015 Version

CHANGSHU SWITCHGEAR MFG. CO., LTD. (FORMER CHANGSHU SWITCHGEAR PLANT)

ADDRESS:NO.8 JIANYE ROAD CHANGSHU,JIANGSU,P.R.CHINA


URL:HTTP://WWW.RIYUE.COM.CN
E-MAIL:cskg0001@cs-kg.com
POST CODE:215500

CHANGSHU SWITCHGEAR MFG. CO.,LTD.


All technical data of products should be subject to final confirmation of our technical department.
(FORMER CHANGSHU SWITCHGEAR PLANT)
Publishing of this product catalogue and explaination of all details will be reserved by Changshu
Switchgear Mfg. Co., Ltd. ( former Changshu Switchgear Plant) .

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