PRE DISPATCH INSPECTION (PDI)

Approval
Customer Name :- HELLA INDIA LIGHTING Supplier Name:- AGS VISION PRIVATE LIMITED
Checked By: App. By:

Part Name :- PCBA_LIGHTGUIDE_WITH_WIRE_LH

Invoice No:- Lot Size:-
Part Number :- (327.125-01)

LED BIN CODE:- Sample Qty: Lot No.:-

REF. DOC. :
DATE :
IPC-A-610 H
Doc. Name:- PDI- LIGHTGUIDE_LH Rev No.& Date:-01 / 21.05.2022

Instrument/
Sr. No. Inspection items Sample Standard Frequency 1 2 3 4 5 Remarks
Method

1 Components a) Value As per master sample Visual

a) Dry Solder Should not dry solder Visual

b) Excess Solder No Excess Solder Visual

c) Solder Ball No Solder Ball Visual

5 sample
d) Pin Hole Hole should not allowed Visual from Every
2 Solderability Lot
e) Shorting No sorting Visual

Component should
Visual
properly soldered.

f) Component Solderability Component solderability

should not be cracked ( to
Visual
be checked at AOI &
Visual)

a) Component Lifting Should not be lifted Visual

Component should not be

b) Missing Visual
miss

c) Broken No breakage Visual

3 Components Status
d) Polarity Should be as per require Visual 5 sample
from Every
e) Alignment Should not Misaligned Visual Lot

No wrong mounting of
f) Wrong value Visual
components
No cut marks, no Flashes,
a) Wire Visual
no damage
No flashes, no damage, no
b) PCB Visual
cut marks
4 Appearance
PCB Material should be
c) PCB Material Visual Each Lot
FR4

d) PCB Colour Green Visual Each Lot

Length Dimn.( a) 35 ± 0.3mm Vernier 5 sample

Main PCBA
from Every
Dimension
Width Dimn.( b) 35 ± 0.3mm Vernier Lot

Dimn.(a) 10.6 ± 0.2mm Vernier

Dimn.( b) 16.87 ± 0.2mm Vernier

Dimn.( c) 6 ± 0.1mm Vernier

Vernier/Pin
PCBA1 Dia.( d) 2.3 ± 0.1mm
gauge

Dimn.( e) 7.6 ± 0.1mm Vernier

Dimn.(f) 1.6 ± 0.1mm Vernier

Dimn.(g) 2.1 ± 0.1mm Vernier

Dimn.(a) 13.6 ± 0.2mm Vernier

Dimn.( b) 26.1 ± 0.2mm Vernier

Dimn.( c) 20 ± 0.2mm Vernier

5 Vernier/Pin
PCBA2 Dia.( d) 2.3 ± 0.1mm
gauge

Dimn.( e) 9.1 ± 0.2 mm Vernier 5 sample

from Every
Lot
Dimn.(f) 2.0± 0.1mm Vernier

Dimn.(g) 2.2 ± 0.1mm Vernier

Red Wire L = 120.0±10mm Scale

Black Wire L = 120.0±10mm Scale

Sleeve Black L = 100.0±10mm Scale

Main wire assemble

Connector visual
 RED WITH BLACK STRIP L = 500.0±5mm Scale

Interconnecting Wire Red Wire L = 300.0±3mm Scale

Black Wire L = 300.0±3mm Scale

Length ( Hot
6 Dimn. L = 200.0±10mm Scale
Stamping Sleeve)

Functional Check
7
( SC/F02/P3) Output Voltage At 13.5 V < 100 mA PLC 5 Sample

As per approved packing

8 Packaging Visual Every Lot
Standard
Bar code label should be
9 Bar Code label Visual Each Lot
readable

REMARK : -

Acceptable
Judgement
Rejectable

Format No:-F05(PROD-P-01) Date Of Issue:-01.04.2022

Rev No:00 Page No:- 1 of 1