Polytron 2 XP Tox

Transmitter for Electrochemical Sensors

Operating Manual
Operation
Installation Diagrams
Installing Electrical Connections at the Transmitter
Hart® Multidrop Installation

2.2.1.2 HART® Multidrop Installation

• Unscrew cover from transmitter.
• Lift the handle and pull the bucket with the electronics out of
the enclosure.
• Turn the bucket over and pull off the 5-pin connector.
• Simply connect the incoming and outgoing three wires for power and signal
to the terminal, as indicated on the label on the bottom of the bucket.
• Plug connector back into socket.
• The cable shielding should be connected at the controller only.
• Place bucket back into the enclosure.
• Screw cover back on, until it is seated.
NOTE
All transmitters need to be setup individually. Transmitters on the same
multidrop line must each be configured to a different “polling address”
which is between “1” and “15” (Section 5.9, Communication).
The address numbers should start with “1”, be consecutive, and may not
be used twice. The number of transmitters on one loop may not exceed
15 and is dependent on the power supply and cable used.
The permissible loop resistance of the cable is shown in
Section 2.2.3, Installing Electrical Connections at the Controller.

Bucket bottom; electrical connections; HART® multidrop installation

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Operation
Installing the Sensor

2.3 Installing the Sensor

• Use only Dräger sensors which are designed to be used with the
Polytron 2 XP Tox transmitter.
• When the sensor is installed, the electronics of the transmitter automatically
adjusts to the operating parameters of the sensor.
A sensor which has been calibrated within the calibration interval need not be
re-calibrated at this time. See sensor data sheet.
When the calibration interval has expired, a warning message is displayed.
If the newly installed sensor is the same type (identical part number to the one
before), the transmitter will keep its configuration. Otherwise, the transmitter will
show the message ‘connect sensor xxxxxxx’, where xxxxxxx is the part number of
the previously connected sensor. (See also Section 5.5, Switching Sensor Lock
On/Off).
• Remove bayonet ring from sensor enclosure; remove cover plate.
• Pull out cable with connector.
• Take sensor out of packaging. Make sure that the sensor is compatible to
Polytron 2 XP Tox.

cable with connector

cover plate
bayonet ring

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 Technical Information
Approvals
Signal Transmission to Central Control Unit
Voltage of Power Supply
Physical Specifications
6 Technical Information

6.1 Approvals
UL, CSA ......................................................................................................... Class I, Div 1, Groups B, C, D
ATEX ...................................................................................... II 2G EEx d [ia] IIC T6 (Ta = -40 to +65°C)
II 3D EEx d [ia] IIC T85 (Ta = -40 to +65°C): IP66
CE marking .................................................... Electromagnetic Compatibility (Directive 89/336/EEC)

6.2 Signal Transmission to Central Control Unit

Analog Transmission by 3-core shielded cable
– Measurement current ........................................................................................................ 4 mA to 20 mA
– Measuring range not reached ........................................................................................ 3.8 mA to 4 mA
– Measuring range exceeded ....................................................................................... 20 mA to 20.5 mA
– Transmitter fault ............................................................................................................................. < 3.2 mA
– Maintenance signal ...................................................... 4 mA ± 1 mA, 1 Hz modulation, configurable
or steady signal: user configurable
Option Which Can Be Switched On or Off
– Warning ............................................................................ Fault signal every 10 seconds for 1 second
measuring signal in between, configurable
Digital
– HART-compatible .................................................................... Transmission by 3-core shielded cable
– RS 485 ............................................................................. Transmission by twisted-pair shielded cable

6.3 Voltage of Power Supply

Operating Voltage ................................................................................................................... 10 to 32 V DC
In-rush Current ............................................................................................................... 750 mA for 10 µsec
Operating Current ......................................................................................................... 100 mA @ 24 V DC
Unit has polarity reversal protection.
Connector accepts 16 to 22 gauge wire AWG (0.5 to 1.5 mm2).

6.4 Physical Specifications

Enclosure ......................................................................................................................... NEMA 4 + 7 (IP 66)
Conduit Entry .............................................................................................. 3/4” NPT female conduit entry
Size ......................................................... L x W x D, approx. 10.75” x 5” x 5”; (275 x 130 x 130mm)
Weight ....................................................................................................................... approx. 5.5 lb; (2.5 kg)

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Technical Information
Environmental Parameters
Relay Specification
Ambient Influences

6.5 Environmental Parameters

Temperature ................................................................................................ –40 to 150 °F (–40 to 65 °C)

Pressure .................................................................................. 20.7 to 38.4 in. of Hg (700 to 1300 mbar)

Humidity ................................................................................................................ 0 to 100% RH, transmitter

Maximum Air Velocity ................................................................................................ ≤ 19.5 ft/s (≤ 6 m/s)

6.6 Relay Specification (Optional)

Relays ...................................................................................................... Energized for Fail Safe Operation
Relay Contacts ........................................... 3 SPDT (Single Pole Double Throw) for A1, A2 and Fault
Contact Rating ......................................................................................... 5 A @ 30 VDC, 5 A @ 250 VAC

6.7 Ambient Influences

See sensor data sheets.

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Order Information
Calibration Supplies
Replacement Parts

8 Order Information
Order # Description
4543070 Polytron 2 XP Tox without sensor and relays;
UL/ATEX/CSA version
4543200 Polytron 2 XP Tox without sensor, with relays:
UL/ATEX/CSA version

8.1 Calibration Supplies

For NAFTA
Order # Description
Calibration System #1 - for calibration with disposable gas cylinder.
4594620 Calibration Kit
(includes case, calibration adapter 4509314, 500 cc/min cylinder regulator
and 100% N2 103 L @ 1000 psi Nitrogen (zero gas) cylinder)

For all other countries

Order # Description
Calibration System #2 - for calibration with gas cylinder
6806978 Calibration Adapter

Consult your domestic Dräger subsidiary, agent, or distributor for availability.

8.2 Replacement Parts

Order # Description
4543196 Polytron 2 XP Tox Bucket Assembly
4543197 Polytron 2 XP Tox Bucket Assembly with relays
4509314 Calibration Adapter
4543198 Galvanic Isolator
4543199 Analog Front End
4543201 Sensor Housing Assembly

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 Order Information
Accessories

8.3 Accessories
For NAFTA
Order # Description
4543052 Remote Control, UL, C/UL Version*
4509315 Splash Guard
For all other countries
Order # Description
4543052 Remote Control, UL, C/UL Version*
6807549 Splash Guard

*Replacement batteries “AA” alkaline (IEC Type LR6) of the following type:
Panasonic AM3, Duracell MN 1500, Energizer E91, Varta 4006

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Certifications

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Certifications

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Certifications

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Certifications

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Certifications

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