Silicone Bonding Brochure

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Industrial Adhesives and Tapes

3M™ Laminating Adhesives for Silicone Bonding

Silicone
Bonding
Solutions
3M™ Double Coated Tapes provide thin bonding solutions for
Silicone and other specialty hard-to-bond substrates for a
variety of applications.
Proprietary single liner technology used in 3M™ Double Coated
Tape 96042 and 3M™ Adhesive Transfer Tape 91022 reduces
liner waste, improves processing and extends product shelf life.
3M™ Double Coated Tape 9731 has a unique value as
solutions for Silicone bonding to a variety of high surface
energy and low surface energy substrates.
3M™ Laminating Adhesives for Silicone Bonding
3M™ Adhesive Transfer Tape 91022 & 3M™ Double Coated Tape 96042
Bond difficult substrates with...
Silicone Pressure Sensitive Adhesive
• High shear and peel strength for • 12-month shelf life for extended
hard-to-bond substrates such as usability and reduced waste
Silicone rubbers and foams;
polypropylene, polyethylene and • Reduce liner waste by 50% and
other Low Surface Energy (LSE) save time and cost of second
materials and more on contact liner removal and disposal
without priming
• Stable liner release over time
• Reliable solvent and high tem- (reference chart on back page)
perature resistance up to 500°F • PET film liner is tear and moisture
(260°C) for 3M™ 91022; 3M™ 96042
performs in temperatures up to 300°
resistant, and offers improved
processing and precise tooling for Single liner
50% less
F (149°C) due to a PET Carrier for higher yields
dimensional stability for
• Good damping performance over a
broad temperature range
liner waste

Peel Strength [oz/inch] Comparative Evaluation

resentative only and should not be used for specification purposes. The user should
NOTE: The technical information and data provided here should be considered rep-

evaluate the 3M product to determine whether it is suitable for the user’s purpose.
25
15 min. dwell
20.5

20 72 hr. dwell
18.7

17.9
14.66

14.16
[oz/inch]

15
12.52

11.9
11.76

9.89
10
8.77

5.88
5.97
5.34

5
4.18
1.49

0.56

0
Silicone Silicone Silicone Silicone Silicone Silicone Silicone Silicone
Rubber Foam Rubber Foam Rubber Foam Rubber Foam
3M 91022 [ATT] Competitor A [ATT] Competitor B [ATT] Competitor C [ATT]

Silicone Bonding Product Portfolio Summary


Product Total Tape Relative Relative
Product Temperature
Number Caliper [not Adhesive Type Carrier Type Liner Type Adhesion to Adhesion to
Construction Resistance
including liner] Silicone Rubber PC/ABS
White PET Film
91022 2mil [.05mm] ATT Silicone - 500°F (260°C) 9 8
[2mil or .05mm]
Clear PET Film White PET Film
96042 5mil [.127mm] DCT Silicone 350°F (177°C) 9 8
1mil [.025mm] [2mil or .05mm]
Differential 350 [Acrylic] / Clear PET Film 54# Tan PCK Paper /
9731 5.5mil [.140mm] 350°F (177°C) 9 8
DCT Silicone 1mil [.025mm] 2mil Clear PET Film

For more product information, view back side of brochure.


3M™ Double Coated Tapes 9731
Bond Silicone to HSE & LSE substrates
• Silicone/Acrylic differential double coated tape • Polyester carrier provides dimensional stability
construction offers excellent initial tack and and improved handling with ease of die cutting
adhesion and lamination
• Variety of product constructions and calipers • PET and PCK double liners for easy handling,
provides flexibility to specify the best product moisture stability and liner removal
with the best fit
• Excellent high temperature, UV and solvent
resistance

Peel Adhesion [oz/inch] of 9731

NOTE: The technical information and data provided here should be considered representative only and should not be used
for specification purposes. The user should evaluate the 3M product to determine whether it is suitable for the user’s pur-
70
9731

60
Comp A*[.085mm DCT]

50
9731

Comp A*[.085mm DCT]


[oz/inch]

40

30

Comp A*[.085mm DCT]


Comp A*[.085mm DCT]

20

pose. *Lower the gms/in, better the liner removal


9731
9731

10

*Comp A [.085mm DCT]


0
Stainless Steel Silicone Rubber Bisco HT-820 Bisco HT1240 Red
Acrylic Side Adhesion TD-SILRUB 70D Silicone Side Adhesion Silicone Side Adhesion
Silicone Side Adhesion

Application Ideas
Automotive, Transportation & Specialty Vehicle • Appliance
Medical & Electronic Devices • General Industrial
• Gasket Attachment: Best in class adhesion to • High Temperature Applications: Best in class
Silicone-based substrates provides robust product adhesion to Silicone-based substrates provides
performance. Primerless bonding improves robust product performance. Primerless bonding
productivity and yields. improves productivity and yields.
• Keypad Attachment: Higher initial and aged • General Purpose Silicone Foam Attachment:
adhesion to Silicone provides bonding to medical- Performance on flexible silicone materials provides
grade Silicone substrates and quick attachment for reliable bonding and improved productivity through
improved processing. processing efficiency.
• Reducing/Eliminating buzz/squeak/rattle: Best in • Temporary Bond for Processing Difficult
class adhesion to difficult substrates for Silicone Substrates: Best in class adhesion to difficult
foam attachment. Primerless bonding provides a substrates, including varnished leather & Silicone
primary bonding solution with no mess. products increases productivity and yield and
provides excellent convertability.
Product Selection (construction details)
Total Tape Size
Product Product Primary Liner Adhesive I Carrier Adhesive II Secondary Caliper [not
Number Construction Type Type Liner including liner] Available

White PET Film Silicone 2mil


91022 ATT [2mil or .05mm] 2mil [.05mm] — — — [.05mm] 48"x60 yards*

White PET Film Silicone Clear PET Film Silicone 5mil


96042 DCT [2mil or .05mm] 2mil [.05mm] 1mil [.025mm] 2mil [.05mm] — [.127mm] 48"x60 yards*

Secondary Clear PET Film


5053 Liner [3mil or .076mm] — — — — — 46"x360 yards*

54# Tan PCK Paper 350 Clear PET Film Silicone Clear PET Film 5.5mil
9731 DCT [5.4mil or .137mm] 1.6mil [.041mm] 1mil [.025mm] 2.9mil [.074mm] [3mil or .076mm] [.140mm] 48"x60 yards*

* Note: The caliper listed is based on a calculation from manufacturing controlled adhesive coat weights using a density of 1.110 g/ cc.
Remember that our products are always available in metric dimensions as well.

Product Selection Guide for 3M™ Adhesive Transfer Tape 91022


Bonding Silicone Substrates Liner Release

DANGER ZONE 1261.6


Secondary Substates 654.9
Difficult liner
476.3
removal above 218.4
GMS/IN
220 gms.in*
Silicone Sponge

Silicone Rubber

Silicone Rubber

Energy Plastics

Energy Plastics

200
Medical Grade
Silicone Foam

High Surface
Silicone Film

Low Surface
Metals

150
133.6

Silicone 91022 or 96042 9731 100


Sponge
Silicone Substates

64.2

Silicone Foam 91022 or 96042 9731 53.1


47.5

Silicone Film 91022 or 96042 9731


50 32.9
21.4
4.5 15.1
2.9 10.8 6.2
Silicone Rubber 91022 or 96042 9731 3.5
0
Medical Grade 3M 91022 Comp. A Comp. B Comp. C
91022 or 96042 9731
Silicone Rubber Single Liner Dual Liner Dual Liner Dual Liner

7-day CT Initial Easy 7-day 70°C Aged Easy *Lower the gms/in,
7-day CT Initial Tight 7-day 70°C Aged Tight better the liner removal.

Product Use: Many factors beyond 3M’s control and uniquely within user’s knowledge and control can affect the use and performance of a 3M product in a particular application.
Given the variety of factors that can affect the use and performance of a 3M product, user is solely responsible for evaluating the 3M product and determining whether it is fit for a
particular purpose and suitable for user’s method of application. Warranty, Limited Remedy, and Disclaimer: Unless an additional warranty is specifically stated on the applicable
3M product packaging or product literature, 3M warrants that each 3M product meets the applicable 3M product specification at the time 3M ships the product. 3M MAKES NO
OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY OR CONDITION ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE. If the 3M product does not conform to
this warranty, then the sole and exclusive remedy is, at 3M’s option, replacement of the 3M product or refund of the purchase price. Limitation of Liability: Except where prohibited
by law, 3M will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted,
including warranty, contract, negligence or strict liability.

Converter Markets Converter Markets


Industrial Adhesives and Tapes Industrial Adhesives and Tapes
Division Division
3M United Kingdom PLC 3M Ireland
Cain Road The Iveagh Building 3M is a trademark of 3M Company.
Bracknell The Park
Berkshire Carrickmines Printed in UK
CJ1196
RG12 8HT Dublin 18 © 3M 2011
Tel: 0870 60 800 50 Ireland SiliconebondingV3

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