PROPOSAL FOR FABRICATION,

INSTALLATION AND COMMISSIONING

OF RAINWATER FILTER, STORAGE TANK AND
PIPELINE NETWORK

CLIENT:
DUFIL PURE FLOUR LIMITED

SITE LOCATION:
CASSAVA FACTORY BENIN CITY

BY:

INTEGRAL SERVICES

07033603522, 07084915513
Integral_services2003@yahoo.com
21, OJODU ABIODUN ROAD,
OJODU, IKEJA,
LAGOS - STATE.

MAY 2023]{ CX
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 INTEGRAL SERVICES
21, Ojodu Abiodun Road,
Ojodu, Ikeja, Lagos
07033603522, 08144699720
May 16, 2023

Dufil Pure Flour Limited

Cassava Factory
Odighi
Benin City
Dear Sir,

DESIGN, FABRICATION AND INSTALLATION OF RAIN WATER

FILTRATION SYSTEM, STORAGE TANK AND PIPELINE
NETWORK FOR PLANT
Please refer to our discussion on the Design and Fabrication and installation

The proposal includes General overview of the design, Design basis, Technical data and detailed
Bill of Quantities.

The proposal covered the following;

1. Sand Filter Tank

2. Storage Tank
3. Lifting and Transfer Pumps
4. Electrical control System
5. Piping and pipelines configuration
NOTE
• Dufil shall be responsible for the construction of the concrete Underground tank
for the plant and the plant house
• Electrical Power Mains shall be made available by DUFIL.

Yours Faithfully,
For: INTEGRAL SERVICES

OLUMIDE ABE
Operations Engineer
 PROJECT CONCEPT OVERVIEW

1. GENERAL DESCRIPTION:

Rainwater shall be harvest, filtered, stored to serve as source of raw water for the water
treatment plant in the CASSAVA FACTORY PLANT.

Process:
Filtration is the method of separation of suspended solids in water inside a Filter Tank with a multi-
layered bed of filter media.
The first filter Tank shall contains aggregated sand filter media. This removes whatever particulates
that were not removable by flocculation and coagulation.
The filter is equipped with backwashing facilities: Backwashing every day, consisting of 10 minutes of
backjecwashing and 5 minutes of on-line rinsing should be adequate.
Filter Media shall need to be replaced when the need for backwashing becomes more frequent than
specified above.
Storage Tank Two Storage Tanks are to be design for the storage of the Filtered Rainwater. One
concrete ground Tank and one Elevated Mild steel Tank.
Lifting and Transfer Pumps: Four transfer pumps ( Two duty, Two standby) to lift the water to the
Overhead storage Tank and to the water treatment plant.

Electrical Control Panel: A control panel shall be provided and located inside the Plant House. It shall be
built to achieve the following:
II. TRANSFER PUMPS
a) Panel to run 4 No. Transfer pumps on 2 duty 2 standby cycle
b) The pumps to be controlled by an operator selectable 3-position selector
swith (Hand-Off-Auto)
c) In Auto position, the float switch (set point too be determined by client)
will control the running pump. A latching/sequencing configuration is
incorporated such that the 2 pumps will run alternately. That is, if the
pump 1 on running mode starts and stops, the pump 1 will automatically
move to standby mode and pump 2 will start during the next demand.
d) In the Hand position each pump to be started and stopped by the Start
and Stop pushbuttons on the face of the panel. The pumps will however
not start under fault condition.
e) In the event of failure of the running pump, the standby pump will
automatically start-up (if all other conditions are fulfilled). This is not
applicable in the Hand position.
f) The dosing pump 2 will run with any transfer pump running.

GENERAL
m) Phase failure protection provided.
 n) Dry run protection will be provided for the transfer pumps.
o) The following indicator lamps are provided; “power on”, “P1 running”,
“P1 failed “, “P2 running”, “P2 failed”, “B1 running”, “B2 running”.
p) A buzzer is provided ring during fault conditions. A momentary contact
pushbutton (Mute) is provided to terminate the ringing of the
buzzer.(The fault indicator lamp will however stay lit until the fault(s) is
cleared)

Plumbing: Pipes and fittings shall be made of PPR material. All the units shall be
coupled to the treated water tank.
 TECHNICAL DATA

Filter Tank

Materials: Mild steel of 5 mm thickness

Filter Tank Lenght: 4m
Height : 1.0 m
Breadth: 2m
Top Distribution Board: Flat Plate
Base Plate: 10mm Mild steel
Strainners system Stainless Steel on plate
• Coating: Internally – Asphaltene corrosion Resistant Paint
Externally – Chlorinated Rubber Paint

Filter Charge:
• Graded Sand:
Gravel 8 - 10mm
Quartz gravel 4 - 6mm
Rice grains 2 - 3mm
Fine Sand Less than 1mm

OVERHEAD STORAGE TANK

Capacity- 100 Tonnage
For design and basic dimensions purpose we use 100m3
Materials: 6mm Mild Steel
Load: 100 tonnages Tank load
Dimension: 6m Height, 6m Breadth and 3m Height
Stanchion height- 10m
Stanchion foundation work
2
Beams = 6 x 1 m concrete beam
Depth of foundation – 2m
Reinforcement = 200 x 100H-Beams, 16mm, 12mm, 10mm rods
Foundation bolt and nut - stainless steel
Stanchion base plate – 25mm
Stanchion
Main beam 250 x175 H-beam
Tank Base - 305 x 165 beam, 200 x100 beams,
Trusses- 140 x 65 H beams , 75 × 75mm x 6mm , Angle iron, Joints plate of 4mm plate
M 20 B0lts and Nut 72
Ladder
18 1nch 75 x75 6mm Angle 1ron, 16mm high tension rod, 50x6mm flat bar ,
 Walkway
0.6 m width Construct with shaker plate 4mm/ Graiting Plate , 50mm Round Pipes 16mm
High Tension Rods, 75x75 Angle Iron

Pipe connection
Fitted with 63mm treaded socket for
Rissing Main,Control of flow ,Outlet flow Over flow line, drain line

CORROSION RESISTANT paint and painting, Internally with one coat of primer paint and
two coats of Chlorinated Rubber Paint

PIPPNG
Piping
a) Within the Water Storage and Pumps
Main Nominal Width: 2.5” (63mm)
Pipe material: pressure PPR
Control of Fittings: Manual
b) Filter Tank Configuration
Main Nominal Width: 6” ( 150 mm)
Pipe material: pressure PPR
Control of Fittings: Manual
C)Connection of the Storage Tank
Main Nominal Width: 2.5” (63mm)
Pipe material: pressure PPR
Control of Fittings: Manual

d) To connect Elevated Tank to borehole and Treatment plant

Pressure pipe (6mm)
Main Nominal Width (63 mm) x 6mm
Pipe material PPR

7 Lift Pump
Number: 2
Size of Pump: 3Hp
Motor: 3 phase

Tranfer Pump
Number: Two nos. (One duty and one stand-by)
Size of Pump: 5 Hp
Motor: 3 phase
 DETAILED BILL OF QUANTITIES
S/N DESCRIPTION QTY RATE TOTAL
=N= =N=. K
1. Fabrication of Pressure Filter
Tank
Pressure filter vessel of L4 m x 1 2,800,000. 2,800,000.00
H1.0m, Breadth dimension made
from 5mm Mild Steel.
Materials:
Mild steel of 5 mm thickness
configure with pressure
Pressure:
Filter Vessel Lemgth 4m
Height : 1.0 m
Breath 2m
Base Plate: 10mm Mild steel
Coating: Internally –
Asphaltene corrosion Resistant Paint
Externally – Chlorinated Rubber
Paint

Civil work for Installation of the

Tank filter Lots 380,000 380,000.0
Graded Sand:
Gravel 8 - 10mm Lots 1,200,000 1,200,000.00
Quartz gravel 4 - 6mm
Rice grains 2 - 3mm
Fine Sand Less than 1m
Free board space:
100TONNAGE ELEVATED
STORAGE TANK

Tank 100m2
Capacity- 100 Tonnage Lots 8,600,000 8,600,000.00
For design and basic dimensions
purpose we use 100m3
Materials: 6mm Mild Steel
Load: 100 tonnages Tank load
Dimension: 6m Height, 6m Breadth and
3m Height
Stanchion height- 10m

Stanchion foundation work

Beams = 6 x 1 m2 concrete beam
Depth of foundation – 2m Lots 1,200,000 1,200,000.00
Reinforcement = 200 x 100H-Beams,
16mm, 12mm, 10mm rods
Foundation bolt and nut - stainless steel
Stanchion base plate – 25mm

Stanchion
Main beam 250 x175 H-beam
Tank Base - 305 x 165 beam, 200 x100
beams,
Trusses- 140 x 65 H beams , 75 × Lots 5,600,000 5,600,000.00
75mm x 6mm , Angle iron, Joints plate
of 4mm plate
M 20 B0lts and Nut 72

Ladder
18 1nch 75 x75 6mm Angle 1ron,
16mm high tension rod, 50x6mm flat
bar , 1 450,000 450,000.00

Walkway
0.6 m width Construct with shaker
plate 4mm/ Graiting Plate , 50mm
Round Pipes 16mm High Tension Rods, Lots 1,300,000 1,300,000.00
75x75 Angle Iron

Pipe connection
Fitted with 63mm treaded socket for
Rissing Main,Control of flow ,Outlet
flow Over flow line, drain line Lots 350,000 350,000.00
 CORROSION RESISTANT paint and
painting, Internally with one coat of
primer paint and two coats of
Chlorinated Rubber Paint Lots 520,000 520,000.000

7. Chemical Dosing Station

Dosing pumps a accessories 1 210,000 210,000.00
Solution Tanks 1 85,000 85,000.00
Solution delivery Line Lot 80,000 80,000.00

8. Pumps
Lift Pump
Number: 2
Size of Pump: 3Hp 2 280,000 560,000.00
Motor:
3 phase
Tranfer Pump
Number: Two nos. (One duty
and one stand-by) 2 410,000 810,000.00
Size of Pump: 5 Hp
Motor:
3 phase

9. Plumbing/ Piping
Within the Water Storage and
Pumps
Main Pipe Width: 2.5” (63mm)
Pipe material: pressure PPR
Control of Fittings: Manual Lots 650,000 650,000.00
NRV,
Water Meter,
Manometer
 Joint accessories

Within the Filter and Ground

Tank
Main Pipe Width: 6” (150mm)
Pipe material: pressure PPR
Control of Fittings: Manual

Within the Ground Tank and

Overhead Tank
Main Pipe Width: 2.5” (63mm)
Pipe material: pressure PPR
Control of Fittings: Manual
NRV,
Water Meter,
Manometer Lots
Joint accessories 400,000 400,000.00

Within the Water Storage Tank

and Water Treatment Tqnk
Main Pipe Width: 2.5” (63mm)
Pipe material: pressure PPR
Control of Fittings: Manual
NRV,
Water Meter,
Manometer Lots 3,200,000 3,200,000.00
Joint accessories

11. Electrical Control panel and Connection

A central control panel is to be
provided for both manual and Lots 1,700,000 1,700,000.00
automatic operation and installation
for plant.
The Panel is to control
1. 4 pumps
 2. Dosing Pump
Electrical Cable
Electrical Connection
15 Chemical stock
Calcium Hypochlorite 90kg 250,000 250,000.00
Labor for Installation of all units and 1,400,000 1,400,000.00
Handling Lots
Transportation, Logistics, Lot 1,200,000 1,200,000.00
Accommodation and other PR
TOTAL 32,945,000.00