Caixa Eletrica Ec120

(F9543)
COMPONENT MAINTENANCE MANUAL

EMB : SE07113, SE13543 ; BP : SE07238, SE07242, SE13451

WITH
ILLUSTRATED PARTS LIST
SINGLE ENGINED H/C GENERATION AND

DISTRIBUTION SYSTEM
Part Numbers
EMB SE07113, SE13543

BP SE07238, SE07242, SE13451
SEFEE
ROUTE DE CAMARAS
Z.I. DES CAZES - BP 243
12400 SAINT-AFFRIQUE
FRANCE
TEL: 33(0)5.65.98.11.00
FAX: 33(0)5.65.49.37.12
REVISION N°0 TP1

INITIAL ISSUE: Oct 15/13 24-60-02 Oct 15/13
(F9543)
VALIDATION OF OPERATIONS DESCRIBED IN THIS MANUAL

The maintenance operations described in this manual have been checked in manufacturer's
workshops by an exact carrying out of dismantling, reassembly, test and repair instructions
which are detailed in this document. These operations are those in use at the latest revision
date of the document.
COPYRIGHT © 2013
THIS DOCUMENT, PROPERTY OF S.E.F.E.E CAN NOT BE COMMUNICATED OR
REPRODUCED WITHOUT AUTHORIZATION.
TP2
24-60-02 Oct 15/13
(F9543)
RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
N° DATE DATE BY N° DATE DATE BY
ROR
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PAGE INTENTIONALLY LEFT BLANK
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RECORD OF TEMPORARY REVISIONS
TEMP INSERTED REMOVED

ISSUE
REV. PAGE N°
DATE
N° DATE BY DATE BY
RTR
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SERVICE BULLETIN LIST
SERVICE INCLUDED DATE

BULLETIN REV IN OF TITLE
N° REVISION INCORPORATION
SB – A - Oct 15/13 ELECTRICAL POWER -
Baggage compartment
Breaker Panels circuit-breaker panel
SB07242 06 01 Possible short-circuit
SIL B - Oct 15/13 Give correspondence

between traceability
EMB applied on Electrical
LS07113/11/01 Master Boxes and P/N of
relevant sub-assemblies.
SBL
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SERVICE BULLETIN AQ
File: SB071131101B ELECTRICAL MASTER BOX EC120 SERIAL S/B N°: SB071113/11/01
Format: F1308B
SERVICE BULLETIN
N° SB071113/11/01
SUBJECT:
MODIFICATION OF THE ELECTRICAL MASTER BOX SE07113 WHATEVER AMENDMENTS
EVOLUTION TABLE
ISSUE DATE MODIFICATION AFFECTED

PAGE
A 2013 02 28th First issue All
B 2013 09 26th Integrate May 6th comments. All

Integrate Sept. 12th (mail), Sept. 19th (meeting) comments
Issue : B Date : 2013 09 26th Page 1/11

SERVICE BULLETIN AQ
Format: F1308B
1. APPLICATION DATA
1.A. EFFECTIVITY
This Service Bulletin is applicable on ELECTRICAL MASTER BOX SE07113 and should be applied as
follows :
New and spare units: Further to customer request.
Unit in operation: Further to customer request.
On repair order: Further to customer request.
Note: This modification is registered by SEFEE under the FEE number E110113543.
1.B. CONCURRENT REQUIREMENTS

N/A.
1.C. REASON
Improve ELECTRICAL MASTER BOX reliability regarding electrical pulses generated on excitation coil by
starter generator.
1.D. DESCRIPTION
Refer to Component Maintenance Manual described in § 1.J of the current document.
ELECTRICAL MASTER BOX P/N SE07113 is modified to increase reliability regarding electrical pulse
generated by starter generator.
It’s mandatory to have both regulation and logic board with last P/N (see §3.C) to get reliability improvement.

SERVICE BULLETIN AQ
Format: F1308B
1.E. APPROVAL
The technical information contained in this Manufacturer's Service Bulletin was approved by EUROCOPTER
under the prerogatives awarded by the EASA Design organization Approval No. 21J.056 only for the
EUROCOPTER helicopter range concerned.
1.F. LABOUR
Qualification: 1 electric, about 2 hours
1.G. MASS AND POSITIONING

Mass: N/A
Moment: N/A
1.H. INFLUENCE ON ELECTRICAL LOADS

N/A.
1.I. APPLICATION READING OF SOFTWARE MODIFICATION

N/A.
1.J. REFERENCES
The evolution sheet coupled with this modification is E110407113.
The applicable Component Maintenance Manual is 24-60-02 (pending).
1.K. OTHER CONCERNED DOCUMENTS

Links between top P/N and boards sub-assemblies P/N are given in Service Information Letter
LS07113/11/01. They are recalled here after.
ELECTRICAL MASTER BOX

SEFEE P/N SE07113 SE07113 SE07113 SE07113 SE13543 SE13543
Mod. Stat. /, A or B C D E / A
Effectivity in service Current version Yes Yes Not applicable Yes follow ing Not applicable
SB07113/11/01
Regulation board
Logic board
Mother board (for inform ation, changeable only in factory)

1.L. PARTS INTERCHANGEABILITY
After compliance with this Service Bulletin, Electrical Master Boxes P/N SE13543 can no longer be replaced
with Electrical Master Boxes P/N SE07113, regardless of their amendment.

SERVICE BULLETIN AQ
Format: F1308B
2. PERFORMANCE INSTRUCTIONS
2.A. GENERALITY
Operations described in this Service Bulletin must be realized according to the instructions below. The parts
& their locating are indicated in the C.M.M. (see §1.L) and recalled in appendix of this SB.
2.B. OPERATIVE MODE

Operating mode is described in the Component Maintenance Manual (see CMM references in § 1.L of the
current document). Operating mode is also recalled in appendix of this SB.
01 – Uninstall former Design P/N REGULATION board (see §1.K & 3.C ) following CMM section (or appendix
1) “UNINSTALL REGULATION BOARD OR LOGIC BOARD FROM EMB »
02 – Uninstall former Design P/N (see §1.K & 3.C) LOGIC board following CMM (or appendix 1) section
“UNINSTALL REGULATION BOARD OR LOGIC BOARD FROM EMB »
03 – Install new Design P/N (see §1.K & 3.C) REGULATION board and LOGIC BOARD following CMM
section (or appendix 2) “INSTALL REGULATION BOARD OR LOGIC BOARD ON EMB »
04 – Apply identification of modification in accordance with section 2.C.
05 –Test EMB according to helicopter manufacturer’s documentation (same tests as the EMB removal and
installation).
06 – Send back to SEFEE’s technical contact (see section 3.B) per written means (email for example) the
date of the SB application, the name and the company of the technician and the S/N of the modified unit.
2.C. IDENTIFICATION
After application of service bulletin, EMB SE07113 becomes SE13543.
Stick the new EMB label SE13546 in accordance with here after pictures.
Stick new label SE13546 partially on the former one in order to hide old P/N and description and set
visible former S/N (“nnn”), date (“yy/mm”) and Q/A stamp.
Label description (before S/B) Label description (after S/B)
Strike out already filled Mod Status’ square(s) as needed (with permanent marker) on the former
label
2.D. UTILIZATION AND MAINTENANCE INSTRUCTIONS

See CMM.

SERVICE BULLETIN AQ
Format: F1308B
3. INFORMATION ABOUT EQUIPMENT
3.A. EQUIPMENT – PRICE – AVAILABILITY

For information, please contact the commercial management.
3.B. INFORMATIONS ABOUT THE SUPPORT BY THE MANUFACTURER

To contact the technical department:
SEFEE
M. Jerome DELMAS
Serial/industrialization equipment group manager
BP243 - Route de Camaras

F-12400 SAINT AFFRIQUE
Email : jerome.delmas@sefee.fr
Phone : +33 5.65.98.11.17
3.C. EQUIPMENT NECESSARY FOR EVERY AIRCRAFT, COMPONENTS
Item
P/N Qty (*) Description Procurability Note
SE13560 1 N/A Kit containing :
1 rep. 22 + SE13535 Regulation board qty 1
1 rep. 24 + SE13551 Logic Board qty 1 Yes
2 rep 19 SE13546 “SB071131101” generic
additive label
Detailed Kit Bill Of Material
SE13535 1 22 Regulation board No Before S/B P/N : SE06885
SE13551 1 24 Logic Board No Before S/B P/N : SE06878
SE13546 2 19 “SB071131101” generic additive label No 1 + 1 spare
(*): Item N° as per CMM Illustrated Part List
3.D. EQUIPMENT NECESSARY FOR EVERY SPARE ITEM

N/A
3.E. RE-IDENTIFIED PARTS

Description Last reference New reference Remark
N/A

SERVICE BULLETIN AQ
Format: F1308B
3.F. TOOLING – PRICE – AVAILABILITY
Please contact :
SEFEE
M. Laurent PUJOL
Sales Manager

Email : laurent.pujol@sefee.fr
Tél : +33 5.65.98.11.07

Fax : +33 5.65.49.37.12
3.G. CONDITIONS OF PROVISIONING
Please contact :
SEFEE
M. Laurent PUJOL
Sales Manager

Email : laurent.pujol@sefee.fr
Tél : +33 5.65.98.11.07

Fax : +33 5.65.49.37.12

SERVICE BULLETIN AQ
Format: F1308B
Appendix 1. “UNINSTALL REGULATION BOARD OR LOGIC BOARD FROM EMB”
A. Reason for the job

Self-explanatory
B. Job Set-up Information
Tools, fixtures and equipment
Referenced information
PAGE
REFERENCE DESCRIPTION
BLOCK
GRAPHIC 24-60-02-991-027-A01 3000 FIGURE 3002
GRAPHIC 24-60-02-991-028-A01 3000 FIGURE 3003
See figures in appendix 3.
C. Procedure
Dismount “L” cover from EMB (see Figure 3002 in appendix 3)
With a flat screwdriver n°4, unscrew the 13 captive screws from the “L” cover item 33.
Handle the cover from one side and carefully pull the cover (following dismounting smooth
effort arrow on the active figure) till the captive screws play become zero.
From the handing point to the opposite side, unscrew “one after the other” the screws,
maintaining a smooth effort on the cover. The tool recommended to unscrew stays the flat
screwdriver n°4.
Dismount “regulation board” or “logic board” from EMB (see Figure 3002 in appendix 3)
Handle the board (Regulation board item 22 and/or logic board item 24) on both cooler’s side
(see handling points on active figure) and strongly pull it out of the EMB.
Pay attention to handle carefully boards regardless to Electrostatic Discharge.
D. Close-up
Not applicable.

SERVICE BULLETIN AQ
Format: F1308B
Appendix 2. “INSTALL REGULATION BOARD OR LOGIC BOARD ON EMB”

Self-explanatory

Standard tools
PAGE
BLOCK
GRAPHIC 24-60-02-991-027-A01 3000 FIGURE 3002
GRAPHIC 24-60-02-991-028-A01 3000 FIGURE 3003
See figures in appendix 3.
C. Job Set-up
The relative position of regulation and logic board from one hand and the relative position of
each of the board in the EMB to the other hand are mechanically keyed with the boards’
connectors. Relative position of each of the board in the EMB is recalled with labels stuck on
the internal sides of EMB’s board basket.
D. Procedure
1) Assembly
Pay attention to handle carefully boards regardless to Electrostatic Discharge.
Regulation board fitting (Figure 3003)

Position the regulation board (item 22) up to the left hand guides (side of terminals A to D).
Take care to have the main daughter board label on the internal fuse side (items MB1 and
MB2).
Push slowly the daughter board down to motherboard till the mobile connector’s guides
contacts with the fix connector’s guides.
When guides are in contact, push firmly on the daughter board to improve the electrical
contacts connection.

SERVICE BULLETIN AQ
Format: F1308B
Logic board fitting (Figure 3003)

Position the logic board (item 24) up to the right hand guides (side of terminals E to H).
Take care to have the main daughter board label on the internal fuse side (items MB1 and
MB2).
2) Enabling procedure
“L” cover / EMB (Figure 3002)
Visual inspection:
Top of the daughter boards’ cooler shall approximately correspond to top of mechanical
daughter board’s box.
3) Final assembly procedure

Take care about presence of regulation board (item 22), logic board (item 24), internal fuses
cartridge except spare parts if changed (item MB1 & MB2) and equipped regulator (item 12),
when installing “L” cover (item 33) on EMB.
Position the “L” cover (item 33) on the EMB.
Screw 2 or 3 thread of the six screws interfacing with the Logic and
Regulation boards’ coolers with a flat screwdriver n°4 (or one of the tools referenced “d” in
chapter 9).
With the same tool, screw 2 or 3 thread of the seven screws interfacing with other
mechanical parts than daughter boards.
With the same tool, tighten all the 13 screws.
Visual inspection:
-“L” cover position on EMB.
-All of the 13 screws are tightened.
E. Close-up
Not applicable

SERVICE BULLETIN AQ
Format: F1308B
Appendix 2. FIGURES
"L" Cover/EMB
FIGURE 3002/GRAPHIC 24-60-02-991-027-A01

SERVICE BULLETIN AQ
Format: F1308B
Regulation board or Logic board on EMB

FIGURE 3003/GRAPHIC 24-60-02-991-028-A01

(F9543)
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE

TITLE PAGE LIST OF
TP 1 Oct 15/13 EFFECTIVE PAGES
TP 2 Oct 15/13 LEP 1 Oct 15/13
RECORDS OF LEP 2 Oct 15/13
REVISONS LEP 3 Oct 15/13
ROR 1 Oct 15/13 LEP 4 Oct 15/13
ROR 2 Oct 15/13 TABLE OF
RECORD OF CONTENTS
TEMPORARY TOC 1 Oct 15/13
REVISIONS TOC 2 Oct 15/13
RTR 1 Oct 15/13 TOC 3 Oct 15/13
RTR 2 Oct 15/13 TOC 4 Oct 15/13
SERVICE TOC 5 Oct 15/13
BULLETIN LIST TOC 6 Oct 15/13
SBL 1 Oct 15/13
SBL 2 Oct 15/13 LIST OF
SBL 3 Oct 15/13 ILLUSTRATIONS
SBL 4 Oct 15/13 LOI 1 Oct 15/13
SBL 5 Oct 15/13 LOI 2 Oct 15/13
SBL 6 Oct 15/13
SBL 7 Oct 15/13 INTRODUCTION
SBL 8 Oct 15/13 INTRO 1 Oct 15/13
INTRO 6 Oct 15/13
INTRO 7 Oct 15/13
INTRO 8 Oct 15/13
DESCRIPTION AND
OPERATION
1 Oct 15/13
2 Oct 15/13
3 Oct 15/13
4 Oct 15/13
5 Oct 15/13
6 Oct 15/13
7 Oct 15/13
8 Oct 15/13
9 Oct 15/13
10 Oct 15/13
11 Oct 15/13
12 Oct 15/13
LEP
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13 Oct 15/13 1001 Oct 15/13
14 Oct 15/13 1002 Oct 15/13
15 Oct 15/13 1003 Oct 15/13
16 Oct 15/13 1004 Oct 15/13
17 Oct 15/13 1005 Oct 15/13
18 Oct 15/13 1006 Oct 15/13
19 Oct 15/13 1007 Oct 15/13
20 Oct 15/13 1008 Oct 15/13
21 Oct 15/13 1009 Oct 15/13
22 Oct 15/13 1010 Oct 15/13
23 Oct 15/13 1011 Oct 15/13
24 Oct 15/13 1012 Oct 15/13
25 Oct 15/13 1013 Oct 15/13
26 Oct 15/13 1014 Oct 15/13
27 Oct 15/13 1015 Oct 15/13
28 Oct 15/13 1016 Oct 15/13
29 Oct 15/13 1017 Oct 15/13
30 Oct 15/13 1018 Oct 15/13
31 Oct 15/13 1019 Oct 15/13
32 Oct 15/13 1020 Oct 15/13
33 Oct 15/13 1021 Oct 15/13
34 Oct 15/13 1022 Oct 15/13
35 Oct 15/13 1023 Oct 15/13
36 Oct 15/13 1024 Oct 15/13
37 Oct 15/13 1025 Oct 15/13
38 Oct 15/13 1026 Oct 15/13
39 Oct 15/13 SCHEMATIC AND
40 Oct 15/13 WIRING DIAGRAM
41 Oct 15/13 2001 Oct 15/13
42 Oct 15/13 2002 Oct 15/13
43 Oct 15/13 DISASSEMBLY
44 Oct 15/13 3001 Oct 15/13
45 Oct 15/13 3002 Oct 15/13
46 Oct 15/13 3003 Oct 15/13
47 Oct 15/13 3004 Oct 15/13
48 Oct 15/13 3005 Oct 15/13
49 Oct 15/13 3006 Oct 15/13
50 Oct 15/13 3007 Oct 15/13
51 Oct 15/13 3008 Oct 15/13
52 Oct 15/13 3009 Oct 15/13
53 Oct 15/13 3010 Oct 15/13
54 Oct 15/13 3011 Oct 15/13
55 Oct 15/13 3012 Oct 15/13
56 Oct 15/13 3013 Oct 15/13
TESTING AND 3014 Oct 15/13
FAULT ISOLATION 3015 Oct 15/13
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3016 Oct 15/13 7015 Oct 15/13
3017 Oct 15/13 7016 Oct 15/13
3018 Oct 15/13 7017 Oct 15/13
3019 Oct 15/13 7018 Oct 15/13
3020 Oct 15/13 7019 Oct 15/13
3021 Oct 15/13 7020 Oct 15/13
3022 Oct 15/13 7021 Oct 15/13
3023 Oct 15/13 7022 Oct 15/13
3024 Oct 15/13 7023 Oct 15/13
3025 Oct 15/13 7024 Oct 15/13
3026 Oct 15/13 7025 Oct 15/13
3027 Oct 15/13 7026 Oct 15/13
3028 Oct 15/13 7027 Oct 15/13
3029 Oct 15/13 7028 Oct 15/13
3030 Oct 15/13 7029 Oct 15/13
3031 Oct 15/13 7030 Oct 15/13
3032 Oct 15/13 7031 Oct 15/13
7032 Oct 15/13
CLEANING 7033 Oct 15/13
4001 Oct 15/13 7034 Oct 15/13
4002 Oct 15/13 7035 Oct 15/13
4003 Oct 15/13 7036 Oct 15/13
4004 Oct 15/13 FITS AND
CLEARANCES
INSPECTION / 8001 Oct 15/13
CHECK 8002 Oct 15/13
5001 Oct 15/13 SPECIAL TOOLS,
5002 Oct 15/13 FIXTURES,
REPAIR EQUIPMENT AND
6001 Oct 15/13 CONSUMABLES
6002 Oct 15/13 9001 Oct 15/13
ASSEMBLY 9002 Oct 15/13
7001 Oct 15/13 ILLUSTRATED
7002 Oct 15/13 PARTS LIST
7003 Oct 15/13 10001 Oct 15/13
7004 Oct 15/13 10002 Oct 15/13
7005 Oct 15/13 10003 Oct 15/13
7006 Oct 15/13 10004 Oct 15/13
7007 Oct 15/13 10005 Oct 15/13
7008 Oct 15/13 10006 Oct 15/13
7009 Oct 15/13 10007 Oct 15/13
7010 Oct 15/13 10008 Oct 15/13
7011 Oct 15/13 10009 Oct 15/13
7012 Oct 15/13 10010 Oct 15/13
7013 Oct 15/13 10011 Oct 15/13
7014 Oct 15/13 10012 Oct 15/13
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10013 Oct 15/13
10014 Oct 15/13
10015 Oct 15/13
10016 Oct 15/13
10017 Oct 15/13
10018 Oct 15/13
10019 Oct 15/13
10020 Oct 15/13
10021 Oct 15/13
10022 Oct 15/13
10023 Oct 15/13
10024 Oct 15/13
10025 Oct 15/13
10026 Oct 15/13
10027 Oct 15/13
10028 Oct 15/13
10029 Oct 15/13
10030 Oct 15/13
10031 Oct 15/13
10032 Oct 15/13
10033 Oct 15/13
10034 Oct 15/13
SPECIAL
PROCEDURES 11001 Oct 15/13
11002 Oct 15/13
REMOVAL
12001 Oct 15/13
12002 Oct 15/13
INSTALLATION
13001 Oct 15/13
13002 Oct 15/13
SERVICING
14001 Oct 15/13
14002 Oct 15/13
STORAGE
15001 Oct 15/13
15002 Oct 15/13
15003 Oct 15/13
15004 Oct 15/13
REWORK
16001 Oct 15/13
16002 Oct 15/13
LEP
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TABLE OF CONTENTS
RECORD OF REVISIONS 1
RECORD OF TEMPORARY REVISIONS 1
SERVICE BULLETIN LIST 1
LIST OF EFFECTIVE PAGES 1
TABLE OF CONTENTS 1
LIST OF ILLUSTRATIONS 1
I - INTRODUCTION 1
1. INTRODUCTION 1
A. General 1
B. How to Use the Manual 1
C. CMM page block 2
D. Revision and updating 2
E. List of abbreviations 3
F. Units of measurement 4
G. Logical equation symbol 5
H. Item description 5
2. REPAIR FACILITIES 6
3. EMB INTERFACE LIST 7
A. Commands 7
B. Monitoring/display 7
II - DESCRIPTION AND OPERATION 1
1. DESCRIPTION 1
A. Introduction 1
B. EMB and BP configuration elements 1
C. General layout 2
D. Physical description 5
2. EMB CUSTOMER KEYING 10
A. GPU Polarization 10
B. High power starter generation 10
3. OPERATION 11
A. Boards schematic diagrams 11
B. Functional description 16
4. CONNECTOR PINOUT 47
A. EMB 47
B. Breaker panel 50
5. MAINTENANCE DESCRIPTION 56
A. SRU’s list 56
B. During warranty period 56
III - TESTING AND FAULT ISOLATION 1001
1. INTRODUCTION 1001
A. Reason for the Job 1001
B. Job Set-up Information 1001
2. EMB SE07113 OR SE13543 MANUAL OPERATING TEST 1002
A. Initial configuration 1002
B. BAT, EPU ELECTRICAL TEST 1002
TOC
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C. REGULATION, LOGIC TEST 1005
D. PROTECTIONS TESTS 1009
E. FINAL ELECTRICAL TEST 1011
F. END OF TESTS 1012
3. EMB ELECTRICAL BONG TEST 1013
4. BP SE07238 MANUAL OPERATING TEST 1014
A. Testing Tools 1014
B. Connection 1014
C. Test 1014
D. Identification 1015
E. Mechanical 1015
F. Weight 1015
G. Bonding 1015
H. External test 1015
I. End of test 1016
B. Connection 1017
C. Test 1017
E. Mechanical 1018
F. Weight 1018
G. Bonding 1018
I. End of test 1019
B. Connection 1020
C. Test 1020
E. Mechanical 1021
F. Weight 1021
G. Bonding 1021
I. End of test 1022
7. VISUAL INSPECTION 1023
8. MECHANICAL CHECK 1024
9. FAULT ISOLATION 1025
IV - SCHEMATIC AND WIRING DIAGRAM 2001
1. SCHEMATIC AND WIRING DIAGRAMS 2001
V - DISASSEMBLY 3001
1. TOOL REQUIRED 3001
A. Tools, fixtures and equipment 3001
2. UNINSTALL REGULATION BOARD OR LOGIC BOARD FROM EMB 3002
A. Reason for the job 3002
C. Procedure 3002
D. Close-up 3002
TOC
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3. UNINSTALL EMB INTERNAL FUSE 3003
C. Procedure 3003
D. Close-up 3003
4. UNINSTALL EMB DISTRIBUTION FUSE 3004
C. Procedure 3004
D. Close-up 3004
5. REMOVING A BREAKER FROM BP 3005
C. Procedure 3005
D. Close-up 3006
6. REMOVING CONTACTOR A FROM SOCKET 3007
C. Procedure 3007
D. Close-up 3009
7. REMOVING CONTACTOR OR CURRENT SENSOR B OR C FROM SOCKET 3010
C. Procedure 3010
D. Close-up 3012
8. REMOVING CONTACTOR H FROM SOCKET 3013
C. Procedure 3013
D. Close-up 3014
9. REMOVING EQUIPPED REGULATOR FROM EMB 3015
C. Procedure 3015
D. Close-up 3016
VI - CLEANING 4001
1. CLEANING PROCEDURE 4001
C. Job Set-up 4002
D. Procedure 4002
E. Close-up 4003
VII - INSPECTION / CHECK 5001
1. INSPECTION/CHECK PROCEDURE 5001
B. Job set-up information 5001
C. Job Set-up 5001
D. Procedure 5001
TOC
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E. Close-up 5002
VIII - REPAIR 6001
IX - ASSEMBLY 7001
1. SCREW LOCKING 7001
C. Job set-up 7001
D. Procedure 7001
E. Close-up 7002
2. POTENTIAL MEASUREMENT 7003
C. Job Set-up 7003
D. Procedure (Ref. Fig. 7002) 7003
E. Close-up 7003
3. CHECK THE TOOL REQUIRED 7004
C. Job Set-up 7004
D. Procedure 7004
E. Close up 7004
4. INSTALL “L” COVER ON EMB. 7005
C. Job Set-up 7005
D. Procedure 7005
E. Close-up 7006
5. INSTALL REGULATION BOARD OR LOGIC BOARD ON EMB. 7007
C. Job Set-up 7007
D. Procedure 7007
E. Close-up 7009
6. INSTALL EMB DISTRIBUTION FUSE. 7010
C. Job Set-up 7010
D. Procedure 7010
E. Close-up 7011
7. INSTALL A BREAKER ON BP 7012
C. Job Set-up 7012
D. Procedure 7012
E. Close-up 7014
8. ADD A BREAKER ON BP 7015
TOC
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C. Job Set-up 7015
D. Procedure 7015
E. Close-up 7016
9. INSTALLING CONTACTOR A ON SOCKET 7017
C. Job Set-up 7017
D. Procedure 7017
E. Close-up 7022
10. INSTALLING CONTACTOR B OR C OR CURRENT SENSOR ON SOCKET 7023
C. Job Set-up 7023
D. Procedure 7023
E. Close-up 7028
11. INSTALLING CONTACTOR H ON SOCKET 7029
C. Job Set-up 7029
D. Procedure 7029
E. Close-up 7031
12. INSTALLING EQUIPPED REGULATOR ON EMB 7032
C. Job Set-up 7032
D. Procedure 7032
E. Close-up 7035
X - FITS AND CLEARANCES 8001
XI - SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES 9001
1. SPECIAL TOOLS, FIXTURES, EQUIPMENT 9001
2. CONSUMABLES 9001
XII - IPL 10003
1. PURPOSE OF THE IPL 10003
A. General 10003
B. How to Use the Illustrated Parts List 10003
C. Equipment Designator Index (EDI) 10004
D. Numerical Index (NI) 10004
E. Detailed Parts List (DPL) 10004
F. Updating 10006
VENDORS LIST 10007
EQUIPMENT DESIGNATOR INDEX (EDI) 10008
ALPHA/NUMERIC INDEX 10009
OPTIONAL VENDOR INDEX 10010
DETAILED PARTS LIST 10011
1. ELECTRICAL MASTER BOX BASIC II SE07113 10020
2. ELECTRICAL MASTER BOX BASIC III SE13543 10024
3. BREAKER PANEL SERIAL III 10028
A. Breaker Panel serial II SE07238 10028
TOC
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B. Breaker Panel serial III SE07242 10030
C. Breaker Panel serial IV SE13451 10032
XIII SPECIAL PROCEDURES 11001
XIV REMOVAL 12001
XV INSTALLATION 13001
XVI SERVICING 14001
1. SERVICING / PRESERVING / LUBRICATING. 14001
A. Reason for the Job 14001
C. Job Set-up 14001
D. Procedure 14001
E. Close-up 14001
XVII STORAGE (INCLUDING TRANSPORTATION) 15001
1. STORAGE PROCEDURE 15001
C. Job Set-up 15001
D. Procedure 15002
E. Close-up 15003
XVIII REWORK (SERVICE BULLETIN ACCOMPLISHMENT) 16001
TOC
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LIST OF ILLUSTRATIONS
FIGURE DESCRIPTION PAGE

1 GENERAL LAYOUT OF ELECTRICAL MASTER BOX AND 3
BREAKER PANEL
2 GENERAL LAYOUT OF ELECTRICAL MASTER BOX 4
3 SUB ASSEMBLY INTERCONNECTION 8
4 SINGLE ENGINED 28VDC NETWORK ELECTRIC DIAGRAM 9
5 MOTHER BOARD SCHEMATIC DIAGRAM 13
6 REGULATION BOARD SCHEMATIC DIAGRAM 14
7 LOGIC BOARD SCHEMATIC DIAGRAM 15
8 FUNCTIONAL SCHEMATIC LEGEND 32
9 INTERNAL POWER SUPPLY 33
10 “BAT” CONJUNCTION’S CONDITION 34
11 “GPU” CONJUNCTION’S CONDITION 35
12 DISPLAY AND MONITORING 36
13 “START” CONJUNCTION’S CONDITION 37
14 S/G VOLTAGE REGULATION SCHEMATICS (with former RB’s P/N) 38
15 S/G CONJUNCTION’S CONDITION 39
16 S/G VOLTAGE COMPLIANCE WATCHING (part 1/2) 40
17 PRIMARY BUS FAILURE DETECTION 41
18 “BAT” AND “GPU” MEMORIZED PROTECTION 42
19 “S/G” MEMORIZED PROTECTION 43
20 “S/G” EXCITATION COMMAND 44
21 S/G VOLTAGE COMPLIANCE WATCHING (part 2/2) 45
22 S/G VOLTAGE REGULATION SCHEMATICS (with new RB’s P/N) 46
1001 ELECTRICAL BONDING TEST 1013
1002 SE13543 IDENTIFICATION LABEL 1023
1003 SE13543 DIMENSIONS 1024
3001 BREAKER PANEL / EMB 3017
3002 “L” COVER / EMB 3018
3003 REGULATION BOARD OR LOGIC BOARD FROM EMB 3019
3004 EMB INTERNAL FUSE 3020
3005 EMB DISTRIBUTION FUSE 3021
3006 REMOVING A BREAKER FROM BP 3022
3007 REMOVING ABCD FUSE AND CONTACTOR SOCKET 3023
3008 REMOVING EFGH CONTACTOR & FUSE SOCKET 3024
3009 REMOVING CONTACTOR A FROM SOCKET 3025
REMOVING CONTACTOR OR CURRENT SENSOR B OR C FROM
3010 3026
SOCKET
3011 REMOVING CONTACTOR F, G OR H FROM SOCKET 3027
LOI
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FIGURE DESCRIPTION PAGE
3012 REMOVING EQUIPPED REGULATOR FROM EMB 3028
3013 CONTACTOR / CURRENT SENSOR TO MOTHERBOARD LINKS 3029
3014 MOTHERBOARD MEASUREMENTS WIRING 3030
3015 EQUIPPED REGULATOR WIRING 3031
3016 BP WIRING 3032
7001 VISUAL INSPECTION OF BREAKER’S PODS 7013
7002 VISUAL INSPECTION OF BREAKER’S PODS AND BRAID 7016
DPL 1 BASIC EMB, ADCD SIDE RELAYS AND FUSES SOCKETS 10012
DPL 2 BASIC EMB, EFGH SIDE RELAYS AND FUSES SOCKETS 10013
DPL 3 EMB, MOTHERBOARD / REGULATOR / SOLES 10014
DPL 4 EMB, INTERNAL FUSES 10015
DPL 5 BASIC SOCKETS TO SOLES ASSEMBLY 10016
DPL 6 BASIC EMB, BONNETS / DAUGHTER BOARDS 10017
DPL 7 BP, INTERNAL WIRING 10018
DPL 8 BP, MECHANICAL 10019
LOI
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I - INTRODUCTION
TASK 24-60-02-871-801-A01
VALIDATION OF OPERATIONS VALIDATION DES OPERATIONS

DESCRIBED IN THIS MANUAL DECRITES DANS CE MANUEL
The maintenance operations Les opérations de maintenance

described in this manual have décrites dans le présent manuel
been checked in manufacturer's ont été vérifiées dans les ateliers
workshops by an exact carrying du fabricant, par exécution fidèle
out of dismantling, reassembly, des consignes de démontage,
test and repair instructions which remontage, essais et dépannages,
are detailed in this document. détaillées dans ce document.
These operations are those in use Ces opérations sont celles en

at the latest revision date of the vigueur à la date de la dernière
document. révision du document.
NOTE: This component maintenance manual (N°24-60-02) replaces the CMM N°24-09-96
for Breaker Panel SE07238.
1. Introduction
A. General
This manual provides all necessary information at once for installation and for the use
of single engined helicopters generation and distribution. These operations are realized
with usual equipment available in every laboratory.
B. How to Use the Manual
Make sure that the manual contains the applicable data for your component. Look for
the number on the Title Page.
To identify a part or to find a part number, refer to the IPL, which has an Introduction to
show the procedure.
You must use the instructions in this manual for all the maintenance steps of a
component.
Read all the applicable WARNINGS and CAUTIONS before you do the work on the
component.
When you use consumable materials, these materials are in the Consumable Materials
Table.
When you use special tools, these tools are identified in the Special Tools Table.
INTRO
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C. CMM page block

PAGE BLOCKS PAGE NUMBER
DESCRIPTION AND OPERATION 0001 TO 0999
TESTING AND FAULT ISOLATION 1001 TO 1999
SCHEMATICS AND WIRING DIAGRAMS 2001 TO 2999
DISASSEMBLY 3001 TO 3999
CLEANING 4001 TO 4999
INSPECTION/CHECK 5001 TO 5999
REPAIR 6001 TO 6999
ASSEMBLY 7001 TO 7999
FITS AND CLEARANCES 8001 TO 8999
SPECIAL TOOLS, FIXTURES, EQUIPMENT AND 9001 TO 9999
CONSUMABLES
ILLUSTRATION PARTS LIST 10001 TO 10999
SPECIAL PROCEDURE 11001 TO 11999
REMOVAL 12001 TO 12999
INSTALLATION 13001 TO 13999
SERVICING 14001 TO 14999
STORAGE (INCLUDING TRANSPORTATION) 15001 TO 15999
REWORK (SERVICE BULLETIN INSTRUCTIONS) 16001 TO 16999
D. Revision and updating
This manual is revised periodically and may be the subject of update referring to
modifications made to the corresponding equipment. Detailed instructions relative to
the insertion or withdrawal of pages accompany each update.
INTRO
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E. List of abbreviations
BAT: Battery. Ubat : Potential of the battery.
BP: Cargo Breaker Panel
CONTACTOR = POWER RELAY: Main power switching elements.
CKB: Designation of the EMB’s connector or the BP’s pin allowing the EMB to BP
connection.
CKB pin: BP’s pin allowing EMB electrical link
CKB con: EMB’s connector allowing BP electrical link.
DB: Daughter boards means LB and RB
P CKB: Primary CKB. Primary EMB to BP connection.
S. CKB: Secondary CKB. Secondary EMB to BP connection (only for SE07113).
EMB: Electrical Master Box
GPU = EPU : Ground Power Unit. Uepu : Potential of the GPU.
H/C or Craft: Helicopter
HZ: High impedance
I.L.B.: Intentionally Left Blank
LB: EMB’s logic Board
LCU: EMB logic board Logic Control Unit
LRU: Line Replaceable Unit
Master Boxes: EMB and BP.
MB: EMB’s Mother Board = EMB’s motherboard
PCB: Printed Circuit Board
POR: Point of regulation (located on the M8 “B” external terminal).
Upor: Potential of the POR
PTR: Positive Thermal coefficient Resistor
RB: EMB’s regulation board.
S/G: Starter Generator
SRU: Shop Replaceable Unit
INTRO
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F. Units of measurement
S.I. Units
A: Ampere
F: Farad
g: Gram
Hz: Hertz
m: Meter
min: Minute
s: Second
VAC: Volt Alternative Current
VDC: Volt Direct Current
W: Watt
°C: Degree Celsius
Ω: Ohm
U.S. Units
ft: Foot
in: Inch
lb: Pound
lbf: Pound force
°F: Degree Fahrenheit
Multiplying Prefixes
p: Pico
n: Nano
µ: Micro
m: Milli
da: Deca
k: Kilo
M: Mega
INTRO
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G. Logical equation symbol
To describe generator, start, battery and GPU conjunction condition, logical operation
symbol are used all over the document:
“.” or “&” : logical AND
“+” or “#” : logical OR
“!” : logical “NO”
H. Item description
This document aims to describe maintenance operation on tree equipments:

i) basic Electrical Master Box
ii) serial Breaker Panel
To improve understanding on the document:
All the Breaker Panel sub-assembly and component are numbered with the first letter
“b”.
INTRO
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TASK 24-60-02-880-801-A01
2. Repair facilities
TRADE NAM ADDRESS COMMENTS
SEFEE ROUTE DE CAMARAS

FRANCE
TEL: 33(0)5.65.98.11.00
FAX: 33(0)5.65.49.37.12
INTRO
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TASK 24-60-02-871-802-A01
3. EMB interface list

The following board aims to pilot’s interface required by the master boxes. Those names will be
used all over the document.
A. Commands
Name Action/ Level Input pin
GENE_CONJ_rq Connection J1-1& J1-20. when on. J1-20
GENEon switch HZ J1-1& J1-20. when off.
Potential J1-1 : 28V DC 7 Amps fused
GENE_DECONJ_rq Connection J1-1& J1-5. when on. J1-5
GENEoff switch HZ J1-1& J1-5. when off.
Potential J1-1 : 28V DC 7 Amps fused
GENE_START_rq Connection J1-2& J1-22. when on. J1-22
START switch HZ J1-2& J1-22. when off.
Potential J1-2 : 28V DC.7 Amps fused
BAT/EPU_CONJ_rq Connection J3-11 & J3-3. when on. J3-3
BAT switch HZ J3-11 & J3-3. when off.
Potential J3-11 : 28V DC.PTR limited
GEN_RST_rq Connection J1-19& J1-21. when on. J1-21
GENErst switch HZ J1-19& J1-21. when off.
Potential J1-19 : 28V DC.PTR limited
BAT/EPU_RST_rq Connection 28VDC J3-22. when on. J3-22
BATrst switch HZ J3-22. when off.
Rk. : Jn-m => Connector Jn pin m

B. Monitoring/display
Name Action/ Level Output pin
GENE ckp.lt GENE contactor off.=>0V on J2-76 => lights on J2-76
GENE contactor on.=>HZ on J2-76 => lights off
BAT ckp.lt BAT contactor off.=>0V on J3-2 => lights on J3-2
BAT contactor on.=>HZ on J3-2=> lights off
EPU ckp.lt EPU contactor on.=>0V on J1-3 => lights on J1-3
INTRO
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Name Action/ Level Output pin
EPU contactor off.=>HZ on J1-3=> lights off
START ckp.lt START contactor on.=>0V on J2-73 => lights on J2-73
START contactor off.=>HZ on J2-73 => lights off
TEMP BAT.lt Bat. thermosw. on .=> Potential on J3-27 < 2V J3-27
Bat. thermosw. off .=> Potential on J3-27 > 12V
FUSE BAT.lt Bat. fuse ok => 0V on J3-8 < 2V J3-8
Bat. fuse broken => HZ on J3-8
UBUS1.mon Analog. potential of primary bus potential : hp : J2-20
Variation law : Ubus1 mon(V) = 9/32 * UPRIMBUS + cp : J2-39
(V)1
UBUS2.mon Analog. potential of primary bus potential : hp : J2-18
Variation law : Ubus2 mon (V)= 9/32 * UPRIMBUS (V)+ cp : J2-37
1
IBAT.mon Analog. potential of current produced by battery hp : J2-17
(IBAT) : cp : J2-36
Variation law : UIBATmon (V)= 5.5 + IBAT (A) / 100
IGEN.mon Analog. potential of current produced by S/G hp : J2-19
(IGENE) : cp : J2-38
Variation law : UIGENEmon (V)= 5.5 + IGENE (A) /
100
TBAT.mon Analog. potential of bat.’s temperature : hp : J2-14
Variation law cp : J2-33
Rk. 1 : Jn-m or Jn.m => Connector Jn pin m

cp : cold point
hp : hot point
INTRO
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II - DESCRIPTION AND OPERATION
TASK 24-60-02-870-801-A01
1. Description
A. Introduction
The single engined helicopter generation and distribution system is a set of two
equipments. Those equipments are:
Electrical Master Box (EMB)
Cargo Breaker Panel (BP)
The EMB is directly fitted on the helicopter. The Cargo Breaker Panel is fitted on the
Electrical Master Box.
The hereafter figure 1 and figure 2 show the two equipment fitting.
B. EMB and BP configuration elements
Following the helicopter custom, the EMB and BP could be:

-EMB SE07113 or SE13543
The following table presents the evolutions of SEFEE PN:
ELECTRICAL MASTER BOX
Mod. Stat. /, A or B C D E / A
Interchangea SE07113 are interchangeable whatever SE13543 are interchangeable whatever

bility amendement status. amendement status.
Effectivity in Current Yes Yes Not Yes following Not applicable

service version applicable SB07113/11/01
Regulation board
Logic board
Mother board (for information, changeable only in factory)

-BP SE07238 (38 breaker), SE07242 (39 breakers) or BP SE13451 (48 breakers).
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Note: Following service letter, it is possible to replace EMB SE07113 by EMB SE13543
to improve the reliability. It isn’t possible to replace EMB SE13543 by SE07113.
C. General layout
1) Mechanical:
The Electrical Master Box is fitted on the craft by the means of four Φ6.2mm holes (see
fig. 1 & 2 marker “1”).
The Cargo Breaker Panel is fitted on the Electrical Master Box through four hexagonal
M5 captive screws (see fig. 1 marker “2”).
2) Electrical:
The Electrical Master Box is connected to the on board network with (see fig. 1 & 2):
Three EN3545 for cockpit input/output and low power supply (see fig. 1 markers “eJ1”
to “eJ3”).
Five at most M8 connections for high power switched input/output (see fig. 1 & 2
markers “Term. A”; “Term. B” “Term. C”; “Term. F”; “Term. H”).
Two at most M8 connections for fused direct distribution (see fig. 1 & 2 markers “Term.
F3”; “Term. F7”).
Two at most power pin connections for Cargo breaker panel (see fig. 2 markers “CKB
P”; “CKB S”).
The Breaker Panel is electrically connected with (see fig. 1):
Four EN3545 are used for breaker distribution (see fig. 1 markers “eJ1” to “eJ3”).
One power pin connection for EMB (fitted on EMB’s “CKB P “).
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General layout of electrical master box and breaker panel

FIGURE 1 / GRAPHIC 24-60-02-991-001-A01
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General Layout of Electrical Master Box

FIGURE 2 / GRAPHIC 24-60-02-991-002-A01
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D. Physical description
1) Electrical Master Box

See figure 2 and 3.
a) Generality
The equipment EMB contains three main areas.
The low power level sub-parts are located on the central area of the equipment.
Those parts are protected by an “L” bonnet.
They are separated from the high power sub-parts which take place on two lateral
sockets. All the power terminals are insulated by the means of four bonnets.
b) Low power sub-parts
In the low power level sub-part, the following main components take place:
Mother Board
-Regulation Board
-Logic Board
-Equipped regulator
Mother board
The mother board is a Printed Circuit Board linking all the main components of the
equipment. The connection system of all those components, take place on 6 rigid
areas.
Those areas are linked by the means of embedded flexible board.
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This board also supports two embedded areas:

The internal fuse rigid PCB. Those fuses aim to protect all the supply input
against internal short-circuit. Two kinds of fuses are implemented. Each of those
has a spare part (noticed “SPARE”) on the board.
The test and UPOR setting area is implemented on a mechanical support. Two
2mm diameter pins and one potentiometer allow to set the S/G regulation voltage.
One pushbutton and one green led allow to run and check the internal Built In
Test.
Regulation and logic board

The regulation and logic boards are rigid PCB’s . The physical layout is the same
for the two units. They support power cooler screwed on the main “L” cover. They
are directly connected to the mother board by the means of 98 points connector.
Equipped regulator
The equipped regulator is a MOSFET switching element fitted on a specific
cooler. It’s connected with mother board by the means of three pods (“S”, “G” and
“D”).
c) High power sub-parts
Generality
In the high power level sub-part, the following main components take place:
-Power relays
-Current sensor & current sensor wiring
-External fuse
Power relays
The power relays are single normally open switching element allowing to cut high
power S/G intensity. Those elements are fitted on the two lower bottom insulating
sockets. The electrical power connection is made by the means of “m8” screws.
The electrical low power connection is made by the means of an embedded wiring
ended by a 10 points connector. This connection goes directly to the mother
board.
Current sensor & wiring
The current sensor works with Hall Effect Technology. It’s fitted on the “B” and “C”
contactor by the means of three screws. They allow to check current flowing in the
associated contactor’s main contact. The electrical low power connection is made
by the means of a separated wiring ended by a 10 points connector on one side
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and a 9 points connector on the other side. This connection goes directly to the
mother board.
External fuses
Those elements are located on the two upper insulated sockets.
They are fitted by the means of two “m8” gudgeons. They allow to supply and
protect high consumer units.
2) Breaker panel
The CKB pin is the main supply of the breaker panel. It’s fitted on a copper bus bar
named “breaker primary bus bar”. This bus bar allows to distribute the primary bus
potential to all the breakers lines.
The link from the “breaker primary bus bar” to each breaker is made through flexible
connection equipped with flag terminals.
Breaker used on the breaker panel runs with thermal technology.
Each of the breaker outputs is sent to one of the “bJ1” to “bJ4” connectors’ pin through
a discrete wiring.
Each wiring strand is mechanically protected using a spiral sleeve.
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Sub-assembly Interconnection
FIGURE 3 / GRAPHIC 24-60-02-991-003-A01
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Single engined 28VDC network electric diagram

FIGURE 4 / GRAPHIC 24-60-02-991-004-A01
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TASK 24-60-02-870-802-A01
2. EMB Customer keying

Two connections must be implemented on the J1 to J3 helicopter harness to improve functional
keying.
Those links are made by the means of two gauge 22 wires of 5 centimeters ended by two
EN3545 gauge 22 female contacts.
A. GPU Polarization
In order to improve the Ground Power Unit connection, the customer must insure the
connection between the following pins:
-Connector J1 pin 10
-Connector J1 pin 11
This keying must be implemented in all the cases in all the single engined helicopters.
B. High power starter generation
The following link must be implemented only if the starter generation fitted on the
helicopter takes place in the following list:
-APC 200A (200SG)
-Lucas 200A (23-081-043)
-Auxilec 160A (524)
The “200 Amps” keying is a connection between the following pins:
-Connector J2 pin 1
-Connector J2 pin 2
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TASK 24-60-02-870-803-A01
3. Operation
A. Boards schematic diagrams
The following figures 5 to 7 show the schematic diagrams of the three boards of the
Electrical Master Box.
1) Keys
The figure 3 shows the connection between the different sub-parts.
On each of those figures, the interface of each board is shown. All the input/output
sources or destinations are mentioned. The acronyms meaning are defined as follow:
EXT on mother board Connect to the J1 to J3 EN3545 connectors.

Connect to the J1 to J3 EN3545 connectors through the
EXT on logic or regulation board
mother board.
RB Connected to Regulation board
LB Connected to Logic board
Bext Connected to “B” external M8 terminal through discrete wiring
Cext Connected to “C” external M8 terminal through discrete wiring
Bint Connected to “B” internal M8 terminal through discrete wiring
Switch names equivalence:

Document name Figure name
GENE_CONJ_rq GENEsw
GENE_START_rq STARTsw
BAT/EPU_CONJ_rq BATsw
GEN_RST_rq GENErst
BAT/EPU_RST_rq BATrst
2) Mother board
This drawing also shows the internal interconnection with SRU power relays, current
sensor and equipped regulator which are not directly fitted on the mother board.
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The parts named “Fn” are internal fuses. The fuse’s rating (“7 Amps” or “16 Amps”) is
shown in each part. The spare parts of each rating are F9 and F21.
3) Daughter boards
The interface of each daughter board is implemented on the mother board. To simplify
the mother board diagram, those connections are not represented on the mother board
diagram.
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Mother board schematic diagram

FIGURE 5 / GRAPHIC 24-60-02-991-005-A01
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Regulation board schematic diagram

FIGURE 6 / GRAPHIC 24-60-02-991-006-A01
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Logic board schematic diagram

FIGURE 7 / GRAPHIC 24-60-02-991-007-A01
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B. Functional description
(see figure 4 : electrical diagram)

The functional description could be divided in the following main functions:
Normal mode:
-Internal EMB power supply
-BAT conjunction on H/C network
-GPU conjunction on H/C network
-Main electrical network information transmission to the pilot.
-Starting functions.
-S/G voltage regulation
-S/G conjunction on H/C network
Failure mode:
-S/G voltage compliance watching
-Bus bar failure detection
-BAT and GPU memorized protection
-S/G memorized protection (contactor command)
-S/G memorized protection (excitation command)
Test mode:
-Internal test description
Those functions are made by:
-Mother board (see fig. 5: motherboard schematic diagram)
-Regulation board (see fig. 6: regulation board schematic diagram)
-Logic board (see fig. 7: logic board schematic diagram)
-Current sensors
-Power relays
1) Internal power supply
See figure 9 : EMB internal power supply
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This section aims to describe the internal power supply of the EMB where 3 main points
are defined.
The “S/G excitation backup point” feeds the generator’s excitation coil. Its supplies are :
-Generator voltage through UPOR POWER wiring, CM308 filter and backup diode D2.
-GPU auxiliary power supply. This supply is fused by F2.
-Battery supply when “BAT/EPU_CONJ_rq” cockpit switch is read to on. This supply is
fused by F1.
The “Contactor backup point” feeds some contactors’ coil hot point. Its supplies are:
-“S/G excitation backup point” when excitation relay is on.
fused by F1.
The “Daughter board backup point” feeds logic and regulation boards hot point power
supply. Its supplies are :
-“ Contactor backup point ” .
fused by F1.
Each of the DB owns in their “internal power supply” blocks (RB200 or CL613) a cell
improving spikes suppression. The new DB’s P/N owns a modified spike suppression
cell.
The figures also describe all the cockpit switches output
A dome light output is available on EMB’s connector J3 pin 45. This output is supplied
directly by BAT input terminal C whichever BAT/EPU_CONJ_rq status through D4 diod.
It’s fused by motherboard’s internal F5 fuse. This point is also supplied excitation power
supply (when both B power relay command and excitation relay are on) though D5
diod. A third supply point (S/G excitation backup point) is added on this output. Even if
the schematic is the same between each of the EMB, the new mother boards P/N owns
improved routing capability for the dome light.
2) Battery conjunction on H/C network
See figure 10: BAT conjunction’s conditions
To improve the H/C supply by battery, the EMB must read all the following conditions to
close BAT contactor (connector J8 of MB block CM301).
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Two main terms take place in the conjunctions equation. “MOSC” output is active when
“VALID” is active and “CLAMPING” is inactive. “
VALID ” and “ CLAMPING ” are described hereafter.
VALID BATON: BAT/EPU_CONJ_rq is read to on position (cockpit command) And
!DUP : Internal EMB switch is polarized in MONO. And !(EPLCw & UEPU>12) : GPU
contactor is read to switched off or potential on GPU H/C plug is read less than 12V.
CLAMPING
Always inactive
This above equation doesn’t take into account source and/or network failure (see fig. 18
and 17).
The logical command is made by logic board. The input potential adaptations are made
by blocks CL503, CL512, CL514, CL605 & CL608).
The equation is managed by logic control unit (CL704). The power interface to drive the
power relay is made by CL313 and RB305
3) GPU conjunction on H/C network
See figure 11: GPU conjunction’s conditions
This power supply has priority and is sole when other source are plugged and available.
To improve the H/C supply by GPU, the EMB must read all the following conditions to
close GPU contactor (connector J15 of MB block CM306).
Two main terms take place in the conjunctions equation. “MOSH” output is active when
VALID ” and “ CLAMPING ” are described here after.
“ VALID ” is active when :
BATON: BAT/EPU_CONJ_rq cockpit switch is read to on status. And (UEPU>12):
Potential read on auxiliary point of GPU plug is greater than 12V.
“ CLAMPING ” is active when :
!EPLC : GPU contactor isn’t engaged yet. And OVVEPU: Potential read on auxiliary
point of GPUplug is greater than 32V.
This above equation doesn’t take into account source and/or network failure (see fig. 18
and 17).
The logical command is made by logic board. The logical equation is managed by logic
control unit (CL704). The power interface to drive the power relay is made by CL318
and RB305
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4) Main electrical network information transmission to the pilot
See figure 12: Display and monitoring
Figure 12 shows two kinds of information to transmit to the pilot :

Monitoring: Those values are analog. They allow to sense intensity, potential or
temperature values on a specific display device.
Display : Those values are binary. They allow to show status of binary sensors on
discrete display module.
a) Contactor status display
Each contactor has two internal auxiliary switches. The auxiliary switch “aux.2”
allows to send status information to the internal daughter boards. The “aux.1”
device performs the status information to the crew.
The display mode could be :
Send a ground level when power relay is released. This logic is applied on BAT
(block CM301) and GENE contactor (block CM302).
Send a ground level when power relay is actuated. This logic is applied on EPU
(block CM307) and START contactor (block CM300).
When inactive, those display outputs are set to high impedance.
Those functions are realized on the mother board.
b) Fuse BAT display
The H/C battery cold point is connected to the H/C ground net through a fuse. To
sense this fuse’s status, the EMB receive the cold point’s potential of battery
(connector J3 pin 42).
When fuse status is ok, the received input potential is a ground potential. Then,
the block RB404 sends a high impedance level on output J3.8.
When fuse is broken, the input potential isn’t linked to the H/C ground potential.
Then, the block RB404 sends a ground level on output J3.8.
c) BAT temperature display
In the H/C battery, a thermoswitch is fitted. This switch sends both cold (J3.29)
and hot points (J3.28) to the EMB. When this switch is released (switched off),
block RB405 sends on J3.27 pin a high level potential (more than 12V). When this
switch is actuated (switched on), block RB405 sends on J3.27 pin a low level
(less than 2V).
A second input is available to perform the TEMP BAT.lt operates on an eventual
second battery. The second battery thermoswitch inputs are J2.40 and J2.41. The
block RB405 transfer function is then a logical “OR” between BAT 1 and BAT2
thermoswitch.
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d) S/G current monitoring
The GENE Hall Effect Current Sensor sends to the regulation board information
about current flowing through EMB’s B terminal.
This information is translated and buffered through block RB402. It could be sent
to the cockpit through twisted paired shielded wire with:
-Cold point on J2.38
-Hot point on J2.19
-Shield on J2.58
The variation law is:
UIGENEmon (Volt)= 5.5 + IGENE (Amps) / 100
Where
UIGENEmon is potential between output’s hot point and cold point.
IGENE is the current flowing in EMB’s terminal B (positive when entering in EMB).
e) Battery current monitoring
The BAT Hall Effect Current Sensor sends to the regulation board information
about current flowing through EMB’s terminal C.
This information is translated and buffered through block RB403. It could be sent
to the cockpit through twisted paired shielded wire with:
-Cold point on J2.36
-Hot point on J2.17
-Shield on J2.56
The variation law is:
UIBATmon (Volt)= 5.5 + IBAT (Amps) / 100
Where
UIBATmon is potential between output’s hot point and cold point. IBAT is the
current flowing in EMB’s terminal C (positive when entering in EMB).
f) Primary bus bar potential monitoring
The primary bus bar potential is internally sensed through discrete wiring on EMB.
This potential is computed and buffered through regulation board block RB401.
Two outputs are available. They could be sent to the cockpit through twisted
paired shielded wires with:
-Cold point 1 on J2.39
-Hot point 1 on J2.20
-Shield 1 on J2.59
-Cold point 2 on J2.37
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-Hot point 2 on J2.18
-Shield 2 on J2.57
The variation law is :
-Ubus1 mon (V)= 9/32 * UPRIMBUS (V)+ 1
-Ubus2 mon (V)= 9/32 * UPRIMBUS (V)+ 1
Where
Ubus1 mon /Ubus2 mon is potential between output’s hot point and cold point.
UPRIMBUS is the primary bus potential.
g) BAT temperature monitoring.
A Negative Temperature Coefficient resistor is set on battery. It’s linked to the
EMB through points J3.9 and J3.10. The resistor value is read and computed by
regulation board’s blocks RB503 and RB504. The variation laws of the function
are described in the board hereafter.
Battery temperature monitoring variation law.
T° (°C) NTC resistor value (kΩ) UTBAT.mon (V)
87 23 10.05
78.5 31 9.32
70.5 42 8.6
64 54 8.03
62.5 57 7.87
46 115 5.85
43 131 5.49
39 155 4.99
35 187 4.48
31.5 220.5 3.97
28.5 264 3.46
24.5 307.5 3.34
23 331 3.17
21 365 3.01
19 403 2.84
17 446 2.67
16 468 2.61
13.5 531.5 2.34
9 671 2.01
3 924 1.67
A second input is available to perform the TBAT.mon function on an eventual
second battery. The second battery NTC inputs are J2.21 and J2.22. The block
RB502 allows to switch on the output the hottest temperature value between the
two batteries.
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5) Starting function
See figure 13: START conjunction’s conditions
To improve the starting phase, the EMB must read all the following conditions to close
START contactor (connector J6 of MB block CM300).
Two main terms take place in the conjunctions equation. “MOSA” output is active when
STARTsw: GENE_START_rq cockpit switch is read to on status.
Or
(!DUP & EPLCw & UEPU ) : EMB is polarized in single generation system (ok in those
version) and GPU power relay is engaged and potential read on auxiliary point of GPU
plug is greater than 12V (case of starting phase on GPU)
Or
(!DUP & BACw) : EMB is polarized in single generation system (ok in those version)
and BAT power relay is engaged (case of starting phase on battery)
GLCw: GENE contactor is engaged (avoid starting when engine already started)
Or
(UPOR>18 & !SCw) : Potential read on GENE POR point is greater than 18V and
START contactor isn’t engaged (avoid starting when engine already started)
Neither memorized source nor network failures protection take place in the equation.
control unit (CL704). The power interface to drive the power relay is made by CL311
and RB305.
EMB equipped with RB former P/N:
See also fig 14
-During all the starting phase, regulator command’s output (RB302) is set to HZ state.
This cause the main regulator CM106 also in HZ. Then, the S/G’s excitation coil isn’t
supplied.
EMB equipped with RB new P/N
See also fig 22
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-This new RB P/N owns a special circuit generating a beginning of field weakening
phase during the first time when START contactor is engaged.
When START contactor is engaged, regulation board detects the START contactor
engagement by the mean of RB311. Block RB311 then gives to RB302 an order to set
excitation in full conduction during a time about 25ms. This pulse will provoke through
motherboard’s circuits CM106, CM107 & CM104 a short-circuit on the S/G excitation
coil. At the end of this pulse, the regulator is set to HZ during all the time START
contactor is engaged
6) S/G voltage regulation
See figure 14 and figure 22: S/G voltage regulation schematics
The S/G generation mode is separated excitation. The regulator mode is Pulse Width
Modulation with 4 kHz frequency. The regulation function is made on the regulation
board.
The UPOR signal is got at m8 “B” terminal. This signal is filtered (CM311) and directly
displayed on the 2mm plugs of the mother board “UPOR setting” area (CM401). This
signal is sent to the regulation board where it’s first amplified (RB100).
The regulation’s order is given by the block CM404. The P1 potentiometer located on
the mother board “UPOR setting area” allows customer to move POR voltage from
25V±1V to 30V±1V. This order is sent to the regulation board where block RB102
amplifies the order level.
When doing UPOR adjustment, customer shall pay attention to the load on UPOR
plugs. To have an accuracy better than 1%, this load shall exceed 1MΩ.
Block RB300 subtracts the PORn and the POTn level. This is the proportional effect of
the regulation. This result is filtered by the R106-C40 cell. This is the integral part of the
regulation.
An oscillator based on a RC timer (RB303) gives a sawtooth signal.
This signal is compared on block RB301 with the output of the RB300 to improve the
Pulse Width Modulation. The duty cycle of the “PWM CD” signal varies with the level of
the “error” signal.
This signal is then sent to the equipped regulator which allows to alternately switch on
and off the power supply to the S/G excitation coil through a filter (CM104).
The block RB304 allows to permanently supply the excitation coil with a duty cycle min.
of 5%.
The way “limitation” allows to stop the regulation in case of engine starting and/or
engine not running.
On new RB P/N (see fig. 22), a “full excit. pulse” block is added. When SCW is seen
on, a full excit. command is sent to equipped regulator. This fixed time (some tens ms)
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pulse permit decreasing overvoltage level sent back from S/G to master box at the very
beginning of starting phase.
7) S/G conjunction on H/C network
See figure 15: S/G conjunction’s conditions
To improve the H/C supply by generator, the EMB must read all the following conditions
to close GENE contactor (connector J7 of MB block CM302).
Two main terms take place in the conjunctions equation. “MOSB” output is active when
GLCw : GENE contactor is already active.
Or
(UPOR>18 & UPORBUS) : Potential generated by S/G is greater than 18V to one hand
and greater than the bus bar potential (induced by source already conjuncted when
starting) on the other hand. These conditions are active when generator is at the end of
starting phase (S/G speed exceeding 5500 rpm).
EPLCw # UEPU>12 : GPU contactor is engaged or potential on auxiliary GPU input is
read as greater as 12V.
Or
(RiGLC) : Current read on the GENE current sensor is read as flowing to the generator.
Or
!GLCw & (STARTsw # SC) : GENE contactor isn’t engaged yet and GENE_START_rq
switch is active or START contactor is engaged.
This above equation doesn’t take into account neither source nor network failure (see
fig. 18).
control unit (CL704)
8) Memorized protection
a) Memorized protections action on power relay
This section describes all the memorized protections detected on network.
Those memorized protection events are described with the variable “FAILURE”.
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When one of this event happens, the contactor is commanded to “off” even if the
condition disappear. The contactor is switched “on” as soon as the “RESET”
condition appear.
Those memorized “FAILURE” and “RESET” conditions have the priority on the
combinatorial events (“VALID” and “CLAMPING”) described in the previous
chapters. Yet, the conditions to switch on the contactor are to get both
combinatorial and memorized events available.
b) S/G voltage compliance watching.
See figure 16: S/G compliance watching
The overvoltage detection allows to detect an eventual failure of the UPOR
regulation. It aims to cut both the S/G excitation supply and the generator
contactor as soon as the UPOR level reachs over the value indicated by the
prEN2282 standard. The UPOR is continuously read on the “sense” wire from the
EMB terminal B and filtered (CM311) on the mother board. This value is sent to
the logic bard where it’s first normalized (CM400). When no self test is required,
relay Rel1 of CL406 is off.
The UPOR is sent to two circuitries:
The first way (block CL404) allows to detect the high level overvoltage (more than
60V). When this event happens, this block immediately sends an active level on
logic control unit (CL704) “IOVGEN” input.
The second way (blocks CL407, CL408) allows to detect the low level overvoltage
(between 32V to 60V). The prEN2282 standard authorizes overvoltages duration
depending on the overvoltage delay. For example, an overvoltage of 45V is
allowed during a time less than 180ms. Another example, an overvoltage of 33V
is allowed during a time less than 770ms.To improve this voltage dependant
delay, the UPOR level is compared (on U13D circuit) with a threshold induced by
a capacitor discharge. This discharge is allowed as soon as UPOR level reaches
32V (on U13C circuit). This discharge is made through a varying number of
resistances (R139, R150, R154, R168, R176). This variation allows to improve a
multiple slope as described in the “curve1” of figure 9. As soon as the UPOR
reaches the “curve1” level, an active level is sent on logic control unit (CL704)
“TOVGEN” input.
When “TOVGEN” or “IOVGEN” input is activated, the “LOGIC CONTROL UNIT”
send an active level on OVVGEN level which activates the CL610 block. This
information is transmitted to the regulation board blocks RB210, RB209 and
RB208 (page 2) to finally switch off the CM105 latching relay. This relay cuts the
S/G excitation relay supply.
Concurrently to the excitation relay command, the “LOGIC CONTROL UNIT”
sends an off level on the “MOSB” line to improve the off command on the
generator contactor.
The test functions will be described hereafter in the document.
c) Bus bar failure detection
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The EMB detects failures on Primary Bus Bar through two sensors:
Current sensor BAT: This sensor is located on the battery contactor. It allows to
sense the intensity entering in the EMB through the “C” terminal. This sensor is
fed by regulation board. It gives a 5.5V potential when no current reach over
terminal “C” . This potential varies with a linear law and slope factor of 1V -> 100
Amps. The interface sensor/mother board is made through the mother board
CM310.
Ueq : This potential is given by S/G. It gives an image of the intensity generated
by S/G. This potential is negative (when current is generated by S/G). The
variation law is linear. The slope factor depends on S/G type and on temperature.
The interface “Ueq” / mother board is made through the connector J1 pin 46.
Battery over current detection.
The potential of BAT current sensor is first filtered on blocks CM310 and CL100.
In a second hand, the block CL100 amplifies and translates the signal to improve
a signal with a slope rate of 1V for 50 Amps and a zero tension when zero current
is reached.
The block CL207 first realize an absolute value function to detect both over
current going out or in the EMB. The CL207 realizes the comparison of the level
read with the threshold of 400 Amps. The signal is then adapted to logical levels.
S/G over current detection.
The “Ueq” signal is first normalized on the “regulation board”. The amplification
rate varies with the S/G fitted on H/C. If the H/C’s S/G capability is 160 Amps or
200 Amps, the customer must realize the link between connector J2 pin 1 and pin
2. If the H/C’s S/G capability is 150 Amps, no link shall take place between
connector J2 pin 1 and pin 2.
The RB112 read this keying status. According to the lack or presence of this link,
the U10B amplifier function is modified by adding or not R6 resistor in parallel of
R8.
The signal is then sent to logic board where block CL105 amplifies the signal to
produce a signal with a slope rate of 1V for 50 Amps and a zero tension when
zero current is generated.
The block CL106 realizes an absolute value function. The block CL108 makes a
threshold of 1.75 * “In” where “In” is the S/G’s intensity capability (150 Amps or
200 Amps).
The block CL107 compares the image of the S/G current and the above level.
Primary bus failure detection
Variable BARFAIL is a intermediate state. It describes the failure detection.
BARFAIL = !(SCw # STARTsw) : BARFAIL is inhibited when start runs
(START contactor is read switched on) or when start is requested
(GENE_START_rq cockpit switch is read switched on).
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And
{(OVIGEN & GLCw) : BARFAIL is active when OVIGEN is detected and GENE
contactor is read to on.
Or
(!DUP & OVIBAT & BATCw) : BARFAIL is active when OVIBAT is detected and
BAT contactor is read to on and EMB is polarised on MONO version.}
Failure’s level detection
If the failure induces on the primary bus bar a potential greater than 12V, the
BARFAIL signal is delayed of 80ms. In this case, the signal L_BARFAIL (low level
bus bar failure) is activated and H_BARFAIL is let inactive.
If the failure induces on the primary bus bar a potential less than 12V, the
BARFAIL signal isn’t delayed. In this case, the signal H_BARFAIL (high level bus
bar failure) is activated and L_BARFAIL is let inactive.
The signal H_BARFAIL can be activated by test pushbutton (internal test will be
described hereafter).
d) BAT contactor memorized protection
See figure 18: “BAT” and “GPU” protections
“FAILURE” conditions:
!DUP : The EMB master box shall be set in single generation mode. This
polarization is realized only on factory.
And
!(STARTsw # SCw) : FAILURE is inhibited when start runs (START contactor is
read switched on) or when start is requested (GENE_START_rq cockpit switch is
read switched on).
And
{ H_BARFAIL
Or
L_BARFAIL}
“RESET” conditions:
RSTBAT: The RSTBAT signal is a logical “or” condition between a on status read
on the BAT/EPU_RST_rq cockpit switch and a off/on sequence on the
BAT/EPU_CONJ_rq cockpit switch
e) GPU contactor memorized protection
See figure 18: “BAT” and “GPU” protections
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[!(STARTsw # SCw) : Primary bus FAILURE is inhibited when start runs (START
contactor is read switched on) or when start is requested (GENE_START_rq
cockpit switch is read switched on).
And
{H_BARFAIL
Or
L_BARFAIL}]
Or
EPLCw & OVVEPU: A potential greater than 32V is read on
the GPU auxiliary pin when the GPU contactor is closed.}
!EPLCw : The GPU contactor is read to off.
And
!UEPU>12 : A potential less than 12V is read on the GPU auxiliary pin.
f) S/G memorized protection
A double protection is active on the S/G source:
De-conjunction: The S/G could be insulated from the network by switching off the
GENE contactor.
De-excitation: The S/G should be set inactive when major problem happens. This
protection cuts (through excitation relay) the regulation supply. The S/G potential
is then set to 0V.
Failure sensors.
The EMB detects failures in relation with S/G through three sensors:
Current sensor GENE: This sensor is located on the GENE contactor. It allows to
sense the intensity entering in the EMB through the “B” terminal. This sensor is
fed by regulation board. It gives a 5.5V potential when no current reaches over
terminal “B”. This potential varies with a linear law and slope factor of 1V -> 100
Amps. The interface sensor/mother board is made through the mother board’s
block CM309.
Ueq : This potential is given by S/G. It gives an image of the intensity generated
by S/G. This potential is negative (when current is generated by S/G). The
variation law is linear. The slope factor depends on S/G type and on temperature.
The interface “Ueq” / mother board is made through the connector J1 pin 46.
Upor : The POR potential is continuously watched through the UPOR sense
wiring (see Figure 3).
S/G feeder failure
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See figure 19: “GENE” contactor memorized protection.
This function allows to detect an eventual short-circuit on the GENE feeder
(between S/G generation coil and EMB’s term. B).This detection is led by
comparison of current values read on “Ueq” with GENE current sensor.
The GENE current sensor signal is filtered, translate and amplified (CM309,
CL100) to produce a signal with a slope rate of 1V for 50 Amps and a zero
tension when zero current reaches through term. B.
The block CL103 subtracts “Ueq” image from the GENE current sensor image.
When the result of this subtraction is greater than 120 Amps, the DPGEN signal is
activated.
Block CL101 allows the inhibition of the DPGEN when the current flowing through
terminal B reaches over 400 Amps.
This signal is also inhibited through gate U7B when start runs or when start is
requested.
S/G de-conjunction conditions.
IOVGEN: Upor potential reach over 60V.
Or
TOVGEN : Upor potential reach over 32V.
Or
[!(STARTsw # SCw) : Intensity FAILURE is inhibited when start runs (START
contactor is read switched on) or when start is requested (GENE_START_rq
cockpit switch is read switched on).
And
{!DPGEN : Feeder GENE protection is active.
Or
OVIGEN: S/G over current detection is active. This signal is delayed of 5s to
improve high power fuse cut in case of short-circuit after those protection
devices.}
RSTGEN : A off/on sequence is detected on the GENE_CONJ_rq cockpit switch
or the on status is read on the GENE_RST_rq cockpit switch.
S/G de-excitation conditions
See figure 20: “GENE” excitation command.
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The excitation relay included in the mother board block CM105 is a latching relay.
That is to say that it always memorizes the last event (switch on or switch off)
happened.
The de-excitation conditions are:
S/G over-voltage: On figure 19, the block CL610 sends to RB a logical or between
TOVGEN and IOVGEN. On figure 20, through blocks RB213, RB214, RB209 and
RB208, a pulse is sent to the latching relay Rel1.
Or
S/G DPGEN: On figure 18, the block CL110 sends to a ground level when
DPGEN is activated. On figure 20, through blocks RB212, RB214, RB209 and
RB208, a pulse is sent to the latching relay Rel1 “off” coil. To improve DPGEN
detection with very high short circuit level, this pulse is repeated through D15
diode.
Or
S/G OVER CURRENT: On figure 19, the block CL109 sends to a ground level
when DEL_OVIGEN is activated. This signal is the same than the signal OVIGEN
with an actuation delay of 5s. On figure 20, through blocks RB211, RB214, RB209
and RB208, a pulse is sent to the latching relay Rel1 “off” coil.
Or
S/G over excitation detection: See figure 20.The average excitation potential sent
to the S/G excitation coil is sensed.
This potential is sent to the REGULATION BOARD. Blocks RB213 and RB214
allow to detect a failure when this potential reaches over 38V. This event, through
blocks RB211, RB214, RB209 and RB208, send a pulse to the latching relay Rel1
“off” coil.
The excitation conditions are:
STARTCOND: On figure 19, the block CL308 sends to RB a ground level when
start runs (START contactor is read switched on) or when start is requested
(GENE_START_rq cockpit switch is read switched on). On figure 20, through
blocks RB205, RB204 and RB203, a pulse is sent to the latching relay Rel1 “on”
coil.
Or
GENE ON: On figure 20, through blocks RB205, RB204 and RB203, a pulse is
sent to the latching relay Rel1 “on” coil when a off/on sequence is read on
GENE_CONJ_rq switch.
Or
GENE_START: On figure 20, through blocks RB206, RB204 and RB203, a pulse
is sent to the latching relay Rel1 “on” coil when a GENE_START_rq switch is read
on. This signal is also directly sent from switch to Rel1 through diode D9.
9) Self test
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a) Impact on overvoltage function
See figure 16: S/G compliance watching
When “TEST pushbutton” is activated, the logic board (CL401 & CL404) first
checks test availability (test available if UPOR less than 18V). If test available,
CL406 Rel1 is switched on to send test levels on blocks TOVGEN and IOVGEN
detection. Those test level are 35V for TOVGEN and 65V for IOVGEN. The
LOGIC CONTROL UNIT” switches off both the excitation relay and the generator
contactor.
On new LB’s P/N, a diode is added on Rel1’s coil to improve M16 reliability.
The test display first sends a 1s pulse to improve the test led failure detection.
The led command is realized through blocks CL309 and CM400.
The Logic and Control Unit makes a 1s pause signal. The test is declared “ok”
when each of the following events are met :
-IOVGEN is read active by LCU.
-TOVGEN is read active by LCU.
-REXCOFF is read active by LCU.
b) Impact on current detection
See figure 17: Primary Bus failure detection
See figure 18: “BAT” and “GPU” memorized protection.
The self test improves also the off command of the BAT and/or EPU contactor. A
false H_BARFAIL is generated when BPTST is read active by the Logic and
Control Unit. This event implies that EMB’s mother board test pushbutton is
activated and that UPOR is read less than 18V (blocks CL400, CL402, CL403,
CL606).
This test implies that the GPU and BAT contactors received a failure order. The
active contactor is then switched off while the inactive one is receiving a FAILURE
order. All the H/C supplies are then switched off.
c) Test reset
All the GPU, BAT and GENE contactors have received during test a FAILURE
order. They must be resetted :
By switching off and on all the power supplies
or
By resetting one after the other all the sources’ contactors following previous
chapters.
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Functional schematic legend

FIGURE 8 / GRAPHIC 24-60-02-991-008-A01
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Internal power supply

FIGURE 9 / GRAPHIC 24-60-02-991-009-A01
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“BAT” conjunction’s condition

FIGURE 10 / GRAPHIC 24-60-02-991-010-A01
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“GPU” conjunction’s condition

FIGURE 11 / GRAPHIC 24-60-02-991-011-A01
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Display and monitoring

FIGURE 12 / GRAPHIC 24-60-02-991-012-A01
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“START” conjunction’s condition

FIGURE 13 / GRAPHIC 24-60-02-991-013-A01
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S/G voltage regulation schematics (with former RB’s PN)

FIGURE 14 / GRAPHIC 24-60-02-991-014-A01
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S/G conjunction’s condition

FIGURE 15 / GRAPHIC 24-60-02-991-015-A01
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S/G voltage compliance watching (part 1/2)

FIGURE 16 / GRAPHIC 24-60-02-991-016-A01
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Primary bus failure detection

FIGURE 17 / GRAPHIC 24-60-02-991-017-A01
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“BAT” and “GPU” memorized protection

FIGURE 18 / GRAPHIC 24-60-02-991-018-A01
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“S/G” memorized protection

FIGURE 19 / GRAPHIC 24-60-02-991-019-A01
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“S/G” excitation command

FIGURE 20 / GRAPHIC 24-60-02-991-020-A01
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S/G voltage compliance watching (part 2/2)

FIGURE 21 / GRAPHIC 24-60-02-991-021-A01
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(F9543)
S/G voltage regulation schematics (with new RB’s P/N)

FIGURE 22 / GRAPHIC 24-60-02-991-022-A01
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TASK 24-60-02-870-804-A01
4. Connector pinout
A. EMB
See acronyms list chapter 1.E

1) Power interface
Con. Pin I/O Signal name External source / Internal Value Obs.
type destination source /
destination
A m8 O START feeder S/G start coil Primary bus HZ / 28V
B m8 I GENE feeder S/G gene. coil Primary bus HZ / 28V
C m8 I BAT feeder BAT hot point Primary bus HZ / 28V
H m8 I GPU feeder 28V GPU main pin Primary bus HZ / 28V
F3 m8 O Primary Primary consumer 1 Primary bus 28V
distribution 1
feeder
F7 m8 O Primary Primary consumer Primary bus 28V
distribution 2 2
feeder
P CKB O Primary BP P CKB Primary bus 28V
distribution to BP
2) J1 connector
Con. Pin Contact Signal name I/O External Internal Value Obs.
gauge source / source /
destination destination
J1 1 22 GENE_CONJ_rq O COCKPIT MB 28V DC
J1 2 22 GENE_START_rq O COCKPIT MB 28V DC
J1 3 22 EPU ckp.lt O COCKPIT MB HZ / GND
J1 5 22 GENE_DECONJ_rq I COCKPIT MB, LB HZ / 28V Not
used
J1 10 22 GPU keying O EMB MB 28VDC Specific
J1 11 22 GPU keying I EMB MB HZ/28VDC Specific
J1 19 22 GENE_RST_rq O COCKPIT MB 28VDC
J1 20 22 GENE_CONJ_rq I COCKPIT MB, LB HZ / 28V
J1 21 22 GENE_RST_rq I COCKPIT MB, LB HZ / 28V
J1 22 22 GENE_START_rq I COCKPIT MB, LB HZ / 28V
J1 35 22 shield +Iex Craft Mechanical OV
ground mecha.
J1 36 22 shield -Iex Craft Mechanical OV
ground mecha.
J1 37 22 shield Ueq Craft Mechanical OV
ground mecha.
J1 40 16 0V Mecha. O Craft Mechanical OV
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Con. Pin Contact Signal name I/OExternal Internal Value Obs.
ground mecha.
J1 41 16 +28V GPU I GPU aux. MB 28VDC
pin
J1 46 16 Ueq I Starter / RB Analog. (-
Generator 10 to 5V)
J1 47 16 +Iex O Starter / MB Analog. (0
Generator to 28V)
J1 48 16 -Iex O Starter / MB Analog. (0
Generator to 28V)
J1 49 16 Regul. GND I Starter / MB 0V
Generator
3) J2 connector
j2 1 22 200A 0 EMB local RB, LB 28VDC 200A S/G
keying
j2 2 22 200A I EMB local RB, LB HZ/28VDC 200A S/G
keying
j2 14 22 TBAT.mon O COCKPIT RB Analog. (1 hot point
to 10V)
j2 17 22 IBAT.mon O COCKPIT RB Analog. (1 hot point
to 10V)
j2 18 22 UBUS2.mon O COCKPIT RB Analog. (1 hot point
to 10V)
j2 19 22 IGENE.mon O COCKPIT RB Analog. (1 hot point
to 10V)
j2 20 22 UBUS1.mon O COCKPIT RB Analog. (1 hot point
to 10V)
j2 21 22 +CTN2 go O BAT2 RB 12V
j2 22 22 -CTN2 back I BAT2 RB Analog (0
to 12V)
j2 30 22 HLC ON/OFF I COCKPIT MB, LB HZ / GND
sw
j2 33 22 TBAT.mon O COCKPIT RB GND cold point
j2 36 22 IBAT.mon O COCKPIT RB GND cold point
j2 37 22 UBUS2.mon O COCKPIT RB GND cold point
j2 38 22 IGENE.mon O COCKPIT RB GND cold point
j2 39 22 UBUS1.mon O COCKPIT RB GND cold point
j2 40 22 Thermoswitch2 I BAT 2 RB HZ, GND
back
j2 41 22 Thermoswitch2 O BAT 2 MB GND
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go
j2 53 22 TBAT.mon Craft Mechanical OV mecha. shield
ground
j2 56 22 IBAT.mon Craft Mechanical OV mecha. shield
ground
j2 57 22 UBUS2.mon Craft Mechanical OV mecha. shield
ground
j2 58 22 IGENE.mon Craft Mechanical OV mecha. shield
ground
j2 59 22 UBUS1.mon Craft Mechanical OV mecha. shield
ground
j2 73 22 START ckp.lt O COCKPIT MB HZ / GND
j2 76 22 GENE ckp.lt O COCKPIT MB HZ / GND
4) J3 connector
j3 2 22 BAT ckp.lt O COCKPIT MB 28VDC
j3 3 22 BAT/EPU_CONJ_ I COCKPIT MB, LB HZ /
sw 28V
j3 8 22 FUSE BAT.lt O COCKPIT RB HZ /
GND
j3 9 22 +CTN1 go O BAT 1 RB 12V
j3 10 22 -CTN1 back I BAT 1 RB Analog
(0 to
12V)
j3 11 22 BAT/EPU_CONJ_ O COCKPIT MB 28VDC
sw
j3 22 22 BAT/EPU_RST_sw I COCKPIT MB, LB HZ /
28V
j3 27 22 TEMP BAT.lt O COCKPIT RB HZ /
GND
j3 28 22 Thermoswitch1 back I BAT 1 RB HZ /
GND
j3 29 22 Thermoswitch1 go O BAT 1 MB GND
j3 40 16 PROTECTION GND I ACFT MB GND
j3 42 16 FUSE BAT 1 I BAT1 RB HZ /
GND
j3 45 16 Dome light O Dome light MB 28VDC
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(F9543)
B. Breaker panel
1)BP SE07238: All the following points are outputs

PIN POSITION RATE FUNCTION ENGRAVURE MARK BREAKER
CONNECTOR J1
2 D6 25 CLIMATISATION CLIM 36
PUISSANCE PHARE
3 E1 20 RETR LT PWR 35
ORIENTABLE
DISTRIBUTION
9 E8 25 SEC DIST 36
SECONDAIRE
PRISE DE
13 D5 20 CKPT 28V 35
SERVITUDE
CONNECTOR J2
1 A3 3 FEU STROB LT 30
ANTICOLLISION
10 A7 5 LACU (2) LACU 2 31
15 D7 3 PLAFONNIER PASS DOME 30
PASSAGER LT
16 C6 3 COUPURE HYD CUT 30
HYDRAULIQUE OFF
19 B4 3 JAUGE FUEL GAUG 30
CARBURANT 1 1
20 A4 3 TABLEAU WARN 1 30
D’ALARME
21 A5 3 SYSTEME DE ASU 1 30
SERVITUDE 1
35 C7 3 PHARE LAND LT 30
D’ATTERRISSAGE CTRL
COMMANDE
36 C5 5 COUPURE SERVO CUT 31
SERVO OFF
COMMANDE
37 B7 5 LACU (1) LACU 1 31
38 B5 3 JAUGE FUEL GAUG 30
CARBURANT 2 2
39 B2 3 POMPE FUEL PUMP 30
CARBURANT
47 A6 7.5 VEMD VEMD 32
48 C4 15 PHARE LAND LT 34
ATTERRISSAGE PWR
PUISSANCE
49 B3 7.5 ACCESSOIRE ENG ACC 32
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DEMARRAGE
CONNECTOR J3
1 C1 3 TRANSPONDEUR TDR 30
2 C2 3 ELINGUE SLING CTRL 30
COMMANDE
20 B1 3 ALTI CODEUR ALTI COD 30
21 D1 3 PHARE RETR LT 30
ORIENTABLE CTRL
COMMANDE
22 D2 3 RETROVISEUR ELEC 30
ELECTRIQUE RETRO
23 E5 3 VENTILATION VENT FAN 30
COMMANDE CTRL
39 E7 3 ADI ADI 30
40 E6 10 VENTILATION VENT FAN 33
PUISSANCE PWR
45 D8 7.5 W/S WIPER W/S WIP 32
47 E4 10 FLOTTABILITE FLOAT 33
48 C3 15 ELINGUE SLING 34
PUISSANCE PWR
CONNECTOR J4
1 A2 3 TELEPHONE DE ICS 30
BORD
2 E2 3 GPS GPS 30
4 D4 3 RMI DME 30
21 D3 3 GYRO ELT 30
MAGNETIQUE
22 B6 3 GYRO DIREC 30
DIRECTIONEL OU GYRO
HSI
23 C8 3 / “Without 30
engravure”
40 E3 7.5 VOR/VHF VOR 32
49 A1 7.5 VHF/AM VHF 32
AM
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CONNECTOR J1
PUISSANCE PHARE
ORIENTABLE
DISTRIBUTION
9 E8 25 SEC DIST 36
SECONDAIRE
PRISE DE
13 D5 20 CKPT 28V 35
SERVITUDE
CONNECTOR J2
FEU STROB
1 A3 3 30
ANTICOLLISION LT
CHRONOMETRE
5 G1 3 CLOCK 30
DIGITAL
10 A7 5 LACU (2) LACU 2 31
PLAFONNIER PASS DOME
15 D7 3 30
PASSAGER LT
COUPURE
16 C6 3 HYD CUT OFF 30
HYDRAULIQUE
JAUGE
19 B4 3 FUEL GAUG 1 30
CARBURANT 1
TABLEAU
20 A4 3 WARN 1 30
D’ALARME
SYSTEME DE
21 A5 3 ASU 1 30
SERVITUDE 1
PHARE
35 C7 3 D’ATTERRISSAGE LAND LT CTRL 30
COMMANDE
COUPURE SERVO SERVO CUT
36 C5 5 31
COMMANDE OFF
37 B7 5 LACU (1) LACU 1 31
JAUGE
CARBURANT 2
POMPE
39 B2 3 FUEL PUMP 30
CARBURANT
PHARE
48 C4 15 ATTERRISSAGE LAND LT PWR 34
PUISSANCE
ACCESSOIRE
49 B3 7.5 ENG ACC 32
DEMARRAGE
CONNECTOR J3
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ELINGUE
2 C2 3 SLING CTRL 30
COMMANDE
PHARE
RETR LT
21 D1 3 ORIENTABLE 30
CTRL
COMMANDE
RETROVISEUR
22 D2 3 ELEC RETRO 30
ELECTRIQUE
VENTILATION VENT FAN
23 E5 3 30
COMMANDE CTRL
39 E7 3 ADI ADI 30
40 E6 10 33
PUISSANCE PWR
45 D8 7.5 W/S WIPER W/S WIP 32
ELINGUE
48 C3 15 SLING PWR 34
PUISSANCE
CONNECTOR J4
TELEPHONE DE
1 A2 5 ICS 30
BORD
2 E2 5 GPS VOR GPS 30
4 D4 3 DME DME 30
“Without
21 D3 3 Reserve 30
engravure”
GYRO
DIREC
22 B6 3 DIRECTIONEL OU 30
GYRO
HSI
VENTILLATION
23 C8 3 BLOW. 30
RADIO
40 E3 7.5 VHF1 /AM VHF1 AM 32
49 A1 7.5 VHF2 /AM VHF2 AM 32
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CONNECTOR J1
PUISSANCE PHARE
ORIENTABLE
DISTRIBUTION
9 E8 25 SEC DIST 36
SECONDAIRE
PRISE DE
13 D5 20 CKPT 28V 35
SERVITUDE
8 B8 25 SPARE 5 SPARE 5 36
CONNECTOR J2
FEU STROB
1 A3 3 30
ANTICOLLISION LT
CHRONOMETRE
5 G1 3 CLOCK 30
DIGITAL
10 A7 5 LACU (2) LACU 2 31
PLAFONNIER PASS DOME
15 D7 3 30
PASSAGER LT
COUPURE
16 C6 3 HYD CUT OFF 30
HYDRAULIQUE
JAUGE
CARBURANT 1
TABLEAU
20 A4 3 WARN 1 30
D’ALARME
SYSTEME DE
21 A5 3 ASU 1 30
SERVITUDE 1
PHARE
35 C7 3 D’ATTERRISSAGE LAND LT CTRL 30
COMMANDE
COUPURE SERVO SERVO CUT
36 C5 5 31
COMMANDE OFF
37 B7 5 LACU (1) LACU 1 31
JAUGE
CARBURANT 2
POMPE
39 B2 3 FUEL PUMP 30
CARBURANT
PHARE
48 C4 15 ATTERRISSAGE LAND LT PWR 34
PUISSANCE
ACCESSOIRE
49 B3 7.5 ENG ACC 32
DEMARRAGE
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CONNECTOR J3
ELINGUE
2 C2 3 SLING CTRL 30
COMMANDE
PHARE
RETR LT
21 D1 3 ORIENTABLE 30
CTRL
COMMANDE
RETROVISEUR
22 D2 3 ELEC RETRO 30
ELECTRIQUE
23 E5 3 30
COMMANDE CTRL
39 E7 3 ADI ADI 30
40 E6 10 33
PUISSANCE PWR
45 D8 7.5 ESSUIE GLACE W/S WIP 32
ELINGUE
48 C3 15 SLING PWR 34
PUISSANCE
STANDBY
49 G2 7.5 STBY HRZN 32
HORIZON
3 G3 3 AVIONIC CONTROL AVIONIC CTRL 30
HEADSET
6 G4 3 RADIO 30
PWR
7 G5 3 SPARE 1 SPARE 1 30
4 A8 3 T&B T&B 30
CONNECTOR J4
TELEPHONE DE
1 A2 5 ICS 31
BORD
2 E2 5 GPS VOR GPS 31
4 D4 3 DME DME 30
21 D3 3 RADIO ALTI RA 30
GYRO
22 B6 3 DIRECTIONEL OU DIREC GYRO 30
HSI
VENTILLATION
23 C8 3 BLOW. 30
RADIO
40 E3 7.5 VHF1 /AM VHF1 AM 32
49 A1 7.5 VHF2 /AM VHF2 AM 32
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TASK 24-60-02-870-805-A01
5. Maintenance description
A. SRU’s list
The following SRU’s can be changed on the Electrical Master Box and Breaker Panel
Part LRU
Logic board EMB
Regulation board EMB
All the distribution fuse available following version EMB
Internal fuse EMB
Equipped regulator EMB
All the power relays available following version EMB
All the current sensor equipped with its wiring. EMB
Breakers BP
B. During warranty period
All the here-up listed SRU’s could be changed during warranty period. The customer
must do a report to SEFEE with the following information mentioned:
-SEFEE P/N of the LRU involved (EMB or BP) : SE07113 for example
-Mod. Status of the LRU involved (EMB or BP): “/” or “A” or … for example
-Failure description : “No EPLC conjunction when plug in the GPU socket” for example.
-P/N and S/N of the failed SRU.
-Number of working hours of the failed SRU.
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III - TESTING AND FAULT ISOLATION
TASK 24-60-02-700-801-A01
1. Introduction
This section is globally the same whichever EMB’s part number. In case of difference, results
are given.
A. Reason for the Job
Self-explanatory
Special tools, Fixtures and equipment

Note: Make sure that all tools are calibrated
DESIGNATION QTY PART NUMBER OR CHARACTERISTIC

GENE A (Auxilec 160A or Lucas 150A-200A or
STARTER GENERATOR 1
APC 150A-200A)
BATTERY 1 from 15A.h to 50A.h
GEN PANEL 1 Generation Control Panel SE06088
HARNESS 1 Single generation harness SE06779
TEST BENCH 1 Turning Bench 12000 rpm SE06767
FILTER 1 UPOR filter SE06774
CONNECTION TOOL 1 battery voltage connection tool SE06098
LOAD SET 1 28V/200A load set (accuracy<2A)
BP PANEL 1 Tool breaker Panel SE06817
INTERFACE 1 metallic sole drilled at EMB’s interface SE06067
TOOL 1 Breaker Panel mechanical tool SE06817
TIMER 1 STANDARD TOOL, 5 min capacity
CALCULATOR 1 STANDARD TOOL
DC POWER SUPPLY 1 35V/15A
DC VOLTMETER 2 STANDARD TOOL, accuracy 4 digits
STANDARD TOOL, digital memory oscilloscope
OSCILLOSCOPE 1
(Fsampling>1MHz) with average function
AMPEREMETER 1 STANDARD TOOL, 10A fused amperemeter
SCALE 1 STANDARD TOOL, 10gr (0.022 lb) accuracy
MILLI-OHMETER 1 STANDARD TOOL, 0.05 mΩ accuracy
LABORATORY CABLE AR
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SUBTASK 24-60-02-750-001-A01
2. EMB SE07113 or SE13543 manual operating Test
A. Initial configuration
Verify the configuration statement of EMB with the ATP13543 procedure.

Verify the wiring of EMB’s components with the ATP13543 procedure.
GCP SWITCHES:
Set all the toggle switches of the Generation Control Panel to low position except
“SBC1” & “DTC1 / Fuse Bat”.
Set switch “SBC1” to ON position.
Set the two rotary switches to “INT” position.
BATTERY CONNECTION
Set “MAIN BAT” and “SEC BAT” switches to “OFF position”
With battery hot point unplugged, check that potential between battery hot & cold points
is greater than 22V. If not, change or charge battery and re-run the check.
Connect the Gauge 2 “+ BAT 1” at the battery hot point.
LOAD
Set all the 4 rotary switch to “0” position
VOLTMETER COLD POINT
Unless otherwise specified, set all the voltmeter and oscilloscope cold points to one of
the mechanical sole plug.
POWER SUPPLY
Set power supply potential to 28V ±2V
Set power supply current limit to 10A at least
PARAMETERS
Verify the parameters of ATP13543
B. BAT, EPU ELECTRICAL TEST
EPU CONNECTION
Set switch GL1C to ON position.
Connect SE06779 “EPU hot” input to power supply hot point.
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Set BATC in on.
Check EPUL lights on.
Check DC power supply current is less than 5A
Disconnect SE06779 EPU input from power supply.
Check EPUL lights off..
Set BATC in off.
DOME LIGHT TEST
Insert a 10A fused amperemeter between SE06098’s A1 & A2 plugs.
Set SE06098’s SEC BAT switch on.
Set BATC switch to on.
Check GCP Breaker BMB leds 2 to 6 are on
Check BATL lights off..
Set BATC switch to off.
Check GCP Breaker BMB leds 2 to 6 stays on
Check current on amperemeter is less than 250mA.
Set SE06098’s SEC BAT switch to off.
Set SE06098’s MAIN BAT switch to on.
Check BATL lights on.
Check GL1 light on.
Disconnect amperemeter.
BATTERY CONNECTION
Connect voltmeter 1 hot point to « UBUS » receptacle (next to gauge 2 « +28V BANC »
wire).
Connect the voltmeter 2 plugs to GCP 4mm receptacles UBUS1
Set BATC switch to on.
Plug SE06779 “EPU hot” input to DC power supply.
On voltmeter 1, record Ubusmeas potential.
Compute and record the Ubusalgebraic = Ubusmeas * 9 / 32 + 1
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Record the UBUS1monitoring potential on voltmeter 2.
Check UBUS1monitoring = Ubusalgebraic ± 50mV.
Connect the voltmeter 2 plugs to GCP 4mm receptacles UBAT
Record the UBATmonitoring potential on voltmeter 2.
Check UBATmonitoring = Ubusalgebraic ± 50mV.
Connect the voltmeter 2 plugs to GCP 4mm receptacles IGEN1
Check IGEN1monitoring = 5.5V ± 50mV.
Unplug SE06779 “EPU hot” input from DC supply
Move the DC voltmeter 2 to GCP 4mm plugs IBAT, set and write the GCP
IBATmonitoring potential.
Check IBATmonitoring = 5.5V ± 50mV.
Set the DC current grip on the EMB’s C feeder (positive when entering in EMB).
Connect voltmeter 1 to the current grip.
Set load to 50A.
On voltmeter 1, record the Ibatmeas current.
On voltmeter 2, record the Ibatmonitoring current.
Set load to 0A.
Compute and write Ibatalgebraic = (Ibat meas –1A) / 100 + 5.5 V
Check Ibatmonitoring = Ibatalgebraic ±50 mV
Disconnect the two voltmeters and the grip.
EPLC/BATC connection
Connect the DC oscilloscope (channel A) hot point on the UBUS receptacle (near 28V
BANC gauge 21 wire)
Connect oscilloscope (channel B) hot point on “EPU ON” plug (GCP).
Set the oscilloscope time base to 10ms, trigger mode in single on channel B, trigger
level to 14V, falling front.
Connect power supply to SE06779 “EPU hot” input.
Check EPUL lights on.s.
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Check voltage interruption (VchannelA < 12V) on channel is less than 50ms (In most
cases, no interruption noticed)
Set oscilloscope trigger slope to rising.
Check BATL lights on..
Unplug “EPU hot” input.
Check voltage interruption (VchannelA < 12V) on channel is less than 50ms.
Check EPUL lights off.
Check BATL lights off.
Plug back “EPU hot” input.
Check BATL, EPUL light on.
Over voltage & plug off reset
Set DC power supply to 35V ±2V.
Set DC power supply EPU to 24V±4V.
Disconnect “EPU hot” input during 1s at least.
Connect power supply
Check BATL lights on.
Set 10A/28V power supply EPU to 10V±1
Disconnect “EPU hot” input.
Set 10A/28V power supply EPU to 24V±4
Disconnect oscilloscope.
C. REGULATION, LOGIC TEST
EMB GENERATION
Move oscilloscope to SE06774 “Sortie UPOR”.
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Set the oscilloscope trigger mode in auto, coupling AC.
Check the DC voltmeter 1 hot point is connected to UPOR receptacle (near FEEDER
GENE gauge 2 wire)
START COMMAND
Check switch BATC&GL1C are on
UPORDC is read on DC voltmeter 1
Perform the operation described in the following table and check the associated outputs
INPUT (to set) OUTPUT (to check)
UPOR GL1
EPU Ne(rpm) SC1 SL1
DC volt Light
Disconnect 0 Off off X X = don’t care
Disconnect 0 On on X X
Connect 0 On on X X
Disconnect 0 On on X X
<2V if generator
is APC 150 SG
Disconnect 2750 On on on
<3V if other
generator
Disconnect 2750 Off off 28 off
Disconnect 5000 Off off X X
Disconnect 5000 On off X X
Disconnect 5000 Off off X X
If the Ne = 2750 rpm step result doesn’t comply with the here up board, then :
Set Ne to 5000 rpm.
Push on GCP GL1reset pushbutton.
Check GL1 light off.
With the EMB adjustment potentiometer, set UPORDC to 28.5 ±0.2V.
Set BATC off
Set BATC on
Re-run the here up board.
REGULATION
Voltage adjustment
Check Ne=5000 rpm.
Move the EMB UPOR adjustment potentiometer to the anticlockwise limit.
Check 23.5 < UPORmin < 26
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Move the EMB UPOR adjustment potentiometer to the clockwise limit.
Check 29.5 < UPORmax < 31.2
Move the EMB UPOR adjustment potentiometer to get UPOR = 29V ±20mV.
12 krpm regulation
Put the current grip on “FEEDER GENE” (positive when entering in EMB).
Set the oscilloscope time base to 100ms, Acquisition mode in Average 8 or 16
Set Ne = 6000 rpm
Perform the operation described in the following table
UPOR AC pp UPOR DC
Load BATC switch
(oscilloscope) (voltmeter)
I=0 On < 4Vpp 28.5 ± 0.7
I=0 Off < 4Vpp 28.5 ± 0.7
I = In On < 4Vpp 28.5 ± 0.7
I = In Off < 4Vpp 28.5 ± 0.7
Set load to 0A and BATC switch to on
8 krpm regulation
Set Ne = 4150 rpm
UPOR AC pp UPOR DC
Load BATC switch
(oscilloscope) (voltmeter)
I=0 On < 4Vpp 28.5 ± 0.7
I=0 Off < 4Vpp 28.5 ± 0.7
I = In On < 4Vpp 28.5 ± 0.7
I = In Off < 4Vpp 28.5 ± 0.7
Set Ne = 5000 rpm
Set load to 0A and BATC switch to on
Move the EMB UPOR adjustment potentiometer to get UPOR=28.5V ±20mV
Unplug voltmeter 1 & oscilloscope.
Current generator monitoring
Set Ne=5000 rpm.
Set BATC in on position
Set current grip on the FEEDER GENE gauge 2 wire (positive when entering in EMB).
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Set Iload= 50A.
With the current grip, measure the Igene1meas current on the EMB’s B terminal
Compute and write Igene1algebraic = (Igene1meas – 3 A) /100 + 5.5
With a DC voltmeter, check GCP Igene1monitoring
Check Igene1monitoring=Igene1algebraic±50mV
Set Iload= 0
EPLC / GEN PRIORITY
Connect the DC oscilloscope (channel A) hot point on the EMB UBUS.
Connect oscilloscope (channel B) hot point on “EPU ON” plug (GCP).
Set the oscilloscope time base to 10ms, trigger mode in single on channel B, trigger
level to 2V, falling front.
Set 10A/28V power supply EPU to 24V and connect EPU HOT to this one
Check voltage interruption (VchannelA < 12V) on channel is less than 50ms (In most
cases, no interruption noticed)
Check GL1 , EPUL, BATL lights on
Set oscilloscope trigger slope to rising and level to 25V.
Disconnect EPU HOT input.
Check GL1, EPUL, and BATL light off.
Check voltage interruption (VchannelA < 12V) on channel is less than 50ms.
Disconnect EPU HOT input.
Disconnect oscilloscope.
LOGIC
THERMOSWITCH
BTC2 / THSW2 SC2 / THSW1 UBUS2 / U TSH potential
Off Off >12V
Off On < 2V
On On < 2V
On Off < 2V
FUSE BAT DISPLAY
Set GCP FUSE BAT/DTC1 switch in on
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Check ESSL1 light off (simulation of fuse BAT DSP)
Set GCP FUSE BAT/DTC1 switch in off
Check ESSL1 light on
Set GCP FUSE BAT/DTC1 switch in on
MONITORING TBAT (enable of CTN chain at 64°C)
Set a voltmeter in the GCP TBAT plugs
Set GCP CTN1 commutator in INT position
Set GCP CTN2 commutator in EXTD position
Check GCP TBAT voltage is 8.03V±100mV - Result could appear after 3s.
Set GCP CTN2 commutator in INT position
Set GCP CTN1 commutator in EXTD position
Check GCP TBAT voltage is 8.03V±100mV - Result could appear after 3s.
Disconnect voltmeter
D. PROTECTIONS TESTS
TEST INHIBITION IN FLIGHT

Set the DC voltmeter on UPOR terminal.
Check N=5000 rpm & GL1 light off..
Maintain EMB push button on.
Check EMB led light off.
RIGLC
Set N=0 rpm
Check GL1 lights on for UPOR > 20V.
OVV TEST
Check EMB led lights on with TEST OK sequence (no time measurement is asked
Release pushbutton
Check BATL lights on
Maintain BATL pushbutton during 1s minimum
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Check BATL lights off
RESET
Set N = 5000rpm
Check GL1 lights on
Push on GL1 reset pushbutton during 1s then release.
Check GL1 lights off and 27V < UPOR < 29V
SELF RESET
Set N=0
Set GLC1 on
Check EMB led lights on with TEST OK sequence.
Set BATC in OFF.
Set N=6000rpm
Maintain GL1 reset in on position.
Release GL1 reset
Check GL1 lights off and 27V < UPOR < 29V
GENERATOR DIFFERENTIAL PROTECTION
Set N=0
Set BATC off.
Set MAIN BAT in off
Set Iload to 0A.
Disconnect 28V BANC from F3 internal point
Connect it to the EMB’s B terminal..
Put the current grip on the 28V BANC gauge 2 wire (positive when entering into the
load)
Set MAIN BAT in on
Set BATC on.
Set Ne= 4150 rpm.
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Check GL1 lights off.
Set load to 100A.
Wait, eventually, for 5 min +/-30s.
Increase slowly (steps of 2Amps max) the load till GL1 lights on.
Record the values of current just before the GL1 lights on (DPGEN).
Check: DPGENmin≤DPgene EMB current level (GL1 light on)≤DPGENmax
Set Iload to 0A.
GENERATOR DPGENmin (A) DPGENmax (A)
APC200A, Lucas 200A, Auxilec 80 140
160A
APC150, Lucas 150A 90 150
Disconnect current grip
RESET
Set GL1C to off position
Set GL1C to on position
Check GL1 lights off.
Set N=0
Set BATC in off position
Set SE06098 MAIN BAT & SECOND BAT in off position
E. FINAL ELECTRICAL TEST
Disconnect SE06774 “ENTREES” plugs from DUT receptacles

Disconnect gauge 2 wire “28V BANC”.
Disconnect gauge 2 wire FEEDER GENE
Disconnect gauge 2 wire “BAT”.
Mount on the DUT the B, C and F3 internal onduflex washers and brass nuts.
Tighten with torque indication located on the main bonnet the B, C and F3 internal nuts.
Put on F3 internal screw the torque control mark (with red sealing according to I0934
procedure)
Check DC power supply potential is 24V+/-1V
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Connect EPU HOT point to the DC power supply.
Set BATC in on position
Check potential read on terminal F3 is 24V±2V
Check potential read on terminal F7 is 24V±2V
Set BATC in off position
Disconnect EPU HOT point from the DC power supply
Switch off power supply.
Disconnect wire “+ EPU” of EMB
Disconnect SE06779 J1 to J3 plugs from DUT
Remove DUT from the mechanical sole.
Mount on the DUT the H onduflex washer and brass nut.
Tighten with torque indication located on the main bonnet the H nut
F. END OF TESTS
Fill the ATR.

Set all switches to Open or OFF position
Switch off all the power supplies
Disconnect the equipment and all the cables
Plug off the battery hot point on the battery side.
Plug off all the connections from the DUT.
Turn on the EMB M8 plug bonnets to the DUT.
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SUBTASK 24-60-02-750-002-A01
3. EMB Electrical bong test

The points of bonding measurement are:
-M1/M2 (location see on figure 4 Bonding test)
-M1: Bottom J3 screw
-M2: Near fixing hole Φ6.2 diametrically opposed from M1
Parameter: Bonding must be measured under 10 Amps.
Criteria: bonding < 2.5 mΩ.
Electrical Bonding test

FIGURE 1001 / GRAPHIC 24-60-02-991-023-A01
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SUBTASK 24-60-02-750-003-A01
4. BP SE07238 manual operating Test
A. Testing Tools


HARNESS 1 Harness SE06901 issue /.
BP PANEL TOOL 1 Support Breaker Panel SE06815 issue /
TOOL 1 Synor 3400 test set or Talent test set
Calliper square with 0.05 mm accuracy and
TOOL 1
300mm capability
EMB TOOL 1 EMB MECHANICAL TOOL SE06819.
SCALE 1 Scale 2g accuracy
MILLI-OHMETER 1 milli-Ohmmeter 0.1 mΩ accuracy
B. Connection
SE06901 TO SYNOR 3400 CONNECTION

CONNECTOR SE06901 SYNOR 3400
100 points FRB P1 0
100 points FRB P2 1
25 points SUB-D 9 9
SE06901 TO BREAKER PANEL CONNECTION
Connect SE06901 wiring test “J1” to “J4” connectors to the breaker panel “J1” to “J4”
connectors.
Connect SE06901 wiring test “Meca” plug to the breaker panel “V1” (or 2 to 4) screw.
Connect SE06901 wiring test “P” plug to the breaker panel “P1”.
Check “S” plug is insulated.
C. Test
Mount up the Breaker panel on the SE06815 issue / tool.

Run the test program (see "Talent test program" line in conf. file)
Check test result is “ok”
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D. Identification
Check presence & position of main description label.

Check compliance of :
-SEFEE’s reference : SE07238
-supplier reference : 7050 A4 246 016
-Name : BP EC120 SERIAL II
- Amdt : In accordance with configuration index (Gestequi)
E. Mechanical
Check availability of overall length 262.00 +/- 0.80 mm.

Check availability of overall width 225.00 +/- 0.80 mm.
Check availability of overall height 80.00 max (breaker released).
CKB
Check presence of « P CKB » slot.
EMB /BP INTERFACE
Tighten the four V1 to V4 screws of the EMB tool.
Check the good mounting between BP and EMB.
Dismount the Breaker panel from the EMB testing tool.
F. Weight
Check weight is included in the limit of 1855 grams (4.089lb) and 1955 grams (4.31lb).
G. Bonding
Check bonding is less than 2.5mΩ.

M1: external J1 screw
M2: rear face near V3
H. External test
BREAKER
Check the breaker ratings markings on the breakers’ head are not inclined.
Check the good aspect of breakers’ nuts.
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CONNECTOR
Check the good aspect of connectors J1 to J4.
Check the good aspect of their keying.
MECHANIC
Check the lack of strokes on the external faces.
Check the good aspect of label.
Check the good aspect of silk-screen and painting.
Check the good aspect of screws’ head.
Check all the external screws’ head do not bring over mechanical thickness.
I. End of test
Fill the ATR.

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SUBTASK 24-60-02-750-004-A01
A. Testing Tools


TOOL 1
300mm capability
SE07245, for applicable issue see configuration
PROGRAM 1
file.
B. Connection

100 points FRB P1 0
100 points FRB P2 1
25 points SUB-D 9 9
connectors.
C. Test

Run the test program (SE07245 last issue, see configuration management file
“gestequi”)
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D. Identification

-supplier reference : 7050 A 4246 017
-Name : BREAKER PANEL EC120 SERIAL III
- Amdt : In accordance with configuration index (Gestequi)
E. Mechanical

CKB
EMB /BP INTERFACE
F. Weight
G. Bonding

H. External test
BREAKER
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CONNECTOR
MECHANIC
I. End of test
Fill the ATR.

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SUBTASK 24-60-02-750-005-A01
A. Testing Tools


TOOL 1
300mm capability
SE13454, for applicable issue see configuration
PROGRAM 1
file.
B. Connection

100 points FRB P1 0
100 points FRB P2 1
25 points SUB-D 9 9
connectors.
C. Test

Run the “SE13454” test program (for applicable issue see configuration file).
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D. Identification

-supplier reference : 7050 A4 246 018
-Name : BP EC120 SERIAL IV
E. Mechanical

CKB
EMB /BP INTERFACE
F. Weight
G. Bonding

H. External test
BREAKER
Page 1021
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CONNECTOR
MECHANIC
I. End of test
Fill the ATR.

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SUBTASK 24-60-02-220-001-A01
7. Visual inspection
Make sure that the connectors are in good condition and the correct orientation of the
foolproofing.
Examine the good aspect of the cover.
Check presence, position and orientation of the identification label.
Make sure it contains the following information:
-Supplier name: SEFEE
-Supplier reference: SE07113 SE13543
-Supplier NATO code: F9543
-Equipment designation: EMB EC120 – BASIC II EMB EC120 – BASIC III
-Date of manufacturing: xxx
-Serial Number: xxx
-Q/A Stamp: xxx
-Status mod:
-Date, S/N and Q/A are imperatively filled.
SE13543 identification label

FIGURE 1002 / GRAPHIC 24-60-02-991-024-A01
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SUBTASK 24-60-02-220-002-A01
8. Mechanical check
Do the dimensional checks of the unit (see figure 1003).
Check of the weight with a weighing device.
-SE07113 or SE13543 Weight: < 5750g (< 12.676lb).
SE13543 dimensions
FIGURE 1003 / GRAPHIC 24-60-02-991-025-A01
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SUBTASK 24-60-02-810-001-A01
9. Fault Isolation
If the test result does not agree with the test procedure, send the unit to the approved repairer
(refer to the LOAR).
Note: the isolation resistance test is done during the manufacturing process of the mother
board.
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IV - SCHEMATIC AND WIRING DIAGRAM
TASK 24-60-02-871-803-A01
1. Schematic and wiring diagrams
See schematics and wiring diagrams in figure 5 to 22.
REFERENCE DESIGNATION
GRAPHIC 24-60-02-991-005-A01 FIGURE 5

GRAPHIC 24-60-02-991-006-A01 FIGURE 6
GRAPHIC 24-60-02-991-007-A01 FIGURE 7
GRAPHIC 24-60-02-991-008-A01 FIGURE 8
GRAPHIC 24-60-02-991-009-A01 FIGURE 9
GRAPHIC 24-60-02-991-010-A01 FIGURE 10

GRAPHIC 24-60-02-991-011-A01 FIGURE 11
GRAPHIC 24-60-02-991-012-A01 FIGURE 12
GRAPHIC 24-60-02-991-013-A01 FIGURE 13
GRAPHIC 24-60-02-991-014-A01 FIGURE 14
GRAPHIC 24-60-02-991-015-A01 FIGURE 15
GRAPHIC 24-60-02-991-016-A01 FIGURE 16
GRAPHIC 24-60-02-991-017-A01 FIGURE 17
GRAPHIC 24-60-02-991-018-A01 FIGURE 18
GRAPHIC 24-60-02-991-019-A01 FIGURE 19
GRAPHIC 24-60-02-991-020-A01 FIGURE 20

GRAPHIC 24-60-02-991-021-A01 FIGURE 21
GRAPHIC 24-60-02-991-022-A01 FIGURE 22
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V - DISASSEMBLY
TASK 24-60-02-000-801-A01
This section is the same whichever EMB’s or BP’s part number.
Subtask 24-60-02-040-001-A01
1. Tool required
A. Tools, fixtures and equipment
a- 1 box spanner (for BP M5 captive screws)

b- 1 number “8” socket (for BP M5 captive screws)
c- 1 Allen Spanner n°2.5 or 1 Torx Spanner n°1 or AIRLB Tool
00101300031
d- 1 Flat screwdriver n°4
e- 1 number “13” socket.
f- 1 pozidriv cross type 1 screwdriver.
g- 1 pozidriv cross type 2 screwdriver
h- 1 cutting pliers.
j – 1 number “14” socket
k – 1 Philips cross screwdriver
m – 1 flat screwdriver n°2
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TASK 24-60-02-000-802-A01
2. Uninstall regulation board or logic board from EMB
Self-explanatory

PAGE
BLOCK
GRAPHIC 24-60-02-991-027-A01 3000 FIGURE 3002
GRAPHIC 24-60-02-991-028-A01 3000 FIGURE 3003
C. Procedure
Subtask 24-60-02-040-002-A01
Dismount “L” cover from EMB (see Figure 3002)
With a flat screwdriver n°4 (or one of the tool referenced “d” in chapter 5.1), unscrew
the 13 captive screws from the “L” cover item 33..
Handle the cover from one side and carefully pull the cover (following dismounting
smooth effort arrow on the active figure) till the captive screws play become zero.
maintaining a smooth effort on the cover. The tool recommended to unscrew stays the
flat screwdriver n°4.
Dismount “regulation board” or “logic board” from EMB (see Figure 3002)
Handle the board (Regulation board item 22 and/or logic board item 24) on both
cooler’s side (see handling points on active figure) and strongly pull it out of the EMB.
Pay attention to handle carefully boards out of the EMB regardless to Electrostatic
Discharge.
D. Close-up
Not applicable.
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TASK 24-60-02-000-803-A01
3. Uninstall EMB internal fuse
Self-explanatory

PAGE
BLOCK
GRAPHIC 24-60-02-991-027-A01 3000 FIGURE 3002
GRAPHIC 24-60-02-991-029-A01 3000 FIGURE 3004
C. Procedure
Subtask 24-60-02-040-003-A01
the 13 captive screws from the “L” cover item 33..
Uninstall fuse (see Figure 3004)

Extract the fuse’s cartridge. Change with appropriated “spare” parts (F9 or F8).
D. Close-up
Not applicable.
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TASK 24-60-02-000-804-A01
4. Uninstall EMB distribution fuse
Self-explanatory

PAGE
BLOCK
GRAPHIC 24-60-02-991-026-A01 3000 FIGURE 3001
GRAPHIC 24-60-02-991-030-A01 3000 FIGURE 3005
C. Procedure
Subtask 24-60-02-040-004-A01
Uninstall distribution fuse (See Figure 3005)
With a hexagonal spanner n°13 (or one of the tool referenced “e” and “a” in chapter
5.1), unscrew the 2 nuts (item 3) from fuse and extract them.
Extract the two elastic washers (item 4)
Extract the two upper squared washers (item 35)
Extract the fuse (item 30 or 31)
D. Close-up
Not applicable
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TASK 24-60-02-000-805-A01
5. Removing a breaker from BP
Self-explanatory

PAGE
BLOCK
GRAPHIC 24-60-02-991-031-A01 3000 FIGURE 3006
GRAPHIC 24-60-02-991-041-A01 3000 FIGURE 3016
C. Procedure
Subtask 24-60-02-040-005-A01
Handle the breaker panel with specific grips (item Grips) under the BP. Strongly pull the
BP out from the EMB.
Uninstall lower basket assy. (see Figure 3006)

With a Pozidriv screwdriver n°1 (or one of the tool referenced “f” on chapter 5.1),
unscrew the 10 screws (item b16) between equipped front face and lower basket assy.
(item b1).
Uninstall breaker (see Figure 3006 & Figure 3016)

With a Philips screwdriver (or one of the tool referenced “k” on chapter 5.1), unscrew
breaker’s (item b30 to b36) “2” terminal screw and washer.
Unplug the breaker output wiring (wire item b40 or b41 or b42 and pods item b43 or b44
or b45) from breaker.
With a Philips screwdriver (or one of the tool referenced “k” on chapter 5.1), unscrew
breaker’s (item b30 to b36) “1” terminal screw and washer.
Unplug the breaker input wiring (braided wire item b49) from breaker.
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With a n°14 hexagonal spanner (or one of the tool referenced “j” on chapter 5.1),
unscrew the “breaker’s head nut”.
Uninstall the “breaker’s head washer”.
Uninstall breaker (item b30 or b31 … or b36).
D. Close-up
Not applicable
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TASK 24-60-02-000-806-A01
6. Removing contactor A from socket
Self-explanatory

PAGE
BLOCK
GRAPHIC 24-60-02-991-032-A01 3000 FIGURE 3007
GRAPHIC 24-60-02-991-034-A01 3000 FIGURE 3009
GRAPHIC 24-60-02-991-038-A01 3000 FIGURE 3013
GRAPHIC 24-60-02-991-039-A01 3000 FIGURE 3014
C. Procedure
Subtask 24-60-02-040-006-A01
Socket’s mechanical disassembly (see Figure 3007)
With a Pozidriv screwdriver n°1 (or one of the tool referenced “f” in chapter 5.1),
unscrew the 4 first side’s screws item 94; the 5 second side’s screws item 94 and the 3
board box screws item 92.
Uninstall the cap item K19 from the EMB sole.
With a hexagonal spanner n°13 (or one of the tool referenced “a” & “e” in chapter 5.1),
unscrew M8 main screw item 2. Uninstall elastic washer item 4.
unscrew the 4 sole’s screws item 89 and the 2 sole’s screws item 88.
Extract carefully fuse and contactor socket from EMB in the direction noticed “extraction
direction” till wiring tension.
Socket’s electrical disassembly on CA (see Figure 3013)
With cutting pliers (or tool referenced “h” in chapter 5.1), for “CA” contactor (item 1
“CA”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “CA” connector locking clips 14
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Extract wiring “CA” connector (item 1 “CA”) from motherboard’s “CA” connector.
Socket’s electrical disassembly on CB (see Figure 3013)

With cutting pliers (or tool referenced “h” in chapter 5.1), for “CB” contactor (item 1
“CB”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “CB” connector locking clips 14
Extract wiring “CB” connector (item 1 “CB”) from motherboard’s “CB” connector.
Socket’s electrical disassembly on SB (see Figure 3013)

With cutting pliers (or tool referenced “h” in chapter 5.1), for “SB” current sensor (item 6
“SB”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “SB” connector locking clips 14
Extract wiring “SB” connector (item 6 “SB”) from motherboard’s “SB” connector.
Socket’s electrical disassembly on CC (see Figure 3013)

With cutting pliers (or tool referenced “h” in chapter 5.1), for “CC” contactor (item 1 “ CC
”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “ CC ” connector locking clips 14
Extract wiring “ CC ” connector (item 1 “CC”) from motherboard’s “ CC ” connector.
Socket’s electrical disassembly on SC (see Figure 3013)

With cutting pliers (or tool referenced “h” in chapter 5.1), for “SC” current sensor (item 6
“ SC ”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “ SC/D ” connector locking clips 14
Extract wiring “ SC ” connector (item 6 “SC/D”) from motherboard’s “ SC ” connector.
Mother board measurement wiring disassembly (see Figure 3014)
Uninstall the “B and C screws head upholding” item K21 from the contactor socket’s
(item K3) keyway.
Uninstall the Term. B and Term. C item 2 screws from socket (item K3).
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unscrew Term. internal B nut (item 3). Uninstall nut and elastic washer (item 4).
Uninstall the two motherboard’s “B-ext” pods (item 26) and the motherboard’s “C-ext”
pod (item 26) from contactor socket.
Uninstall the “B-int” pod (item 26) from contactor socket.
Fuse from contactor sockets disassembly (Figure 3009)

With a Pozidriv screwdriver n°4 (or one of the tool referenced “d” in chapter 5.1),
unscrew the screw from the fuses’ socket (item 97) and extract it.
unscrew nuts item 3 on both internal terminals A and C. Uninstall washers item 4.
Extract braided wire (item 45) from internal terminals C and A.
Extract carefully upper socket from power relay socket.
Power relay uninstall (Figure 3009 )

With a flat screwdriver n°2 (or one of the tool referenced “m” in chapter 5.1), unscrew
the 2 captive screws from the contactor cover (item K13) and extract it.
unscrew nuts item 3 on external terminal A. Uninstall washers item 4.
Uninstall power relay.
D. Close-up
Not applicable
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TASK 24-60-02-000-807-A01
7. Removing contactor or current sensor B or C from socket
Self-explanatory

PAGE
BLOCK
GRAPHIC 24-60-02-991-032-A01 3000 FIGURE 3007
GRAPHIC 24-60-02-991-034-A01 3000 FIGURE 3009
GRAPHIC 24-60-02-991-035-A01 3000 FIGURE 3010
GRAPHIC 24-60-02-991-038-A01 3000 FIGURE 3013
GRAPHIC 24-60-02-991-039-A01 3000 FIGURE 3014
C. Procedure
Subtask 24-60-02-040-007-A01
unscrew the 4 first side’s screws item 94; the 5 second side’s screws item 94 and the 3
board box screws item 92.
Socket’s electrical disassembly on CA (see Figure 3013)
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With cutting pliers (or tool referenced “h” in chapter 5.1), for “CA” contactor (item 1
“CA”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “CA” connector locking clips 14
Extract wiring “CA” connector (item 1 “CA”) from motherboard’s “CA” connector.
Socket’s electrical disassembly on CB (see Figure 3013)
With cutting pliers (or tool referenced “h” in chapter 5.1), for “CB” contactor (item 1
“CB”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “CB” connector locking clips 14
Extract wiring “CB” connector (item 1 “CB”) from motherboard’s “CB” connector.
Socket’s electrical disassembly on SB (see Figure 3013)
With cutting pliers (or tool referenced “h” in chapter 5.1), for “SB” current sensor (item 6
“SB”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “SB” connector locking clips 14
Extract wiring “SB” connector (item 6 “SB”) from motherboard’s “SB” connector.
Socket’s electrical disassembly on CC (see Figure 3013)

With cutting pliers (or tool referenced “h” in chapter 5.1), for “CC” contactor (item 1 “ CC
”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “ CC ” connector locking clips 14
Extract wiring “ CC ” connector (item 1 “CC”) from motherboard’s “CC ” connector.
Socket’s electrical disassembly on SC (see Figure 3013)

With cutting pliers (or tool referenced “h” in chapter 5.1), for “SC” current sensor (item 6
“ SC ”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “ SC/D ” connector locking clips 14
Extract wiring “ SC ” connector (item 6 “SC”) from motherboard’s “SC/D ” connector.
Mother board measurement wiring disassembly (Figure 3014)
Uninstall the “B and C screws head upholding” item K21 from the contactor socket’s
(item K3) keyway.
Uninstall the Term. B and Term. C item 2 screws from socket (item K3).
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unscrew Term. internal B nut (item 3). Uninstall nut and elastic washer (item 4).
Uninstall the two motherboard’s “B-ext” pods and the motherboard’s “C-ext” pod (item
26) from contactor socket.
Uninstall the “B-int” pod (item 26) from contactor socket.
Fuse from contactor sockets disassembly (Figure 3009)

With a Pozidriv screwdriver n°2 (or one of the tool referenced “g” in chapter 5.1),
unscrew nuts item 3 on both internal terminals A and C. Uninstall washers item 4.
Extract braided wire (item 45) from internal terminals C and A.
Relay/sensor uninstall (Figure 3010)

unscrew current sensor grounding pod screw (item 92).
Uninstall current sensor grounding pod screw (item 92), nut (item 98) and washer (item
96).
Relay from sensor disassembly (Figure 3010)
the 3 current sensor screws (item 8).
Uninstall current sensor from power relay.
D. Close-up
Not applicable
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TASK 24-60-02-000-808-A01
8. Removing contactor H from socket
Self-explanatory

PAGE
BLOCK
GRAPHIC 24-60-02-991-033-A01 3000 FIGURE 3008
GRAPHIC 24-60-02-991-036-A01 3000 FIGURE 3011
GRAPHIC 24-60-02-991-038-A01 3000 FIGURE 3013
GRAPHIC 24-60-02-991-039-A01 3000 FIGURE 3014
C. Procedure
Subtask 24-60-02-040-008-A01
With a Pozidriv screwdriver n°1 (or one of the tool referenced “f” in chapter 5.1), the 5
first side’s screws item 94; the motherboard “Internal fuse area” screw item 95
equipped with a washer; the motherboard “Internal fuse area” screw item 87 equipped
with a washer and the 2 board box screws item 92.
Socket’s electrical disassembly on CH (see Figure 3013)
With cutting pliers (or tool referenced “h” in chapter 5.1), for “CH” contactor (item 1
“CH”), cut the cable tie item 14.
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Apply a smooth effort on motherboard (item 26) “CH” connector locking clips 14
Extract wiring “CH” connector (item 1 “CH”) from motherboard’s “CH” connector.
Socket’s electrical disassembly on CG (see Figure 3013)

unscrew nuts item 3 on internal terminals G. Uninstall washer item 4.
Extract braided wire (item 45) from internal terminals G.
Relay/sensor uninstall (Figure 3010)

unscrew nuts item 3 on external terminal H (or G or F) and on internal terminal F.
Uninstall washers item 4.
Uninstall power relay (item 1).
D. Close-up
Not applicable
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TASK 24-60-02-000-809-A01
9. Removing equipped regulator from EMB
Self-explanatory

PAGE
BLOCK
GRAPHIC 24-60-02-991-027-A01 3000 FIGURE 3002
GRAPHIC 24-60-02-991-033-A01 3000 FIGURE 3008
GRAPHIC 24-60-02-991-037-A01 3000 FIGURE 3012
GRAPHIC 24-60-02-991-038-A01 3000 FIGURE 3013
GRAPHIC 24-60-02-991-039-A01 3000 FIGURE 3014
GRAPHIC 24-60-02-991-040-A01 3000 FIGURE 3015
C. Procedure
Subtask 24-60-02-040-009-A01
the 13 captive screws from the “L” cover item 33.
With a Pozidriv screwdriver n°1 (or one of the tool referenced “f” in chapter 5.1), the 5
first side’s screws item 94; the motherboard “Internal fuse area” screw item 95
equipped with a washer; the motherboard “Internal fuse area” screw item 87 equipped
with a washer and the 2 board box screws item 92.
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(F9543)
Socket’s electrical disassembly on CH (see Figure 3013)
With cutting pliers (or tool referenced “h” in chapter 5.1), for “CH” contactor (item 1
“CH”), cut the cable tie item 14.
Apply a smooth effort on motherboard (item 26) “CH” connector locking clips 14
Extract wiring “CH” connector (item 1 “CH”) from motherboard’s “CH” connector.
Test & Upor setting area disassembly (see Figure 3012)
unscrew the 3 motherboard’s (item 26) “Test and UPOR setting area” screws (item 93).
Carefully extract the motherboard’s (item 26) “Test and UPOR setting area” mechanical
part till wiring tension.
unscrew the 2 motherboard (item 26) screws (item 90).
Equipped regulator electrical disassembly (see Figure 3015)
With cutting pliers (or one of the tool referenced “h” in chapter 5.1), cut the equipped
regulator wiring to motherboard cable tie (item 14).
unscrew the 3 pod to motherboard (item 26) screws (item 92).
Uninstall the 3 pod to motherboard (item 26) screws (item 92) washer (item 96) and
insulator (item 102).
unscrew the 4 internal wall (item K1) to regulator (item 12) screws (item 93).
Carefully rotate the motherboard’s “internal fuse area” PCB.
Uninstall regulator (item 12) from EMB.
D. Close-up
Not applicable.
Page 3016
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Breaker Panel/EMB
FIGURE 3001/GRAPHIC 24-60-02-991-026-A01
Page 3017
24-60-02 Oct 15/13
(F9543)
"L" Cover/EMB
FIGURE 3002/GRAPHIC 24-60-02-991-027-A01
Page 3018
24-60-02 Oct 15/13
(F9543)
Regulation board or Logic board on EMB

FIGURE 3003/GRAPHIC 24-60-02-991-028-A01
Page 3019
24-60-02 Oct 15/13
(F9543)
EMB Internal fuse

FIGURE 3004/GRAPHIC 24-60-02-991-029-A01
Page 3020
24-60-02 Oct 15/13
(F9543)
EMB Distribution fuse

FIGURE 3005/GRAPHIC 24-60-02-991-030-A01
Page 3021
24-60-02 Oct 15/13
(F9543)
Removing a breaker from BP

FIGURE 3006/GRAPHIC 24-60-02-991-031-A01
Page 3022
24-60-02 Oct 15/13
(F9543)
Removing ABCD fuse and contactor socket

FIGURE 3007/GRAPHIC 24-60-02-991-032-A01
Page 3023
24-60-02 Oct 15/13
(F9543)
Removing EFGH fuse and contactor socket

FIGURE 3008/GRAPHIC 24-60-02-991-033-A01
Page 3024
24-60-02 Oct 15/13
(F9543)
Removing contactor A from socket

FIGURE 3009/GRAPHIC 24-60-02-991-034-A01
Page 3025
24-60-02 Oct 15/13
(F9543)
Removing contactor or current sensor B or C from socket

FIGURE 3010/GRAPHIC 24-60-02-991-035-A01
Page 3026
24-60-02 Oct 15/13
(F9543)
Removing contactor F,G or H from socket

FIGURE 3011/GRAPHIC 24-60-02-991-036-A01
Page 3027
24-60-02 Oct 15/13
(F9543)
Removing equipped regulator from EMB

FIGURE 3012/GRAPHIC 24-60-02-991-037-A01
Page 3028
24-60-02 Oct 15/13
(F9543)
Contactor / current sensor to motherboard links

FIGURE 3013/GRAPHIC 24-60-02-991-038-A01
Page 3029
24-60-02 Oct 15/13
(F9543)
Motherboard measurements wiring

FIGURE 3014/GRAPHIC 24-60-02-991-039-A01
Page 3030
24-60-02 Oct 15/13
(F9543)
Equipped regulator wiring

FIGURE 3015/GRAPHIC 24-60-02-991-040-A01
Page 3031
24-60-02 Oct 15/13
(F9543)
BP wiring
FIGURE 3016/GRAPHIC 24-60-02-991-041-A01
Page 3032
24-60-02 Oct 15/13
(F9543)
VI - CLEANING
TASK 24-60-02-100-801-A01
1. Cleaning procedure
NOTE:The figure and item numbers in this page block are those of the ILLUSTRATED
PARTS LIST.
Self-explanatory
NOTE: You can use equivalent alternatives for the items in the lists that follow.
NOTE: Refer to SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES for

full data of items in the lists that follow.

PART NUMBER QTY DESCRIPTION
COMPRESSED AIR BLOWER, DRY, FILTERED
NO SPECIFIC 1 UNDER LOW PRESSURE
103 kpa (15 psi )
Consumables
PART NUMBER QTY DESCRIPTION
NO SPECIFIC AR LINT-FREE CLOTH
NO SPECIFIC 1 SOFT BRISTLE BRUSH
DENATURED ISOPROPYL
AR CLEANING AGENT
ALCOHOL AIR3660A
METHYL-ETHYL- KETONE AR CLEANING AGENT
FREON AR CLEANING AGENT
Not applicable
Page 4001
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C. Job Set-up
Not applicable
D. Procedure
WARNING : SOLVENTS ARE DANGEROUS.
DO NOT BREATHE THE FUMES. USE EYE PROTECTION.
DO NOT LET THE SOLVENTS TOUCH YOUR SKIN.
CLEAN THE PARTS IN A ROOM WHERE AIRFLOW IS SUFFICIENT.
DO NOT CLEAN NEAR AN OPEN FLAME.
CAREFULLY OBEY THE CLEANING PROCEDURES, OR REPLACE

THEM WITH A PROCEDURE WHICH IS SPECIFIED BY THE
MANUFACTURER IF YOU USE EQUIVALENTS.
CAUTION: AFTER YOU COMPLETE THE PROCEDURE, YOU MUST

PUT PROTECTIVE CAPS OR APPLICABLE PACKAGING MATERIAL
ON THE COMPONENT.
Subtask 24-60-02-110-001-A01
Mechanical parts
CAUTION: MAKE SURE THAT NO LINT, FIBERS, OR DEBRIS STAYS ON
INTERNAL PARTS OR SURFACES.
Clean the external surfaces and all the mechanical parts (except the connectors) with
denatured alcohol, using a lint-free cloth for the flat surfaces and a soft bristle brush for
the parts that are more difficult to get access.
Dry thoroughly with a compressed air blower, paying particular attention to holes,
mating surfaces, circuit board component gaps, and corners.
Page 4002
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Subtask 24-60-02-160-001-A01
Electrical parts
CAUTION: DO NOT BURNISH CONNECTOR CONTACT SURFACES WITH
COARSE CLOTH OR ABRASIVES.
Remove dust from the connectors using a low pressure jet of dry filtered air.
Clean electrical parts and circuit board assembly with soft bristle brush to loosen
materiel caught between components; rub the flat parts with a clean, lint-free cloth.
Take care to not damage delicate parts with close proximity air pressure or direct air
tool contact.
Take care that some chemical agent (like Alcohol or freon) can’t be applied on PCB.
Those agents could make damages to the varnish protection.
E. Close-up
Not applicable
Page 4003
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Page 4004
24-60-02 Oct 15/13
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VII - INSPECTION / CHECK
TASK 24-60-02-200-801-A01
1. Inspection/Check procedure
Self-explanatory
B. Job set-up information

Control standard tools
REFERENCE PAGE BLOCK DESCRIPTION
TASK 24-60-02-100-801-A01 4000 CLEANING
C. Job Set-up
Subtask 24-60-02-210-001-A01
Make sure all component parts or sub-assemblies are free from dust, metal particles or
trace of cleaning agent before installation (Ref. TASK 24-60-02-100-801-A01).
D. Procedure
Subtask 24-60-02-210-002-A01
General inspection
Determine if any parts have been modified or superseded by other parts.
Make sure that identification labels are in correct condition and securely fixed to the
body.
Make sure of the keying positions of connectors.
Visually inspect all parts for cracks, breaks, corrosion, loose fasteners, and other
obvious damage and contamination;
Clean again as necessary (Ref. TASK 24-60-02-100-801-A01) to remove any foreign
matter to ensure adequacy of visual check.
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All threads shall be clean and undamaged; no evidence of cross-threading.
Subtask 24-60-02-210-003-A01
Inspection of the mechanical parts
Make sure there is no crack, corrosion, and contamination.
Check for legibility of identification plates.
Check the absence lack of corroded area.
Check that all the internal parts in the SRU are correctly fixed and tightened.
Subtask 24-60-02-210-004-A01
Inspection of the electrical parts
Examine the printed circuit board assemblies (circuit card and electrical components)
for:
Obviously broken parts, loose or broken wires, damaged solder joints,
damaged or missing insulation, physical damage, and visible damage from heat
and/or electrical arcing.
Examine contact pins of the connectors for good condition (no loose pins).
Check the good aspect of electronic components’ packages.
Check the absence of overheated area.
E. Close-up
Not applicable
Page 5002
24-60-02 Oct 15/13
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VIII - REPAIR
TASK 24-60-02-300-801-A01
The repairing procedures are presented in the following chapters:
-Test following chap. III “Testing and fault isolation”

-Disassembly following chap. V “Disassembly”
-Removing failed parts following chap. V “Disassembly”
-Clean following chap. VI “Cleaning”
-Installing spare parts following chap. IX “Assembly”
-Assembly parts following chap. IX “Assembly”
-Enabling repairing following chap. IX “Assembly”
Page 6001
24-60-02 Oct 15/13
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Page 6002
24-60-02 Oct 15/13
(F9543)
IX - ASSEMBLY
This chapter aims to describe the procedure to process the install of the spare parts in the LRU.
The figure describing the actions is the same as the one used in the “Disassembly chapter”.
It will also describe the enabling procedure to insure the repairing is correct.
TASK 24-60-02-400-801-A01
1. Screw locking
Self-explanatory
Standard mechanic tools
C. Job set-up
None
D. Procedure
Subtask 24-60-02-440-001-A01
Except otherwise mentions, all the screws must be locked with low strength thread
locking product. This product is Loctite 222e or equivalent.
The locking process to apply is :
-Set the screw’s thread clean
-Put a little drop of thread locking product on the top of the screw’s thread.
-Tighten the screw
This locking process is available for all the screws except the M8 brass screws.
Page 7001
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These screws take place:
-on contactor fixing
-on distribution fuses fixing
-on power braided wire fixing.
E. Close-up
Not applicable
Page 7002
24-60-02 Oct 15/13
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TASK 24-60-02-400-802-A01
2. Potential measurement
Self-explanatory
Special tool, fixture and equipment

C. Job Set-up
None
D. Procedure (Ref. Fig. 7002)
Subtask 24-60-02-440-002-A01
Except otherwise mentions, voltmeter cold point will be set to the motherboard’s “Test
and UPOR setting area” black plug.
E. Close-up
Not applicable
Page 7003
24-60-02 Oct 15/13
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TASK 24-60-02-400-803-A01
3. Check the tool required
Self-explanatory
Special tool for assembly:

a- 1 box spanner
b- 1 number “8” socket
c- 1 Allen Spanner n°2.5 or 1 Torx Spanner n°1 or AIRLB Tool 00101300031.
d- 1 Flat screwdriver n°4
e- 1 number “13” socket.
f- 1 Pozidriv cross type 1.
g- 1 Pozidriv cross type 2.
h- 1 torque controlled spanner (1N.m to 10 N.m capability)
j – 1 number “14” socket
k – 1 Philips cruciform socket.
l – Cable ties tensioning tool
m – Cutting pliers
C. Job Set-up
None
D. Procedure
Subtask 24-60-02-440-003-A01
Check the tool required
E. Close up
Not applicable
Page 7004
24-60-02 Oct 15/13
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TASK 24-60-02-400-804-A01
4. Install “L” Cover on EMB.
Self-explanatory

PAGE
BLOCK
GRAPHIC 24-60-02-991-027-A01 3000 FIGURE 3002
C. Job Set-up
None
D. Procedure
Subtask 24-60-02-440-004-A01
1) Assembly
“L” cover fitting (see Figure 3002)
Take care about presence of regulation board (item 22), logic board (item 24), internal
fuses cartridge except spare parts if changed (item MB1 & MB2) and equipped
regulator (item 12), when installing “L” cover (item 33) on EMB.
Screw 2 or 3 threads of the six screws interfacing with the Logic and
Regulation boards’ coolers with a flat screwdriver n°4 (or one of the tools referenced “d”
in chapter 9).
With the same tool, screw 2 or 3 threads of the seven screws interfacing with other
Subtask 24-60-02-440-005-A01
Page 7005
24-60-02 Oct 15/13
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Visual inspection:
Subtask 24-60-02-440-006-A01
Test EMB according to helicopter manufacturer’s documentation (same tests as the
EMB removal and installation).
E. Close-up
Not applicable
Page 7006
24-60-02 Oct 15/13
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TASK 24-60-02-400-805-A01
5. Install regulation board or logic board on EMB.
Self-explanatory

Standard tools
PAGE
BLOCK
GRAPHIC 24-60-02-991-026-A01 3000 FIGURE 3001
GRAPHIC 24-60-02-991-027-A01 3000 FIGURE 3002
GRAPHIC 24-60-02-991-028-A01 3000 FIGURE 3003
C. Job Set-up
Subtask 24-60-02-440-007-A01
The relative position of regulation and logic board from one hand and the relative
position of each of the board in the EMB to the other hand are mechanically keyed with
the boards’ connectors. Relative position of each of the board in the EMB is recalled
with labels stuck on the internal sides of EMB’s board basket
D. Procedure
Subtask 24-60-02-440-008-A01
1) Assembly
Pay attention to handle carefully boards out of the EMB regardless to Electrostatic
Discharge.
Page 7007
24-60-02 Oct 15/13
(F9543)
Regulation board fitting (Figure 3003)

Position the regulation board (item 22) up to the left hand guides (side of terminals A to
D).
Take care to have the main daughter board label on the internal fuse side (items MB1
and MB2).
Subtask 24-60-02-440-009-A01
Logic board fitting (Figure 3003)
Position the logic board (item 24) up to the right hand guides (side of terminals E to H).
Take care to have the main daughter board label on the internal fuse side (items MB1
and MB2).
Subtask 24-60-02-440-010-A01
Visual inspection:
Top of the daughter boards’ cooler shall approximately correspond to top of mechanical
daughter board’s box.
Page 7008
24-60-02 Oct 15/13
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Take care about presence of regulation board (item 22), logic board (item 24), internal
fuses cartridge except spare parts if changed (item MB1 & MB2) and equipped
regulator (item 12), when installing “L” cover (item 33) on EMB.
Screw 2 or 3 thread of the six screws interfacing with the Logic and
Regulation boards’ coolers with a flat screwdriver n°4 (or one of the tools referenced “d”
in chapter 9).
With the same tool, screw 2 or 3 thread of the seven screws interfacing with other
Visual inspection:
Subtask 24-60-02-440-011-A01
4)Enabling procedure
E. Close-up
Not applicable
Page 7009
24-60-02 Oct 15/13
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TASK 24-60-02-400-806-A01
6. Install EMB distribution fuse.
Self-explanatory

Standard tools
PAGE
BLOCK
GRAPHIC 24-60-02-991-002-A01 1 FIGURE 2
GRAPHIC 24-60-02-991-026-A01 3000 FIGURE 3001
GRAPHIC 24-60-02-991-030-A01 3000 FIGURE 3005
C. Job Set-up
None
D. Procedure
Subtask 24-60-02-440-012-A01
1) Assembly
Distribution fuse fitting (Figure 3005)
Check fuse’s rating compliance.
Check presence of squared washer (item 35) on each of the two gudgeons (item 36).
Position the fuse (item 30 or 31) on the top of gudgeons (item 36) like described on
active figure. Take care about the fuse’s terminals sense.
Position on each fuse’s terminal one squared washer (item 35).
Position on each fuse’s terminal one washer (item 4).
Position on each fuse’s terminal one nut (item 3).
Page 7010
24-60-02 Oct 15/13
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With a torque controlled n°13 hexagonal spanner (or one of the tools referenced “e” and
“h” in chapter 9), tighten each M8 screw with a torque limit of 9N.m.
Subtask 24-60-02-440-013-A01
-Visual inspection:
-Inspect fuse positioning.
-Inspect fuse’s rating compliance (marked on the fuse’s body)
-Inspect tightening torque limit.
Electrical check:
-Measure with an ohmmeter resistance between the two M8 gudgeons.
-Check value read is less than 1Ω.
Subtask 24-60-02-440-014-A01
E. Close-up
Not applicable
Page 7011
24-60-02 Oct 15/13
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TASK 24-60-02-400-807-A01
7. Install a breaker on BP
Self-explanatory
Tools, fixtures and equipment: Standard tools

PAGE
BLOCK
GRAPHIC 24-60-02-991-002-A01 1 FIGURE 2
GRAPHIC 24-60-02-991-026-A01 3000 FIGURE 3001
GRAPHIC 24-60-02-991-031-A01 3000 FIGURE 3006
GRAPHIC 24-60-02-991-041-A01 3000 FIGURE 3016
GRAPHIC 24-60-02-991-042-A01 3000 FIGURE 7001
C. Job Set-up
None
D. Procedure
Subtask 24-60-02-440-015-A01
1) Assembly procedure
Breaker mechanical fitting (Figure 3006 & Figure 3016)
Take care of breaker’s rate availability.
Insert the breaker (item b30 or b31 … or b36) inside the mechanical front phase.
Take care to position the anti-rotation spur (located on the breaker’s body) inside the
mechanical front face’s little hole.
Position on the breaker’s head the elastic washer (item “Bk head washer”).
Screw manually the head’s nut (item “Bk head nut”)
With a torque controlled n°14 hexagonal spanner (or one of the tools referenced “j” and
“h” in chapter 9), tighten the head’s nut with a torque limit of 5 N.m.
Page 7012
24-60-02 Oct 15/13
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Breaker electrical (Figure 3006 & Figure 3016)
Position the flat bus bar pod ( item b49) on the breaker’s “1” terminal.
Position the screw (item “Bk Term. screw”) and the washer (item “Bk Term. washer”) on
the flat bus bar pod and the breaker’s “1” terminal.
With a torque controlled Philips screwdriver (or one of the tools referenced “h” and “k” in
chapter 9), tighten item “Bk Term. screw” with a torque limit of 1.7 N.m.
Position the free wiring pod (item b43 or b44 or b45) on the breaker’s “2” terminal.
Position the free wiring inside the flexible sheath (item b50).
Position the screw (item “Bk Term. screw”) and the washer (item “Bk Term. washer”) on
the free wiring pod and the breaker’s “2” terminal.
With a torque controlled Philips screwdriver (or one of the tools referenced “h” and “k” in
chapter 9), tighten item “Bk Term. screw” with a torque limit of 1.7 N.m.
Subtask 24-60-02-440-016-A01
Visual inspection:
-Inspect wiring: All the free wiring are inside the flexible sheath.
-Inspect breaker: Inspection of terminals status; inspection of breaker’s head status.
-check breaker’s pods are not cut (see figure 7001)
Visual inspection of breaker’s pods

FIGURE 7001/GRAPHIC 24-60-02-991-042-A01
Page 7013
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-Inspect tightening torque limit.

Electrical check:
-Check breaker’s head is pulled.
-Measure with an ohmmeter resistance between the breaker panel P CKB slot and
available J1 to J4 connector’s pin.
-Check value read is less than 1Ω.
Subtask 24-60-02-440-017-A01
E. Close-up
Not applicable
Page 7014
24-60-02 Oct 15/13
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TASK 24-60-02-400-808-A01
8. Add a breaker on BP
Self-explanatory

Standard tools
Referenced information:
PAGE
BLOCK
GRAPHIC 24-60-02-991-041-A01 3000 FIGURE 3016
GRAPHIC 24-60-02-991-043-A01 7000 FIGURE 7002
C. Job Set-up
None
D. Procedure
Subtask 24-60-02-440-018-A01
The installation procedure is equivalent to the one described in the last chapter.
The customer shall choose a connector’s pin free (see the breaker panel connector
pinout in section 2.4).
Some rules must be respected to improve the choice of the wire gauge, contact and
pod size due to the breaker rate:
Breaker rate Wire Pod Contact J2 to J4 J1
Rate Item gaug. Item gaug. Item Size Pin avail. Pins avail.
(Amps)
3, 5 b30, b31 22 b40 22 b43 22 1 to 39 None
7.5, 10 & b32 to 16 b41 16 b44 16 40 to 49 None
15 b34
20 & 25 b35, b36 14 b42 14 b45 14 None All
Page 7015
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In case of mount phase on b49 (braid) and b4 (primary bus bar), take care to set the
first pod rightly installed on the primary receptacle. Apply force “F” on the braid is
necessary (See Figure 7002)
Visual inspection of breaker’s pods and braid

FIGURE 7002/GRAPHIC 24-60-02-991-043-A01
See figure 3016

No supplementary breaker could be added on column F.
No supplementary breaker could be added on BP SE13451. Check use of the “SPARE
1” to “SPARE5” breakers.
E. Close-up
Not applicable
Page 7016
24-60-02 Oct 15/13
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TASK 24-60-02-400-809-A01
9. Installing contactor A on socket
Self-explanatory

Standard tools
PAGE
BLOCK
GRAPHIC 24-60-02-991-032-A01 3000 FIGURE 3007
GRAPHIC 24-60-02-991-034-A01 3000 FIGURE 3009
GRAPHIC 24-60-02-991-035-A01 3000 FIGURE 3010
GRAPHIC 24-60-02-991-038-A01 3000 FIGURE 3013
GRAPHIC 24-60-02-991-039-A01 3000 FIGURE 3014
C. Job Set-up
None
D. Procedure
Subtask 24-60-02-440-019-A01
1) Assembly procedure
Mechanical fitting of contactor on socket (Figure 3009)
Position the “A” contactor on the two M8 screws item 2. Take care that the longer
contactor’s bus bar is connected to external plug.
Fitting fuse socket on contactor socket (Figure 3010)
Check presence of power relay and sensors in position B and C.
With n°1 Pozidriv screwdriver (or one of the tools referenced “f” in chapter 9), position &
tighten the “B” current sensor (item 6) grounding pod screw (item 92, 96 & 98).
Page 7017
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tighten the “C” current sensor (item 6) grounding pod screw (item 92, 96 & 98).
Position the fuse socket on the contactor socket like described in the active figure.
With n°2 Pozidriv screwdriver (or one of the tools referenced “g” in chapter 9), position
& tighten the fuse socket item 97 screw.
Internal A connection (Figure 3009 & Figure 3010)

Position on internal A terminal screw the item flat braided wire coming from CKB slot.
Position the washer item 4.
“h” in chapter 9), tighten nut item 3 of internal A terminal with a torque limit of 9N.m.
Inspection:
Tightening limits.
Internal C connection (Figure 3009 & Figure 3010)
Position on internal A terminal screw the item flat braided wire coming from distribution
fuse. Position the washer item 4.
“h” in chapter 9), tighten nut item 3 of internal C terminal with a torque limit of 9N.m.
Inspection:
Tightening limits.
Motherboard measurement wiring connection (Figure 3014)
Position the two “B-EXT” pods under the terminal B M8 screw’s head.
Position the M8 screw item 2 on the terminal B socket’s hole.
Position the “C-EXT” pod under the terminal C M8 screw’s head.
Position the M8 screw item 2 on the terminal C socket’s hole.
Install the screws head item “B and C screws head upholding” (item K21) inside the
contactor’s socket (item K3) keyway.
Position the “B-INT” pod under the terminal B internal screw.
Position the elastic washer item 4 and the nut item 2 on the terminal B internal.
Page 7018
24-60-02 Oct 15/13
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With a torque controlled n°13 hexagonal spanner (or one of the tools
referenced “e” and “h” in chapter 9), tighten nut item 3 of internal C terminal with a
torque limit of 9N.m.
Inspection:
Tightening limits.
Visual inspection
Connection of motherboard measurement wiring.
CA power relay connection (Figure 3013 )

Plug the “CA” marked wiring (item 1) on the “CA” fixed mother board’s connector (item
26).
Put the cable tie all (item 14) around the fixed (item 26).
With cable ties tensioning tool (or one of the tools referenced “l” in chapter 9), tighten
carefully the cable tie till rotation of cable tie from mother board’s connector is avoided.
With cutting pliers (or one of the tools referenced “m” in chapter 9), cut the cable tie
spare length.
CB power relay connection (Figure 3013)

Plug the “CB” marked wiring (item 1) on the “CB” fixed mother board’s connector (item
26).
spare length.
SB current sensor connection (Figure 3013 )

Plug the “SB” marked wiring (item 1) on the “SB” fixed mother board’s connector (item
26).
Page 7019
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spare length.
CC power relay connection (Figure 3013)

Plug the “CC” marked wiring (item 1) on the “CC” fixed mother board’s connector (item
26).
spare length.
SB current sensor connection (Figure 3013)

Plug the “SC” marked wiring (item 1) on the “SC/D” fixed mother board’s connector
(item 26).
spare length.
Inspection :
Visual inspection
-Correspondence between fixed mother board connectors and mobile power relay and
current sensor connectors.
Mechanical fitting of ABCD power relay and fuse socket on EMB (Figure 3007)
Position the contactors and fuses socket inside the EMB location.
Screw manually the M8 main screw item 2 equipped with elastic washer marked 4.
Screw manually the 4 sole’s screws item 89 and the 2 sole’s screws item 88.
Screw manually the 4 first side’s screws item 94, the 5 second side’s screws item 94
and 3 board’s box screws item 92.
“h” in chapter 9), tighten M8 main screw item 2 with a torque limit of 9 N.m.
Page 7020
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Position the cap item K19 inside the EMB sole.
With n°2 Pozidriv screwdriver (or one of the tools referenced “g ” in chapter 9), tighten
the 4 sole’s screws item 89 and the 2 sole’s screws item 88.
With n°1 Pozidriv screwdriver (or one of the tools referenced “f” in chapter 9), tighten
the 4 first side’s screws item 94, the 5 second side’s screws item 94 and 3 board’s box
screws item 92.
Visual inspection:
External inspection.
Subtask 24-60-02-440-020-A01
On shop electrical check:
Comments: Cold potential of voltmeter is set to mother board
“Test and Upor setting area” 2 mm black plug.
Set a (30V/5A) DC power supply to 24V±2V.
Connect power supply hot point to Term. C
Connect power supply cold point to J1-49
Contactor C : Check potential on J3-2 is less than 1V.
Contactor B : Check potential on J2-76 is less than 1V.
Connect J3-3 and J3-11
Contactor A : Connect J1-2 and J1-22
Check potential on J2-73 is less than 1V.
Disconnect J1-2 and J1-22
Current sensors B : Check potential on J2-19 is 5.5 V ±0.5V.
Current sensors C : Check potential on J2-37 is 5.5 V ±0.5V
Disconnect power supply and links.
Subtask 24-60-02-440-021-A01
Install EMB on H/C.
Page 7021
24-60-02 Oct 15/13
(F9543)
Primary check (see Figure 2)
Take care about presence of:
-left high power supply socket
-right high power supply socket
-logic and regulation board
-“L” cover
E. Close-up
Not applicable
Page 7022
24-60-02 Oct 15/13
(F9543)
TASK 24-60-02-400-810-A01
10. Installing contactor B or C or Current sensor on socket
Self-explanatory
Tools, fixtures and equipment: Standard tools

PAGE
BLOCK
GRAPHIC 24-60-02-991-032-A01 3000 FIGURE 3007
GRAPHIC 24-60-02-991-034-A01 3000 FIGURE 3009
GRAPHIC 24-60-02-991-035-A01 3000 FIGURE 3010
GRAPHIC 24-60-02-991-038-A01 3000 FIGURE 3013
GRAPHIC 24-60-02-991-039-A01 3000 FIGURE 3014
C. Job Set-up
None
D. Procedure
Subtask 24-60-02-440-022-A01
1) Assembly
Current sensor to contactor fitting (Figure 3010)
Position the current sensor “B” (item 6) on the contactor “B” (item1) like described in the
active figure.
Position the 3 screws (item 8) and the 3 washers (item 9) like described in the active
figure on “B” assembly.
With n°1 Pozidriv screwdriver (or one of the tools referenced “f” and “h” in chapter 9),
tighten 3 screws (item 8) on “B” assembly.
Position the current sensor “C” (item 6) on the contactor “C” (item1) like described in the
active figure.
Page 7023
24-60-02 Oct 15/13
(F9543)
Position the 3 screws (item 8) and the 3 washers (item 9) like described in the active
figure on “C” assembly.
With n°1 Pozidriv screwdriver (or one of the tools referenced “f” and “h” in chapter 9),
tighten 3 screws (item 8) on “C” assembly.
Contactors & current sensor on socket (Figure 3010)
Position the “B” contactor & current sensor assembly on the two M8 screws item 2 in
position B. Take care that the longer contactor’s bus bar is connected to external plug.
Position the “C” contactor & current sensor assembly on the two M8 screws item 2 in
position C. Take care that the longer contactor’s bus bar is connected to external plug.
Check presence of power relay and sensors in position A.
tighten the “B” current sensor (item 6) grounding pod screw (item 92, 96 & 98).
tighten the “C” current sensor (item 6) grounding pod screw (item 92, 96 & 98).
Internal A connection (Figure 3009 & Figure 3010)
Position on internal A terminal screw the item flat braided wire coming from CKB slot.
Position the washer item 4.
“h” in chapter 9), tighten nut item 3 of internal A terminal with a torque limit of 9N.m.
Inspection:
Tightening limits.
Internal C connection (Figure 3009 & Figure 3010)
Position on internal A terminal screw the item flat braided wire coming from distribution
Inspection:
Tightening limits.
Page 7024
24-60-02 Oct 15/13
(F9543)
Motherboard measurement wiring connection (Figure 3014 )
Position the two “B-EXT” pods under the terminal B M8 screw’s head.
Position the M8 screw item 2 on the terminal B socket’s hole.
Position the “C-EXT” pod under the terminal C M8 screw’s head.
Position the M8 screw item 2 on the terminal C socket’s hole.
Install the screws head item “B and C screws head upholding” (item K21) inside the
contactor’s socket (item K3) keyway.
Position the “B-INT” pod under the terminal B internal screw.
Position the elastic washer item 4 and the nut item 2 on the terminal B internal.
Inspection:
Tightening limits.
Visual inspection
Connection of motherboard measurement wiring.
CA power relay connection (Figure 3013)
Plug the “CA” marked wiring (item 1) on the “CA” fixed mother board’s connector (item
26).
spare length.
CB power relay connection (Figure 3013)
Plug the “CB” marked wiring (item 1) on the “CB” fixed mother board’s connector (item
26).
spare length.
Page 7025
24-60-02 Oct 15/13
(F9543)
Plug the “SB” marked wiring (item 1) on the “SB” fixed mother board’s connector (item
26).
spare length.
CC power relay connection (Figure 3013)
Plug the “CC” marked wiring (item 1) on the “CC” fixed mother board’s connector (item
26).
spare length.
Plug the “SC” marked wiring (item 1) on the “SC/D” fixed mother board’s connector
(item 26).
spare length.
Inspection:
Visual inspection
-Correspondence between fixed mother board connectors and mobile power relay and
current sensor connector.
Mechanical fitting of ABCD power relay and fuse socket on EMB (Figure 3007 )
Page 7026
24-60-02 Oct 15/13
(F9543)
Screw manually the 4 first side’s screws item 94, the 5 second side’s screws item 94,
the 3 board box’ screws item 92 and 3 board’s box screws item 92.
the 4 first side’s screws item 94, the 5 second side’s screws item 94 , the 3 board box’
screws item 92 and 3 board’s box screws item 92.
Visual inspection:
Subtask 24-60-02-440-023-A01
On shop electrical check :
Comments: Cold potential of voltmeter is set to mother board
“Test and Upor setting area” 2 mm black plug.
Set a (30V/5A) DC power supply to 24V±2V.
Connect power supply hot point to Term. C
Contactor C : Check potential on J3-2 is less than 1V.
Contactor B : Check potential on J2-76 is less than 1V.
Connect J3-3 and J3-11
Contactor A : Connect J1-2 and J1-22
Check potential on J2-73 is less than 1V.
Disconnect J1-2 and J1-22
Current sensors B : Check potential on J2-19 is 5.5 V ±0.5V.
Current sensors C : Check potential on J2-37 is 5.5 V ±0.5V
Subtask 24-60-02-440-024-A01
Page 7027
24-60-02 Oct 15/13
(F9543)
-“L” cover
Enabling procedure :
E. Close-up
Not applicable
Page 7028
24-60-02 Oct 15/13
(F9543)
TASK 24-60-02-400-811-A01
11. Installing contactor H on socket
Self-explanatory

Standard tools
PAGE
BLOCK
GRAPHIC 24-60-02-991-033-A01 3000 FIGURE 3008
GRAPHIC 24-60-02-991-036-A01 3000 FIGURE 3011
GRAPHIC 24-60-02-991-038-A01 3000 FIGURE 3013
C. Job Set-up
None
D. Procedure
Subtask 24-60-02-440-025-A01
1) Assembly
Mechanical fitting of contactor on socket (Figure 3011)
Position the “H” contactor on the M8 screw item 2 terminal “H”. Take care that the
longer contactor’s bus bar is connected to external plug.
Comments: To do even in EMB basic configuration.
Position on internal G terminal screw the item flat braided wire coming from distribution
Page 7029
24-60-02 Oct 15/13
(F9543)
“h” in chapter 9), tighten nut item 3 of internal G terminal with a torque limit of 9N.m.
Inspection:
Tightening limits.
Position on internal F terminal screw the item flat braided wire coming from distribution
“h” in chapter 9), tighten nut item 3 of internal F terminal with a torque limit of 9N.m.
Inspection:
Tightening limits.
CH power relay connection (Figure 3013)
Plug the “CH” marked wiring (item 1) on the “CH” fixed motherboard’s connector (item
26).
spare length.
Inspection:
Visual inspection
Correspondence between fixed mother board connectors and mobile power relay
connectors.
Mechanical fitting of EFGH power relay and fuse socket on EMB (Figure 3008)
Screw manually the 5 first side’s screws item 94, the 2 “Test and
UPOR setting area” screws and washer (item 99, 95 & 87) and 2 board’s box screws
item 92.
Page 7030
24-60-02 Oct 15/13
(F9543)
the 5 first side’s screws item 94, the 2 “Test and
item 92.
Visual inspection:
Subtask 24-60-02-440-026-A01
On shop electrical check:
Rk : Cold potential of voltmeter is set to mother board “Test and
Upor setting area” 2 mm black plug.
Set a (30V/5A) DC power supply to 24V+/-2V.
Connect power supply hot point to Term. H and pin J1-41
Contactor H : Check potential on J1-3 is less than 1V.
Subtask 24-60-02-440-027-A01
“L” cover
E. Close-up
Not applicable
Page 7031
24-60-02 Oct 15/13
(F9543)
TASK 24-60-02-400-812-A01
12. Installing equipped regulator on EMB
Self-explanatory

Standard tools
PAGE
BLOCK
GRAPHIC 24-60-02-991-033-A01 3000 FIGURE 3008
GRAPHIC 24-60-02-991-037-A01 3000 FIGURE 3012
GRAPHIC 24-60-02-991-038-A01 3000 FIGURE 3013
GRAPHIC 24-60-02-991-040-A01 3000 FIGURE 3015
C. Job Set-up
None
D. Procedure
Subtask 24-60-02-440-028-A01
1) Assembly
Regulator mechanical fitting (Figure 3012)
Take care the mechanical “Test and UPOR setting area” (item 26) is dismounted from
equipped EMB sole.
Rotate carefully the motherboard’s “internal fuses area”.
Position the equipped regulator against equipped sole’s internal wall.
With n°1 Pozidriv screwdriver (or one of the tools referenced “f” in chapter 9), position
and tighten the four screws item 93 on equipped sole’s internal wall.
Regulator electrical connection (Figure 3012 : & Figure 3015 )
Page 7032
24-60-02 Oct 15/13
(F9543)
Route the equipped regulation wiring down the motherboard’s “internal fuses area”.
Set the motherboard’s “internal fuses area” on its support. With n°1 Pozidriv screwdriver
(or one of the tools referenced “f” in chapter 9), position and tighten the two screws item
90.
Set the “D” equipped regulator’s pod on the motherboard’s “D” pad.
and tighten the screw item 92 and washer item 96 and insulating part item 102. No
threadlocking on this screw.
Set the “G” equipped regulator’s pod on the motherboard’s “G” pad.
and tighten the screw item 92 and washer item 96 and insulating part item 102. No
threadlocking on this screw.
Set the “S” equipped regulator’s pod on the motherboard’s “S” pad.
Position and tighten the screw item 92 and washer item 96 and
insulating part item 102. No threadlocking on this screw.
Tighten equipped regulator’s wiring with cable tie item 14. Cut the cable tie’s spare
length.
Install motherboard’s mechanical “Test and UPOR setting area”.
and tighten the 3 screws item 93.
Subtask 24-60-02-440-029-A01
Visual inspection:
Check correspondence between motherboard’s pads marks and wiring labels (“D”, “G”
and “S”).
Check aspect of motherboard flexible part.
Check route of free wiring.
Subtask 24-60-02-440-030-A01
CH power relay connection (Figure 3013)
Page 7033
24-60-02 Oct 15/13
(F9543)
Plug the “CH” marked wiring (item 1) on the “CH” fixed mother board’s connector (item
26).
spare length.
Inspection:
Visual inspection
Correspondence between fixed mother board connectors and mobile power relay
connectors.
Mechanical fitting of EFGH power relay and fuse socket on EMB (Figure 3008)
Screw manually the 5 first side’s screws item 94, the 2 “Test and
item 92.
the 5 first side’s screws item 94, the 2 “Test and
item 92.
Page 7034
24-60-02 Oct 15/13
(F9543)
Subtask 24-60-02-440-031-A01
Final enabling procedure
E. Close-up
Not applicable
Page 7035
24-60-02 Oct 15/13
(F9543)
Page 7036
24-60-02 Oct 15/13
(F9543)
X - FITS AND CLEARANCES
TASK 24-60-02-820-801-A01
Not applicable
Page 8001
24-60-02 Oct 15/13
(F9543)
Page 8002
24-60-02 Oct 15/13
(F9543)
XI - SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
TASK 24-60-02-940-801-A01
1. Special tools, fixtures, equipment

Not applicable
TASK 24-60-02-940-802-A01
2. Consumables
NOTE: Equivalent alternatives for items in the list that follows can be used under
supplier approval.
SUPPLIER PAGE
DESCRIPTION
(NAME AND ADDRESS) BLOCK
LINT-FREE CLOTH LOCAL PURCHASE 4000
SOFT BRISTLE BRUSH LOCAL PURCHASE 4000
DENATURED ISOPROPYL
ALCOHOL (AIR3660A LOCAL PURCHASE 4000
STANDARD)
Page 9001
24-60-02 Oct 15/13
(F9543)
Page 9002
24-60-02 Oct 15/13
(F9543)
SE13543, SE07113, SE13451, SE07242
ILLUSTRATED PARTS LIST
Page 10001
24-60-02 Oct 15/13
(F9543)
Page 10002
24-60-02 Oct 15/13
(F9543)
XII - IPL
TASK 24-60-02-871-804-A01
1. Purpose of the IPL
A. General
The illustrated Parts List (IPL) is prepared in compliance with ATA 100 Specification.
The IPL is intended to identify the components of the unit.
The Illustrated Parts List (IPL) consists of several sub-sections, although not all may be
applicable. In the order they appear, these are:
− IPL Introduction
− Equipment Designator Index (if applicable)
− Vendor’s Code Information (if applicable)
− Alpha/Numeric Index (if applicable)
− Optional Part Number Index (if applicable)
− Detailed Parts List.
B. How to Use the Illustrated Parts List
NOTE: For more data about the item, refer to the parts list related to the illustration. If
more than one Figure is given for the part in the NI, find the first figure that
shows the part.
To Find a Part with Known Part Number (PNR):

Refer to the Numerical Index (NI) and find the PNR.
Read across to the related Fig. and Item numbers.
Refer to the Figure in the parts list.
Find the item number on the illustration.
To Find a PNR from a Known Assembly Number:
Find the illustration that shows the breakdown of the assembly.
Find the part and make a note of the item number.
Look in the parts list related to the illustration for the item number. This will also tell you
the description and the PNR.
Page 10003
24-60-02 Oct 15/13
(F9543)
C. Equipment Designator Index (EDI)
It provides all circuit symbols assigned to the electric and electronic components of the
items listed in the alphanumeric order for letters, numerical order for figures.
It is included if necessary.
D. Numerical Index (NI)
In this index, part numbers are classified in the order described below.
Classification is made from left to right, each digit (letter, numeral, dash) being
considered separately.
The order of characters in the first left hand row ordering is:
− dash
− letter from A to Z (except for the letters “O” and “I” which are considered as zero and
one)
− a numeral from 0 to 9.
The part number column contains all part numbers included in the Detailed Parts List.
Part numbers that have been deleted or superseded within the Detailed Parts List are
listed in the Numerical Index and identified as deleted or superseded.
E. Detailed Parts List (DPL)
Using the detailed parts list

The detailed parts list includes the nomenclature and illustrations of the components of the unit.
The columns of the detailed parts list are arranged as follows:

1st column: Figures. Reference of the figure(s) where parts take place
2nd column: Item. Mark of the part in the figure(s).
3rd column: Name. Name of the part.
4th column: Quantity / assembly. Number of parts required to make a part.
5th column: Part number. Supplier part number of the part.
6th column: Spare parts. “X” signify the part is a spare part.
7th column: Evolution. “R” signify the part has been added, altered or suppressed
during document evolutions.
Page 10004
24-60-02 Oct 15/13
(F9543)
Abbreviations used
ALT FROM PNR XXX : Part that is functionally and physically interchangeable with
original part after reworking
AMDT : Amendment
AR : As required
DELETED : Deleted part
DET : Detail
DPL : Detailed Parts List
EDI : Equipment Designator Index
IPL : Illustrated Parts List
LH : Left hand
MFR : Manufacturer or Optional Manufacturer in the IPL
MODIFIED FROM : Part obtained by modifying another part
NHA : Next higher assembly
NP : Not procurable
OLD PNR : Old part number. This item has never been installed
OPT PNR : Optional part number that is fully interchangeable with the part
in the part number column.
OPT SEE TABLE : See optional table
OVERSIZE : Part with size exceeding its nominal dimension
PNR : Part number
POST SB : After modification brought up by a Service Bulletin
PRE SB : Before modification brought up by a Service Bulletin
R : Revised
RF : For reference
RH : Right hand
SEE CMM : See Component Maintenance Manual
SEE FIG FOR DET : See figure for details
SEE FIG FOR NHA : See figure for next higher assembly
SEL FROM : Selected from. Part that is to be selected, as necessary, from a
collection of parts
SUPSD BY : Superseded by XXX
SUPSDS : Supersedes XXX
UNDERSIZE : Part with size smaller than its nominal dimension
VL : Vendors List
Page 10005
24-60-02 Oct 15/13
(F9543)
F. Updating
General
When an item is revised, added or deleted, the letter “R” is shown in the right-hand
margin (and the date of issue changes).
Added Items
The basic sequence of the items given from 10 to 10 makes it possible to incorporate
new items between the old ones in the appropriate order of the breakdown. With the
incorporation of more than nine new items, a new figure is to be appended at the end of
the IPL.
Deleted Items
Should a part number is deleted definitively; the information given in the parts list zone
is deleted. The old part number always remains listed in the numerical index.
New Figures Added
Whenever new illustrations are necessary, the alternative figures are inserted. They
refer to the same parts list.
The alternative figure is assigned the basic figure number and a letter. This letter
precedes the item number in the parts list.
Page 10006
24-60-02 Oct 15/13
(F9543)
VENDORS LIST
VENDOR
NAME – ADDRESS
CODE
F9543 SEFEE
ROUTE DE CAMARAS
FRANCE
TEL: 33(0)5.65.98.11.00
FAX: 33(0)5.65.49.37.12
Page 10007
24-60-02 Oct 15/13
(F9543)
EQUIPMENT DESIGNATOR INDEX (EDI)
EQUIPMENT FIGURE AND

DESIGNATION
DESIGNATOR ITEM
NOT
APPLICABLE
Page 10008
24-60-02 Oct 15/13
(F9543)
ALPHA/NUMERIC INDEX
AIRLINE FIG ITEM TOTAL

PART NUMBER
PART NUMBER NUMBER NUMBER REQ.
Page 10009
24-60-02 Oct 15/13
(F9543)
OPTIONAL VENDOR INDEX
OPTIONAL PART NUMBER

PART NUMBER VENDOR CODE
PART NUMBER VENDOR CODE
NOT APPLICABLE
Page 10010
24-60-02 Oct 15/13
(F9543)
DETAILED PARTS LIST
page 10011
24-60-02 Oct 15/13
(F9543)
Basic EMB, ADCD side relays and fuses sockets.

FIGURE DPL 1/GRAPHIC 24-60-02-991-044-A01
page 10012
24-60-02 Oct 15/13
(F9543)
Basic EMB, EFGH side relays and fuses sockets.

page 10013
24-60-02 Oct 15/13
(F9543)
EMB: motherboard / regulator / soles.

page 10014
24-60-02 Oct 15/13
(F9543)
EMB, internal fuses

page 10015
24-60-02 Oct 15/13
(F9543)
Basic sockets to soles assembly

page 10016
24-60-02 Oct 15/13
(F9543)
Basic EMB, bonnets / daughter boards

page 10017
24-60-02 Oct 15/13
(F9543)
BP, internal wiring

page 10018
24-60-02 Oct 15/13
(F9543)
BP, mechanical
page 10019
24-60-02 Oct 15/13
(F9543)
1. Electrical master box Basic II SE07113

Figures Item Name Qty/ P/N Spare Evol.
Assy. parts
DPL-3 K1 Assembly Socket 1 SE06004
DPL-3 K2 Electrical card case 1 SE06011

DPL-1 K3 Left relay socket 1 SE06016
DPL-2 K4 Right relay socket 1 SE06017
DPL-1 K5 Left fuse socket 1 SE06018
DPL-2 K6 Right fuse socket 1 SE06019
DPL-1, DPL-2 K7 Washer 3 SE06020
DPL-1 K9 Left close plate 1 SE06023
DPL-2 K10 Right close plate 1 SE06024

K11 I. L. B.
DPL-2 K12 R F protection 1 SE06030
DPL-1 K13 L F protection 1 SE06032
DPL-2 K14 R. R. protection 1 SE06035
DPL-1 K15 L R protection 1 SE06036
DPL-2 K16 Washer 1 SE06747
DPL-3 K17 Insulating part 1 SE06044

K18 I. L. B.
DPL-5 K19 Cap 2 SE0670001239
DPL-3 K20 Û bus bar 1 SE06026
DPL-1, DPL-2 K21 SH upholding 1 SE06105
DPL-1, DPL-2 1 Equipped relays 4 SE06715 X
DPL-1, DPL-2 2 Brass Screw 8 SE0690000940
DPL-1, DPL-2 3 Brass Nut 14 SE0690000941

DPL-1, DPL-2 4 Onduflex Washer 16 SE0690050474
5 I. L. B.
Page 10020
24-60-02 Oct 15/13
(F9543)
Assy. parts
DPL-1 6 Current sensor 2 SE0660000832 X
DPL-1 7 Sensor wiring 2 SE06719 X
DPL-1 8 Stainless screw 6 SE0690001826
DPL-1 9 Onduflex washer 6 SE0292900200
10, 11 I. L. B.
DPL-3 12 Equipped MOSFET 1 SE06720 X
13 I. L. B.
DPL-3 14 Cable tie 7 SE0670000792

DPL-1, DPL-2 15 Sleeve 8 SE0670000399
16 I. L. B.
17 Glue 0.01 SE0680000035
18 Epoxy 1 SE06832
DPL-3 19 EMB label 1 SE06050
20, 21 I. L. B.
DPL-6 22 *REGULATION 1 SE06885 or

BOARD SE13535 X
23 I. L. B.
DPL-6 24 *LOGIC BOARD 1 SE06878 or

SE13551 X
25 I. L. B.
DPL-6 26 *MOTHER BOARD 1 SE06853 or

SE13526
27 to 29 I. L. B.
DPL-2 30 FUSE 1 SE0650001295 X

DPL-1 31 FUSE 1 SE0650001296 X
Page 10021
24-60-02 Oct 15/13
(F9543)
Assy. parts
32 I. L. B.
DPL-6 33 EC120 bonnet 1 SE06077

34 I. L. B.
DPL-1, DPL-2 35 Fuse’s washer 8 SE06034
DPL-1, DPL-2 36 Gudgeon 4 SE06031
DPL-1, DPL-2 37 Thick brass 4 SE0690001090
DPL-1 38 CKB pin 1 SE0650001119
DPL-2 39 CKB cap 1 SE0670001240
DPL-1 40 Pin 2 SE0690000267
41, 42 I. L. B.
DPL-1, DPL-2 43 Screw head upholding 8 SE06029
DPL-2 44 37 mm bus bar 1 SE06028
DPL-1, DPL-2 45 Flat braid 3 SE0690001049
46 I. L. B.
DPL-1 47 Mono. bus bar 1 SE06078
48 I. L. B.
DPL-8 49 Main label 1 SE06096
50 I. L. B.
DPL-1 51 Keying 4 SE0253993010
52 to 86 I. L. B.
DPL-1, DPL-2, 92 Stainless screw 16 SE0690001833
DPL-3, DPL-4
Page 10022
24-60-02 Oct 15/13
(F9543)
Assy. parts
DPL-3, DPL-5
DPL-1, DPL-3 96 Onduflex washer 5 SE0292900300
DPL-1, DPL-2 97 Stainless screw 8 SE0690001830
DPL-1 98 Stainless nut 2 SE0312000300
DPL-4 99 Stainless washer 2 SE0292700250
100 I. L. B.
DPL-4 102 Insulation gun 3 SE0265020240
103 Box on seal 2 SE0295936400
104 I. L. B.
DPL-4 MB1 Fuse’s cartridge 3 SE0650000655 X
DPL-4 MB2 5*20 EMB EC120 fuse 7 SE0670000982 X
cartridge (if mother board
= SE06853) or
SE0660008115
(if mother board
= SE13526)
* See correspondence between top level amendment and spare part reference in §2.1.2.
Page 10023
24-60-02 Oct 15/13
(F9543)
2. Electrical master box Basic III SE13543

Assy. parts
DPL-3 K1 Assembly Socket 1 SE06004
DPL-3 K2 Electrical card case 1 SE06011

DPL-1 K3 Left relay socket 1 SE06016
DPL-2 K4 Right relay socket 1 SE06017
DPL-1 K5 Left fuse socket 1 SE06018
DPL-2 K6 Right fuse socket 1 SE06019
DPL-1 K9 Left close plate 1 SE06023
DPL-2 K10 Right close plate 1 SE06024

K11 I. L. B.
DPL-2 K12 R F protection 1 SE06030
DPL-1 K13 L F protection 1 SE06032
DPL-2 K14 R. R. protection 1 SE06035
DPL-1 K15 L R protection 1 SE06036
DPL-2 K16 Washer 1 SE06747
DPL-3 K17 Insulating part 1 SE06044

K18 I. L. B.
DPL-5 K19 Cap 2 SE0670001239
DPL-3 K20 Û bus bar 1 SE06026
DPL-1, DPL-2 K21 SH upholding 1 SE06105
DPL-1, DPL-2 1 Equipped relays 4 SE06715 X
DPL-1, DPL-2 2 Brass Screw 8 SE0690000940
DPL-1, DPL-2 3 Brass Nut 14 SE0690000941

DPL-1, DPL-2 4 Onduflex Washer 16 SE0690050474
Page 10024
24-60-02 Oct 15/13
(F9543)
Assy. parts
5 I. L. B.
DPL-1 6 Current sensor 2 SE0660000832 X
DPL-1 7 Sensor wiring 2 SE06719 X
DPL-1 9 Onduflex washer 6 SE0292900200
10, 11 I. L. B.
DPL-3 12 Equipped MOSFET 1 SE06720 X
13 I. L. B.
DPL-3 14 Cable tie 7 SE0670000792

DPL-1, DPL-2 15 Sleeve 8 SE0670000399
16 I. L. B.
17 Glue 0.01 SE0680000035
18 Epoxy 1 SE06832
DPL-3 19 EMB label 1 SE06050
20, 21 I. L. B.
DPL-6 22 *REGULATION 1 SE13535 X

BOARD
23 I. L. B.
DPL-6 24 *LOGIC BOARD 1 SE13551 X

25 I. L. B.
DPL-6 26 *MOTHER BOARD 1 SE06853 or

SE13526
27 to 29 I. L. B.
DPL-2 30 FUSE 1 SE0650001295 X

DPL-1 31 FUSE 1 SE0650001296 X
Page 10025
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Assy. parts
32 I. L. B.
DPL-6 33 EC120 bonnet 1 SE06077

34 I. L. B.
DPL-1, DPL-2 35 Fuse’s washer 8 SE06034
DPL-1, DPL-2 36 Gudgeon 4 SE06031
DPL-1, DPL-2 37 Thick brass 4 SE0690001090
DPL-1 38 CKB pin 1 SE0650001119
DPL-2 39 CKB cap 1 SE0670001240
DPL-1 40 Pin 2 SE0690000267
41, 42 I. L. B.
DPL-1, DPL-2 43 Screw head upholding 8 SE06029
DPL-2 44 37 mm bus bar 1 SE06028
DPL-1, DPL-2 45 Flat braid 3 SE0690001049
46 I. L. B.
DPL-1 47 Mono. bus bar 1 SE06078
48 I. L. B.
DPL-8 49 Main label 1 SE06096
50 I. L. B.
DPL-1 51 Keying 4 SE0253993010
52 to 86 I. L. B.
DPL-3, DPL-4
Page 10026
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Assy. parts
DPL-3, DPL-5
DPL-1, DPL-3 96 Onduflex washer 5 SE0292900300
DPL-1, DPL-2 97 Stainless screw 8 SE0690001830
DPL-1 98 Stainless nut 2 SE0312000300
DPL-4 99 Stainless washer 2 SE0292700250
100 I. L. B.
DPL-4 102 Insulation gun 3 SE0265020240
103 Box on seal 2 SE0295936400
104 I. L. B.
DPL-4 MB1 Fuse’s cartridge 3 SE0650000655
DPL-4 MB2 5*20 EMB EC120 fuse 7 SE0670000982
cartridge (if mother board
= SE06853) or
SE0660008115
(if mother board
= SE13526)
* See correspondence between top level amendment and spare part reference in §2.1.2.
Page 10027
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3. Breaker Panel Serial III
A. Breaker Panel serial II SE07238

Assy. parts
DPL-8 b1 Lower basket assy. 1 SE06786
DPL-8 b2 Captive screws 4 SE06793

DPL-7 b3 Primary socket 1 SE06794
DPL-7 b4 Primary Bus Bar 1 SE06796
DPL-8 b5 Spacer 2 SE06810
b7 I. L. B.
b8 I. L. B.
b9 I. L. B.
b10 I. L. B.
DPL-7 b11 Connector 3 SE0650001137
DPL-7 b13 Screw 6 SE0690001831
DPL-8 b14 Screw 3 SE0690001829
DPL-8 b15 Flat Washer 3 SE0292700400
DPL-8 b16 Screw 10 SE0690001840
DPL-8 b17 Spring 4 SE0670001204
b19 I. L. B.
b20 I. L. B.
DPL-7 b21 Front face equipped 1 SE06807
DPL-7 b22 Main Label 1 SE07240
DPL-7 b23 Cap 18 SE0254020700
b24 I. L. B.
b25 I. L. B.
DPL-8 b26 Screw 16 SE0690001840
Page 10028
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(F9543)
Assy. parts
b27 I. L. B.
DPL-7 b28 Tyrap 60 SE0670000792 X
DPL-7 b30 Breaker 3A 22 SE0660001354 X
DPL-7 b32 Breaker 7,5A 5 SE0660000305 X
b37 I. L. B.
b38 I. L. B.
b39 I. L. B.
DPL-7 b40 Wire Gauge 22 9.5 SE0690000105 X
DPL-7 b41 Wire Gauge 16 4 SE0690000762 X
DPL-7 b43 Pod Gauge 22 25 SE0650000965 X
b46 I. L. B.
b47 I. L. B.
b48 I. L. B.
DPL-7 b49 Braid 4,5mm2 50 SE0690001055 X
DPL-7 b50 Spiral hoop 1.1 SE0690001824 X
DPL-8 b52 Box on seal 1 SE0295936400
Page 10029
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B. Breaker Panel serial III SE07242

Assy. parts

b7 I. L. B.
b8 I. L. B.
b9 I. L. B.
b10 I. L. B.
DPL-7 b13 Screw 6 SE0690001831
DPL-8 b14 Screw 3 SE0690001829
DPL-8 b16 Screw 10 SE0690001840
DPL-8 b17 Spring 4 SE0670001204
b19 I. L. B.
b20 I. L. B.
DPL-7 b23 Cap 19 SE0254020700
b24 I. L. B.
b25 I. L. B.
DPL-8 b26 Screw 16 SE0690001840
b27 I. L. B.
Page 10030
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Assy. parts
DPL-7 b28 Tyrap 60 SE0670000792 X
b37 I. L. B.
b38 I. L. B.
b39 I. L. B.
b46 I. L. B.
b47 I. L. B.
b48 I. L. B.
DPL-7 b49 Braid 4,5mm2 50 SE0690001055 X
Page 10031
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(F9543)
C. Breaker Panel serial IV SE13451

Assy. parts

b7 I. L. B.
b8 I. L. B.
b9 I. L. B.
b10 I. L. B.
DPL-7 b13 Screw 6 SE0690001831
DPL-8 b14 Screw 3 SE0690001829
DPL-8 b16 Screw 10 SE0690001840
DPL-8 b17 Spring 4 SE0670001204
b19 I. L. B.
b20 I. L. B.
DPL-7 b23 Cap 19 SE0254020700
b24 I. L. B.
b25 I. L. B.
DPL-8 b26 Screw 16 SE0690001840
b27 I. L. B.
Page 10032
24-60-02 Oct 15/13
(F9543)
Assy. parts
DPL-7 b28 Tyrap 60 SE0670000792 X
b37 I. L. B.
b38 I. L. B.
b39 I. L. B.
DPL-7 b42 Wire Gauge 12 2.5 SE0690001857 X
b46 I. L. B.
b47 I. L. B.
b48 I. L. B.
DPL-7 b49 Braid 4,5mm2 60 SE0690001055 X
Page 10033
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Page 10034
24-60-02 Oct 15/13
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XIII SPECIAL PROCEDURES
None
Page 11001
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Page 11002
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XIV REMOVAL
Removal tasks are included in “disassembly” chapter.
See “disassembly” chapter for more details.
In case of return at manufacturer's, the item has to be sent in a carefully pack, similar to the original
pack. See storage & transportation chapter for more details.
Page 12001
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Page 12002
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XV INSTALLATION
Not applicable (under user’s/customer’s responsibility)
Page 13001
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Page 13002
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XVI SERVICING
TASK 24-60-02-600-801-A01
1. Servicing / Preserving / Lubricating.
A. Reason for the Job
A power up of the unit in compliance with the “Testing and fault isolation” chapter (Ref.
TASK 24-60-02-700-801-A01) must be run after the first 60 months shelf life then every
60 months.
Special tools, fixtures and equipment:

-Standard control tools
Consumable: None
REFERENCE DESIGNATION
TASK 24-60-02-200-801-A01 INSPECTION/CHECK

TASK 24-60-02-700-801-A01 TESTING AND FAULT ISOLATION
TASK 24-60-02-500-801-A01 STORAGE AND MATERIAL HANDLING
C. Job Set-up
Not applicable
D. Procedure
Subtask 24-60-02-610-001-A01
Servicing
Remove the unit from its original package.

Do the inspection of the unit (Ref. TASK 24-60-02-200-801-A01).
Do all the tests of the unit (Ref. TASK 24-60-02-700-801-A01).
Do the storage if required (Ref. TASK 24-60-02-500-801-A01).
E. Close-up
Not applicable
Page 14001
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Page 14002
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XVII STORAGE (INCLUDING TRANSPORTATION)
TASK 24-60-02-500-801-A01
1. Storage procedure
Self-explanatory
NOTE: You can use equivalent alternatives for items in the lists that follow.
NOTE: Refer to SPECIAL TOOLS, FIXTURES, EQUIPMENT and CONSUMABLES for

full data of items in the lists that follow.

PART NUMBER OR QTY DESCRIPTION
SPECIFICATION
NO SPECIFIC 1 ESD PROTECTED BULL PACK
ATA SPECIFICATION 300 1 SUITABLE PACKING
PAGE
BLOCK
TASK-24-60-02-220-801-A01 1000 VISUAL INSPECTION
1000 TESTING AND FAULT ISOLATION
TASK 24-60-02-700-801-A01
SECTION
C. Job Set-up
Not applicable
Page 15001
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D. Procedure
NOTE: Each Ship set shall be packaged according to ATA 300 Specification
Subtask 24-60-02-530-001-A01
Packaging
NOTE: Use the initial material for the protection of the component.
Put the component in an ESD protected bull pack.

Put it in the initial container.
Put the identification labels on the component and on the outside of the container.
Subtask 24-60-02-500-001-A01
Storage
Put the component in its package in the storage room and where you can clearly read
the identification label.
Keep the unit into storage in ambient and dry and atmosphere.
Some of these devices (regulation board, logic board, equipped regulator) are
electrostatic sensitive. To avoid electrostatic discharge failure, handle them in their
original package as long as possible.
Storage data:
- The storage temperature is between -40 to +85°C (-40 to 185°F).
- The initial maximum storage duration 60 months. Apply a revalidation every 60
months (refer to TASK-24-60-02-700-801-A01).
- No specific action during the storage.
Subtask 24-60-02-540-001-A01
Unpacking
When you open the package, make sure that the package condition is correct.
Remove the unit from storage.
Collect the different follow-up documents.
Remove the different storage parts.
Do a visual inspection of the unit (refer to TASK-24-60-02-220-801-A01).
If necessary, record all signs of damage (shocks or humidity).
Page 15002
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Subtask 24-60-02-510-001-A01
Shipping
Transportation number will be identified in purchase order according to the
manufacturing center.
E. Close-up
Not applicable
Page 15003
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Page 15004
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XVIII REWORK (SERVICE BULLETIN ACCOMPLISHMENT)
Not applicable
Page 16001
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Page 16002
24-60-02 Oct 15/13

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(F9543)

COMPONENT MAINTENANCE MANUAL

COMPONENT MAINTENANCE MANUAL

SINGLE ENGINED H/C GENERATION AND

EMB SE07113, SE13543

REVISION N°0 TP1

VALIDATION OF OPERATIONS DESCRIBED IN THIS MANUAL

PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

TEMP INSERTED REMOVED

PAGE INTENTIONALLY LEFT BLANK

SERVICE BULLETIN LIST

SERVICE INCLUDED DATE

SIL B - Oct 15/13 Give correspondence

PAGE INTENTIONALLY LEFT BLANK

MODIFICATION OF THE ELECTRICAL MASTER BOX SE07113 WHATEVER AMENDMENTS

ISSUE DATE MODIFICATION AFFECTED

A 2013 02 28th First issue All

B 2013 09 26th Integrate May 6th comments. All

Issue : B Date : 2013 09 26th Page 1/11

1.B. CONCURRENT REQUIREMENTS

Issue : B Date : 2013 09 26th Page 2/11

1.G. MASS AND POSITIONING

1.H. INFLUENCE ON ELECTRICAL LOADS

1.I. APPLICATION READING OF SOFTWARE MODIFICATION

1.K. OTHER CONCERNED DOCUMENTS

ELECTRICAL MASTER BOX

Mother board (for inform ation, changeable only in factory)

1.L. PARTS INTERCHANGEABILITY

Issue : B Date : 2013 09 26th Page 3/11

2.B. OPERATIVE MODE

Label description (before S/B) Label description (after S/B)

2.D. UTILIZATION AND MAINTENANCE INSTRUCTIONS

Issue : B Date : 2013 09 26th Page 4/11

3. INFORMATION ABOUT EQUIPMENT

3.A. EQUIPMENT – PRICE – AVAILABILITY

3.B. INFORMATIONS ABOUT THE SUPPORT BY THE MANUFACTURER

BP243 - Route de Camaras

Phone : +33 5.65.98.11.17

3.C. EQUIPMENT NECESSARY FOR EVERY AIRCRAFT, COMPONENTS

(*): Item N° as per CMM Illustrated Part List

3.D. EQUIPMENT NECESSARY FOR EVERY SPARE ITEM

3.E. RE-IDENTIFIED PARTS

Issue : B Date : 2013 09 26th Page 5/11

3.F. TOOLING – PRICE – AVAILABILITY

BP243 - Route de Camaras

Tél : +33 5.65.98.11.07

3.G. CONDITIONS OF PROVISIONING

BP243 - Route de Camaras

Tél : +33 5.65.98.11.07

Issue : B Date : 2013 09 26th Page 6/11

Appendix 1. “UNINSTALL REGULATION BOARD OR LOGIC BOARD FROM EMB”

A. Reason for the job

Pay attention to handle carefully boards regardless to Electrostatic Discharge.

Issue : B Date : 2013 09 26th Page 7/11

Appendix 2. “INSTALL REGULATION BOARD OR LOGIC BOARD ON EMB”

A. Reason for the job

B. Job Set-up Information